CABLE JOINTS, CABLE TERMINATIONS, CABLE GLANDS, CABLE CLEATS FEEDER PILLARS, FUSE LINKS, ARC FLASH, CABLE

ROLLERS, CUT-OUTS

11KV 33KV CABLE JOINTS & CABLE TERMINATIONS FURSE EARTHING

www.cablejoints.co.uk Thorne and Derrick UK Tel 0044 191 490 1547 Fax 0044 191 477 5371 Tel 0044 117 977 4647 Fax 0044 117 9775582

Electrical Product Catalogue

Opportunity through Innovation

Company Information
Ellis Patents was founded in York in the North of England in the early 1960s to design and manufacture specialised electrical cable and pipe fixings. The Company moved to its present 3-acre site at Rillington, near Malton in North Yorkshire, in 1974 and has continually expanded through the development of new products and investment in new technology. Today the modern factory of some 2000 sqm provides an up-to-date and efficient environment for the production of plastic injection mouldings, tool making, assembly, stock holding and packaging. At the beginning of 2002 Ellis Patents acquired EDL Cable Supports Ltd. and relocated it from Rugeley in Staffordshire to Rillington. EDL is now fully integrated with the Ellis Patents business thus offering one of the most comprehensive range of specialist cable cleats from a single source. Ellis Patents sells to customers worldwide and to market sectors, which include Power Generation, Oil & Gas (offshore and onshore), Construction and HVAC.

Operations
To achieve optimum performance and to react to customer demands production is carried out 24 hours a day, 5 days per week. Many of the production machines are fitted with robots and all are monitored in real time for performance and efficiency by a computerised factory management system. In addition the integrated order processing, stock control and purchase ordering systems combine to create an accurate production forecasting system, which has provided the company with an enviable reputation for delivery adherence.

Quality
Ellis Patents has been accredited to BS EN ISO 9002 for several years and has constantly developed quality systems to maintain its position at the forefront of industry standards. The company is fully represented on appropriate committees involved in drafting relevant European standards.

Development & Innovation

Concentration on product design and the development of innovative solutions to meet customer needs is part of the culture at Ellis Patents. The full time design department receives ongoing investment to ensure its CAD facilities (and CAM facilities in the tool room) are state-of-the-art. Rapid prototyping and bespoke solutions are the norm. The Company is constantly seeking to develop new and innovative products and also to improve existing products, thus ensuring the company is at the forefront of technology within its industrial sector.

Customer Service
Ellis Patents prides itself on its ability to respond to customer needs. Whether at the initial design stage for the development of new products, the ordering of existing products or at the point of despatch, our customer services staff provide an exemplary level of service.

Contents
3 5 7 8 9 11 12 Technical Data Aluminium Trefoil Cleats Emperor Cable Cleat Vulcan Cable Cleat Vari-cleat Atlas Cable Cleats Retention Strap Surround for Triplex Cable Matrix Cleat 13 14 One & Two Hole Cableclamps - Plastic Heavy Duty Single Bolt Fixing Cableclamp Elite Range Taking Cable Cleat 15 16 17 19 One & Two Hole Cableclamps - Aluminium Framing Channel Accessories Cable Fixings Earthing Strip Clip Cable Conduit Clip 20 21 22 23 24 25 26 Jointers Tools Cable Hangers Suspension Hooks Cable Tray Accessories Leather Suspenders, Catenary Wire & Accessories Cable Cleat Accessories Special Products

Why use cable cleats for securing cables?

Cable cleats are designed to fix, retain and support cables. In addition, where short-circuit faults are anticipated, correct cleating will result in the containment of the cables during a fault and enable the circuit to be restored once the fault has been repaired. When adjacent cables carrying three phase current suffer a short circuit fault, the induced magnetic fields result in the cables experiencing significant opposing forces, a safe installation requires well designed and thoroughly tested cable cleats.

Short circuits and short circuit testing

Short circuit current is given either as a peak or an rms value. The peak current is the maximum current experienced by any of the phases and it occurs once within the first few milliseconds of the start of the fault. The rms current is a calculated value for the initial cycles of the fault. The relationship between peak current and rms current varies from installation to installation. The forces experienced by a cleat during a short circuit are a function of short circuit current, cleat spacing and the distance between the cable centres (in the case of trefoil arrangements this is the cable diameter). When comparing short circuit test results for different products all three factors must be taken into consideration to compare the relative aggressiveness of the tests. The following formula taken from the draft Cenelec standard for cable cleats prEN 50368 calculates the force experienced by a cleat with cables arranged in trefoil formation:

Ft = 0.17 x ip S Where: Ft = ip = S =

maximum force on the cable conductor in trefoil formation for a three phase short-circuit (N/m) the peak short-circuit current (kA) the cable diameter (m)

This formula gives the static load instantaneously created by the short circuit, however the phase changes of the alternating current mean that the forces on the cable and their direction are changing continuously. No simple formula and no static test can assess the effect of these dynamic forces. The ultimate proof of any product to withstand a short-circuit is to undertake a short-circuit test. Ellis Patents carry out short circuit tests on a regular basis at various testing stations including The British Short Circuit Testing Station, Hebburn (BSTS). This comprehensive testing program enables us to produce empirical results when developing new products as well as to ensure that our existing products meet the appropriate International Standards. Recent tests have been conducted in accordance with the requirements of the current draft European Standard. Ellis Patents are happy to allow their cable cleats to be subjected to any comparative tests with competitors products. Copies of test reports and video footage of tests on CD Rom are available on request.

The selection of trefoil cable cleats

When the cable diameter and anticipated maximum fault level are known it is easy to select a cleat and the appropriate spacing to give the most economical installation. However, other constraints such as space on the ladder or the need to fit the base before the strap may mean other alternatives must be considered. The following tables give recommended cleat spacing along the cable run for the Ellis Patents range of cleats for more popular cable sizes at different peak fault levels.

Cleat spacing (mm)

CABLE OD = 33mm Peak fault level kA Vulcan Vari-cleat Emperor

CABLE OD = 38mm Peak fault level kA Vulcan Vari-cleat Emperor

CABLE OD = 43mm Peak fault level kA Vulcan Vari-cleat Emperor

300 450 600 900 1200

98 92 85 80 74

105 98 91 85 79

186 152 132 107 93

106 98 92 84 79

113 105 98 90 84

200 166 144 117 102

113 103 98 90 84

120 110 104 96 90

200 166 144 117 102

Table of Cleat Features

Aluminium Trefoil Cleats 2 Hole Cable Clamps + Surround for Triplex cable 316 Stainless Material Liner Range Take Single Cable Cleating Trefoil Cable Cleating Quad Cables Bundles Specials Availability Suitability for Triplex Cable Max Short Circuit Withstand (Peak) Cost Features Aluminium No Small No 22.2-66.5mm No No No No 68 kA Traditional product LSF Nylon Not Required Yes 38-135mm Yes with SFT No No No Yes with SFT 77kA Inexpensive, suitable for corrosive atmospheres 316 Stainless Steel LSF Liner Yes 33-153mm 23-85mm Yes Yes Yes Yes with SFT See table above Compact & economical Strap/Aluminium Base Optional Silicone Liner Yes 36-215mm 21-118mm Yes Yes No No See table above Separate base for ease of fitting 316 Stainless Steel LSF Liner Yes 34-72mm 24-128mm No No Yes Yes with SFT See table above High strength, easy to use Galvanised Mild Steel LSF Liner Yes 38-130mm 24-102mm Yes No Yes No 154 kA Mechanically strong Vulcan Vari-cleat Emperor Atlas

Further details regarding specific cleat details can be found on the relevant pages of this brochure. LSF Materials Our LSF plastics contain no halogen or phosphorus components and, in the event of fire, emit low smoke & fumes. We use 2 grades as appropriate: a. LSF Nylon - A rigid plastic with VL94 accreditation to V0 at 1.6mm and a Limited Oxygen index of 31% b. LSF Polymeric - A fire resistant flexible plastic to BS 7878:7 and DIN VDE 0207 Part 24 Type HM2 (Germany) and a Limited Oxygen index of 35%

Aluminium Trefoil Cleats

Aluminium alloy castings to BS 1490: 1988. LM6. Natural finish with plated mild steel fasteners. Black polyester powder coated finish either with or without stainless steel fasteners available to order.

200 series for cables 22.2 - 50.8mm dia.

One hinge, two hole fixing.

F P W D = Cleat Depth

Part No.
TCA207 TCA208 TCA209 TCA210 TCA211 TCA212 TCA213 TCA214 TCA215

Cable dia. range A

22.2-25.4 25.5-28.6 28.7-31.7 31.8-34.9 35.0-38.1 38.2-41.3 41.4-44.5 44.6-47.6 47.7-50.8

Dimensions (mm) H
92.0 96.8 109.5 112.7 119.0 123.8 128.6 139.7 142.9

W
143.0 149.0 155.5 162.0 168.0 174.5 181.0 187.5 193.5

D
38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0

P
111.0 117.5 124.0 130.0 136.5 143.0 149.0 155.5 162.0

F
58.7 61.9 65.0 68.3 71.5 74.6 77.8 81.0 84.2

Fixing hole clearance Dia.

2 2 2 2 2 2 2 2 2 x x x x x x x x x 11 11 11 11 11 11 11 11 11

Weight g
286 293 297 302 351 365 370 392 344

300 series for cables 50.9 - 66.5mm dia. (Heavy Duty Design)
Two hinges, two hole fixing. Cable dia. range A
50.9-54.0 54.1-57.2 57.3-60.3 60.4-63.5 63.6-66.5

Dimensions (mm) H
156.0 160.3 166.7 172.0 177.0

Part No.
TCA300 TCA301 TCA302 TCA303 TCA304

W
200.0 200.0 208.0 208.0 213.0

D
52.0 52.0 52.0 52.0 53.0

P
168.0 168.5 176.0 176.0 180.0

Fixing hole clearance Dia.

2 2 2 2 2 x x x x x 13 13 13 13 13

Weight g
680 700 725 740 790

500 series for cables 24.0 - 60.3mm dia.

Two hinges, centre hole fixing.

G
W D = Cleat Depth

Part No.
TCA501 TCA502 TCA503 TCA504 TCA505 TCA506 TCA507 TCA508 TCA509 TCA510 TCA511 TCA512 TCA513 TCA514 TCA515 TCA516 TCA517 TCA518 TCA519 TCA520 TCA521 TCA522 TCA523

Cable dia. range A

24.0-25.4 25.5-27.0 27.1-28.6 28.7-30.0 30.1-31.7 31.8-33.3 33.4-34.9 35.0-36.5 36.6-38.1 38.2-39.7 39.8-41.3 41.4-42.9 43.0-44.5 44.6-46.0 46.1-47.6 47.7-49.2 49.3-50.8 50.9-52.4 52.5-54.0 54.1-55.6 55.7-57.2 57.3-58.7 58.8-60.3

Dimensions (mm) H
87.3 92.0 96.8 100.0 104.7 111.1 114.3 117.5 120.6 123.8 127.0 130.2 131.8 136.5 139.7 148.4 150.8 152.4 154.0 155.5 157.0 160.3 163.5

W
61.9 63.5 63.5 73.0 73.0 76.2 79.4 82.5 85.7 88.9 92.0 95.2 98.4 104.8 107.9 109.5 109.5 112.7 114.3 117.5 120.6 123.8 127.0

D
45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0

G
20.6 20.6 20.6 22.2 22.2 22.2 22.2 22.2 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5

Fixing hole clearance Dia.

1x9 1x9 1x9 1 x 11 1 x 11 1 x 11 1 x 11 1 x 11 1 x 11 1 x 11 1 x 11 1 x 11 1 x 11 1 x 11 1 x 13 1 x 13 1 x 13 1 x 13 1 x 13 1 x 13 1 x 13 1 x 13 1 x 13

Weight g
232 251 245 291 284 328 352 338 356 356 370 364 380 440 460 480 460 460 500 480 460 520 560

Emperor Cable Cleats

Emperor cable cleats are available for trefoil and single cable applications where the highest levels of short circuit withstand are required. The unique patented design allows rapid installation. Manufactured in type 316 stainless steel the Emperor cleats offer ultimate protection against the harshest environmental conditions. To protect and cushion the cables during short circuit conditions, the cleat is supplied with an integral LSF Zero Halogen Polymeric liner and base pad. Recommended fixing methods include using either two 10mm bolts or a single 12mm bolt (available as extras). A Retention Strap (see page 12 for details) can be fitted between wider spaced cleats for a more economical installation.

Trefoil

Single

D1 H D2

D1 D1 D2 D1

P W Cleat Depth 54mm

P W Cleat Depth 54mm

Selection table for Trefoil Cable Application

Part No.
ER23-28 ER27-32 ER30-35 ER33-38 ER36-42 ER40-46 ER44-50 ER48-55 ER51-58 ER55-62 ER59-66 ER63-70 ER67-74 ER71-78 ER74-82 ER77-85 ER82-88 ER88-96 ER96-103 ER103-111 ER111-119 ER119-128

Cable Range Min Dia. Max Dia. mm mm

23 27 30 33 36 40 44 48 51 55 59 63 67 71 74 77 82 88 96 103 111 119 28 32 35 38 42 46 50 55 58 62 66 70 74 78 82 85 88 96 103 111 119 128

W mm
96 97 99 103 124 125 130 132 136 160 163 166 169 172 177 183 191 207 221 237 253 265

H mm
83 88 91 95 100 106 117 121 128 135 143 151 158 165 171 177 187 203 218 235 250 275

Dimensions P D1 mm mm
25 25 25 25 50 50 50 50 50 75 75 75 75 75 75 75 75 75 75 75 75 75 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2

D2 mm
12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2

Weight g
425 440 445 460 600 605 630 640 650 810 825 850 850 890 890 905 805 850 940 950 1010 1220

Selection table for Single Cable Application

Part No. ES - Cable Dia in mm
ES34 ES36 ES42 ES45 ES49 ES52 ES56 ES59 ES63 ES66 ES70 ES35 ES39 ES43 ES46 ES50 ES53 ES57 ES60 ES64 ES67 ES71 ES36 ES40 ES44 ES47 ES51 ES54 ES58 ES61 ES65 ES68 ES72 ES37 ES41 ES48 ES55 ES62 ES69

W mm
87 91 92 96 97 99 100 103 104 109 110

H mm
84 89 90 93 94 98 99 102 103 101 102

Dimensions P D1 mm mm
25 25 25 25 25 25 25 25 25 25 25 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2

D2 mm
12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2

Weight g
400 400 400 420 420 430 420 450 430 460 440

Specials above 72mm available on request

Vulcan Range-taking Cable Cleats

Vulcan cable cleats are available for trefoil, single, quad and bundled cable applications where moderate levels of short circuit withstand are required. The unique compact design allows easy installation where space is limited. Manufactured in type 316 stainless steel they offer ultimate protection against the harshest environmental conditions. To protect and cushion the cables during short circuit conditions, the cleat comes with an integral LSF Zero Halogen Polymeric liner and base pad. Recommended fixing methods include using either one or two 10mm bolts (available as extras). A Retention Strap (see page 12 for details) can be fitted between wider spaced cleats for a more economical installation. Vulcan cable cleats are supplied with an A4 clamping bolt and an A2 Nyloc nut. For offshore use we recommend the use of an A4 Nyloc nut, which should be specified at the time of ordering.

D1 D2

D1

P W
Cleat Depth = 54mm

Selection table for Trefoil & Single Application

Part No.
VRT-01 VRT-02 VRT-03 VRT-04 VRT-05 VRT-06 VRT-07 VRT-08 VRT-09 VRT-10 VRT-11 VRT-12 VRT-13 VRT-14 VRT-15 VRT-16

Trefoil Cable Range Min Dia. Max Dia. mm mm

23 27 30 33 36 40 44 48 51 55 59 63 67 71 74 77 28 32 36 38 42 46 50 55 58 62 66 70 74 78 82 85

Single Cable Range Min Dia. Max Dia. mm mm

33 43 49 55 58 63 73 83 88 88 90 100 107 120 125 132 50 58 64 70 75 84 90 100 104 110 115 125 132 145 150 153

W(max) mm
67 73 78 84 95 100 108 118 122 136 140 148 156 164 172 178

H(max) mm
93 101 107 113 118 125 135 144 149 154 163 171 178 187 193 199

Dimensions P mm
25 25 25 25 50 50 50 50 50 75 75 75 75 75 75 75

D1 mm
10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2

D2 mm
10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2

Weight g
290 290 300 300 390 390 400 410 420 540 550 560 570 580 590 600

Selection table for Quad Cable Application

Part No.
VRQ-01 VRQ-02 VRQ-03 VRQ-04 VRQ-05 VRQ-06 VRQ-07 VRQ-08 VRQ-09

Quad Cable Range Min Dia. Max Dia. mm mm

23 26 28 33 43 48 51 58 64 25 27 32 42 47 50 57 63 70

W(max) mm
68 69 75 98 111 113 123 163 172

H(max) mm
105 105 110 140 142 146 164 174 183

Dimensions P D1 mm mm
25 25 25 25 50 50 50 50 50 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2

D2 mm
10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2

Weight g
300 260 300 370 420 360 380 520 550

Vari-cleat
Vari-cleat cable cleats are available for trefoil single and bundled cable applications where moderate levels of short circuit withstand are required. The unique patented compact design allows the separate over-strap to be installed after the cables have been positioned. The base is cast in aluminium (optional polyester or Kelvar coatings are available on request). The over-strap is manufactured from type 316 stainless steel (a silicone LSF liner is available on request). Recommended fixing methods include using either 8mm, 10mm or 12mm bolts (available as extras). A Retention Strap (see page 12 for details) can be fitted between wider spaced cleats for a more economical installation.

Selection table for Single & Trefoil Applications

Part No. Suffix Cable Range Cable Range See Below no liner with liner 1,2+3 Trefoil Dia. Single Dia. Trefoil Dia. Single Dia. mm mm mm mm 21-24 22-26 24-28 26-30 29-33 30-35 32-37 34-38 37-42 39-44 42-47 44-48 47-53 50-56 54-59 56-60 59-63.5 62-67 65-70 68-74 71-76 74-80 78-84 82-88 84-91 88-95 92-99 96-103 98-106 102-110 106-114 110-118 36-43 41-48 44-51 49-54 51-59 55-63 60-68 64-70 68-76 72-81 76-85 81-87 86-96 91-100 96-105 101-106 105-112 111-118 118-125 125-132 125-140 132-145 139-152 148-160 145-160 155-170 165-180 175-190 170-190 180-200 190-205 200-215 19-22 21-24 23-26 25-29 27-31 29-33 30-36 33-38 35-40 37-42 39-45 44-48 47-51 49-54 52-57 55-60 58-62 61-66 64-69 67-73 69-74 72-78 76-82 80-86 82-89 86-93 90-97 94-101 96-104 100-108 104-112 108-116 31-38 36-43 39-46 44-51 46-54 50-58 55-63 59-68 63-71 67-76 71-80 76-86 81-91 86-95 91-100 96-106 100-107 106-113 113-120 120-127 120-135 128-140 134-147 143-155 140-155 150-165 160-175 170-185 165-185 175-195 185-200 195-210 Fixing Holes

VC-AN1VC-AN2VC-AN3VC-AN4VC-BN1VC-BN2VC-BN3VC-BN4VC-CN1VC-CN2VC-CN3VC-CN4VC-DN1VC-DN2VC-DN3VC-DN4VC-EN1VC-EN2VC-EN3VC-EN4VC-FN1VC-FN2VC-FN3VC-FN4VC-GN1VC-GN2VC-GN3VC-GN4VC-HN1VC-HN2VC-HN3VC-HN4-

2 x M8 2 x M8 2 x M8 2 x M8 2 x M8 2 x M8 2 x M8 2 x M8 2 x M8 2 x M8 2 x M8 2 x M8 2 x M8 + 1 x M10 2 x M8 + 1 x M10 2 x M8 + 1 x M10 2 x M8 + 1 x M10 2 x M8 + 1 x M10 2 x M8 + 1 x M10 2 x M8 + 1 x M10 2 x M8 + 1 x M10 3 x M12 3 x M12 3 x M12 3 x M12 3 x M12 3 x M12 3 x M12 3 x M12 3 x M12 3 x M12 3 x M12 3 x M12

Suffix 1 A No liner B Linered C Heavy Duty No liner D Heavy Duty Linered

Suffix 2 N Natural P Polyester - Black K Kelvar C Kelvar & Flange Nut

Suffix 3 0 Standard Holes

Vari-cleat
Cleat Dimensions in mm

V P
P W Z

Z W

Base Sizes AN, BN & CN Dimension table Base Fixing Thickness V

25 25 25 25 22 22 22 22 19 19 19 19 19 19 19 19 16 16 16 16 14 14 14 14 14 14 14 14 17.5 17.5 17.5 17.5

Base Sizes DN, EN, FN GN & HN

Part No.
VC-AN1VC-AN2VC-AN3VC-AN4VC-BN1VC-BN2VC-BN3VC-BN4VC-CN1VC-CN2VC-CN3VC-CN4VC-DN1VC-DN2VC-DN3VC-DN4VC-EN1VC-EN2VC-EN3VC-EN4VC-FN1VC-FN2VC-FN3VC-FN4VC-GN1VC-GN2VC-GN3VC-GN4VC-HN1VC-HN2VC-HN3VC-HN4-

Trefoil H
80 84 88 92 94 97 101 105 105 109 115 121 126 132 138 144 147 154 160 167 170 177 185 193 197 205 213 221 229 237 245 252

W
82 82 83 86 97 97 100 104 117 117 118 124 138 141 147 153 163 167 174 181 187 194 201 210 217 225 233 240 247 255 263 271

Single H W
78 80 84 87 89 93 98 102 101 105 111 117 121 126 131 135 139 145 152 159 169 173 181 187 186 196 206 214 218 229 234 244 82 82 82 82 97 97 97 97 117 117 117 117 138 138 138 138 163 163 163 164 193 189 193 195 215 215 217 219 240 243 245 245

Cleat Mounting P Z
25 25 25 25 25 25 25 25 25 25 25 50 50 50 50 75 75 75 75 75 90 90 90 90 114 114 114 114 136 136 136 136 37 37 37 37 38 38 38 38 49 49 49 49 74 74 74 74 86 86 86 86 98 98 98 98 110 110 110 110 123 123 123 123

Base Weight Width g

74 74 74 74 74 74 74 74 76 76 76 76 78 78 78 78 80 80 80 80 82 82 82 82 82 82 82 82 84 84 84 84 373 373 373 373 430 430 430 430 490 490 490 490 610 610 610 610 730 730 730 730 880 880 880 880 970 970 970 970 1170 1170 1170 1170

10

Atlas Range Taking Cable Cleats

Atlas cable cleats are available for trefoil and single cable applications where high levels of short circuit withstand are required. As well as providing the cables with significant mechanical support, the unique patented design provides a choice of one bolt, two bolt or framing channel fixing options. Manufactured in galvanised steel all cleats are supplied with a stainless steel top bolt to eliminate eddy currents. To protect and cushion the cables during short circuit conditions, the cleat comes with integral LSF Zero Halogen Polymeric pads. For Intermediate Strap type AS please contact our sales office.

P W TWO BOLT

C = Depth D = Fixing Hole

W SINGLE BOLT

W ON FRAMING CHANNEL

Selection table for Trefoil Cable Applications

Cable Dia. Range mm
24-26 26-30 30-35 35-40 40-45 45-50 50-55 55-60 60-66 66-71 71-76 76-82 82-92 92-102

Part No.
AR2-A31AR2-A32AR2-A33AR2-A34AR3-A35AR3-A36AR4-A37AR4-A38AR4-A39AR5-A61AR5-A62AR5-A63AR8-A64AR8-A65-

W mm
170 170 170 170 198 198 214 214 214 250 250 250 285 285

Two Bolt H C P mm mm mm
121 122 133 134 158 160 174 179 185 225 226 230 250 250 54 54 54 54 54 54 54 54 54 54 54 54 54 54 150 150 150 150 175 175 200 200 200 225 225 225 225 225

D mm
10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2

Dimensions Single Bolt W H C D mm mm mm mm

144 144 157 158 185 187 204 210 217 254 255 260 130 130 141 142 165 167 182 187 193 225 226 230 N/A N/A 54 54 54 54 54 54 54 54 54 54 54 54 10.2 10.2 10.2 10.2 10.2 10.2 12.2 12.2 12.2 12.2 12.2 12.2

W mm
144 144 157 158 185 187 204 210 217 254 255 260

Framing Channel H C D Weight mm mm mm g

125 125 136 137 160 162 177 182 188 220 221 225 N/A N/A 54 54 54 54 54 54 54 54 54 54 54 54 10.2 10.2 10.2 10.2 10.2 10.2 12.2 12.2 12.2 12.2 12.2 12.2 930 930 970 930 1200 1200 1300 1300 1300 1800 1800 1800 2100 1900

To order please add fixing suffix: Two Bolt - TB

Single Bolt - SB

Framing Channel - FC

Selection table for Single Cable Applications

Cable Dia. Range mm
38-41 41-47 47-55 55-63 63-70 70-79 79-87 87-95 95-104 104-112 112-120 120-130

Part No.
AR2-A11AR2-A12AR2-A13AR2-A14AR3-A15AR3-A16AR4-A17AR4-A18AR4-A19AR5-A51AR5-A52AR5-A53-

W mm
170 170 170 170 198 198 214 214 214 250 250 250

Two Bolt H C P mm mm mm
128 129 140 141 164 166 180 186 192 231 232 237 54 54 54 54 54 54 54 54 54 54 54 54 150 150 150 150 175 175 200 200 200 225 225 225

D mm
10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2

Dimensions Single Bolt W H C mm mm mm

144 144 157 158 185 187 204 210 217 254 255 260 136 136 147 148 172 173 188 193 199 231 232 237 54 54 54 54 54 54 54 54 54 54 54 54

D mm
10.2 10.2 10.2 10.2 10.2 10.2 12.2 12.2 12.2 12.2 12.2 12.2

W mm
144 144 157 158 185 187 204 210 217 254 255 260

Framing Channel H C D Weight mm mm mm g

131 131 142 143 167 168 183 188 197 226 227 232 54 54 54 54 54 54 54 54 54 54 54 54 10.2 10.2 10.2 10.2 10.2 10.2 12.2 12.2 12.2 12.2 12.2 12.2 950 930 940 930 1200 1200 1300 1300 1300 1700 1700 1700

To order please add fixing suffix: Two Bolt - TB 11

Single Bolt - SB

Framing Channel - FC

Retention Strap
Retention Straps are designed for use with any of the Ellis Patents ranges of trefoil cleats. When Retention Straps are adopted, cleats can be spaced more widely than normal. The less expensive Retention Strap can be fitted at mid-intervals between cleats to restrain cables in the event of a short-circuit. No facility is provided for fixing to ladder rungs. To protect and cushion cables during short-circuit conditions, the Retention Strap is fitted with an integral LSF Zero Halogen Polymeric liner. Manufactured to order for specific cable diameter ranges, retention straps can provide a more economical solution in the case of major projects.

Triplex Cable Surround

Manufactured from LSF Zero Halogen Polymeric material. The Triplex Cable Surround product can be used incorporated within a single cable cleat to secure three single core cables which are spirally twisted together (triplex cable). The surround overcomes the twist in the cable to allow cleating at any point along the length.

Part No.
SFT31 SFT36 SFT43

Triplex Cable Range Min Dia. Max Dia. mm mm

28 33 39 34 39 47

Width
62 62 62

Weight g
87.0 113.4 140.0

Matrix Cable Cleat

The Matrix cable cleat provides a space saving solution to the problems of cleating multiple cable runs to cable ladder or steel frameworks. The cleat is made to order as a special to suit particular applications and any number of rows and columns can be accommodated. The steel frameworks can be supplied in hot dipped galvanised steel, Type 316 stainless steel or duplex steel UNSS 32760. The plastic cable support pads are produced in LSF Zero Halogen Polymeric material. Please contact our sales office for further information.

12

One & Two Hole Cableclamps

Available in Black Polypropylene (B) or Black Flame Retardant Zero Halogen Phosphorus Free Nylon (LSF)

One Hole Cableclamp

E

Part No. 1H-10 1H-11 1H-12 1H-13 1H-14 1H-15 1H-16 1H-17 1H-18

Material Suffix B B B B B B B B B or or or or or or or or or LSF LSF LSF LSF LSF LSF LSF LSF LSF

Cable Dia. Range mm 10-13 13-16 16-19 19-23 23-27 27-32 32-38 38-46 46-51

W mm 34.5 37.8 41.5 44.7 49.5 54.0 59.5 66.5 78.0

Dimensions H D mm mm 18.0 21.6 25.0 28.4 33.0 38.0 44.0 50.0 60.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0

E mm 11.1 11.1 11.1 11.1 11.1 11.1 11.1 11.1 11.1

Fixing Hole clearance mm 10 10 10 10 10 10 10 10 10

Pack Qty 100 100 100 100 100 100 100 50 50

Weight B 14 18 22 25 30 37 45 52 66

g LSF 20 25 30 34 41 48 61 70 86

Two Hole Cableclamp

P

Part No. 2H-07 2H-08 2H-09 2H-10 2H-11 2H-1200 2H-1201 2H-1202 2H-131 2H-132 2H-141 2H-142 2H-151 2H-152

Material Suffix B B B B B B B B B B B B B B or or or or or or or or or or or or or or LSF LSF LSF LSF LSF LSF LSF LSF LSF LSF LSF LSF LSF LSF

Cable Dia. Range mm 38-46 46-51 51-57 57-64 64-70 70-76 76-83 83-90 90-97 97-105 105-112 112-120 120-128 128-135

W mm 80.0 100.0 100.0 100.0 134.0 135.0 146.0 146.0 165.0 165.0 170.0 170.0 190.0 190.0

Dimensions H D mm mm 60.0 66.0 70.0 75.0 85.0 92.0 100.0 103.0 138.0 143.0 148.0 156.0 165.0 174.0 40.0 60.0 60.0 60.0 62.5 63.0 63.0 63.5 80.0 80.0 90.0 90.0 100.0 100.0

P mm 60.0-64.0 76.0-83.0 76.0-83.0 76.0-83.0 108.5-115.0 108.5-115.0 109.0-116.0 109.0-116.0 128.0-134.0 128.0-134.0 136.0-141.0 136.0-141.0 155.0-160.0 155.0-160.0

Fixing Hole mm 10 10 10 10 10 10 10 10 12 12 12 12 12 12

Pack Qty 25 25 25 25 15 15 10 10 5 5 5 5 5 5

Weight B 57 128 136 139 237 244 283 272 450 408 486 462 tba 710

g LSF 74 160 181 188 320 329 382 355 593 527 660 600 tba 934

Framing Channel Washer (91-W on page 25) should be used when attaching 2H Cable Clamps to framing channel. This range is currently under review and will gradually be replaced with a new improved design designated 2F- which does not require a framing channel washer

13

Heavy Duty Single Bolt Fixing Cableclamp

The two hole cableclamp assembly provides a means of securing cables with outside diameters of between 46mm to 90mm using a single bolt fixing support bracket and a two hole cableclamp. The assembly is supplied complete with a support bracket frame in zinc plated mild steel, a 12mm (M12) fixing bolt, nut and washer and a two hole cableclamp (in Black PP or LSF Nylon) as per required cable diameter range.

E W D

Part No. 2HAS-08 2HAS-09 2HAS-10 2HAS-11 2HAS-1200 2HAS-1201 2HAS-1202

Material Suffix B B B B B B B or or or or or or or LSF LSF LSF LSF LSF LSF LSF

Support Bracket Material Z Z Z Z Z Z Z

Cable Dia. Range mm 46-51 51-57 57-64 64-70 70-76 76-83 83-90

W mm 100.0 100.0 100.0 134.0 135.0 146.0 146.0

H mm 107.0 107.0 107.0 117.0 127.0 137.0 137.0

D mm 60.0 60.0 60.0 62.5 63.0 63.0 63.5

E mm 38.0 38.0 38.0 38.0 38.0 38.0 38.0

Weight g LSF 450 470 480 650 660 710 690

420 430 440 570 570 610 600

Elite Range Taking Cable Cleat

Practical and easy to install. Screw fix to wall, skirting or tray. Large range-take with only four sizes of cleat to cover cables from 9.5mm to 52.0mm. Fully releasable strap, allowing ease of re-installation. Available in Black Polypropylene (B), White Polypropylene (W) or Black Nylon (LSF)

Part No.

Material Suffix B,W B,W B,W B,W or or or or LSF LSF LSF LSF

Cable Range Min dia. Max dia. mm mm 9.5 15.0 23.0 34.0 16.0 25.0 37.0 52.0

H mm 37.0 37.0 48.0 65.0

Dimensions D W(max) Fixing Hole mm mm mm 25.0 32.0 36.0 40.0 27.0 36.0 48.0 63.0 6.0 6.0 6.0 6.0

Pack Qty 100 50 50 25

Weight g B/W LSF 6.0 8.0 15.0 20.0 8.0 10.9 18.1 25.5

15-1 15-2 15-3 15-4

14

One & Two Hole Cableclamps - Aluminium

Cast aluminium alloy cable cleats are designed for higher specification projects which call for an all metal product, installed in operating temperature of -60degC to +100degC Available as standard in plain LM6 aluminium to BS 1490 for dry industrial use or outdoor unpolluted areas, the product can be epoxy coated for use in harsh environments, such as sea air conditions.

H H

W W D D P

One Hole Cableclamp

Cable Range Min Dia. Max Dia. mm mm
13 16 19 22 26 33 39 45 51 58 65 16 19 22 26 33 39 45 51 58 65 71

Part No.
1G-11N 1G-12N 1G-13N 1G-14N 1G-15N 1G-16N 1G-17N 1G-18N 1G-19N 1G-20N 1G-21N

W mm
44 48 50 53 59 65 71 78 84 91 97

Dimensions H mm
34 36 38 40 44 50 56 63 73 80 89

D mm
43 43 43 43 43 43 43 43 43 43 43

Fixing Hole mm
M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10

Pack Qty
50 50 50 50 25 25 25 25 10 10 10

Item Weight g
80 91 98 100 120 132 152 168 202 189 253

Two Hole Cableclamp

Cable Range Min Dia. Max Dia. mm mm
51 57 64 70 76 83 89 95 101 108 57 64 70 76 83 89 95 101 108 114

Part No.
2G-09N 2G-10N 2G-11N 2G-1200N 2G-1201N 2G-1202N 2G-131N 2G-132N 2G-141N 2G-142N

W mm
96 96 134 134 142 142 154 154 169 169

Dimensions H D mm mm
68 75 84 90 96 102 114 120 134 140 49 49 64 64 64 64 76 76 76 76

P mm
76 76 114 114 114 114 126 126 140 140

Fixing Hole mm
M10 M10 M10 M10 M12 M12 M12 M12 M12 M12

Pack Qty
25 25 10 10 10 5 5 5 5 5

Item Weight g
208 220 376 392 451 550 650 750 1100 1450

Specials: For cable diameters above 114mm please contact our sales office

15

Framing Channel Accessories

Framing Channel End Caps
Manufactured in Black or White Polypropylene (PP), Black or White LDPE (PE). The range of end caps accommodate the different dimensional specifications of framing channel the EC type end cap is a spring fit whilst the Gripper type end cap is provided with fins which bend and deform into the channel. The end caps are supplied with a panel which can include customers corporate logo or name.

Part No.
91-ECLB 91-ECLW 91-ECSB 91-ECSW 91-JGLB 91-JGLW 91-JGSB 91-JGSW

Description
EC type channel end cap EC type channel end cap EC type channel end cap EC type channel end cap Gripper type channel end cap Gripper type channel end cap Gripper type channel end cap Gripper type channel end cap

Size mm
41 41 41 41 41 41 41 41 x x x x x x x x 41 41 21 21 41 41 21 21

Material Suffix
PP PP PP PP PE PE PE PE

Colour
Black White Black White Black White Black White

Pack Qty
500 500 500 500 500 500 500 500

Weight g
7.3 7.3 3.2 3.2 9.4 9.4 4.4 4.4

Butterfly Clip
Manufactured in Black Nylon 66 (NY) the butterfly clip fits into framing channel (41mm wide x any depth) and provides a support for cable ties (up to 10mm in width) to strap cables and cable bundles run at right angles to the channel. The butterfly clip is supplied without a cable tie, but one can be provided on request.

Part No.
91-BC

Material Pack Weight Suffix Qty g

NY 100 3.8

Thermal Spacer
Manufactured in Black Polypropylene (PP) the thermal spacer ensures separation of the cable on cable ladder or tray and is available in two heights, 75mm and 50mm.The spacer is provided with a range of fitting options for conventional framing channel, ladder rungs with reduced return flanges and also for fitting to cable tray using a plain hole. A slotted hole is also provided for running heat detection cable.

Part No.
91-TSL1 91-TS7.5

Height above ladder rung

75mm 50mm

Material Pack Weight Qty g

PP PP 100 100 19.5 14.7

16

Cable Fixings
Single Way Fixing Cable Cleat
Robust single fixing cleat for securing armoured power cables. Size range 9mm to 35mm in diameter. Available in Black Acetal (A), Black Polypropylene (B) & Grey Flame Retardant Polypropylene (FR)

Single Way Heavy Duty Radiused Pole Cleat

Heavy duty cleats (to fit single, 2 & 3 way cables) designed to run power cables down wooden electricity supply poles. The curvature of the cleats mounting surface is appropriate for 200mm diameter poles.

Part No.
10-034 10-042 10-046 10-053 10-056 10-061 10-065 10-072 10-083 10-098 10-106 10-120 10-138

Material Cable Dia. Fixing Hole Pack Suffix mm mm Qty

B B B B B B B B B B B or or or or or FR FR FR FR FR 9.0 10.6 11.7 13.5 14.2 15.5 16.5 18.2 21.1 24.8 27.0 31.0 35.0 3 4 4 4 4 4 4 4 6 4x6 6 6 6 500 500 500 500 500 200 200 500 200 200 200 100 100

Weight g
0.8 1.9 2.8 2.8 3.1 3.1 4.8 4.2 7.7 6.4 7.5 15.8 23.0

Part No.
35-04 35-06 35-065 35-07 35-08 35-10 35-12 35-22 35-26 35-30 35-34 35-42

Material Suffix
B B B B B B B B B B B B

Cable Dia. mm
27.6 31.2 33.5 36.0 37.8 41.5 44.6 49.2 53.5 56.6 61.6 72.5

Fixing Hole mm
8 8 8 8 8 8 8 8 8 8 11 11

Pack Qty
100 100 100 100 100 100 100 100 50 50 50 25

Weight g
13.0 12.0 18.5 14.0 16.0 26.0 25.0 23.0 25.0 27.0 53.0 84.0

or FR or FR or FR or FR or FR or FR A A

2 Way Single Fixing Cable Cleat

Two way version of the single fixing cable cleat for installation to flat surfaces. Size range 9.4mm to 14.2mm in diameter.

Two Way Heavy Duty Radiused Pole Cleat

Part No. Part No.

2W37 2W42 2W46 2W53 2W56

Material Suffix
B B B B

Cable Dia. mm
11.7 13.2 16.5 19.1

Fixing Hole mm
4 4 4 8

Pack Qty
200 200 200 200

Weight g
6.1 5.4 6.5 7.3

Material Cable Dia. Fixing Hole Pack Suffix mm mm Qty

B B B B B or FR or FR or FR or FR 9.4 10.6 11.7 13.5 14.2 4 4 4 4 4 500 200 500 500 200

Weight g
2.2 3.3 3.6 4.0 5.0

2WP04 2WP06 2WP10 2WP15

Three Way Heavy Duty Radiused Pole Cleat

3 & 4 Way Double Fixing Cable Cleat

Three way version of a double fixing cable cleat for installation to flat surfaces. Size range 11.7mm to 14.2mm.

Part No.
3WP04 3WP06 3WP10 3WP15 3WP20 3WP2 3WN05

Material Cable Dia. Suffix mm

B B B B B B B 11.7 13.2 16.5 19.2 21.7 15.0 24.0

Fixing Hole mm
6.35 6.35 6.35 6.35 6.35 6.35 6.35

Pack Qty
200 200 200 200 200 200 200

Weight g
8.0 8.2 9.8 12.5 13.7 10.7 11.9

Part No.
3W46 3W56 4W10

Material Cable Dia.Fixing Hole Suffix mm mm

B or FR B or FR B 11.7 14.2 4 x 15 4 4 4

Pack Qty
200 200 100

Weight g
8.7 9.3 9.5

17

Single Way Snap on Saddle Clip

Single way two bolt fixing snap on saddle clip for securing armoured power cables, telecommunications cables, steel, copper and uPVC tube and plastic waste and vent pipe. The shoulders of the saddle clip hold the cable or pipe away from the mounting surface. Size range 7.5mm to 90mm in diameter.

ABC Wall Cleat

The ABC wall cleat (tested to ESI standards 43-14) provides a simple solution to the problem of fixing vertical and horizontal aerial bundled cable to walls and other surfaces.
D A

Part No. Part No.

90-M095 90-M120 90-01 90-02 90-03 90-075 90-04 90-04.1 90-05 90-06 90-07 90-08 90-09 90-10 90-11 90-12 90-13 90-14 90-143 90-15 90-19 90-24++ 90-S

Material A Suffix mm
B B B B 10 50 100 125

H mm
47 59 72 80

D Fixing mm Hole
31 37 43 48 6 6 6 6

Pack Weight Qty g

100 100 25 25 12 27 54 74

Material Cable Dia. Fixing Hole Pack Suffix mm mm Qty

B B B B B B B B B B B B B B B B B B B B B or or or or or or FR FR FR FR FR FR 7.5 12.0 12.7 15.0 17.5 19.0 3.75 3.75 3.75 3.75 4.0 4.0 500 500 500 500 500 500

Weight g
1.8 2.4 2.2 2.4 3.3 3.6 3.2 3.1 4.3 5.3 6.8 6.7 6.8 8.7 9.5 7.4 10.4 14.4 tba 25.8 40.8 70.7 1.2

115-010 115-050 115-100 115-125

Cable Tie Base

The cable tie base accommodates cable tie widths up to 10mm. This product is supplied without a cable tie, but one can be provided on request.

or FR or FR or FR or FR or FR or FR or FR or FR or FR or FR or FR or FR or FR or FR or FR B B

23.0 4.0 500 24.2 4.0 500 25.4 4.0 500 27.5 5.0 500 31.7 5.0 200 34.0 5.0 200 38.1 5.0 100 42.0 5.0 200 42.6 5.0 200 44.4 5.0 100 48.7 5.0 200 53.9 5.0 100 55.0 6.0 100 60.5 6.0 100 75.0 7.5 50 88.9 10.0 25 Saddle Clip Spacer*

Part No.
115-001

Material Fixing Hole Pack Suffix mm Qty

NY 6 100

Weight g
2.5

Universal Cleat
Designed to fit a special framework (not shown, but can be supplied on request). The framework enables multiple cables (e.g. 4 x 3, 5 x 3 ) to be cleated with the 30U-1 cleat ensuring separation between each cable. The whole assembly can be secured to supporting steelwork.

++ This item is supplied with a base plate *Spacer suitable for use with all saddle clips (except part no 90-24). Provides additional separation of the cable or pipe from the mounting surface of approximately 12.5mm.

2 Way Cleat and Spacer

Range-taking two way stacking cleat for securing armoured power cables on poles and flat surfaces. Size range 6.35 to 19.1mm in diameter. Part No.
30U-1

Material Suffix
B

Cable Dia. mm
23.8-38.1

Pack Qty
50 pairs

Weight g
89

Part No.
E272 E272S E273 E273S

Material Suffix
B B B B or or or or FR FR FR FR

Cable Dia. mm
11.1-19.1 11.1-19.1 6.35-12.0 6.35-12.0

Fixing Hole mm
10.0 10.0 6.63 6.63

Pack Qty
200 pairs 200 400 pairs 200

Weight g
22.7 15.1 11.4 7.2

S = Spacer 18

Earthing Strip Clips

Plastic Self-locking cleat for PVC coated, bare copper or aluminium earthing strip. Available in Black Polypropylene (B) or Grey Flame Retardant Polypropylene (FR).

Metric Sizes
Part No.
70-04 70-06 70-07 70-08 70-09 70-10 70-11 70-12 70-14 70-16

Material Strip Size Hold Off Suffix mm mm

B B B B B B B B B B or or or or or or or or or or FR FR FR FR FR FR FR FR FR FR 20 x 4 20 x 6 25 x 6 50 x 4 40 x 6 50 x 6 40 x 4 50 x 10 60 x 6 80 x 6 17 16 16 18 16 15 18 11 18 19

Length Fixing Hole Pack mm (slotted)mm Qty

55 55 55 87 87 87 87 87 97 118 11 11 11 11 11 11 11 11 11 11 x x x x x x x x x x 8 8 8 8 8 8 8 8 8 8 100 100 100 100 100 100 100 100 100 50

Weight g
15 16 14 28 28 26 28 24 31 15

Imperial Sizes
Part No.
60-04 60-05 60-06 60-08 60-10 60-15 60-26 60-27 60-28 60-32 60-34 60-36 60-37 60-38 60-39 60-40 60-42 60-44

Material Strip Size Hold Off Suffix mm mm

B B B B B B B B B B B B B B B B B B or or or or or or or or or or or or or or or or or or FR 1 x 1/8 FR 1 1/4 x 1/8 FR 1 1/4 x 3/16 FR 1 1/2 x 3/16 FR 1 1/2 x 1/8 FR 2 x 1/8 FR 1 x 1/8 FR 1 x 3/16 FR 1 1/2 x 3/16 FR 1 1/4 x 1/4 FR 1 1/2 x 1/8 FR 1 1/2x 1/4 FR 1 1/2 x 3/8 FR 1 3/4 x 1/8 FR 1 3/4 x 1/4 FR 2 x 1/8 FR 2 x 1/4 FR 2 x 3/8
5/ 16 3/ 8 5/ 16 5/ 16 3/ 8 1/ 4 3/ 4 5/ 8 5/ 8 5/ 8 3/ 4 5/ 8 3/ 8 3/ 4 5/ 8 3/ 4 5/ 8 3/ 8

Length Fixing Hole Pack mm (slotted)mm Qty

2 2 5/8 2 5/8 2 5/8 2 5/8 3 1/8 2 1/8 2 1/8 2 7/8 3 3 3 2 7/8 3 3/8 3 3/8 3 3/8 3 3/8 3 3/8
7/ 16 7/ 16 7/ 16 7/ 16 7/ 16 7/ 16 7/ 16 7/ 16 7/ 16 7/ 16 7/ 16 7/ 16 7/ 16 7/ 16 7/ 16 7/ 16 7/ 16 7/ 16

Weight g
12 21 20 20 20 24 16 16 25 25 tba 24 23 tba 27 30 25 24

x x x x x x x x x x x x x x x x x x

5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16

100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100

Cable Conduit Clip

Manufactured in Black or White Nylon this surface mounted Conduit Clip complete with integral hinged overstrap is suitable for 20mm and 25mm Conduit.
W

Part No
CC20B CC25B

Material Suffix
B or W B or W

D mm
20 25

H mm
35 40

W mm
35 40

Fixing Hole mm
4 4

Stand off
5 5

Pack Qty
100 100

Weight g
tba tba

19

Jointers Tools
Cable Core Twisters
Used to manipulate bare or insulated cable cores and to align the cores prior to jointing. Produced in Nylon (International Orange).

Cable Core Guard

Used to provide separation between a cable core which is being cut and neighbouring cores. Produced in Nylon (International Orange).

3 Core
Part No. Cores
110-95C 110-X01C 110-120C 110-120IC 110-X06C 110-X07C 110-240C 110-300C 110-300IC 110-X08C 110-X09C 110-X10C 110-X11C 3 3 3 3 3 3 3 3 3 3 3 3 3

Part No Core Size Range

70mm2 Bare x 95mm2 Bare 95mm2 Bare x 95mm2 Ins 70mm2 Bare x 120mm2 Bare 70mm2 Ins x 120mm2 Ins 120mm2 Bare x 120mm2 Ins 185mm2 Bare x 185mm2 Ins 185mm2 Bare x 240mm2 Bare 185mm2 Bare x 300mm2 Bare 185mm2 Ins x 300mm2 Ins 300mm2 Bare x 300mm2 Ins 70mm2 Bare x 70mm2 Ins 95mm2 Bare x 185mm2 Bare 95mm2 Ins x 185mm2 Ins

Nominal Lift
23mm

Pack
10

Weight g
57

Pack
10 10 10 10 10 10 10 10 10 10 10 10 10

Weight g
54 51 51 49 48 148 146 147 139 138 53 154 149

120-CG1C

Cable Core Stripper

Used to remove insulation and sheathing from live armoured power cables. The tool has an exceptionally strong tough polymeric blade and a unique handle moulded in a softer plastic material to provide a cushion when a hammer is used to initiate a cut in the cable sheath.

4 Core
Part No.
110-41C 110-42C 110-43C 110-44C 110-X02C 110-X14C 110-X15C

Part No Core
4 4 4 4 4 4 4

Nominal Lift
90mm

Pack
10

Weight g
183

Core Size Range

95mm2 Bare x 95mm2 Ins 185mm2 Ins x 240mm2 Ins 185mm2 Bare x 240mm2 Bare 185mm2 Ins x 300mm2 Ins 185mm2 Bare x 300mm2 Bare 95mm2 Bare x 185mm2 Bare 95mm2 Ins x 185mm2 Ins

Pack
10 10 10 10 10 10 10

Weight g
51 142 150 141 146 155 149

120-CS

Cable Core Spreader

Used to hold apart the cores of cable when jointing cables. Produced in Natural Nylon.

3 & 4 Core
Part No. 110-X03C 110-X04C 110-X05C 110-X12C 110-X13C Cores 3 3 3 3 3 & & & & & Core Size Range Pack 10 10 10 10 10 Weight g 50 145 135 141 134

3 & 4 Way
Part No Core
120-VNY 120-WNY 120-YNY 120-ZNY 120-UNY 120-15 120-20 3 3 3 3 4 4 4

4 3C 95mm2 Ins x 4C 95mm2 Ins 4 3C 185mm2 Ins x 4C 185mm2 Ins 4 3C 300mm2 Ins x 4C 240mm2 Ins 4 3C 300mm2 Bare x 4C 300mm2 Bare 4 3C 300mm2 Ins x 4C 300mm2 Ins

Core Size Range

240 - 300mm2 185mm2 95 - 150mm2 95mm2 Universal Universal Universal

Pack Qty
100 100 100 100 100 100 100

Weight g
45 38 30 24 37 10 12

Cable Core Wedge

Used to prise apart and to separate the cores of cables Produced in Nylon (International Orange).

Cable Core Former

Holds the cores of a three core cable apart whilst a joint is being made. The central hole provides a facility for positioning a mastic bung. Produced in Natural Nylon. Part No
120-F

Part No
110-1NYC 110-2NYC 110-3NYC 110-4NYC

Length Width Nominal Lift

150 225 225 150 25 25 25 13 15 25 38 25

Material Pack Weight Qty g

C C C C 10 10 10 10 41 65 89 32

Core Separation Distance

32mm - 58mm

Pack Qty
10

Weight g
44.1

20

Cable Hangers
Fabricated from mild steel flat bar, hot dipped galvanised to BS 729 : 1971 (1986) after manufacture. Special designs available on request e.g. Girder Hanging, 90o Twist, Side by Side cables

E A B

Part No.
CH1W1 CH2W1 CH3W1 CH4W1 CH5W1 CH6W1 CH1W2 CH2W2 CH3W2 CH4W2 CH5W2 CH6W2 CH1W3 CH2W3 CH3W3 CH4W3 CH5W3 CH6W3

Ways
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6

A
145 235 325 415 505 595 170 295 420 545 670 795 185 345 505 665 825 985

B
105 195 285 375 465 555 130 255 380 505 630 755 145 305 465 625 785 945

Dimensions mm C D
20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 105 105 105 105 105 105 130 130 130 130 130 130 145 145 145 145 145 145

E
90 90 90 90 90 125 125 125 125 125 160 160 160 160 160

F
37 37 37 37 37 37 50 50 50 50 50 50 62 62 62 62 62 62

Material Fixing Size holes Width Thickness dia.

40 40 40 40 40 40 50 50 50 50 50 50 50 50 50 50 50 50 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 11 11 11 11 11 11 13 13 13 13 13 13 13 13 13 15 15 15

Pack Weight Qty g

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 500 900 1300 1700 2100 2500 820 1480 2240 2980 3710 4440 980 1900 2820 3600 4660 5600

Size 1 for cables up to 50mm Diameter

Size 2 for cables 51 - 75mm Diameter

Size 3 for cables 76 - 100mm Diameter

21

Suspension Hooks
Fabricated from mild steel flat bar, hot dipped galvanised to BS 729 : 1971 (1986) after manufacture. Special designs available on request, see example on page 26

Type A

U V T

Part No.
SHA1 SHA2 SHA3

Max cable dia.

50 75 100

T
105 120 155

Dimensions mm U V
25 25 25 11 13 13

Material Size Width Thickness

40 50 50 6 6 6

Pack Qty
1 1 1

Weight g
320 490 640

Type B

V T

Part No.
SHB1 SHB2 SHB3

Max cable dia.

50 75 100

T
125 140 150

Dimensions mm U V
55 60 60 11 13 13

Material Size Width Thickness

40 50 50 6 6 6

Pack Qty
1 1 1

Weight g
440 680 780

Type C

U Y T

Part No.
SHC1 SHC2 SHC3

Max cable dia.

50 75 100

T
125 140 150

Dimensions mm U Y
40 45 45 13 13 13

Material Size Width Thickness

40 50 50 6 6 6

Pack Qty
1 1 1

Weight g
460 700 780

22

Cable Tray Accessories

Cable Tray Support Brackets - Stand Off type
All support brackets made from mild steel, hot dipped galvanised to BS 729 : 1971 (1986) after manufacture.
ALL SLOTS 7 x 50mm E

A B D = DEPTH OF BRACKET

Part No.
SB2 SB3 SB4 SB6 SB9 SB12 SB18 SB24

To take tray A
50/75 75/100 100/150 150/225 225 300 450 600 70 95 120 170 227 302 452 602

Dimensions mm B E
132 157 182 232 318 393 543 693 108 133 158 208 286 361 511 661

D
35 35 35 35 52 52 52 52

Fixing Hole Dia.

7.5 7.5 7.5 7.5 11 11 11 11

Material size
50 50 50 50 50 50 50 50 x x x x x x x x 2 2 2 2 5 5 5 5

Pack Qty
1 1 1 1 1 1 1 1

Weight g
140 160 180 220 780 920 1250 1520

Cable Tray Support Brackets - Cantilever Type

Type B

B A Type A B C

Part No.
WB2 WB3 WB4 WB6 WB9 WB12 WB18 WB24*

Type
A A A A A A B B

To take Tray
50 75 100 150 227 300 450 600

A
65 90 115 165 245 320 470 625

Dimensions mm B C
75 75 75 100 125 150 230 305 33 33 33 40 40 50 40 x 25 40 x 25

Fixing holes Material Pack Dia. size Qty

8 8 8 11 11 11 11 11 3 3 3 6 6 6 4 4 1 1 1 1 1 1 1 1

Weight g
90 100 120 465 670 1070 1350 2620

*Includes cross member for added strength 23

Leather Suspenders, Catenary Wire and Accessories

Cable Suspenders
Leather suspenders with hot dipped galvanised mild steel hook and brass eyelet. Part No.
CS6 CS7 CS8 CS9 CS10 CS12

Length mm
152.4 177.8 203.3 228.6 254 305

Width mm
19 19 19 25.4 25.4 50.8

Hook
Single Single Single Single Single Double

Max Cable dia. mm

32 38 48 54 60 72

Pack Qty
100 100 100 100 100 100

Weight g
22 22 23 27 28 64

Catenary Wire
Hot dipped galvanised mild steel wire strand, including steel core for extra strength.

Part No.
CW30/30 CW30/50 CW30/100 CW48/30 CW48/50 CW48/100 CW60/30 CW60/50 CW60/100

Outside dia. mm
3.0 3.0 3.0 4.8 4.8 4.8 6.0 6.0 6.0

Numbers and dia. of strands mm

7 7 7 7 7 7 7 7 7 x x x x x x x x x 1.0 1.0 1.0 1.6 1.6 1.6 2.0 2.0 2.0

Maximum load
155kg 155kg 155kg 400kg 400kg 400kg 620kg 620kg 620kg

Coil length m
30 50 100 30 50 100 30 50 100

Pack Qty
1 1 1 1 1 1 1 1 1

Weight Kg
11 20 44 31 56 110 42 69 136

Catenary Wire Grips

Hot dipped galvanised.

Catenary Wire Ringplates

Hot dipped galvanised.

Part No.
CWG30 CWG48 CWG60

Size mm
3.0 5.0 6.0

For wire Pack dia. mm Qty

3.0 4.8 6.0 10 10 10

Weight g
11 16 20

Part No.
CWRP50

Plate size mm
50 x 50 x 5

Ring size mm
8 x 50

Pack Qty
1

Weight g
180

Catenary Wire Eyebolts

Hot dipped galvanised. Complete with Nuts & Washers

Catenary Wire Barrel Tensioners

With hook and eye hot dipped galvanised.

Part No.
0F-M08-200E-G

Size/overall Thread Pack length mm length mm Qty

M8/200 145 1

Weight g
70

Part No.
CWT100

Size(min/max) mm
M8 x 155/235

Adjustment length mm
80

Pack Qty
1

Weight g
160

24

Cable Cleat Accessories

Framing Channel Washer
It is always recommended that the framing channel washer is used when cleating 2H series two hole cable clamps to framing channel.

Part No.
91-WZ 91-WZ-X 91-W-2 91-W-4 91-WG

Size
40 40 40 40 40 x x x x x 40 40 40 40 40

Material Suffix
Mild Steel Zinc Plated Mild Steel Zinc Plated A2 Stainless Steel A4 Stainless Steel Mild Steel Galvanised

Hole Size mm
10 12 10 12 10

Pack Qty
100 100 100 100 100

Weight g
33 33 34 34 37

Trunking Adaptor
Available in Black Polypropylene or Nylon LSF. This maybe used to fit one hole and two hole cable clamps when cables are being installed parallel to the trunking.

Part No.
91-TA 91-TA

Material Suffix
B LSF

Pack Qty
100 100

Weight g
5.3 7.1

Studs suitable for One & Two Hole Cableclamps

Part No.
0F-M10-100A-Z 0F-M10-125A-Z 0F-M10-150A-Z 0F-M10-225A-Z M10 M10 M10 M10 x x x x

Material Suffix
100 125 150 225 Althread Althread Althread Althread stud stud stud stud

Pack Qty
50 50 50 50

Weight g
48 60 73 108

Nut
Part No.
0F-M10-FNUT-Z

Material Suffix
M10 Hexagon full nut

Pack Qty
100

Weight g
10.5

Washer
Part No.
0F-M10-W002-Z

All fixings supplied in Bright Zinc Plated Mild Steel Material Suffix
M10 Flat washer

Pack Qty
100

Weight g
2.1

Channel Nuts
Part No.
0F-M10-CN00-Z 0F-M10-CN01-Z 0F-M10-CN02-Z

Material Suffix
M10 Channel nut (long spring) M10 Channel nut (short spring) M10 Channel nut (no spring)

Pack Qty
100 100 100

Weight g
38 37 36

25

Special Products
Ellis Patents prides itself on its ability to provide solutions to technical problems. In addition to the standard products shown in this catalogue the company routinely produces bespoke products to meet specific demands. Flexible tooling and modern rapid prototyping processes mean that unique designs can be produced surprisingly quickly and economically, even in relatively small quantities. Some typical examples are given below:

1. Standard Emperor products modified to suit 2,4 and 6 cable applications.

2. Standard Emperor product fitted with a universal base clamp designed to retrofit to three different undrilled ladder rung designs.

3. Cast aluminium two hole clamp 4. Cast aluminium two hole clamp outside the standard size range. designed to accommodate a fibre-optic cable above the power cable.

5. Non-standard cable 6. Matrix cleat designed to retain support bracket. multiple cables in trefoil formation.

7. Cable cleat with combined support saddle for 150mm diameter cable fixed at 8.2m centres.

26

Back Cover

Opportunity through Innovation

CABLE JOINTS, CABLE TERMINATIONS, CABLE GLANDS, CABLE CLEATS FEEDER PILLARS, FUSE LINKS, ARC FLASH, CABLE ROLLERS, CUT-OUTS

11KV 33KV CABLE JOINTS & CABLE TERMINATIONS FURSE EARTHING

www.cablejoints.co.uk Thorne and Derrick UK Tel 0044 191 490 1547 Fax 0044 191 477 5371 Tel 0044 117 977 4647 Fax 0044 117 9775582

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