YEAR / DEPT: II / MECH

UNIT IV - ABRASIVE PROCESSES AND GEAR CUTTING 1. (i) Give the specification of grinding wheel. (6) (ii) What is mean by dressing and truing of grinding wheel? (10) 1. Give short notes on grinding wheel. 2. How the grinding wheel is specified? 3. What are the types of abrasives? 4. Give short notes on grit size. 5. Give short notes on abrasives. 6. What is mean by grade of hardness? 7. Describe the structure of grinding wheel. 8. What is mean by dense structure? 9. What is the function of bonds in grinding wheel? 10. Write different grades of grinding wheel. 11. Indicate bonding materials and name their corresponding grinding wheel. 12. Define dressing. 13. What are the types of dressers? 14. Give short notes on star dressing tool. 15. Give short notes on round abrasive stick. 16. Give short notes on diamond dressing tool. 17. Sketch star dressing tool. 18. Give short notes on bort. 19. Sketch diamond dressing tool. 20. Sketch abrasive dressing tool. 21. What is mean by truing of grinding wheels? 22. Give short notes on crushing roll. 23. What is mean by form truing? 24. What are the types of crushing rolls? 25. Write the characteristics of abrasives used in grinding wheels. 2. (i) List the advantages and limitations of gear shaping. (6) (ii) Explain the principle of gear hobbing with neat sketches. (10) 1. Define gear shaping. 2. Define gear shaper. 3. Write the types of cutters used in gear shaping. 4. Sketch the gear shaping. 5. What are the various movements obtained from gear shaper? 6. What are the applications of gear shaping?

7. What are the advantages of gear shaping? 8. What are the limitations of gear shaping? 9. Sketch the rack type gear shaper. 10. Sketch the rotary pinion type gear shaper. 11. Define gear hobbing. 12. What is mean by hob? 13. Write the principle of gear hobbing. 14. What are the types of hobbing? 15. Give short notes on hobbing machines. 16. Define axial hobbing. 17. Define radial hobbing. 18. Write the characteristics of radial hobbing. 19. Define tangential hobbing. 20. Sketch the axial hobbing. 21. Sketch the tangential hobbing. 22. Sketch the radial hobbing. 23. What are the advantages of gear hobbing? 24. What are the disadvantages of gear hobbing? 25. Write the applications of gear hobbing. 3. (i) Write about broaching and State the advantages and limitations of broaching. (8) (ii) Explain the types of broaching tools. (8) 1. What is broaching? 2. What are the types of broaching? 3. What is the principle of broaching? 4. Sketch the external broaching. 5. Sketch the internal broaching. 6. Define surface broaching. 7. What are the advantages of broaching? 8. What are the limitations of broaching? 9. How the broaching tools are classified? 10. What are the classifications of broaching tool? 11. What is mean by push broach? 12. Sketch the push broach. 13. What is pull broach? 14. What is mean by solid broach? 15. What is progressive broach? 16. Sketch the progressive broach. 17. What are the applications of broaching?

18. Give short notes on internal broaches. 19. Give short notes on external broaches. 20. What is rotor cut broach? 21. What is mean by burnishing broach? 22. Sketch the internal pull broach. 23. Say true or false. The broaching tool is a single point cutting tool. 24. What are the applications of broaching? 25. Write about the materials of broaching tools. 4. (i) Explain self sharpening characteristics of grinding wheel. (2) (ii) Explain gear cutting by a formed tool. (2) (iii) Explain the cylindrical grinding process (12) 1. Define grinding. 2. What is the use of grinding wheel? 3. What is mean by self sharpening of the grinding wheel? 4. Write the uses of grinding. 5. Define formed cutter. 6. Give short notes on formed method. 7. Give short notes on gear cutting. 8. Sketch the gear cutting by single point form tool. 9. Write the principle of cylindrical grinding. 10. Write the movements of cylindrical centre type grinding. 11. Sketch the cylindrical grinders. 12. List the uses of cylindrical grinders. 13. Write the types of operations in cylindrical grinding. 14. Give short notes on traverse grinding. 15. Sketch the traverse grinding. 16. What is mean by plunge grinding? 17. Sketch the plunge cut grinding. 18. What are the types of cylindrical grinding? 19. Sketch the plain center type cylindrical grinding machine. 20. Give short notes on plain center type cylindrical grinding machine. 21. List the parts of plain center type cylindrical grinding machine. 22. Give short notes on wheel head. 23. Write the working principle of plain center type cylindrical grinding machine. 24. Write the features of center type universal grinder. 25. Sketch the universal grinder.

5. (i) With neat sketches, explain the various types of centreless grinding process. (12) (ii) Explain abrasive jet grinding. (4) 1. Give short on centreless grinding. 2. Sketch the centreless grinder. 3. Write the principle elements of external cylindrical grinder. 4. How the actual feed can be calculated in centreless grinding process? 5. What are the methods of centreless grinding? 6. Give short notes on through feed method. 7. Sketch the through feed method. 8. When the through feed method is used? 9. Give short notes on in feed grinding. 10. When the in-feed grinding method is used? 11. Sketch the in-feed grinding. 12. Give short notes on end feed grinding. 13. Sketch the end feed grinding. 14. What are the uses of end feed method? 15. What are the advantages of centreless grinding? 16. What are the disadvantages of centreless grinding? 17. Give short notes on internal centreless grinding process. 18. Sketch the internal centreless grinding. 19. Give short notes on abrasive jet grinding. 20. Sketch the abrasive jet grinding. 21. List the parts of abrasive jet producer. 22. Sketch the abrasive jet producer. 23. Write the applications of abrasive jet grinding. 24. What are the advantages of abrasive jet grinding? 25. What are the disadvantages of abrasive jet grinding? 6. (i) Explain the construction and working of vertical broaching machines. (8)(ii) Explain the continuous broaching machine with neat sketches. (8) 1. What are the types of vertical broaching machine? 2. What are the types of pull type broaching machine? 3. Give short notes on push down type vertical broaching machine. 4. List the parts of push down type vertical broaching machine. 5. Sketch the push down type vertical broaching machine. 6. Write the uses of push down type vertical broaching machine. 7. Give short notes on pull down type vertical broaching machine. 8. Sketch the pull down type vertical broaching machine. 9. Give short notes on internal broaching.

10. Write the uses of pull down type vertical broaching machine. 11. Write the pulling mechanism. 12. Give short notes on pull up type vertical broaching machine. 13. Sketch the pull up type vertical broaching machine. 14. Give short notes on continuous broaching machine. 15. What are the types of continuous broaching machine? 16. What is the use of continuous broaching machine? 17. Give short notes on horizontal type broaching machine. 18. Sketch the horizontal type broaching machine. 19. List the parts of horizontal type broaching machine. 20. What is mean by vertical broaching machining? 21. Write the operating principle of horizontal type broaching machine. 22. Give short notes on rotary type continuous broaching machine. 23. List the parts of rotary type continuous broaching machine. 24. Sketch the rotary type continuous broaching machine. 25. What are the uses of rotary type continuous broaching machine? 7. Explain with neat sketches the following operations: Honing, Lapping, Super finishing and Buffering. (16) 1. Define honing. 2. What is the use of honing? 3. What is a hone? 4. Give short notes on honing tool. 5. Sketch the hand honing tool. 6. Sketch the honing process. 7. What is mean by hand honing process? 8. Define machine honing. 9. What are the classifications of honing machines? 10. Give short notes on horizontal honing machine. 11. Give short notes on vertical honing machine. 12. Define lapping. 13. Write the uses of lapping. 14. What is mean by equalizing lapping? 15. What is mean by form lapping? 16. What is mean by hand lapping? 17. What is mean by machine lapping? 18. Write the commonly used lapping machines. 19. Sketch the vertical spindle lapping machine. 20. Write the cutting conditions for lapping.

21. Define super finishing. 22. Sketch the super finishing of internal cylindrical surface. 23. Write the cutting conditions for super finishing. 24. What is the difference between honing and super finishing? 25. Define buffing. 8. (i) With a neat sketch, describe gear cutting methods. (8) (ii)Explain horizontal broaching machine with neat sketch. (8) 1. What are the types of gear cutting methods? 2. Give short notes on gear cutting by speed shaping process. 3. Sketch gear cutting by speed shaping. 4. How the forming tools are arranged in gear cutting by speed shaping? 5. What are the advantages of gear cutting by speed shaping? 6. Give short notes on gear milling using a formed end mill. 7. Sketch the gear milling by formed end mill. 8. Write the formula used to calculate crank movement. 9. What is the use of gear milling by formed end mill? 10. Define gear broaching. 11. What is the use of gear broaching? 12. Sketch the gear broaching. 13. Give short notes on template method. 14. Sketch the template method. 15. Give short notes on horizontal broaching machine. 16. What are the types of horizontal broaching machine? 17. Give short notes on horizontal type internal broaching machine. 18. List the parts of horizontal type internal broaching machine. 19. Sketch the horizontal type internal broaching machine. 20. What are the uses of horizontal type internal broaching machine? 21. Give short notes on hydraulic drive. 22. Give short notes on horizontal type surface broaching machine. 23. Sketch the horizontal type surface broaching machine. 24. List the parts of horizontal type surface broaching machine 25. What is the use of horizontal type surface broaching machine? 9. (i) With a neat sketch, explain the special purpose grinding machines. (10) (ii) Explain about the glazing of grinding wheel. (6) 1. Give short notes on special purpose grinding machines. 2. What are the types of special purpose grinding machines? 3. Give short notes on form grinders. 4. Sketch the form grinding.

5. Give short notes on gear teeth grinding. 6. Give short notes on gear generating process. 7. Give short notes on gear forming process. 8. Sketch the gear teeth grinding. 9. What is mean by thread grinding? 10. How thread grinding machine is differ from conventional grinding machines? 11. Sketch the thread grinding. 12. Give short notes on cam grinders. 13. How the grinding wheel is arranged in cam grinders? 14. Sketch the cam grinding. 15. Give short notes on tool post grinder. 16. What is the application of tool post grinder? 17. Give short notes on disc grinder. 18. What is the use of disc grinder? 19. Give short notes on tool and cutter grinders. 20. What are the types of tool and cutter grinders? 21. Sketch the universal tool and cutter grinder. 22. Write the types of grinding wheels used in universal tool and cutter grinder. 23. Define glazing of grinding wheel. 24. When will glazing happened? 25. How the glazing can be minimized? 10. (i) Explain the surface grinders with neat sketches. (8) (ii) Name the various bonds used in grinding wheel and explain them? (8) 1. Write about surface grinders. 2. What are the uses of surface grinders? 3. What are the various types of surface grinders? 4. Give short notes on magnetic chuck. 5. Give short notes on horizontal spindle reciprocating table surface grinder. 6. List the parts of horizontal spindle reciprocating table surface grinder. 7. Sketch the horizontal spindle reciprocating table surface grinder. 8. Write the working principle of horizontal spindle reciprocating table surface grinder. 9. Give short notes on horizontal spindle rotary table surface grinder. 10. Sketch the horizontal spindle rotary table surface grinder. 11. What is the use of horizontal spindle rotary table surface grinder?

12. List the parts of horizontal spindle rotary table surface grinder. 13. Sketch the horizontal spindle rotary table surface grinder. 14. Give short notes on vertical spindle reciprocating table surface grinder. 15. Sketch the vertical spindle reciprocating table surface grinder. 16. Give short notes on vertical spindle rotary table surface grinder. 17. Sketch the vertical spindle rotary table surface grinder. 18. Name the various bonds used in grinding wheel. 19. Give short notes on organic bonds and non organic bonds. 20. Give short notes on vitrified bond. 21. What is mean by silicate bond? 22. Give short notes on resinoid bond. 23. Give short notes on Rubber bond. 24. Give short notes on Shellac bond. 25. Give short notes on Oxy chloride bond.