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DVS - DEUTSCHER VERBAND
FOR SCHWEISSEN UND

VERWANDTE VERFAHREN E.V.
Design calculations for containers and
apparatus made from thermoplastics;
creep rupture curves
for pipes made from PP Type 1
Directive
DVS 2205-1
Supplement 1
(August 1996)
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This publication has been drawn up by a group of experienced specialists working in an honorary capacity and its consideration as an important source of information
is recommended. The user should always check to what extent the contents are applicable to his particular case and whether the version on hand is still valid. No
liability can be accepted by the Deutscher Verband fOr SchweiBtechnik e.V. and thOSE! participating in the drawing up of the document.
DVS, Technical Committee, Workingl Group "Plastics, Welding and Bonding"
Orders to: DVS-Verlag GmbH, P. O. Box 101965,40010 Dusseldorf, Germany, Phone: +49(0)211/1591-0, Telefax: +49(0)211/1591-150
FOR SCHWEISSEN UND
Directive
DVS 2205-1
Supplement 2
(August 1996)
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Directive
DVS 2205-1
Supplement 3
(August 1996)
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FOR SCHWEISSEN UND
for pipes made from PVDF
Directive
DVS 2205-1
Supplement 4
(August 1996)
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FOR SCHWEISSEN UND
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for pipes made from PE 63
II1II11 II
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Creep rupture curves according to DIN 8075
,by ISO TR 9080 (07.92) covered parts of the creep rupture curves
.
Directive
DVS 2205-1
Supplement 6
(July 1997)
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liability can be accepted by the Deutscher Verband fUr SchweiBtechnik e. V. and thOSE! participating in the drawing up of the document.
FOR SCHWEISSEN UND
for pipes made from PE 100
Directive
DVS 2205-1
Supplement 8
(July 1997)
I
50
40
30
25
20
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FOR SCHWEISSEN UND
Calculation of thermoplastic tanks
and apparatus -
Vertical cylindrical non-pressurised
tanks
Directive
DVS 2205-2
(August 1997)
I
=
Contents:
1 Scope
The following rules for the design and calculation apply to
vertical, cylindrical, work shop fabricated flat-bottom tanks of
thermoplastic materials, in particular
- Polyvinyl chloride (PVC-U)
- Polypropylene (PP)
- Polyethylene (PE)
- Polyvinylidene fluoride (PVDF)
The cylindrical shell with constant or varying wall thickness may
be made of welded plates or a wound cylinder or an extruded
pipe.
The calculation takes into account short-term and long-term
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1
2
3
3.1
3.1.1
3.1.2
3.1.3
3.2
3.2.1
3.2.2
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.4
4
4.1
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.1.6
4.1.7
4.1.8
4.1.9
4.2
4.2.1
4.2.2
4.2.3
5
5.1
5.2
5.3
5.4
5.5
Scope
Calculation values
Loadings
Permanent loading
Total inherent loading
Loading of the filling agent
Internal and external pressure
Medium-term active loadings
Snow loading
Summer temperature
Short-term active loadings
Internal and external pressure
Loading on the roof due to personnel
Wind loading
Pulsation equivalent stress due to wind loading
Depression due to wind suction
Installation loadings
Temperature
Design calculation
Proof of strength
Effects
Overlapping of effects
Shell
Base
Welding joints between base and shell
Conical roof
Nozzles
Anchorages
Lifting lugs
Proof of stability
Overlapping of effects
Shell
Conical roof
Annex
Explanations
Standards and di rectives
Literature
Temperature and time-dependent elasticity moduli for
stability calculation
Construction details
active pressures as well as the hydrostatic loading. The following
values represent the limiting values:
Overpressure: 0.0005 N/mm
2
(0.005 bar)
Low pressure: 0.0003 N/mm
2
(0.003 bar)
The long-term active pressures are only applicable if they can be
effective.
Limitation of the main dimensions:
Tank diameter: d :s; 4 m
Ratio: hId ~ 6
Minimum wall thicknesses:s =4 mm
The responsibilities of certain fields of laws (e.g. building laws,
law relating to water, law relating to protection of labour) are to
be taken into account.
2 Calculation values
a mm depth of the weld seam
A
1
reduction factor for the influence of the specific
viscosity (see DIN EN 1778)
A
2
reduction factor for the medium at proof of soli-
dity
A
21
reduction factor for the medium at proof of stabi-
lity
As mm
2
surface of the base
AD mm
2
surface of the roof
A
j
m
2
working surface of the wind (partial surface)
A
z
mm
2
shell surface of the cylinder
bpr mm width of the claw
b
o
mm width of the lifting lug
c - correction coefficient of the wind according to
DIN 1055, part 4
C - C
1
C
2
C
1
- load increase factor
C
2
- material specific design factor
C* correction coefficient for the external pressure
charged circular cylinder
d mm nominal inside diameter
d
A
mm nozzle outside diameter
d
L
mm diameter of hole in lifting lug
d
max
mm maximum diameter of the cylinder
d
min
mm minimum diameter of the cylinder
d
Sch
mm diameter of the shackle
Toe
N/mm
2
elastic modulus at short-term loading for TOC
E
K
20
0
e
N/mm
2
elastic modulus at short-term loading for 20C
E
K
20
0
e
N/mm
2
elastic modulus at long-term loading for 20C
E
L
f
s
- long-term welding factor
f
sD
- long-term welding factor for the roof
f
z
- short-term welding factor
f
ZD
- short-term welding factor for the roof
g m/s
2
acceleration due to gravity (9,81 m/s
2
)
This publication has been drawn up by a group of experienced specialists working in an honorary capacity and its consideration is recommended. The user should
always check to what extent the contents are applicable to his particular case and w h E ~ t h e r the version on hand is still valid. The Deutscher Verband fOr SchweiBtechnik
e.v. and those involved in preparing this publication are exempt from any liability.
Orders to: DVS-Verlag GmbH, P. O. Box 101965, 40010 Dusseldorf, Germany, Phone: +49(0)211/1591-0, Telefax: +49(0)211/1591-150
Pagl3 2 to DVS 2205-2
gA N/mm
2
equivalent surface loading for nozzles etc. on the
roof
go N/mm
2
surface related weight of the roof
G
A
N inherent loading of the extensions
G
B
N inherent loading of the base
Go N inherent loading of the roof
G
E
N total inherent loading
G
F
N loading of the filling agent
G
s
N snow loading
G
z
N inherent cylindrical loading
h mm height of the tank
h
F
mm height of the filling level
hF,i mm height of the filling level of band i
hZ,i mm height of the band i
h
RF
mm residual height of the filling level
h
z
mm cylindrical height
h
ZF
mm height of the lower band
K v ~ r h N/mm
2
short-term active stresses
K v ~ r h N/mm
2
long-term active stresses
K ~ r h N/mm
2
medium-term active stresses
/
/
/j
/
/
/
/
/
/
/
LL
...c:
...c:
/
/
/
/
"\."\."\."\."\."\."\."\. "\.- ----L-
r::o
(J)
/
I
mm wall thickness of the upper band of the equiva-
lent cylinder
safety coefficient
safety coefficient at installation
C temperature of the outside air
C temperature of the roof
C contents' temperature
C temperature of the collecting tank wall
C temperature of the tank wall
0/0 allowable ovality
m
3
filling volume
weakening coefficient
mm allowable hoisting course (= 10 mm)
kN wind loading
number of anchors
auxiliary value
degree angle of inclination of the roof
coefficient
coefficient
coefficient
coefficient
0/0 permissible edge expansion
coefficient for calculation of the base
utilization of the axial stability in band i
utilization of the pressure stability of the shell
degree angle of the roof to the perpendicular
g/cm
3
density material (y =p . g)
g/cm
3
density of the contents
N/mm
2
existing stress
N/mm
2
critical buckling stress
N/mm
2
critical buckling stress at band i
N/mm
2
stress due to the wind loading
/
/
/
I
N
...c:
/
d
/
/
Sz
/
/
/
/
"\. "\."\."\."\. "\."\."\."\.
Figure 1. Open flat-base tank with constant wall thickness.
P
PF
vorh
(J K,L,M
(Jk
(Jk,i
(Jw
mean cylindrical wall thickness
wall thickness of the uppermost band
wall thickness of band i
mm
mm
mm
mm
SZm
SZ,1
sZ,i
PuK
Pu
N/mm
2
creep strength for 10-
1
hours
N/mm
2
creep strength for the calculated usable life at
the mean active temperature
N/mm
2
creep strength for the mean-term influence (e.g.
for 3 months of snow at OC)
length of the upper band of the equivalent cylin-
der
M
w
N/m bending moment at wind loading
nz N/mm diaphragm tensile load
PB N/mm
2
pressure at the tank base
p N/mm
2
auxiliary value
Po N/mm
2
influences on the roof
L,M, K
Peu N/mm
2
pulsation equivalent stress due to wind loading
PkM N/mm
2
critical buckling pressure of the shell
Pmax N/mm
2
auxiliary value
Ps N/mm
2
snow loading on the roof
Pstat N/mm
2
overpressure at the tank base due to the con-
tents
Pstat,i N/mm
2
overpressure at lower edge of the band due to
the contents
N/mm
2
continuously active external pressure (or inter-
nal depression)
N/mm
2
short-term active external pressure (or internal
depression)
N/mm
2
continuously active internal pressure
N/mm
2
short-term active internal pressure
N/mm
2
depression due to wind suction
N/mm
2
auxiliary value
N/mm
2
auxiliary value
N/mm
2
auxiliary value
kN/m
2
impact pressure at partial surface Ai
kN/m
2
maximum effective impact pressure at the tank
mm cylindrical radius
mm minimum wall thickness
mm final wall thickness of the basic component
mm wall thickness of the base
mm wall thickness of the roof
mm wall thickness of the lifting lug
mm cylindrical wall thickness
mm wall thickness of the lowest band
mm statically required wall thickness
Po
POK
Pus
Pw
P1
PO"
qj
qmax
r
s
sa
sB
So
So
Sz
sZF
Page 3 to DVS 2205-2
_ '5Z --+- __
I
I

SZ1
I
~
~
...c:
I
~
...c:
d
2
SZ2
...c:

SZF
SZF
Figure 2. Open flat-base tank with varying wall thickness (three bands).
Figure 4. Flat-base tank with conical roof and varying wall thickness
(three bands).
d
Sz
3 Loadings
3.1 Permanent loading
Tanks are designed for a calculated usable life of 25 years
(2 x 10
5
hours) according to the application.The calculated
height of the filling level h
F
is determined by the present working
state.
3.1.1 Total inherent loading GE
G
E
=Go + G
z
+ G
B
+ G
A
N (1 )
Inherent loading of the roof Go
...c:
Go =A
o
. So . P . g . 10-
6
N (2)
Inherent loading of the cylinder G

z
G
z
=A
z
. Sz . P . g . 10-
6
N (3)
Inherent loading of the base G
B
GB=A
B
. sB . P . g . 10-
6
N (4)
Figure 3. Flat-base tank with conical roof and constant wall thickness.
Inherent loading of the extensions G
A
Ladders, stages, platforms and similar are to be placed and fixed
independently of the tank since, otherwise, the free expansion of
the tank, e.g. when filling, emptying and with temperature
changes, is hampered. These hindrances cause considerable
stress points which are difficult to calculate and result in
uneconomic constructions. In the event of differences to this,
corresponding evidence shall be produced.
3.1.2 Loading of the filling agent GF
G
F
=V . PF . g . 10
3
N (5)
3.1.3 Internal and external pressure Po, Pu
Higher pressures as indicated in the scope are to be considered
in the height fixed by the user.
In the case of the installation of safety fittings such as overcharge
safety devices or aerators and deaerators causing higher
pressures, only these pressures shall be considered.

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Inherent loading of the cylinder G

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