U-Shape Drain Box Culvert

L-Shape Unit Reinforced Concrete Piles Precast Concrete Pipes

API SIRIM for it Dece Qual 9002 2001

API Reinforced Concrete Square Piles are designed to conform generally with BS8004 and BS 8110 standard to ensure high product quality. API pile is manufactured under controlled procedures that complied to MS ISO 9001 and certified by SIRIM QAS Sdn Bhd. CONSTITUENT MATERIALS: The constituent materials for the product generally conform to the British Standards and Malaysian Standards as listed below: (a) Cement (b) Aggregate (c) Admixture (d) Steel Reinforcement (e) Mild Steel Plate B512 or MS 522 B5 822 BS 5075 BS 4449 or MS 146 JIS G3101 SS 400 or BS4360 Grade 43A

The u Syste 9001 imple more

CAPACITY OF PILE: Safe working load of API piles is calculated in accordance with BS 8004, CP 116 and MS 1314 fcu + fsc Safe working load = Ac ASC 3.65

KLC Putra Sunri Mona SILK Guth High KAS New (NPE Guth Kole Mala more

Where

fcu = Characteristic cube strength of concrete at 28 days = 45N/mm2 Ac = area of concrete Fsc = 175 N/mm2 for High Yield Reinforcement Asc = area of steel

S TA N D A R D S I Z E Pile Nominal Size mm2 400 x 400 380 x 380 350 x 350 320 x 320 300 x 300 275 x 275 250 x 250 230 x 230 200 x 200 175 x 175 150 x 150 125 x 125 Nominal Length m 12,9,6,3 12,9,6,3 12,9,6,3 12,9,6,3 12,9,6,3 12,9,6,3 12,9,6,3 9,6,3 6,3 6,3 6,3 6,3 Maximum Recommended Main Steel Concrete Structural Working Reinforcement Area Area Capacity Capacity Asc Ac mm2 P Tons Tons nos size mm2 4 Y22 1521 158479 224 195 4 Y22 1521 142879 203 175 4 Y20 1257 121243 173 145 4 Y20 1257 101143 147 130 4 Y16 804 89196 124 105 4 Y16 804 74821 106 90 8 Y10 628 61872 88 70 4 Y12 452 52448 73 60 4 Y12 452 39548 57 45 4 Y10 314 30311 43 35 4 Y10 314 22186 33 25 4 Y9 255 15370 24 20

N O N - S TA N D A R D S I Z E Pile Nominal Main Nominal Length Reinforcement Size mm2 400 x 400 380 x 380 300 x 300 250 x 250 200 x 200 175 x 175 150 x 150 m 12,9,6,3 12,9,6,3 12,9,6,3 12,9,6,3 6,3 6,3 6,3 nos 4 4 8 4 4 4 4 size Y20 Y20 Y12 Y16 Y10 Y9 Y9 Maximum Recommended Concrete Structural Working Area Capacity Capacity Ac mm2 158743 143143 89096 61696 39686 30370 22245 P Tons 220 201 126 90 55 42 32 Tons 190 170 110 75 40 30 25

Steel Area Asc mm2 1257 1257 904 804 314 255 255

P I L E D E TA I L S

Stirrups Pile Nominal Wire Size Size mm 400 x 400 380 x 380 350 x 350 320 x 320 300 x 300 275 x 275 250 x 250 230 x 230 200 x 200 175 x 175 150 x 150 125 x 125 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 4.5 4.5 4.5 4.5 nos 35 32 28 23 20 18 16 12 17 13 11 9 OQ c.c mm 40 40 40 45 45 50 50 50 36 40 40 40 Q Body nos x x x x x x x x x x x x c.c mm 110 110 120 125 135 140 125 115 100 75 75 75

Plate Thickness mm Joint 12 12 12 9 9 8 8 8 6 6 4.5 4.5 mm Shoe 4 4 4 4 4 4 3 3 3 3 3 3

Anchorage Bars

nos 4 4 4 4 4 4 4 4 4 4 4 4

dia *20/22 *20/22 20 20 16 16 16 12 *10/12 *9/10 *9/10 9

length 600 600 600 600 520 500 500 380 380 330 330 300

In order to provide a complete range of piles products, API also manufacture JKP piles that fully complied with JKR's specification and certified by Institut Latihan dan Penyelidikan Jabatan Kerja Raya Malaysia-IKRAM.

J K R P I L E S D E TA I L S

J K R P I L E D I M E N S I O N S A N D D E TA I L S Ultimate Bending Maximum Nominal Joint Plate Moment Working Main Reinforcement Length Thickness With No Load Axial Load m nos size (KNm) (KN) 12,9,6,3 4 T25 15 105 1450 12,9,6,3 4 T20 15 58 1150 12,9,6,3 4 T20 15 46 800 12,9,6,3 4 T16 15 24 500 6,3 4 T12 15 10 350 6,3 4 T12 10 9 300 6,3 4 T10 10 5 200

Pile Nominal Size mm 400 x 400 350 x 350 300 x 300 250 x 250 200 x 200 175 x 175 150 x 150

Lateral reinforcement at : i. Pile Head/Toe ii. Pile Body iii.Pile Length iv. Pile Shoe v. Concrete Cover - 1.0% of gross volume over distance of 3 x pile width from each end - 0.4% of gross volume spaced at not more than 0.5 x pile width - 12m, 9m, 6m, 3m for pile size 400-250 mm 6m, 3m for pile size 200-150 mm - JKR - Type1, Type2, Type3, Type4, Type5 - Minimum 40mm (For pile sizes 200mm and above

TYPES OF PILE SHOES

Note: The actual working load for each project shall be as shown in the drawing. Is is our policy to continuously review and improve products and their design. Information in this webpage is therefore subject to change without prior notice.

..Concept & development by Creative Compass.