Service Notes: Confi Dential

SERVICE NOTES
Condential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use. 1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers maintenance service of RS-640/540.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Copyright 2009 ROLAND DG CORPORATION
70098-02
Contents
1 Structure & Spare Parts
1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 COVERS ............................................................................................................................................................. 1-1 FRAME .............................................................................................................................................................. 1-3 DRIVE UNIT ....................................................................................................................................................... 1-5 HEAD CARRIAGE ............................................................................................................................................... 1-7 BASE FRAME...................................................................................................................................................... 1-9 CHASSIS ...........................................................................................................................................................1-11 PINCH ROLLER ............................................................................................................................................... 1-12 STAND .............................................................................................................................................................. 1-13 WIPER SYSTEM .............................................................................................................................................. 1-14 PUMP SYSTEM ................................................................................................................................................ 1-15 INK SYSTEM .................................................................................................................................................... 1-17 ACCESSORIES .................................................................................................................................................. 1-18
2 Electrical Section
2-1 2-2 2-3 2-4 2-5 2-6 WIRING MAP ...................................................................................................................................................... 2-1 MAIN BOARD ..................................................................................................................................................... 2-3 SERVO BOARD ............................................................................................................................................... 2-14 CARRAGE BOARD .......................................................................................................................................... 2-19 SUB BOARD...................................................................................................................................................... 2-21 MAINTENANCE PARTS LIST .......................................................................................................................... 2-26
3 Replacement of Main Parts

3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 HEAD REPLACEMENT ...................................................................................................................................... 3-4 WIPER REPLACEMENT .................................................................................................................................. 3-10 CAP TOP REPLACEMENT .............................................................................................................................. 3-12 CARRIAGE MOTOR REPLACEMENT ............................................................................................................. 3-15 FEED MOTOR REPLACEMENT ...................................................................................................................... 3-21 PUMP REPLACEMENT ................................................................................................................................... 3-30 INK TUBE REPLACEMENT ............................................................................................................................. 3-37 BOARD REPLACEMENT (MAIN BOARD SW POWER SUPPLY).................................................................... 3-41 BATTERY REPLACEMENT .............................................................................................................................. 3-51 CARRIAGE BELT REPLACEMENT ................................................................................................................ 3-54 ENCODER SCALE REPLACEMENT ............................................................................................................... 3-58 GRIT ENCODER REPLACEMENT ................................................................................................................. 3-60 PINCH ROLLER REPLACEMENT ................................................................................................................... 3-63 HOLDER CABLE SHEET REPLACEMENT ..................................................................................................... 3-64
4 Adjustment
4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 SERVICE MODE ................................................................................................................................................ 4-1 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE ................................................................................. 4-15 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER .......................................................... 4-22 HEAD ALIGNMENT ........................................................................................................................................... 4-24 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ................................................................................. 4-32 LINEAR ENCODER SETUP ............................................................................................................................. 4-34 FLUSHING POSITION ADJUSTMENT ............................................................................................................ 4-36 CALIBRATION(FEEDING DIRECTION) ........................................................................................................... 4-38 BELT TENSION ADJUSTMENT ....................................................................................................................... 4-40 BELT POSITION ADJUSTMENT ...................................................................................................................... 4-43 TAKE-UP UNIT OPERATION CHECK .............................................................................................................. 4-49 PAPER SIDE SENSOR ADJUSTMENT ........................................................................................................... 4-52
5 Supplemental Information
5-1 5-2 SPECIAL TOOLS................................................................................................................................................. 5-1 SENSOR MAP ..................................................................................................................................................... 5-2
6 Troubleshooting
6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 DEFECT OF PRINT QUALITY (BANDING/SCRATCHY PRINTING/BLURRED PRINTING).............................. 6-1 PARTICULAR COLOR IS NOT PRINTED AT ALL .............................................................................................. 6-2 SHIFTING IN PRINTING / COLOR SHIFTING.................................................................................................... 6-2 INK DROPS ON THE MEDIA .............................................................................................................................. 6-3 VERTICAL BANDING .......................................................................................................................................... 6-3 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY .......... 6-3 MEDIA SKEW ...................................................................................................................................................... 6-3 MOTOR ERROR ................................................................................................................................................. 6-4 HEATER/DRYER TEMPERATURE DOES NOT GO UP ..................................................................................... 6-5 PROBLEM IN NETWORK(RIP DOES NOT RECOGNIZE THE PRINTER) ........................................................ 6-5 ERROR MESSAGE ............................................................................................................................................. 6-5 SERVICE CALL ................................................................................................................................................... 6-6
7 Service Activities
7-1 7-2 7-3 INSTALLATION CHECK LIST ............................................................................................................................. 7-1 MAINTENANCE CHECK LIST .......................................................................................................................... 7-10 SPACIFICATION .................................................................................................................................................7-11
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record
Revision No. 0 Date 2008.12.2 Description of Changes First Edition [1-1 COVER], [1-5 BASE FRAME] Parts have been revised. 1 2009.2.6 [5-2 SENSOR MAP] has been revised. [1-1 COVER], [1-3 DRIVE UNIT], [1-10 PUMP SYSTEM], [1-12 ACCESSORY] Parts have been revised. [2-2 MAIN BOARD], [2-4 CARRIAGE BOARD] Circuit 2 2009.9.2 Diagrams are revised. Sect 3, Sect 4, Sect 5 and Sect 7 have been revised for supporting the AQUEOUS PIGMENT ink. Kato Mabuchi Kato Mabuchi Approval Kato Issued Mabuchi
To Ensure Safe Work
About
and
Notices.
Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly. * material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.
About the Symbols

symbol alerts the user to important instructions or warnings. The specic The meaning of the symbol is determined by the design contained within the triangle. The symbol at left means danger of electrocution. The symbol alerts the user to items that must never be carried out (are forbidden). The specic thing that must not be done is indicated by the design contained within the circle. The symbol at left means not to touch. The symbol alerts the user to things that must be carried out. The specic thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the
and
symbols, the symbols shown below are also used.
: Tips and advise before the adjustment.
About the Labels Afxed to the Unit

These labels are afxed to the body of this product. The following gure describes the location.
Caution : Moving Print Heads The print heads move at high speed and pose a hazard.
Caution : Pinching Hazard Contact during operation may cause the hand or ngers to become pinched, rsulting in injury.
Flammable Ink and discharged uid are ammable. Keep away from open ame.
Ink Is Toxic Ink and discharged uid are toxic. Avoid contact with the body. Use only in a wellventilated area. Caution : High Temperature The platen and dryer become hot. Exercise caution to avoid re or burns.
Flammable Ink and discharged uid are ammable. Keep away from open ame. Ink Is Toxic Ink and discharged uid are toxic. Avoid contact with the body. Use only in a wellventilated area.
WARNING - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH FUSE OF THE SPECIFIED TYPE AND CURRENT RATING.
HIGH VOLTAGE, HANDLING ATTENTION

Do not touch during power on Electric shock, Compornents damage Do not repair. Replace power unit. Do not replace fuse. Can not be recovered.
F80L HS
Electric charge. Do not touch when power is on.
The wiring terminal untended for connection of the protective earthing conductor associated with the supply wiring. Do not disconnect the cable of this terminal except the time of replacement.
1 Structure & Spare Parts 1-1 COVER
S2
S1 S8 33 S1 15 11
Revised 2
S9 2 24
S2
25 29 28
8 S2 12 S2
S4 S7 14 S2 S6 S1 9 S10 S5 5 S3 S1 35 13 S2 S1
10 S1 S7
S1
17
Revised 2
33 16 S11 44 38 43 34 23 41 27 25 S1 S2 S5 7
Revised 2
18
S2
S2 S2
3 42
Revised 1
S12 37 S11 31 22 26 36 45 41 44
4 30 19
21 S2 6
32 20 19 20
S2
1-1
1-1 COVER
PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 10 11879107 1000004743 1000004775 23505834 1000004205 23475212 1000005165 1000002608 1000004361 1000002550 1000006236 1000004740 1000004777 1000004744 1000004776 Parts Name ABSORBER TK-12 ASSY,COVER FRONT RS-540 ASSY,COVER FRONT RS-640 CABLE-ASSY MAINT-COVER SW FJ-540 CABLE-ASSY, FRONT-COVER SW VP-540 CABLE-CARD,24P1 600L BB COVER,CHASSIS RS-540 COVER,INK CARTRIDGE VP-540 COVER,INT SW VP-540_01 COVER,MAINTENANCE INKHEAD VP-540 COVER,MAINTENANCE INKHEAD 2 VP-540I COVER,MAINTENANCE RS-540 COVER,RAIL B RS-540 COVER,RAIL B RS-640 COVER,RAIL B-RIGHT RS-540 COVER,RAIL F RS-540 COVER,RAIL F RS-640 COVER,SIDE L RS-540 COVER,SIDE R RS-540 COVER,UNDER L VP-540 COVER,UNDER L 2 VP-540I COVER,UNDER R VP-540 COVER,UNDER R 2 VP-540I KEY TOP,CLEAR GX-24 KEY TOP,GREEN RS-540 KEY TOP,WHITE GX-24 LABEL,ENERGY STAR COLOR #LA668 LABEL, REFLECTION XC-540#LA1041 LABEL,EMBLEM LOGO ROLAND 2 LABEL,HARMFUL FIRE #LA915 LABEL,MARK ECO#LA1014 LABEL,CLAMP MEDIA #LA1091 LABEL,SET INK SP-300 #LA634 LABEL,USE ECO-SOL MAX#LA924 SHEET,LCD VP-540 SHEET,PANEL RS-540 STAY,PANEL RS-540 CUSHION,COVER SIDE RS-540 LABEL,CAUTION COVER #LA265 SHEET,FRAME SUPPORT RAIL VP-540 LABEL,CAUTION RS-540#LA1089 qt. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Revised 2 1 Revised 2
Parts No. 37 1000004195 1000005897
Parts Name FRAME,COVER F VP-540 FRAME,COVER F RS-640 HOOK,INT SW VP-540 PAD, STOPPER VP-540 PLATE,COVER F VP-540 PLATE,COVER F RS-640 PLATE,NUT COVER F VP-540 PLATE,NUT COVER F RS-640 SHAFT,COVER F VP-540 WASHER,COVER FJ-50
Revised 1
qt. 1 1 1 2 1 1 1 1 2 14
W700981210 ASSY,PANEL BOARD RS-540
38 1000004200 41 1000004199 42 43 1000004197 1000005899 1000004196 1000005898
44 1000004198 45 21425110
11 1000004738 12
13 1000004742 14
15 1000004737 16 1000004739 17 18 1000002627 1000006239 1000002628 1000006240
1
Revised 2 1
PARTS LIST -Supplemental PartsParts No. S1 31289111AS S2 31289109AS S3 31139103 S4 31149601 S5 31019149 S6 31019703 S7 31139104 S8 31049107AS S9 31029816AS S10 31049169AS S11 31289102AS S12 31289112AS Parts Name CUPSCREW SET, M4*6 NI 100 PCS. CUPSCREW SET,M3*4 NI 100 PCS. PLAPOINT,FE4*6 WH RING SET,PUSH-ON CS CSTW-3 100 PCS SCREW SET,BINDING M2.3*8 3CBC 100PCS SCREW,BINDING P-TIGHT M3*8 3C 100P SCREW,PLAPOINT M4*6 BK FE SCREW SET,CAP M3*12 3CBC 20 PCS BUSH SET,ROLL 3*4 100 3C PCS. SCREW SET,CAP M4*8 3CBC+PW 20PCS CUPSCREW SET,M3*6 NI 50 PCS. CUPSCREW SET,M3*10 NI 100 PCS.
Revised 1
qt. 16 28 2 3 4 4 2 1 1 2 4 6
19 22495102 20 1000004754 21 22495101 22 22535460 23 1000004160 24 1000004741 25 1000001099 26 1000003489 27 1000005208 28 22535441 29 1000001620 30 1000003029 31 1000004753 32 1000004752 33 1000005166 34 22535286 35 1000003089 36 1000005697
2 2 5 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1
* qt. indicates the number of parts that is described in the figure.
1-2
1-2 FRAME
S6 28 S14 S17 S12 34 S13 S10 S17 11 4 S14 S19 33 S17 S8 11 27 S5 25 8 S4 6 18 7 13 S4 S16 30 32 10 20 16 23 S8 26 7 S14 19 S17S13 35 S10 S17 S10 S19 S2 S1 S11 S6 9 2 3 S4 S10 S19 7 S17 29 S8 S13
S11
S17
36 4 S5 S14 S16
39 37
14 S19 8 S7
S10 S19
S17
12 S1 S4 21 S9 5 15 S3 S10
S10 S19 31 17 S10 22 1 24 S18
S17
S6
S11
1-3
1-2 FRAME
PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 7520501000 1000002527 1000004766 1000002589 21985140 12159573 12159563 12159508 1000002168 Parts Name ASSY,CAP BOTTLE 2 FJ-52 BASE,BOTTOM VP-540 BASE,BOTTOM RS-640 BASE,RAIL VP-540 BRACKET,INK CATCH TANK SP-540V BUSH,80F-0603 BUSH,80F-1006 BUSH,SHAFT OILES 80F-1206 CABLE-ASSY,FAN VP-540 CABLE-ASSY,PINCH U/D SENSOR VP-540 COLLAR,LEVER FJ-540 COVER,SCAN MOTOR RS-540 FRAME,MIDDLE L VP-540 FRAME,MIDDLE R RS-540 FRAME,SCAN MOTOR VP-540 FRAME,SIDE L VP-540 FRAME,SIDE R RS-540 GUIDE,LEVER SP-300 KNOB,XC-540 LEVER,CAM PINCH VP-540 OILES BUSH 80F-0806 PAD,BASE BOTTOM VP-540 PINCH ROLL SPRING PLATE,INK CATCH TANK FJ-52 PLATE,LEVER LINK VP-540 SENSOR INTERRUPTER,GP1A05A5 SHAFT,JOINT PNC-960 SHAFT,SQUARE VP-540 SHAFT,SQUARE RS-640 STAND,LEVER SP-300 STAY,COVER UNDER VP-540 STAY,FRAME SIDE R VP-540 STAY,LEVER SENSOR VP-540 STAY,PINCH LEVER ADJUST VP-540 STAY,PINCH LEVER VP-540 STAY,SUPPORT INKCARTRIDGE VP-540 SUPPORT,FRAME R TYPE2 VP-540 LABEL,READ MANUAL #LA637 qt. 1 1 1 1 2 1 2 3 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
PARTS LIST -Supplemental PartsParts No. S1 31029101 S2 31029106 S3 31289111AS S4 31289109AS S5 31119904 S6 31129101 S7 31149706AS S8 31149705 S9 31409702 S10 31409801AS S11 31049171AS S12 31049142AS S13 31049173AS S14 31049137AS S16 31799107 S17 31049169AS S18 31239125AS S19 31069104 Parts Name BUSH,NB-19 BUSH,SQUARE SB-6025 CUPSCREW SET, M4*6 NI 100 PCS. CUPSCREW SET,M3*4 NI 100 PCS. PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS PIPE SET,POLYCA 3*6*8 20PCS RING SET,E-RING ETW-10 SUS 20 PCS RING SET,E-RING ETW-7 SUS 50PCS SADDLE SET,LOCKING WIRE LES-1010 20P SADDLE,LOCKING WIRE LWS-0711Z 20P SCREW SET,CAP M3*12 NI 50 PCS. SCREW SET,CAP M3*6 NI MEC 20 PCS SCREW SET,CAP M4*10 NI 50 PCS. SCREW SET,CAP M4*25 3CBC 20 PCS SCREW SET,CAP M4*6 NI 20PCS SCREW SET,CAP M4*8 3CBC+PW 20PCS SCREW SET,W-SEMS M3*8 SUS 50 PCS. SCREW,CAP M4*6+FL NI qt. 2 1 2 7 4 3 1 3 2 13 3 2 5 7 2 13 2 18
W700981240 ASSY,FAN JUNCTION BOARD RS-540
10 1000002176 11 21745109 12 1000004731 13 1000002528 14 1000005167 15 1000002548 16 1000002518 17 1000004730 18 22305101 19 1000001601 20 1000002556 21 22155763 22 1000003088 23 22175105 24 22055474 25 1000002609 26 15229506 27 22145393 28 1000002526 1000004767
29 22035196 30 1000002629 31 1000002558 32 1000002555 33 1000002631 34 1000002551 35 1000002569 36 1000004193 37 22535444
1-4
1-3 DRIVE UNIT
S8 71 60 S24 S23 S7 28 S27 14 4 70 20 S23 S7 S7 34 S12 S27 30 66 9 S12 73 S14 41 S7 S22 23 S3 51 S26 S1 35 S27 S4 S2 S22 65 S13 29 1 5 S11 S22 S5 35 12 13 S2 S11 54 38 S21 68 S8 50 S8 26 44 S10 S20 26 64 49 39 47 S7 36 19 S12 S7
S12
57 37 76 35 75 S12 21 35 56 S7 S2 25 S12 3 S4 S12 45
56 46 S7 S2 S7 S12 S7 2 S12 2 59 32 24
26 48
S25 S15 S22 15 31

Revised 2
67 S18 6 17 S19 S10 27 74 43 16 72 S20 55 S7 S5 63 61 8 S3 11 S22 62 18 S17 S14 S8 69 S22 S5 7 S22 S3 53 S7 22 33 S21 S22 5 S22 S11 65 52 S7 S5 58
42
S7
10 S16
1-5
1-3 DRIVE UNIT

PARTS LIST -Main PartsParts No. 1 7876709020 Parts Name ASSY,FEED MOTOR SP-540V qt. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 23 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 * qt. indicates the number of parts that is described in the figure. 1-6
PARTS LIST -Main PartsParts No. 51 22175870 52 15229506 53 1000001480 54 1000001479 55 22295117 56 1000003089 57 58 1000005175 1000004785 1000002544 1000003665 Parts Name BEARING 10-19ZZ SENSOR INTERRUPTER,GP1A05A5 SHAFT,DRIVE PULLEY XC-540 SHAFT,IDLE PULLEY XC-540 SHAFT,LOCK CJ-70 SHEET,FRAME SUPPORT RAIL VP-540 SHEET,HOLDER CABLE RS-540 SHEET,HOLDER CABLE RS-640 SHEET,LINEAR SCALE VP-540 (for RS-540 SHEET,LINEAR SCALE XJ-540 (for RS-640 SHEET,RAIL UNDER VP-540 SHEET,ROTARY DISK SLIT 360LPI SLIDER,LOCK CJ-70 SPACER,FLANGE VP-540 SPRING,A CJ-70 SPRING,BACK UP PNC-960 SPRING,C P-ROLLER CM-500 STAY,G-ENCODER SENSOR VP-540 STAY,HOLD SHAFT SQUARE SP-540V STAY,RAILGUIDE L VP-540 STAY,SHAFT DRIVE PULLEY VP-540 STAY,SUPPORT RAIL L VP-540 STOPPER,GRIT-ENCORDER VP-540 STOPPER,LINEAR SCALE FJ-540 SUPPORT,GUIDE CABLE TYPE2 VP-540 SUPPORT,GUIDE CABLE RS-640 FLANGE,MOTOR SCAN VP-540 STAY,SUPPORT GUIDE CABLE RS-540 HOLDER,CABLE F RS-540 HOLDER,CABLE F RS-640 1 1 1 1 1 qt. 1 1 1 1 1 3 *2 2 2 1 1 8 1 1 1 2 1 2 1 1 1 1 1 1 1
2 W700981280 ASSY,FLEX2 RS-540 3 W700981290 ASSY,FLEX3 RS-540 4 W700981250 ASSY,GRIT ENCODER BOARD RS-540 5 6700469030 6 6700469020 7 11869103 8 1000003822 9 1000002605 10 1000005206 1000005201 1000004793 1000004778 ASSY,PULLEY VP-540 ASSY,SCAN MOTOR VP-540 BALL,4MM BASE,FLANGE VP-540 BASE,G-ENCODER SENSOR VP-540 GUIDE,CLAMP MEDIA RS-540 GUIDE,CLAMP MEDIA RS-640 BASE,SCAN DRIVE VP-540 BELT,100S2M2153LW-C (RS-540 BELT,100S2M2413LW-C (RS-640 CABLE ASSY,GRIT MOTOR SP-300 CABLE-ASSY,GRIT ENCODER VP-540 CABLE ASSY,MNT. COVER SW SP-300 CABLE-ASSY,PRI-CAR ORG VP-540 CABLE-ASSY,SCAN MOTOR VP-540 CASE,LOCK CJ-70 COVER,ENCODER VP-540 COVER,FEED GEAR VP-540 COVER,INK CARTRIDGE FLEX VP-540 COVER,INK CARTRIDGE FLEX RS-640 COVER,INNER VP-540 COVER,JUNCTION BOARD VP-540 COVER,RAIL SIDE VP-540 FILTER(E),FRC-40-12-1.7-013 FILTER(E),RAIL SHIELD VP-540 FILTER(E),SFT-36SN FLANGE,GRIT-ENCORDER VP-540 FLANGE,MOTOR SCAN VP-540 FRAME,FEED MOTOR VP-540 FRAME,SUPPORT AUTO CUTTER VP-540 FRAME,SUPPORT AUTO CUTTER 2 VP-540I FRAME,SUPPORT RAIL RS-540 FRAME,SUPPORT RAIL RS-640 GEAR,H187S20(B8) GEAR H300 S10(B6C16POM) GUIDE,TUBE TYPE3 VP-540 HOLDER,BACKUP SHAFTSQUARE VP-540 HOLDER,CABLE RS-540 HOLDER,CABLE RS-640 HOLDER,IDLE PULLEY XC-540 HOLDER,LINEAR SCALE CJ-70 HOUSING,R-BEARING FRAME FJ-540 L-BEARING,SSR15XW2GE+2050L (for RS-540) LOCK,STAY VP-540 PAD,GUIDE TUBE VP-540 PLATE,HOLDER CABLE VP-540 PLATE,HOLDER CABLE RS-640 PLATE,INK CARTRIDGE FLEX VP-540 PLATE,LINEAR SCALE CJ-70 PLATE,RAIL REAR RS-540 PLATE,RAIL REAR RS-640 RAIL,GUIDE RS-540 RAIL,GUIDE RS-640 RAIL,LINEAR SCALE VP-540 RAIL,LINEAR SCALE RS-640
Revised 2
59 1000002709 60 1000002162 61 22185101 62 1000003821 63 22175134 64 22175122 65 22175157 66 1000002596 67 22715469 68 1000002597 69 1000002534 70 1000002554 71 1000002594 72 22135441 73 1000004142 1000004788
11 1000002533 12
13 23415124 14 1000002169 15 23415114 16 1000002178 17 1000002188 18 21365103 19 1000002646 20 1000002592 21 1000002708 1000004786
22 1000002647 23 1000003037 24 1000002710 25 1000004149 26 1000003086 27 1000003084 28 1000002593 29 1000003823 30 1000002552 31 32 1000002549 1000006244 1000005176 1000004787
74 1000003823 75 1000004747 76 1000005271 1000005272
PARTS LIST -Supplemental PartsParts No. S1 31029101 S2 31029106 S4 3000000033 Parts Name BUSH,NB-19 BUSH,SQUARE SB-6025 CLAMP,WIRE PLESS RFC-45VO qt. 1 3 2 6 *3 16 9 10 2 3 27 *4 4 3 2 18 *5 4 4 1 2 1 18 4 2 9 2 7
S3 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. S8 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. S10 31129102 PIPE SET,POLYCA 4*8*10 20PCS S11 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS S12 31299102AS RIVET SET,NYLON P2655B 20 PCS. S13 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. S14 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P S15 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS S16 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS. S17 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. S18 31289108AS CUPSCREW SET, M3*8 NI 100 PCS. S19 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. S20 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. S21 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS S22 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS S23 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS S24 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS S25 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS S26 31049117 S27 31069104 SCREW SET,CAP M4*12 NI+PW 4*9*0.8 20PCS SCREW,CAP M4*6+FL NI
33 1000001905 34 21685128 35 1000003293 36 1000002603 37 1000005174 1000004782
1 *1 S7 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
38 1000001555 39 21655131 41 22115121 42 1000004745 21895153
L-BEARING SSR15XW2UE+2320LY ( for RS-640) 1
43 1000002535 44 1000003151 45 1000002612 1000004783
46 1000003374 47 22055316 48 49 50 1000005270 1000004781 1000005171 1000004779 1000002543 1000004780
qt. for RS-640 *1 = 26, *2 = 4, *3 = 7, *4 = 29, *5 = 20
1-4 HEAD CARRIAGE
24
S2 S2
S2 25 S2 S5 S2 36 S2 S6 39 53 S22 59 2 3 34 7 19 5 12 33 S23 6 S2 15 9 S2 56 S2 S1 S4 43 S3 S9 37 46 17 47 S21 S18 S17 51 S10 S4 44 45 S3 S15 48 41 S3 29 S3 S3 S13 S12 S16 50 S3 30 29 35 S3 13 14 27 58 51 S4 38 20 S14 61 S10 S6 31 57 S2 60 12 11 S2 21 S3 22 S2 18 8 S8 32 55
28
54
10
4 52
23
S12 S2 49 1 S7 14
S20 S19 40 42 S10
S3
1-7
1-4 HEAD CARRIAGE

PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 21905166 1000002679 11909167 22805292 1000002201 22805291 6085393800 Parts Name ADAPTER,HEAD FJ-540 ADAPTER,JUNCTION VPY306 ADAPTER,SCREW 3FAI FJ-540 ASSY,CLAMP BLADE CM-500 ASSY,HEAD INKJET SOL XC-540 ASSY,HOLDER BLADE CM-500 ASSY,INK DAMPER L 3FAI 4 SJ-1000 qt. 4 4 8 1 4 1 8 1 1 1 1 8 1 2 1 1 1 8 2 1 2 1 1 1 1 1 2 4 1 2 1 8 1 1 1 1 1 4 2 1 1 1 2 PARTS LIST -Supplemental PartsParts No. S1 31329601AS S2 31289109AS S3 31289102AS S4 31149703AS S5 31299102AS S6 31409801AS S7 31679902AS S8 31019148AS S9 31049173AS S10 31049169AS S12 31089121AS S13 31179908AS S14 31239125AS S15 31799103 S16 31199905AS S17 31029801AS S18 31169103AS S19 31029803AS S20 31019118AS S21 31229103AS S22 31409811AS S23 31019116AS Parts Name CLAMP SET,INSULOK T-18S 100 PCS. CUPSCREW SET,M3*4 NI 100 PCS. CUPSCREW SET,M3*6 NI 50 PCS. RING SET,E-RING ETW-4 100 PCS. RIVET SET,NYLON P2655B 20 PCS. SADDLE,LOCKING WIRE LWS-0711Z 20P SCREW SET C-SEMS M2*8 NI 100 PCS SCREW SET,BINDING M2.6*4 NI 100 PCS SCREW SET,CAP M4*10 NI 50 PCS. SCREW SET,CAP M4*8 3CBC+PW 20PCS SCREW SET,PAN M2.3*8 NI+PW 100PCS SCREW SET,UREA M3*20 N-1 WH 50PCS SCREW SET,W-SEMS M3*8 SUS 50 PCS. SCREW SET,CAP M3*15 NI 20PCS SCRW SET,SET CONE M3*16 NI 20 PCS BUSH SET,ROLL 2*4 3C100PCS SCREW SET,FLAT M3*6 3CBC 100 PCS BUSH SET,ROLL 3*5 3C 20PCS. SCREW SET,BINDING M3*10 3CBC 100PCS SCREW SET,TRUSS M2*6 NI 100 PCS SADDLE SET,LOCKING WIRE LWS-1211Z 20P SCREW SET,BINDING M3*6 3CBC 100 PCS qt. 1 23 20 3 2 3 8 2 1 8 13 4 2 4 4 1 1 1 1 1 1 1 PARTS LIST -Main PartsParts No. 46 1000002623 47 22175154 48 22175159 49 22175520 50 22175519 51 22625109 52 22175155 53 1000003863 54 1000000417 55 1000004749 56 1000005168 57 1000003031 58 1000005170 59 1000002643 60 1000002681 1000004784 Parts Name SPACER,U/D LEVER VP-540 SPRING,BLADE UP CM-500 SPRING,CARRIAGE SIDE FJ-50 SPRING,HEAD ADJUST 500 FJ-540 SPRING,HEAD PRESS 500 FJ-540 SPRING,PULL CARRIAGE 3500 FJ-540 SPRING,SCREW CM-500 STAY,CARRIAGE TUBE TYPE2 VP-540 STAY,ENCORDER SENSOR SP-540V STAY,HOLDER BELT RS-540 STAY,HOLDER CARRIAGE BOARD RS-540 SUPPORT,ADJUST SCREW VP-540 SUPPORT,CARRIAGE BOARD RS-540 SUPPORT,DAMPER VP-540 TUBE,SJ-RDG3*4 4LINK VP-540 TUBE,SJ-RDG3*4 LINK4 RS-640 BASE,HOLDER CARRIAGE RS-540 qt. 1 1 2 4 4 2 1 1 1 1 1 1 1 1 1 1 1
W700981120 ASSY,LINEAR ENCODER BOARD RS-540 W7009812A0 ASSY,PAPERSIDE SENS BOARD RS-540 ASSY,PLATE CAM SLIDE FJ-500 ASSY,TUBING 3*150MM VP-540 BASE,CARRIAGE AL VP-540 BASE,CARRIAGE SIDE AL VP-540 BASE,CUTTER CM-500 CABLE-ASSY,HEAD U/D SENSOR VP-540 CABLE-ASSY,LINEAR ENCODER VP-540 CABLE-CARD 21P1 330L BB CAM,CARRIAGE FJ-540 CLAMP,FCM2-S6-14 COVER,BELT HOLDER EGX-600 COVER,HEAD BOARD VP-540 COVER,PRINT CARRIAGE VP-540 COVER,PRINT JUNCTION VP-540 FRAME,CARRIAGE U/D VP-540 FRAME,CUTTER FJ-500 GUIDE,CARRIAGE CAP VP-540 GUIDE,HEAD AL FJ-540 GUIDE,TUBE TYPE3 VP-540 HOLDER,BELT EGX-600 HOLDER,CUTTER RS-540 HOLDER,RING O 3FAI FJ-540 LABEL,ARROW RS-540#LA1087 LABEL,READ MANUAL VP-540#LA969 LEVER,CARRIAGE VP-540 LOCK,CJ-500 PLATE,DAMPER VP-540 PLATE,GND FJ-540 PLATE,SLIDER CARRIAGE FJ-540 SCREW,BLADE SET CM-500 SENSOR INTERRUPTER,GP1A05A5 SHAFT,HEXAGON CARRIAGE VP-540 SLIDER,CARRIAGE FJ-540
10 22805396 12 1000003136 13 1000002519 14 1000003032 15 22355656 17 1000002171 18 1000002174 19 23475206 20 21775103 21 11769118 22 22025646 23 1000002588 24 1000002632 25 1000002652 27 1000002523 28 22115798 29 1000003076 30 22135440 31 1000003293 32 21655232 33 1000004750 34 11659249 35 1000005169 36 1000002753 37 1000002587 38 21345105 39 1000002586 40 22055547 41 22055548 42 21495115 43 15229506 44 1000002521 45 22185127
11 W700981110 ASSY,PRINT CARRIAGE BOARD RS-540
61 1000005669
1-8
1-5 BASE FRAME
S12 S5
S3
S13 1 S4 S5 S13 2 4 S7 8 S14 S3 20 19 S14 4 S3 S2 21 5 S3 S14 5 S3 S2 19 21 S2 10 23 6 S3 S16 4 S17 S12
S4
S4 4 3 20 S10
23 S14
S10
S4 12
9 S7 S11 S8 18 S14 S14 S15 S14 S13 16 S14 S13 S6 S14 S14 S3 S1 14 15 13 22 11 22
S11 11 S3 18
7 S9
1-9
1-5 BASE FRAME

PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 1000004795 1000004772 1000002148 1000005086 1000004771 1000002165 1000004792 1000004733 1000004769 1000000764 1000002584 1000002541 1000004770 Parts Name APRON,B RS-540 APRON,B RS-640 APRON,F AL VP-540 (For RS-540 APRON,F UNDER RS-540 APRON,F UNDER RS-640 ASSY,CORD HEATER VP-540 ASSY,CORD HEATER RS-640 BED,RS-540 BED,RS-640 FAN,A35577-55ROL FRAME,SIDE BED L VP-540 PLATE,SHUTTER VP-540 PLATE,SHUTTER RS-640 SENSOR,US-602SXTLAS 65OFF 50ON SENSOR-INTERRUPTER GP2A25NJ SHUTTER,BED L VP-540 SHUTTER,BED R VP-540 SHUTTER,HEATER CORD SP-300 SPACER,BED LOWER VP-540 SPACER,BED UPPER VP-540 STAY,PAPER SENSOR VP-540 STAY,PRINT HEATER VP-540 STAY,PRINT HEATER RS-640 STAY,DRY HEATER VP-540 STAY,DRY HEATER RS-640 CABLE-ASSY,THERMISTOR VP-540 CABLE-ASSY,PAPER SENSOR VP-540 CABLE-ASSY,THERMOSTAT VP-540
Revised 1
PARTS LIST -Supplemental Partsqt. 1 1 1 1 1 4 4 2 1 1 2 1 1 1 2 2 1 1 2 3 3 2 2 2 2 2 2 2 2 S17 3000000112 Parts No. S1 31029101 S2 31329501AS S3 31289109AS S4 31289102AS S5 31279106 S6 31299102AS S7 31409702 S8 31409801AS S9 31019124 S10 31019115AS S11 31049170AS S12 31049173AS S13 31049169AS S14 31019703 S15 31179106 S16 31329601AS Parts Name BUSH,NB-19 CLAMP SET,PUSH MOUNT RT30SSF5 20P CUPSCREW SET,M3*4 NI 100 PCS. CUPSCREW SET,M3*6 NI 50 PCS. LABEL,CAUTION HOT SURF NO.778 RIVET SET,NYLON P2655B 20 PCS. SADDLE SET,LOCKING WIRE LES-1010 20P SADDLE,LOCKING WIRE LWS-0711Z 20P SCREW SET,BINDING M3*35 NI 50 PCS SCREW SET,BINDING M3*4 3CBC 100 PCS SCREW SET,CAP M3*8 NI 50 PCS. SCREW SET,CAP M4*10 NI 50 PCS. SCREW SET,CAP M4*8 3CBC+PW 20PCS SCREW,BINDING P-TIGHT M3*8 3C 100P SCREW,JACK UP SP-540V CLAMP SET,INSULOK T-18S 100 PCS. TAPE,REFLECTION FNS 50 8*10M Cut when using. RS-540 : L= 1450mm, RS-640 : L= 1705mm * qt. indicates the number of parts that is described in the figure. 1 qt. 2 12 24 10 2 4 5 2 6 4 2 4 18 18 6 1
W700981260 ASSY,THERMISTOR BOARD RS-540
10 15099124 11 15099115 12 1000002600 13 1000002599 14 21625103 15 1000002582 16 1000002583 18 1000002585 19 20 1000002590 1000004773 1000002606 1000005695
21 1000002181 22 1000002175 23 1000002184
1-10
1-6 CHASSIS
S4 17 15 14
3 S4 S4 23 19 4 S4 7 S8 S10 21 S9 S8 9
33
S4
10 24
10 S1
16
34
S1 S1 S8 22
26
1 S4 S5 S6 S3 5 29 30 S2 8 11 S3 6 S4 S4 35 18 S7 28
31 27 12 S11
S4 S4
20 13 32
PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 10 6700989010 1000004994 15009101 23415116 23415117 23475197 23415268 1000002044 1000002043 1000002183 1000004791 Parts Name ASSY,MAIN BOARD RS-540 ASSY,SERVO BOARD RS-540 BATTERY CR2032 CABLE ASSY,JUNBI D SP-300 CABLE ASSY,POWER MAIN SP-300 CABLE CARD 25P1 105L BB FJ-540 CABLE-ASSY AC GROUND GREEN SP-540 CABLE-ASSY,117V SELECTOR XC-540 (for 117V) CABLE-ASSY,230V SELECTOR XC-540 (for 230V) CABLE-ASSY,HEATER VP-540 CABLE-ASSY,HEATER RS-640 CABLE-ASSY,JUNBI A VP-540 CABLE-ASSY,JUNBI B VP-540 CABLE-ASSY,JUNBI E VP-540 CABLE-ASSY,POWER SERVO RS-540 CABLE-ASSY,RELAY JUNCTION VP-540 CABLE CARD,36P1 2670L BB HIGH-V (for RS-540 CABLE-CARD,36P1 2930L BB HIGH-V (for RS-640 CABLE-CARD 40P1 2070L BB HIGH-V (for RS-540 CABLE-CARD,40P1 2330L BB HIGH-V (for RS-640 CHASSIS,RS-540 CLAMP,FCM2-S6-14 COVER,CHASSIS RS-540 FAN,109R0624H459 FILTER(E),CHASSIS SHIELD VP-540 qt. 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 3 3 1 1 1 1 1 1 1 Parts No. 23 1000004149 24 12559105 26 1000003015 27 13429702 28 22535257 29 1000002682 30 22535117 31 13129170 32 1000004955 33 1000004996 34 1000002566 35 12399353 Parts Name FILTER(E),FRC-40-12-1.7-013 FUSE,5X20 021706.3MXP 6.3A/250V FUSE,1543.15DR INLET AC P01CF01 15A250V LABEL,CAUTION VOLTAGE #LA167 LABEL,LAN VP-540#LA964 LABEL,POWER CM-500 NO.893 POWER SW AJ7201B POWER UNIT,LEB150F-0536-XRLD STAY,CABLE RS-540 STAY,CHASSIS FAN VP-540 FILTER(E) TFT-081813N F-540 qt. 1 2 2 1 1 1 1 1 1 1 1 1
W700981220 ASSY,POWER BOARD RS-540
11 1000002189 12 1000002190 13 1000002173 14 1000004961 15 1000002180 16 17 23475240 1000004962 23475237 1000004963
PARTS LIST -Supplemental PartsParts No. S1 31029106 S2 31329601AS S3 31289111AS S4 31289109AS S5 31279116 S6 31279121 S7 31279191 S8 31409801AS S9 31019124 S10 31369102 Parts Name BUSH,SQUARE SB-6025 CLAMP SET,INSULOK T-18S 100 PCS. CUPSCREW SET, M4*6 NI 100 PCS. CUPSCREW SET,M3*4 NI 100 PCS. LABEL,EARTH MARK-1 NO.E-580 LABEL,FLASH-LIGHTING NO.E-582 LABEL,WARNING FUSE REPLACE #347 SADDLE,LOCKING WIRE LWS-0711Z 20P SCREW SET,BINDING M3*35 NI 50 PCS SPACER,PCB SUPPORT PCB-8S qt. 3 2 1 30 1 1 1 8 2 2 2
18 1000004995 19 11769118 20 1000005165 21 1000000012 22 1000003085
S11 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS * qt. indicates the number of parts that is described in the figure.
1-11
1-7 PINCH ROLLER
S2 1
11
10 3 4 5 S1 7 6 S1 2
8
PARTS LIST -Main PartsRS-540 qt. RS-640 qt.
PARTS LIST -Supplemental PartsRS-540 qt.
Parts No. 1 2 3 4 5 6 7 8 9 1000005172 6700980190 21745101 22195153 1000004732 11539104 22145832 1000003616 1000002648
Parts Name ADAPTER,GND PINCH RS-540 ASSY,PINCHROLL RS-540 COLLAR,P-ROLLER PNC-960 FRAME,PINCH ROLL SP-540V LEVER,PINCH WIDE RS-540 PIN 3*35 SUS M6 PIN NO.2 214-832 P-ROLLER,FD8S3(B15B15L60) SPRING,PINCH LEFT VP-540 SPRING,PINCH RIGHT VP-540 STAY,PINCH GND RS-540
Parts No. S1 31149702AS S2 31019702AS
Parts Name RING SET,E-RING ETW-3 100 PCS. SCREW SET,BIND P-TIGHT M3*6 3C 100P
8 10 8 10 8 10 8 10 8 10 8 10 8 10 8 10 8 10 8 10 8 10
16 20 16 20
10 1000002649 11 1000005173
1-12
RS-640 qt.
1-8 STAND
S4 15 17 9 5 S4 S2 S3 13 7 1 S4 16 S1 16 S4 7 S3 13 11 4 10 S5 20 6 17 12 14 5 7 S4 9 S4 7 6
4 20 11 S1
S2
S2
19
S2
S2 18
S2
S2
18 S2
S2
S2 19
S2
S2
PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 1000004724 1000004723 1000002636 1000004718 1000001068 1000001352 1000004720 12329505 1000004719 Parts Name ARM,L RS-540 ARM,R RS-540 ASSY,BASE STAND VP-540 BASE,FEEDER RS-540 BUSH,80F-1610 BUSH,80F-1620 BUSH,FEEDER R RS-540 CASTER,BWS-50BN COVER,FEEDER RS-540 DAMPER,FRT-C2-301G1 FLANGE,GUIDE 3 XC-540 GEAR,S32(B5M0.8) RS-540 KNOB,BOLT 117-10313 LABEL,CLAMP L AJ-1000#LA913 LABEL,CLAMP R AJ-1000#LA912 qt. 1 1 2 2 2 2 4 4 2 1 2 1 2 1 1 16 Parts No. 1000004725 1000004764 1000002635 1000005696 Parts Name PIPE,FEEDER SHAFT RS-540 PIPE,FEEDER SHAFT RS-640 SHAFT,FEEDER RS-540 STAY,STAND VP-540 STAY,STAND RS-640 STAND,LEG RS-540 SPACER,BASE FEEDER RS-540 Parts Name PIN,SNAP M14 SUS SCREW,CAP M6*20 3CBC+PW+SW NUT SET,SQUARE M6*11*3 3C 50PCS SCREW SET,BIND P-TIGHT4*12 3CBC 50PCS SCREW,BINDING P-TIGHT M3*8 3C 100P SCREW SET,CAP M4*8 3CBC+PW 20PCS qt. 2 2 2 2 2 2 2 qt. 2 30 2 18 2 1
17 1000004721 18
19 1000005694 20 1000005480 Parts No. S1 31119701 S2 31049157 S3 3000000110 S4 3000000124 S5 31019703 S6 31049169AS
PARTS LIST -Supplemental Parts-
10 1000004734 11 1000001584 12 1000004722 13 1000003545 14 1000001090 15 1000001089
* qt. indicates the number of parts that is described in the figure. 1-13
1-9 WIPER SYSTEM
S1 11 S2 6 22 23 20
12 3 3 2 S1 7 21 9 S8 8 15 S7 S3 S1 1 S1 13 10 S6 17 5 14 S8
19 8 16 S8
S5
18
S4
PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 1000002576 11929138 12159536 1000002182 1000002186 1000002573 1000002572 21995104 1000002574 Parts Name BASE,WIPER MOTOR VP-540 BELT,408P2M4-530 BUSH,B-S6-17 CABLE-ASSY,WIPER MOTOR VP-540 CABLE-ASSY,WIPER SENSOR VP-540 COVER,SCRAPER VP-540 COVER,WIPE VP-540 FLANGE,PULLEY STX-7 FRAME,WIPER VP-540 GEAR,S53S5(B15) FJ-540 HOLDER,SCRAPER VP-540 HOLDER,WIPER FJ-540 MOTOR,103-593-1041 PAD,WIPER TRAY SJ-540 PULLEY,T14P2S4 + GEAR,S53 PULLEY,WD6.94S9 RAIL,GUIDE WIPER VP-540
qt.
1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1
Parts No. 18 15229506 19 1000004034 20 22155961 21 22175140 22 1000003390 23 1000001658
Parts Name SENSOR INTERRUPTER,GP1A05A5 SHAFT,WIPE PULLEY XC-540 SHAFT,WIPER FJ-540 SPRING,TENSIONER STX-7 WIPER,HEAD FOR SOLINK WIPER,SCRAPER XC-540
qt. 1 1 1 1 2 1
PARTS LIST -Supplemental PartsParts No. S1 31289109AS S2 31289112AS S3 31289102AS S4 31049171AS S5 31049170AS S6 31049169AS S7 31199701AS Parts Name CUPSCREW SET,M3*4 NI 100 PCS. CUPSCREW SET,M3*10 NI 100 PCS. CUPSCREW SET,M3*6 NI 50 PCS. SCREW SET,CAP M3*12 NI 50 PCS. SCREW SET,CAP M3*8 NI 50 PCS. SCREW SET,CAP M4*8 3CBC+PW 20PCS SCREW SET,SET WP M3*3 NI 20 PCS qt. 6 1 2 1 2 1 1 3
10 21685144 11 1000002571 12 21655245 13 22435106 14 21545160 15 21975124 16 21975123 17 1000002575
S8 31249952 WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS * qt. indicates the number of parts that is described in the figure.
1-14
1-10 PUMP SYSTEM
11 2 13 18 25 S3 17 S4 S2 7 27
7 18 7 22 1
22 13 7
S4
7 14
Revised 2
7 7 18 7 22 1 7 22 7 18
S2 S5 S7 30 12
Revised 2
26 24 S7
S1
S5
S2 30 S8
15
S5
S2 21 S2 29 16 16 23 6 10 S6 8 19
S2
S5
28
S9 31 4 29 29 S2 29 31 3 20 S6
1-15
1-10 PUMP SYSTEM

PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 1000002537 1000002794 1000004546 6700319010 1000003383 1000002538 1000006234 22175815 1000000796 1000002179 21365121 Parts Name ARM,LINK UP VP-540 ASSY,CAP-TOP XC-540 ASSY,CAP-TOP 2 XC-540 ASSY,PUMP SUB XC-540 ASSY,TUBING 2*30MM VP-540 BASE,CAP VP-540 BASE,CAP 2 VP-540I BEARING F8-16ZZ BUSH,80F-0503 CABLE-ASSY,PUMP MOTOR VP-540 CASE,CAP TOP FJ-540 COUPLING,PUMP VP-540 COVER,CAP CASE FJ-540 CUSHION,TM-96-6 FITTING,TUBE PP VFY206 FRAME,BACK-UP CAP VP-540 FRAME,BACK-UP CAP 2 VP-540I FRAME,BASE CAP VP-540 GEAR,S10S20 GUIDE,CAP CASE FJ-540 STOPPER,PEN-HOLDER CM-24 MOTOR,103-593-1041 PLATE,P-BEARING VP-540 PLATE,P-MOTOR XC-540 SHAFT,CAP VP-540 SHAFT,PUMP VP-540 SHEET,BASE CAP VP-540 SPRING,CAP HEAD FJ-540 SPRING,CAP SWING VP-540 STAY,GUIDE CAP-CASE VP-540 STAY,PUMP ASSY VP-540 STOPPER,PUMP XC-540 STOPPER,SHAFT CAP VP-540 TUBE,EPDM ID2-OD4 310MM
Revised 2 Revised 2 Revised 2
PARTS LIST -Supplemental Partsqt. 2 4 4 2 1 1 1 1 12 1 4 1 4 1 2 1 1 1 2 1 4 1 1 1 4 1 1 8 2 1 1 4 4 2 Parts No. S1 31029106 S2 31289109AS S3 31109601 S4 31019116AS S5 31049169AS S6 31199701AS S7 31179106 S8 31049169AS S9 31329601AS Parts Name BUSH,SQUARE SB-6025 CUPSCREW SET,M3*4 NI 100 PCS. NUT SET,SQUARE M3*6*1.6 FE NI 100PCS SCREW SET,BINDING M3*6 3CBC 100 PCS SCREW SET,CAP M4*8 3CBC+PW 20PCS SCREW SET,SET WP M3*3 NI 20 PCS SCREW,JACK UP SP-540V SCREW SET,CAP M4*8 3CBC+PW 20PCS CLAMP SET,INSULOK T-18S 100 PCS. qt. 1 17 1 9 6 4 2 2 1
10 1000002564 11 22025671 12 12239406 13 1000002095 14 1000002536 1000006241 15 1000002580 16 21685122 17 22135616 18 22135349 19 22435106 20 1000002595 21 1000001585 22 1000002539 23 1000002563 24 1000003104 25 22175334 26 1000002561 27 1000003033 28 1000002565 29 1000002019 30 1000002645 31 1000002119
Revised 2 1000004546 ASSY,CAP-TOP 2 XC-540 Refer to the Service Information : RS640-001
1-16
1-11 INK SYSTEM
S3 S2 16
S4
S7 S1
13 7
S5 10 1 10 1 5 5 14 10 1 S5 12 3 11 10 2 1 2 S5 9 17 S2 S2 15 S5
S2
S2 S6 S6
4 6
PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 9 11909133 1000004796 Parts Name ADAPTER,SCREW 2FAI FJ-50 ADAPTER,JOINT 2-3FAI RS-540 qt. 8 4 4 1 4 1 1 4 8 4 1 1 1 Parts No. 15 22625103 16 1000005645 17 21435109 Parts Name SPRING,PRESS CARTRIDGE SP-300 PLATE,COVER CARTRIDGE IC RS-540 TUBE,SILICONE 3*5*8 FJ-540 qt. 8 1 4
W700981270 ASSY,CARTRIDGE IC BOARD RS-540 W700981230 ASSY,FEED MOTOR BOARD RS-540 1000002424 1000002568 1000002172 11659218 ASSY,TUBING 2*310MM XC-540 BASE,INKCARTRIDGE VP-540 CABLE-ASSY,INK CARTRIDGE VP-540 HOLDER,IC SC-500 HOLDER,RING O 2FAI FJ-50 PLATE,HOLDER I/C XC-540 PLATE,INK FJ-500 PLATE,INK JOINT VP-540 SHEET,INK CARTRIDGE SP-300
PARTS LIST -Supplemental PartsParts No. S1 31329601AS S2 31289109AS S3 31409801AS S4 31019801 S5 31799103 S6 31049169AS S7 31409702 Parts Name CLAMP SET,INSULOK T-18S 100 PCS. CUPSCREW SET,M3*4 NI 100 PCS. SADDLE,LOCKING WIRE LWS-0711Z 20P SCREW,BINDING S-TIGHT M3*6 3C 100PCS SCREW SET,CAP M3*15 NI 20PCS SCREW SET,CAP M4*8 3CBC+PW 20PCS SADDLE SET,LOCKING WIRE LES-1010 20P qt. 1 20 2 4 20 4 2
10 11659149 11 1000001473 12 22055435 13 1000002560 14 21475153
1-17
1-12 ACCESSORY
26
117V 230V
10
38
15 44
46
14
3
240VA
4
240VE
5 46 1 25 29 33 55 33 2 25
S5 45 42 16 18 56 6 47 50 49 36 12 S4 44 28 54
S5
58
56 7 S2 22 60
49 48 19 37 57
51 S4
S1
59 13 30 52 43 20 23
40
31
32 17
61 41
24 53
S3
27
27 32
14 39 62
11 S1
63
64 21
65 34
Revised 2
35
1-18
1-12 ACCESSORY
PARTS LIST -Main PartsParts No. 1 23495124 2 13499111 3 13499109 4 23495125 5 13499209 6 6700989020 7 6700989030 8 11849102 9 13439801 10 23495117 11 22335143 12 1000004727 13 22605305 14 1000002688 1000004759 1000004728 1000004762 1000005273 1000004760 1000004761 1000002694 Parts Name AC CORD 3ASL100 240VA 10A SAA AC CORD H05VV-F 240VE 10A S AC CORD SJT 117V 10A 3PVC AC-CORD H05VV 230V 10A S ADAPTER PLUG (100V) ASSY,CLAMP MEDIA L RS-540 ASSY,CLAMP MEDIA R RS-540 BLADE,OLFA AUTO CUTTER XB10 CABLE-AC 3P CHINA 10A250V S CABLE-AC,VCTF 100V 12A 3P-S CAP,EPDM CARTON,ACCESSORY RS-540 CARTON,COVER INK SP-300 CARTON,COVER VP-540 CARTON,COVER RS-640 CARTON,FEEDER RS-540 CARTON,PIPE FEEDER SHAFT RS-540 CARTON,PIPE FEEDER SHAFT RS-640 CARTON,SLEEVE RS-540 CARTON,SLEEVE RS-640 CARTON,STAND RS-640 CARTON,STAND VP-540 CARTON,TRAY 440 VP-540 CASE,PP BOTTLE CLEAN STICK TX712A COVER,440CC I/C VP-540 FLANGE,GUIDE 2 PNS-70 HEXAGONAL WRENCH 5 HOLDER,CLAMP MEDIA RS-540 LABEL,CARTON CARE #LA762 LABEL,CARTON RS-540#LA1067 LABEL,CARTON RS-640#LA1068 LABEL,CLAMP L XJ-740#LA1023 LABEL,CLAMP R XJ-740#LA1024 LABEL,DRAIN BOTTLE #LA29 LABEL,HARMFUL FIRE #LA915 LABEL,USE FORKLIFT #LA435 MAGNET,SMF-1042KA MANUAL,INS EN RS-640 MANUAL,INS JP RS-640 MANUAL,USE EN RS-640 MANUAL,USE JP RS-640
Revised 2
PARTS LIST -Main Partsqt. 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 2 1 1 1 2 10 1 2 1 2 1 2 2 1 1 2 2 2 2 1 1 1 1 PARTS LIST -Supplemental PartsParts No. S1 31279201 S2 31139103 S3 31049157 S4 31139104 S5 31019148AS Parts Name LABEL,REPACKAGE #LA16 PLAPOINT,FE4*6 WH SCREW,CAP M6*20 3CBC+PW+SW SCREW,PLAPOINT M4*6 BK FE SCREW SET,BINDING M2.6*4 NI 100 PCS qt. 2 1 32 4 4 Parts No. 36 1000005198 37 1000004192 38 1000005199 39 1000003565 40 1000002690 41 1000005216 42 1000004729 1000004763 Parts Name PAD,ACCESSORY RS-540 PAD,COVER FRONT VP-540 PAD,FEEDER RS-540 PAD,L-CENTER XJ-740 PAD,L-LEFT VP-540 PAD,L-RIGHT RS-540 PAD,PIPE FEEDER SHAFT RS-540 PAD,PIPE FEEDER SHAFT RS-640 PAD,SPACER RAIL RS-540 PAD,SPACER STAND RS-540 PAD,STAND L/R VP-540 PAD,STAND UPPER RS-540 PAD,SUPPORT STAND RS-540 PAD,TRAY 440 A VP-540 PAD,TRAY 440 B VP-540 PAD,TRAY 440 C VP-540 PAD,U-LEFT RS-540 PAD,U-RIGHT RS-540 PIPE,TOOL D9*L150 FJ-540 PLATE,CLAMP MEDIA L RS-540 PLATE,CLAMP MEDIA R RS-540 SHEET,CLAMP MEDIA XC-540 SHEET,MIRROR DU-540 MANUAL,STICKER REP JP/EN RS-640 STICKER,SUP JP/EN SP-300 STOPPER,CARRIAGE RS-540 STOPPER,PIPE FEEDER XJ-740 TRAY,SKID RS-540 TRAY,SKID RS-640 TWEEZERS PTS-01 KIT,CLEANING(SL) LABEL,USE ONLY FPG2 #1162
Revised 2
qt. 2 1 1 1 1 1 1 1 5 2 2 2 2 1 2 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1
43 1000005200 44 1000005196 45 1000002695 46 1000005195 47 1000005217 48 1000003078 49 1000003079 50 1000003080 51 1000005274 52 1000005275 53 22155133 54 1000005203 55 1000005202 56 1000001602 57 1000002042 58 1000004669 59 22735135 60 1000004717 61 1000003635 62 1000005276 1000004758
15 1000005197 16 17 18
19 1000003077 20 11369115 21 ST-037 22 1000002650 23 21995106 24 22565682 25 1000005204 26 22535532 27 1000004755 1000004757
63 12569656 64 22085118 65 1000006413 * Only for RS-640
28 1000003651 29 1000003650 30 22535144 31 1000001099 32 22535357 33 1000005205 34 35 1000004668 1000004667 1000004666 1000004665
1-19
SLIT DISK
CN1100 CN1200 CN1300 CN1400
GRIT ENCODER INK EXIST/EMPTY BOARD SENSOR CARTRIDGE IC BOARD

CN2800
53 15
CN416 CN413 CN401 CN404 to CN407
2-1 WIRING MAP
PINCH U/D SENS

17 18 59
FEED MOTOR
CN414 CN402
2 Electrical Section
FEED MOTOR BOARD
PAPERSIDE SENSOR BOARD

CN412
CN403
60 16 30
MAINTENANCE COVER SW L FRONT COVER SW
37 8
CN211
CN203 CN205
CN212
HEAD PANEL BOARD

19 8 20 22
CN404 CN2 CN100
51 47 47
HEAD UP/DOWN SENSOR
MAINTENANCE COVER SW WIPE PAPER FRONT ORG PAPER REAR PRINT ORG
SCAN MOTOR
CN206 CN209
CN213
CN700
HEAD
PRINT CARRIAGE BOARD
CN204 CN208
HEAD
CN3
28
LINEAR ENCODER BOARD
WIPER MOTOR
CN403
CN207 CN210
HEAD
CN200 CN201 CN202
24
CN1
14 34
CN3 CN23 CN4 CN5 CN6 CN7
SERVO BOARD
23
THERMISTOR BOARD
35 3
THERMOSTAT
CN8 CN1
13 29
CN7
BATTERY
PRINT HEATER AC
CN309 CN300 CN304 CN305
11 V SELECTOR
14
MAIN BOARD
DC41V DC5V
CN400 CN207 CN1 CN405
CN2
THERMISTOR BOARD
POWER BOARD CHASSIS FAN NETWORK

CN20 CN22
CN19
10
CN1000 CN1003 CN1004 CN1002 CN1001
CN4
43 HEATER
54
CN14 CN15 CN17
TU
9 FAN JUNCTION BOARD
43 HEATER
54
43 HEATER
DC5V
54
THERMOSTAT
13
CN310 CN301 CN306 CN307
11 V SELECTOR
41V_control
VACUUM FAN
VACUUM FAN
DRYER AC
CN3
CN308
+41V +5V
CN2
DC5V DC41V
AC LINE
AC LINE
50 FUSE
AC LINE
CN303
L E N
50 FUSE
CN302
CN1
SW POWER SUPPLY
CN401
2-1
7
DC41V
43 HEATER
54
PUMP MOTOR
25
CABLE LIST Parts No.

1 2 3 4 5 6 7 8 9 10 11 11 13 14 15 16 17 18 19 20 22 23 24 25 28 29 30 30 34 35 35 37 43 43 50 51 53 54 54 59 60 1000002189 1000002190 23415268 23415116 1000002173 1000004961 23415117 1000002188 1000002180 1000002168 1000002044 1000002043 1000002184 1000002181 1000002172 23415124 1000002176 23415114 23505834 1000002186 1000002178 1000002175 1000002182 1000002179 1000002174 23475197 23475237 1000004963 23475212 23475240 1000004962 23475206 1000002165 1000004792 12559105 1000002171 1000002169 1000002183 1000004791 1000004205 1000004790
Parts Name
CABLE-ASSY,JUNBI A VP-540 CABLE-ASSY,JUNBI B VP-540 CABLE-ASSY AC GROUND GREEN SP-540 CABLE ASSY,JUNBI D SP-300 CABLE-ASSY,JUNBI E VP-540 CABLE-ASSY,POWER SERVO RS-540 CABLE ASSY,POWER MAIN SP-300 CABLE-ASSY,SCAN MOTOR VP-540 CABLE-ASSY,RELAY JUNCTION VP-540 CABLE-ASSY,FAN VP-540 CABLE-ASSY,117V SELECTOR XC-540 (for 100V) CABLE-ASSY,230V SELECTOR XC-540 (for 200V) CABLE-ASSY,THERMOSTAT VP-540 CABLE-ASSY,THERMISTOR VP-540 CABLE-ASSY,INK CARTRIDGE VP-540 CABLE ASSY,GRIT MOTOR SP-300 CABLE-ASSY,PINCH U/D SENSOR VP-540 CABLE ASSY,MNT. COVER SW SP-300 CABLE-ASSY MAINT-COVER SW FJ-540 CABLE-ASSY,WIPER SENSOR VP-540 CABLE-ASSY,PRI-CAR ORG VP-540 CABLE-ASSY,PAPER SENSOR VP-540 CABLE-ASSY,WIPER MOTOR VP-540 CABLE-ASSY,PUMP MOTOR VP-540 CABLE-ASSY,LINEAR ENCODER VP-540 CABLE CARD 25P1 105L BB FJ-540 CABLE-CARD 40P1 2070L BB HIGH-V CABLE-CARD,40P1 2330L BB HIGH-V CABLE-CARD,24P1 600L BB CABLE CARD,36P1 2670L BB HIGH-V CABLE-CARD,36P1 2930L BB HIGH-V CABLE-CARD 21P1 330L BB ASSY,CORD HEATER VP-540 ASSY,CORD HEATER RS-640 FUSE,5X20 021706.3MXP 6.3A/250V CABLE-ASSY,HEAD U/D SENSOR VP-540 CABLE-ASSY,GRIT ENCODER VP-540 CABLE-ASSY,HEATER VP-540 CABLE-ASSY,HEATER RS-640 CABLE-ASSY, FRONT-COVER SW VP-540 CABLE-ASSY,P-SIDE SENS RS-540
RS-540 RS-640
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
2-2
2-2 MAIN BOARD MAIN BOARD_Arrangement Diagram(Component Side)

DIP SW It indicates the version of the Board. Bit 1 Bit 2 OFF Bit 3 OFF Bit 4 OFF Bit 5 OFF Bit 6 OFF Bit 7 OFF Bit 8 OFF
RS-640/540 OFF
2-3
MAIN BOARD_Arrangement Diagram (Soldering Side)
2-4
VCC3 MD[0..31] IC2 1 6 1 6 1 6 1 6 RA14 RA32 EXBA10E103J RA47 10 2 9 3 8 4 7 5 10 2 9 3 8 4 7 5 EXBA10E103J RA40 EXBA10E103J 10 2 9 3 8 4 7 5 10 2 9 3 8 4 7 5 EXBA10E103J RA24 A0 A1 A2 R31 R30 R51 68 68 68 R48 R47 R46 43 43 43 RA0 RA1 RA2 A15 A16 A17 RA15 RA16 RA17 MD[0..31] MA[0..25] MA[0..25] TXD2
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
*3 Connecting to each VDDQ
TXD2
PC8 CE0.1u
PC21 CE0.1u
PC29 CE0.1u
PC37 CE0.1u
PC38 CE0.1u
PC216 CE0.1u
PC218 CE0.1u
PC229 CE0.1u
PC223 CE0.1u
R22
VCC3
VCC3
10K
T21 1 2 3 4 RA46 VCC3 R201 0 A7 A8 A9 A10 1 2 3 4 1 2 3 4 8 7 6 5 JP1 DSP03-003-432G /CS0 2 A[0..25] RA[0..25] RA[0..25] R76 33 R69 JUMP1 /DREQ0 /DREQ0 DSP01-002-430G-0 R65 33 10K RRXD VCC3 RRXD D25 T31 T41 27 46 VSS VSS 1 /RRD /WWE0 /RESET1 /CS0 3 4 3 2 1 RA45 PC222 VCC1.55 CE0.1u PC228 EXBV8V330J CE0.1u VCC3 VCC3 14 26 28 11 12 WP/ACC CE OE WE RESET NC RY/BY BYTE VCC A11 A12 A13 A14 1 2 3 4 1 2 3 4 /RRD /WWE0 /RESET1 8 7 6 5 5 6 7 8 A22 A23 A24 A25 8 7 6 5 4 3 2 1
VCC3 D61 D63 D50 D49 D51 D62 D60 D48 D57 D53 D55 D58 D56 D59 D54 D52 D19 D31 D28 D16 D18 D30 D29 D17 D23 D24 D22 D26 D25 D20 D21 D27
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
T3
*4 Connecting to each VDDQ

/WR2
R8 10K
R23
VCC3
A3 A4 A5 A6 1 2 3 4 A18 A19 A20 A21 8 7 6 5
RA3 RA4 RA5 RA6
RA8 4 3 2 1
EXBV8V680J 5 RA18 5 6 RA19 6 7 RA20 7 8 RA21 8
PC39 CE0.1u EXBV8V330J 8 RA7 7 RA8 6 RA9 5 RA10 RA7 4 3 2 1 EXBV8V680J 5 RA22 6 RA23 7 RA24 8 RA25
PC30 CE0.1u
PC22 CE0.1u
PC9 CE0.1u
PC7 CE0.1u
PC224 CE0.1u
PC225 CE0.1u
10K
/WR2
VCC3
D63 D48
D62 D49
D61 D50 D60 D51
D59 D52 D58 D53
D57 D54 D56 D55
D31 D16 D30 D17
/Cmd_HS_StoM
PC210 CE0.1u
PC221 CE0.1u
*3
VCC3
D29 D18
D28 D19
D27 D20 D26 D21
R21 10K EXBV8V330J 8 RA11 7 RA12 6 RA13 5 RA14
/IRL3 /IRL2 /IRL1 /IRL0 RRXD2
VCC1.55
R49 47
MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20
29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45 25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 9 10
MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18 MA19 MA20 MA21
VCC1.55
C17 D17 A18 B18 A19 B19 A20 C18 B20 C19 C20 D18 D19 D20 E18 E17 F17 F18 E19 E20 G17 G18 F19 F20 J17 J18 G19 G20 H19 H20 K17 K18 J19 J20 K19 K20 L17 L18 L20 L19 M20 M19 M17 M18 N20 N19 P20 P19 N17 N18 R20 R19 P17 P18 T20 T19 R17 R18 U20 U19 V20 V19 T17 T18
T20 T19 T2
VCC3
R20
PC207 CE0.1u
PC201 CE0.1u
*2
R57 10K
13 VCC3 15 47 37 PC4 CE0.1u
*4
R7
10K
10K D22 D24 D23 R74 75 DQM7 DQM7 DQM6 DQM3 DQM2 /WR /RD TP254 /CS2 /CS3 /RAS DQM6 DQM3 DQM2 /WR /RD /RAS /CS2 /CS3 75 75 75 56 56 56 33 56 VCC3 RA52 A2 A3 1 T52 R55 R73 R54 R72 R53 R71 R52 T50 T43 R70
/Cmd_HS_MtoS
VCC3
T1
/Cmd_HS_MtoS
R6
10K
Cmd_MtoS
Cmd_MtoS
VSS CA VDD-RTC VSS-RTC EXTAL2 XTAL2 NMI IRL3 IRL2 IRL1 IRL0 MD2/RXD2 MD1/TXD2 MD0/SCK RD/WR2 VSSQ VSSQ VDDQ D63 D48 VSS VDD D62 D49 VSSQ VDDQ D61 D50 D60 D51 VSSQ VDDQ D59 D52 D58 D53 VSSQ VDDQ D57 D54 D56 D55 VSSQ VDDQ D31 D16 D30 D17 VSSQ VDDQ D29 D18 VSS VDD D28 D19 VSSQ VDDQ D27 D20 D26 D21 VSSQ VDDQ
R19 2.2K
VCC3
S29AL016D70TFI020
RA1
10K
VCC CN2
EXBA10E103J
A18 A19
MAIN BOARD_Circuit Diagram 1/9
5 7 4 8 3 9 2 10
A25 R5 A24 A23 A22 A21 A20 A19 A18
A20 A21 A22 A23
MA25 MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7
MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9
T8
T17 T16 T7
T13
A24 A25
R2
10K
IC7 HD6417297BP267
A4 A5 A6 6 IC17 16 FBK REF S1 S2 CLK120 VCC3 10K 9 8 VCC3 RA51 VCC3 1 R95 R94 10K A7 A8 A9 R42 56 1 CLKA1 CLKA2 CLKA3 CLKA4 R82 R83 R80 2 3 14 15 R91 R79 CLBA1 CLKB2 CLKB3 CLKB4 VDD VDD GND GND 6 7 10 11 VCC3 CY2308-2 VCC3 T38
R4
R3
MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15
2.2K
2.2K
R15
A0
MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18 PS-40PE-D4T1-PN1 0 0 33 NON 33 CLK120_1 CLK120_2 CLK120_1 CLK120_2 VCC3 VCC3 CLK120_3 CLK60_2 CLK120_3 CLK60_2 PC56 CE0.1u
VCC3
A0
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
10K
T5
R1
A1 STATUS0 STATUS1
A2 A6 A3 A7 A4 A8 A5 A9 10 2 9 3 8 4 7 5 EXBA10E103J
R14 10K
A1
10K
T6
10 6 R64 75 75 75 75 R43 R61 R63 75 56 75 R45 A17 R44 R62 A15 A16
+ C4 10u/16V
A10 A14 A11 A15 A12 A16 A13 A17 10 2 9 3 8 4 7 5 EXBA10E103J /WE0 DQM0 DQM1 DQM4 DQM5 CKE /WE1
RDY RESET CS0 CS1 CS4 CS5 CS6 BS VSSQ RD2 VDDQ VSSQ D47 D32 VDD VSS D46 D33 VDDQ VSSQ D45 D34 D44 D35 VDDQ VSSQ D43 D36 D42 D37 VDDQ VSSQ D41 D38 D40 D39 VDDQ VSSQ D15 D0 D14 D1 VDDQ VSSQ D13 D2 VDD VSS D12 D3 VDDQ VSSQ D11 D4 D10 D5 VDDQ VSSQ D9 D6 BACK/BSREQ BREQ/BSACK D8 D7
B2 B1 C2 C1 D4 D3 D2 D1 E4 E3 F3 F4 E2 E1 G3 G4 F2 F1 H3 H4 G2 G1 H2 H1 J3 J4 J2 J1 K2 K1 K3 K4 L1 L2 M1 M2 L3 L4 N1 N2 P1 P2 M3 M4 R1 R2 P3 P4 T1 T2 R3 R4 U1 U2 V1 V2 T3 T4 W1 Y1 U3 V3 W2 Y2
D47 D32
D46 D33
D45 D34 D44 D35
D43 D36 D42 D37
D41 D38 D40 D39
D15 D0 D14 D1
D13 D2
D12 D3
D11 D4 D10 D5
D9 D6
T25 D[0..63]
T22
A[0..25] D33 D46 D32 D47 D35 D44 D34 D45 D37 D42 D36 D43 D39 D40 D38 D41 D1 D14 D0 D15 D3 D12 D2 D13 D5 D10 D4 D11 D39 D43 D40 D36 D38 D42 D41 D37 D3 D1 D12 D14 D2 D0 D13 D15 D7 D5 D6 D10 D8 D4 D9 D11 D7 D6 D8 D9
56 75 56 75
75
D35 D47 D44 D32 D34 D46 D45 D33
VCC3 1 2 3 4
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
T14
1 2 3 4
D8 D7
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 D63 2 D48 3 D62 4 D49
1 D61 2 D50 3 D60 4 D51
1 D59 2 D52 3 D58 4 D53
1 D57 2 D54 3 D56 4 D55
1 D25 2 D24 3 D22 4 D23
1 D31 2 D16 3 D30 4 D17
1 D27 2 D20 3 D26 4 D21
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
5 7 4 8 3 9 2 10
5 7 4 8 3 9 2 10
5 7 4 8 3 9 2 10
5 7 4 8 3 9 2 10
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
R25 R32 R33 R34
R35
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
/CS1 /CS4 /CS5 /CS6
/RD2
RA19 1 6 1 6 1 6 1
RA28
RA36
RA43
DD33 8 DD46 7 DD32 6 DD47 5
DD35 8 DD44 7 DD34 6 DD45 5
DD37 8 DD42 7 DD36 6 DD43 5
DD39 8 DD40 7 DD38 6 DD41 5
DD1 DD14 DD0 DD15
DD3 DD12 DD2 DD13
DD5 DD10 DD4 DD11
DD7 DD6 DD8 DD9
DD63 8 DD48 7 DD62 6 DD49 5
DD61 8 DD50 7 DD60 6 DD51 5
DD59 8 DD52 7 DD58 6 DD53 5
DD57 8 DD54 7 DD56 6 DD55 5
DD25 8 DD24 7 DD22 6 DD23 5
DD31 DD16 DD30 DD17
DD27 DD20 DD26 DD21
/CS1 /CS4 /CS5 /CS6
56
33
/RD2
EXBV8V560J EXBV8V560J
EXBV8V560J
EXBV8V560J
EXBV8V330J
EXBV8V560J
DD[0..63] DD[0..63] EXBV8V330J EXBV8V330J
VCC3 PC3 CE0.1u VCC OUTY 4 R16 470 SML-210MT (GREEN) 5 D1 VCC3
R12 /CS0 R18
IC1 1 2 INA INB GND SN74LVC1G32DCK 3
STATUS0 STATUS1
STATUS0 STATUS1
/CCS0
/CS0
DD29 DD18 DD28 DD19
VCC3
8 7 6 5
*1 Connecting to each
EXBA10E103J EXBA10E103J EXBA10E103J
/RESET1
EXBA10E103J
8 7 6 5
RA13
RA20
RA25
RA29
RA33
RA37
RA41
RA49
RA10
RA15
RA22
RA27
RA44
RA31
RA39
1 2 3 4
PC6 CE0.1u
PC5 CE0.1u
PC211 CE0.1u
PC212 CE0.1u
PC214 CE0.1u
PC226 CE0.1u
PC227 CE0.1u
PC219 CE0.1u
R10 10K
/RESET1
1 D29 2 D18 3 D28 4 D19
2-5
A10 A11 A12 4 13 5 12 A13 A14 /WE0 DQM0 DQM1 DQM4 DQM5 CKE /WE1 VCC3
VCC3
STATUS0 STATUS1
T11 T18
R29
10
T12
T4
R215 IC18 PC57 CE0.1u PC58 CE0.1u Cmd_StoM RXD2 Cmd_StoM RXD2 10K RRXD RRXD2 VCC3 R89 TTXD3 RXD3 STATUS0 STATUS1 VCC3 VCC3 PC118 IC39 CE0.1u OUT Cd RN5VD29A 1 VDD NC GND 5 PC112 CE0.1u 2 4 3 R152 1K TP303 1 74LVC14 TTXD3 RXD3 STATUS0 STATUS1 TXD3 RRXD3 VCC3 R93 1 19 E1 E2 74LVC541 VCC3 10K 2 3 4 5 6 7 8 9 D1 D2 D3 D4 D5 D6 D7 D8 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 18 17 16 15 14 13 12 11 10K
R213 10K
+ C5 10u/16V
T10 T15 /RESET1 /RESET1
RRXD RRXD2
R28
TXD3 RRXD3
R27
10
+ C3 10u/16V
IC40A 2 3 74LVC14 IC40C IC40B
R322 1K
R328 1K 56 4 R327 TP302 /RESET1
C6
R26
B17 C16 A17 B16 C15 D15 B15 A16 C14 D14 A15 B14 C13 D13 A14 B13 A13 B12 C12 D12 A12 B11 A11 A10 C11 D11 B10 A9 B9 C8 C10 D10 D8 A8 B8 A7 C9 D9 B7 A6 C7 D7 B6 A5 B5 C4 C3 C6 A4 D6 B4 D5 A3 B3 A2 A1 C5 D16 H17 H18 N3 N4 U4 V18 D25 DREQ1 DREQ0 RXD D22 D24 D23 WE7/CAS7/DQM7/REG VSSQ VDDQ WE6/CAS6/DQM6 WE3/CAS3/DQM3/ICIOWR WE2/CAS2/DQM2/ICIORD RD/WR VSSQ VDDQ RD/CASS/FRAME RAS VSS VDD CS2 CS3 VSSQ VDDQ DRAK0 DRAK1 A2 A3 VSSQ VDDQ A4 A5 A6 CKIO2 VSSQ VDDQ CKIO A7 A8 A9 VSSQ VDDQ A10 A11 A12 NC VSSQ VDDQ A13 A14 VSS VDD A15 A16 VSSQ VDDQ A17 WE0/CAS0/DQM0 WE1/CAS1/DQM1 WE4/CAS4/DQM4 WE5/CAS5/DQM5 VSSQ VDDQ CKE W20 U18 U17 V17 Y20 W19 Y19 W18 U16 V16 Y18 W17 Y17 W16 U15 V15 Y16 W15 U14 V14 Y15 W14 U12 V13 U13 V12 Y14 W13 U11 V11 Y13 W12 Y12 W11 U10 V10 Y11 Y10 W10 Y9 U9 V9 W9 Y8 W8 V4 U8 V8 Y7 W7 U7 V7 Y6 W6 U6 V6 Y5 W5 Y4 W4 Y3 U5 V5 W3
VDDQ CTS2 TCLK MD8/RTS2 VDDQ VSSQ MD7/TXD SCK2/MRESET VDD VSS A18 A19 VDDQ VSSQ A20 A21 A22 A23 VDDQ VSSQ A24 A25 MD3/CE2A MD4/CE2B VDDQ VSSQ MD5/RAS2 DACK0 DACK1 A0 VDDQ VSSQ A1 STATUS0 STATUS1 MD6/IOIS16 VDDQ VSSQ ASEBRK/BRKACK TDO VDD VSS TMS TCK TDI TRST CKIO2ENB NC VDD-PLL2 VSS-PLL2 VDD-PLL1 VSS-PLL1 VDD-CPG VSS-CPG XTAL EXTAL NC NC NC NC NC NC NC NC
CE9p
/RESET1
VCC1.55
Y1
C8
FA-365 20.0MHz
*2 Connecting to eachVDDQ
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
5 74LVC14
R325
56
/RESET2
CE9p T29
PC209 CE0.1u R60 10K
PC220 CE0.1u VCC3
/RESET2
R151 PC217 CE0.1u PC215 CE0.1u PC213 CE0.1u PC208 CE0.1u PC206 CE0.1u PC205 CE0.1u PC204 CE0.1u PC203 CE0.1u PC202 CE0.1u
*1
33
CONF_DONE
CONF_DONE
RA35
DD[0..63] RA[0..25] A[0..25] IC8 IC20 IC24 IC13 A[0..25] RA[0..25]
DD[0..63] DD[0..63]
MD[0..31] DD[0..63]
MD[0..31]
VCC3
VCC3
IC3
VCC3
VCC3
DD0 DD1 A15 47 SDBK0 SDBK1 R208 R207 A17 R206 NON 47 SDBK2 NON 47 R204 A16 R205
PC2 CE0.1u
PC1 CE0.1u
DD2 DD3
4 3 2 1
5 6 7 8
DD4 DD5
VCC3
VCC3
4 3 2 1
5 6 7 8
PC10 CE0.1u
PC11 CE0.1u
DD6 DD7 DD8 DD9
DD10 DD11
4 3 2 1 RA6 4 3 2 1 RA9 4 3 2 1 RA11 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 NC 40 NC NC NC 40 40 40 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 /RAS /RD /WR /CS3 DQM7 DQM6 18 17 16 19 39 15 RAS CAS WE CS UDQM LDQM RAS CAS WE CS UDQM LDQM CKE CLK VCC3 37 38 CKE CLK RAS CAS WE CS UDQM LDQM CKE CLK VCC3 VCC3 37 38 CKE CLK 37 38 RAS CAS WE CS UDQM LDQM 18 17 16 19 39 15 VCC3 18 17 16 19 39 15 37 38 18 17 16 19 39 15 CKE CLK120_1
4 3 2 1
5 6 7 8
5 MD0 6 MD1 7 MD2 8 MD3 EXBV8V330J 5 MD4 6 MD5 7 MD6 8 MD7 EXBV8V330J 5 MD8 6 MD9 7 MD10 8 MD11 EXBV8V330J
RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20
DD48 DD49 DD50 DD51 DD52 DD53 DD54 DD55 DD56 DD57 DD58 DD59 DD60 DD61 DD62 DD63 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2 DD32 DD33 DD34 DD35 DD36 DD37 DD38 DD39 DD40 DD41 DD42 DD43 DD44 DD45 DD46 DD47 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2 DD16 DD17 DD18 DD19 DD20 DD21 DD22 DD23 DD24 DD25 DD26 DD27 DD28 DD29 DD30 DD31 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2 DD0 DD1 DD2 DD3 DD4 DD5 DD6 DD7 DD8 DD9 DD10 DD11 DD12 DD13 DD14 DD15
DD12 DD13
/WR2 CKE CLK120_1
DD14 DD15 /WR2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 /RAS /RD /WR /CS3 DQM7 DQM6
LAB/BA LB0 LB1 GND LB2 LB3 VCC3 LB4 LB5 GND LB6 LB7 HB0 HB1 GND HB2 HB3 VCC3 HB4 HB5 GND HB6 HB7 HAB/BA
/LOE LA0 LA1 GND LA2 LA3 VCC3 LA4 LA5 GND LA6 LA7 HA0 HA1 GND HA2 HA3 VCC3 HA4 HA5 GND HA6 HA7 /HOE
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
4 3 2 1 RA18
4 3 2 1
5 6 7 8
5 MD12 6 MD13 7 MD14 8 MD15 EXBV8V330J
SN74LVCH16245ADGG-EL
VCC3
R202
10K
VCC3
VCC3
/GATE1
IC9 MT48LC16M16A2P-7E CLK120_2 MT48LC16M16A2P-7E MT48LC16M16A2P-7E
/GATE1
VCC3
VCC3
6 12 28 41 46 52 54 GND GND GND GND GND GND GND VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 GND GND GND GND GND GND GND VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 GND GND GND GND GND GND GND VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 GND GND GND GND GND GND GND
1 3 9 14 27 43 49
6 12 28 41 46 52 54
1 3 9 14 27 43 49
6 12 28 41 46 52 54
1 3 9 14 27 43 49
6 12 28 41 46 52 54
DD16 DD17
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 MT48LC16M16A2P-7E VCC3 VCC3 PC76 CE0.1u VCC3 PC75 CE0.1u
1 3 9 14 27 43 49
PC20 CE0.1u CLK120_2
PC19 CE0.1u
DD18 DD19
4 3 2 1
5 6 7 8
VCC3 PC74 CE0.1u
VCC3 PC73 CE0.1u
VCC3 PC85 CE0.1u PC86 CE0.1u
VCC3
VCC3
DD20 DD21
PC25 CE0.1u
PC26 CE0.1u
DD22 DD23 DD24 DD25 DQM5 DQM4 DQM3 DQM2 DQM1 DQM0 VCC3 PC15 CE0.1u PC14 CE0.1u PC12 CE0.1u PC23 CE0.1u PC24 CE0.1u PC33 CE0.1u PC31 CE0.1u PC28 CE0.1u PC46 CE0.1u PC13 CE0.1u PC32 CE0.1u PC47 CE0.1u PC55 CE0.1u PC54 CE0.1u PC53 CE0.1u VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 DQM5 DQM4 DQM3 DQM2 DQM1 DQM0 VCC3 PC65 CE0.1u PC52 CE0.1u
4 3 2 1
5 6 7 8
DD26 DD27
4 3 2 1 RA21 4 3 2 1 RA26 4 3 2 1 RA30
4 3 2 1
5 6 7 8
5 MD16 6 MD17 7 MD18 8 MD19 EXBV8V560J 5 MD20 6 MD21 7 MD22 8 MD23 EXBV8V560J 5 MD24 6 MD25 7 MD26 8 MD27 EXBV8V560J
DD28 DD29
DD30 DD31
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PC66 CE0.1u
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
4 3 2 1 RA34
4 3 2 1
5 6 7 8
5 MD28 6 MD29 7 MD30 8 MD31 EXBV8V560J
VCC3 IC23 DB[0..31] VCC3 DB[0..31] DD0 DD1 VCC3 DD2 DD3 DD4 DD5 4 3 2 1 5 6 7 8 4 3 2 1 5 6 7 8
VCC3
PC80 CE0.1u
PC67 CE0.1u
15 42 64 2 12
40 13 6
VIF1 VIF2 VIF3 AFED33V AFEA33V
VDD AFED15V AFEA15V
DGND
AFED33G AFEA33G
RERIN
VCC3 PC96 CE0.1u DD28 DD29 DD30 DD31 SN74LVCH16245ADGG-EL 4 3 2 1 RA78 4 3 2 1 5 6 7 8 CE0.1u DD26 DD27
VCC3
PC90
AFEA15G AFED15G
1 9
41
7 14
2-6
VCC3 PC79 CE0.1u DD10 DD11 DD12 DD13 DD14 DD15 /WR2 /GATE2 SN74LVCH16245ADGG-EL R251 VCC3 IC29 DD16 DD17 VCC3 DD18 DD19 DD20 DD21 4 3 2 1 5 6 7 8 PC91 CE0.1u 4 3 2 1 5 6 7 8 10K MA[0..25] VCC3 VCC3 VCC3 MA[0..25] 4 3 2 1 RA71 4 3 2 1 5 6 7 8 4 3 2 1 5 6 7 8 DD6 DD7 DD8 DD9 PC68 CE0.1u 4 3 2 1 RA68 4 3 2 1 RA69 4 3 2 1 RA70 DB0 5 DB1 6 DB2 7 DB3 8 EXBV8V330J DB4 5 DB5 6 DB6 7 DB7 8 EXBV8V330J DB8 5 DB9 6 DB10 7 DB11 8 EXBV8V560J DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 DB12 DB13 DB14 DB15 TP286 TP277 TP287 TP278 TP288 TP279 TP289 TP280 TP290 TP281 TP291 TP282 TP285 TP283 TP292 TP284 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 DB12 5 DB13 6 DB14 7 DB15 8 EXBV8V560J LAB/BA LB0 LB1 GND LB2 LB3 VCC3 LB4 LB5 GND LB6 LB7 HB0 HB1 GND HB2 HB3 VCC3 HB4 HB5 GND HB6 HB7 HAB/BA DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 DB12 DB13 DB14 DB15 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 D0 D1/AD1 D2/AD2 D3/AD3 D4/AD4 D5/AD5 D6/AD6 D7 D8 D9 D10 D11 D12 D13 D14 D15 /LOE LA0 LA1 GND LA2 LA3 VCC3 LA4 LA5 GND LA6 LA7 HA0 HA1 GND HA2 HA3 VCC3 HA4 HA5 GND HA6 HA7 /HOE 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 R169 10K(NON) T156 MA13 MA14 MA15 MA16 MA17 MA18 18 19 20 21 22 23 A1 A2 A3 A4 A5 A6/ALE CE0.1u /USBCS /USB_WE /WWE0 /RRD2 /INTUSB_0 /RESET1 /USBCS /USB_WE /WWE0 /RRD2 /INTUSB_0 /RESET1 56 55 54 53 51 63 CS WR1 WR0 RD INT RST VCC3 4 3 2 1 5 6 7 8 DD22 DD23 DD24 DD25 4 3 2 1 RA75 4 3 2 1 RA76 4 3 2 1 RA77 DB16 5 DB17 6 DB18 7 DB19 8 EXBV8V560J DB20 5 DB21 6 DB22 7 DB23 8 EXBV8V560J DB24 5 DB25 6 DB26 7 DB27 8 EXBV8V560J DB28 5 DB29 6 DB30 7 DB31 8 EXBV8V560J 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 LAB/BA LB0 LB1 GND LB2 LB3 VCC3 LB4 LB5 GND LB6 LB7 HB0 HB1 GND HB2 HB3 VCC3 HB4 HB5 GND HB6 HB7 HAB/BA /LOE LA0 LA1 GND LA2 LA3 VCC3 LA4 LA5 GND LA6 LA7 HA0 HA1 GND HA2 HA3 VCC3 HA4 HA5 GND HA6 HA7 /HOE 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 R217 /RRD2 /FPGA_WE /USB_WE R222 R224 56 56 56
VCC_1.5
MA[0..25]
MA[0..25]
VCC3
FL45 EXCML20A390U(NON) C46 CE1u(NON) IC47 5 VBUS 3 DM 4 3 FL46 1 2 ACM2012(NON) CN21
VCC3
VCC3
RA[0..25]
RA[0..25]
IC12
MA0
TP250
RA0 RA1
MA19 TP258
VCC3
VCC3
VCC3
RA2 RA3
PC36 CE0.1u
PC35 CE0.1u
4 3 2 1
5 6 7 8
MA20 TP260
1 2 3 4 5A 5B
VCC -Data +Data Ground CASE1A CASE1B DUSB-BRA42-T11(D4T)-FA(NON) R168 0(NON) R355 10K(NON) /INTUSB_1 DREQ0 DEND0 DACK0 DEND1 DREQ1 DACK1/DSTB0 MPBUS TEST 57 59 58 R356 10K(NON) 62 60 61 17 16 R361 10K(NON) VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 + C33 PC290 PC291 PC292 PC133 PC125 10u/16V(NON) CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)CE0.1u(NON) T157 VCC3 FL47 EXCML20A390U(NON)
MA21 TP262
RA4 RA5
MA22 TP263
VCC3
VCC3
4 3 2 1
5 6 7 8
MA23 TP264
RA6 RA7 RA8 RA9
MA24 TP265
DP SD0 SD1 SD2 SD3 SD4 SD5 SD6 SD7 SOF
4 43 44 45 46 47 48 49 50 52
/WR2
PC40 CE0.1u
PC41 CE0.1u
RA10 RA11
4 3 2 1 RA38 4 3 2 1 RA42 4 3 2 1 RA48
4 3 2 1
5 6 7 8
5 MA0 6 MA1 7 MA2 8 MA3 EXBV8V680J 5 MA4 6 MA5 7 MA6 8 MA7 EXBV8V680J 5 MA8 6 MA9 7 MA10 8 MA11 EXBV8V680J
MA25 T9
/GATE2
RA12 RA13
RA14 RA15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
4 3 2 1 RA50
4 3 2 1
5 6 7 8
5 MA12 6 MA13 7 MA14 8 MA15 EXBV8V680J
VCC3
PC97
XIN XOUT
10 11
VCC_1.5
VCC_1.5
VCC_1.5 PC289 PC288 PC126 CE0.1u(NON)CE0.1u(NON)CE0.1u(NON) R167 M66592FP(NON) 1M(NON) R166 560(NON) Y6 FA-365 12.0MHz(NON)
VCC3
VCC3
VCC3
IC15
PC50 CE0.1u
PC49 CE0.1u
RA16 RA17
RA18 RA19
4 3 2 1
5 6 7 8
VCC3
VCC3
RA20 RA21
PC62 CE0.1u
PC63 CE0.1u
RA22 RA23 RA24 RA25
4 3 2 1
5 6 7 8
R357 5.6K 1%(NON)
C40 8p(NON)
C45 8p(NON)
TP268 TP266
/CS5 /RD2
/CS5 /RD2
4 3 2 1 RA54 4 3 2 1 RA56 4 3 2 1 RA57
4 3 2 1
5 6 7 8
5 MA16 6 MA17 7 MA18 8 MA19 EXBV8V560J 5 MA20 6 MA21 7 MA22 8 MA23 EXBV8V560J 5 MA24 6 MA25 7 8 EXBV8V560J
/CCS5 /RRD
/CCS5 /RRD
/WE1 /WE0
/WE1 /WE0
/WWE1 /WWE0
/WR2 /CS1
/WR2 /CS1
4 3 2 1
4 3 2 1
5 6 7 8
5 6 7 8
TP269
/WWE0
/WWR
/WWR
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
RA59 EXBV8V560J
TP244
TP270
T88
/RBE0
/PRN_RST /FIFO_HALF_NET PR_TXD PR_RXD PR_RTS PR_CTS /WR_STB /WR_FULL /RBE3 /RBE2 /RBE1
VCC3 RA73
EXD[0..31] EXBV8V103J IC206 DCLK VCC3 DCLK VCC3
EXD[0..31]
8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4
T151 T153
EXD0 EXD1 EXD2 EXD3 EXD4 EXD5 EXD6 EXD7 EXD8 EXD9 EXD10 EXD11
EXD12 EXD13 EXD14 EXD15 EXD16 EXD17 EXD18 EXD19
EXD20T142 EXD21 EXD22
EXD23 EXD24 EXD25 EXD26 EXD27 EXD28
VCC3 EXT_IN1 EXT_IN1 EPCS1 VCC3 VCC1.2 R326 10K VCC3 10K /GATE1 /GATE2 /USBCS /GATE1 /GATE2 /USBCS TTXD3 RRXD3 CONF_DONE TTXD3 RRXD3 CONF_DONE 10K R358 VCC3 R359 VCC3
T150 T149/RBE0
*4
T154 EXD29 EXD30 EXD31 /PRN_RST /FIFO_HALF_NET PR_TXD PR_RXD PR_RTS PR_CTS /WR_STB /WR_FULL /RBE3 /RBE2 /RBE1
1 2 3 4 nCS DATA Vcc GND Vcc Vcc DCLK ASDI
8 7 6 5
T16 T15 P11 N11 M11 L11 P12 N12 P13 N13 P14 N14 M12 M14 T2 T1 R16 R15 L12 L14 H13 K15 T11 R11 T12 R12 R6 T13 R13 T14 R2 R1 R14 P15 P16 N15 N16 M15 P10 P9 P8 P7 P6 M16 L15 L16 C12 A13 D16 E16 E14 D15 B7 A6 A7 A8 A9 N7 N6 N5 N4 N3 B9 L2
VCC3
*1
*3
CN16
DB[0..31]
DB[0..31]
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
GND VCCIO4 I/O I/O/VREFB4N0 I/O/LVDS43p I/O/LVDS43n I/O/LVDS47p I/O/LVDS42n I/O/LVDS47n I/O/LVDS41n/INIT_DONE I/O I/O/LVDS41p/nCEO I/O/LVDS42p I/O/VREFB3N1 VCCIO4 GND VCCIO3 GND I/O I/O I/O/VREFB3N0 I/O/LVDS36p I/O/LVDS51p I/O/LVDS51n I/O/LVDS46p I/O/LVDS46n NC I/O/LVDS45p I/O/LVDS45n I/O/LVDS44p GND VCCIO1 I/O/LVDS44n I/O/LVDS40n I/O/LVDS40p I/O/LVDS39n I/O/LVDS39p I/O/LVDS38n VCCIO4 GND GND VCCIO4 NC I/O/LVDS38p I/O/LVDS37n I/O/LVDS37p I/O/LVDS27p I/O/LVDS26p I/O/LVDS30p I/O I/O/PLL2_OUTp I/O/LVDS30n I/O/LVDS19p I/O/LVDS17p I/O/LVDS19n I/O I/O/LVDS20n NC NC GND_PLL1 NC NC I/O/LVDS20p I/O/LVDS2n
*4 Connecting to each VCCIO
nCONFIG nCE DATA0 nCS R360 10K
PC98
PC99
PC114
PC115
PC266
PC93
nCONFIG nCE DATA0 nCS ASDO
TP330 TP325 TP331 TP326 TP332 TP327 TP333 TP328 TP334 TP329
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
1 2 3 4 5 6 7 8 9 10 53398-1071
VCC3
VCC3
VCC3
VCC3
VCC3
DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11
PC270
PC271
PC278
PC277
PC111
CE0.1u VCC3 5 6 7 8
CE0.1u
CE0.1u
CE0.1u
CE0.1u
VCC3
VCC3
VCC3
VCC3
5 6 7 8 4 3 2 1 4 3 2 1
PC109
PC272
PC276
PC279
/LCD_CS LCD_E LCD_RS LCD_RW RTC_DATA /CS1 RTC_WDATA CONF_DONE RTC_CLK RTC_CE AD_IN /AD_CS AD_CK AD_OUT /LCD_CS LCD_E LCD_RS LCD_RW RTC_DATA /CS1 RTC_WDATA CONF_DONE RTC_CLK RTC_CE AD_IN /AD_CS AD_CK AD_OUT
RA79 EXBV8V103J
CE0.1u
CE0.1u
CE0.1u
CE0.1u
DB12 DB13 DB14 DB15 DB16 T80 DB17 DB18 DB19 DB20 DB21 DB22
VCC3
VCC3
VCC3
VCC3
VCC3
IC36 EP2C5F256
/IRL0 /IRL1 /IRL2 /IRL3 MA18 /INTUSB_0 T76 /INTDDA /F0_INTREQ R297 NON R171 10K /INTDDA /F0_INTREQ VCC3
/IRL0 /IRL1 /IRL2 /IRL3 MA18 /INTUSB_0 VCC3 R310 R311 NON 0
PC95
PC94
PC262
PC261
PC260
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
ASDO
DB23 DB24 ASDO DB25 DB26 DB27
MA23
T77
R298 NON T144 nCONFIG EXT_OUT2 EXT_IN0 nCONFIG R276 10K
1 2 3 4
0(NON)
8 7 6 5
8 7 6 5
MA24 MA25
T86
R277 10K
1 2 3 4
I/O/LVDS23p I/O/LVDS23n I/O/VREFB2N1 I/O/LVDS21p I/O/LVDS22p I/O/LVDS22n I/O/LVDS24n VCCIO2 GND GND VCCIO2 GNDA_PLL2 VCCA_PLL2 I/O/VREFB2N0 I/O/LVDS21n NC DATA0 TCK NC I/O/nCSO NC I/O/LVDS48p I/O/LVDS32n I/O/LVDS32p I/O/LVDS24p I/O/LVDS35n VCCD_PLL2 GND_PLL2 NC NC I/O/LVDS35p CLK4/LVDSCLK2p TMS TDO VCCIO1 NC nCE I/O/LVDS1n I/O/PLL1_OUTn GND VCCINT I/O I/O VCCIO3 I/O/VREFB1N1 I/O/LVDS3p
CLK7/LVDSCLK3n CLK2/LVDSCLK1p GND DCLK TDI NC VCCINT GND GND VCCINT I/O I/O/PLL1_OUTp I/O/LVDS0n GND I/O/LVDS57p I/O/LVDS4n
A10 B10 D8 D10 F9 F10 G10 E7 E8 E9 E10 E11 E12 C11 D11 E13 F1 F2 E15 F4 F5 K11 J11 H11 G11 H12 F11 F12 F13 F14 J12 H16 G1 G2 G3 G4 G5 N2 M4 G8 G9 M3 M2 G14 J4 K4
J16 J2 H3 H4 H5 H6 H7 H8 H9 H10 L3 L4 P2 H14 P5 K1
T85 T100 T74 T75 T79 T84 T99 T112
*2
33
33
R134
WDT_/OUT DATA0 R301 10K nCS T122 10K /LED /SW0 /SW1 /SW2 /PANEL /SENSOR /RESET1 nCE /CS5 /MTRERR R304
VCC3
T111
T123
/SERIAL_START /SRVBRD_RESET
SW1
R132
5 7 4 8 3 9 2 10
/LED /SW0 /SW1 /SW2 /PANEL
DATA0
nCS
/SENSOR /RESET1 T133
KHS82E RA74 VCC3 1 VCC3 VCC3 4 PC100 CE0.1u 2
Y4 VCC GND OUT OE 3 1 SG-710ECK 14.7456MHz R129 10K VCC3
/SERIAL_START /SRVBRD_RESET
EXBA10E103J
nCE /CS5 /MTRERR
2-7
T148 T145 /ALT_STATUS /ALT_RESET /ALT_DCLK /ALT_DATA EXT_OUT0 EXT_OUT0 EXT_OUT1 EXT_OUT1 /ALT_CONF_DONE /ALT_CONFIG EXT_OUT2 EXT_IN0 PC275 CE0.1u PC264 PC116 CE0.1u(NON) CE0.1u(NON) VCC1.2 VCC3 R303 10K PC267 CE0.1u PC268 CE0.1u PC265 CE0.1u T152 EXT_OUT3 HEAD_SENS EXT_IN2 EXT_IN3 CROP_ON /PS_SENS DCLK CLK120_3 EXT_OUT3 HEAD_SENS EXT_IN2 EXT_IN3 CROP_ON /PS_SENS DCLK CLK120_3
MA[0..25]
MA[0..25]
DB28 DB29 DB30 DB31
/ALT_STATUS /ALT_RESET /ALT_DCLK /ALT_DATA
MA19 MA20 MA21 MA22
T78 T83 T89 T90
/ALT_CONF_DONE /ALT_CONFIG
RA72 EXBV8V103J VCC3
I/O/LVDS34p I/O/LVDS33n I/O/LVDS33p nSTATUS I/O/LVDS57n I/O VCCIO4 GND GND VCCIO4 GNDA_PLL1 VCCA_PLL1 I/O I/O I/O/LVDS25p I/O/LVDS25n I/O/LVDS28p I/O/LVDS55n I/O/LVDS28n CONF_DONE I/O/LVDS29n I/O/PLL2_OUTn I/O/LVDS27n I/O/LVDS29p I/O/LVDS31n I/O/LVDS31p VCCD_PLL1 GND_PLL1 I/O I/O/LVDS55p I/O/LVDS56p I/O/LVDS58p I/O/LVDS36n I/O/LVDS34n VCCIO3 NC MSEL1 I/O/LVDS56n I/O/LVDS58n GND NC NC NC I/O/LVDS10n I/O/LVDS3n VCCIO1 I/O/LVDS18p I/O/LVDS18n I/O/LVDS1p I/O GND MSEL0 I/O/LVDS16p I/O/LVDS16n NC GND GND VCCINT NC nCONFIG I/O/LVDS0p GND I/O/LVDS2p I/O/LVDS4p R136 C27 100p 150 H_UD H_UD
mac_clk /CS4 /CS6 /WWE0 /RRD2 /CCS0
mac_clk R273 /CS4 /CS6 /WWE0 /RRD2 /CCS0
A1 A2 D3 B3 A3 D4 C4 B4 A4 E5 D5 C5 B5 A5 A15 A16 B1 B2 E6 D6 C6 B6 K10 B8 L10 N10 L9 N9 R10 T10 B15 B16 R9 T9 C3 T8 R8 T7 C7 C8 C9 C10 R7 L8 N8 L7 C15 C16 D1 D2 C1 C2 E1 E2 D7 E3 D9 E4 F3 D12 H1 H2 J1 J15 H15 B13
GND VCCIO2 I/O/LVDS6p I/O/LVDS11n I/O/LVDS11p I/O/LVDS6n I/O/LVDS14p I/O/LVDS12n I/O/LVDS12p I/O/LVDS8n I/O/LVDS8p I/O/LVDS14n I/O/LVDS13n I/O/LVDS13p VCCIO2 GND VCCIO1 GND I/O/LVDS10p I/O/LVDS15n I/O/LVDS15p I/O/LVDS17n I/O/LVDS48n NC I/O/LVDS50n I/O/LVDS59n I/O/LVDS50p I/O/LVDS59p I/O/LVDS49p I/O/LVDS49n GND VCCIO3 I/O/LVDS52n I/O/LVDS52p I/O/ASDO I/O/LVDS53p I/O/LVDS53n I/O/LVDS54p VCCIO2 GND GND VCCIO2 I/O/LVDS54n I/O/LVDS60n I/O/VREFB4N1 I/O/LVDS60p NC NC NC NC I/O/CRC_ERROR/LVDS9p I/O/CLKUSR/LVDS9n I/O I/O NC I/O/LVDS7p NC I/O/LVDS7n I/O GND_PLL2 CLK1/LVDSCLK0n CLK0/LVDSCLK0p CLK3/LVDSCLK1n CLK6/LVDSCLK3p CLK5/LVDSCLK2n I/O/LVDS26n
G15 F15 F16 M13 P4 P3 M10 M9 M8 M7 M6 M5 A11 B11 A12 B12 A14 R5 B14 L13 C14 D14 C13 D13 G12 G13 L6 L5 T6 T5 T4 T3 K16 G16 K14 K13 K12 R4 R3 K9 K8 K7 K6 F6 K5 K3 F8 F7 N1 M1 J14 J13 G7 G6 J10 J9 J8 J7 J6 J5 P1 J3 L1 K2
T87
R279 10K
R156
150 C28 100p
P_POS
P_POS
VCC3
/DREQ0
/DREQ0
1 2 3 4 5 6 7 8
16 15 14 13 12 11 10 9
IC42 DAC[0..9] SA_/SWE SA_/SOE RA53 DAC_A0 DAC_A1 DAC_A2 DAC_A3 4 3 2 1 /RESET2 /PS_SENS PC120 E1 E2 CE0.1u CE100p CE100p CE100p CE100p CE100p CE100p /HRESET /P_SIDE_SENS /HRESET /P_SIDE_SENS TC74VHCT541AFT IC41 DAC8 DAC9 /DAC_RESET /DAC_RESET VCC PC119 E1 E2 TC74VHCT541AFT IC35 SI_B0 R126 T35 T120 R296 10 10 10 10 10 R293 R294 10 T116 PC106 CE0.1u IC34 SI_B1 R123 1A 2A 3A 4A G G HD151031FPEL VCC3 R218 SB_/SOE SB_/SWE PC244 CE0.1u(NON) IC33 SI_B2 R120 SI_A2 R121 SCK2 R119 100 1 100 7 100 9 15 VCC3 4 12 R216 1K 1A 2A 3A 4A G G HD151031FPEL VCC3 1Y 1Z 2Y 2Z 3Y 3Z 4Y 4Z 2 3 T118 6 5 10 11 14 13 T94 T105 T93 T104 T125 T114 PC104 CE0.1u IC32 DDA_CLK DDA_CLK DDA_MtoS /F0_INTREQ PSAVE DDA_MtoS /F0_INTREQ PSAVE SB_A[0..12] R225 33 C209 CE100p SI_B3 R117 DDA_StoM DDA_StoM SI_A3 R118 SCK3 R116 100 7 100 9 15 VCC3 4 12 2A 3A 4A G G HD151031FPEL VCC3 VCC3 T113 ENC_PHB ENC_PHA VCC1.2 PC234 CE0.1u CE0.1u PC240 PC243 CE0.1u PC71 CE0.1u PC238 CE0.1u PC69 CE0.1u PC70 CE0.1u PC237 CE0.1u PC48 CE0.1u PC45 CE0.1u PC44 CE0.1u PC232 CE0.1u PC231 CE0.1u PC43 CE0.1u PC42 CE0.1u PC236 CE0.1u PC239 CE0.1u PC246 CE0.1u PC245 CE0.1u PC247 CE0.1u PC72 CE0.1u PC64 CE0.1u PC242 CE0.1u PC241 CE0.1u PC103 CE0.1u ENC_PHB ENC_PHA IC28 R282 10 100 1 1A 1Y 1Z 2Y 2Z 3Y 3Z 4Y 4Z 2 3 T117 6 5 10 11 14 13 T92 T103 T91 T102 T124 VCC1.2 NON PC105 CE0.1u 1Y 1Z 2Y 2Z 3Y 3Z 4Y 4Z SI_A1 R124 100 7 100 9 15 VCC3 4 12 LLAT[0..3] SCK1 R122 100 1 2 3 T119 6 5 10 11 14 13 T96 T107 T95 T106 T126 T115 10 C226 CE220p C218 CE220p R269 C219 CE220p R272 R271 R270 6 5 T98 T109 T97 T108 T127 10 11 14 13 SI_A0 R127 2A 3A 4A 4Y 4Z G G HD151031FPEL VCC3 R214 MD21 MD16 MD22 PC233 CE0.1u(NON) T36 VCC1.2 NON 2Y 2Z 3Y 3Z SCK0 R125 NNCHG[0..3] T26 T59 CCH[0..3] VCC3 4 12 15 100 9 100 7 C227 CE220p 1A 1Y 1Z 2 3 100 1 CE0.1u CE100p CE100p CE100p CE100p CE100p T131 R295 10 CE100p SI0_YB TP341 SI0_ZB SI0_YA TP339 SI0_ZA SCK0_YB TP340 SCK0_ZB SCK0_YA TP338 SCK0_ZA C235 C234 C233 C232 C231 C230 CCH2 CCH3 NNCHG0 NNCHG1 NNCHG2 NNCHG3 CH2 CH3 NCHG0 NCHG1 NCHG2 NCHG3 CH2 CH3 NCHG0 NCHG1 NCHG2 NCHG3 D1 D2 D3 D4 D5 D6 D7 D8 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 18 17 16 15 14 13 12 11 R143 R142 R141 R140 R139 R138 100 100 100 100 100 100 FL13 FL20 FL38 FL23 FL14 FL11 EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U C241 C240 C239 C238 C237 C236 1 19 VCC 5 6 7 8 5 6 7 8 DAC0 DAC1 DAC2 DAC3 4 3 2 1 DAC[0..9] LLAT0 LLAT1 LLAT2 LLAT3 CCH0 CCH1 R149 R148 R147 R146 R145 R144 /RESET2 /PS_SENS 2 3 4 5 6 7 8 9 D1 D2 D3 D4 D5 D6 D7 D8 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 LAT0 LAT1 LAT2 LAT3 CH0 CH1 LAT0 LAT1 LAT2 LAT3 CH0 CH1 100 100 100 100 100 100 18 17 16 15 14 13 12 11 R343 R342 R341 R340 R339 R338 FL36 FL21 FL12 FL35 FL37 FL22 EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U 100 100 100 100 100 100
/ALT_RESET /RRD /FPGA_WE /CCS5
/ALT_RESET /RRD /FPGA_WE /CCS5
CLK60_2 MD[0..31] DAC_A4 DAC_A5 DAC_A6 DAC_A7 4 3 2 1 DAC4 DAC5 DAC6 DAC7 DAC_A8 DAC_A9 R223 A4 RA58 DACLAT0 DACLAT1 DACLAT2 DACLAT3 4 3 2 1 1 19 EXBV8V181J MD10 MD15 MD9 MD14 5 6 7 8 DAC_LAT0 DAC_LAT1 DAC_LAT2 DAC_LAT3 4 3 2 1 5 6 7 8 DAC_LAT0 DAC_LAT1 DAC_LAT2 DAC_LAT3 180
CLK60_2 MD[0..31] EXBV8V181J RA55 5 4 5 6 3 6 7 2 7 8 1 8
R68
33
MA[16..25] MD6 MD0 MD5
MA[16..25] SA_D[0..15] SA_A0..12]
T61 T60 T66 SA_A0 SA_A1 SA_A2 SA_A3 SA_A4 SA_A5 SA_A6 SA_A7 SA_A8 SA_A9 SA_A10 SA_A11 SA_A12
SA_D0 SA_D1 SA_D2 SA_D3 SA_D4 SA_D5 SA_D6 SA_D7 SA_D8 SA_D9 SA_D10 SA_D11 SA_D12 SA_D13 SA_D14 SA_D15 SA_/SWE SA_/SOE T51 T53 T55 T47 MD4 MD3 MD2 MD8 MD13 MD12 MD1 MD7 MD11
J13 K12 H2 H1 J2 J1 H16 H15 J15 J16 P2 P1 N2 N1 M2 M1 L2 L1 P3 M4 M3 L4 L3
F6 F3 G6 K5 J4 K4 K1 K2 D6 E6 E5 D3 E4 E3 E2 E1 T3 R3 R6 P6 N7 N6 B4 A3 B3 D4 A6 B6 C2 A5 C5
C11 D11 B5 C1
VCC1.2
MA18 MA19
VCC3
EXBV8V181J R84 180 R86 180 2 3 4 5 6 7 8 9 R337 R336 R335 R334 R333 R332 100 100 100 100 100 100
I/O I/O I/O I/O
MSEL0 MSEL1 CLK0 CLK1 CLK2 CLK3 CLK4 CLK5 CLK6 CLK7 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC NC NC NC I/O I/O I/O I/O I/O I/O I/O CLKUSR I/O I/O
I/O
SI0_YB SI0_ZB SI0_YA SI0_ZA SCK0_YB SCK0_ZB SCK0_YA SCK0_ZA
NNCHG3 NNCHG2 NNCHG1 NNCHG0 MA20 MA22 MA17 CCH3 CCH2 CCH1 CCH0 MD30 MD25
FL34 EXCML16A270U TP324 FL44 EXCML16A270U FL32 EXCML16A270U TP322 FL42 EXCML16A270U FL33 EXCML16A270U TP323 FL43 EXCML16A270U FL31 EXCML16A270U TP321 FL41 EXCML16A270U
T130
R291 R292 R268 R267 R265 R266 R290 R289
MA21 MA16 MD31 MD26
10 10 10 10 10 10 10 10 C224 CE220p C216 CE220p C217 CE220p C225 CE220p
SI1_YB TP313 SI1_ZB SI1_YA TP311 SI1_ZA SCK1_YB TP312 SCK1_ZB SCK1_YA TP310 SCK1_ZA
IC16
EP2C5F256
T27 MD27 MD23 MD17 MD28 MD29 MD18 MD24 MD19 MD20 LLAT3 LLAT2 LLAT1 LLAT0
10K
10K
R210
R209
10K
R211
DCLK CONF_DONE nCONFIG nCE I/O ASDO I/O nCEO I/O nCSO NC NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC NC NC NC NC NC NC NC NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O INIT_DONE I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL2_OUTp I/O I/O I/O I/O I/O I/O
H4 L13 J5 G5 C3 N14 F4 B8 C15 P4 R4 T4 P5 R5 T5 T6 R7 T7 L7 L8 G7 F10 K10 C16 D1 D2 D7 D9 E13 E15 F5 F13 N8 N9 N10 L10 T8 R8 T9 R9 T10 R10 T11 R11 N12 N13 M14 L14 M12 L12 M16 M15 L15 N15 L16 N16 P16 E14 F9 F8 F7 D16 D15 E16
/ALT_STATUS
/ALT_DATA
T46 T65 T40 T56 T64 DAC_A0 DAC_A1 DAC_A2 DAC_A3 DAC_A4 DAC_A5 DAC_A6 DAC_A7 DAC_A8 DAC_A9 DACLAT0 DACLAT1 DACLAT2 DACLAT3 T69 T34 T42 T54 T57 T63 T68 T45 T62 SCK0 SCK1 SCK2 SCK3 SI_A0 SI_A1 SI_A2 SI_A3 SI_B0 SI_B1 SI_B2 SI_B3 SB_A0 SB_A1 SB_A2 SB_A3 SB_A4 SB_A5 SB_A9 SB_A8 SB_A6 SB_A10 SB_A7 SB_A11 SB_A12
2-8
SB_/SOE SB_/SWE SB_D13 SB_D14 SB_D11 SB_D10 SB_D15 SB_D12 SB_D5 SB_D6 SB_D8 SB_D7 SB_D9 SB_D0 SB_D2 SB_D1 SB_D4 SB_D3 /DAC_RST T37 T28 T33 T67 SI_B[0..3] SI_A[0..3] SCK[0..3] DACLAT[0..3] DAC_A[0..9] SB_D[0..15] SB_D0 SB_D1 SB_D2 SB_D3 SB_D4 SB_D5 SB_D6 SB_D7 SB_D8 SB_D9 SB_D10 SB_D11 SB_D12 SB_D13 SB_D14 SB_D15 7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 WE CE OE BHE BLE CY7C1021DV33-10ZSXI VCC3 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 17 0 6 41 0 40 39 NC NC NC 22 23 28 5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18 SB_A0 SB_A1 SB_A2 SB_A3 SB_A4 SB_A5 SB_A6 SB_A7 SB_A8 SB_A9 SB_A10 SB_A11 SB_A12 T73 PC84 CE0.1u
T129
R287 R288 R264 R263 R262 R261 R285 R286
10 10 10 10 10 10 10 10 C222 CE220p C214 CE220p C215 CE220p C223 CE220p
VCC3
T44 T30 T32 T39
G9 H7 H10 J7 B1 G3 K3 R1 A2 A15 C10 C7 E10 E7 B16 G14 K14 R16 M10 M7 P7 P10 T2 T15 M5 L6 E12 F11 A1 A16 B2 B15 C8 C9 E8 E9 G8 H3 H8 H9 H14 J3 J8 J9 J14 K9 M8 M9 P8 P9 R2 R15 T1 T16 L5 N5 D12 F12 M6 E11 M13 F2 G1 G2 H5 F1 I/O I/O I/O I/O NC I/O I/O I/O I/O I/O I/O I/O NC NC I/O I/O I/O I/O I/O I/O NC I/O I/O I/O NC I/O I/O I/O I/O NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC NC NC NC
VCCINT VCCINT VCCINT VCCINT VCCIO1 VCCIO1 VCCIO1 VCCIO1 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO3 VCCIO3 VCCIO3 VCCIO3 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCA_PLL1 VCCD_PLL1 VCCA_PLL2 VCCD_PLL2 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND_PLL1 GND_PLL1 GND_PLL2 GND_PLL2 GNDA_PLL1 GNDA_PLL2 nSTATUS TCK TMS TDO TDI DATA0
D5 B7 C4 C6 N4 P15 P14 P13 P12 C12 D13 D10 N3 K13 R13 T13 R12 T12 C14 B12 K8 B10 A7 A11 K7 C13 D8 D14 A13 K6 B13 B11 A8 A14 B14 A9 A12 B9 A10 L11 M11 N11 P11 J10 R14 T14 G15 F16 G13 H13 F15 G16 H11 G10 H12 G11 G12 K16 J12 K15 J11 K11 L9 J6 H6 G4 F14
T128
R283 R284 R260 R259 R257 R258 R281
10 10 10 10 10 10 10 C220 CE220p C212 CE220p C213 CE220p C221 CE220p
/ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG
SA_A[0..12] SA_D[0..15]
/ALT_STATUS
IC10
/ALT_DATA
/ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG
SA_D0 SA_D1 SA_D2 SA_D3 SA_D4 SA_D5 SA_D6 SA_D7 SA_D8 SA_D9 SA_D10 SA_D11 SA_D12 SA_D13 SA_D14 SA_D15
7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15
5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18
SA_A0 SA_A1 SA_A2 SA_A3 SA_A4 SA_A5 SA_A6 SA_A7 SA_A8 SA_A9 SA_A10 SA_A11 SA_A12
SA_/SWE
SA_/SWE
R41
17
WE
SB_/SWE
SB_/SWE
R112
SA_/SOE
SA_/SOE
T24 R36
CE
VCC3
41
OE
NC NC NC
22 23 28
SB_/SOE
SB_/SOE
R100
T23
40 39
BHE BLE
PC34 CE0.1u
T72
CY7C1021DV33-10ZSXI
VCC VCC VCC 5 6 7 8 PC128 CE0.1u 5 6 7 8 CN1 ENV_TH ENV_TH 1 2 RTC_DATA RTC_DATA R174 10K(NON) IC45 RA82 4 3 2 1 53398-0271(NON) TP351 TP344 TP348 TP343 TP1 VCC CN5 TP234 5 6 7 8 TP345 41V_control TP350 TP349 TP347 CN9 TP247 R172 150 PINCHPOS HEAD_UD PINCHPOS HEAD_UD VCC 1 6 VCC VCC3 RA23 EXBA10E103J PC18 CE0.1u C202 RA16 4 3 2 1 5 6 7 8 5 6 7 8 C203 C204 C205 10 2 9 3 8 4 7 5 DBB[0..7] IC6 DBB[0..7] TP231 CN6 1 2 53014-02 R17 1K R170 150 C48 100p C49 100p 1 2 3 MD-S8100 RA81 4 3 2 1 4 3 2 1 5 6 7 8 C248 CE100p CE100p CE100p CE100p C249 C250 C251 EXBV8V330J EXT_OUT0 EXT_OUT1 EXT_OUT3 EXBV8V330J EXT_OUT2 R173 10K VCC3 PC293 CE0.1u TC74VHCT541AFT IC209 1 19 E1 E2 EXT_OUT0 EXT_OUT1 EXT_OUT2 EXT_OUT3 4 3 2 1 4 3 2 1 5 6 7 8 C255 C254 C253 C252 4 3 2 1 VCC3 RA80 EXBV8V103J TP217
IC11
RTC_WDATA RTC_CLK RTC_CE CE100p CE100p CE100p CE100p 5 6 7 8
RTC_WDATA RTC_CLK RTC_CE
12 2 7
VCC3
D2
DI CLK CE
DO
13
TP335 R371 0(NON) CN23
Reserve
CR2032-RTC BACKUP HOLDER BATTERY BCR20V4
R59 10K
INT FOUT
10 3
RBT1
R37
1SS355 D3
VDD 1 2 3 4
BT1
10K
1SS355
BCR20V4
PC27 CE0.1u
NC NC NC NC NC
1 4 8 9 14
2 3 4 5 6 7 8 9 D1 D2 D3 D4 D5 D6 D7 D8 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 18 17 16 15 14 13 12 11
1 2 3 4 5 6 7 8
11
GND
TEST
PRINT ORG Sensor

53398-0471
RX-4045SA
CR2032 3V
HEAD_TH1
HEAD_TH1
R133
33
PC101 CE1u
EXT_IN0 EXT_IN1 EXT_IN2 EXT_IN3 AD_OUT P_POS H_UD VCC E1 E2 74LVC541 PC102 CE0.1u VCC DO SARS REF AGND DGND NC C201 C208 74LVC541 /SENSOR /SENSOR CE100p CE100p CE100p CE100p 19 E1 E2 1 19 10 12 11 14 15 20 1 19
EXT_IN0 EXT_IN1 EXT_IN2 EXT_IN3 AD_OUT P_POS H_UD 18 17 16 15 14 13 12 11 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 D1 D2 D3 D4 D5 D6 D7 D8 2 3 4 5 6 7 8 9
Reserve
53014-03(NON)
PC107 CE1u
T132 T135 T138 T140 T143
HEAD_TH2
HEAD_TH2
R135
33
IC38
Maintenance_Cover_SW
P_SIDE
P_SIDE
R137
33
Revised 2
DBB0 DBB1 DBB2 DBB3 DBB4 DBB5 DBB6 DBB7 18 17 16 15 14 13 12 11 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 D1 D2 D3 D4 D5 D6 D7 D8 2 3 4 5 6 7 8 9 CE100p CE100p CE100p CE100p 4 PRINT_CARRIAGE_ORG 3 2 Reserved FRONT_COVER 1 MAINTENANCE_COVER R REAR_PAPER FRONT_PAPER CUTTING_CARRIAGE_ORG 4 3 PINCH_ROLL_U/D 2 1 EXBV8V330J RA17 5 4 5 6 3 6 7 2 7 8 1 8 C207 C206 EXBV8V330J DB[0..31] DBB[0..7] RA201 DB0 DB1 DB2 DB3 4 3 2 1 4 3 2 1 5 6 7 8 DBB0 DBB1 DBB2 DBB3 5 6 7 8 DBB[0..7]
PC110 CE1u
CN7 TP233 TP232
CROPMARK
CROPMARK
R154
33
1 2 3 4 5 6 7 8 9
CH0 CH1 CH2 CH3 CH4 CH5 CH6 CH7 COM
PAPER REAR Sensor PAPER FRONT Sensor

53398-0671 CN4
VCC
PC113 CE1u
/AD_CS
/AD_CS
18
CS
R157 10K 1%
AD_CK AD_IN
AD_CK AD_IN
16 17 13
CLK DI SE
1 2 3 4 5 6
DB4 DB5 DB6 DB7 4 3 2 1 EXBV8V560J
RA12 EXBA10E103J TP243 10 2 9 3 8 4 7 5
EXBV8V560J RA202 5 DBB4 4 5 6 DBB5 3 6 7 DBB6 2 7 8 DBB7 1 8
2-9
DB[0..31] VCC CN3 VCC R203 10K CN10 RXD2 TXD2 53398-0571 TP253 TP252 TP251 TP249 TP248 1 2 3 4 5 VCC
ENV_TH
ENV_TH
R158
TLC0838CPW
33
PC117 CE1u
TP218
1 2 3
CUT_ORG_Sensor
53398-0371
41V_SENSE
41V_SENSE
R161
33
VCC3
PC122 CE1u
CN8
IC4
RA2
TP246 TP245
4 3 2 1
4 3 2 1
5 6 7 8
5 6 7 8
To Monitor Serial
IC48A /INTDDA 2 74LVC14 IC48B R24 33 DDA_MtoS C7 CE100p 3 74LVC14 4 9 74LVC14 1 6 74LVC14 IC48D 8 IC48C 5
CROPMARK
CROPMARK
TP242
/SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1
/SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1
2 3 4 5 6 7 8 9
D1 D2 D3 D4 D5 D6 D7 D8
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
18 17 16 15 14 13 12 11
EXBV8V330J
VCC VCC VCC R85 10K CN11
To PANEL BOARD
PINCHPOS CROP_ON /SERIAL_START /SRVBRD_RESET /MTRERR RESERVE_PORT
1 19
E1 E2
PC16 CE0.1u TP207 TP208 RXD3 TXD3
TC74VHCT541AFT
RA5
TP201 TP211 TP202 TP220 TP203 TP212 TP221 TP213 TP204 TP214 TP205 TP215 TP206 TP222 TP223
PINCHPOS CROP_ON /SERIAL_START /SRVBRD_RESET /MTRERR MAINTENANCECOVER_L RESERVE_PORT
TP241 TP240 TP239 TP238 TP237 TP236 TP235 TP230 TP229 TP228 DDA_StoM DDA_StoM
To SERVO BOARD
4 3 2 1 TP261 TP259 TP257 TP256 TP255 1 2 3 4 5
4 3 2 1
5 6 7 8
5 6 7 8
To DPICS Serial
VCC3 PC137 CE0.1u
DBB[0..7]
DBB[0..7] TP209 TP216 TP210 52808-2491
IC5
EXBV8V330J RA4
/Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM 53398-0571
/Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM R11 33 C2 CE100p
TP227 TP226 TP225 TP224 TP219
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
4 3 2 1
VCC3
RA3
4 3 2 1
5 6 7 8
5 6 7 8
52808-2591
PC17 CE0.1u
DBB7 DBB6 DBB5 DBB4 DBB3 DBB2 DBB1 DBB0
18 17 16 15 14 13 12 11
B0 B1 B2 B3 B4 B5 B6 B7
A0 A1 A2 A3 A4 A5 A6 A7
2 3 4 5 6 7 8 9
4 3 2 1
E DIR
19 1
4 3 2 1
5 6 7 8
5 EXBV8V330J 6 7 8
R9 33 DDA_CLK C1 CE100p
IC48E 11 74LVC14 10 13
IC48F 12 74LVC14
EXBV8V330J
74LVC245
/PANEL /WWR /HRESET
/PANEL /WWR /HRESET
R13
33
RD[0..31] RAB[0..24] SDA[0..12] VCC3 PC263 PC269 CE0.1u IC204 RD0 RD1 RD2 RD3 RD4 RD5 RDB0 RDB1 RDB2 RDB3 RDB4 RDB5 CE0.1u IC31 VCC3 SDD[0..31]
RD[0..31]
EXD[0..31]
RAB0 RAB24
TP293 TP295
TP2 TP275
RD0 RD31
IC30A
RA64
4 3 2 1
5 6 7 8
5 RD0 6 RD1 7 RD2 8 RD3
RA60 SDBA0 SDBA1 20 21 A13/BA0 A12/BA1 VCC3 VCC3 PC248 PC254 CE0.1u CE0.1u CE0.1u PC253 PC258 CE0.1u LDQM DQM RD12 RD13 RD14 RD15 15 39 VCC VCC VCC VCCQ VCCQ VCCQ VCCQ /FROM VDD WE OE 52 33 VSS2 VSS1 43 PC92 PC87 CE0.1u CE0.1u /RWE /ROE VCC3 53 R113 4.7K 16 /NET_RESET 14 BYTE WP/ACC RESET /RWE /ROE 13 34 /FROM 32 CE VCC3 /SDQM0 /SDQM1 SDCKE SDCLK1R1 /SDCS1 37 38 19 18 17 16 CKE CLK CS RAS CAS WE NC 40 1 14 27 3 9 43 49 RY/BY NC1 NC2 NC3 NC4 NC5 NC6 NC7 RD10 RD11
4 3 2 1 RD6 RD7 RD8 RD9
5 6 7 8
5 6 7 8
RD4 RD5 RD6 RD7
RA65
4 3 2 1
5 6 7 8
5 RD8 6 RD9 7 RD10 8 RD11
SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 SDBA0 SDBA1
G3 F2 F3 F1 F4 E1 E2 F5 E4 E3 E5 D1 D3 G4 G5 23 24 25 26 29 30 31 32 33 34 22 35 36 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12/NC DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15
SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12
SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 35 37 39 41 44 46 48 50 36 38 40 42 45 47 49 51
SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15
RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15
RDB6 RDB7 RDB8 RDB9 RDB10 RDB11 RDB12 RDB13 RDB14 RDB15 SN74LVCH16245ADGG-EL
RA61
4 3 2 1
5 6 7 8
5 6 7 8
RD12 RD13 RD14 RD15 17 1 27 28 29 30 55 56
RA66
4 3 2 1
5 6 7 8
5 6 7 8
RD16 RD17 RD18 RD19
RAB0 RAB1 RAB2 RAB3 RAB4 RAB5 RAB6 RAB7 RAB8 RAB9 RAB10 RAB11 RAB12 RAB13 RAB14 RAB15 RAB16 RAB17 RAB18 RAB19 RAB20 RAB21 RAB22 RAB23 RAB24 31 26 25 24 23 22 21 20 10 9 8 7 6 5 4 3 54 19 18 11 12 15 2 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22
RAB1 RAB2 RAB3 RAB4 RAB5 RAB6 RAB7 RAB8 RAB9 RAB10 RAB11 RAB12 RAB13 RAB14 RAB15 RAB16 RAB17 RAB18 RAB19 RAB20 RAB21 RAB22 RAB23
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 /LOE LAB/BA LA0 LB0 LA1 LB1 GND GND LA2 LB2 LB3 LA3 VCC3 VCC3 LA4 LB4 LB5 LA5 GND GND LA6 LB6 LA7 LB7 HA0 HB0 HA1 HB1 GND GND HA2 HB2 HA3 HB3 VCC3 VCC3 HA4 HB4 HA5 HB5 GND GND HA6 HB6 HA7 HB7 /HOE HAB/BA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
RA62 /NET_RESET
4 3 2 1
5 6 7 8
5 RD20 6 RD21 7 RD22 8 RD23
D18 C19 B20 E17 E18 D19 F17 G17 F18 E19 C20 D20 G16 H17 G18 E20 F19 H18 H16 F20 G19 G20 H19 J17 J18 J16 J19 H20 J20 K20 K18 K17 VSS VSS VSS VSSQ VSSQ VSSQ VSSQ 28 41 54 6 12 46 52 RDB[0..15] VCC PC135 TC58FVM7T5BTG65CCH /EPROM SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 23 24 25 26 29 30 31 32 33 34 22 35 36 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12/NC A13/BA0 A12/BA1 VCC3 /ROE VCC3 PC77 CE0.1u PC88 CE0.1u PC83 CE0.1u PC89 CE0.1u /RWE CPU_/RBE0 JUMP2 DSP01-002-430G-0 /RCS0 /RCS0 JP2 /FROM IC27 EDS2516AFTA-75-E /RCS2 1 /FROM 3 5 XJ8C-0611 /RCS2 2 4 6 /EPROM /EPROM JUMP3 DSP01-002-430G-0 /RWE CPU_/RBE0 RAB23 /ROE LDQM DQM 20 21 15 39 VCC VCC VCC VCCQ VCCQ VCCQ VCCQ DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 SDBA0 SDBA1 /SDQM2 /SDQM3 SDCKE SDCLK1R2 /SDCS1 22 22 CKE CLK CS RAS CAS WE NC 1 14 27 3 9 43 49 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31 /EPROM RDB15 RDB14 RDB13 RDB12 RDB11 RDB10 RDB9 RDB8 RDB7 RDB6 RDB5 RDB4 RDB3 RDB2 RDB1 RDB0 RAB19 RAB21 CE0.1u CN13
RAD0 RAD1 RAD2 RAD3 RAD4 RAD5 RAD6 RAD7 RAD8 RAD9 RAD10 RAD11 RAD12 RAD13 RAD14 RAD15 RAD16 RAD17 RAD18 RAD19 RAD20 RAD21 RAD22 RAD23 RAD24 RAD25 RAD26 RAD27 RAD28 RAD29 RAD30 RAD31 IC203 EDS2516AFTA-75-E
VCC PC134 CE0.1u
2-10
37 38 19 18 17 16 40 VCC3 VSS VSS VSS VSSQ VSSQ VSSQ VSSQ 28 41 54 6 12 46 52
RA67
4 3 2 1
5 6 7 8
5 6 7 8
RD24 RD25 RD26 RD27
RA63
EXD0 4 EXD1 3 EXD2 2 EXD3 1 EXBV8V560J EXD4 4 EXD5 3 EXD6 2 EXD7 1 EXBV8V560J EXD8 4 EXD9 3 EXD10 2 EXD11 1 EXBV8V560J EXD12 4 EXD13 3 EXD14 2 EXD15 1 EXBV8V560J EXD16 4 EXD17 3 EXD18 2 EXD19 1 EXBV8V330J EXD20 4 EXD21 3 EXD22 2 EXD23 1 EXBV8V330J EXD24 4 EXD25 3 EXD26 2 EXD27 1 EXBV8V330J EXD28 4 EXD29 3 EXD30 2 EXD31 1 EXBV8V330J
4 3 2 1
5 6 7 8
5 6 7 8
RD28 RD29 RD30 RD31
SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31
V2 U2 U3 U4 W1 V1 U1 T2 T3 T1 R5 R2 R3 R4 P5 P2 R1 P1 P3 P4 N3 N2 N4 N5 M3 M4 M5 M2 L2 N1 M1 L1
SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31
RAB18 RAB17 RAB16 RAB15 RAB14 RAB13 RAB12 RAB11 RAB10
TP7 SDCLK
TP4 TP6
RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RD16 RD17 RD18 RD19 RD20 RD21 RD22 RD23 RD24 RD25 RD26 RD27 RD28 RD29 RD30 RD31
B12 E12 D13 D14 A12 C12 B13 E14 C13 A13 B14 A14 C14 D15 E13 B15 A15 A16 B16 C15 D16 C16 B17 C17 A17 A18 A19 B18 A20 C18 D17 B19
RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RD16 RD17 RD18 RD19 RD20 RD21 RD22 RD23 RD24 RD25 RD26 RD27 RD28 RD29 RD30 RD31
SDQMO SDQM1 SDQM2 SDQM3 SDRAS SDCAS SDWE SDCLK0 SDCLK1 SDCLK2 SDCS0 SDCS1 SDCS2 SDCKE SMROMCKE
H3 H2 G2 G1 H5 H4 H1 L4 K4 J4 K1 K2 J1 J2 E9
TP5
R247 0
R256 R275
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 PS-50PE-D4T1-PN1
RAB9 RAB8 RAB7 RAB6 RAB5 RAB4 RAB3 RAB2 RAB1 RAB20 RAB22 /NET_RESET CPU_/RBE1 /RCS3
/NET_RESET CPU_/RBE1 /RCS3
CPU_/RBE0 CPU_/RBE1
CPU_/RBE0 R236 CPU_/RBE1 R232
0 0
TP294 TP296
/RWE /ROE /RCS0
/RWE /ROE /RCS0
/RCS2 /RCS3
/RCS2 /RCS3
R250 R248 R280 R155 R253 R231
0 0 0 0 0 0
K16 L20 K19 L17 L18 L19 M20 M19 N20 P20 A10
RBEN0 RBEN1 RBEN2 RBEN3 RWE ROE RCS0 RCS1 RCS2 RCS3 EWAIT
PREG PCE1 PCE2 POE PWE PIOR PIOW PWAIT PIOS16
A8 D10 B10 B8 A7 C9 B7 A9 R241 B9 R249
10K 10K
AU1100-333MBD
TP10
R242 10K
VCC3
IC43
/RCS1
1 2
INA INB
VCC
PC285 CE0.1u
GND
OUTY
R159
33
/WR_STB
/WR_STB
SN74LVC1G32DCK
IC30C R109 R108 XTI32 XT032 XPWR32 XAGND32 XTI12 XTO12 XPWR12 XAGND12 /RBE3 /FIFO_HALF_NET TP3 ROMSIZE ROMSEL VCC3 PC78 CE0.1u R111 A5 A4 A3 B5 /WR_FULL WDT /RBE0 /RBE1 /RBE2 4.7K 4.7K 4.7K 4.7K 4 3 XPWR12 XAGND12 XPWR12 XAGND12 22 C16 CE3p Y2 1 2 INH GND VDD OUT KC7050B 12.000MHz R240 0 XPWR32 XAGND32 B1 B2 0 0 A2 B3 R254 D4 B4 VCC3 10K
WDT Y3 R230 C15 VCC3 CE3p R234 4.7K 8 7 6 5 RESETIN RESETOUT EXTCLK0 EXTCLK1 PWR_EN VDDXOK VSEL R252 R313 4.7K(NON) XPWR32 XAGND32
WDT
C001R-32.768K R105 NON
WDT_/OUT
WDT_/OUT
R229
/RBE3 /FIFO_HALF_NET
R227
VCC3
4.7K(NON)
PC250 CE0.1u(NON) IC202
/PRN_RST
2 1 3 4
VCC MR GND PFI
WDO RESET WDI PFO
GPIO0 GPIO1 GPIO7 GPIO16 GPIO17 GPIO18 GPIO19 GPIO20 GPIO21 GPIO22 GPIO23
C6 D6 D9 Y7 W6 Y6 T9 Y8 V8 U7 V7
/WR_FULL WDT /RBE0 /RBE1 /RBE2
ADM706RARZ(NON)
D5 D2 /RESET_OUT E7 /RESET_OUT E8 E6 PWR_EN R235 2.7K(NON) C5 R246 10K C1 VCC3 C211 C_non
R312
/PRN_RST D201 /NET_RESET VCC3 VOUT ADJ 4 R228 100 1% 3 + XPWR12 LP3964EMP C14 100u/10V 2 1 5 VIN SD GND 1SS355 IC201 TP276 VCC_mac
/NET_RESET
VCC3
L202
XPWR12
MMZ1608S800A
C21 4.7u/25V XAGND12 C210 CE68p R226 10K 1%
R233
PC256 CE0.1u XAGND12
VCC_mac XPWR32 + + + +
VCC3
L201
C18 C30 C31 C23 10u/16V 10u/16V 10u/16V 10u/16V
E15 F7 F8 F11 F12 F15 F16 G15 H6 J6 K15 L15 M6 N6 P15 R7 R8 R11 R12 R15 R16 T15 VDDI1 VDDI2 VDDI3 VDDI4 VDDI5 VDDI6 VDDI7 VDDI8 VDDI9 VDDI10 VDDI11 VDDI12 VDDI13 VDDI14 VDDI15 VDDI16 VDDI17 VDDI18 VDDI19 VDDI20 VDDI21 VDDI22
XPWR32
MMZ1608S800A
C22 4.7u/25V XAGND32 PC251 CE0.1u CE0.1u CE0.1u CE0.1u PC283 PC280 PC259
R239
PC255 CE0.1u XAGND32
G7 G8 H7 J3 J7 K5 K7 L3 L7 M7 N7 P7
VCC3 + C29 + C32 10u/16V 10u/16V 10u/16V 10u/16V PC282 CE0.1u CE0.1u PC252 PC274 CE0.1u PC281 CE0.1u + C19 + C24 G9 G10 G11 G12 G13 G14 H14 J14 K14 L14 L16 M14 N14 P8 P9 P10 P11 P12 P13 P14
VDDY1 VDDY2 VDDY3 VDDY4 VDDY5 VDDY6 VDDY7 VDDY8 VDDY9 VDDY10 VDDY11 VDDY12 VDDX1 VDDX2 VDDX3 VDDX4 VDDX5 VDDX6 VDDX7 VDDX8 VDDX9 VDDX10 VDDX11 VDDX12 VDDX13 VDDX14 VDDX15 VDDX16 VDDX17 VDDX18 VDDX19 VDDX20
VSS1 VSS2 VSS3 VSS4 VSS5 VSS6 VSS7 VSS8 VSS9 VSS10 VSS11 VSS12 VSS13 VSS14 VSS15 VSS16 VSS17 VSS18 VSS19 VSS20 VSS21 VSS22 VSS23 VSS24 VSS25 VSS26 VSS27 VSS28 VSS29 VSS30 VSS31 VSS32 VSS33 VSS34 VSS35 VSS36 VSS37 VSS38 VSS39 VSS40 VSS41 VSS42 VSS43 VSS44 VSS45 VSS46 VSS47 VSS48 VSS49 VSS50 VSS51 VSS52 VSS53 VSS54 VSS55 VSS56 VSS57 VSS58 VSS59 VSS60 VSS61 VSS62 VSS63
D11 E10 E16 F6 F9 F10 F13 F14 G6 H8 H9 H10 H11 H12 H13 H15 J5 J8 J9 J10 J11 J12 J13 J15 K3 K6 K8 K9 K10 K11 K12 K13 L5 L6 L8 L9 L10 L11 L12 L13 M8 M9 M10 M11 M12 M13 M15 N8 N9 N10 N11 N12 N13 N15 N16 P6 R6 R9 R10 R13 R14 T5 T16
AU1100-333MBD
R300
R238
VCC3
2-11
mac_clk
R237 33(NON) PC108 CE0.1u CN12 IC37A 2 33 74LVC14 TP9 R307 33 74LVC14 IC37D 8 33 4.7K 4.7K 4.7K 4.7K 74LVC14 74LVC14 9 12 13 R308 IC37F PR_RXD PR_TXD PR_RTS PR_CTS 74LVC14 L4 MMZ1608S800A TP8 IC37C 6 5 10 11 IC37E 74LVC14 53398-0571 1 4 3 R130 TP274 IC37B VCC3 VCC TP272 TP273 TP271
VCC3
R243
10K
U0TXD U0RXD
Y13 W19
R316
E11 D12 C11 A11 B11 C10
LCLK LWAIT LWR0 LWR1 LRD0 LRD1
U1TXD U1RXD
V12 T14
R314
5 4 3 2 1
R315
GREEN
ORANGE
R321
U3TXD U3RXD U3CTS U3RTS U3DSR U3DTR U3DCD U3RI
Y12 Y15 U17 W12 Y19 T11 V17 V16
T137
R318 R317
0 0
USBH0P USBH0M
W17 Y18
R319 R320
15K 15K
R131
R306
R309
R255 VCC3 IC46
USBH1P USBH1M TPRXTPRX+ TPTXTPTX+ VCC3 34 33 31 30
Y20 V19
R305 R302
15K 15K
CN20 8 6 7 4 5 2 3 1 9 10 VCC3 49.9 1% 49.9 1% 12 11 C245 CE0.1u R362 R363 R364 R365 R368 330 49.9 1% 49.9 1% RDCT RD+ GND GND TDCT TD+ A_LED_R K_LED_R A_LED_L K_LED_L J1011F21PNL FG FG 13 14
P17 M17 M16 R19 T17 R20 T20 N19 N18 N17 M18 P16 R17 R18 T18 P19 P18 T19 U20 V20 W20 V6 U6 N0TXCLK N0TXEN N0TXD0 N0TXD1 N0TXD2 N0TXD3 N0RXCLK N0RXDV N0RXD0 N0RXD1 N0RXD2 N0RXD3 N0CRS N0COL N0MDC N0MDIO 2.0K 1% R354 VCC3 R348 4.7K 330 LED0 LED1 LED2 LED3 LED4 DVDD33 DVDD33 AVDD33 PWFBOUT PWFBIN RTL8201CP VCC3 PC132 CE0.1u Y5 1 2 INH GND VDD OUT 4 3 KC7050B 25.000MHz R165 22 /RESET_OUT PC287 CE0.1u PC127 CE0.1u VCC3 9 10 12 13 15 VCC3 14 48 36 L1 MMZ1608S800A 32 8 R347 R353 1.5K TXC TXEN TXD0 TXD1 TXD2 TXD3 RXC RXDV RXD0 RXD1 RXD2 RXD3 CRS COL MDC MDIO RXER/FXEN 27 28 37 38 39 40 41 42 43 44 46 47 7 2 6 5 4 3 16 22 21 20 19 18 23 1 25 26 24
LCD_FCK LCD_LCK LCD_PCK LCD_BIAS LCD_LEND LCD_D0 LCD_D1 LCD_D2 LCD_D3 LCD_D4 LCD_D5 LCD_D6 LCD_D7 LCD_D8 LCD_D9 LCD_D10 LCD_D11 LCD_D12 LCD_D13 LCD_D14 LCD_D15 LCD_PWM0 LCD_PWM1
1K 4.7K 4.7K 4.7K 4.7K
R245 R278 R274 R244 R299
2-12
R345 R346 R349 R350 4.7K 4.7K 4.7K 4.7K NC RESET ANE DUPLEX SPEED RPTR LDPS RESETB ISOLATE MII X1 X2 C246 CE0.1u C247 CE0.1u AGND AGND AGND AGND AGND 29 35 11 17 45 VCC3 + C41 4.7u/25V L2 MMZ1608S800A C242 C39 CE0.1u CE0.1u VCC3 IC44 1 2 INA INB GND SN74LVC1G32DCK OUTY 4 VCC 3 5 PC286 CE0.1u
T7 V5 T6 V4 Y3 Y2 W4 W3 Y1 T4 W2 V3 U5
SDMS0_CLK SDMS0_CMD SDMS0_DAT0 SDMS0_DAT1 SDMS0_DAT2 SDMS0_DAT3 SDMS1_CLK SDMS1_CMD SDMS1_DAT0 SDMS1_DAT1 SDMS1_DAT2 SDMS1_DAT3 SDMS_MS_EN
N0TXCLK N0TXEN N0TXD0 N0TXD1 N0TXD2 N0TXD3 N0RXCLK N0RXDV N0RXD0 N0RXD1 N0RXD2 N0RXD3 N0CRS N0COL N0MDC N0MDIO
U8 U10 Y11 V10 U9 V9 W11 Y10 W13 U11 T12 T10 Y14 W10 W9 Y9
V14 U13 W14 T13 U14
TRST TDI TDO TMS TCK
C4 U19 U18 C2 V18
T82 T110 T101 T81 T121
ACSYNC ACBCLK ACDO ACDI ACRST
TESTEN TC0 TC1 TC2 TC3
C3 B6 C7 D8 A6
VCC3
T134
U12 V13 U16 W15
I2SCLK I2SWORD I2SDI I2SDIO
SOCLK SODIN SODOUT SODEN
W16 W18 Y17 U15
PC273 CE0.1u
T136
V15 Y16 V11
IRDATX IRDARX IRFIRSEL
D7 C8
DMA_REQ0 DMA_REQ1
RESVD0 RESVD1 RESVD2 RESVD3 RESVD4 RESVD5
W8 W7 T8 Y5 W5 Y4
IC30B AU1100-333MBD
VHV0 DAC[0..9] IC22 VCC45 TR13 2SC2873 PC257 CE0.1u R106 1 R115 43 COM0 COM0 510 TR14 2SC4131 R110 + C25 22u/50V PC131 CE0.1u 22 DAC[0..9] VHV0 CN17
+41V
VHV0
CN19
F2 NPNB FB PNPB VCC3 24 20 18 16
4 3 2 1
01543.15DR
VHV1
B4P-VH
PC130
PC129 CE0.1u
F1
CE0.1u
C43 220u/50V DAC_LAT0 /DAC_RESET 23 T49 HEAD_TH1 LAT0 C17 CE0.022u HS2 NCHG0 TR9 2SA1213 CH0 8 DAOUT R96 10 510 TR10 2SA1746 R98 PC61 CE0.1u PSAVE R101 43 R103 4.7 /0.25W DAC_LAT0 /DAC_RESET 5 6 LAT RST VCC3
C42 220u/50V
01543.15DR
DAC0 DAC1 DAC2 DAC3 DAC4 DAC5 DAC6 DAC7 DAC8 DAC9 4 3 2 1 30 29 28 27 26 25 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
+41V E09A54RA VCC IC21 HEAT-SINK PA32-3S-75L VCC45 TR5 2SC2873 PC235 CE0.1u TR6 2SC4131 R90 43 COM1 COM1 PC136 CE0.1u VCC R75 1 510 R78 22 3 CN22
F3
D7
D6
D.P. D.P. D.P. D.P. D.P. D.P. D.P. D.P. GND3 GND45 VOUTGND
9 11 12 13 15 17 19 21 7 10 14
0154002.DR(NON)
HS1 Q1 41V_control B04B-XASK-1 DTD113EK 1 NPNB FB PNPB VCC3 24 20 18 16 2
1SS355(NON) 1SS355(NON) IC207 L4960(NON) 1 1 7 1 2 3 4
L3 SBC8-221-182(NON)
T147
VCC
PR2016-25-PB-SN(NON)
D8 D5S6M(NON)
PC124 CE0.1u
+ C35 2.2u/50V(NON)
R162 10K 1/4W
SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB
COM0 GND COM0 GND COM0 GND COM0 GND COM3 GND ENC_PH_A VCC ENC_PH_B GND HEAD_TH1 GND LAT0 GND CH0 GND NCHG0 GND SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB 36FMN-BTK CN15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
R352 15K(NON) DAC_LAT1 23 T48 8 DAOUT R38 10 C9 CE0.022u TR3 2SA1213 VHV1 T58 VCC1.55 VCC45 TR4 2SC2873 R58 1 510 R50 R39 43 22 PC230 CE0.1u TR2 2SC4131 COM2 COM2 + C26 22u/50V IC26 510 TR1 2SA1746 R40 PC60 CE0.1u PSAVE R56 43 R66 4.7 /0.25W DAC_LAT1 LAT RST VCC3 5 6
C36 220u/50V
C37 220u/50V
DAC0 DAC1 DAC2 DAC3 DAC4 DAC5 DAC6 DAC7 DAC8 DAC9 4 3 2 1 30 29 28 27 26 25 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 VHV1
R351
4.7K(NON)
C243 CE1500p(NON)
C244
CE0.033u(NON)
VCC3 E09A54RA
D4
D.P. D.P. D.P. D.P. D.P. D.P. D.P. D.P. GND3 GND45 VOUTGND
9 11 12 13 15 17 19 21 7 10 14
PC121 CE0.1u
VCC3
VCC3
VCC3
C13
1SS355
R344 10K
IC19 PQ070XZ1HZ
PC51 PC59 CE0.1u NPNB FB PNPB VCC3 24 20 18 16 R87 10K
IC14
R81 CE0.33u 1K TP267
VIN
VO
2 4 3
OUT
VC
GND
CE0.1u
VADJ
R220 120 1%
C12 100u/25V
P_SIDE HEAD_UD /P_SIDE_SENS HEAD_SENS HEAD_TH2 LAT1 CH1 NCHG1
RN5VD29A
C11 CE0.01u
VDD NC GND
Cd
R219 120 1%
DAC0 DAC1 DAC2 DAC3 DAC4 DAC5 DAC6 DAC7 DAC8 DAC9 4 3 2 1 30 29 28 27 26 25 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 LAT RST PSAVE DAOUT VCC3 5 6 23 T71 8 PC82 CE0.1u R92 10 DAC_LAT2 DAC_LAT2
Revised 2
ADJ
2-13
D.P. D.P. D.P. D.P. D.P. D.P. D.P. D.P. GND3 GND45 VOUTGND E09A54RA IC25 VCC45 22 IC40F 12 VCC3 24 74LVC14 DAC_LAT3 PSAVE T70 8 DAOUT PSAVE 23 PSAVE DAC_LAT3 LAT RST 13 NPNB FB PNPB 20 18 16 R102 1 DAC0 DAC1 DAC2 DAC3 DAC4 DAC5 DAC6 DAC7 DAC8 DAC9 4 3 2 1 30 29 28 27 26 25 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 5 6 VCC3 VCC3 R221 +41V 10K E09A54RA R164 22K VCC 41V_SENSE R160 1K ENC_PHA R324 1K T139 ENC_PHA R150 100 8 74LVC14 IC40D 9 C228 CE1000p R323 ENC_PHB 33 PC81 CE0.1u R128 10 D.P. D.P. D.P. D.P. D.P. D.P. D.P. D.P. GND3 GND45 VOUTGND 9 11 12 13 15 17 19 21 7 10 14 T141 VHV1 VHV0 CN18 VCC VHV0 VHV1 COM0 COM1 COM2 COM3 1 2 3 4 5 6 7 8 9 53398-0971
R212 1K 1%
R77 43 R88 510 TR8 2SA1213 TR7 2SA1746
R67 4.7 /0.25W
VCC3
D202
9 11 12 13 15 17 19 21 7 10 14
C10 CE0.022u
HS3
SCK3_ZB SCK3_YB SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB
GND COM1 GND COM1 GND COM1 GND COM1 GND COM3 GND P_SIDE HEAD_UD /P_SIDE_SENS HEAD_SENS HEAD_TH2 GND LAT1 GND CH1 GND NCHG1 GND GND SCK3_ZB SCK3_YB SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36FMN-BTK
1SS355(NON)
IC205
T155
VCC_1.5 CN14 HEAT-SINK PA32-3S-75L
VIN
VOUT
NC
FIN
C34
PC284
R331 10K(NON)
BD15KA5FP(NON)
CE0.1u(NON)
TR12 2SC2873 R99 510 R97 43 TR11 2SC4131
PC249 CE0.1u
220u/6.3V(NON)
VCC3
D203
COM3
1SS355
COM3
IC49
T158
VCC1.2
VIN
VOUT
LAT3 R107 43 R114 510 TR16 2SA1213 VCC TR15 2SA1746 C20 CE0.022u R104 4.7 /0.25W CH3 NCHG3 LAT2 CH2 NCHG2
NC
FIN
C47 220u/6.3V
BD12KA5FP
PC294 CE0.1u
R373 10K
VCC
D5
1SS355
41V_SENSE
IC208
AIC1086PM
T146
VCC3
VI
VO
IC40E ENC_PHB R153 100 10 74LVC14 11
R330 1K R329 C229 CE1000p 33
R367 120 1%
C38 100u/25V
PC123 CE0.1u
R163 10K
SI3_YB SI3_ZB SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB
COM2 GND COM2 GND COM2 GND COM2 GND COM3 GND COM3 GND LAT3 GND CH3 GND NCHG3 GND LAT2 GND CH2 GND NCHG2 GND SI3_YB SI3_ZB SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36FMN-BTK
R370 120 1%
+ C44 10u/16V
R369 120 1%
R366 270 1%
COM0 COM1 COM2 COM3
2-3 SERVO BOARD SERVO BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Board.
2-14
TP409 VCC3 VCC3 Y1 3 SEL-6414E IC20 IC19 6 R120 220 1 220 RA11 C64 CE0.1u C40 CE27p 10 2 9 3 8 4 7 5 TP412 C41 CE27p 2 TP19 EXBA10E103J R97 D15 Q4 DTC114EK 1
DDA_StoMExtin
DDA_StoMExtin
IC15
/Cmd_StoM_out
T36 HC49/U-S 8MHZ
VCC3
/Cmd_HS_StoM_out
DDA_CLK /Cmd_MtoS_ /Cmd_HS_MtoS DDA_MtoS INTDDA
C35 CE0.1u
18 17 16 15 14 13 12 11 D0 D1 D2 D3 D4 D5 D6 D7 11 12 13 15 16 17 18 19 I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 /WE /CS /OE GND GND C52 TP401 TP411 SCLKO CE0.1u CY7C1399BN-12ZXC C51 CY7C1399BN-12ZXC CE0.1u VCC3 14 VCC3 /RD 22 /OE /CS1 /CS 20 /HWR /WE 27 I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 27 20 22 14 11 12 13 15 16 17 18 19 /LWR /CS1 0 RA7 /RD R119 TP26 10 2 9 3 8 4 7 5 PowerON EXBA10E103J D8 D9 D10 D11 D12 D13 D14 D15
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
D1 D2 D3 D4 D5 D6 D7 D8
2 3 4 5 6 7 8 9
T3
33
33
R112
R110
T34 T39 T41
1 2 3 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 TP20 /MTRERR A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 21 A1 23 A2 24 A3 25 A4 26 A5 1 A6 2 A7 3 A8 4 A9 5 A10 6 A11 7 A12 8 A13 9 A14 10 A15 VCC3 28 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 21 A1 23 A2 24 A3 25 A4 26 A5 1 A6 2 A7 3 A8 4 A9 5 A10 6 A11 7 A12 8 A13 9 A14 10 A15 VCC3 28
74LVC541
T407
T37
R113 10K(NON)
8 7 6 5
T405 T406
T48
R62
8 7 6 5
/SERVO_RES /Serial_Start
E1 E2
1 19
Slow_Power_On
VCC3 10K(NON)
R86 1.8K
RA4 EXBV8V103J
CN12 52808-1891
DDA_CLK
1 2 3 4
TP28
/Cmd_StoM /Cmd_MtoS /Cmd_HS_StoM /H8_RES /RD /HWR /LWR
R400 R401
33 33
TP400
T8
DDA_StoMout DDA_MtoS VCC3 T17 T16 T15 6 VCC3 T10 VCC3 G_CWW G_CW D8 D9 D10 D11 D12 D13 D14 T300 T301 T302 T303 T304 T18 T14 T13 T12 T400 T11 T401
DDA_StoMout
C58
C59
C60 T30
RESERVE
T33
T32
INTDDA
T29
T31
CE100p C65 CE0.1u 1 6 C61
T35 CE100p CE100p 4 3 2 1 5 6 7 8 5 6 7 8 4 3 2 1
RA3 VCC3 VCC3 EXBV8V103J
R64 2.2K
R118 10K(NON)
FO_OUT
R117 10K(NON)
CropMark
RA13
CropMark
VCC
R111 2.2K(NON)
D8 10 D9 2 D10 9 D11 3 D12 8 D13 4 D14 7 D15 5 EXBA10E103J R300 R301 R302 R303 R304 R305 R306 10K 10K 10K 10K 10K 10K 10K R307 R308 R309 R310 R311 R312 R313 10K 10K 10K 10K 10K 10K 10K
MAINTENANCE_HATCH /MTRERR /SERVO_RES /Serial_Start /CropOn /CropOn PinchPos PinchPos 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73
C66
CE0.1u
T28
C67
Maintenance_Cover_L
SUB_CLK SUB_LOAD
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 /MTD_En3 /MTD_En2 /MTD_En1 /MTD_En0 R115 1 R114 10K /SERVO_RES /H8_RES 10K TP415 P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14
T402 T403 T404
CN11 52808-2591 RA14
T27
VCC3
TP406
EXBA10E103J
VCC3
SUB_DATA_OUT
T250
SUB_STORE
TP39 TP40 TP38 TP37
SUB_DATA_IN
R76 10K
SUB_DATA_OUT SUB_STORE
VCC3 R342 10K R133 10K CN9 TCK TDO TMS /MTD_En3 /MTD_En2
D15 D0 D1 D2 D3
D0 10 D1 2 D2 9 D3 3 D4 8 D5 4 D6 7 D7 5
R242 10K 1%
R252 10K 1%
single:pull_dowm multi:pull_up
CAP_Org
SERVO BOARD_Circuit Diagram 1/4
R243
WIPE_Org
R251 FANPWM2 FANPWM1
33
R77 10K(NON)
BED_TH
APRON_TH
T260 VCC3 RA5 1
SOL_CURNT_AD Y_CURNT_AD X_CURNT_AD VM_Voltage
D4 D5 D6 D7 VFWE ExtLoad ExtStore
33 C213
C212
SUB_DATA_IN
CE0.1u CE0.1u VCC3 IC16 C74 CE0.1u
/LWR
5 7 4 8 3 9 2 10 ExtDin ExtDout StpBRef StpARef SolPWM
ExtLoad ExtStore FANPWM2 FANPWM1 ExtDin ExtDout
TDI
1 2 3 4 5 6 7 8 9 10 53398-1090
TS1
CAP_Org WIPE_Org TS2
TP33TP32
EXBA10E103J
T20
T23
CN10
TP413
ExtCLK Y_En_Pha INTDDA Y_En_Phb
100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76
TP34
C76 CE0.1u
R134 10K /MTD_En1 /MTD_En0 G_CWW TP416 TP417 R136 10K T408 T409 DDA_StoMout /GE_PhB /GE_PhA IC11 R135 10K(NON) DDA_StoMExtin IO IO IO IO IO IO VCCIO2 GNDIO IO IO IO IO IO IO IO IO IO IO IO IO VCCIO2 GNDIO IO IO IO VCC3
5 7 4 8 3 9 2 10
R126 1.2K(NON)
IC-CPU HD6432673A06FC 5 7 4 8 3 9 2 10
VCC3 VCC3 1 CE0.1u T43 T49 T42 6
VCC
C63
CN13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
C57
TP5 TP4 TP3 TP2 TP1
CE1u
CE0.1u T26 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 EXT_Port1 EXT_Port2 EXT_Port3
MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0)
R123 0(NON)
C68
RA15 EXBA10E103J
R109 R108 R107 R106 R105
33 33 33 33 33
ExtCLK ExtDout ExtDin ExtStore ExtLoad
JP3 T54 T47 T53 T46 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13
CE0.1u 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 C77 C75 CE0.1u CE0.1u CE0.1u C80 C79
IO IO IO IO IO VCCIO1 GNDIO IO IO IO IO IO IO IO IO IO IO IO/DEV_OE IO/DEV_CLRn VCCIO1 GNDIO IO IO IO IO
R121 10K
/CS2 StpARef StpBRef Stp0Decay Stp0APWM Stp0BPWM Stp0APh Stp0BPh TMS TDI TCK TDO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SCLK
IO IO IO IO IO IO IO IO VCCIO1 GNDIO GNDINT IO/GCLK0 VCCINT IO/GCLK1 IO IO IO IO IO IO IO TMS TDI TCK TDO
IO IO IO IO IO IO IO IO IO IO GNDINT IO/GCLK3 VCCINT IO/GCLK2 IO GNDIO VCCIO2 IO IO IO IO IO IO IO IO EPM240T100C5N
75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51
/RD G_CW Sol_En Sol_PWMSol_PWM+ X_En X_PWMX_PWM+ Y_En Y_PWM-
53398-1190 5 7 4 8 3 9 2 10 5 7 4 8 3 9 2 10 T52 T45 T51 T44
R314 TP301 10K TP300 TP302 RA8 RA10 EXBA10E103J 1 6 EXBA10E103J EXBA10E103J 1 6 1 6 RA9
R315 10K
R316 10K
DSP03-003-432G(NON)
5 A14 7 A15 4 8 3 9 2 10
VFWE
DDA_StoM /RES
1 2 3 4 5 6 7 8 9 10 11
VCC3 VCC3 VCC3
T9 T7
Stp1Decay Stp1APWM Stp1BPWM Stp1APh Stp1BPh
C18 CE0.1u 8 7 6 5
C303
C304
Stp2Decay Stp2APWM Stp2BPWM Stp2APh Stp2BPh
1 2 3 4
VCC3
8 7 6 5
SOL_CURNT OUT Cd C21 CE0.1u 5 74LVC14 74LVC14 1 5 9 8 6 2 4 3 VDD NC GND RN5VD29A
SOL_CURNT IC8
R73
R54 1.0K VCC3 1 2 3 4 T5 IC7C IC7D
2.2K
1.5K
1.5K
C73 CE0.022u
C70 CE0.022u
C69 CE0.022u
1.5K
R132
R129
R128
R131
C72 CE0.022u
2-15
YPWM XPWM X_En_Pha X_En_Phb T55 T56 T57 T58 T59 T38 T40 A1 A2 A3 A4 D0 D1 D2 D3 SolPWM YPWM XPWM T50 Head_Power_On Head_Slow_Power_On GRIT_ORG RA400 EXBV8V103J VCC3 R61 1.0K /RES Stp0BPh Stp0APh Stp0BPWM Stp0APWM Stp0Decay IC7A IC7B 2 74LVC14 3 74LVC14 4 1 C401 CE0.1u
1 2 3 4 5
/MON_HS_toPC Sub_to_Servo Servo_to_Sub
R125
/MON_HS_toPC DDA_CLK Rxd Sub_to_Servo
TP414
DDA_MtoS Servo_to_Sub
53398-0590
DDA_StoM
VCC
R124
Bed_Heater_ON Apron_Heater_ON
10K(NON) Sub_to_Servo Servo_to_Sub
CE0.1u 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1 PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF
CE0.1u 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37
R130 2.2K
R339 10K
R122 10K
C62 CE470p VCC3
RA6 EXBA10E103J
Sol_En Sol_PWMSol_PWM+ X_En X_PWMX_PWM+ Y_En Y_PWM-
R317 R318 Y_PWM+
VCC3 10K 10K Y_PWM+
VCC3
R321 R322 R323
100 100 100
EXT_Port1 EXT_Port2 EXT_Port3
R80 0
VCC3
C305
Stp3BPh Stp3APh Stp3BPWM Stp3APWM Stp3Decay
CE470p
CE470p
CE470p
T24 T21 T25 T22
SOL_CURNT_AD
VCC3
Stp3BPh Stp3APh Stp3BPWM Stp3APWM Stp3Decay Stp2BPh Stp2APh Stp2BPWM Stp2APWM Stp2Decay Stp1BPh Stp1APh Stp1BPWM Stp1APWM Stp1Decay
Y_CURNT
Y_CURNT
R74
3.3K
Y_CURNT_AD
C22
X_CURNT
X_CURNT
R75
3.3K
X_CURNT_AD
CE0.1u
VM
3.3K
VCC3
R25 47K
D35 1SS355
D34 1SS355
D33 1SS355
D32 1SS355
VCC3
VM_Voltage
VCC3 C107 CE0.22u/50V VM + C5 100u/63V VCC CN3 Scan_Encoder_Phase_A Scan_Encoder_Phase_B 2 1 C105 CE0.22u/50V D44 DAN217U 3 C106 CE0.01u 18 17 C108 1 74LVC14 IC6B IC3 VCP VREF VS VS R5 Scan_Motor+ Scan_MotorFL17 EXCML20A390U 5267-08A TP71 0.1ohm/1W FL18 EXCML20A390U 9 12 TP72 4 RA1 EXBV8V102J Y_En Sol_En GND GND GND GND SENSE2 SENSE1 Sol_En TP75 Y_En 8 3 13 EN1 EN2 EN3 TP78 Y_PWM+ Y_PWMSol_PWM+ 7 4 14 IN1 IN2 IN3 OUT1 OUT2 OUT3 6 5 15 VBOOT 74LVC14 4 3 2 1 IC6C 6 74LVC14 IC6D 8 L6234 1 11 10 20 19 2 TP80 R19 12K 0.1% TP79 R16 12K 0.1% 74LVC14 R15 CE1000p CE1000p CE1000p CE1000p IC1D 13 12 R18 100K 0.1% R160 4.7K 0.1% R17 4.7K 0.1% R159 0 330(NON) Y_CURNT NJM3403AM R9 VCC R163 R11 4.7K 0.1% 12K 0.1% + Y_CURNT 14 R168 12K 0.1% 100K 0.1% C16 C15 C14 C13 EXBV8V470J 9 R171 10K RA2 4 3 2 1 5 5 6 7 8 Y_PWM+ Y_PWMSol_PWM+ 3 5 6 7 8 VCC TP69 TP77 TP76 1 2 3 4 5 6 7 8 16 C111 CE1u/25V C104 CE0.22u/50V C17 CE0.1u IC6A 2
Y_En_Phb
Y_En_Phb
X_En_Pha
X_En_Pha
CE0.22u/50V
Y_En_Pha
Y_En_Pha
To SCAN MOTOR
X_En_Phb
X_En_Phb
1 2 3 4 1 2 3 4 8 7 6 5
8 7 6 5
Sol_CURNT
Sol_CURNT
R12
100K 0.1%
IC1B
C103 CE0.22u/50V
2 1
NJM3403AM
C101 CE0.22u/50V
D43 DAN217U
C112
C110 CE1u/25V
C102
18
TP70 TP68 TP73
TP74 +24V VCC CN2 R14 0 R51 10K R166 0(NON) TP82 FL2 EXCML20A390U VCC
IC2 TP43 TP47TP48TP49 FL8 EXCML20A390U
16
17
CE0.01u
CE0.22u/50V
C100 CE0.22u/50V
VCP
VREF
Sol_PWMX_PWM+ X_PWMR3 1ohm/1W
Sol_PWMX_PWM+ X_PWM-
7 4 14
IN1 IN2 IN3
VBOOT
VS VS
9 12
Sol_En
Sol_En
X_En 4
X_En
8 3 13
EN1 EN2 EN3
OUT1 OUT2 OUT3
6 5 15
GND GND GND GND
SENSE2 SENSE1
Feed_Motor+
NJM3403AM R13 100 C4 CE470p R7 CropMark 11 2 1 0 + C113 CE0.1u IC1A 3 PinchPos /Crop_ON@
R169 10K FL1 TP81 EXCML20A390U VCC VCC
R170 10K
L6234
R139 R6 100K
R141 10K(NON)
1 11 10 20
19 2
R21
100K 0.1%
IC1C R2 1.0K R1 1.0K
X_CURNT IC6E 74LVC14
X_CURNT
NJM3403AM /GE_PhA R8 0(NON) /GE_PhB FeedEn_Ph_A_in IC6F 74LVC14 C92 CE1000p FeedEn_Ph_B_in TP95 TP88 C89 CE1000p /GE_PhA_in /GE_PhB_in TP87 TP94 TP86 TP93 TP85 TP92 TP84 12 13 R37 470 10 11 TP90 TP89 R50 470
2-16
VCC3 C1 CE0.1u
VCC
R156
SUB_CLK
SUB_LOAD
SUB_DATA_OUT
SUB_STORE 40FMN-BTK-A
SUB_DATA_IN VCC3 R46 R34 VCC R402 10K R30 R33 C91 CE100p R44 TP83 TP91 R42 TP402 C85 CE100p R43 C86 CE100p R403 C400 CE100p 150 150 150 33 150 R31 10K 10K 10K 10K
Sub_to_Servo
Servo_to_Sub
IC5A
74LVC14 IC5B
VCC3
Maintenance_Cover_L
C84 CE0.1u
74LVC14 IC5C
MAINTENANCE_HATCH
74LVC14
GRIT_ORG
+ 0
VM
FL9 TP44 EXCML20A390U VCC
R10 100K 0.1% VCC R319
R167 4.7K 0.1%
R320
330(NON)
To CUT CARRIAGE BOARD

CN6 Sol+
R4
0.1ohm/1W
Sol+ SolSol-
PinchPos /Crop_ON CropMark
R164 12K 0.1%
R165 12K 0.1%
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
52808-1591
10
R20 100K 0.1%
R161 4.7K 0.1%
R162 4.7K 0.1%
Feed_Motor-
C93 CE0.1u
R157
330(NON)
R49
33
R36
33
R48
33
R35
33
@SUB_CLK @SUB_LOAD @SUB_DATA_OUT @SUB_STORE_OUT @SUB_DATA_IN @Sub_to_Servo @Servo_to_Sub @MAINTENANCE_HATCH @Maintenance_Cover_L
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
R47
150
C88 CE100p
To FEED MOTOR BOARD
IC5E
10
11
74LVC14
IC5F
12
13
74LVC14
IC5D
74LVC14
TP42 VCC VMTD C44 VMTD D9 DG1S6 FL16 D28 DG1S6 EXCML20A390U +24V FL15 D26 DG1S6 EXCML20A390U D3 TP46 D10 DG1S6 FL14 IC10 R60 TP53 R59 D12 DG1S6 FL13 UPA1759G-E2-A TP56 L3 RCH895NP-181K R68 0.68ohm/1W BED_TH TP404 VCC C301 VMTD TP50 TP54 TP57 TP52 TP311 TP313 TP314 TP312 D303 DG1S6(NON) D304 D300 DG1S6(NON) FL300 D305 D301 DG1S6(NON) FL302 D306 D302 DG1S6(NON) FL303 D307 DG1S6(NON) R404 0ohm/1W(NON) IC18 MTD2005F-3072(NON) C53 D23 DG1S6(NON) D25 EXCML20A390U(NON) DG1S6(NON) D19 DG1S6(NON) D20 EXCML20A390U(NON) D21 DG1S6(NON) D22 EXCML20A390U(NON) D17 DG1S6(NON) D18 C55 CE820p(NON) DG1S6(NON) EXCML20A390U(NON) R23 10K R22 10K FL7 DG1S6(NON) FL10 DG1S6(NON) FL11 TP66 TP67 Wipe_Org Cap_Org C99 CE0.1u VCC VCC FL12 C56 VCC ALM PHA PHB DECAY VMMA VMMB R406 0ohm/1W(NON) EXCML20A390U(NON) TP62 TP64 TP65 TP63 11 13 17 R333 220(NON) 220(NON) R332 0.68ohm/1W(NON) R331 0.68ohm/1W(NON) C54 VCC C310 CE820p(NON) +24V VMTD R334 DG1S6(NON) EXCML20A390U(NON) DG1S6(NON) EXCML20A390U(NON) DG1S6(NON) EXCML20A390U(NON) FL301 C302 IC301 MTD2005-7101(NON) VCC ALM PHA PHB DECAY ENA A ENA B VREFA VREFB CR VSA RSA PG RSB VSB 27 LG A LG B NC NC NC NC 10 12 14 18 VMMA VMMB CE0.22u/50V(NON) 8 CE0.22u/50V(NON) 20 VMTD APRON_TH R102 0.68ohm/1W TP403 D24 DG1S6 EXCML20A390U C19 10u/100V + 11 13 17 R72 220 220 C49 CE820p R100 100 RCH895NP-181K D4 D2FS6-5063 CN400 5267-02A 100 L4 1 2 D27 DG1S6 EXCML20A390U Source1 Drain1 Gate1 Drain1 Source2 Drain2 Gate2 Drain2 C20 10u/100V + CN7 TP45 D2FS6-5063 R53 0ohm/1W D11 DG1S6 IC17 MTD2005-7101 25 3 VCC ALM PHA PHB DECAY OUT1 OUT2 OUT3 OUT4 10 12 14 18 VMMA VMMB 5 23 24 CE0.22u/50V CE0.22u/50V 8 20 C45
TP41
IC12
C46
/Crop_ON@
/Crop_ON@
CE0.1u
FANPWM1 FANPWM2 /CropOn /MTD_En0 /MTD_En1 /MTD_En2 /MTD_En3
FANPWM1 FANPWM2 /CropOn /MTD_En0 /MTD_En1 /MTD_En2 /MTD_En3
2 3 4 5 6 7 8 9
D1 D2 D3 D4 D5 D6 D7 D8
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
18 17 16 15 14 13 12 11
TP14 TP16 TP24
1 19 6 22 ENA A ENA B
E1 E2
TP18
Stp0APh Stp0BPh Stp0Decay
74VHCT541
TP31
TP13
R71 3.3K 2 26 4 VREFA VREFB CR VSA RSA PG RSB 1 2 3 4 8 7 6 5 VSB 27 1
TP27
Stp0APWM
C32
VCC
R79 1.0K
VCC
LG A LG B NC NC NC NC
7 21 9 15 16 19
C402 CE0.1u
CE0.047u
TP10
R84 10K
CHASSIS FAN
R99
Stp0BPWM
3.3K
R96 1.0K
C48 CE0.047u
C34 C31 CE3900p CE820p
To FAN JUNCTION BOARD

53398-0890
C300
1 2 3 4 5 6 7 8
TP307 TP308 TP310
CE0.1u(NON) 25 3 5 23 24 OUT1 OUT2 OUT3 OUT4 6 22 2 26 4 1 7 21 9 15 16 19
TP305
CN401
TP303 R326 3.3K(NON)
TP306
TP309
PUMP MOTOR
53014-08 CN402 TP58 TP60 TP61 TP59
Stp3APWM
CE0.047u(NON)
+A_I0 -A_I0 -B_I0 +B_I0 +A_I3 -A_I3 -B_I3 +B_I3
1 2 3 4 5 6 7 8
R328 1.0K(NON)
VCC
C306
R330
TP304
R327
10K(NON)
Stp3BPWM
3.3K(NON)
R329 1.0K(NON)
C307 CE0.047u(NON)
C308 CE3900p(NON) C309
+A_I1 -A_I1 -B_I1 +B_I1
1 2 3 4 5 53014-05 CN403 +A_I2 -A_I2 -B_I2 +B_I2
Reserve
CE820p(NON)
RSA
NC
TP11 5 R89 R103 220(NON) R104 1ohm/1W(NON) +24V VMTD FL6 D40 DG1S6 D31 DG1S6 D36 DG1S6 D37 DG1S6 D38 DG1S6 D29 DG1S6 EXCML20A390U D39 DG1S6 220(NON) R88 1ohm/1W(NON) 13 10
R95
Stp1BPWM
3.3K(NON)
R98 1.0K(NON)
C43 C42 CE3900p(NON) CE820p(NON) CE0.047u(NON)
C50
RSB
RSA
NC
TP29 5 13 10 R65 220 R63 1ohm/1W R87 1ohm/1W 220 R85 C38
R78
Stp2BPWM
3.3K
R81 1.0K
C33 CE0.047u
C28 CE3900p C27
CE820p
RSB
2-17
26 17 18 OUT1 OUT2 OUT3 OUT4 27 16 ENA A ENA B VREFA VREFB CR VSA 1 14 CE0.22u/50V(NON) CE0.22u/50V(NON) 3 7 8 12 23 20 25 22 LG A LG B GND GND NC NC NC NC NC NC VSB 28 15 HS1 HS2 2 4 6 9 11 13 21 R405 0ohm/1W(NON) C37 C36 IC14 MTD2005F-3072 19 24 VCC ALM PHA PHB DECAY VMMA VMMB 26 17 18 OUT1 OUT2 OUT3 OUT4 27 16 ENA A ENA B CE0.22u/50V CE0.22u/50V 1 14 C39 EXCML20A390U CE0.1u VCC R407 0ohm/1W FL5 FL4 EXCML20A390U 3 7 8 12 FL3 EXCML20A390U D30 DG1S6 23 20 25 VREFA VREFB CR VSA 22 LG A LG B GND GND NC NC NC NC NC NC VSB 28 15 HS1 HS2 2 4 6 9 11 13 21
CE0.1u(NON) 19 TP8 TP7 TP17 24
1 2 3 4 5 6 53014-06
WIPER MOTOR
TP6
CN404
TP12
TP9
R94
TP15
Stp1APWM
3.3K(NON)
R92 1.0K(NON)
CE0.047u(NON) C47 VCC
1 2 3 4 5 6 7 53014-07
WIPE ORG SENSOR
R90 10K(NON)
IC7E R39 150 11 C12 CE100p R38 150 74LVC14 IC7F 13 C11 CE100p 74LVC14 12 CAP_Org 10 WIPE_Org
TP23 TP22 TP36
TP21
TP30
TP25
R70
TP35
Stp2APWM
3.3K
C30
R69 1.0K
VCC
CE0.047u
R66 10K
+41V Q1 2SJ553S +41V CN4 R155
+VHEAD
CN1
+41V
C109 CE1000p
R158 1K/0.5W
To MAIN BOARD
To SW POWER SUPPLY
R154 2.2K/0.5W B4P-VH 3 3 R153 100 + C2 1000u/63V Head_Power_On 2 Q8 DTC114EK Head_Slow_Power_On 1 1 2 Q7 DTC114EK
6 5 4 3 2 1 15K
4 3 2 1
B6P-VH
+24V VCC F1 VMTD
VCC3 CN405
11CT 3.15A +41V RXEF185 Q2 2SJ553S D42 PTZ43A R149 47/1W R152 1K/0.5W BR1 VM T2 D1 DE3L20U-7061 T1
1 2 3 4 5 5267-05A
To SW POWER SUPPLY
R26 C98 CE1000p T4 +24V
C97
47
CE0.1u
IC4
+41V 220u/35V R148 15K + R40 1K/1W R147 2.2K/0.5W R146 100 2 1 C94 CE470p Q3 3 2SK2796STR-E 3 R150 100 R24 47/1W C7 CE0.1u
L1 RCH895NP-470K
CE0.1u
CE0.047u
CE1000p
9 10 11 12 13 14 15 16 C6
NC NC VIn B.S NC Comp Vref NC
NC SWout NC Reg CE/SS DGND NC AGND
8 7 6 5 4 3 2 1
D2 D2FS6-5063
C10
C9
SPI-8010A
C96
C95
R29
470 1%
R408 10K 1% 3 R151 1.0K PowerON + Q5 DTC114EK 1 1 C3 Q6 DTC114EK 1000u/63V 2 2
CE0.1u
CE0.047u (NON)
C78
C82
SPI-8010A (NON) C25 CE1000p (NON)
CE1000p (NON)
CE0.1u (NON)
C26
C24 330u/16V
R56
R58
C81
R57
470 1%(NON)
2-18
Slow_Power_ON T6 RCH895NP-470K (NON) L2 VCC D5 1SS355 T19 VCC IC13 1 IN GND UPC2933T C71 C29 100u/25V CE0.1u OUT C403 CE0.1u 2 3 + R127 10K + D41 D2FS6-5063(NON) CE0.1u C83 VCC3 Bed_Heater_ON Apron_Heater_ON
C8
CE1000p
CE0.1u
R27 1.0K 1%
VCC R250 15/1W(NON)
+24V R253 47/1W
R55
C23
47 (NON)
CE0.1u (NON)
IC9
C219 T258 T261 IC207 R255 R257 0 0 1 2 3 4 Source1 Gate1 Source2 Gate2 CE0.1u(NON) CN207 Drain1 Drain1 Drain2 Drain2 UPA1759G-E2-A VCC R260 15/1W(NON) +24V R256 47/1W 8 7 6 5 1 2 3 4 5267-04A
+41V
9 10 11 12 13 14 15 16
NC NC VIn B.S NC Comp Vref NC
NC SWout NC Reg CE/SS DGND NC AGND
8 7 6 5 4 3 2 1
To Power Board
1.8K 1% (NON) 100 1% (NON)
C223 CE0.1u(NON)
2-4 CARRIAGE BOARD CARRIAGE BOARD_Arrangement Diagram (Component Side)

2-19

HVCC CN203 TP215 CN201 CN204 VHV0 VHV1 HVCC VHV1
VHV0
HVCC
HEAD 2
TP248 IC202B 5 4 TP208 TP212 74VHCT08AFT HVCC R200 330 SEL6410E-TP5 LED200 TP210 6 R217 10K
CN200
HEAD 0
TP207
R216 10K
TP202
TP200
TP204
ENC_PHASE_A LAT3 CH3 NCHG3 HVCC VHV0 VHV1 SCK2_ZB SCK2_YB SI2_ZB SI2_YB 52808-2191 CN208 SI3_YB SI3_ZB HGND COM2 HGND COM2 HGND COM2 HGND HGND C200 CE0.1u + C206 47u/16V C201 CE0.1u + C207 10u/50V C204 CE0.1u + C205 10u/50V TP214 TP209 TP211 TP213
ENC_PHASE_B SCK0_ZB SCK0_YB SI0_ZB SI0_YB 52808-2191 CN205
TP201 TP203 TP205
HGND COM0 HGND COM0 HGND COM0 HGND CHECK0 HVCC NCHG0 HGND LAT0 HGND CH0 HGND
VHV1 HGND COM2 HGND COM2 HGND COM2 HGND CHECK2 HVCC NCHG2 HGND LAT2 HGND CH2 HGND 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
HEAD_TH1
TP206
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
SCK3_YA SCK3_ZA SI3_YA SI3_ZA
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 COM2 HGND COM2 HGND COM2 HGND COM2 HGND COM3 HGND COM3 HGND LAT3 HGND CH3 HGND NCHG3 HGND LAT2 HGND CH2 HGND NCHG2 HGND SI3_YB SI3_ZB SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB HVCC 14 HVCC TP251 IC202A 3 6 R224 0 1 2 74VHCT08AFT R223 0 C210 CE0.1u 36FMN-BTK TP250 7 BA10358F
VHV0 COM0 HGND COM0 HGND COM0 HGND COM0 HGND COM3 HGND ENC_PHASE_A HVCC ENC_PHASE_B HGND HEAD_TH1 HGND LAT0 HGND CH0 HGND NCHG0 HGND SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB
THERM_1
36FMN-BTK
TP216 TP217 TP218 TP222 TP223 TP224 TP225
HVCC
SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK2_YA SCK2_ZA SI2_YA SI2_ZA 52808-2191 52808-2191
CARRIAGE BOARD_Circuit Diagram
R220 10K(NON)
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 HVCC HGND NCHG2 HGND LAT2 HGND CH2 IC201B 5 +
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Q200 HVCC VHV0 HVCC VHV1
TP252
IC202C
TP253
IC202D
HEAD 3
CN206 TP221 CN207 HEAD_TH1 0 R201 7 + IC200B 5 6 BA10358F R202 THERM_1 0 R205 10K 1% HVCC R219 10K TP239 TP241 TP245
12
VHV0 VHV1
10
11
DTC114EK
74VHCT08AFT
13
CN202
74VHCT08AFT
TP220
P_SIDE HEAD_UD /P_SIDE_Enable TP249 HEAD_TH2 TP237 TP240 TP243 TP247 SCK1_ZB SCK1_YB SI1_ZB SI1_YB SCK3_ZB SCK3_YB SI3_ZB SI3_YB 52808-2191 CN210 SCK3_ZB SCK3_YB SI3_ZB SI3_YB 52808-2191 CN209
SCK3_ZB SCK3_YB
R209 /P_SIDE_Enable P_SIDE /P_SIDE_Enable P_SIDE R207 0(NON) 1 HVCC C202 CE0.1u 8 2 DTB123EK 3 IC200A 1 BA10358F 4 + 3 2 VR200 22KVR R210 82 R213 100 TR200 HVCC R211 1K CN211 1 2 3 53261-0390 0(NON)
Revised 2
HGND COM1 HGND COM1 HGND COM1 HGND HGND THERM_2
2-20
NCHG3 LAT3 CH3 HVCC HGND NCHG1 HGND LAT1 HGND CH1 TP238TP242 TP244 TP246 SCK1_YA SCK1_ZA SI1_YA SI1_ZA SCK3_YA SCK3_ZA SI3_YA SI3_ZA 52808-2191 HGND COM3 HGND COM3 HGND COM3 HGND HGND THERM_2 HVCC HGND NCHG3 HGND LAT3 HGND CH3 SCK3_YA SCK3_ZA SI3_YA SI3_ZA 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
R221 0
TP230 TP232
R218 10K
HEAD 1
TP227
R208 0(NON) HVCC C203 CE0.1u
R222 0(NON)
TP228 TP231 TP233
TP236
VHV0 HGND COM1 HGND COM1 HGND COM1 HGND CHECK1 HVCC NCHG1 HGND LAT1 HGND CH1 HGND VHV1 HGND COM3 HGND COM3 HGND COM3 HGND CHECK3 HVCC NCHG3 HGND LAT3 HGND CH3 HGND
R203 HEAD_TH2 0
IC201A 3 + 2 BA10358F
R204 THERM_2 0 R206 10K 1% HVCC
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
VHV1 HGND COM1 HGND COM1 HGND COM1 HGND COM1 HGND COM3 HGND P_SIDE HEAD_UD /P_SIDE_Enable HEAD_CHECK HEAD_TH2 HGND LAT1 HGND CH1 HGND NCHG1 HGND HGND SCK3_ZB SCK3_YB SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB
To PAPERSIDE SENS BOARD
36FMN-BTK
TP226 TP229 TP234
TP235
R214 2.2K C208 CE1000p R215 3.3K D200 1SS355
C209 CE1000p
HVCC
D201 1SS355
R212 1K(NON)
CN212
HEAD_UD
HEAD_UD
1 2 3 4 5
To HEAD UP/DOWN SENSOR
53261-0590
LINEAR ENCODER BOARD

LEVCC LEVCC U700 LENC_PHA LENC_PHB CN700 CABLE-ASSY,LINEAR ENCODER VP-540 C700 CE0.1u An K KE-207 5 1 2 3 4 VCC GND Vout(A) Vout(B) 6 1 2 3 4 R700 150
HVCC
CN213
ENC_PHASE_A
ENC_PHASE_A
ENC_PHASE_B
ENC_PHASE_B
1 2 3 4
To LINEAR ENCODER BOARD
53261-0490
GND VCC
TP219
HGND COM0 HGND COM0 HGND COM0 HGND HGND THERM_1 HVCC HGND NCHG0 HGND LAT0 HGND CH0
2-5 SUB BOARD SUB BOARD_Arrangement Diagram (Component Side)
2-21
IC105A IC104D 12 11 13 74VHC32 IC100 1 11 OC CLK
74VHC14
C106
CE100p(NON)
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 1D 2D 3D 4D 5D 6D 7D 8D 74VHCT574 74VHC32 VCC 6 3 5 VCC IC104A 1 3 2 10K IC104C 9 8 10 20 LCD EW162G2GLY 3 2 DTD113EK LED106 1 3 Q104 DTD113EK LED107 1 3 Q105 DTD113EK 1 Q108 SEL6410E TH12 RT LED105 IC101 VCC 74VHC32 CN101 LCD1 1 R119 DTD113EK 74VHC32 2 SEL6410E TH12 RT Q102 330 VCC LED102 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q
2 3 4 5 6 7 8 9
19 18 17 16 15 14 13 12
DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7
R103
100 IC104B 4
VCC
R102
100
C104 CE100p
BUSY
R106
+ C111 47u/16V
R101
100
C103 CE100p
CN100
R104
100
C109 CE100p
SETUP
R117 330
PD[0..7]
SUB BOARD_Circuit Diagram 1/4
PAUSE
R110 390
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 18 17 16 15 14 13 12 11 B0 B1 B2 B3 B4 B5 B6 B7 2 3 E DIR 2 Q106 DTD113EK 1 R114 10K R113 100 IC107 3 2 Q100 DTD113EK LED100 Q107 2SK2796S VCC MDF7-16P-2.54DSA 470 R118 10K 74VHCT245 10 19 1 VCC 2 R115 A0 A1 A2 A3 A4 A5 A6 A7 2 3 4 5 6 7 8 9
DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7
LCD_RS LCD_R/W LCD_E PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 /LCD_CS SLR343BC4T3F
VSS VDD V0 RS R/W E DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 VLED VLSS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
POWER
SLR343BC4T3F
R111 390
/LED
To LCD
/SW0 VCC 20
/SW1
24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
/RESET
52806-2410
BASE
SEL6410E TH12 RT
R100 330
PD4 PD5 PD6 PD7 PD3 PD2 PD1 PD0 3 4 7 8 13 14 17 18 D1 D2 D3 D4 D5 D6 D7 D8 CLK CLR VCC RA102 74HCT273 VCC 20 10 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 11 1 2 5 6 9 12 15 16 19
POWER_LED BASE LED PAUSE_LED BUZZER BUSY_LED SETUP_LED LCD_ON HEATER_LED
C114 CE100p(NON)
C116 CE100p(NON) 1 2 3 4 5 KEY100 EXBA10E103J SW112 EVQ21305R EVQ21305R EVQ21305R SW113 SW114 CONFIG PAUSE POWER 10 9 8 7 6
VCC BZ100 1
IC106
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 A0 A1 A2 A3 A4 A5 A6 A7 E DIR RA101 74VHCT245 10 VCC VCC B0 B1 B2 B3 B4 B5 B6 B7 19 1
2 3 4 5 6 7 8 9
18 17 16 15 14 13 12 11
R107
100
20
10
2-22
2 KEY102 Q101
From MAIN BOARD
R109
100
HEATER
LED101 R108 2 Q103 DTD113EK SEL6410E TH12 RT 330
R112
100
2 MEB-12C-5 DTD113EK
CONFIG PAUSE KEY101 POWER
BUZZER
IC105B 3 74VHC14 IC105C 5 74VHC14 IC105D 9 74VHC14 IC105E KEY103 11 10 8 6 4
C113 1 2 3 4 5 EXBA10E103J SW102 SW105 SW106 SW109 SW103 SW110 10 9 8 7 6
CE100p(NON)
IC103 MENU DOWN CURSOR ENTER LEFT CURSOR TOP CURSOR RIGHT CURSOR
EVQ21305R EVQ21305R EVQ21305R EVQ21305R EVQ21305R EVQ21305R
KEY104
74VHC14 IC105F 13 VHCT14 KEY105 12
PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0 A0 A1 A2 A3 A4 A5 A6 A7 E DIR 74VHCT245 B0 B1 B2 B3 B4 B5 B6 B7 19 1
2 3 4 5 6 7 8 9
18 17 16 15 14 13 12 11
R105
100
LEFT CURSOR TOP CURSOR DOWN CURSOR RIGHT CURSOR MENU ENTER
KEY106
VCC
C107
CE100p(NON)
KEY107 C110 CE0.1u KEY108 C100 CE0.1u C102 CE0.1u C112 CE0.1u C108 CE0.1u C105 CE0.1u C101 CE0.1u
PANEL BOARD
to SW Power Supply to Power SW

CN303 1 2 3 B2P3-VH CN302 1 2 3 4 B2P(4-2.3)-VH
CN300 1 2
to Bed Thermostat
F300A FS300 F300B PFC-5000 6.3A/250VPFC-5000
B2P-VH CN304
SSR300 G3M-205P-VD-1 INPUTINPUT+ LOAD2 LOAD1 B2P3-VH CN309
1 2 3
to Bed Heater 1
F301A
FS301
F301B PFC-5000
PFC-5000 6.3A/250V
4 3
to Servo Board
1
to 100/200V Select Cable
CN308 R300 C301 CE470p(NON) R301 INPUTINPUT+ LOAD2 LOAD1 B2P3-VH CN301 2 4 3 1 1 2 0 SSR301 G3M-205P-VD-1 1 2 3 B4P7-VH CN305 0
1 2 3 4 5 6 7
1 2 3 4
5267-04A
to Bed Heater 2
C300 CE470p(NON)
to Apron Thermostat
B2P-VH CN306 1 2 3 B2P3-VH CN310
2-23
1 2 3 4 5 6 7 B4P7-VH CN307 1 2 3 B2P3-VH
to Apron Heater 1
to 100/200V Select Cable
to Apron Heater 2
Power Board
J2VCC R408 10K J2VCC CN401 Pinch_ud_sens 5267-03A 1 2 3
To Pinch U/D Sensor
J2VCC3 CN402 Maintenance_Cover_L J2VCC 53014-02 J2VCC R409 10K CN403 /GRIT_ORG 53014-03 J2VCC3 1 6 1 2 3 1 2
CPLD Download
R400 J2VCC3 10K
R402 10K
CN400
TP401
To Maintenance Cover L
TP402
TCK
TP403
TDO
TP404
TMS
To Grit Origin Sensor
TP405
1 2 3 4 5 6 7 8 9 10
TDI
J2VCC3
53398-10 CN404 Ink_Exist_0 Ink_Empty_0 292132-4 CN405 Ink_Exist_1 Ink_Empty_1 292132-4 CN406 Ink_Exist_2 Ink_Empty_2 CE470p CE470p CE470p CE470p CE470p CE470p CE470p CE470p 1 2 3 4 1 2 3 4 /RESET RA400 EXBA10E103J 10 2 9 3 8 4 7 5 RA402 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1
R401
TP400 /RESET
10K
D400 1SS355
R407 22K TP406
J2VCC3
J2VCC
To Ink 1
+ C402 47u/16V
+ C403 47u/16V
C427 2.2u/50V
To Ink 2
To SERVO BOARD
44 43 42 41 40 39 38 37 36 35 34 PC402 CE1.0u C410 C411 C412 C413 C414 C415 C416 C417 EXBV8V101J 1 2 3 4
J2VCC3
J2VCC3
5 6 7 8
CN412
EXBV8V101J RA403 4 5 4 3 6 3 2 7 2 1 8 1
R403 10K
@SUB_CLK_in
To Ink 3
292132-4 CN407
R417 TDO J2VCC3 1 6
33
@SUB_STORE_in @SUB_DATA_in
TDI
Ink_Exist_3 Ink_Empty_3
GritEncoderPhaseB TCK 10 2 9 3 8 4 7 5 RA404 RA401 EXBA10E103J
C405 TMS
C407
C408
C409
I/O I/O I/O Vcc INPUT/OE2/GCLK2 INPUT/GCLRn INPUT/OE1 INPUT/GCLK1 GND I/O I/O
/GRIT_ORG Pinch_ud_sens Maintenance_Cover_L Servo_to_Sub Sub_to_Servo SUB_DATA_out SUB_STORE_in SUB_DATA_in SUB_LOAD_in SUB_CLK_in J2VCC
TP407 TP408 TP409 TP410 TP411 TP412 TP413
R410 R411 R412 R413
100 100 100 100
@SUB_DATA_out @SUB_LOAD_in
1 2 3 4 292132-4 CN408
To Ink 4
CE470p CE470p CE470p
GritEncoderPhaseA I/O I/O I/O I/O GND Vcc I/O I/O I/O I/O I/O R404 10K PC401 CE1.0u 12 13 14 15 16 17 18 19 20 21 22 J2VCC3 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1
R414
CE470p(NON) 100
1 2 3 4 5 6 7 8 9 10 11 I/O/TDI I/O I/O I/O/TDO I/O I/O GND GND I/O Vcc I/O I/O I/O/TMS I/O I/O I/O/TCK IC400 Vcc I/O EPM3032ATC44-10N I/O GND GND I/O
33 32 31 30 29 28 27 26 25 24 23
Feed_Encoder_Phase_B
@Servo_to_Sub @Sub_to_Servo
1 2 3 4
To Ink 5
292132-4(NON) CN409 1 2 3 4
Feed_Encoder_Phase_A J2VCC3
R416
33
C406
CE470p
To Ink 6
292132-4(NON) CN410
5 6 7 8 Ink_TxD Ink_RxD CE470p CE470p CE470p CE470p CE470p CE470p CE470p CE470p R405 10K J2VCC SEL_IHB SEL_C SEL_B SEL_A 8 7 6 5 R406 1K TP414 TP415 TP416 TP417 C418 C419 C420 C421 C422 C423 C424 C425 EXBV8V101J
EXBV8V101J RA405 4 5 4 3 6 3 2 7 2 1 8 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 8 7 6 5 1 2 3 4 RA406 EXBV8V103J J2VCC J2VCC C400 CE0.1u GritEncoderPhaseA GritEncoderPhaseB
CE1.0u(NON)
1 2 3 4
8 7 6 5
8 7 6 5
8 7 6 5
TP418
1 2 3 4
Ink_RxD Ink_TxD
J2VCC
1 2 3 4
RA407 EXBV8V222J
8 7 6 5
1 2 3 4
PC400 CE0.1u 1 2 3 4 1 2 3 4 5 6 7 8 53014-08(NON) CN416
GND 1-W NC VDD
RXD TXD POL VPP
8 7 6 5
IC402
DS2480B
TP419
SEL_A SEL_B SEL_C
11 10 9
A B C
1 2 3 4
2-24
CN415 RA408 EXBV8V222J D401 UDZS 7.5B(NON) D402 UDZS 7.5B(NON) D403 UDZS 7.5B(NON) D404 UDZS 7.5B(NON)
Servo_Grit_Motor-
J2VCC3
CN417
1 2 3 4
To Ink 7
292132-4(NON) CN411 1 2 3 4
for Jigu
1 2
5267-02A
To Ink 8
292132-4(NON)
Servo_Grit_Motor+
40FMN-BTK
C404 CN413
1 2 3 4 5 6 7 8 5267-08A CN414 Feed_Encoder_Phase_A Feed_Encoder_Phase_B
To GRIT ENCODER BOARD
To Feed Motor
Servo_Grit_Motor+ Servo_Grit_Motor5267-07A J2VCC C401 CE0.1u
1 2 3 4 5 6 7
J2VCC
J2VCC TP420
IC401
TP421
To CARTRIDGE IC BOARD
R415
100
COM
C426 CE470p
SEL_IHB
INH
0 1 2 3 4 5 6 7
13 14 15 12 1 5 2 4
VEE
VCC GND
16 8
J2VCC
74HC4051A 53014-08
PC403 CE0.1u
D405 UDZS 7.5B D406 UDZS 7.5B D407 UDZS 7.5B D408 UDZS 7.5B
1 2 3 4 5 6 7 8
FEED MOTOR BOARD
CN1000 1 2 3 4 5 6 7 8 53398-08
CN1001 1 2 5267-02A CN1002 1 2 5267-02A
to FAN
to Servo Board
to FAN
CN1003 1 2 53014-02 CN1004 1 2 53014-02
to Bed Thermistor Board
to Apron Thermistor Board
FAN JUNCTION BOARD
CN1100 2 1 5268-02A CN1102 3 2 1 5268-03A(NON)
CN1101 1 2 5 3 4 CN032-004
CN1200 2 1 5268-02A CN1202 3 2 1 5268-03A(NON)
CN1201 1 2 5 3 4 CN032-004
CARTRIDGE IC BOARD
CN1300 2 1 5268-02A CN1302 3 2 1 5268-03A(NON) CN1301 1 2 5 3 4 CN032-004
CARTRIDGE IC BOARD
CN1400 2 1 5268-02A CN1402 3 2 1 5268-03A(NON) CN1401 1 2 5 3 4 CN032-004
CARTRIDGE IC BOARD
CN1500 2 1 5268-02A(NON) CN1502 3 2 1 5268-03A(NON) CN1501 1 2 5 3 4 CN032-004(NON)
CARTRIDGE IC BOARD
CARTRIDGE IC BOARD
CARTRIDGE IC BOARD
CARTRIDGE IC BOARD
CARTRIDGE IC BOARD
CN1 1 2 53398-02
TH1 103KT
THERMISTOR BOARD
CN2 1 2 53398-02 TH2 103KT
THERMISTOR BOARD
CN900 CABLE-ASSY,P-SIDE SENS RS-540 1 2 3 1 3 CN2800 1 2 3 4 U900 GP2S40 4 2 5268-04A C2800 CE0.1u GE3VCC U2800 GENC3_PHA GENC3_PHB 3 4 5 6 Vout(A) An GND VCC Vout(B) K KE-2A10-36 1 2 R2800 150 GE3VCC
PAPERSIDE SENSOR BOARD
GRIT ENCODER BOARD
2-25
2-6 MAINTENANCE PARTS LIST_Electrical Parts

MAIN BOARD
Parts No Parts Name
IC22 1000001098 IC,E09A54RA IC21 IC26 IC25 TR10 TR11 TR14 15129122 TR 2SC4131 GB TR15 TR6 TR7 TR1 TR2 1000000659 FUSE,01543.15DR F1 F2 DC Fuse for Head MG&YE DC Fuse for Head BK&CY POWER Transistor D/A Converter
Description
Function
SERVO BOARD
Parts No
15189105 15189111 15119119 15119119 12559102
Parts Name
IC-LINEAR,MTD2005-7101 IC-LINEAR,MTD2005F-3072 TR,MOS UPA1759G-E2-A TR,MOS UPA1759G-E2-A FUSE 11CT 3.15A IC17 IC14 IC10 IC207 F1
Description
Function
Pump Motor Driver Wipe Motor Driver Relay Drive Relay Drive DC Fuse
POWER BOARD
Parts No
12559105 1000000164
Parts Name
FUSE,5X20 021706.3MXP 6.3A/250V RELAY,SSR G3M-205P-VD-1 DC24V LF
Description
FS300 FS301 SSR300 SSR301
Function
AC Fuse for Print Heater AC Fuse for Dryer Relay for Printer Heater Relay for Dryer
2-26
3 Replacement of Main Parts
To Ensure safe Work

Turn off the Main Power SW and unplug the power cable of the Printer before performing parts replacement. It is not possible to cut power off completely only by turning off the Sub Power SWs.
MAIN POWER SW <BACK>
Static electricity can harm some electronic devices. To prevent static damage, discharge static electricity from your body before you touch any of electronic devices. You can do so by touching an unpainted metal surface on the chassis. You can also take the following steps to prevent damage from electrostatic discharge (ESD):
When
unpacking a static-sensitive device from its shipping carton, do not remove the component from the antistatic packing material until you are ready to install the device to the machine. Just before unwrapping the antistatic packaging, be sure to discharge static electricity from your body.
When transporting a sensitive devices, rst place it in an antistatic container or packaging. Handle all sensitive devices in a static-safe area. If possible, use antistatic oor pads and workbench pads.
3-1
The necessary adjustments after the replacement of each part and the referential time for each work are described as follows.
HEAD REPLACEMENT : 20min. (1 Head) 1. THERMISTER CHECK 2. HEAD ALIGNMENT 3. HEAD INFORMATION CLEAR 4. FLUSHING POSITION ADJUSTMENT
Adj. Time : 45min. Total Time : 65min.
CAP TOP REPLACEMENT : 20 min. (4pcs.) 1. FLUSHING POSITION ADJUSTMENT

CARRIAGE MOTOR REPLACEMENT : 20 min. 1. SERVO LOCK CHECK 2. AGING

It can be performed in the [MOTOR MENU] > [AGING] > [SCAN].
3. MOTOR HOURS CLEAR

FEED MOTOR REPLACEMENT : 30 min. 1. SERVO LOCK CHECK 2. AGING

It can be performed in the [MOTOR MENU] > [AGING] > [FEED].
3. GRIT ENCODER CHECK 4. MOTOR HOURS CLEAR

GRIT ENCODER REPLACEMENT : 10 min. 1. GRIT ENCODER CHECK

PUMP REPLACEMENT : 20 min. (2 pcs.) 1. PUMP CHECK 2. PUMP TIMES CLEAR

MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck) : 30 min. 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day].
6. IP ADDRESS SETTING
Start the machine with the Service Mode and set it in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 8. HEAD RANK SETTING 9. SERIAL NUMBER INPUT 10. INK TYPE SETTING 11. CAP & WIPER CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
12. SENSOR CHECK

It can be performed in the [SENSOR CHECK].
13. LIMIT POSITION & CUT DOWN POSITION INITIALIZE 14. FLUSHING POSITION ADJUSTMENT 15. LINEAR ENCODER SETUP 16. PAPER SIDE SENSOR ADJUSTMENT 17. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.
18. CALIBRATION
3-2
MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck) : 30 min. 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. IP ADDRESS SETTING
Start the machine with the Service Mode and set it in the User Menu.
6. PUT PARAMETER 7. TIME AND DATE SETTING

8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 9. SENSOR CHECK

It can be performed in the [SENSOR CHECK]. Adj. Time : 20min. Total Time : 50min.
CARRIAGE BOARD REPLACEMENT : 10min. 1. HEAD UP/DOWN SENSOR CHECK 2. THERMISTER CHECK 3. LINEAR ENCODER SETUP 4. PAPER SIDE SENSOR ADJUSTMENT
PANEL BOARD REPLACEMENT : 7min. 1. LCD/LED//BUZ CHECK

It can be performed in the [SUB MENU] > [LCD/LED/BUZ CHK].
2. KEY CHECK
It can be performed in the [SUB MENU] > [KEY CHECK]. Adj. Time : 3min. Total Time : 10min.
SERVO BOARD REPLACEMENT : 18min. 1. I/S CHECK

It can be performed in the [I/S MENU] > [I/S CHECK].
2. IC CHECK
It can be performed in the [I/S MENU] > [CARTRIDGE] > [IC CHECK].
3. FAN CHECK
It can be performed in the [SUB MENU] > [FAN CHECK] > [VACUUM FAN] to check that there is a operation sound of the vacuum fan
4. PUMP CHECK
It can be performed in the [I/S MENU] > [PUMP CHECK] > [PUMP SUCTION] to check the pumps work correctly.
5. SENSOR CHECK
It can be performed in the [SENSOR CHECK].
6. HEATER CHECK
It can be performed in the [HEATER MENU] > [HEATER CHECK].
7. GRIT ENCODER CHECK

It can be performed in the [MOTOR MENU] > [G-ENC. CHECK].
8. AGING
It can be performed in the [MOTOR MENU] > [AGING > BOTH]. Adj. Time : 10min. Total Time : 28min.
CARRIAGE BELT REPLACEMENT : 35min. 1. BELT TENSION ADJUSTMENT 2. BELT POSITION ADJUSTMENT 3. LIMIT & CUT DOWN POSITION INITIALIZE 4. FLUSHING POSITION ADJUSTMENT
ENCODER SCALE REPLACEMENT : 25min. 1. LINEAR ENCODER SETUP

BATTERY REPLACEMENT : 7min. 1. TIME AND DATE SETTING

3-3
3-1 HEAD REPLACEMENT
Turn on the sub power while pressing the left, right and down keys to enter the Service Mode.
Revised 2
When replacing the HEAD of the machine using the pigment ink, it is NOT necessary to remove the ink from the machine. Go to step 3 .
MENU
MENU SERVICE MENU
Select [SERVICE MENU] > [SUB MENU] > [PUMP UP], and remove ink by following the sequence.
SERVICE MENU SUB MENU [ SUB MENU PUMP UP [ ] CHECK DRAIN BOTTLE
[ENTER]
] [
REMOVE SOL CRT. 1234 PUMPING-UP... >>>
In [PRINT MENU] > [HEAD RANK] menu, select the head No. of the head that you are going to replace and input the Head Rank written on the new head. Input the Head Rank by selecting the digit with the left and right keys, and changing the parameters with the up and down keys. Press the [ENTER] key to save the settings. * The head at the left end is [HEAD1], and [HEAD2] to [HEAD4] in order to the right. Make sure to input the Head Rank before replacing the head, because the sticker which the head rank is written on will be hidden once the head is installed.
HEAD RANK
SERVICE MENU PRINT MENU [ PRINT MENU HEAD RANK [ HEAD RANK HEAD 1 [ HEAD RANK 1 1234567 (1/5)
[ENTER]
5CY2F2F
Turn off the sub power, and then turn off the main power.
MAIN POWER SW
<Back Side>
Be sure to turn off the main power when replacing the head. Otherwise the head or Main Board could break, . It is recommended to disconnect the AC code.
SUB POWER SW
3-4
Remove the I/S Cover.

SCREW I/S COVER
HOOK
Remove the Right Top Cover and Carriage Cover.
CARRIAGE COVER RIGHT TOP COVER
Remove the 2 screws to remove the Damper Plate. And remove the 2 Ink Dampers from the head which will be replaced. Do not hold both sides of the Ink Damper tightly. It could break. Be sure to remove and fix the Ink Damper with the Head Board Cover xed. It prevents the ink from dropping on the Head Board.
SCREW
INK DAMPER
SCREW DAMPER PLATE HEAD BOARD COVER
Remove the 2 screws fixing the Head Board Cover, and move it upward. There is a tab on the left side of the Head Board Cover.
TAB
HEAD BOARD COVER
SCREW
3-5
Disconnect the 2 Ribbon Cables from the head.

RIBBON CABLE
10
Remove the spring, and remove the 3 screws xing the head. Then, pull the head towards the front and pull it up to remove it.
SPRING
11 Remove
the head from the adapter and fix the new head to the adapter.
HEAD
5CY2F2F
Make sure to x the head by pressing it to the bottom left corner of the adapter. Use the 2kgfcm torque driver (ST-056) to tighten up the screws.
ADAPTER
12 Install
the head to the Head Carriage and fix the 3 screws temporarily. Then, x the spring and tighten up the 3 screws in the order as shown in the gure.
Use the 2kgfcm torque driver (ST-056) to tighten up the screws.

1
SPRING
3-6
13
Connect the 2 Ribbon Cables to the Head Board.

RIBBON CABLE
Do not connect the cables to the wrong connecter.
14
Fix the Head Board Cover.
When xing the Head Board Cover, hook the tab to the Carriage Base.
HEAD BOARD COVER
SCREW
CARRIAGE BASE
TAB
15
Fix the 2 new Ink Dampers to the head.

INK DAMPER
Make sure to replace the Dampers when replacing the head.
Do not hold both sides of the Ink Damper tightly. It could break.
16
Fix the Damper Plate.

SCREW
Make sure not to press it to the Dampers. Dampers could break. * Fix the screws at the lower end of the long screw hole.
INK DAMPER
SCREW DAMPER PLATE <ZOOM> HEAD BOARD COVER
3-7
17 Turn
on the main power, and then turn on the sub power while pressing the left, right and down keys to enter the Service Mode.
Revised 2
MENU
When replacing the HEAD of the machine using the pigment ink, it is NOT necessary to clean the ink line. Go to step 19 .
MENU SERVICE MENU
18
Select [SERVICE MENU] > [SUB MENU] > [HEAD REPLACE], and perform Head Cleaning and Filling Ink by following the sequences.
SERVICE MENU SUB MENU [ SUB MENU HEAD REPLACE [ ] CHECK DRAIN BOTTLE
[ENTER]
] [
FILLING INK... >>> CHECK DRAIN BOTTLE

[ENTER]
SET SOLCL-LIQUID 1234 FILLING INK... >>> REMOVE SOL CL 1234
SET SOL CRT. 1234 FILLING INK... >>> CHECK DRAIN BOTTLE
[ENTER]
* If you dispose of the drained ink, the drain counter needs to be reset. Select [SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] > [RESET DRAIN COUNTER] in the User's menu, and press the [ENTER] key.
SUB MENU
SUB MENU MAINTENANCE
MAINTENANCE DRAIN BOTTLE
EMPTY DRAIN BOTTLE
RESET DRAIN COUNTER
3-8
19 Enter
the Service Mode and perform the following adjustments.

1. THERMISTER CHECK 2. [4-4 HEAD ALIGNMENT] 3. HEAD INFORMATION CLEAR 4. [4-7 FLUSHING POSITION ADJUSTMENT]
< HOW TO CLEAR THE HEAD INFORMATION >

After THERMISTER CHECK and HEAD ALIGNMENT, clear the head information from the [SERVICE MENU] > [HISTORY MENU] > [HEAD GROUP]. Select the head you replaced and press the [ENTER] key. * The head at the left end is [HEAD1], and [HEAD2] to [HEAD4] in the order to the right.
SERVICE MENU HISTORY MENU [ ] HISTORY MENU HEAD GROUP [ ] [ ] HEAD GROUP CLEAR ALL [ HEAD GROUP CLEAR H4 [ HEAD GROUP CLEAR H3 [ HEAD GROUP CLEAR H2 [ HEAD GROUP CLEAR H1 ] ] ] ]
< NOTE FOR FIXING THE CARRIAGE COVER >

When fixing the Carriage Cover, be careful with the followings. 1. Do not x the screws on the convex part (The Carriage Cover will be cracked). 2. Fix the screw in the middle of the hole.
CARRIAGE COVER
Convex part, Side of the Carriage Cover
3-9
3-2 WIPER REPLACEMENT
Select [SUB MENU] > [MAINTENANCE] > [REPLACE WIPER] in the User's Menu, and press the [ENTER] key.
MENU SUB MENU [ SUB MENU MAINTENANCE [ MAINTENANCE REPLACE WIPER ][ ] ][ ]
The Head Carriage moves to a location permitting wiper replacement, and then the message shown in the gure appears. Remove the I/S Cover.
OPEN FRONT COVER

SCREW I/S COVER
HOOK
The message shown in the gure appears.
FINISHED?
Using the tweezers, grasp the bottom part of the wiper and unhook it.
WIPER CARRIAGE
SCRAPER
Clean the Wiper Carriage and Scraper using the cleaning stick if they need to be cleaned.
3-10
Remove the wiper and install the new one.
Make sure to x the Wiper so that the rubber side faces the front.
Use the tweezers to press the part shown in the gure and engage the wiper on the hook.
Make sure engage it on the hook. If the wiper is not hooked, it may fall off during use.
Fix the I/S Cover, and press the [ENTER] key. The Head Carriage moves back to the standby position and the Head Cleaning starts automatically. When the Head Cleaning nishes, the screen shown in the gure appears.
SCREW I/S COVER
HOOK
ENTER
MAINTENANCE REPLACE WIPER
3-11
3-3 CAP TOP REPLACEMENT

SCREW I/S COVER
HOOK
Move the Head Carriage leftwards by hand.

HEAD CARRIAGE
Remove the Pump Cover.
PUMP COVER
Disconnect the tube of the Cap Top from the tube of the Pump. Save the Y tube joint to use later for connecting the tube of the new Cap Top.
Y TUBE JOINT
3-12
Unhook the Cap Frame while holding it, and remove it.
HOOK CAP FRAME
Make sure to hold the Cap Frame. There is a spring under the Cap Top. The Cap Top jumps out unless you hold the Cap Frame when removing it.
Remove the Cap Top upward together with the tube.

CAP TOP
Fix the new Cap Top. Make sure to fix it so that the tube side faces the front.
CAP TOP TUBE
Note the followings. 1. Do not touch the rubber's tip part of the Cap Top. 2. The spring under the Cap Top is xed properly. 3. Do not bend the tubes.
Fix the Cap Frame.

CAP FRAME
3-13
Connect the tube of the Cap Top to the tube of the Pump using the Y tube joint.
Y TUBE JOINT
10
Fix the Pump Cover.
PUMP COVER
11 Move the Head Carriage by hand to the lock position.
HEAD CARRIAGE
12
Fix the I/S Cover.

SCREW
Perform the following adjustment. 1. [4-7 FLUSHING POSITION ADJUSTMENT]
I/S COVER
HOOK
3-14
3-4 CARRIAGE MOTOR REPLACEMENT
MAIN POWER SW
Remove the following covers.

SCREW
I/S Cover Right Top Cover Panel Cover Chassis Cover
I/S COVER
HOOK
When removing the Panel Cover, remove the sensor on the back side of the Panel Cover and the Ribbon Cable on the Panel Board.
RIGHT TOP COVER PANEL COVER SENSOR CHASSIS COVER
RIBBON CABLE < Back Side >
Disconnect the connector of the Motor Cable.
CONNECTOR
< Top View >
3-15
Remove the spring on the Flange.

FLANGE
SPRING
Remove the 3 screws xing the Flange, and remove the motor together with the Flange.
FLANGE
SCREW
Remove the 4 screws to remove the motor from the Flange. And x a new motor to the Flange.
BASE FLANGE
Be careful with the fixing direction of the Flange in relation to the motor cables.
SPACER
Fix the Flange with the 3 screws temporarily.

FLANGE
SCREW
3-16
Fix the spring.
SPRING
Move the Head Carriage leftwards by hand.
HEAD CARRIAGE
10 Turn the Drive Gear by hand and check there is no

backlash all the way around.
DRIVE GEAR
MOTOR GEAR
11
Tighten up the 3 screws to x the Flange in the order shown in the gure.
3 2
3-17
12 Turn the Drive Gear by hand little by little and check

there is no backlash.
DRIVE GEAR
Grease the gear of the motor and Drive Gear properly (FLOIL G902).
MOTOR GEAR
13 Connect the connector of the Motor Cable.
CONNECTOR
< Top View >
14 Move the Head Carriage by hand to the lock position.
HEAD CARRIAGE
15
Fix the Chassis Cover, Right Top Cover and Panel Cover. When fixing the Panel Cover, fix the sensor on the back side of the Panel Cover and connect the Ribbon Cable to the Panel Board.
SENSOR
RIGHT TOP COVER PANEL COVER CHASSIS COVER
3-18
16
Perform the SERVO LOCK CHECK. After turning on the main power, turn on the sub power while pressing the left, right and down keys to enter the Service Mode.
MENU
MENU SERVICE MENU
17 In [MOTOR MENU] > [SERVO LOCK] menu, select [S].

Move the Head Carriage left and right by hand and make sure the value on the LCD changes depending on the head position.
SERVICE MENU MOTOR MENU
MOTOR MENU SERVO LOCK
18
Press the [ENTER] key to excite the motor. Check the Head Carriage can not be moved easily by hand and the value on the LCD doesn't change.
SERVO LOCK S* 1688
SERVO LOCK S* 1688
19 Perform the AGING.

Go back to the [MOTOR MENU], and select [AGING] > [SCAN] and press the [ENTER] key. Make sure the machine performs AGING and then, finish it by pressing [ENTER] key.
SERVICE MENU MOTOR MENU [ MOTOR MENU AGING ]
Do not load any media when performing [AGING].
[ AGING SCAN
3-19
20
Clear the motor working hours. Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0.
HISTORY MENU MOTOR GROUP MOTOR HOURS S 1653 hours MOTOR HOURS S CLEAR
3-20
3-5 FEED MOTOR REPLACEMENT
MAIN POWER SW < Rear View >

INK CARTRIDGE COVER
Maintenance Cover Left Side Cover Left Cover Ink Cartridge Cover
LEFT COVER < Left Side > LEFT SIDE COVER
MAINTENANCE COVER
Disconnect the connector of the sensor cable from the Feed Motor Board.
FEED MOTOR BOARD
CONNECTOR
< Rear View / In the Ink Cartridge Cover>
Open the Front Cover and remove the Cutter Frame. When removing the Cutter Frame, remove the Sensor Cable on the back side from the Clamp.
FRONT COVER
CLAMP CUTTER FRAME CABLE CUTTER FRAME
3-21
Remove the connector of the Motor Cable.
CONNECTOR
Remove the screw as shown in the gure to remove the Grit Encoder Board together with the stay.
SCREW
STAY GRIT ENCODER BOARD
Remove the 3 screws as shown in the gure to remove Grit Encoder Stopper.
GRIT ENCODER STOPPER
SCREW
Remove the Grit Encoder.

GRIT ENCODER
Make sure not to scratch or leave any ngerprints on the Grit Encoder.
3-22
Remove the 4 rivets as shown in the gure, and slide the Gear Cover to the front side, and remove it.
RIVET
GEAR COVER
RIVET
10
Remove the spring.
SPRING
11 Remove the 3 screws xing the Flange, and remove

the motor together with the Flange.
SCREW MOTOR FLANGE
SCREW
12
Remove the 4 screws to remove the motor from the Flange. And x the new motor to the Flange. Be careful with the fixing direction of the Flange in relation to the motor cables.
FLANGE
3-23
13 Fix the Flange with the 3 screws temporarily.
SCREW
FLANGE
14 Fix the spring.
SPRING
15 Turn the Drive Gear by hand and check there is no

backlash all the way around.
DRIVE GEAR
MOTOR GEAR
16 Tighten up the 3 screws to x the Flange in the order

shown in the gure.
1 2 3
FLANGE
3-24
17 Turn the Drive Gear by hand little by little and check

there is no backlash.
DRIVE GEAR
Grease the gear of the motor and Drive Gear properly (FLOIL G902).
18 Slide the Gear Cover to the back side, and x the Gear
Cover with the 4 rivets.
RIVET
GEAR COVER
RIVET
19 Rotate the Shaft to check that the Drive Gear does not
touch the Gear Cover.
SHAFT
DRVIVE GEAR
GEAR COVER < Top View >
20 Fix the Grit Encoder.

GRIT ENCODER
The both sides of the Grit Encoder is the same. When xing the Grit Encoder, make sure not to scratch or leave any ngerprints on it.
3-25
21 Fix the Grit Encoder Stopper with the 3 screws while

holding the Shaft.
SHAFT SCREW
22
Fix the Grit Encoder Board together with the stay so that the Grit Encoder is in between the gap of sensor. Adjust the position of the sensor so that the clearance with the GritEncoder is around 1mm.
GRIT ENCODER
SCREW
1mm STAY SENSOR GRIT ENCODER BOARD
< Top View >
23
Rotate the Shaft to check that the Grit Encoder does not touch the sensor. In case that the Grit Encoder touches the sensor, loosen the screw as shown in the figure to adjust the sensor by moving right and left.
SCREW
GRIT ENCODER
SHAFT SENSOR
GRIT ENCODER
< Top View >
24
Connect the connector of the Motor Cable and put the cable through the Clamp.
CONNECTOR CLAMP
3-26
25
Fix the Cutter Frame. When fixing the Cutter Frame, be careful not to squeeze the sensor cable on the back side. Fix the sensor cable to the Clamp.
CLAMP CUTTER FRAME CUTTER FRAME CABLE
26
Connect the connector of the sensor cable to the Feed Motor Board.
FEED MOTOR BOARD
CONNECTOR
< Rear View / In the Ink Cartridge Cover>
27
Perform the SERVO LOCK CHECK. After turning on the main power, turn on the sub power while pressing the left, right and down keys to enter the Service Mode.
MENU
MENU SERVICE MENU

In [MOTOR MENU] > [SERVO LOCK] menu, select [F]. Rotate the Grit Roller back and forth by hand and make sure the value on the LCD changes depending on the movements.
28
SERVICE MENU MOTOR MENU [ MOTOR MENU SERVO LOCK [ ] ] [ ]
SERVO LOCK F: 140 140
3-27
29
Press the [ENTER] key to excite the motor. Check the Grit Roller can not be rotated easily by hand and the value on the LCD doesn't change.
SERVO LOCK F: 80 80 [ ENTER ] SERVO LOCK F:* 80 80
30
Check the Grit Encoder. Go back to the [MOTOR MENU], and select [G-ENC. CHECK] and press the [ENTER] key. Make sure the Grit Encoder functions correctly by confirming the display to show [G-ENC. CHECK COMPLETED].
SERVICE MENU MOTOR MENU [ ][ MOTOR MENU G-ENC. CHECK
[ENTER] M-ENC: G-ENC: 6654 6653
In case that [G-ENC. CHECK FAILED] appears, check the followings. 1. Grit Encoder is xed correctly. 2. Feed Motor is xed correctly. 3. There are no scratches or ngerprints on the Grit Encoder.
G-ENC. CHECK COMPLETED
G-ENC. CHECK FAILED
31 Perform AGING.
Go back to the [MOTOR MENU], and select [AGING] > [FEED] and press the [ENTER] key. Make sure the machine performs AGING and then, finish it by pressing [ENTER] key. Do not load any media when performing [AGING].
SERVICE MENU MOTOR MENU [ MOTOR MENU AGING [ AGING FEED ][ ] ]
3-28
32
Clear the motor working hours. Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP] > [MOTOR HOURS F] > [CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0.
SERVICE MENU HITORY MENU [ ] HITORY MENU MOTOR GROUP [ ][ ]
MOTOR HOURS F 1653 hours [ ]
MOTOR HOURS F CLEAR [ ENTER ]
3-29
3-6 PUMP REPLACEMENT
SCREW I/S COVER
HOOK
Remove the Pump Cover and Panel Cover.

PANEL COVER
When removing the Panel Cover, remove the sensor on the back side of the Panel Cover and the Ribbon Cable on the Panel Board.
SENSOR
PUMP COVER
Remove the connector of the motor.
MOTOR CONNECTOR
3-30
Disconnect the tubes of the Cap Top and the tubes of the Drain from the pumps.
TUBE (DRAIN)
TUBE (CAP TOP)
PUMP
Remove the 2 screws as shown in the gure to remove the Pump Unit.
SCREW
PUMP UNIT
Remove the 4 screws as shown in the gure to remove the Pump Unit Stay.
SCREW
SCREW
PUMP UNIT STAY
Separate the 2 pumps.
3-31
Replace with the new pump.
< Procedure for pump with the motor > 1) Remove the setscrew as shown in the gure to remove the gear and bearing from the Shaft.
BEARING
SETSCREW
SHAFT GEAR
2) Remove the 3 screws as shown in the gure to remove the pump from the motor. Fix the new pump to the motor.
MOTOR
SCREW
PUMP
3) Set the bearing and gear to the Shaft.

BEARING SHAFT GEAR
Be careful with the fixing direction of the bearing and gear.
3-32
4) Fix the setscrew at the D-cut part by pushing the gear against the bearing.
SETSCREW
GEAR
BEARING
SETSCREW
GEAR
D-cut part
< Procedure for pump without the motor > 1) Remove the 3 screws as shown in the gure to remove the plate from the pump, and x it to the new pump.
PLATE
SCREW
10 Assemble the 2 pumps.
3-33
11 Fix the Pump Unit Stay with the 4 screws as shown in

the gure.
SCREW
SCREW
PUMP UNIT STAY
12 Fix
the Pump Unit with the 2 screws as shown in the gure.
SCREW
PUMP UNIT
13 Connect the tubes of the Cap Top and the tubes of the
Drain to the pumps. No difference between the 2 tubes(DRAIN). No difference between the 2 tubes(CAP TOP). Connect them to their pumps as shown in the STOPPER gure.
TUBE(DRAIN) TUBE (DRAIN)
TUBE (CAP TOP)
PUMP
STOPPER
TUBE(CAP TOP)
14 Connect the connector of the motor.
MOTOR CONNECTOR
3-34
15 Fix the Pump Cover and Panel Cover.

When fixing the Panel Cover, fix the sensor on the back side of the Panel Cover and connect the Ribbon Cable on the Panel Board.
RIBBON CABLE < Back Side > PUMP COVER SENSOR
PANEL COVER
16
Turn on the main power, then turn on the sub power while pressing the left, right and down keys to enter the Service Mode.
MENU
MENU SERVICE MENU
17 Select
[SERVICE MENU] > [I/S MENU] > [PUMP CHECK], and perform [PUMP SUCTION] and [PUMP RELEASE] to check the pumps work correctly.
SERVICE MENU I/S MENU [ I/S MENU PUMP CHECK ][ ] PUMP CHECK PUMP SUCTION PUMP CHECK PUMP RELEASE
18 Clear the pump times.
Select [SERVICE MENU] > [HISTORY MENU] > [MOTOR GROUP] > [PUMP TIMES] > [CLEAR], and press the [ENTER] key.
SERVICE MENU HITORY MENU [ HITORY MENU MOTOR GROUP [ ] PUMP TIMES CLEAR ]
PUMP TIMES 9134 times
3-35
19
Fix the I/S Cover.

SCREW I/S COVER
HOOK
3-36
3-7 INK TUBE REPLACEMENT
MENU
MENU SERVICE MENU
Revised 2
< ECO-SOL MAX ink >
< AQUEOUS PIGMENT ink >
[ENTER]
SERVICE MENU SUB MENU

] [ ]
] [
SUB MENU PUMP UP

[ ]
CHECK DRAIN BOTTLE

ENTER
REMOVE CARTRIDGE 1234 PUMPING-UP... >>> MAIN POWER SW
<Back Side>
SUB POWER SW

LEFT SIDE COVER TOP COVER FRONT RAIL COVER RIGHT TOP COVER
I/S Cover Maintenance Cover Left Side Cover Front Rail Cover Front Cover Top Cover Right Top Cover
MAINTENANCE COVER FRONT COVER I/S COVER
3-37
Remove the Carriage Cover.

CARRIAGE COVER
Disconnect the ink tubes (Carriage Side) from the Y tube joints, and put the scotch tape at the tip of the ink tube to prevent the ink from coming out.
JOINTs
It is not necessary to replace the ink tubes of the other side (Carriage Side) of the joints.
Disconnect the ink tubes (Cartridge Side) from the Joint Adapters, and put the scotch tape at the tip of the ink tube to prevent the ink from coming out.
JOINT ADAPTERs
It is not necessary to replace the ink tubes of the other side (Cartridge Side) of the joints.
Pull out the ink tubes and replace them with new ones.
Upper
Each four tubes are connected, and the lengths of both ends are different. Be careful with the xing direction of tubes. P/No. P/Name
1000002681 TUBE,SJ-RDG3*4 4LINK VP-540 (For RS-540) 1000004784 TUBE,SJ-RDG3*4 LINK4 RS-640 (For RS-640)
CARTRIDGE Side
CARRIAGE Side
Lower
3-38
Put the new ink tubes in the Tube Guides. Connect the new ink tubes to the Joint Adapters(Cartridge Side), and x them to the Clamps. Connect the tubes to the tube joints in the fixed positions with K on top as shown in the gure.
CLAMPs
JOINT ADAPTERs TUBE GUIDE
K C M Y
< Left Side >
Cross the tubes (Carriage Side) two by two as shown in the gure. Be careful not to bend and break the tubes. Make sure that the tubes do not touch the plate and Cable Guide Support. Make sure that the xing direction of the Holder Cable Plate is correct.
plate
HOLDER CABLE PLATE
cross
CABLE GUIDE SUPPORT < Rear View >
RIBBON CABLE HOLDER CABLE SHEET CABLE HOLDER
CABLE HOLDER HOLDER CABLE PLATE TUBE
NG
HOLDER CABLE PLATE
OK
< Cross Section >
10
Fix the tubes with the Clamps as shown in the gure.
CLAMPs
< Rear View >
3-39
11
Connect the tubes to the Y tube joints (Carriage Side).

JOINTs
12
Fix the Carriage Cover.

CARRIAGE COVER
13 After turning on the main power, turn on the sub power
while pressing the left, right and down keys to enter the Service Mode.
MENU
MENU SERVICE MENU
14 Select [SERVICE MENU] > [SUB MENU] > [FILL INK],

and perform Filling Ink by following the sequences.
SERVICE MENU SUB MENU [ SUB MENU FILL INK [ ] CHECK DRAIN BOTTLE
[ENTER]
] [
3-40
3-8 BOARDS REPLACEMENT (MAIN BOARD / SW POWER SUPPLY)

BOARD LAYOUT (IN CHASSIS)
POWER BOARD MAIN BOARD SERVO BOARD SW POWER SUPPLY
MAIN BOARD REPLACEMENT MAIN BOARD CONNECTOR LAYOUT

CN3
CN6
CN7
CN5 CN8
CN14 CN15 CN17
CN19
CN22
3-41
Turn on the main power.
Start the Peck.
Perform [Get Report] and [Get Parameters], and save the Service Report and the parameters.
Turn off the main power and pull out the AC cord.
3-42
Remove the I/S Cover, Right Top Cover and Chassis Cover.
I/S COVER
RIGHT TOP COVER
CHASSIS COVER
Remove the 4 screws as shown in the gure.

SCREW
< Top View >
Disconnect the cables and release the cables from the clamps.
8 Pull out the Chassis to the front side.
CHASSIS
3-43
Disconnect all the cables from the Servo Board.
10 Remove the 4 screws as shown in the gure to remove

the Servo Board.
11 Disconnect the cables as shown in the gure from the

Main Board.
12 Disconnect the connector and Ribbon Cable as shown

in the gure and x them to the new Main Board. Remove the 4 screws as shown in the figure and replace with the new Main Board.
RIBBON CABLE
CONNECTOR
3-44
13
Connect the cables as shown in the gure to the Main Board.
14
Fix the Servo Board with the 4 screws as shown in the gure.
15
Put back the Chassis.
CHASSIS
16 Connect all the cables to the Servo Board.
3-45
17
Fix the Chassis with the 4 screws as shown in the gure.
SCREW
< Top View >
CHASSIS
18
Connect the cables and bundle them with the clamps. Make sure to insert the connector of the Power Board to the proper sockets. On the connector... DRYER : 1 red line PRINT : NO red line
DRYER
PRINT
POWER BOARD
19 Perform the following operations after replacement.

1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
6. PUT PARAMETER 7. TIME AND DATE SETTING

8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 9. SENSOR CHECK

It can be performed in the Sensor Check.
3-46
Perform the following operations if it is not possible to transfer the parameters by Peck4.exe. 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. TIME AND DATE SETTING
6. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 8. HEAD RANK SETTING 9. SERIAL NUMBER INPUT 10. INK TYPE SETTING 11. CAP & WIPER CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
12. SENSOR CHECK

It can be performed in the Sensor Check.
13. LIMIT & CUT DOWN POSITION INITIALIZE 14. FLUSHING POSITION ADJUSTMENT 15. LINEAR ENCODER SETUP 16. PAPER SIDE SENSOR ADJUSTMENT 17. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.
18. CALIBRATION
3-47
SW POWER SUPPLY REPLACEMENT (41V,5V) SW POWER SUPPLY CONNECTOR LAYOUT
Connected to the [CN1] and [CN405] on the Servo Board, and [CN22] on the Main Board
Connected to the [CN302] on the Power Board.
Turn off the sub power, and then turn off the main power and pull out the AC cord.
Remove the I/S Cover, Right Top Cover and Chassis Cover.
I/S COVER
RIGHT TOP COVER
CHASSIS COVER
3-48
Remove the 4 screws as shown in the gure.

SCREW
< Top View >
Disconnect the cables and release the cables from the clamps.
Pull out the Chassis to the front side.
CHASSIS
Disconnect all the cable from the SW Power Supply.
3-49
Remove the 5 screws as shown in the figure and replace with the new SW Power Supply. Connect all the cables to the SW Power Supply. In case that the volume is accidentaly turned around, adjust the output voltage value to +41 +/- 0.1.
VOLUME
Put back the Chassis.
CHASSIS
Fix the Chassis with the 4 screws as shown in the gure.

SCREW
< Top View >
10 clamps.
Connect the cables and bundle the cables with the
3-50
3-9 BATTERY REPLACEMENT
Do not recharge, short-circuit, disassembly the lithium battery, nor put it into re.
It may cause heat, explosion and re.
Put tape around the lithium battery for insulation for disposal or preservation.
It may cause heat, explosion and re.
Turn off the sub power, and then turn off the main power. Remove the Chassis cover.
CHASSIS COVER MAIN POWER SW < Rear View >
3-51
2 Remove the battery on the Main Board by pushing it

down and tilting towards left.
SOCKET 1
MAIN BOARD
3 Replace the battery with new one.
SOCKET
BATTERY
Be careful with the direction of the battery.
MAIN BOARD
4 Turn on the main power, then turn on the sub power
MENU
MENU SERVICE MENU
5 Select [SUB MENU] > [CLOCK] > [TIME], and set the
time and press [ENTER] key.
SUB MENU CLOCK [ ] [ ] CLOCK TIME [ TIME 00:00:59 B [ TIME 13:01:59 B [ ENTER ] ] ]
The display of [B] which shows a battery exhaustion disappears by this step.
3-52
6 Select [SUB MENU] > [CLOCK] > [DATE], and set the
date and press [ENTER] key.
SERVICE MENU SUB MENU SUB MENU CLOCK [ CLOCK DATE [ DATE 00/00/00 [ DATE 06/08/08 ] ] ] [ ]
Turn off the sub power, and then turn off the main power. Fix the Chassis Cover.
CHASSIS COVER MAIN POWER SW < Rear View >
Dispose of the battery.
3-53
3-10 CARRIAGE BELT REPLACEMENT
!! IMPORTANT !! When replacing the Carriage Belt, make sure to connect the new belt to the current belt, and pass the new belt at the same time as removing the current belt. There is a possibility that the new belt cannot be xed without connecting the new belt to the current belt.

Remove the Head Carriage Cover and move the Head Carriage leftwards by hand.
HEAD CARRIAGE
3-54
Remove the 2 screws xing the Belt Holder Stay to the Head Carriage.
Loosen the 2 Fixingscrews as shown in the gure located leftside of the Belt. And loosen the Adjustment Screw.
<Top View Left side of the Belt>
Adjustment Screw
Fixingscrew
Remove the Belt Holder Stay from the Head Carriage and move it to the left. Do not scratch the Encoder Scale when removing the Belt Holder Stay from the Head Carriage or moving the Belt Holder Stay. For working easily and safely, it is recommended to remove the encoder/ encoder scale if it is difficult to remove or move the Belt Holder Stay. Loosen the 4 screws to remove the Carriage Belt.
BELT HOLDER STAY
Do not scratch the Encoder Scale when removing the Carriage Belt. If the grease of the Belt adheres to the Encoder Scale, it can be a cause of defective printing.
3-55
Replace with the new Carriage Belt.
Check that the Belt is not twisted.
Put adequate quantity of grease(P/# : 21675102 GREASE, FLOIL G-902Y 10ML) on the pulleys.
<Left side>
<Right Side>
Tighten the screws as shown in the gure to x both ends of the Carriage Belt to the Belt Holder Stay with the plastic plate and metal plate.
< Cross-section diagram >
OK)
CARRIAGE BELT
SCREW CARRIAGE BELT

METAL PLATE
When xing the Carriage Belt, make sure the ends of the Carriage Belt are not overlapped.
PLASTIC PLATE SCREW CARRIAGE BELT
METAL PLATE
BELT HOLDER STAY
Be careful with the fixing direction of the plastic plate and the xing order of the plates.
< Cross-section diagram >
NG)
CARRIAGE BELT
OK)
SCREW
METAL PLATE
PLASTIC PLATE PLASTIC PLATE CARRIAGE BELT
BELT HOLDER STAY SCREW CARRIAGE BELT
METAL PLATE
CARRIAGE BELT
BELT HOLDER STAY PLASTIC PLATE BELT HOLDER STAY
10 Move the Belt Holder Stay by hand to the position of

the screw hole which is for xing to the Head Carriage, while pusing it backward. Do not scratch the Encoder Scale when removing the Carriage Belt. If the grease of the Belt adheres to the Encoder Scale, it can be a cause of defective printing.
BELT HOLDER STAY
3-56
11 Fix the Belt Holder Stay to the Head Carriage with the
screws.
12 Tighten the Adjustment Screw to have tension on the

Belt and then, tighten the 2 Fixingscrews shown in the gure. Move the Head Carriage in a whole width of the machine. Do not tighten the Screws too hard.
<Top View Left side of the Belt>
Adjustment Screw
Fixingscrew
13
Lock the Head Carriage.
14
Perform the following adjustments and setting. 1. [4-9 Belt Tension Adjustment] 2. [4-10 Belt Position Adjustment] 3. [4-5 Limit & Cut Down Position Initialize] 4. [4-7 Flushing Position Adjustment]
3-57
3-11 ENCODER SCALE REPLACEMENT

LEFT SIDE COVER TOP COVER FRONT RAIL COVER
I/S Cover Maintenance Cover Left Side Cover Front Rail Cover Front Cover Top Cover
Move the Head Carriage slowly leftwards.

HEAD CARRIAGE
Remove the Encoder Scale by removing the plate xing the Encoder Scale at its right end and the spring on its left end.
SPRING
ENCODER SCALE PLATE
Remove the Spring Plate from the Encoder Scale and x it to the new Encoder Scale where there is no black dot written on it.
SPRING PLATE BLACK DOT
Make sure not to scratch or put grease on the Encoder Scale when xing it. Do not touch the surface of the Encoder Scale.
3-58
5 Put the Encoder Scale in between the Encoder Plate
and the Guide Rail. Then, x the right end with the plate and hook up the spring on the left end. Make sure that the Encoder Scale is in place.
ENCODER SCALE
GUIDE RAIL ENCODER PLATE
Do not loosen or tighten the screws xing the Encoder Plate.
GUIDE RAIL ENCODER SCALE SPRING PLATE
ENCODER PLATE
Move the Head Carriage in a whole width of the machine. Make sure that the Encoder Scale doesn't make contact with the Encoder Module and also Encoder Scale is between the slit of the Encoder Module.
Perform the [4-6 LINEAR ENCODER SETUP].
3-59
3-12 GRIT ENCODER REPLACEMENT
Remove the following covers. Maintenance Cover Left Side Cover Left Cover
MAINTENANCE COVER
Remove the screw as shown in the gure to remove the Grit Encoder Board together with the stay.
SCREW
STAY GRIT ENCODER BOARD
Remove the 3 screws as shown in the gure to remove Grit Encoder Stopper.
SCREW
3-60
Replace with the new Grit Encoder.

GRIT ENCODER
The both sides of the Grit Encoder is the same. When xing the Grit Encoder, make sure not to scratch or leave any fingerprints on the Grit Encoder.
Fix the Grit Encoder Stopper with the 3 screws as shown in the gure by holding the Shaft.
SHAFT SCREW
Fix the Grit Encoder Board together with the stay so that the Grit Encoder is in between the sensor. Adjust the position of the sensor so that the clearance with the GritEncoder is around 1mm.
GRIT ENCODER
SCREW
1mm STAY SENSOR GRIT ENCODER BOARD
< Top View >
Rotate the Shaft by Flange to check that the Grit encoder does not touch the sensor. In case that the Grit Encoder touches the sensor, loosen the screw as shown in the gure to adjust the sensor by moving it right and left.
SCREW
GRIT ENCODER
SHAFT SENSOR
GRIT ENCODER
< Top View >
3-61
After turning on the main power, turn on the sub power while pressing the left, right and down keys to enter the Service Mode.
MENU
MENU SERVICE MENU

Check the GRIT ENCODER. Go back to the [MOTOR MENU], and select [G-ENC. CHECK] and press the [ENTER] key. Make sure the Grit Encoder functions correctly by confirming the display shows [G-ENC. CHECK COMPLETED].
10
SERVICE MENU MOTOR MENU [ ][ MOTOR MENU G-ENC. CHECK
[ENTER] M-ENC: G-ENC: 6654 6653

In case that [G-ENC. CHECK FAILED] appears, check the followings. 1. Grit Encoder is xed correctly. 2. Feed Motor is xed correctly. 3. There is no scratches or nger prints on the Grit Encoder .
G-ENC. CHECK FAILED
11 Fix the following covers.

Maintenance Cover Left Side Cover Left Cover
MAINTENANCE COVER
3-62
3-13 PINCH ROLLER REPLACEMENT 1 Remove the Pinch Roller from the Pinch Lever.
Pinch Roller Pinch Lever
Fix the new Pinch Roller to the Pinch Lever.
< ZOOM >
Pinch Lever
Pinch Roller
Make sure that the Pinch Roller is xed rmly at the 3 points and the hook.
Hook
< Bottom view >
3-63
3-14 HOLDER CABLE SHEET REPLACEMENT
MENU
MENU SERVICE MENU
Revised 2
< ECO-SOL MAX ink >
< AQUEOUS PIGMENT ink >
[ENTER]

] [ ]
] [
SUB MENU PUMP UP

[ ]
CHECK DRAIN BOTTLE

ENTER
REMOVE CARTRIDGE 1234 PUMPING-UP... >>>
MAIN POWER SW

3-64
Remove the Carriage Cover.

CARRIAGE COVER
Disconnect the ink tubes from the Y tube joints, and put the scotch tape at the tip of the ink tube to prevent the ink from coming out. And remove them from the Clamps.
CLAMPs
Y TUBE JOINTs
Remove the 2 Tube Guides. Open the clamp and disconnect the 3 Ribbon Cables from the Carriage Board.
RIBBON CABLE
CLAMP
< Back Side >
TUBE GUIDEs
3-65
Remove the Cable Holders and Holder Cable Sheets from the Tube Guides leaving the Ribbon Cables and Holder Cable Plates.
HOLDER CABLE SHEET
CABLE HOLDER
HOLDER CABLE PLATE
RIBBON CABLE
TUBE GUIDEs
Fix the new Cable Holders and Holder Cable Sheets to the Tube Guides with reference to the following gures.
TUBE GUIDEs
Make sure that the cables fit in the grooves of the Tube Guides.
CABLES TUBES TUBE GUIDE < Cross section >
Number of Tube Guide used on the each machine is as follows. RS-540 : 24 RS-640 : 27
3-66
Be careful with the xing order.
< Fixing Position > CABLE HOLDER
HOLDER CABLE SHEET x 2
RIBBON CABLE x 3
CABLE HOLDER
HOLDER CABLE PLATE
TUBE GUIDE
Make sure that the xing direction of the Holder Cable Plate is correct.
RIBBON CABLE HOLDER CABLE SHEET CABLE HOLDER
CABLE HOLDER HOLDER CABLE PLATE TUBE
NG
HOLDER CABLE PLATE
OK
< Cross Section >
3-67
10
Fix the 2 Tube Guides. Connect the Ribbon Cables to the Carriage Board, and x them with the clamp.
Make sure that the tubes do not touch the plate and Cable Guide Support.
plate TUBE GUIDEs CABLE GUIDE SUPOORT
In case of replacing the Tube Guides, cross the tubes two by two as shown in the gure.
< Back Side >
CARRIAGE BOARD
RIBBON CABLE
Be careful not to bend and break the tubes.

CLAMP
HOLDER CABLE PLATE cross
11
Connect the tubes to the Y tube joints. Fix them to the Clamps.
CLAMPs
Y TUBE JOINTs
12
Fix the Carriage Cover.

CARRIAGE COVER
3-68
13 Move
the Head Carriage in a whole width of the machine manually to make sure that there is no noise. Conrm the cable assemblies when it makes abnormal noise.
HEAD CARRIAGE
14 After turning on the main power, turn on the sub power
MENU
MENU SERVICE MENU
15
Select [SERVICE MENU] > [SUB MENU] > [FILL INK], and perform Ink Filling by following the sequences.
SERVICE MENU SUB MENU [ SUB MENU FILL INK [ ] CHECK DRAIN BOTTLE
[ENTER]
] [
3-69
4 Adjustment
4-1 SERVICE MODE
[ ], [ ], [ ] + POWER ON [ MENU ] key
MENU SERVICE MENU
SERVICE MENU PRINT MENU
PRINT MENU HEAD RANK
HEAD RANK HEAD 1
HEAD RANK 1 1234567 (1/5)
HEAD RANK HEAD 4
HEAD RANK 4 1234567 (1/5)
This menu is used for entering the Head Rank for each head with 35 digit number and alphabet. The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys. The digit being changed is marked with an under bar. Press [ENTER] key to save the settings. It beeps for alerting when the calculation for verification, CHECK SUM, is not correct in order to avoid input error.
PRINT MENU HEAD ADJUST
HEAD ADJUST BIAS
BIAS TEST PRINT
PERFORMING TEST PRINT

Feed media for visual check of the test pattern, by pressing [ ] or [ ] key while in [TEST PRINT] menu. Also by pressing [ ] or [ ] key again after feeding, media returns to the original position.
BIAS --- VIEW --HEAD ADJUST VERTICAL VERTICAL TEST PRINT

Feed media for visual check of the test pattern, by pressing [ ] or [ ] key while in [TEST PRINT] menu. Also by pressing [ ] or [ ] key again after feeding, media returns to the original position.
VERTICAL --- VIEW --HEAD ADJUST HORIZONTAL HORIZONTAL TEST PRINT
HORIZONTAL DT1, Low
H2 2
H3 1
H4 3
HORIZONTAL DT3, Low
H2 2
H3 1
H4 3
HORIZONTAL DT1, High
H2 2
H3 1
H4 3
H2 2
H3 1
H4 3
Cursor can be moved with [ ] and [ ] keys, and value can be selected with [ ] and [ ] keys. [ENTER] key for saving the setting. The value being selected is marked with an under bar. It returns to the previous menu by pressing [ ] key when the cursor is on the head of the left end. It starts with H2 when H1 is defined as the standard head. Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.
HEAD ADJUST BI-DIR.DEFAULT
BI-DIR.DEFAULT TEST PRINT
TEST PRINT 1234
Cursor can be moved with [ ] and [ ] keys, and the heads can be turned ON/OFF with [ ] and [ ] keys. Press [ENTER] key to start the test print of the selected heads. It returns to the previous menu by pressing [ ] key when the cursor is on the head 1.
BI-DIR.DEFAULT DT1, Low BI-DIR.DEFAULT DT3, Low
H1 2 H1 2
H2 1 H2 1
H3 3 H3 3
H4 2 H4 2
BI-DIR.DEFAULT DT1, High
H1 2
H2 1
H3 3
H4 2
H1 2
H2 1
H3 3
H4 2
Cursor can be moved with [ ] and [ ] keys, and value can be selected with [ ] and [ ] keys. [ENTER] key for saving the setting. The value being selected is marked with an under bar. It returns to the previous menu by pressing [ ] key when the cursor is on the head of the left end. Default: * * (0) It can be changed starting from the standard value (15) with [ ] and [ ] keys. Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2. This menu is hidden normally. It appears when Base Head Menu is enabled on Bit6 of PAGE2 in SYSTEM SWITCH menu.
HEAD ADJUST STANDARD HEAD
STANDARD HEAD 2 > 2
This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].
4-1
Normal (beeps 1 time)
PRINT MENU LINEAR ENCODER
NOW PROCESSING.. POS: 1361.00mm
LINEAR ENCODER SETUP COMPLETED

Error (beeps 2 times)
This is for checking the installation and operation of Linear Encoder and Scale. Refer to [4-6 LINEAR ENCODER SETUP].
LINEAR ENCODER SETUP FAILED
Error is found on Linear Encoder and Scale.
PRINT MENU CALIB.DEFAULT
CALIB.DEFAULT TEST PRINT
This menu is used for Calibration. Refer to [4- 8 CALIBRATION].
CALIB.DEFAULT TEST PRINT 2

When it shows [ ***** ], it means that it has never been setup and it needs to be set. In this case, even if adjustment is unnecessary by the test result, [0] must be set here. This is for checking the Head Alignment in Horizontal.
CALIB.DEFAULT SETTING PRINT MENU TEST PATTERN TEST PATTERN HORIZONTAL TEST PATTERN BI-DIR. TEST PATTERN FILL TEST PATTERN BI-DIR. CHECK PRINT MENU FLUSHING ADJ.
NOW PROCESSING..
SETTING +0.05%
+0.10%
PERFORMING TEST PRINT PERFORMING TEST PRINT PERFORMING TEST PRINT PERFORMING TEST PRINT FLUSHING ADJ. SET POSITION
This is for checking the Head Alignment in Bidirectional.
It prints 100% solid single color by each head. Print mode is fixed at 720 dpi and 8 pass. This print pattern is for checking a shifting error in Bidirectional and also for confirming the mechanical tendency.
NOW PROCESSING..
This is for adjusting the flushing position. Set the head height to LOW. As entering the menu, the Head Carriage moves to the current flushing position. With [ ] and [ ] keys, move the Head Carriage to the position where the surface of the leftmost Cap Top slightly touches the Head Surface, and press [ENTER] key to save the position. As [ENTER] key is pressed, the head is automatically capped and it backs out the menu. For backing out the menu without saving the position, press [MENU] key without pressing [ENTER] key. Normal
SERVICE MENU I/S MENU
I/S MENU I/S CHECK
NOW PROCESSING..
Checking
I/S CHECK COMPLETED

Error
I/S CHECK ERROR WIPER
This is for checking the operation of the wiper motor and sensor. Make sure not to have the Head Carriage and Tool Carriage above the wiper unit during the check.
I/S MENU PUMP CHECK
PUMP CHECK PUMP SUCTION PUMP CHECK PUMP RELEASE
NOW PROCESSING..
NOW PROCESSING..
This is for checking the pump motor. The rotation for both ink suction and release can be checked. Pump motor rotates for 5 seconds and stop.
I/S MENU I/S CONTROL
I/S CONTROL WIPER
WIPER FRONT
Normal
The wiper can be moved manually. Option: FRONT/REAR Default: FRONT Caution: Make sure not to have the Head Carriage and Tool Carriage above the wiper unit during this operation.
I/S MENU WIPER AGING
NOW PROCESSING..
WIPER AGING COMPLETED

This is for confirming that the wiper is operated properly.
WIPER AGING FAILED !!
4-2
Remove all cartridges before pressing [ENTER] key
Set cartridge to SLOT1
I/S MENU CARTRIDGE
CARTRIDGE IC CHECK
IC CHECK SLOT1
Error
INSERT
All cartridges must be removed before entering IC CHECK menu. It detects Ink Cartridge IC, writes and loads information, and checks the communication. First, it confirms if there is the driver for IC detection. The message below is shown when an error is found on the driver.
IC CHECK SLOT1
Normal
IC CHECK SYSTEM ERROR ERROR

Next, IC communication is checked individually by slot. When a cartridge is inserted, it automatically starts to communicate with the Ink cartridge IC for checking. Display shows [OK], when the communication is done properly. As cartridge is removed, the slot number of next cartridge to be inserted is displayed. Starting from SLOT1, it continues to SLOT4 in order. When the check of SLOT4 is completed, the following message is displayed at the end of check.
IC CHECK SLOT1
OK
From SLOT1 to 4 in order Set cartridge to SLOT12
IC CHECK SLOT4 INSERT

Error
IC CHECK COMPLETED
It returns to IC CHECK menu by pressing [ENTER] key. When communication is failed, it displays as below.
IC CHECK SLOT4 ERROR

Normal
IC CHECK SLOT1 ERROR

It returns to IC CHECK menu by pressing [ENTER] key.
IC CHECK SLOT4
OK
IC CHECK COMPLETED
NOTE: Any cartridge can be used for this check as long as it has IC chip on it. No information is written on IC chip during this check. (Normally, the count of the cartridge installation is written. However, the count of the installation in this check is not written.) Before this IC CHECK, make sure Cartridge Sensor is working properly.
CARTRIDGE SLOT 1
SL1 : SERIAL 1402A30C010000A5 SL1 : INK TYPE Max K SL1 : CAPACITY 200cc
Serial No. of the Ink Cartridge IC is displayed.
Ink type of the Ink Cartridge IC is displayed.
Ink capacity of the Ink Cartridge IC is displayed.
SL1 : LOT NO. 40216A
Lot No. of the Ink Cartridge IC is displayed.
SL1 : CONSUM. 100.000cc
Ink consumption of the Ink Cartridge is displayed.
SL1 : TIME 0y000d00h00m00s
The used time of the Ink Cartridge is displayed.
SL1 : INSERT 1 times SL1 : FLAG 000000000
The insert count of the Ink Cartridge is displayed.
The Flag information of the Ink Cartridge is displayed.
CARTRIDGE SLOT 2
It reads the information written on the IC of each carriage. Following messages are displayed when some error is found. Ink cartridge is not inserted
SLOT1 NO CARTRIDGE CARTRIDGE SLOT 4

A cartridge with no IC is inserted, wire break or short
SLOT1 NO IC CHIP
System error due to the trouble such as a damage of driver IC placed on Ink Tank Board
SLOT1 SYSTEM ERROR

Data error
SLOT1 DATA ERROR
4-3
SERVICE MENU SENSOR CHECK
FRHDPULWwabC *** H *
1234 *EC
The second page shows the status of each Cartridge Sensor and Ink Empty Sensor. Each color has 2 positions and the left side on the display shows the left-side head. Blank: Cartridge not inserted, Ink remains C: Cartridge inserted, Ink remains E: Cartridge not inserted, Ink empty * : Cartridge inserted, Ink empty
This menu displays the real-time status of each sensor. It shows [ * ] when the sensor is ON. The first page shows the status of each sensor. Each alphabet stands for as follows. F: Front Paper Sensor R: Rear Paper Sensor H: Head Lock Sensor D: Side Cover Sensor P: Maintenance Cover Sensor U: Head Up/Down Sensor L: Sheet Load Sensor W: Paper Side Sensor w: Wiper Sensor a: TU Motor Drive Sensor (When TU is connected) b: Not in use C: Front Cover Sensor Head Up/Down Sensor H: Head HIGH L: Head LOW TU Motor Drive Sensor * : Driving Blank: Not driving
SERVICE MENU THERMISTOR CHK
THERMISTOR CHK HEAD:25 C/ 77 F
This is for checking Thermistor. It displays the temperature read from the thermistor placed on the board of the Head1. The temperature on the left is in Celsius and the right is in Fahrenheit. Since the temperature of the device possibly rises, it normally shows higher temperature than the room temperature.
SUB MENU SERIAL NO.
SERIAL NO. ZS00000
This menu is for entering the Serial No. of the machine in 7 digits. The cursor moves between digits with [ ] and [ ] keys. The parameter can be changed with [ ] and [ ] keys.
SUB MENU CHANGE INKTYPE
CHANGE INKTYPE MAX 4 MAX 4
NOW PROCESSING..
BUSY LED blinks
To Setup View
This is for changing the Ink Type. Different from the process in the User Menu, operations such as Head Wash and Fill Ink are not included. This menu is used as a correction purpose when a wrong-type ink is selected. When the ink type is changed, Ink System is initialized internally and then it exits the menu and Setup is canceled.
Revised 2
Ink Type Max 4 : ECO-SOL Max CMYK PIG 4 : PIGMENT CMYK PIG2 4 : PIGMENT2 CMYK UNKNOWN: Ink Type not specified
Revised 2
SUB MENU FILL INK
CHECK DRAIN BOTTLE
When ink is not filled
SELECT INK TYPE E-SOL Max4COLOR
INSTALL DRAIN BOTTLE
SET SOL CRT. 1234 SET CARTRIDGE 1234

Goes next, when cartridge is set
FILLING INK...
Goes next, when completed
CHECK DRAIN BOTTLE
Revised 2
SUB MENU PUMP UP
CHECK DRAIN BOTTLE
REMOVE SOL CRT. 1234 REMOVE CARTRIDGE 1234

Goes next, when cartridge is removed
PUMPING-UP...
Revised 2
SUB MENU HEAD REPLACE
CHECK DRAIN BOTTLE
Cleaning and ink filling for after head replacement.
SET SOLCL-LIQUID 1234 SET CL-LIQUID 1234

Goes next, when cleaning cartridge is set
FILLING INK...
REMOVE SOL CL 1234 REMOVE CL-LIQUID 1234
FILLING INK...
Goes next, when cleaning cartridge is removed
CHECK DRAIN BOTTLE
SET SOL CRT. 1234 SET CARTRIDGE 1234

Goes next, when cartridge is set
FILLING INK...
CHECK DRAIN BOTTLE
Revised 2
SUB MENU HEAD WASH
CHECK DRAIN BOTTLE
REMOVE SOL CRT. 1234 REMOVE CARTRIDGE 1234

Goes next, when cartridge is removed
SET SOLCL-LIQUID 1234 SET CL-LIQUID 1234

Goes next, when cleaning cartridge is set
WASHING HEAD...
REMOVE SOL CL 1234 REMOVE CL-LIQUID 1234

Goes next, when cleaning cartridge is removed
WASHING HEAD...
4-4
SUB MENU PERIODIC CL.
PERIODIC CL. LIGHT LIGHT
This is for selecting a cleaning type for [PERIODIC CL.] function. Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL WIPE: Wiping and Flushing only LIGHT: Wiping and light evacuation (lighter than regular cleaning) only NORMAL/MEDIUM: The regular NORMAL/MEDIUM cleaning
SUB MENU FAN CHECK SUB MENU TU CHECK
FAN CHECK VACUUM FAN TU CHECK TU
This is for checking the operation of fans. Press [ENTER] key for ON/OFF of fans. Fan turns off automatically as exiting this menu.
TU START
STOP
When Take-Up unit is not connected
TU IS NOT CONNECTED SUB MENU CLOCK CLOCK DATE DATE 05/09/10

[Year/Month/Day] Display
Selecting [START], the operation of TU can be confirmed by manually moving the dancer roller of TU. The driving status of TU is indicated on the upper right of the display. It shows [ * ] while driving and it is blank when not driving. Also selecting [STOP], make sure TU does not drive when the dancer roller is moved. Once back out this menu, the initial status here is always [START] despite what is selected before.
DATE 05/09/10
[Year/Month/Day] Edit
CLOCK
TIME
TIME 01:01:59
Display
TIME 01:01:59
Edit
TIME 01:01:59
TIME 01:01:59
It shows [B], when battery is dead.
This is for displaying and editing the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case, battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted when the time is newly set up with [ENTER] key on the time edit menu. When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly. For instance, it performs cleaning every time the main power is turned on. The time set here is used for the timings of maintenance operations and for the time record of Event Log function. It must be aware that it affects the maintenance operations when the setting is changed here. When this setting is changed, it is recorded on the Event Log. The time before change is used for the log time, and the new time is recorded as a referential information.
SUB MENU DIP SW CHECK
DIP SW CHECK 0110 0000

bit # [ 1 2 3 4 5678]
This is for checking Dip Switch. It displays the real-time status of the No.1 to 8 in order from the left. [0] is OFF and [1] is ON.
SUB MENU KEY CHECK
KEY CHECK NONE
This is for checking the operation of panel keys. It shows [NONE] on the lower LCD before pressing any key. It shows the key name when a key is pressed. And it shows the message [KEY ERROR] when 2 or more keys are pressed at the same time, and it is considered that no buttons are pressed. You can exit this menu with [ ] key. Therefore, [ ] key needs to be the last button to be pressed in order to check all keys. No operations for 10 seconds or pressing [ ] key let it exit this menu. When exiting, the names of the keys that never been pressed are displayed with a buzzer. This means that if a buzzer does not go off when exiting, all keys are checked properly. The power cannot be turned off with the Sub Power SW while performing this menu This is for checking LCD, LED and buzzer. When this menu is selected, it sequentially performs the functions of LCD, LED and buzzer. The functions are as follows. ON/OFF of LCD contrast, LCD back light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all characters available on LCD. Confirm that all functions operate properly, visually and by the sound.
SUB MENU LCD/LED/BUZ CHK
Abbreviated Returns when completed
Waiting for incoming data
SUB MENU PORT CHECK
DETECTING... 00: 0B
Receiving data from network
NETWORK B3:1073741624B SUB MENU MAINTE. MSG. MAINTE. MSG. NONE 100 hours
This is for checking the data input from network. The check sum and input data byte are shown on the lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the right, it displays the input data byte in decimal of max. 10 digits. They are cleared when [ENTER] key is pressed. The input data byte overflows at 4GB(4294967296B) and is reset to 0.
This is for setting the timing to show the message for maintenance. It displays the message suggesting to perform maintenance when the total print time reaches the specified hours. Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE
SUB MENU PAPERSIDE SENSE
PAPERSIDE SENS OUTPUT LEVEL
OUTPUT LEVEL 0.71V
This menu is used for adjusting the Paper Side Sensor. Refer to [4-12 PAPER SIDE SENSOR ADJUSTMENT].
PAPERSIDE SENS
NOW PROCESSING..
Goes next after checking
SENSOR AUTOTEST
SENSOR AUTOTEST 0.5V NOISE 1
When MEDIA CLAMP is detected.(beeps one time)
SUB MENU MEDIA CLAMP CHK
NOW PROCESSING..
MEDIA CLAMP CHK COMPLETED

When MEDIA CLAMP is not detected.(beeps two times)
This menu is for checking the detection of the Media Clamp.
MEDIA CLAMP CHK FAILED
4-5
MOTOR MENU AGING
AGING SCAN
SCAN NOW AGING
SCAN : Aging for Scan Motor. The Head Carriage runs max. printing width in Scan direction. FEED : Aging for Feed Motor. Grit Roller runs 100mm back and forth. BOTH : The Head Carriage runs max. printing width in Scan direction, and at the same time, Grit Roller runs 100mm back and forth.
AGING FEED
FEED NOW AGING
AGING BOTH
BOTH NOW AGING

To stop Aging, press [ENTER] key. The Head Carriage automatically returns to the capping position, and it returns to the previous menu after the Head is capped. Make sure not to perform Aging for excessive time when the head has ink, in order to prevent the head from being damaged by dried ink. When Aging is performed with ink filled, it runs while performing the Flushing operation. No Flushing when ink is not filled.
Servo Motor : LOCKED
MOTOR MENU SERVO LOCK
SERVO LOCK S: 100
SERVO LOCK F: * 0
Servo Motor : FREE
SERVO LOCK F: 240
20
SERVO LOCK F: 0
Normal (beeps 1 time)
This is for checking whether Servo Motor can be locked properly. While in this menu, Servo Motor is free. When the Carriages are moved by hands, the displayed values change as long as the feed-back is proper. Servo Motor can be locked by pressing [ENTER] key. When it is locked while the motor is in pause, the power is controlled normally. As for [F(Feed direction)], the value displayed on the left changes by Grid Encoder, and the right changes by Motor Encoder.
MOTOR MENU G-ENC. CHECK
M-ENC: G-ENC:
6654 6653

This is for checking whether the Grit Encoder functions normally. Be careful with the Feed Motor which drives as executing this menu. The motor drives about 4 times and it displays the coordinates of the stop position of Motor Encoder and Grit Encoder at each time. The result is judged by the last Encoder coordinates.
G-ENC. CHECK FAILED
SERVICE MENU HEATER MENU
HEATER MENU SVC. MODE HEAT.
SVC.MODE HEAT. STOP > STOP
The heater does not operate when the machine is started in Service Mode. Set [START] here when the heater needs to be on. [START] is canceled once the Sub Power is turned off and the setting is back to [STOP] when entering the Service Mode next time.
HEATER MENU HEATER ADJUST
HEATER ADJUST PRINT
PRINT 0 -3
This is for setting the offset of heater temperature. The heater is controlled with this offset value added to the temperature displayed on the LCD. Range: -5 to +5 Default: 0
HEATER ADJUST DRYER
DRYER 0 -3
HEATER MENU PREHEAT TEMP.
PREHEAT TEMP. 35 C 35 C
This is for setting the heater temperature for [PREHEATING] under the [HEATER MENU] in the User Menu. Range: 20 to 40 C Default: 30 C
HEATER MENU HEAT TIMEOUT
HEAT TIMEOUT OFF 10min
This is for setting the time to show the confirmation message when controlling heater temperature before printing. It shows the message of [HEATING TIMEOUT CONTINUE?] when the temperature controll is not completed at the specified timing when controlling the heater temperature before printing. Range: OFF, 10 to 30 min (by 10 min) Default: 20 min
Print Heater : ON
Print Heater : OFF
HEATER MENU HEATER CHECK
PRINT DRYER
_ 25 C 25 C
PRINT DRYER
_ 40 C * 25 C
This is for checking the heaters and thermistors. While in this menu, it shows ON/OFF status and the temperatures read from the thermistors of Print heater and Dryer. [ ] and [ ] keys are for selecting the heater or dryer and [ENTER] key is for turning ON/OFF the selected heater or dryer. "ON/OFF" mentioned here only means to power on or off manually, and not to control the temperature. Be aware that the temperature keeps rising while it is ON. It turns off automatically when exiting the menu. Check if the temperature rises when the heater or dryer is ON and also if the temperature decreases to the room temperature when it is OFF. The temperature is displayed in Celsius only.
SERVICE MENU SYSTEM SWITCH
SYSTEM SWITCH PAGE1
PAGE1 00000000
bit #[ 8 7 6 5 4 3 2 1 ]
This is the software switch for switching the setting of supporting functions. Normally, it is not necessary to change. Each bit can be selected by [ ] and [ ] keys and switched by [ ] and [ ] keys. Press [ENTER] key to save the settings. There are 16 pages of 8 bit System Switches.
Bit
Contents Reflection of the heater related parameters to the test pattern Periodic flushing of MAX ink Base Head Menu Installation of Front Cover
Meanings [1] enables the settings of [FULL WIDTH S] and [PERIODIC CL.] for all test patterns. Enables with [0], Disables with [1] With [1], [STANDARD HEAD] menu is added to the Service Menu With [1], Front Cover is installed. With [0], No Front Cover.
Default 0 0 0 1
SYSTEM SWITCH PAGE16
PAGE16 00000000
bit #[ 8 7 6 5 4 3 2 1 ]
PAGE1:Bit4 PAGE1:Bit7 PAGE2:Bit6 PAGE16:Bit1
* All the default of the items not shown here is [0]. CAUTION : The machine may make unexpected move when the Bits not shown here are changed.
4-6
SERVICE MENU HISTORY MENU
HISTORY MENU MOTOR GROUP
MOTOR HOURS F 3 hours
MOTOR HOURS F CLEAR
In History Menu, the parameters are separated in groups by categories. The parameters can be displayed or cleared by selecting the group.
CATEGORIES: MOTOR GROUP / HEAD GROUP / MAINTE GROUP / WIPE GROUP / PRINT GROUP / CUTTING GROUP / INK GROUP / HEATER GROUP / ERROR GROUP / SYSTEM
SERVICE MENU REPORT
REPORT SERVICE REPORT
SERVICE REPORT HEAD H1 H1/H2/H3/H4 HISTORY REPORT HEAD H1 H1/H2/H3/H4 CARTRIDGE HEAD H1 H1/H2/H3/H4
Reports can be printed. The head to print the report is selectable, considering the case of head trouble. Select a head with [ ] and [ ] keys and press [ENTER] key to start printing. SERVICE : Service Report is printed. It prints the Service Information additionally to the System Report of the standard menu. HISTORY : History Report is printed. CARTRIDGE : Ink Cartridge IC Report is printed. It lists the information written on the IC of the Ink Cartridges installed on the machine. EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from 100/200/ALL(400). ALL : All Reports are printed together. (System Report, Service Report, History Report, Ink Cartridge IC Report, Event Log Report). SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool. (9600bps, N81, X : ON/OFF)
REPORT HISTORY REPORT
REPORT CARTRIDGE
REPORT EVENT LOG
SELECT MAXIMUM 100 LOGS

Options: 100LOGS/200LOGS/ALL
EVENT LOG HEAD H1
Required Printing Area SERVICE: W270 L360mm HISTORY: W165 L160mm CARTRIDGE: W180 L35mm EVENT LOG/100 LOGS: W280 L155mm EVENT LOG/200 LOGS: W280 L285mm EVENT LOG/ALL(400): W280 L545mm
REPORT SERIAL
4-7
HISTORY MENU
MOTOR GROUP Item MOTOR HOURS F MOTOR HOURS S PUMP TIMES CLEARALL HEAD GROUP Item SHOT COUNT 1 SHOT COUNT 2 SHOT COUNT 3 SHOT COUNT 4 SHOT COUNT 5 SHOT COUNT 6 SHOT COUNT 7 SHOT COUNT 8 WIPE H1 WIPE H2 WIPE H3 WIPE H4 RUB H1 RUB H2 RUB H3 RUB H4 NORMAL CL. H1 NORMAL CL. H2 NORMAL CL. H3 NORMAL CL. H4 MEDIUM CL. H1 MEDIUM CL. H2 MEDIUM CL. H3 MEDIUM CL. H4 POWERFUL CL.H1 POWERFUL CL.H2 POWERFUL CL.H3 POWERFUL CL.H4 AUTO CL.H1 AUTO CL.H2 AUTO CL.H3 AUTO CL.H4 PROTECT HEAD HEAD1 PROTECT HEAD HEAD2 PROTECT HEAD HEAD3 PROTECT HEAD HEAD4 CLEARH4 CLEARH3 CLEARH2 CLEARH1 CLEARALL Contents Total time that the Feed Motor has been rotated. Total time that the Scan Motor has been rotated. Total time that the Pump Motor has been rotated. Clear all the value in the Motor Group. Unit hour hour times Reference Life: 1500 hours Life: 200,000 times
Contents Number of shots fired from the nozzle(H1 left) Number of shots fired from the nozzle(H1 right) Number of shots fired from the nozzle(H2 left) Number of shots fired from the nozzle(H2 right) Number of shots fired from the nozzle(H3 left) Number of shots fired from the nozzle(H3 right) Number of shots fired from the nozzle(H4 left) Number of shots fired from the nozzle(H4 right)
Unit Shots/1000 Shots/1000 Shots/1000 Shots/1000 Shots/1000 Shots/1000 Shots/1000 Shots/1000
Reference Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle
Number of times the Wiping has been performed.(H1) times Number of times the Wiping has been performed.(H2) times Number of times the Wiping has been performed.(H3) times Number of times the Wiping has been performed.(H4) times Number of times the Rubbing has been performed.(H1) Number of times the Rubbing has been performed.(H2) Number of times the Rubbing has been performed.(H3) Number of times the Rubbing has been performed.(H4) Number of times the Normal Cleaning has been performed.(H1) Number of times the Normal Cleaning has been performed.(H2) Number of times the Normal Cleaning has been performed.(H3) Number of times the Normal Cleaning has been performed.(H4) Number of times the Medium Cleaning has been performed.(H1) Number of times the Medium Cleaning has been performed.(H2) Number of times the Medium Cleaning has been performed.(H3) Number of times the Medium Cleaning has been performed.(H4) Number of times the Powerful Cleaning has been performed.(H1) Number of times the Powerful Cleaning has been performed.(H2) Number of times the Powerful Cleaning has been performed.(H3) Number of times the Powerful Cleaning has been performed.(H4) Number of times the Automatic Cleaning has been performed.(H1) Number of times the Automatic Cleaning has been performed.(H2) Number of times the Automatic Cleaning has been performed.(H3) Number of times the Automatic Cleaning has been performed.(H4) Protect the Head ( Performance to get the Head wet ). (H1) Protect the Head ( Performance to get the Head wet ). (H2) Protect the Head ( Performance to get the Head wet ). (H3) Protect the Head ( Performance to get the Head wet ). (H4) Clear all the value of the H4. Clear all the value of the H3. Clear all the value of the H2. Clear all the value of the H1. Clear all the value of all the Head. times times times times times times times times times times times times times times times times times times times times times times times times
4-8
MAINTENANCE GROUP Item MAINTE. COUNT TOTALTIME PRINTING TIME CLEARALL WIPE GROUP Item WIPING COUNT RUBBING COUNT WIPE REPLACE CLEARALL PRINT GROUP Item PRINTING TIME PRINT PAGES CLEARALL INK GROUP Item CARTRIDGE 1 CARTRIDGE 2 CARTRIDGE 3 CARTRIDGE 4 CHANGE INK CLEARALL ERROR GROUP Item SERVICE CALL S-CALL HISTORY MOTOR ERROR F MOTOR ERROR S LOW TEMP.ERR. HIGH TEMP.ERR. EMERG. CAPPING START UNCAPPED CLEARALL HEATER GROUP Item PRINT USE TIME DRY USE TIME CLEARALL SYSTEM GROUP Item POWER ON COUNT POWER ON TIME SLEEP TIME SHEETCUT COUNT CLEARALL
Contents Number of times the Head Maintenance([SUB MENU]>[MAINTENANCE]>[CLEANING]) has been performed. Lapsed time from the last Head Maintenance Printing time from the last Head Maintenance Clear all the value in the MAINTENANCE GROUP.
Unit times hour hour
Reference
This value is cleared automatically after carrying out the Head Maintenance. This value is cleared automatically after carrying out the Head Maintenance.
Contents Number of times the Wiping has been performed. Number of times the Rubbing has been performed. Number of times the Wipe has been replaced. Clear all the value in the WIPE GROUP.
Unit times times times
Reference This value is cleared automatically after replacing it. This value is cleared automatically after replacing it.
Contents Total time of printing performed. Number of pages printed Clear all the value in the PRINT GROUP.
Unit hour pages
Reference Test print time is excluded.
Contents Number of times the Ink Cartridge 1 has been changed. Number of times the Ink Cartridge 2 has been changed. Number of times the Ink Cartridge 3 has been changed. Number of times the Ink Cartridge 4 has been changed. Number of times the Ink type has been changed. Clear all the value in the INK GROUP.
Unit times times times times times
Reference
Contents Number of times the Service Call has occurred. Service Call Number of the last 5 Calls. Number of times the Feed Motor Error has occurred. Number of times the Scan Motor Error has occurred. Number of times the Low Temperature Error has occurred. Number of times the High Temperature Error has occurred. Number of times the Emergency Capping Error has occurred. Number of times the machine has started uncapped. Clear all the value in the ERROR GROUP.
Unit times No. times times times times times times
Reference Keep Service Call Number of the last 5 Calls. Number of times the Servo Error has occurred. Number of times the Servo Error has occurred. Number of times the Low Temperature Error has occurred. Number of times the High Temperature Error has occurred. Number of times of forced capping for Head dry prevention that works when cap is left open for 10 minutes or more due to cover open or other reasons. When cap is left open, it is detected when machine is started.
Contents Total time of Print Heater used. Total time of Dryer used. Clear all the value in the HEATER GROUP.
Unit hour hour
Reference Total time of Print Heater used. Total time of Dryer used.
Contents Number of times Sub Power has been turned on. Total time of Sub Power ON. Total time of the machine in Sleep Mode. Number of times the Sheet Cut has been performed. Clear all the value in the SYSTEM GROUP.
Unit times hour hour times
Reference Sleep time is excluded. It counts both Command and Panel.
4-9
SERVICE REPORT
Service Report
Head rank H1 H2 H3 H4 : : : : 73X3635TXSYWWRR 76U3839VXSXUUQR 6FY3635YUVWWWQR 6EZ3535YXV0VVPS H1 H2 ............ ............ ............ ............ H3 H4 00H..E 40X..E 00K..E 10S..E
Head hori.(DT1. Low) (DT3. Low) (DT1. High) (DT3. High) (DT1. Low) Head bi (DT3. Low) (DT1. High) (DT3. High) Dip SW System SW page ( 1- 4) System SW page ( 5- 8) System SW page ( 9-12) System SW page (13-16) Network I/F version Limit position Cutter down position Calibration default Encoder position(L) Encoder position(R)
: 0 0 +1 : 0 +0.5 +1 : 0 +1 +1 : 0 0 +1.5 : +10 +9.5 +10 +9 : +7 +8 +7 : +8 +18.5 +21 +19 : +20 +15.5 +17 +16 : +16 : 00000000 00000000 00000000 00000000 : 00000000 00000000 00000000 00000000 : 00000000 00000000 00000000 00000000 : 00000000 00000000 00000000 00000000 : 00000000 : Print Server 1.1 (Tue May 30 14:46:26 JST 2006) 25.6 mm Heating timeout : 20 min : : 1725.8 mm Drain liquid volume : 192.0 cc Standard head 1 : : -0.26 % Flushing pos adjust : 0.00 mm : 1516.6 mm 145.0 mm :
Roland Versa Art series

Model Version Serial No. Date Head Temperature Menu language Length unit Temperature unit Head height Sheet type Empty mode Side Margin Sheet Width Bi-dir. simple Bi-dir. adjust No.1 No.2 Preset name Calibration Heater setting(PRINT) Heater setting(DRYER) Feed for dry Bi-dir. simple Bi-dir. Adjust No.1 No.2 Preset name Calibration Heater setting(PRINT) Heater setting(DRYER) Feed for dry Bi-dir. simple Bi-dir. Adjust No.1 No.2 : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : RS-640 2.0 XXXXXXX 2008/07/11 14:19 27 C / 82.4 F Japanese mm C Low Opaque Stop 10mm 1625.0mm 0 H1 H2 H3 0 0 0 0 0 0 PRESETTING1 0.00 % 35 C / 94 F 40 C / 104 F Disable 0 0 / 0 / 0 / 0 / PRESETTING2 0.00 % 35 C / 94 F 40 C / 104 F Disable 0 0 / 0 / 0 / 0 / IP Address Subnet Mask Gateway Address MAC Address Heater temp.(PRINT) Heater temp.(DRYER) Calibration Full width scanning Scan interval Sleep Sleep interval Sheet remain Periodic cleaning Media Release Sheet Pos(R) Sheet Pos(L) H4 0 0 Scan interval Sheet type Full width S Preheating Vacuum power 0 / 0 0 / 0 Scan interval Sheet type Full width S Preheating Vacuum power 0 / 0 0 / 0 : : : : : 0.0 sec Opaque FULL Preheat AUTO : : : : : : : : : : : : : : : : 192.168.000.100 255.255.255.000 000.000.000.000 00:40:AB:00:0C:E1 28 C / 82 F 26 C / 78 F +1.00 % FULL 0.0 sec Enable 30 min 0.0m NONE Disable 0.0m 1625.6m : H1 No.3 : -5 No.4 : -2 Vacuum power Set remain at loading Heater setting(PRINT) Heater setting(DRYER) Feed for dry Preheating : : : : : : : H2 -4 -2 H3 H4 -4 -4.5 -2.5 -2 Sheet Width Sheet Pos(R) Sheet Pos(L) : 1625.0mm : 0.0m : 1625.6m Auto Disable 35 C / 94 F 40 C / 104 F Disable PREHEAT Ink type Ink remain (1-4) : E-SOL Max 4Color 76/ 62/ 59/ 73 :
Media Release : Side Margin :
Disable 10mmm
No.3 : No.4 : : : : : : 0.0 sec Opaque FULL Preheat AUTO
0 0
/ /
0 0
/ /
0 0
/ /
0 0 : 1625.0mm : 0.0m : 1625.6m
Disable 10mmm
Sheet Width Sheet Pos(R) Sheet Pos(L)
No.3 : No.4 :
0 0
/ /
0 0
/ /
0 0
/ /
0 0
Preset name Calibration Heater setting(PRINT) Heater setting(DRYER) Feed for dry Bi-dir. simple Bi-dir. Adjust No.1 No.2
: PRESETTING8 Scan interval : 0.00 % : 35 C / 94 F Sheet type : 40 C / 104 F Full width S Preheating : Disable Vacuum power : 0 : 0 / 0 / 0 / 0 : 0 / 0 / 0 / 0
: : : : :
0.0 sec Opaque FULL Preheat AUTO
Disable 10mmm
Sheet Width Sheet Pos(R) Sheet Pos(L)
: 1625.0mm : 0.0m : 1625.6m
No.3 : No.4 :
0 0
/ /
0 0
/ /
0 0
/ /
0 0
4-10
HISTORY REPORT
History Report
Model : RS-640 Serial No. : XXXXXXX Version : 2.0 Date : 2008/07/11 ==== Motor group ==== Motor feed (trip / total [clear]): 0/ 0 hours [0] Motor scan (trip / total [clear]): 9/ 9 hours [0] Pump Times (trip / total [clear]): 1,703/ 1,703 times [0] ==== Maintenance group ==== Mainte. count 0 times : Total time : 483 hours Printing time : 8 hours ==== Wiper group ==== Wiping count : 86 times Rubbing count : 6 times Wiper replace count : 0 times ==== Head group ==== Shot Cnt. 1 (trip/total [clear]): 2,697/ 2,697K shots/nozzle [0] 2,701/ Shot Cnt. 2 (trip/total [clear]): 2,701K shots/nozzle [0] Shot Cnt. 3 (trip/total [clear]): 10,361/ 10,361K shots/nozzle [0] Shot Cnt. 4 (trip/total [clear]): 10,357/ 10,357K shots/nozzle [0] 12,166/ 12,166K shots/nozzle [0] Shot Cnt. 5 (trip/total [clear]): 12,137/ Shot Cnt. 6 (trip/total [clear]): 12,137K shots/nozzle [0] Shot Cnt. 7 (trip/total [clear]): 4,786/ 4,786K shots/nozzle [0] 4,767/ 4,767K shots/nozzle [0] Shot Cnt. 8 (trip/total [clear]): H2 H3 H4 : H1 Wiping count for head times 43 43 43 : 43 Rubbing count for head : 3 times 3 3 3 Headrank set count 0 times 0 0 : 0 Auto cleaning count times 17 17 17 : 17 Normal cleaning count 4 times 4 4 4 : Medium cleaning count 0 times 0 0 0 : Powerful cleaning count : 1 times 1 1 1 Protect Head : 0 0 0 0 times ==== Print group ==== Printing time Print pages ==== Ink group ==== Cartridge change(1-4) Change ink type ==== Error group ==== Service call count Service call history Motor error (feed) Motor error (scan) Low temperature error High temperature error Emergency capping Start uncapped ==== Heater group ==== Heater used time ==== System group ==== Power on count Power on time Sleep time Sheet cut count Peck used count : : : : 0 0 1 times 6 hours 34 pages 2 0 times 14:24
: 0 times : **** **** **** **** **** : 0 times 2 times : : 0 times : 0 times : 0 times : 2 times PRINT DRYER : 6 6 hours : : : : : 97 37 2 33 0 times hours hours times times
4-11
INK CARTRIDGE REPORT

Ink Cartridge Report
Model Version : RS-640 : 2.0 Serial No. CAP./ LOT No/ 400cc/ 60907A/ 400cc/ 61004A/ 400cc/ 61021A/ 200cc/ 61026A/ : XXXXXXX
No: SERIAL/ INK TYPE/ MAX K/ 1: 14d178b002000071/ MAX C/ 2: 000000018ebb7700/ MAX M/ 3: 000000018ef67200/ MAX Y/ 4: 000000018f613b00/
CONSUM./ TIME/ INS./ FLAG 47.879cc/0y015d04h14m08s/ 1/ 00000000 75.914cc/0y015d04h14m03s/ 1/ 00000000 81.901cc/0y015d04h13m58s/ 1/ 00000000 53.789cc/0y015d04h13m52s/ 1/ 00000000
EVENT LOG REPORT

Event log Report
Model :RS-640 Serial No. : XXXXXXX Date : 2008/07/11 17:20 Version :2.0 Date Time Temp. Event Information Date Time Temp. Event Information +--------+-----+------+---------------+---------------------------++--------+-----+------+---------------+------------------------08/07/11 15:37 30 Sub power off 08/07/11 15:09 30 Print done Testpattern 08/07/11 15:36 30 Setup done Width:1021mm Env.: 0.000 08/07/11 15:09 30 Print start Testpattern 08/07/11 15:35 30 Sub power on Normal 08/07/11 15:08 30 Print done Testpattern 08/07/11 15:34 30 Sub power off 08/07/11 15:08 30 Print start Testpattern 08/07/11 15:33 30 Setup done Width:1021mm Env.: 0.000 08/07/11 15:07 30 Print done Testpattern 08/07/11 15:32 30 Sub power on Normal 08/07/11 15:06 30 Print start Testpattern 08/07/11 15:32 30 Sub power off 08/07/11 15:05 30 Setup done Width:1021mm Env.: 0.000 08/07/11 15:31 30 Print done Testpattern 08/07/11 15:04 30 Sub power on Service mode 08/07/11 15:31 30 Print start Testpattern 08/07/11 15:04 30 Sub power off 08/07/11 15:31 30 Print done Testpattern 08/07/11 15:03 30 Print done Testpattern 08/07/11 15:29 30 Print start Testpattern 08/07/11 15:03 30 Print start Testpattern 08/07/11 15:29 30 Print done Testpattern 08/07/11 15:02 30 Setup done Width:1021mm Env.: 0.000 08/07/11 15:29 30 Print start Testpattern 08/07/11 15:01 30 Sub power on Normal 08/07/11 15:29 30 Print done Testpattern 08/07/11 15:00 30 Sub power off 08/07/11 15:27 30 Print start Testpattern 08/07/11 14:13 25 Sub power on Menu language mode 08/07/11 15:26 30 Print done Testpattern 08/07/11 14:13 25 Main power on Normal 08/07/11 15:26 30 Print start Testpattern 08/07/10 09:08 24 Sub power off 08/07/11 15:26 30 Print done Testpattern 08/07/10 09:08 24 Sub power on Sensor check mode 08/07/11 15:25 30 Print start Testpattern 08/07/10 09:07 24 Main power on Normal 08/07/11 15:25 30 Print done Testpattern 08/07/09 23:46 26 Sub power off 08/07/11 15:24 30 Print start Testpattern 08/07/09 23:42 25 Sub power on Sensor check mode 08/07/11 15:24 30 Print done Testpattern 08/07/09 23:42 25 Main power on Normal 08/07/11 15:24 30 Print start Testpattern 08/07/09 21:39 26 Sub power off 08/07/11 15:23 30 Print done Testpattern 08/07/09 21:26 23 Sub power on Service mode 08/07/11 15:23 30 Print start Testpattern 08/07/09 21:26 23 Main power on Normal 08/07/11 15:21 30 Print done Testpattern 08/07/09 16:52 25 Sub power off 08/07/11 15:21 30 Print start Testpattern 08/07/09 16:52 25 Sub power on Service mode 08/07/11 15:20 30 Print done Testpattern 08/07/09 16:51 25 Sub power off 08/07/11 15:20 30 Print start Testpattern 08/07/09 16:51 25 Sub power on Service mode 08/07/11 15:18 30 Cleaning Normal cleaning 08/07/09 16:51 25 Sub power off 08/07/11 15:17 30 Print done Testpattern 08/07/09 16:49 25 Sub power on Service mode 08/07/11 15:17 30 Print start Testpattern 08/07/09 16:49 25 Main power on Normal 08/07/11 15:16 30 Print done Testpattern 08/07/09 16:49 25 Sub power off 08/07/11 15:16 30 Print start Testpattern 08/07/09 16:48 25 Sub power on Service mode 08/07/11 15:15 30 Print done Testpattern 08/07/09 16:47 25 Sub power off 08/07/11 15:14 30 Print start Testpattern 08/07/09 16:46 25 Sub power on Service mode 08/07/11 15:14 30 Print done Testpattern 08/07/09 16:46 25 Sub power off 08/07/11 15:13 30 Print start Testpattern 08/07/09 16:45 25 Sub power on Service mode 08/07/11 15:13 30 Print done Testpattern 08/07/09 16:45 25 Sub power off 08/07/11 15:12 30 Print start Testpattern 08/07/09 16:45 25 Sub power on Service mode 08/07/11 15:11 30 Print done Testpattern 08/07/09 16:44 25 Sub power off 08/07/11 15:11 30 Print start Testpattern 08/07/09 16:44 25 Sub power on Service mode 08/07/11 15:11 30 Print done Testpattern 08/07/09 16:43 25 Sub power off 08/07/11 15:10 30 Print start Testpattern 08/07/09 16:42 25 Sub power on Service mode 08/07/11 15:10 30 Print done Testpattern 08/07/09 16:41 25 Sub power off
4-12
Other Factory Mode SYSTEM PARAMETER INITIALIZE
ENTER
INITIALIZE ALL SYS.PARAMETER

[ ]
SELECT MODEL RS-640

[ ]
INITIALIZATION COMPLETED
All parameters will be initialized. Turn on the Sub Power SW while pressing [ ], [ ] and [ENTER] keys to start the machine in System Parameter Initialize mode. A con rmation message is shown on the LCD first and then, move to the Select Machine Model menu by pressing [ENTER] key. Select the model by pressing [ ] and [ ] keys. Press [ENTER] key to initialize the system parameter or press the Sub Power SW more than 1 second to cancel it. The machine turns off automatically when the initialization is completed. All the parameters are reset to the default. It is necessary to initialize the limit position after this initialization. [SERVICE CALL 0101] occurs without initializing the limit position.
LANGUAGE / UNIT SELECTION

MENU
SERVICE REPORT PRINTING

Turn on the Sub Power SW while pressing [ ] key to start the machine in the Service Report Printing mode. The service report will be printed automatically when the media is set up. It prints with Black ink. (Printing Area : W270 L360mm) The machine turns to be the normal mode after printing.
+
SERVICE REPORT
Roland DG Corp. RS-640
MENU LANGUAGE ENGLISH [ ] LENGTH UNIT mm > INCH [ ] TEMP. UNIT C > F
4-13
Key Combinations
Function for Service Combination Key Selection Comments
Service Mode
Press [MENU] and [ Menu.
] to enter Service
F/W Upgrade Mode
[UPDATE FIRMWARE?] will be displayed. Press [ENTER] to upgrade F/W.
+
F/W Installation Mode for a brand-new Main Board
Use this when the Main Board is replaced.
ENTER
[SUM-ERROR] will be displayed. Press [ENTER] to upgrade F/W.
System Parameter Initialize
ENTER
All parameters will be initialized. Press [ENTER] to start initialize.
Limit Position/Cut Down Position Initialize
Press [ENTER] to initialize Limit Position. Then set up Cut Down Position.
Service Report
Service Report will be printed. It is the same as the Service Report in the Service Menu.
Function for Users
Combination Key Selection
Comments
Language/Unit Selection
MENU
Press[ ] and [ Language/Unit.
] to select
4-14
4-2 HOW TO UPGRADE/INSTALL FIRMWARE

It is necessary to prepare the followings to upgrade/install the rmware. 1.Firmware le 2.WindowsPC (Network port is required.) 3.Peck5.exe 4.Network cable (A cross cable is required when you connect RS-540/640 to PC directly.)
HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)
Check the IP address of RS-540/640. Turn on the Main Power SW and Sub Power SW, then press [MENU] key. Select [SYSTEM INFO.]> [NETWORK]> [IP ADDRESS].
MENU
[ ]
MENU SYSTEM INFO.

[ ][ ]
SYSTEM INFO. NETWORK

[ ]
NETWORK IP ADDRESS
[ ]
IP ADDRESS 192.168.000.100
Turn off the Sub Power SW.
4-15
Start the Peck5. [Peck5] screen is displayed, and click [Select Port] button.
Select [Type3 ProIII, VP series etc.] from [Product]. Also, select [Via Network] and input IP address of RS-540/640. Click [OK] button.
[Peck5] screen is displayed again. Click [Firmware Upgrade] button.
[OPEN] screen is displayed. Select the rmware le and click [Open]. It starts to send the rmware to RS-540/640.
4-16
The machine goes into the Firmware Upgrade mode automatically. When upgrade is completed, the Sub Power turns off automatically.
FIRMWARE
V1.0
NG
DATA ERROR
ERASING
NG
DEVICE ERROR
WRITING
NG
DEVICE ERROR
VERIFYING
NG
DEVICE ERROR
COMPLETED
HOW TO INSTALL FIRMWARE (Referential Time : 10 min)

This is required when a new Main Board without the rmware is installed.
Turn on the Main Power SW while pressing [ and [ ] keys.
], [
],
+
UPDATE FIRMWARE?
Press [ENTER] key to set the machine ready to receive the rmware.
UPDATE FIRMWARE?
[ ]
WAITING 000.000.000.000
4-17
Press [MENU] key, and set [IP ADDRESS], [SUBNET MASK] and [GATEWAY ADDR.]. Press [ ] and [ ] keys for moving between digits, and [ ] and [ ] keys for selecting value. After setting an address, press [ENTER] key to go next address setting. When [GATEWAY ADDR.] is set, it returns to the waiting mode for receiving the firmware by pressing [ENTER] key. The setting made here is only temporary for the rmware installation and it is not saved.
WAITING 000.000.000.000
MENU
IP ADDRESS 192.168.000.100
[ ]
SUBNET MASK 255.255.255.000

[ ]
GATEWAY ADDR. 000.000.000.000

[ ]
WAITING 192.168.000.100
Start the Peck5 on PC. [Peck5] screen is displayed, and click [Select Port] button.
Select [Type3 ProIII, VP series etc.] from [Product]. Also, select [Via Network] and input IP address of RS-540/640. Click [OK] button.
4-18
[Peck5] screen is displayed again. Click [Firmware Upgrade] button.
[OPEN] screen is displayed. Select the rmware le and click [Open]. It starts to send the rmware to RS-540/640.
It starts loading the rmware. The rmware installation is completed when [COMPLETED] message is displayed. Turn off the Sub Power.
FIRMWARE
V1.0
NG
DATA ERROR
ERASING
NG
DEVICE ERROR
WRITING
NG
DEVICE ERROR
VERIFYING
NG
DEVICE ERROR
COMPLETED
4-19
Turn on the Sub Power SW while pressing [ ], [ ], and [ENTER] keys to enter [INITIALIZE ALL SYS. PARAMETER] menu. Select the model by pressing [ ] and [ ] keys, and press [ENTER] key to start initialization. The Sub Power turns off automatically when it is completed.
ENTER
INITIALIZE ALL SYS.PARAMETER

[ ]
SELECT MODEL RS-640

[ ]
10
Turn on the Sub Power SW while pressing [ and [ ] keys to enter the Service Mode.
], [
MENU
MENU SERVICE MENU
11
Enter the [NETWORK] menu and input [IP ADDRESS], [SUBNET MASK] and [GATEWAY ADDR.]. Turn off the Sub Power when the network setting is completed.
MENU SERVICE MENU

[ ]
MENU SYSTEM INFO.

[ ][ ]

[ ]
NETWORK IP ADDRESS
[ ]
[ ]
IP ADDRESS 192.168.000.100
[ ]
NETWORK SUBNET MASK

[ ]
[ ]
SUBNET MASK 255.255.255.000
[ ]
NETWORK GATEWAY ADDR.
[ ]
GATEWAY ADDR. 000.000.000.000
[ ]
4-20
12 [Peck5] screen is displayed, and click [Put Parameters]

button.
Start the Peck5 on PC.
13
[OPEN] screen is displayed. Select the System Parameter le that is saved before the Main Board replacement. Click [Open]. Peck5 starts to send the System Parameter to RS-540/640.
14
Click [Get Report] button to import the System Report le. Confirm that the System Parameter is reloaded properly. The network settings set at the 11 are replaced with the ones saved in the System Parameter as [Put Parameters] is executed. Please do the network settings again if necessary.
4-21
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER ( Referential Time : 5min.)
Turn on the Main Power SW and Sub Power SW, then press [MENU] key. Select [SYSTEM INFO.]> [NETWORK]> [IP ADDRESS] and set the IP address.
MENU
[ ]
Close the RIP when it is running.
MENU SYSTEM INFO.

[ ][ ]

[ ]
NETWORK IP ADDRESS
[ ]
IP ADDRESS 192.168.000.100
Open a browser and enter the IP address which is set at 1 . Current Network Firmware version appears.
Internet Explorer is recommended.
Click [Update].
4-22
Specify the target le for upgrade and click [Update].
The progress is shown in percentage while upgrading.
Do not turn off the power or press any keys while upgrading.
When upgrade is completed, the version of upgraded Network Firmware appears. Turn off the Sub Power SW and Main Power SW once.
4-23
4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)

This is necessary to obtain the good printing quality. Be sure to operate this alignment when the head is replaced. If the heads are not aligned, printing problems such as banding, ne lines and gap between bands could occur. The PET-G is required for this alignment. Please DO NOT use Take-Up Unit for this alignment.
SCREWs I/S COVER
Remove the Carriage Cover and Right Top Cover.
Remove the Damper Plate.

DAMPER PLATE
4-24
Turn on the Sub Power SW while pressing [ and [ ] keys to enter the Service Mode. Set up the PET-G on the machine.
], [
MENU
MENU SERVICE MENU
[BIAS ADJUSTMENT] Select [PRINT MENU]> [HEAD ADJUST]> [BIAS]> [ TEST PRINT], and press [ENTER] key.

[ ] [ ]

[ ] [ ]
HEAD ADJUST BIAS

[ ]
BIAS TEST PRINT

[ ]
Test pattern as shown in the gure will be printed.
Loosen the 3 screws xing the head.
Loosen the screws fixing the head for 1/2 turn. If the screws are loosened too much, the alignment cannot be done correctly.
4-25
Insert the 1.5 mm Hexagonal Wrench through the hole of the Head Carriage, then turn the Adjustment Screw to make the lines of each color in the test pattern straight.
ADJUSTMENT SCREW
Position of the printing moves 1 line by turning the screw 2/3 turn.
Hole for inserting the Hexagonal Wrench
When the upper lines are shifting towards the left of the lower lines, turn the screw CW. When the upper lines are shifting towards the right of the lower lines, turn the screw CCW.
Tighten the screws xing the head in order as shown in the gure, using the Torque Driver (ST-056).
2 3
Torque for tightening is 2kgf cm (20cNm). Make sure not to tighten the screws too strong.
10
Print the test pattern again. If the result is not satisfactory, repeat 5 to 9 .

[ ] [ ]
The shifting of lines should be smaller than 1/2 dot.

[ ] [ ]
HEAD ADJUST BIAS

[ ]
BIAS TEST PRINT

[ ]
4-26
11
[VERTICAL ADJUSTMENT] Select [PRINT MENU]> [HEAD ADJUST]> [VERTICAL]> [TEST PRINT], and press [ENTER] key.

[ ] [ ]

[ ] [ ]
HEAD ADJUST VERTICAL

[ ]
VERTICAL TEST PRINT

[ ]
12
Test pattern as shown in the gure will be printed.
To see the test pattern close, move the media by pressing [ ] key. The media is moved back to the position where it was by pressing [ ] key.
13
Loosen the 3 screws xing the head.
Loosen the screws fixing the head for 1/2 turn. If the screws are loosened too much, the alignment cannot be done correctly.
14 Turn the Adjustment Screw to make the lines of each

color in the test pattern straight.
Position of the printing moves 1 line by turning the screw 1/6 turn.
ADJUSTMENT SCREW
4-27
When the lines other than K are above the K lines, turn the Adjustment Screw CW. When the lines other than K are below the K lines, turn the Adjustment Screw CCW.
Adjust the head positions referring to the left-end K head as the base position. The position of K head on the left end does not need to be adjusted.
15
Tighten the screws xing the head in order as shown in the gure, using the Torque Driver (ST-056).
2 3
Torque for tightening is 2kgf cm (20cNm). Make sure not to tighten the screws too strong.
16
Print the test pattern again. If the result is not satisfactory, repeat 11 to 15. If the VERTICAL test print reult is satisfactory, select [HEAD ADJUST]> [BIAS]> [TEST PRINT], and print the BIAS test pattern again. If the BIAS test print result is not satisfactory, repeat BIAS ADJUSTMENT. The shifting of lines should be smaller than 1/2 dot.

[ ] [ ]

[ ] [ ]
HEAD ADJUST BIAS

[ ]
BIAS TEST PRINT

[ ]
17
[HORIZONTAL ADJUSTMENT] Select [PRINT MENU]> [HEAD ADJUST]> [HORIZONTAL]> [TEST PRINT], and press [ENTER] key.

[ ] [ ]

[ ] [ ]
HEAD ADJUST HORIZONTAL

[ ]
HORIZONTAL TEST PRINT

[ ]
4-28
18
Te s t P a t t e r n w i l l b e printed. Find the position where the line of each color matches the K line and check the number. In case of having problem selecting one between 2 numbers, 1/2 is also available when setting up the value. The number with is the current setting.
H4 H3
Head Position: High
H2 DT3.High -20 H4 H3 H2 DT1.High -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 + -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +
H4 H3 H2
Head Position: Low
DT3.Low -20 H4 H3 H2 DT1.Low -20
-6
-5
-4
-3
-2
-1
+1 +2 +3 +4 +5
+6
-6
-5
-4
-3
-2
-1
+1 +2 +3 +4 +5
+6
19
Select [DT1, Low], [DT3, Low], [DT1, HIGH] and [DT3, HIGH] in the [HEAD ADJUST] menu and enter the parameters checked at 18 with [ ] and [ ] keys. Press [ENTER] key to save the settings.
HORIZONTAL TEST PRINT
HORIZONTAL DT1, Low
H2 2
H3 1
H4 3
HORIZONTAL DT3, Low
H2 2
H3 1
H4 3
Parameters can be entered with an increment of 1/2.
H2 2
H3 1
H4 3
H2 2
H3 1
H4 3
4-29
20
[BIDIRECTIONAL ADJUSTMENT] Select [PRINT MENU]> [HEAD ADJUST]> [BI-DIR. DEFAULT]> [TEST PRINT], and press [ENTER] key.

[ ] [ ]

[ ] [ ]
HEAD ADJUST BI-DIR.DEFAULT

[ ]

[ ]
TEST PRINT 1234

[ ]
21
Test pattern will be printed. Find the position where the two lines are overlapping and check the number of each color. In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value. The number with is the current setting.
H4
H3
H2
H1
Head Position: High
DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 H4
+50
H3
H2
H1
DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
+50
H4
H3
H2
H1
Head Position: Low
DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 H4
+50
H3
H2
H1
DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
+50
4-30
22
Select [DT1, Low], [DT3, Low], [DT1, HIGH] and [DT3, HIGH] in the [HEAD ADJUST] menu and enter the parameters checked at 21 with [ ] and [ ] keys. Press [ENTER] key to save the settings.
BI-DIR.DEFAULT DT1, Low
H1 2
H2 1
H3 3
H4 2
BI-DIR.DEFAULT DT3, Low
H1 2
H2 1
H3 3
H4 2
Parameters can be entered with an increment of 1/2.
H1 2
H2 1
H3 3
H4 2
H1 2
H2 1
H3 3
H4 2
23
Fix the Damper Plate. Make sure to press the Damper Plate downward lightly when xing it. If you press the Damper Plate strongly, the Damper may be damaged. * Fix the screws at the lower end of the long screw hole.
DAMPER PLATE
<ZOOM>
4-31
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 3min.)
Followings must be done before this adjustment. 1) Operation check of wiper 2) Sensor check of wiper sensor and head rock sensor, and making sure if they work properly This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment. When the Limit Position is not correctly set, it may cause some problems such as a head capping error and a head carriage lock error. Also, when the cutter-down position is not correct, there will be some problems such as a cutter-down error when separating the sheet. Flushing Position Adjustment is required after this adjustment. Remove the I/S Cover.
SCREWs I/S COVER
HOOK
Turn on the Sub Power SW while pressing [ ], [ and [ ] keys to enter the Limit Initialize mode.
+
LIMIT INITIALIZE MENU
After locking the Head Carriage, push it lightly towards left to confirm it is locked and also to eliminate looseness.
4-32
Con rm that the head is certainly capped, and press [ENTER] key. Limit position initialize starts. After the completion of the initialize, the message is displayed as shown in the gure.
SETTING UP THE LIMIT

[ ]
DETECTING..
SETTING UP CUTTER DOWN POS

Move the Head Carriage with your hand until it makes full contact with the Left Frame with Cut Down status.
Perform the Cut Down Position Initialize by pressing [ENTER] key. After the completion of the initialize, the message is displayed as shown in the gure. Perform the following adjustment. [4-7 FLUSHING POSITION ADJUSTMENT]
SETTING UP CUTTER DOWN POS

[ ]
DETECTING..
4-33
4-6 LINEAR ENCODER SETUP (Referential Time : 5min.)

This is for checking the reading of the Encoder Scale and for calibrating its expansion/contraction caused by the operation environment. This operation is required when the Limit Sensor, Encoder Scale or Encoder Module is replaced or the position is adjusted.
], [
MENU
MENU SERVICE MENU
Lower the Pinch Rollers. Make sure to unload the media when it is set on the machine. Also, the Media Clamps must be removed.
Select [PRINT MENU]> [LINEAR ENCODER], and press [ENTER] key.

[ ] [ ]
PRINT MENU LINEAR ENCODER

[ ]
NOW PROCESSING.. POS: 1361.00mm
4-34
One of the messages appears at the completion of the set up. In case of SETUP FAILED, check the followings.
Dirt/Scratch on the Encoder Scale. Dirt/Scratch on the Encoder Module. Encoder Scale is not between the Encoder Module. Backlash of the Carriage Motor Gear and the Drive Gear. Fixation between the Carriage and the Carriage Belt. Bad Contact in the cables.
LINEAR ENCODER SETUP COMPLETED
LINEAR ENCODER SETUP FAILED
4-35
4-7 FLUSHING POSITION ADJUSTMENT (Referential Time : 5min.)

This is to adjust the ushing position. This adjustment is required when a Cap Top and a head are removed or replaced, or LIMIT POSITION & CUT DOWN POSITION INITIALIZE is performed. Without this adjustment, the Flushing may not be performed properly.
The Head height should be set LOW.
HIGH
LOW

SCREWs I/S COVER
], [
MENU
MENU SERVICE MENU
4-36
Select [PRINT MENU]> [FLUSHING ADJ.], and press [ENTER] key. The Head Carriage automatically moves to the current ushing position.

[ ] [ ]
PRINT MENU FLUSHING ADJ.

[ ]
FLUSHING ADJ. SET POSITION

Move the Cap Tops and heads to the position where the leftmost Cap Top makes contact with the surface of the leftmost head by pressing [ ] and [ ] keys. Then, press [ENTER] key to update the ushing position. When you press [MENU] key, the flushing position is not updated and exiting the menu.
HEAD
The left end cap does not necessarily touch rst.
CAP
4-37
4-8 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.)

This adjustment is for calibrating the feed amount of the media. It allows the media to be fed proper amount by calibrating the variation in Grit Roller diameter. Calibration of the machine is made based on the value in feeding media [PET-G] (Roll media with a width of 1050mm.) Without proper calibration, it causes misalignment in the feed amount of media, and results in the problems such as white banding, banding of overlap or the dimension error of print result compared to the original data. Do not use the Take-up unit during this adjustment.
Turn on the Sub Power SW while pressing [ and [ ] keys to enter the Service Mode. Setup the PET-G on the machine.
], [
MENU
MENU SERVICE MENU
Select [PRINT MENU]> [CALIB.DEFAULT]> [TEST PRINT], and press [ENTER] key. Test Pattern will be printed.

[ ] [ ]
Test print requires 510mm or more of the media setup width.

[ ]
CALIB.DEFAULT TEST PRINT

[ ]
Measure the length of the feed direction and use the value to calculate the calibration amount with the formula shown at 4 .
400mm
Test pattern is always printed with offset 0.00%. Even if a correction is made in the [SETTING] menu, the test pattern is not changed.
Feed
500mm Scan
4-38
Calculate the amount to be calibrated with the formula as shown in the gure.
Calibration = Value
400 -
Measured Length
x 100
Measured Length
S e l e c t [ P R I N T M E N U ] > [ C A L I B . D E FA U LT ] > [SETTING], and enter the calibration value with [ ] and [ ] keys. Press [ENTER] key to save the setting. Parameters can be entered with an increment of 0.01%. (MAX. +2.00% to MIN. -2.00%)

[ ] [ ]

[ ] [ ]
CALIB.DEFAULT SETTING
[ ]
SETTING +0.00%
+0.15%
[ ]
4-39
4-9 BELT TENSION ADJUSTMENT
(Referential Time : 20min.)
Remove the Covers in order. 1. I/S Cover 2. Maintenance Cover 3. Left Cover 4. Front Rail Cover 5. Front Cover 6. Top Cover
TOP COVER LEFT COVER MAINTENANCE COVER FRONT COVER I/S COVER FRONT RAIL COVER
Measure the tension of the belt at the position above the center of the 5th Grit Roller from the right using Tension Gauge (ST-001)(*1). Pull the belt 30mm up from the surface of the Guide Rail when you see it from the machine front(*2). The tension is proper if the measured value is 0.50kgf to 0.70kgf. If the tension is improper, move on to the next step and adjust the belt tension.
<*1>
<*2>
BELT
30mm
Top surface of the GUIDE RAIL
4-40
Loosen the 2 Fixing Screws which are located on the left end of the belt halfway round.
<TOP VIEW>
FIXING SCREW
Be careful with the sharp edges around the belt when loosening the screws. It may cause injury.
FIXING SCREW
Insert a wrench through the holes on the Side Frame and loosen the 2 screws to make a gap of 3mm between the tip of the screw and Idle Pulley Holder. (The belt tension cannot be adjusted higher when the screw contacts with Idle Pulley Holder.)
3mm
SCREWs
The gap between the screws and Idle Pulley Holder can be seen from both front side and rear side of the machine.
IDLE PULLEY HOLDER
Turn the Adjustment Screw as shown in the gure to adjust the value of the tension gauge within acceptable range referring to 3 .
ADJUSTMENT SCREW
Turn the screw CW: Tension is increased Turn the screw CCW: Tension is decreased
Tighten the 2 Fixing Screws shown in the gure, and again confirm that the tension is within the proper value.
FIXING SCREW
FIXING SCREW
4-41
Tighten the 2 screws shown in the figure to slightly contact with Idle Pulley Holder. Move on to [4-10 BELT POSITION ADJUSTMENT].
SCREWs
Make sure not to tighten the screws too tight. It may move the fixed Idle Pulley Holder accidentally.
IDLE PULLEY HOLDER
4-42
4-10 BELT POSITION ADJUSTMENT
This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley anges excessively. The belt position needs to be con rmed after the Belt Tension Adjustment and adjusted if it is necessary.
Remove the Covers in order. 1. I/S Cover 2. Right Top Cover 3. Maintenance Cover 4. Left Cover 5. Front Rail Cover 6. Front Cover 7. Top Cover
TOP COVER FRONT RAIL COVER RIGHT TOP COVER
LEFT COVER MAINTENANCE COVER
FRONT COVER I/S COVER
], [
MENU
MENU SERVICE MENU
[ADJUSTMENT ON THE DRIVE PULLEY SIDE] Perform the Aging test for the belt. Select [MOTOR MENU]> [AGING]> [SCAN], and press [ENTER] key.

[ ]
MOTOR MENU AGING

[ ]
AGING SCAN
[ ]
4-43
Con rm the belt position. The position is proper when the belt is not touching the flanges of the Drive Pulley excessively. When the position is proper, skip this adjustment and go to [ADJUSTMENT ON THE IDLE PULLEY SIDE] described in the later step of this adjustment leaving the belt aging on. When the position is improper, make adjustment as follows. Belt partly touching the ange is acceptable.
<TOP VIEW(R)>
FLANGE
Press [ENTER] key to cancel Aging.
SCAN NOW AGING

[ ]
Remove the Right Side Frame and Chassis Cover.
CHASSIS COVER
RIGHT SIDE FRAME
Loosen the 2 Fixing Screws located on the right end of the belt.
Loosen the screws about a few rounds for the bottom of the screw head not to contact with the Stay.
FIXING SCREWs
4-44
Press [ENTER] key to restart Aging.
AGING SCAN
[ ]
Adjust the belt position turning the Adjustment Screw as follows. Belt leans to the front side of the machine -Turn the screw carefully in CCW (loosening).
Touching the frange on the FRONT side of machine
The work space is narrow. Be careful and try not to touch the driving pulley and belt.
ADJUSTMENT SCREW
Belt leans to the rear side of the machine -Turn the screw carefully in CW (tightening).
Touching the frange on the REAR side of machine
ADJUSTMENT SCREW
10 head to slightly contact with the Stay.
Tighten the 2 Fixing Screws for the bottom of the screw
Make sure not to tighten the screws too tight. It may move the fixed Drive Pulley Holder accidentally.
FIXING SCREWs
Light contact
4-45
11 excessively.
Con rm that the belt is not touching the pulley anges When the belt is in improper position, adjust it again. When it is proper, leave the belt aging on, and go to the following [ADJUSTMENT ON THE IDLE PULLEY SIDE].
<TOP VIEW(R)>
FLANGE
12
[ADJUSTMENT ON THE IDLE PULLEY SIDE] Con rm the position of the belt. The position is proper when the belt is not touching the anges excessively. When the position is proper, close this BELT POSITION ADJUSTMENT. When it is improper, make adjustment as follows.
<TOP VIEW(L)>
FLANGE
Belt partly touching the ange is acceptable.
13
Press [ENTER] key to cancel Aging.
SCAN NOW AGING

[ ]
14
Loosen the 2 Fixing Screws located at the left end of the belt eighth to quarter round.
FIXING SCREW
When the screw is loosen more than necessary, it gives difficulty in adjusting the belt. Also, you need to be careful with the sharp edges around it when turning the screws. It may cause injury.
FIXING SCREW
4-46
15
Insert a wrench through the holes on the Side Frame and loosen the 2 screws to make a gap of 3mm between the tip of the screw and Idle Pulley Holder.
3mm
SCREWs
The gap between the screws and Idle Pulley can be seen from both front side and rear side of the machine.
IDLE PULLEY HOLDER
16
Press [ENTER] key to restart Aging.
AGING SCAN
[ ]
17
Insert a wrench through the holes on the Side Frame and adjust the belt position turning the screw 1 and 2 as follows. Belt leans to the front side of the machine -Turn the screw 1 carefully in CW to press it to the Idle Pulley Holder. * Make sure to have a gap of 3mm between the screw 2 and Idle Pulley Holder when turning the screw 1.
SCREW1
SCREW2
Belt leans to the rear side of the machine -Turn the screw 2 carefully in CW to press it to the Idle Pulley Holder. * Make sure to have a gap of 3mm between the screw 1 and Idle Pulley Holder when turning the screw 2.
SCREW1
SCREW2
4-47
18
Tighten one of the screws that has no contact with the Idle Pulley Holder to slightly touch the Idle Pulley Holder.
SCREWs
Make sure not to tighten the screws too tight. It may move the Idle Pulley Holder accidentally.
IDLE PULLEY HOLDER
19
Tighten the 2 Fixing Screws as shown in the gure.

FIXING SCREW
Be careful with the moving the Head Carriage during the work, and also with the sharp edges of the mechanical parts around it.
FIXING SCREW
20 excessively.
Con rm that the belt is not touching the Pulley Flanges When the belt is in improper position, adjust it again. When it is proper, press [ENTER] key to cancel Aging.
FLANGE
SCAN NOW AGING

[ ]
4-48
4-11 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.)

This is to check whether the Take-up Unit operates properly.
Con rm that the cable of the Take-up Unit is connected to the connector and turn on the Main Power SW.
<REAR VIEW>
], [
MENU
MENU SERVICE MENU
Select [SUB MENU]> [TU CHECK]> [TU].

[ ][ ]
SUB MENU TU CHECK

[ ]
TU CHECK TU
[ ]
TU START
START
[ ]
4-49
Con rm that [START] is selected, and press [ENTER] key to turn on the Take-up Unit.
[START] or [STOP] can be selected with [ ] and [ ] keys. The current setting is displayed on the left and the new setting is diplayed on the right.
TU START
[ ]
START
Set the AUTO switch of the Take-up Unit to either FORWARD or BACKWARD.
Move the Dancer Roller up and down by hand, and con rm that the drive part rotates.
Drive Part
The operation status of the Take-up Unit can be con rmed also on the LCD. [ * ] is diplayed on the right side of upper LCD while driving, and not displayed while not driving.
TU START
* START
DANCER ROLLER
Select [STOP] with [ [ENTER] key.
] and [
] keys, and press
TU START
[ ]
STOP
4-50
Move the Dancer Roller up and down by hand, and con rm that the drive part does not rotate.
Drive Part
The setting of [STOP] is canceled when exiting the menu. The initial setting is [START] every time entering [TU] menu.
DANCER ROLLER
4-51
4-12 PAPER SIDE SENSOR ADJUSTMENT
This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of the media. If it is not adjusted, media width could not be detected correctly.
SCREWs I/S COVER
Remove the Right Top Cover and Carriage Cover.

Lower the Pinch Loading Lever.
4-52
], [
MENU
MENU SERVICE MENU
S e l e c t [ S U B M E N U ] > [ PA P E R S I D E S E N S E ] > [OUTPUT LEVEL], and press [ ] key.

[ ] [ ]

[ ]
PAPERSIDE SENS OUTPUT LEVEL

[ ]
OUTPUT LEVEL 0.71V
Adjust the VR on the Carriage Board so that the [OUTPUT LEVEL] will be 0.45 - 0.74V.
Select [PAPERSIDE SENSE] > [SENSOR AUTOTEST] menu. Press the [ENTER] key to carry out the test and make sure the voltage is 0.5-1.0V and the NOISE is 0.

[ ] [ ]

[ ]
PAPERSIDE SENS SENSOR AUTOTEST

[ ]
SENSOR AUTOTEST 0.5V, NOISE 0
4-53
If the voltage is less than 0.5V, increase the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the [SENSOR AUTOTEST] for checking. If the voltage is more than 1.0V, decrease the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the [SENSOR AUTOTEST] for checking. If the NOISE is more than 0, try the followings. 1. Clean the REFLECTION TAPE. 2. Replace the REFLECTION TAPE with new one in case of scratch. If adhesion of a tape remains on the Bed or the dust sticks on the reverse side of a tape when you replace re ective tape, a sensor cannot read correctly.
4-54
5 Supplemental Information
5-1 SPECIAL TOOLS
Table shows a list of special tools recommended by Roland DG Corp. Parts No. Parts Name ST-056 TORQUE DRIVER NS
Purpose
HEAD ALIGNMENT
Parts No. Parts Name
ST-001 TENSION GAUGE 2000GF/2000CN
Purpose
BELT TENSION ADJUSTMENT
ST-037
CLEANING STICK TX712A
Purpose
HEAD CLEANING
21755107
CLEANING LIQUID(SL) 500ML
Purpose
HEAD CLEANING (SOL)
22085118 KIT, CLEANING(SL) "HEAD CLEANING (SOL) *Cleaning Liquid + Cleaning Sticks 10 pcs." 21755102 CLEANING LIQUID,500ML CJ-70
Purpose
Revised 2
Purpose
HEAD CLEANING (PIG/DYE)
Revised 2
22085115 KIT,CLEANING CJ-70 "HEAD CLEANING (PIG/DYE) *Cleaning Liquid + Cleaning Sticks 10 pcs."
Purpose
5-1
5-2 SENSOR MAP REAR PAPER SENSOR

It detects the rear edge of the media and also whether the media is loaded or not.
LIMIT SENSOR
It detects the limit positon of the head carriage in the scan direction.
THERMOSTAT(HEATER)
If the Heater exceeds the limit temperature, it cuts the power being supplied.
IS COVER SENSOR
It detects whether the IS Cover is opened or closed.
(Right side of the machine)
THERMOSTAT(DRYER) FRONT PAPER SENSOR

It detects the front edge of the media. If the Dryer exceeds the limit temperature, it cuts the power being supplied.
THERMISTOR(HEATER)
It takes the temperature of the Heater.
THERMISTOR(DRYER)
It takes the temperature of the Dryer.
MAINTENANCE COVER SENSOR

It detects whether the Maintenance Cover is set or not.
Revised 1
(Front side of the machine) (Left side of the machine)
FRONT COVER SENSOR

It detects whether the Front Cover is opened or closed.
FEED ENCODER MODULE

It detects the rotation position of the Grit Roller.
SHEET LOAD SENSOR

It detects whether the Sheet Loading Lever is UP or DOWN. 5-2
WIPER SENSOR
It detects the limit position of the Wiper movement.
ENCODER MODULE
It detects the coordinates in the carriage moving direction, and also generates the print signal.
HEAD UP/DOWN SENSOR

It detects the position of the Head Height Lever.
PAPER SIDE SENSOR

It detects the left and right edges of the media.
INK EMPTY SENSOR

It detects whether the Ink Cartridge is empty or not.
THERMISTOR
It takes the temperature around the Head.
INK CARTRIDGE SENSOR

It detects whether the Ink Cartridge is installed or not.
INK CARTRIDGE IC SENSOR

It communicates with the IC chip of the Ink Cartridge. 5-3
6 Troubleshooting
6-1 DEFECT OF PRINT QUALITY (BANDING/SCRATCHY PRINTING/BLURRED PRINTING)
Missing dot or deflected-fired dot appears on the test
Yes
Perform Normal Cleaning
Improved
Solved
No
Not Improved
*Several Normal Cleanings and a Powerful Cleaning do not improve the printing result.
To 1-10
To 11-16
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE Never install the machine in a location where it is tilted or where it may wobble or librate.
Machine is not installed in Install in a location that is an appropriate location level and stable. Media is not set up correctly Temperature of the print heater is inappropriate Load and set up the media correctly at the correct position. Set appropriate temperature User's Manual
Feed is not smooth when media is tilted or tensioned unevenly on the left and right. Reload and set up the media correctly. When the temperature of the print heater is too high and the ink drys too fast, it may result in banding because the dots stay small after landing on media.
3 4 5 6
User's Manual
Bi-directinal adjustment is Correct setting for not correct Bidirectional Printing Feed Calibration is not correct Apply Calibration
User's Manual User's Manual If the calibration is not correct, white fine line caused by gaps or dark line caused by overlapping appears. Set [FULL WIDTH S] to [FULL] to uniform the heating time on each pass. This may improve printing quality. When this is set to [10 min] to [990 min], self cleaning is performed while a printing is paused. And it may cause uneven printing at the part before and after cleaning.
Scanning distance of the Set the [FULL WIDTH S] User's Manual Head Carriage to [FULL] [PERIODIC CL.] setting Wrong profile for the media Head Rank is not correct Set [PERIODIC CL.] to [NONE] or [Page] Use a suitable Profile Set the correct Head Rank [3-1 HEAD REPLACEMENT] [4-4 HEAD ALIGNMENT] User's Manual
7 8
Head Rank setting affects the amount of the fired Ink. If it is not set properly, the ink dots are not fired in appropriate sizes. Check whether each [BIAS], [VERTICAL], [HORIZONTAL] and [BI-DIR.DEFAULT] settings are correct. Nozzle condition becomes poor due to the foreign substances stuck on the surface of the Head. Wiping does not work effectively and foreign substances left on the head surfaces cannot be removed completely. Cleaning does not work effectively and the nozzle condition cannot be improved. Also, if the head is not capped correctly, the head dries and it may cause the head nozzle clogging. Generally, we do not recommend to wipe the surface of Head with a cleaning stick. Howerver, it's worth trying before replacing the Head. Soak the cleaning stick in cleaning liquid fully, and then tap and scrub the surface of Head with it.
10 11 12
Head is out of adjustment Head Alignment Foreign substances stuck Manual cleaning. on the head Wiper wears out Wiper replacement
User's Manual [3-2 WIPER REPLACEMENT] [3-3 CAP TOP REPLACEMENT]
13
Defect of Cap Top
Cap Top replacement
14
Head nozzle is clogged
Clean the head surface using the cleaning stick. (Manual Cleaning) [3-1 HEAD REPLACEMENT]
15 16
Broken Head Broken Pump
Head replacement Pump replacement
Ink suction during cleanings does not work and the nozzle condition cannot be improved.
6-1
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL

NO CHECKING POINT Ink Cartridge is almost empty ACTION REFERENCE OUTLINE When the machine keeps printing with ink cartridge almost empty, the negative pressure delivered in the ink tube causes the improper ink supplying and the head cannot fire the ink correctly. If the cartridge tab does not stick out when it is empty, it cannot detect its empty and printing is continued without firing ink. Also, if the sensor is not working, Ink Empty cannot be detected even if the cartridge tab sticks out. If there is a bad communication between the head and the Main Board, the signal for driving head is not sent properly and results in not printing properly. If the Flexible cable is fixed slanted, it may cause the bad electrical contact or shortcircuit. And, the cable which has been conneted and disconnected several times may have a damaged terminal. [3-3 CAP TOP REPLACEMENT] If the Head is not capped correctly, the Head dries and it may cause the Head nozzle clogging. When air bubbles come inside the Ink line, the head may not fire the Ink temporarily. Air bubbles tend to go into the Ink line if Ink Cartridge is installed and uninstalled so many times. The air bubbles inside the lines can be removed by performing the powerful cleaning or using a syringe. If the tube has air due to the looseness of the tube joint, fix the joint and remove the air. [3-7 INK TUBE REPLACEMENT] The F1 Fuses are for M and Y, and the F2 Fuses are for K and C. If the M and Y Heads do not fire any Ink at all, the F1 Fuse may be defective. If the K and C Heads do not, the F2 Fuse may be defective. [3-8 BOARDS REPLACEMENT] [3-1 HEAD REPLACEMENT] There might be a problem with the other devices on the Main Board if the Fuses are not defective.
Check remaining Ink / User's Manual Replace the Ink Cartridge
Error of Ink Empty detection
Replace the ink cartridge/ sensor
Bad contact/Broken cable Refix / Replace the cable
Defect of Cap Top
Cap Top Replacement
Air bubbles in Ink line
Powerful Cleaning/ Remove air bubbles by an syringe
Eliminate the looseness of the tube joint
Broken Ink Tube
Ink Tube Replacement
Broken Fuse on the Main Replace the Fuse on the Board Main Board
8 9
Broken Main Board Broken Head
Main Board Replacement Head Replacement
6-3 SHIFTING IN PRINTING/COLOR SHIFTING

NO CHECKING POINT The media is set tilted ACTION Set the media correctly REFERENCE User's Manual OUTLINE If media is not set straight, it comes loose on the Platen and it wrinkles, and results in shifting. Set the media straight referring to the User's Manual. Some types of media may tend to stick to the platen. Starting printing with the media sticking to the platen may make normal feed impossible and the printing position may be shifted. By setting [MEDIA RELEASE] menu to [ENABLE.], the machine feeds the media back abd forth before starting printing and the sticking can be avoided.
Set the [MEDIA The sticky media is used RELEASE] menu to [ENABLE.]
User's Manual
3 4 5
Encoder Scale is dirty/broken Encoder Module is dirty/broken
Clean or replace Encoder [3-11 ENCODER SCALE When Encoder Scale is not read correctly, printing position Scale REPLACEMENT] may shift. Clean or replace Encoder Module [4-4 HEAD ALIGNMENT] When Encoder Scale is not read correctly, printing position may shift. If the Heads are not aligned or Horizontal adjustment is not performed properly, the color shifting occurs. If the Flexible cable is not fixed correctly, the Head moves incorrectly and results in the shifting in printing.
Head is out of adjustment Head Alignment Bad contact of Flexible cable Refix / Replace the Flexible cable
6-2
6-4 INK DROPS ON THE MEDIA

NO CHECKING POINT Foreign substances ACTION Manual Cleaning Use the media clamps/ Replace with a suitable media REFERENCE User's Manual OUTLINE When foreign substances such as fiber dust are stuck on the surface of the Head, Ink sometimes leaks from it. Wipe the surface of Head with a cleaning stick. If media tends to curl or become bumpy due to the Ink absorption, the Head sometimes strikes the media while printing and it causes the Ink dropping problem. If media produces static electricity easily, the ink tends to remain on the head surface while printing and results in ink dropping. When this is set to [10 min] to [990 min], automatic cleaning is performed while printing and it may prevent the ink dropping. Cleaning does not work effectively with worn wiper. Therefore, foreign substances stuck on the head surface cannot be removed completely and the ink flows through it and results in ink dropping. When the ink tube is broken, it is not possible to keep the ink line air tight and results in ink dropping. When a head is broken mechanically such as a crack, it is not possible to keep the ink line air tight and results in the ink dropping.
Media strikes Head
Static electricity of the media
Perform [PERIODIC CL]
User's Manual
4 5 6
Wiper wears out
Wiper Replacement
User's Manual [3-8 INK TUBE REPLACEMENT] [3-1 HEAD REPLACEMENT]
Broken ink tube Broken Head
Ink Tube Replacement Head Replacement
6-5 VERTICAL BANDING

NO CHECKING POINT Encoder Scale is dirty OUTLINE When there is scratch or dirt on the Encoder Scale, the Clean / Replace Encoder [3-12 ENCODER SCALE printing image could be affected and the vertical bandings Scale REPLACEMENT] appear at the position where there is scratch or dirt. When the sliding resistance with the moving Head Carriage increases partly due to some dirt on the LM Guide, it may Clean LM Guide affect the printing at the position where there is dirt and the vertical banding may appear. When there are foreign substances on the teeth of the gear, the movement of the Head Carriage changes at the position Clean the gear where there is dirt. And it results in the periodical vertical banding. ACTION REFERENCE
LM Guide is dirty
There is dirt in the teeth of the gear
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY
NO CHECKING POINT Check the main power switch ACTION Do not switch off the main power REFERENCE User's Manual OUTLINE When the main power is off, the maintenance flushing is not performed and it may cause the Head nozzle clogging. Make sure to power on/off with only the sub power switch for daily use.
6-7 MEDIA SKEW

NO CHECKING POINT Fixing of the Media Holders Setting of the Media to the Media Holders ACTION Fix the Media Holders firmly Set the Media to the Media Holders again REFERENCE OUTLINE If the Media Holders are not fixed firmly, the media cannot be fed because the Media Holders are unstable. When the media is not set to the Media Holders correctly, the media is fed tilted and it may result in Media shifting. Some types of media may tend to stick to the platen. Starting printing with that type of media may have a feed problem. By setting [MEDIA RELEASE] menu to [ENABLE.], the machine feeds the media back and forth before starting printing and the sticking can be removed. The most effective measure against Media shifting is to set Media straight to the machine. Especially on lengthy printing, small tilt of Media setup results in big Media shifting while printing. When dust such as pieces of vinyl is stuck to the Grit Roller, ability to hold Media decreases and it results in Media shifting. Use a brush to clean the Grit Roller. When pinch rollers wear out, ability to hold media decreases and it results in media shifting. Referential time for replacing Pinch Roller is 24 months.
1 2
User's Manual
Set the [MEDIA The sticky media is used RELEASE] menu to [ENABLE.]
User's Manual
Media is not set straight to the machine
Setup Media again
User's Manual
5 6 7
Grit Roller is dirty
Clean the Grit Roller [3-13 PINCH ROLLER REPLACEMENT]
Pinch Roller is worn out Grit Roller is loose
Replace the Pinch Roller Fix the Grit Roller
6-3
6-8 MOTOR ERROR

NO CHECKING POINT Media Jamming ACTION Remove cause of Media Jam When using hard-to-unroll or too heavy media, Motor Error occurs due to the too much load for feeding the media. REFERENCE OUTLINE
Back tension of media is Use appropriate media too high
There is a dirt in teeth of Drive Gear
Clean Drive Gear
When the Drive Gear has some dirt on its teeth and cannot rotate, Motor Error occurs.
Broken/life of the Motor
Motor replacement
[3-4 CARRIAGE MOTOR When the Motor is broken or reaches its life, the Motor cannot REPLACEMENT] follow the order from the CPU and it results in a Motor Error. When the Motor Driver is broken, the power supply voltage for the motor is not supplied and the motor cannot move. It results in a Motor Error. [3-8 BOARDS REPLACEMENT] When the Power Supply voltage for the Motor is not supplied, the Motor cannot move and it results in a Motor Error.
Broken Servo Board
Servo Board replacement
Power Supply for Motor is Replace the switching broken power supply
ERROR DESCRIPTION
SCAN MOTOR ERROR CODE : 0000 0000

Error detected at first Error detected as a result No. 0001 MEANING CAUSE Feed Motor Deviation Error (The order from the CPU does not match the < External factors > feedback of the Feed Motor.) 1. Media Jamming 2. Carriage is moved by hands. Feed Motor Overcurrent Error 1 3. Carriage runs into a thing/hand. (Big load is put on the motor movement 4. Media is stuck because it is caught by the paper pipe. instantaneously.) 5. Media is pulled forcedly. Feed Motor Overcurrent Error 2 6. Loaded Media is too heavy. (A little load is put on the motor movement for a long time.) < Machine factors > 0001 and 0004 occurred at the same time. 0001 and 0008 occurred at the same time. Scan Motor Deviation Error (The order from the CPU does not match the feedback of the Scan Motor.) Scan Motor Overcurrent Error 1 (Big load is put on the motor movement instantaneously.) Scan Motor Overcurrent Error 2 (A little load is put on the motor movement for a long time.) 0010 and 0040 occurred at the same time. 0010 and 0080 occurred at the same time. 1. The grease lubrication of the motor gear is not enough. 2. Motor is broken/Life. 3. Servo Board is broken. 4. Carriage fixation to the belt is loose.
0004
0008
0005 0009
0010
0040
0080 0050 0090
6-4
6-9 HEATER / DRYER TEMPERATURE DOES NOT GO UP

NO CHECKING POINT ACTION REFERENCE OUTLINE
The media is not loaded
Set up the media.
User's Manual
Inappropriate Check the temperature temperature is set on the setting machine
User's Manual
When the setting of print heater/dryer is off, the Heater does not operate. When media is narrow, the air-cooling effect by the vacuum fan increases and it takes time for the heater temperature to go up. In cold environment, it may take a long time or the Heater may fail to reach the preset temperature. Suggest using the machine under the environment from 20 to 32 C.
Media width is too small
Use a wider media
Environmental temperature is low
Raise the environmental User's Manual temperature
The voltage of power supply is unstable
Check the voltage
If the voltage is unstable, the heater cannot function fully.
Bad contact or cut line on the cable between the Re-fix / Replace the Heater Unit and Main cable Board Fuse on the power board Replace the fuse on the is broken power board
If the cable between the Heater unit and Main Board is broken, the Heater temperature does not rise. Check the connection of the each cable or replace it if it is broken. The temperature of the Heater does not rise if the Fuse FS300 or FS301 on the power board is burned out. FS300 is for the print heater and FS301 for the dryer. The Heater does not work correctly because the signal to the Heater is not transferred correctly.
Power Board is broken
Replace the power board
6-10 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)

NO CHECKING POINT Turn off the main power and restart the printer Refix the cable ACTION REFERENCE OUTLINE It can be solved by restarting the printer with the main power. Try it several times. It can be solved by refixing the network cable. Try it several times. The problem may be in the network when they are connected through LAN. It can be identified whether the problem is on the printer or the network, by connecting the PC and the printer directly with a crossover cable. Main board may be damaged if the problem is not solved by the measures above.
1 2
Network problem
Connect them directly with a crossover cable.
Main board is damaged
Replace the main board.
6-11 ERROR MESSAGE

NO CHECKING POINT service call ACTION REFERENCE Restart the machine Refer to [6-12 SERVICE [6-12 SERVICE CALL] CALL] Restart the machine Upgrade the firmware to the latest version OUTLINE Restart the machine and see if the same error occurs again.
1 2
Internal Error
Restart the machine and see if the same error occurs again. Check the revision record of the firmware version and upgrade it if the error has been solved in the firmware.
6-5
6-12 SERVICE CALL

CODE CONTENTS Disorder of communication with Sub CPU This occurs when the Sub CPU is not detected after turning on the machine CAUSE Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. ACTION Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement Servo Board replacement Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement
0002
0004
Sub CPU SRAM error An error occurs while downloading a program for sub CPU.
0005
SRAM is broken. Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. A noise on a signal. A noise on a signal while sending a command. Sub CPU was reset to default. Tried to communicate when Sub CPU was reset to default.
An error occurs when trying to connect with sub CPU. 0006
0007
0008
Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. A noise on a signal while sending a command. Sub CPU was reset while sending a command. There is a problem with synchronizing serial Servo Board does not work correctly. Sub CPU does not work correctly. communication to Sub CPU. There is a bad connection between Main Board and Servo Board. A noise on a signal. An error occurs while sending a command. Network I/F Initialize has not been completed. Limit Position Initialize in the Service Mode has not been done. Network I/F does not work correctly. Firmware for Network I/F is not installed. Limit Position Initialize has not been done. Limit Position Initialize is ended before it is completed.
0010
Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement Check the firmware is installed into Network I/F. Main Board replacement Complete Limit Position Initialize correctly.
0101
0102
0107
0109
0110
Limit Sensor does not work correctly or is Even though the machine carries out the regular movement, the output of Limit Sensor broken. does not reach the expected value. Linear Encoder Setup has not been done. Linear Encoder Setup has not been done. Linear Encoder Setup is ended before it is completed. Wiper Motor error Even though the machine carries out the Defect of Wiper Unit regular movement, the output of the Wiper Sensor does not reach the expected value. Defect of Wiper Sensor Cut-line or short-circuit of cable and Flexible cable Read error of Linear Encoder. Input value from Linear Encoder is not changed by the Linear Encoder origin setup. Read error of Encoder on Scan Motor side. When Motor stops during printing, expected Belt is not fixed to Head Carriage firmly. movement is not completed on some head.
Limit Sensor replacement Check the mechanical backlash or loose with the scan axis related parts. Carry out Linear Encoder Setup in service menu.
Wiper Motor Replacement Wiper Unit Replacement Wiper Sensor Replacement Cable and Flexible cable Replacement Confirm whether Encoder Scale is between the slit of Encoder Module in a whole width of the machine. Check cable connection between Linear Encoder Board and Main Board. Confirm connection between Belt and Carriage. Linear Encoder replacement Scan Motor replacement Main Board replacement Ink cartridge IC sensor replacement
0112
0130
0135
0140
0145
Communication error with Cartridge IC driver Cartridge IC driver is broken. Cartridge IC driver cable has short circuited or cut-line. There is a problem with Thermistor for Print Thermistor cable has short circuited or cutline. Heater Thermistor has a problem. Print Heater temperature has reached 60C Print Heater cable connection has a problem. Thermostat has a problem. and above Thermistor has a problem. There is a problem with Thermistor for dryer Thermistor cable has short circuited or cutline. Thermistor has a problem. Dryer temperature has reached 80C and Dryer cable connection has a problem. above Thermostat has a problem. Thermistor has a problem.
Check cable connection around Thermistor. Thermistor replacement Check Print Heater Check Thermostat Check Thermistor Check cable connection around Thermistor Thermistor replacement Check Dryer Check Thermostat Check Thermistor
6-6
7 Service Activities 7-1 INSTALLATION CHECK LIST

RS-640/540 INSTALLATION CHECK LIST
Date : User Name : Serial Number :
Checking the place of installation
There is a space necessary for installing the machine as follows.
2400 mm
650 mm
3560 mm RS-640 3300 mm RS-540
Install the machine in a location that is level, stable, and able to bear the weight of the machine. The total weight of the machine may reach 200 kg (441 lb.) or more (180 kg (397 lb.) or more for the 54-inch model). Installation in an unsuitable location may cause a major accident, including tipover, fall, or collapse. Never install out of doors or in any location where exposure to water or high humidity may occur. Current leakage may cause electrical shock, electrocution, or combustion and re. Never install close to any ammable object or in a gas-lled location. It causes a risk of combustion or explosion. Install in a clean, brightly lit location. Conduct operations in a clean, brightly lit location. Working in a location that is dark or cluttered may lead to an accident, such as becoming caught in the machine as the result of an inadvertent stumble. Position so that the power plug is within immediate reach at all times. This is to enable quick disconnection of the power plug in the event of an emergency. Install the machine next to an electrical outlet. Also, provide enough empty space to allow immediate access to the electrical outlet. Ensure adequate ventilation for the work area. Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes.
7-1
Unpacking
Manual etc.
Software disc etc.
Accessories
Accessories
RS-640 only
7-2
Checking the Accessories
Power cord: 1
Arm (right): 1
Arm (left): 1
Casters: 2
Stand leg: 1
Shafts: 2
Media clamps : 2
Bolts : 32
Hexagonal wrench: 1
Pipe: 1
Media holder : 2 Retaining screws : 2
Media anges: 2
Ink-cartridge tray: 1
Drain bottles: 2
Shaft clamps : 2
Replacement blade for separating knife: 1
SOL INK cleaning cartridges: 2
Software RIP: 1
Users Manual: 1
Setup Guide: 1
(ECO-SOL MAX ink models only) Revised 2
Cleaning sticks: 10
Tweezers: 1
Replacement wipers: 2
Cleaning kit
Label for AQUEOUS PIGMENT ink: 1 (AQUEOUS PIGMENT ink models only) Revised 2
7-3
Installation and Preparation

Set up following items in reference to the Setup Guide [3.Assembling and Installing] to [7. Network Settings]. Assemble the Stand Install the Media Holder Install the Drain Bottle Attach the Ink-cartridge Tray Remove the Packing Materials Connect the Cables AQUEOUS PIGMENT ink (FPG2) / ECO-SOL MAX ink: Install the Ink Cartridges Revised 2
!! IMPORTANT !! - Shake the Ink Cartridge a few times gently before installing to the machine. - When installing the AQUEOUS PIGMENT ink (FPG2), you must start the machine in the AQUEOUS PIGMENT ink mode before lling with ink. - When installing the AQUEOUS PIGMENT ink (FPG2), conrm the rmware is version 3.3 or above. Make the Network Settings
IP address of PC IP address of RS-640/540
Upgrading the Firmware
Upgrade the rmware to the latest version.
Setting Date and Time

Go to SERVICE MENU > SUB MENU > CLOCK and set date and time to the local time.
SUB MENU CLOCK
CLOCK DATE
DATE 08/09/10
[Year/Month/Day]
DATE 08/09/10
[Year/Month/Day]
CLOCK
TIME
TIME 01:01:59
TIME 01:01:59
7-4
Installing Roland Versaworks

Install Roland VersaWorks in reference to the Quick Start Guide. System requirements for installing the software
Windows Vista Ultimate Service Pack 1 (32-bit edition) or Windows Vista Business Service Pack 1 (32-bit edition) or Windows Vista Ultimate (32-bit edition) Operating system (OS) or Windows Vista Business (32-bit edition) or Windows XP Professional Service Pack 3 or Windows XP Professional Service Pack 2 or Windows 2000 Service Pack 4 Processor Memory (RAM) Video card and monitor Free hard-disk space required as a working space 2.0-GHz or faster Pentium 4 recommended 512 MB of RAM (1 GB or more recommended) ( For Windows Vista, 1 GB ( 2 GB or more recommended) ) A resolution of 1,280 x 1,024 or more recommended 40 GB or more recommended NTFS format Optical drive DVD-ROM drive For network connection: Ethernet port For USB connection: USB port Other requirements For AppleTalk connection: Windows 2000 Service Pack 4 as the operating system, with AppleTalk protocol installed To use Roland@NET and VersaWorks Online: Internet connection and web browser
When the machine is installed with the AQUEOUS PIGMENT ink (FPG2), upgrade the VersaWorks to Ver.3.2.2 or above. Make the setting for Roland@NET Select the check box [Download Updates Automatically and Notify] if the customer accepts it.
Revised 2
Power-saving setting on PC Turn off the PC's Power-saving functions which make the PC goes stanby or sleep. It may stop a job being output.
7-5
Basic Operation
Explain following items in reference to the User's Manual. Switching the power on and off
Main power switch
Keep the Loading Lever turned up while not using the machine.
Sub power switch
!! IMPORTANT !! Revised 2 Leave the main power on at all times. Maintenance operation is automatically carried out every 8 hours while the machine is not in use. Use the sub power switch for the daily powering on and off. (The maintenance operation is not carried out when using AQUEOUS PIGMENT ink.) Loading and cutting off media
Settings for the Media Heating System
!! IMPORTANT !! Do not set the print heater temperature too high. If the ink dries too fast, the diameter of the ink dots land on the media cannot expand enough and it may result in bandings. Revised 2
Default setting of the heater is OFF when using AQUEOUS PIGMENT ink. Starting printing - Pausing and canceling a printing - Setting a starting position of printing (Base point setting) Printing test and cleanings - Test print - Normal cleaning - Medium cleaning - Powerful cleaning Large amount of ink is consumed for the Powerful cleaning.
7-6
Checking for remaining Ink - Explain the [EMPTY MODE]. !! IMPORTANT !! The remaining ink amount shown on the machine and RIP is only an approximate guide, which may differ somewhat from the actual amount remaining. Installation & Handling of the ink cartridges !! IMPORTANT !! - Shake the cartridge gently before installing an ink cartridge. - Be sure to replace with an item of identical type. Never mix items of different types. - Never leave the machine with any ink cartridge removed. The print heads may become clogged. - Never frequently insert and remove an ink cartridge. Air may leak into the ink tube and be a cause of missing dots. - When printing is paused, the coloring at the seam may be altered when printing resumes. Before you perform lengthy printing, check the amount of ink remaining in the ink cartridges. - Never store ink at any locations where high temperature may occur or exposed to open ame.
Job outputting from Roland VersaWorks

Explain each procedure as follows on a job outputting from Roland VersaWorks. Printing
Adding Media Proles

Explain the procedure of adding Media Proles of third-party media. Downloading Media Proles from the website. Adding Media Proles to Roland VersaWorks.
Functions for optimizing printing

Explain the following items in reference to the User's Manual.
Optimizing printing to match Media thickness

- Head height - Bi-direction adjustment - Feed calibration !! IMPORTANT !! - These adjustments are required for each Media individually. - If you are setting Feed Calibration on your machine, check in advance that [Use Printer Settings] is set on Roland VersaWorks.
7-7
Preset function All menu items listed below can be saved in Presets. It is useful to have saved settings that are different by media. - Temperature setting of Heater/Dryer - [SIDE MARGIN] - [ADJUST BI-DIR SIMPLE SETTING] - [ADJUST BI-DIR DETAIL SETTING] - [CALIBRATION] - [SHEET TYPE], [SHEET WIDTH], [SHEET POS] - [SCAN INTERVAL] - [VACUUM POWER] - [FULL WIDTH S] - [MEDIA RELEASE] - [PREHEATING] - [FEED FOR DRY]
Maintenance
Explain the following items in reference to the User's Manual. Disposing of discharged ink [CHECK DRAIN BOTTLE] message appears when a certain amount of discharged uid collects in the bottle. !! IMPORTANT !! - When you dispose of discharged ink, make sure to reset the discharged-uid count from [MENU] > [SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK DRAIN BOTTLE" message appears at the inappropriate timing. - Never place discarded uid in the location close to re. - To store discharged uid temporarily, use the included drain bottle or durable sealed container such as a metal can or polyethylene tank, and cap it tightly. - Dispose of discharged uid properly, in accordance with your local laws.
Cleaning the parts other than the print heads - Pinch Rollers - Grit Rollers - Platen !! IMPORTANT !! Never use gasoline, alcohol, thinner, or any other ammable materials. Cleaning using the cleaning kit !! IMPORTANT !! This is very important work for maintaining the heads in good condition and must be done periodically. Replacing the wipers Replacing the separating knife
7-8
Explain the following items in reference to the Setup Guide. Temperature and humidity Specied temperature and humidity must be maintained even while not in use. When the temperature is too high, the alteration of ink may damage the machine. And, when it is too low, frozen ink may damage the print heads. While in use: Temperature 15 to 32 C(20 C or more recommended), Humidity 35 to 80% (Non-condensing) While not in use: Temperature 5 to 40 C, Humidity 20 to 80% (Non-condensing) !! IMPORTANT !! Revised 2 Although it is not mentioned in the User's Manual, if the machine is used with the AQUEOUS PIGMENT ink (FPG2), we recommend using the machine under the humidity of 70% or lower for stable ink ring. If the humidity is over 70%, ink ring problem such as missing dot is more likely to occur, and success rate of cleaning decreases. When not in use for a prolonged period Transporting the unit When transporting the unit, head cleaning is required and you need 2 cleaning cartridges for it. !! IMPORTANT !! When using the ECO-SOL MAX ink, ll ink within one week after transporting. If the machine is left without ink, the nozzles on the heads may get clogged.
Others
Explain to refer to the User's Manual when a error message is displayed. And also explain to switch off and on the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed, since it occasionally solves the problem just by restarting. Explain the procedure of capping the print heads referring to the User's Manual [5-5 The Print Heads Stopped Moving]. When the print carriage does not return to the standby position, capping needs to be done manually by user.
Consumable Parts and Replacement Cycle

Parts Name Printing Head Wiper Carriage Motor Cap Top Ink Tube Sponge for Wiper Lithium Battery Pinch Roller Replacement Cycle 6 billion shots / nozzle (6,000,000 kshots) * Damper needs to be replaced together with the Head replacement. 6 months, Wiping 3000 times or Rubbing 100 times 1500 hours ECO-SOL MAX ink: 6 months AQUEOUS PIGMENT ink (FPG2): 24months 3000 hours 12 months 24 months Replace it depending on the degree of wear of its rubber part.
Revised 2
7-9
7-2 Maintenance Check List RS-640/540 Maintenance Check List

Date : User :
Check Items
Interview the customer Output / Get report before maintenance Check drain bottle
Serial Number :
Operation Points
Ask the customer if there is something that he/she is concerned about. Get report with [Get Report] of the Peck, or print [ALL] Report in the Service menu. If large amount of ink is discharged in the drain bottle, dispose of it and give an explanation to the customer. Make sure to reset the dischargedink count. Upgrade the firmware if the installed firmware is not the latest version. Done Done Good Disposed Done Ver. Determine if they should be replaced based on the SHOT COUNT in the History Report, the test print result and the customer's interview. Replacement Cycle : 6 billion shots/Nozzle Head Perform a manual cleaning by using cleaning sticks and cleaning liquid. Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BI-DIR. DEFAULT to check the error, and perform adjustment if necessary. Determine if it should be replaced based on MOTOR ERROR and MOTOR HOURS S in the History Report, the motor sound heard while printing the report and the customer's interview. Put some grease (FLOIL G902) on the gear if you replace the motor. Replacement Cycle : 1,500 hours Determine if it should be replaced based on the deformation or the time period from the last replacement. If replacement is unnecessary, clean them manually using the Roland cleaning stick and cleaning liquid. Replacement Cycle : 6 months, Wiping count 3,000 times or Rubbing count 100 times. Determine if it should be replaced based on the performance of the cleaning or the time period from the last replacement. If replacement is unnecessary, clean them manually using the Roland cleaning stick and cleaning liquid. Replacement Cycle - ECO-SOL MAX ink: 6 months - AQUEOUS PIGMENT ink (FPG2): 24months Revised 2 Determine if it should be replaced based on its appearance or the time period from the last replacement. Replacement Cycle : 12 months Clean it manually using the Roland cleaning stick and cleaning liquid. Replace it as necessary. Replacement Cycle : 24 months Check if the carriage belt doesn't touch the flanges of the drive pulley and idle pulley when the head carriage moves in the full width. Adjust the belt position, if necessary. Check the belt tension and adjust it if necessary. Pinch Roller Grit Roller Check if it is not worn out, it does not have dirt on it and it rotates smoothly. Remove foreign substances stuck on it by using a brush. Check that there is no problem with the printing operation and printing result. Get report with [Get Report] of the Peck, or print [ALL] Report in the Service menu. Good Replacement Done Cleaning Done Good Adjustment Done Good Replacement Done Reset Reset Reset Unnecessary
Check
Upgrade the firmware to the latest version
Carriage Motor
Cleaning Done Replacement Done
Check Consumable Parts
Cleaning Wiper
Good Cleaning Done Replacement Done
Cap Top
Good Replacement Done Cleaning Done Replacement Done Good Good Adjustment Done Good Good Replacement Done Done Done Adjustment Done
Sponge for Wiper
Wiper Scraper Lithium Battery
Carriage Belt Check Mechanical Parts
Check printing
Output / Get report after maintenance
Done
7-10
7-3 Specications
Main unit specication
RS-540 Printing technology Media Width Thickness Roll outer diameter Roll weight (*1) Core diameter Printing width (*2) Ink cartridges Types Colors Printing resolution (dots per inch) Distance accuracy (*3) (*4) Media heating system (*5) Connectivity Power-saving function Power requirements Power During operation Sleep mode Acoustic noise During operation level During standby Dimensions (with stand) (*6) Weight (with stand) Environmental Power on (*7) Power off Accessories
for separating knife, cleaning kit, software RIP, User's Manual, etc. *1 When the take-up unit is used, conditions are dependent on the usable media of the take-up unit. *2 The length of printing is subject to the limitations of the program. *3 Piezoelectric inkjet 259 to 1,371 mm (10.2 to 54 in.) 259 to 1625 mm (10.2 to 64 in.) Maximum 1.0 mm (39 mil) with liner Maximum 210 mm (8.3 in.) Maximum 30 kg (66 lb.) Maximum 1,361 mm (53.6 in.) Maximum 40 kg (88 lb.) Maximum 1615 mm (63.6 in.) Revised 2 50.8 mm (2 in.) or 76.2 mm (3 in.) ECO-SOL MAX 220-cc cartridge / 440-cc cartridge AQUEOUS PIGMENT ink (FPG2) 220-cc cartridge Four colors (cyan, magenta, yellow, and black) Maximum 1,440 dpi Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is greater Print heater, setting range for the preset temperature: 30 to 45C (86 to 112F) Dryer, setting range for the preset temperature: 30 to 50C (86 to 122F) Ethernet (10BASE-T/100BASE-TX, automatic switching) Automatic sleep feature AC 100 to 120 V 10%, 7.6 A, 50/60 Hz or AC 220 to 240 V 10%, 3.9 A, 50/60 Hz Approx. 1020 W AC 100 to 120 V 10%, 7.8 A, 50/60 Hz or AC 220 to 240 V 10%, 4.0 A, 50/60 Hz Approx. 1030 W
RS-640
Approx. 14 W 63 dB or less 44 dB or less 2,310 (W) x 740 (D) x 1,103 (H) mm (90.9 (W) x 29.1 (D) x 43.4 (H) in.) 122 kg (269 lb.) 2,570 (W) x 740 (D) x 1,103 (H) mm (101.2 (W) x 29.1 (D) x 43.4 (H) in.) 133 kg (293 lb.)
Temperature: 15 to 32C (59 to 90F) (20C [68F] or more recommended), humidity: 35 to 80%RH (non-condensing) Temperature: 5 to 40C (41 to 104F), humidity: 20 to 80%RH (non-condensing)
Temperature: 25C (77F), humidity: 50%

*4 Not assured when the print heater or dryer is used. *5
Warm-up is required after power up. This may require 5 to 20 minutes, depending on the operating environment. Depending on the ambient temperature and media width, the preset temperature may fail to be reached.
*6
Depth when the included ink-cartridge tray is installed is 1,000 mm.

*7
Operating environment
Use in an operating environment with this range.
7-11

Service Notes: Confi Dential

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SERVICE NOTES

Copyright 2009 ROLAND DG CORPORATION

3 Replacement of Main Parts

To Ensure Safe Work

About the Symbols

symbols, the symbols shown below are also used.

: Tips and advise before the adjustment.

About the Labels Afxed to the Unit

HIGH VOLTAGE, HANDLING ATTENTION

Electric charge. Do not touch when power is on.

1 Structure & Spare Parts 1-1 COVER

Parts No. 37 1000004195 1000005897

W700981210 ASSY,PANEL BOARD RS-540

38 1000004200 41 1000004199 42 43 1000004197 1000005899 1000004196 1000005898

15 1000004737 16 1000004739 17 18 1000002627 1000006239 1000002628 1000006240

* qt. indicates the number of parts that is described in the figure.

S10 S19 31 17 S10 22 1 24 S18

W700981240 ASSY,FAN JUNCTION BOARD RS-540

* qt. indicates the number of parts that is described in the figure.

29 22035196 30 1000002629 31 1000002558 32 1000002555 33 1000002631 34 1000002551 35 1000002569 36 1000004193 37 22535444

1-3 DRIVE UNIT

57 37 76 35 75 S12 21 35 56 S7 S2 25 S12 3 S4 S12 45

S25 S15 S22 15 31

1-3 DRIVE UNIT

74 1000003823 75 1000004747 76 1000005271 1000005272

33 1000001905 34 21685128 35 1000003293 36 1000002603 37 1000005174 1000004782

1 *1 S7 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

38 1000001555 39 21655131 41 22115121 42 1000004745 21895153

L-BEARING SSR15XW2UE+2320LY ( for RS-640) 1

43 1000002535 44 1000003151 45 1000002612 1000004783

46 1000003374 47 22055316 48 49 50 1000005270 1000004781 1000005171 1000004779 1000002543 1000004780

qt. for RS-640 *1 = 26, *2 = 4, *3 = 7, *4 = 29, *5 = 20

1-4 HEAD CARRIAGE

S20 S19 40 42 S10

1-4 HEAD CARRIAGE

11 W700981110 ASSY,PRINT CARRIAGE BOARD RS-540

* qt. indicates the number of parts that is described in the figure.

1-5 BASE FRAME

S13 1 S4 S5 S13 2 4 S7 8 S14 S3 20 19 S14 4 S3 S2 21 5 S3 S14 5 S3 S2 19 21 S2 10 23 6 S3 S16 4 S17 S12

1-5 BASE FRAME

W700981260 ASSY,THERMISTOR BOARD RS-540

21 1000002181 22 1000002175 23 1000002184

W700981220 ASSY,POWER BOARD RS-540

11 1000002189 12 1000002190 13 1000002173 14 1000004961 15 1000002180 16 17 23475240 1000004962 23475237 1000004963

18 1000004995 19 11769118 20 1000005165 21 1000000012 22 1000003085

1-7 PINCH ROLLER

PARTS LIST -Supplemental PartsRS-540 qt.

Parts No. S1 31149702AS S2 31019702AS

* qt. indicates the number of parts that is described in the figure.

PARTS LIST -Supplemental Parts-

10 1000004734 11 1000001584 12 1000004722 13 1000003545 14 1000001090 15 1000001089

1-9 WIPER SYSTEM

Parts No. 18 15229506 19 1000004034 20 22155961 21 22175140 22 1000003390 23 1000001658

10 21685144 11 1000002571 12 21655245 13 22435106 14 21545160 15 21975124 16 21975123 17 1000002575

1-10 PUMP SYSTEM

1-10 PUMP SYSTEM

* qt. indicates the number of parts that is described in the figure.

Revised 2 1000004546 ASSY,CAP-TOP 2 XC-540 Refer to the Service Information : RS640-001

1-11 INK SYSTEM

10 11659149 11 1000001473 12 22055435 13 1000002560 14 21475153

* qt. indicates the number of parts that is described in the figure.

63 12569656 64 22085118 65 1000006413 * Only for RS-640

1 1 S7 31289109AS CUPSCREW SET,M34 NI 100 PCS.

qt. for RS-640 1 = 26, 2 = 4, 3 = 7, 4 = 29, *5 = 20