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Field trial results at AD plants Increased biogas Improved stability Reduced cycle time Elimination of odours Financial gain
Other applications
FIELD TRIAL
AD PLANT FOR KOMPOGAS (OVER 25 PLANTS WORLD WIDE)
The (CPU) catalyst production unit is like a large teapot in which we brew BioCat+ for a week then replace the Cartridge. BioCat+ was initially set up to flow at a rate of 12lt per /hr at a temperature of 20 deg C We eventually found the optimum settings to be 20lt per/hr at 30 deg C
CPU
The Catalyst Production Unit is a fermentation vessel routinely fed with BioCat+ substrate cartridges.
Recycled weather proof Insulation board panels Lockable sliding Service Inspection cover Outlet pipe To application
Potable water Inlet Hot inlet/outlet from CHP Recycled plastic frame
Drain pipe
FIELD TRIAL
THERMOPHILIC PERFORMANCE
Original plant spec: 40 tons per day Biogas output spec: 4000 M3 p/d After addition of BioCat+ AD cycle reduced from 20 to 10.5 days Tonnage: up to 60 tons p/d Biogas output: up to 8300 M3 p/d
POTENTIAL EARNINGS
12,000 TONNE P.A. PLANT (US DOLLARS)
360000
BEFORE
CITADEL BIOCAT+
140000
-190000
-120000
GATE FEES
DIGESTATE
BIOGAS
Low Biogas output Limited gate fees due to AD capacity Mal odours
AD Instability
pH issues High H2S levels
Leveled out
Neutralized Drastically reduced
AD cycle
Slow ramp up of feed after breakdown High energy costs
50% reduction
Rapid re-establishment of feedrate Ventilation fans switched off, large savings
PLANT STABILITY
THERMOPHILIC PERFORMANCE
M3 per ton of biogas from a mixed feed stock supply prior to BioCat+ inoculation
production de biogaz en m3/tonne production de biogaz en m3/tonne 250.0 230.0 210.0 190.0 170.0 150.0 130.0 110.0 90.0 70.0 50.0 30.0 40.0 50.0
M3 per ton of biogas output from the same feedstock with BioCat+ inoculation
250.0 230.0 210.0 190.0 170.0 150.0 130.0 110.0 90.0 70.0 50.0 30.0 40.0 50.0
60.0
70.0
80.0
60.0
70.0
80.0
BioCat+ inoculation began in the month of June 2011 Plant average = 40 tons/day
Mesophilic
Start BioCat+
After BioCat+
Increased up to 30% biogas Reduced cost per unit of gas Increased acreage for cash crops
AD Instability
pH issues High H2S levels
Leveled out
Neutralized Drastically reduced
Syntrophy
BACTERIA
CRENARCHAEOTA
Syntrophy
As bacteria accumulates waste, waste and energy to break it down are sent to BioCat+ (crenarchaeota).
BioCat+ breaks waste down. Bacteria and BioCat+ bind membranes. BioCat+ sends back CoA which provides more reaction sites in bacteria. As a result, waste breakdown is accelerated.
Bacteria Crenarchaeota
Other applications
Augmented Digestate
This tray with BioCat+
Augmented Digestate
Sludge reduction
Energy savings Transport
Disposal fees
Chemicals Discharge penalties
LANDFILL
Extend & Increase gas output Reduce time scale to closure Leachate treatment
99
Contact details
777799999999999
Jorge Gomes da Silva: TM: 910313300 jsilva@energieproject.pt