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Procon Controls has 23 years of expertise in manufacturing electrical transformers.

They are the foremost manufacturers, suppliers and exporters in the field of transformers located at Coimbatore, Tamil Nadu. The products manufactured by this company are highly acclaimed for its unique features like excellent voltage regulation, durable, compact design and overload capacity. Servicing

Industrial Control Transformer


Simple Presentation on Control Transformer

Ram Prasad

Industrial Control Transformer


When an electronic circuit requires constant voltage or constant current with low power or volt-amp rating, a control transformer comes into the picture. Capacitors and other filtering devices are used to reduce the variations in the output. As a result, constant voltage or current is obtained.

The transformer is based on the principle of electromagnetic induction. The principle states that a changing magnetic field within a coil of wire induces a voltage across the ends of the coil (electromagnetic induction). Changing the current in the primary coil changes the magnetic flux that is developed. In turn, the changing magnetic flux induces a voltage in the secondary coil. The control transformer is designed for industrial usage where electromagnetic devices such as relays and solenoids are used. These transformers maximize inrush capability and output voltage regulation when electromagnetic devices are primarily energized. These transformers include high-quality insulating materials. This insulation provides electrical protection to turn-to-turn windings, layer to layer windings, primary to secondary windings and ground. The transformers are vacuuming permeated with VT polyester resin and oven-cured. This seals the surface and eliminates moisture. Filling the entire unit provides a strong mechanical bond and offers protection from the environment. Control Transformer is utilized in many industries and applications including: Motor Drives & Controls Induction Heating & Melting Aviation Applications Mining Equipment Power Supplies Marine Applications Heavy Industry Medical Applications

Procon Controls

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Industrial Control Transformer


The advantage of using a control transformer is the inherent stability of the voltage supplied from a transformer and its ability to handle extreme current peaks. When the start button on a motor starter is pushed and the contactor coil energizes, there is a very brief (typically 30 to 50 milliseconds) surge in current demand known as an "inrush current". This peak can surpass 10 times the normal current flow, and transformers handle these peaks far more competently than a conventional supply. Advantages: Using a control transformer to supply control power provides a lower, safer and more efficient control circuit voltage to be used in high working voltage applications. The excellent inrush current handling characteristics of transformer supplied power also makes for a more efficient power supply. The use of lower voltages in a control circuit provides the workers using stop and start buttons in hazardous environments with safety.

For correct control transformer specification, three features of the load circuit must be determined in addition to the minimum voltage essential to operate the circuit. These are- total steady-state (sealed) VA, total inrush VA, and inrush load power factor. About Procon Controls: Procon Controls has 23 years of expertise in manufacturing electrical transformers. They are the foremost manufacturers, suppliers and exporters in the field of transformers located at Coimbatore, Tamil Nadu. The products manufactured by this company are highly acclaimed for its unique features like excellent voltage regulation, durable, compact design and overload capacity. Servicing customers is their first and foremost motto. Corporate Video:

Procon Controls

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Industrial Control Transformer

Procon Controls

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