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ENGINEERS
INDIA LIMITED
IA Govt of India Undertaking)

INSPECTION AND TEST PLAN

STANDARD SPECIFICATION NO. 6-81-1032 Rev. 2 Page 1 of 6

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FOR
MEDIUM VOLTAGE MOTOR

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INSPECTION AND TEST PLAN FOR MEDIUM VOLTAGE MOTORS

2 1 0 Rev. No.

15.07.11 24.12.07 30.04.02 Date

Revised and Re-issued Revised and Re-issued Issued for implementation Purpose

GS SA RG Prepared by CRM AKC Checked by

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AKC MVKK AKB Standards Committee Convenor

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DM VC GRR Standards Bureau Chairman

Approved by

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL All rights reserved

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ENGINEERS INDIA LIMITED


(A Govt of India Undertaking)

INSPECTION AND TEST PLAN FOR MEDIUM VOLTAGE MOTORS

STANDARD SPECIFICATION NO. 6-81-1032 Rev. 2 Page 2 of 6

Abbreviations: AS BASEEFA BIS CCE or CCOE CEIL CIMFR CE DFT DT DPT ERTL FCRI FM FLP HIC ITP IP IC IGC IEC JEC LPT Alloy Steel British Approval Service for Electrical Equipment in Flammable Atmospheres Bureau of Indian Standards Chief Controller of Explosives Certification Engineers International Limited Central Institute of Mining & Fuel Research Carbon Equivalent Dry Film Thickness Destructive Testing Dye Penetrate Testing Electronics Regional Test Laboratory Fluid Control Research Institute Factory Mutual Flame Proof Hydrogen Induced Cracking Inspection and Test Plan Ingress Protection Inspection Certification Inter Granular Corrosion International Electro technical Commission Japanese Electro technical Committee Liquid Penetrate Testing MPT/MT MRT MTC MOC NPSH NDT NEMA PO PESO PQR PR PMI PVC QC RT TC TPI or TPIA UT UL VDR WPS WPQ XLPE : Magnetic Particle Testing Mechanical Run Test Material Test Certificate Material of Construction Net Positive Suction Head Non Destructive Testing National Electrical Manufacturers Association Purchase Order Petroleum Explosive Safety Organization Procedure Qualification Record Purchase Requisition Positive Material Identification Poly Vinyl Chloride Quality Control Radiography Testing Test Certificate Third Party Inspection Agency Ultrasonic Testing Under writer Laboratories Vendor Data Requirement Welding Procedure Specification Welders Performance Qualification Cross Linked Poly Ethylene

Inspection Standards Committee Convenor : Members: Mr. SS Lotay Mr. S.C. Gupta
Format No. 8-00-0001-F7 Rev. 0

Mr. A.K. Chaudhary

Mr. RK Singh Mr. Rajeev Kumar

Mr. Anoop Geol Mr. G. Suresh

Mr. G. Poornachandra Rao Mr. MP Jain (Projects)


Copyright EIL All rights reserved

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E NGINEERS INDIA LIMITED


(A Govt of India Undeftalong)

INSPECTION AND TEST PLAN FOR MEDIUM VOLTAGE MOTORS

STANDARD SPECIFICATION NO. 6-81-1032 Rev. 2 Page 3 of 6

1.0 SCOPE: This Inspection and Test Plan covers the minimum testing & inspection requirements of three phase medium voltage squirrel cage induction motors. 2.0 REFERENCE DOCUMENTS: PO/PR & Standards referred there in /Job specifications / Approved documents. 3.0 INSPECTION AND TEST REQUIREMENTS: SL NO. STAGE/ ACTIVITY CHARACTERISTICS QUANTUM OF CHECK RECORD SCOPE OF INSPECTION SUB SUPPLIER EIL/TPIA SUPPLIER ----

1.0

Procedures

--

--

2.0

Material Inspection

2.1

Raw Material: Body(casting or fabrication), Rotor shaft, Core laminations, Copper, Insulation material, Bearings, Terminals, cable boxes, Cable glands, etc.

Chemical, Physical properties , finish as per relevant standard

100%

Material Test Certificates / Test records

H/R

R (For major items only)

Format No. 8-00-0001-F7 Rev. 0

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ENGINEERS INDIA LIMITED


IA Govl of India Undertaking)

INSPECTION AND TEST PLAN FOR MEDIUM VOLTAGE MOTORS


QUANTUM OF CHECK

STANDARD SPECIFICATION NO. 6-81-1032 Rev. 2 Page 4 of 6

SL NO. 3.0

STAGE/ ACTIVITY Inprocess Inspection

CHARACTERISTICS

RECORD

SCOPE OF INSPECTION SUB SUPPLIER EIL/TPIA SUPPLIER

3.1

Motor Assembly

Vacuum impregnation and bracing of winding, core assembly, Rotor bars and end rings assembly, Rotor balancing, Terminal box mounting and clearances in between, Bearing setting, etc as per supplier's internal standards

100%

Test Records

4.0

Final Inspection General visual check, nameplate details Mounting, Shaft centre height dimensions Terminal box location, clearances, size, entries, space adequacy & gland size. Terminals type for Type EX-e, EX-n, Ex-d motors Free rotation of Shaft, shaft centre height, lubrication, fan mounting Direction of rotation Coupling, Bearing details Cable Glands, cable lugs size and no. of entries in Terminal Box Winding Resistance No load test and measurement of Voltage, Speed, Current, Power Input Locked Rotor test at reduced voltage by JEC method and measurement of Voltage, Current and Wattage. Reduced voltage Starting and running

4.1

Motor (Routine Tests)

100%

Inspection test records

See Note 5&6

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL All rig hts reserved

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INDIA LIMITED
IA Goof of Intla UnaerfaIng)

INSPECTION AND TEST PLAN FOR MEDIUM VOLTAGE MOTORS


QUANTUM OF CHECK

STANDARD SPECIFICATION NO. 6-81-1032 Rev. 2 Page 5 of 6

SL NO.

STAGE/ ACTIVITY

CHARACTERISTICS Insulation resistance Before & after High Voltage test High Voltage Vibration Full load test and measurement of Voltage, Current, Power, Slip, Power factor, Bearing Noise. Efficiency and Pf at 100%, 75% and 50% load Temp Rise test Momentary overload test Vibration Noise Level Over speed Measurement of Starting Torque, Starting Current, Full Load Torque* Pre treatment, primer and final paint, shade, thickness

RECORD

SCOPE OF INSPECTION SUB EIL/TPIA SUPPLIER SUPPLIER

4.2

Motor (Type Tests)

One sample from each type/rating

Inspection test records

See Note 5&6

5.0 5.1 6.0

Painting Painting of Motor frames Documentation and IC Supplier's Test Records / Certificates from statutory bodies / Inspection Certificate (IC) 100% Test records H --

Review of Internal Test Reports Test certificate from recognized testing laboratory for area classification. BIS certificate for FLP motors and accessories 100% as applicable. Documentation and IC 6.1 CCOE/PESO approved certificates for motors and accessories as applicable. Degree of protection of enclosure IC issuance Measurements will be made in accordance with standard IEC (Logarithmic proportion method II)
Format No. 8-00-0001-F7 Rev. 0

Coovriaht EIL All riahts reserved

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ENGINEERS INDIA LIMITED


IA Govt of India Undertakingj

INSPECTION AND TEST PLAN FOR MEDIUM VOLTAGE MOTORS

STANDARD SPECIFICATION NO. 6-81-1032 Rev. 2 Page 6 of 6

Legends: H- Hold (Do not proceed without approval), Random -10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may proceed after scheduled date). NOTES (As applicable): Wherever W/R or H/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable. This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable. Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents Motors up to 55 KW would be accepted based on Manufacturer's test certificates. Higher rating will have witness by EIL/TPIA appointed by OEM Supplier. Motors ordered with integration test requirement as per PR shall be witnessed by EIL/TPIA (appointed by OEM supplier) for integration test (irrespective of rating) at motor manufacturer's works.

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL All ri g hts reserved

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