ZIMM Z Series Catalogue (Nov-08) PDF

Engineering Catalogue
Innovations 2008
www.zimm.at
The New Z-Series
- Innovative
- Corrosion Protected
- Durable
acity:
High Cap
0 kN
5 kN – 100
ZIMM - Your Partner for We have been involved in drive technology
for over 30 years. We have carried out very
Screw Jack Systems many projects for our customers during this
time and strengthened our competence.
Our know-how is the ideal support for you.
As a mid-European company located in

the Vorarlberg state in Austria, we export
our products throughout the world.
Our ZIMM modular system for screw jacks
provides a wide range of solutions for
electromechanical adjustment of linear
and pivoting movements.
We wish to present you our latest innova-

tions in this catalogue.
ZIMM serves as partner for well-known

companies involved in machine and plant
construction. Applications are very varied,
for example in plants and machines
producing sheet and tubular steel, wood
and plastic working machines, textile
machines, assembly plants in the
automobile and aircraft industries, food
and drinks production plants, packing
machines, theatre and stage technology
or tracking photovoltaic units in the solar
energy industry.
ZIMM's company strategy is to remain an We provide our customers with a wide

innovative company with continuous variety of solutions within the ZIMM modular
development of the product range. screw jack system and can deliver components
Market awareness is of prime importance "from one source" on demand. This saves
to us. Customer wishes are integrated time in design, acquisition and assembly.
into our development to improve the
design and specification of our product Please do not hesitate to contact our
range for customers and users. marketing partners and our team.
Gunther and Jürgen Zimmermann

CEO
0.3 Z-Series 2
© by ZIMM Austria 2008
ZIMM sales team
CAD files
You can download the latest data from our
homepage to support your design project.
www.zimm.at
We are certified according to EN ISO

9001, 17.12.1996, Reg. No. 953/0
3
Z-Series 0.4
Innovation -
Your Benefits
0.5 Z-Series 4
Product features of the new Z-Series
Performance Innovations:
Service life 8 patents
Duty cycle applied for / registered
Load Standard option:
Trapezoid thread
Tr Standard option:
Safety nut
Corrosion protection
SIFA
Painting not required
Standard option:
Cooling by Ball screw
rib design KGT
Integrated pivot bearing

Gearbox
sealed
High-
performance:
hardened and
ground worm shaft
4 mounting options
Standard flange:
economical+
efficient
Separate
lubrication
system enables
high-duty Fluid grease
applications
Side marking
Spindle grease for installation
Spindle grease
Available
In preparation
5
Z-Series 0.6
System
The New Z-Series
S version
(standing spindle)
Tr
SIFA
KGT
Patents pending for or registered for a range

0.7 Z-Series of functions and components! 6
Logic
Innovative - Corrosion Protected - Durable
R version
(rotating spindle)
Available Delivery Program -

7
In preparation Navigation
System Logic S+R Version
Lifting force 5 kN 10 kN 25 kN 35 kN 50 kN 100 kN
New
Z-Series
Standing and S R S R S R S R S R S R
rotating screw
Version Version Version Version Version Version Version Version Version Version Version Version
i= 4:1 i= 4:1 i= 6:1 i= 7:1 i= 7:1 i= 9:1
Ratio Z i= 16:1 i= 16:1 i= 24:1 i= 28:1 i= 28:1 i= 36:1
Z-Tr 18x4 18x4 20x4 20x4 30x6 30x6 40x7 40x7
40x7
50x8 40x7 55x9 55x9
with trapezoid thread spindle
25x5 25x5 32x5 32x5 40x5 40x5 40x5

Z-KGT 16x5 16x5 25x10 25x10 32x10 32x10 40x10 40x10 40x10 50x10 50x10
16x10 16x10 25x25 25x25 32x20 32x20 40x20 40x20 40x20 50x20 50x20
with ball screw 25x50 25x50 32x40 32x40 40x40 40x40 40x40
Z-SIFA 18x4 18x4 20x4 20x4 30x6 30x6 40x7 40x7 40x7 55x9 55x9
with safety nut
MSZ-Series
MSZ gearboxes
see Engineering
Catalogue 2006
i= 4:1 i= 4:1 i= 6:1 i= 7:1 i= 8:1

Ratio MSZ i= 16:1 i= 16:1 i= 24:1 i= 28:1 i= 32:1
MSZ - see Engineering Catalogue 2006
MSZ-Alu 18x4 18x4 20x4 20x4 30x6 30x6

with
trapezoid thread spindle
MSZ-Tr 18x4 18x4 20x4 20x4 30x6 30x6 40x7 40x7 50x8 50x8
with
trapezoid thread spindle
MSZ-KGT 16x5 16x5

25x5
25x10
25x5
25x10
32x5
32x10
32x5
32x10
40x5
40x10
40x5
40x10 50x10 50x10
with 16x10 16x10 25x25 25x25 32x20 32x20 40x20 40x20 50x20 50x20
ball screw 25x50 25x50 32x40 32x40 40x40 40x40
MSZ-SIFA 18x4 20x4 20x4 30x6 30x6 40x7 40x7 50x8 50x8
with
safety nut
Screw versions: Stronger spindle - multi-start -

left-handed - INOX (stainless steel)
see Section 4
0.9 Z-Series 8
Delivery Program
150 kN 250 kN 350 kN 500 kN 750 kN 1000 kN
S R S R S R S R S R S R
Version Version Version Version Version Version Version Version Version Version Version Version
i= 9:1 i= 10.66:1 i= 10.66:1 i= 10.66:1 i= 13.33:1 i= 13.33:1
i= 36:1 i= 32:1 i= 32:1 i= 32:1 i= 40:1 i= 40:1
60x9 60x9 80x16 80x16 100x16 100x16 120x16 120x16 140x20 140x20 160x20 160x20
63x10 63x10 80x10

63x20 63x20 80x20
60x9 60x9 80x16 80x16 100x16 100x16 120x16 120x16 140x20 140x20 160x20 160x20
i= 9:1 i= 10:1 i= 10:1 i= 14:1

i= 36:1 i= 40:1 i= 40:1 i= 56:1
60x12 60x12 80x16 80x16 100x16 100x16 120x16 120x16
63x10 63x10 80x10

63x20 80x20
60x12 60x12 80x16 80x16 100x16 100x16 120x16 120x16
Available
In preparation
9
Z-Series 0.10
Patents have been applied for or registered for a range of functions and components! © by ZIMM Austria 2008
System - Logic
Focal point is the new ZIMM corrosion protection
0.11 Z-Series 10
Delivery Program - Navigation i
Application
Examples 1
F [kN] Selection
M [Nm]
Calculations 2
d
ee
P [kW]
Sp
n [rpm]
v [m/s] [m/s]
Checklists
User-Topics 3
Corrosion protection Temperature Food Operational reliability and safety Clean room
Standard option: Standard option: Standard option:

Trapezoid thread Ball screw Safety nut
Tr KGT SIFA
Screw Jacks 4
Mounting
Pivoting 5
Bevel
Gearboxes 6
System
Components 7
Installation
Operation 8
Maintenance
Transmission
Parts 9
General Terms
and Conditions 10
Sales Partner
11
Z-Series 0.12
1 Application Examples
Screw Jacks Application Examples
Stationary pallet lifting unit Destacking unit for

plate-type goods
Mobile scissor table suitable

for pallet transfer with a hand lift
1.0 Z-Series 12
Three-point lift of lapping and

polishing device
Parabolic antenna D = 3.3 m, both axes –

azimuth + elevation – each 50 kN, setting
range per movement 0.02 - 0.05 mm;
These installations are located outdoors
along coastal regions
Adjustment of steel shuttering

for concrete beams
13
Z-Series 1.1
Scissor table combination for exact height

positioning of a platform
Stage height adjustment Mobile lifting platform

for heavy vehicles
1.2 Z-Series 14
Device to align steel

profiles
Centering mechanism
using right and left threaded spindle
Motor gripper for

steel profile
Adjustment of a roller system in the

textile industry
15
Z-Series 1.3
Compact press
Metering slide in a
grain chute
Height adjustment
in a bottle
monitoring system
Angle adjustment of a plate

saw using a screw jack with
linear measuring system
1.4 Z-Series 16
Scissor table
Mobile lifting platform
Conveyor adjustment
17
Z-Series 1.5
Cooling tunnel - the conveyor belt and upper

part are raised to different heights using
different spindle pitch (1-pitch/2-pitch) for
cleaning and maintenance purposes
Wide belt grinding machine - precise Opening and closing a container

adjustable stop using
4 screw jacks
1.6 Z-Series 18
Foil roll turning for horizontal and vertical

take-up and let-off
Panel transport trolley with exact height

adjustment for smooth transfer
19
Z-Series 1.7
1
Advanced
Modular
System
1.8 Z-Series 20
Complete System Solutions
ZIMM – Modular System
We lift, lower, pull and push from 5 to

1000 kN.
• Complete design through modular

system – compatible from start
to finish
• Everything from one source -
minimizes costs
• Systems pre assembled and tested
ready for shipping
• Short delivery times
• Resistant to tension and compression
forces
• Contemporary design
• Corrosion resistant spindles and
components on request
• An extensive range of accessories as
standard options
21
Z-Series 1.9
2 Selection, Calculations, Checklists
Selection
2
Calculations
Checklists
2.0 Z-Series 22
Selecting a Screw Jack or Lifting Equipment – Procedure

2.1 Observe design 2.4 Parameters according to
2
information i Checklist Pages 1 to 5
S version R version
Standing spindle Rotating spindle
S R
Preselect screw jack size Preselect screw jack size
acc. to diagram on screw jack Pages acc. to diagram on screw jack Pages
Stat. / dyn. load (Section 4) Stat. / dyn. load (Section 4)
Tension Compression Compression Tension

load load load load
F
2.9 Buckling 2.9 Buckling 2.10 Critical
calculation calculation whirling speed
Min. Min.
spindle diameter 2.11 Required drive torque spindle diameter
(possibly select larger screw jack per screw jack (possibly select larger screw jack
and check again) and check again)
2.13/14 System layout
2.13/14 Select motor
2.15 Check max.

power torque
(possibly select larger screw jack
and check again)
INFO: firm the

se alw ays con ters, load,
Plea me
Define system components ion para an
applicat ty etc. so we c
d u
See Section 7 speed, the correct
confirm nts have been
e
compon
2.16 Determine lengths sele ct ed .
(spindle, protective tube)
2.20 Order code Z-Series

23 2.0
Construction Advice i
2 Design and specification - Frequency converter: Serves to increase Parallelism and angularity
The customer confirm selection and the motor speed to above 1500.
dimensioning because we are not familiar This variant is only usable for movements
with the design criteria such as installa- without load or with light loads.
tion location and type of application. We
can provide support during selection and Slower:
layout on request and make a proposal - Motors with more poles/lower speed
with subassemblies drawing and calcula- (6, 8, 10 or 12 poles)
tion based on your application parame- - Frequency converter (attention:
ters. You can then examine and approve a suitable cooler for the motor is
this drawing with parts lists. These then required for slow operation below
serve as basis for production and pre- 25 Hz, e.g.: external fan)
assembly and assist your employees - Geared motor (attention: maximum
during assembly and fitting. We guaran- input torque)
tee the quality of the machine elements - Bevel gearbox with gear reduction
as described in the catalogue. The gear- (only possible for certain applications)
boxes are designed for industrial use with Pay attention to the parallelism and
loads and operating periods as specified in angularity of mounting surfaces, gears,
the catalogue. Temperature and operating period nuts and guides to each other. The same
Screw jacks are generally not applies for exact alignment of gears,
Please contact our project technicians for designed for continuous operation. pedestal bearings, connecting shafts and
demands going beyond these specifica- Refer to the diagram on the motors to each other.
tions. We generally deliver according to Gearbox Pages (Section 4) for the
our current Terms of Sales and Delivery maximum operating periods (ED).
(Section 10). These are reference values but various
according to usage conditions.
In borderline cases, select a larger screw
Lifting speed jack or contact our project technicians.
Operating temperatures should not
Spindle pitch P
exceed 80°C (higher on request).
Lifting speed v = x motor speed n
Gear reduction i
Rotation protection
On the Version S with standing spindle,
the spindle is free running within the gear Guides
V (worm wheel). The spindle must be pro- Guide bush play in
m/min tected against rotation – otherwise it the screw jack gear-
would rotate due to the friction in the box can be between
worm wheel. This can be achieved by 0.2 mm and 0.6 mm
fixing the spindle to an external guidance depending on the
Several options are available to in- system or by using our rotation protection size. This is just a
fluence the lifting speed: (VS) (in a protective tube). secondary support
and does not re-
Faster: place a linear guide
- Double-pitch screw (not generally in system to support
stock): Doubles the speed (attention: side forces.
max. input torque, not self-locking -
brake required!)
- Larger spindle diameter for R version
(spindle from next larger size):
Bigger pitch / higher lifting speed
depending on gearbox size
- Ball screw spindle: Various pitch options
available (attention: not self-locking,
brake required!)
2.1 Z-Series 24
Safety distance Direction of rotation and movement Drive 2
Safety distances To achieve
between moving smooth
and stationary startup and
components must brake ramps,
be maintained we recom-
otherwise there is mend using a
the risk of the frequency converter. This lengthens the
screw jack reaching service life of the equipment and mini-
the blocked mizes starting noise.
position (see Gearbox Data Sheets).
Trial run!
Accuracy Trial runs without load and under normal
The repeat operating conditions including load
accuracy of the (according to your design parameters) are
gearbox can be up Check the rotation direction of the necessary to ensure reliable operation.
to 0.05 mm when equipment and record this in the drawing These on-site trial runs are necessary
moving to the or select one of our standard system to achieve system alignement and to
same position layouts (Section 4 - Checklists). eliminate any factors which may
again under the With T bevel gearboxes, the direction of affect operation.
same load condi- rotation can be changed by simply
tions. This requires turning the gearbox around. Spare parts
measures on the drive side, e.g. a rotary To protect against production downtimes
voltage braked motor in connection Self-locking / overrun caused by long operating periods or high
with a frequency converter, a rotary Screw jacks with a single pitch trapezoid loads, we recommend storing a set of
pulse encoder or a servo motor with thread spindles have a limited self-locking screw jacks (including spindles, system
encoder, etc. capability which cannot always be relied components and with assembly drawings)
upon, especially with impact loads or at your location or at your customer's
The pitch accuracy for trapezoid spindles vibrations (brake recommended). location.
is 0.2 mm over 300 mm spindle length,
and 0.05 mm for ball screw spindles over The overrun after the motor has been Stage engineering
300 mm spindle length. switched off varies depending on the We deliver lifting equipment according to
application. To minimize overrun, we the current regulations on stage design.
Under alternating load, axial play on recommend using a brake motor or a
trapezoid threads can be up to 0.4 mm spring-compression brake FDB. A braked Land, air and water vehicles
and 0.08 mm on ball screws (when new). motor is essential for double pitch Our machine elements used in any land,
Rotation play on a new drive shaft is spindles or ball screw drives because sea or air vehicles are generally excluded
approx. 3° to 5°. these are not self-locking. from our extended warranty terms.
Individual conditions can be agreed with
our management.
Environmental conditions
Please specify any ambient conditions
outside normal industrial environmental
conditions (Checklists).
25
Z-Series 2.2
2 Lubrication Design advice for plant engineers: The mounting surfaces for the nuts
Adequate Hardly any assembly problems arise when should also be at right angles. ZIMM has
lubrication is using screw jacks in mechanical enginee- developed the self-aligning nut PM (see
essential for the ring because the surfaces being processed Section 7) to save time and costs here.
service life of a are machined. In plant engineering how-
screw jack. ever, frequent geometric faults may occur
Ensure ade- in welded frames despite accurate wor-
quate lubrica- king in steel construction. The interaction
tion of spindles, gearboxes and rotation between different components can also
protection. The red lubrication strip for cause alignment issues. Therefore the
the rotation protection can be mounted following must be considered:
in alternative positions to meet your
requirements (please specify). Parallelism / angularity:
Please also refer to our lubricator and our
Assembly, Operating and Maintenance
Instructions (Section 8).
Assembly, Operating and Maintenance

Instructions
Please refer to our Assembly, Operating
and Maintenance Instructions (Section 8)
during the design phase.
Spindles and guides must be parallel to

each other otherwise the equipment can
seize up during operation. All mounting
surfaces for the gearboxes must be
exactly at right angles to the guides
otherwise interference can occur.
This accelerates wear and/or severe Additional features where alignment may
damage can occur. Squeaking noises can be a problem are the integrated pivot
also occur on R versions. bushings in the gearbox or the hinged
bearing plate KAR (see Section 7).
For plant engineering:

We supply massive standard linear
guides including rollers. Stability, long
service life, avoidance of geometric errors
and absorption of side forces are decisive
arguments for using these guides.
You can find further information in our

Engineering Catalogue 2006 or on our
homepage at www.zimm.at
Printing errors, mistakes regarding dimensions etc., as well as technical changes and improvements
are excepted. Valid re the drawings which are have been checked and approved by both partners in
accordance with the order acknowledgement.
2.3 Z-Series 26
Checklists - Page 1 - Parameters

2
Company: Date:
Address: Phone:
Contact: Fax:
Dept.: E-mail:
1 Lifting force in kN, max.

:
- Per gearbox kN Per system kN ff icient
e
- Under tension kN Under compression kN and
Fast Copy t
- Load: static kN Dynamic kN c il
Sele / E-ma n 10)
- Fitting posn.: vertical horizontal pivotal
Fax : Sectio
s
- Conditions: smooth impact load vibrations
on tact
(C
2 Lift / travel mm
3 Lifting speed
Type N = 1.5 m/min Type L = 0.375 m/min
Customer requirement m/min (many variants possible)
4 Operating period, operating cycle
lifts per day lifts per hour hours per day: 8 16 24
% operating period (ED) relative to 10 min,
For ED > 10 % per 10 min, please specify cycle (e.g.: 5s up, 5s pause, 5s down, 30s pause)
5 Type S or R: S standing spindle R rotating spindle
6 Standard layout No. Measure MA1 MA2 MA3 MA4 MA5
See standard layouts, Checklist Section 2.7 and 2.8 (for multiple systems)
7 Component list YES NO See Checklist Section 2.5 or 2.6!
8 Motor: Rotary voltage motor AC Brake motor AC Manual operation
Spring-compression brake Incremental encoder Linear measuring system Limit switches (S version)
9 Application purpose / function description / branch
Description:
Operating conditions: Dry Humid Dusty Chips

Ambient temperature: Min. °C Max. °C
10 Quantity: pcs. Prototype first
11 Schedule: Quotation: Delivery:
27
Z-Series 2.4
Checklists - Page 2 - Component List S

2 Type: Variants:
This picture
SN (standing spindle, Tr trapezoidal screw shows various
normal speed) KGT ball screw options!
SL (standing spindle,
low speed )
Tension load (kN), static

Tension load (kN), dynamic
Compression load (kN), static
Compression load (kN), dynamic
Standard spindle end

Stroke
Fixing flange BF
Pivot bearing head SLK
Forked head GK
Rod end KGK
Bellows FB
Spiral spring SF
Handwheel HR
Motor with brake

Motor without brake
Coupling KUZ
Rotary pulse encoder DIG
Motor flange MF
Pivot bracket LB
Hinged bearing plate KAR
Lubricator Z-LUB
Spring-compression brake FDB
Protective cap SK
Lubrication strip SL
2x limit switch set ESSET
Rotation protection VS
Escape protection AS
Protective tube SRO
2.5 Z-Series 28
Checklists - Page 3 - Component List R

Type: Variants: 2
RN (rotating spindle, Tr trapezoidal screw KGT ball screw
This picture shows
normal speed) SIFA safety nut various options!
RL (rotating spindle, with SIFA control
low speed )
Tension load (kN), static

Tension load (kN), dynamic
Compression load (kN), static
Compression load (kN), dynamic
Opposed bearing plate GLP
Bellows FB
Spiral spring cover SF
Lubricator Z-LUB
Stroke
Cardan adapter DMA

Duplex nut DM
Trapezoid flange nut FM
KGT flange nut KGT-F
Self-aligning nut PM
Greaseless nut FFDM
Driving flange TRMFL
Safety nut SIFA
Wear control SIFA control
Handwheel HR
Motor with brake
Motor without brake
Rotary pulse encoder DIG
Motor flange MF
Coupling KUZ
Pivot bracket LB
Hinged bearing plate KAR
Spring-compression brake FDB
Protective cap SK
29
Z-Series 2.6
Checklists - Page 4 - System-Layouts

2
A B
C D
E F
G H
The most common arrangements are shown. Be certain to check the rotation direction should your design deviate!
2.7 Z-Series 30
Checklists - Page 5 - System-Layouts

2
i J
K L
M N
The most common arrangements are shown. Be certain to check the rotation direction should your design deviate!
31
Z-Series 2.8
Example: Explanation:
I = moment of area 2nd level in mm4
F
F = 45,000N/gearbox F = max. load/gearbox in N
L = 1320 mm L = free spindle length in mm
v=3 E = elasticity modulus for steel (210,000N/mm2)
v = safety factor (normally 3)
d = minimum core diameter of spindle
Critical Buckling Force of the Spindle

2
Euler 1 Formula:
4
F x v x (L x 2)2 I x 64
I= then d =
π2 x E π
Example:
45,000 N x 3 x (1,320 mm x 2)2 9.4089611 mm4
I= = = 453,965.22 mm4
π x 210,000 N/mm
2 2
2,072,616.924
4
453,965.22 mm2 x 64
d= = 55.15 mm minimum core diameter
Unguided π
= Z-250 (spindle core Ø = 59.6 mm)
Euler 2 Formula:
4
F x v x L2 I x 64
I= then d =
π2 x E π
Example:
45,000 N x 3 x (1,320 mm)2 2.3522411 mm4
I= = = 113,491.305 mm4
π x 210,000 N/mm
2 2
2,072,616.924
4
113,491.305 mm4 x 64
S version Pivot drive d= = 38.99 mm minimum core diameter
π
Guided = Z-100 (spindle core Ø = 43.6 mm)
Euler 3 Formula:
4
F x v x (L x 0.7)2 I x 64
I= then d =
π2 x E π
Example:
45,000 N x 3 x (1,320 mm x 0.7)2 1.1525912 mm4
I= = = 55,610.7396 mm4
π x 210,000 N/mm
2 2
2,072,616.924
4
55,610.739 mm4 x 64
R version d= = 32.62 mm minimum core diameter
π
Guided = Z-50/Tr50 (spindle core Ø = 39.8 mm)
Z-5 Z-10 Z-25 Z-35/50 Z-50/Tr50 Z-100 Z-150 Z-250 Z-350 Z-500 Z-750 Z-1000
Trapezoid thread Tr 18x4 20x4 30x6 40x7 50x8 55x9 60x9 80x16 100x16 120x16 140x20 160x20
Core Ø in mm (minimum) 12.9 14.9 22.1 31.0 39.8 43.6 48.6 59.6 80.6 99.6 115.0 135.0
Ball screw KGT Ø mm 16 25 32 40 - 50 63 80 - - - -

Core Ø in mm (minimum) 12.9 21.5 27.3 34.1 - 44.1 57.1 72.4 - - - -
2.9 Z-Series 32
Critical Whirling Speed for R Gearboxes

2
Maximum allowable spindle speed
nzul = 0.8 x nkr x fkr
nzul Maximum allowable spindle speed (rpm)

nkr Theoretical critical spindle speed (rpm)
fkr = 0.32
that leads to resonance vibrations
(see diagram)
fkr = 1
fkr Correction factor that considers the type of

spindle mounting
! The operating speed must not exceed 80%

of the maximum speed
With end mounting Without end mounting
(preferred solution) (avoid when possible)
[rpm]
700
Tr Tr Tr
Tr 1
Tr 2
14 Tr 16
Tr 3
Tr
Tr
Tr
Tr
10 12
40
55
60
80
600 0x 0x 0x 0x
8x4
0x4
0x6
16 20 20
x7
x9
x1
x9
16
6
500
Input speed
Spindle speed = 400
iGearbox
300
200
100
0
1500 2000 2500 3000 3500 4000 4500 5000
nkr Unsupported spindle length [mm]
The maximum allowable spindle speed If the calculated maximum spindle speed Attention:
must be calculated for R version gear- is lower than the required speed, select a Long, thin spindles can squeak even
boxes (with rotating spindle) with long, larger spindle or a double pitch spindle though the bending critical speed is
thin spindles. To do this, read out the with half the speed. This must then be maintained! Therefore calculate with
theoretical critical speed nkr from the checked. You have the option to use a sufficient safety margins.
diagram. Also consider the additional "stronger spindle" on the R version
lengths for spindle bellows etc. when (spindle of next larger gearbox).
calculating the unsupported spindle
lengths. Now use the formula together Bear in mind that a larger diameter
with the correction factor for the spindle spindle demands a higher drive torque.
mounting to calculate the maximum
allowable spindle speed.
33
Z-Series 2.10
Determining the Drive Torque of [M G] One Screw Jack

2 MG Required drive torque [Nm] for a gearbox
The following specifications serve to F Lifting load (dynamic) [kN]
calculate the required drive torque. ηGearbox Screw jack efficiency (without spindle)
In order to facilitate calculation of the
drive torque, we have determined ηSpindle Spindle efficiency
multiplication factors from this formula P Spindle pitch [mm]
and included these in the technical data i Screw jack ratio
for the respective versions. ML Idling torque [Nm]
PM Motor drive capacity
Formula: Example:
Z-25-SN
F = 12 kN (lifting load, dynamic)
ηGearbox = 0.87 ηSpindle = 0.375
P=6 i =6
F [kN] . P [mm] 12 kN . 6 mm
1) Drive torque: MG = + ML [Nm] 1) MG = + 0.36 Nm = 6.21 Nm
2 . π . ηGearbox . ηSpindle . i 2 . π . 0.87 . 0.375 . 6
MG [Nm] . n [min-1] 6.21 Nm . 1500 min-1

2) Motor capacity: PM[kW] = 2) PM = = 0.975 kW
9550 9550
3) We recommend multiplying the calculated

value by a safety factor of 1.3 to 1.5 (up to 2 for
small systems). ! 3) Example: 0.975 kW . 1.5 = 1.462 kW Motor 1.5 kW
For gearboxes with single pitch trapezoid thread spindles, it is also possible to just multiply the load by the factor stated on the
corresponding gearbox page (Section 4).
Gearbox efficiency ηGearbox (without spindle)

i RPM Z-5 Z-10 Z-25 Z-35 Z-50 Z-100 Z-150 Z-250 Z-350 Z-500 Z-750 Z-1000
N 3000 0.81 0.83 0.87 - - - - - - - - -
N 1500 0.82 0.84 0.87 0.87 0.87 0.88 0.89 0.91 0.91 0.93 - -
N 1000 0.82 0.82 0.86 0.87 0.86 0.87 0.89 0.90 0.91 0.92 0.88 0.90
N 750 0.82 0.84 0.85 0.86 0.85 0.87 0.88 0.90 0.91 0.92 0.88 0.90
N 500 0.82 0.84 0.83 0.85 0.84 0.85 0.87 0.89 0.90 0.92 0.87 0.89
N 100 0.77 0.79 0.78 0.78 0.78 0.78 0.80 0.83 0.86 0.87 0.81 0.84
L 3000 0.74 0.78 0.76 - - - - - - - - -
L 1500 0.70 0.74 0.72 0.58 0.58 0.67 0.67 0.78 0.79 0.77 - -
L 1000 0.67 0.72 0.70 0.57 0.57 0.65 0.66 0.77 0.78 0.76 0.67 0.76
L 750 0.65 0.70 0.68 0.56 0.56 0.65 0.65 0.76 0.78 0.75 0.66 0.76
L 500 0.62 0.67 0.65 0.55 0.55 0.65 0.63 0.75 0.77 0.73 0.65 0.75
L 100 0.53 0.59 0.54 0.45 0.47 0.57 0.53 0.65 0.67 0.61 0.58 0.66
Spindle efficiency ηSpindle
Tr spindle, single pitch 18x4 20x4 30x6 40x7 50x8 55x9 60x9 80x16 100x16 120x16 140x20 160x20 Ball screw spindle
Efficiency 0.399 0.375 0.375 0.344 0.314 0.330 0.311 0.273 0.265 0.260 0.232 0.261 0.9
Tr spindle, double pitch 18x8 20x8 30x12 40x14 50x16 55x18 60x18 80x32 100x32 120x32 140x40 160x40 Ball screw spindle
Efficiency 0.565 0.540 0.540 0.509 0.474 0.492 0.471 0.532 0.474 0.426 0.444 0.431 0.9
Idling torque ML of gearbox [Nm] (without spindle)

Z-5 Z-10 Z-25 Z-35 Z-50 Z-100 Z-150 Z-250 Z-350 Z-500 Z-750 Z-1000
N 0.10 0.26 0.36 0.56 0.76 1.68 1.90 2.64 3.24 3.96 7.28 9.70
L 0.08 0.16 0.26 0.40 0.54 1.02 1.20 1.94 2.20 2.84 4.42 5.90
2.11 Z-Series 34
Drive Torque for Gearboxes - exact calculation

The efficiency of connecting shafts (η 0.95) and bevel 2
gearboxes (η 0.90) are included in the following example
calculation.
1 2 3
4
Gearbox formula:
F [kN] . P [mm]
Drive torque: MG = + ML [Nm]
5 2 . π . ηGearbox . ηSpindle . i
1 2 3
6
Efficiency:
7 Connecting shafts: η 0.95
Bevel gearboxes: η 0.90
Example:
Z-25-SN
1) MG = 12 kN . 6 mm + 0.36 Nm = 6.21 Nm F = 12 kN (lifting load, dynamic per gearbox)
2 π . 0.87 . 0.375 . 6
. ηGearbox = 0.87 ηSpindle = 0.375
P=6 i =6
6.21 Nm
2) = 6.53 Nm
0.95
(Connecting shaft efficiency)
3) 6.21 Nm + 6.53 Nm = 12.74 Nm 12.74 Nm . 1.5 = 19.11 Nm

--> This means KSZ-25-L is OK (see Section 6)
12.74 Nm
4) = 14.15 Nm
0.9
(Bevel gearbox efficiency)
14.15 Nm
5) = 14.9 Nm
0.95
6) (12.74 Nm + 14.9 Nm)/0.9 = 30.71 Nm
7) 30.71 Nm . 1.5 = 46 Nm 46 Nm --> we need KSZ-50-L

(see Section 6)
!
We recommend multiplying the calculated
value by a safety factor of 1.3 to 1.5 (up to 2
for small systems).
Motor selection: 132M-P4-7.5 kW (50 Nm) An approximated calculation is shown on the

--> see Section 7 for motors next page.
35
Z-Series 2.12
Drive Torque for Gearboxes - Approximated Calculation

2 Determination
The drive torque required for a lifting To simplify the calculation, the following
system is the sum of the torques for the factors are used to determine the drive
single screw jacks and increases due to torque for the most common system
friction losses on transfer components layouts.
such as couplings, connecting shafts,
bevel gearboxes etc.
MR = MG x 2.25
MR = MG x 2.1 MR = MG x 3.1 MR = MG x 3.35
MR = MG x 4.6 MR = MG x 6.8 MR = MG x 4.4
MR – overall drive torque

for the complete system
MG - drive torque for

one single screw jack
MA – starting torque max. 1.5 x MR

MR = MG x 3.34 MR = MG x 3.27
Example (example Section 2.11, 12 kN per gearbox)

Attention:
We recommend multiplying the
calculated value by a safety factor of
1.3 to 1.5 (up to 2 for small systems).
The values specified are valid for even
MR = MG x 4.6 = 6.21 Nm x 4.6 = 28.57 Nm
load distribution across all gearboxes!
x safety 1.5 = 42.86 Nm
2.13 Z-Series 36
37
Z-Series 2.14
Maximum Forces / Torques

FS
2 Load definitions
F - Lifting load tension and/or compression
FS - Side forces on the spindle
vH - Lifting speed of the spindle
(or nut on R versions)
FA - Axial load of the input shaft
FR - Radial load of the input shaft FR
MR - Input torque
nR - Input speed
Please examine the information on the following technical pages before MR

FA
making your choice of the appropriate screw jack. A full specification can nR
only be given with full application data and relevant information.
In case of doubt, please contact our project technicians.
Input shaft=
worm shaft
Side forces on the lifting screw Maximal side force FS [N] (only static) Extended spindle length in mm
The Table on the right shows the Z 100 200 300 400 500 600 700 800 900 1000 1200 1500 2000 2500 3000
maximum allowable side forces. Side 5 360 160 100 70 55 45 38 32 28 25 20 18 12 – –
forces should generally be supported 10 600 280 180 130 100 80 70 60 50 47 40 30 20 15 –
by linear slides. The guide bushing in 25 900 470 300 240 180 150 130 110 100 90 70 60 45 35 30
35 1300 700 450 360 270 220 190 160 150 130 100 90 60 50 40
the gearbox only functions as a 50 3000 2000 1300 900 700 600 500 420 380 330 280 230 160 130 100
secondary guide. The maximum side 100 5000 4000 3000 2300 1800 1500 1300 1100 950 850 700 600 400 350 250
forces actually effective must be below 150 5500 5000 3900 2800 2300 1800 1500 1300 1200 1000 850 750 500 400 350
250 9000 9000 6500 4900 3800 3000 2500 2200 2000 1900 1450 1250 900 760 660
the Table value! 350 15000 13000 12000 10000 8800 7000 6000 5500 4800 4300 3500 3000 2000 1600 1400
Attention: Only static allowed 500 29000 29000 29000 29000 29000 24000 20000 17000 15000 14000 12000 9000 7000 5600 4900
750 34800 34800 34800 34800 34800 28800 24000 20400 18000 16800 14400 10800 8400 6720 5880
1000 46000 46000 39000 36000 32000 30000 25000 29000 25000 23500 20000 17000 12000 10000 8000
Maximum input torque Maximum input torque MR [Nm] Max. drive-through torque, worm shaft [Nm]
The values shown should not be i RPM Z-5 Z-10 Z-25 Z-35 Z-50 Z-50/Tr50 Z-100 Z-150 Z-250 Z-350 Z-500 Z-750 Z-1000
exceeded to attain the optimal service N 3000 4.0 11.0 17.0 - - - - - - - - - -
life. Higher values for lower operating N 1500 4.7 13.5 18 19.8 31.5 31.5 53.4 75.1 152 - - - -
hours are possible. Please provide N 1000 5.6 14 22 20.8 36.8 36.8 60.8 77.1 152 265 408 480 680
N 500 6.1 16.7 28 24.8 46.5 46.5 75.3 95 160 350 500 640 960
full data.
L 3000 1.4 5.7 8.5 - - - - - - - - - -
L 1500 1.5 7.5 10 9 10.4 10.4 13.5 20.7 41.4 - - - -
L 1000 1.8 8.7 11 9.7 14.9 14.9 15.4 23.7 47.4 100 170 210 450
L 500 2.2 10.7 14 11.1 19.2 19.2 18.9 29.4 63.5 112 220 240 580
Drive-through 39 57 108 130 260 260 540 540 770 1800 1940 4570 4570
- Bear in mind that the starting torque is approx. 1.5 times the operating torque
- Limit values are mechanical - consider thermic factors depending on operating period
Radial load on the input shaft Maximum radial load of the input shaft FR [N]
The radial forces in the adjacent Table
Z-5 Z-10 Z-25 Z-35 Z-50 Z-100 Z-150 Z-250 Z-350 Z-500 Z-750 Z-1000
should not be exceeded when using FR max. 110 190 260 260 420 650 670 1100 1400 2600 3000 3400
chain or belt drives.
2.15 Z-Series 38
Calculating Spindle and Protective Tube Lengths

Fitting lenght Basic principle 2
The following Tables serve to calculate The spindle (and the protective tube on
the required spindle and protective tube the S version) are extended depending on
extension lengths yourself. This lets you the version and system components
quickly calculate the fitting dimensions used. These dimensions are minimum
of your screw jack. requirements. For special fitting
situations, please provide a drawing or
contact our project technicians.
Stroke + basic length (+ various extensions for variants/system components)
Example S:
Z-25-SN, stroke: 250 mm
Bellows Z-25-FB-300 (ZD=70 mm)
Fixing flange BF (therefore bellows without fixing ring)
Rotation protection VS
Limit switch ESSET
Spindle length Tr:
250 + 180 + 43 + 44 = 517 mm

Stroke Basic length Bellows Limit switch Spindle length
(70-27=43) + rotation protection
Section 7
Protective tube length SRO:

250 + 55 + 71 = 376
Stroke Basic length Limit switch + Protective tube length
Rotation protection
Example R:
Z-25-RN, stroke 250 mm
Spindle with journal (opposed bearing plate GLP)
Bellows Z-25-FB-300 (ZD=70 mm) below and above
Duplex nut DM
Spindle length Tr:

250 + 145 + 60 + 55 + 50 = 560 mm
Stroke Basic length Bellows, gearbox side 2nd bellows Duplex nut Spindle length
(70-10=60) (70-15=55)
Length calculation for connecting shafts can be found in Section 7.
39
Z-Series 2.16
Length Calculation, Standing Version S - Spindle

2
Spindle extension for S version below gearbox (protective tube side)
Z-5 to Z-150: Z-5 Z-10 Z-25 Z-35 Z-50 Z-50/Tr50 Z-100 Z-150
Tr basic length 139 161 180 219 240 263 338 342
Escape/rotation protection AS/VS 15 20 20 30 30 30 30 30
Limit switch ES2) 43 45 45 59 55 55 45 45
ES2) and hinged bearing plate KAR 64 65 69 - - - - -
Spindle extension for S version above gearbox
Z-5 to Z-150: Z-5 Z-10 Z-25 Z-35 Z-50 Z-50/Tr50 Z-100 Z-150
Bellows with bellow ring (GK/KGK)1) ZD-2 ZD+1 ZD+5 ZD+10 ZD+10 ZD+8 ZD-2 ZD-2
Bellows without bellow ring (BF/SLK)1) ZD-22 ZD-24 ZD-26 ZD-36 ZD-36 ZD-40 ZD-50 ZD-22
Bellows and KAR with FBR (GK/KGK)1) ZD+31 ZD+28 ZD+46 - - - - -
Bellows and KAR without FBR (BF/SLK)1) ZD+11 ZD+3 ZD+15 - - - - -
Spindle extension for S version below gearbox (protective tube side)
Z-250 to Z-1000: Z-250 Z-350 Z-500 Z-750 Z-1000

Tr basic length 370 424 552 619 643
Escape protection AS 30 35 40 40 40
Limit switch ES2) 37 42 40 40 40
ES2) and hinged bearing plate KAR - - - - -
Spindle extension for S version above gearbox
Z-250 to Z-1000: Z-250 Z-350 Z-500 Z-750 Z-1000

Bellows with bellow ring (GK/KGK)1) ZD-2 ZD-2 - - -
Bellows without bellow ring (BF/SLK)1) ZD-22 ZD-22 - - -
Spindle side ”F” (down) 11 - - - -
Safety distances are already included in basic lengths!

(Tr spindle: 10 mm up to Z-50, 20 mm for Z-100 to Z-500, 40 mm for Z-750 and Z-1000)
1) The value will be added to or sub- 2) Limit switches ES are always in combi- Spindle extension for spiral spring
tracted from the ZD dimension of the nation with rotation protection VS cover SF:
bellows depending on the sign and (VS is included in the extension), with The extension for spiral spring covers
the result then added to the spindle escape protection AS as from Z-250. varies according to the fitting and there-
length. fore this variant must be calculated from
a drawing. We would be pleased to make
this drawing for you.
Abbreviations:
AS Escape protection KAR Hinged bearing plate

BF Fixing flange KGK Rod end
ES Limit switch SLK Pivot bearing head
FBR Bellows connecting ring ZD Compression dimension
GK Forked head
2.17 Z-Series 40
Length Calculation, Standing Version S - Protective Tube SRO

2
Protective tube extension for S version
Z-5 to Z-150: Z-5 Z-10 Z-25 Z-35 Z-50 Z-50/Tr50 Z-100 Z-150
Tr basic length1) 46 49 53 57 62 62 82 87
Escape/rotation protection AS/VS 15 20 20 30 30 30 30 30
Limit switch ES3) 73 72 72 86 82 82 62 62
ES3) and hinged bearing plate KAR 94 92 96 - - - - -
Attention: Minimum stroke with limit switch ES2):
Z-5 to Z-150: Z-5 Z-10 Z-25 Z-35 Z-50 Z-50/Tr50 Z-100 Z-150
Min. stroke with limit switch ES 50 51 51 41 42 42 42 42
Min. stroke with ES and lubrication strip SL 120 121 121 111 112 112 112 112
Protective tube extension for S version
Z-250 to Z-1000: Z-250 Z-350 Z-500 Z-750 Z-1000

Tr basic length1) 87 97 151 152 152
Escape protection AS 30 35 40 40 40
Limit switch ES3) 46 51 40 40 40
ES3) and hinged bearing plate KAR - - - - -
Attention: Minimum stroke with limit switch ES2):
Z-250 to Z-1000: Z-250 Z-350 Z-500 Z-750 Z-1000

Min. stroke with limit switch ES 47 42 46 46 46
Min. stroke with ES and lubrication strip SL 117 112 116 116 116
1) Basic length of protective tube 2) If a shorter stroke than specified is 3) Limit switches ES are always in
without cap - add another 5 mm required, fit the limit switches and combination with rotation protection
to the overall length of the the lubrication strip on two different VS (VS is included in the extension),
protective tube to include the sides (fitting location)! with escape protection AS as from
cap thickness. Z-250.
41
Z-Series 2.18
Length Calculation, Rotating Version R - Spindle

2
Z-5 to Z-150: Z-5 Z-10 Z-25 Z-35 Z-50 Z-100 Z-150
Tr basic length without journal 86 102 114 132 148 222 250
Tr basic length with journal (= standard for
opposed bearing plate GLP) 101 122 139 162 178 267 305
Tr basic length strengthened with journal1) 106 127 144 177 193 277 325
KGT basic length without journal 16x05 138 25x05 154 32x05 179 40x05 199 40x05 215 50x10 317 63x10 370
16x10 171 25x10 187 32x10 203 40x10 213 40x10 229 50x20 357 63x20 440
25x25 237 32x20 244 40x20 252 40x20 268
25x50 390 32x40 279 40x40 317 40x40 333
KGT basic length without journal1)2) 25x05 138 32x05 167 40x05 181 50x10 247 50x10 263 63x10 342 80x10 370
25x10 171 32x10 191 40x10 195 50x20 287 50x20 303 63x20 412 80x20-4EP 450
25x25 221 32x20 232 40x20 234 80x20-5EP 465
25x50 374 32x40 267 40x40 299
KGT basic length with journal 16x05 153 25x05 174 32x05 204 40x05 229 40x05 245 50x10 362 63x10 425
16x10 186 25x10 207 32x10 228 40x10 243 40x10 259 50x20 402 63x20 495
25x25 257 32x20 269 40x20 282 40x20 298
25x50 410 32x40 304 40x40 347 40x40 363
KGT basic length with journal1)2) 25x05 158 32x05 192 40x05 211 50x10 292 50x10 308 63x10 397 80x10 445
25x10 191 32x10 216 40x10 225 50x20 332 50x20 348 63x20 467 80x20-4EP 525
25x25 241 32x20 257 40x20 264 80x20-5EP 540
25x50 394 32x40 292 40x40 329
Flange nut FM 35 44 46 66 66 - 90
Duplex nut DM 45 45 50 70 70 90 115
Self-aligning nut PM 78 83 95 129 129 190 210
Greaseless duplex nut FFDM 53 53 59 85 85 - -
DM + safety nut SIFA 70 84 95 133 133 173 211
PM + safety nut SIFA 123 128 158 212 212 300 330
1. Bellows3) ZD-12 ZD-12 ZD-10 ZD-12 ZD-12 ZD-22 ZD-22
2. Bellows3) ZD-10 ZD-14 ZD-15 ZD-15 ZD-15 ZD-20 ZD-30
KAR4) spindle-side + 1st Bellows3) ZD+21 ZD+15 ZD+31 - - - -
Z-250 to Z-1000: Z-250 Z-350 Z-500 Z-750 Z-1000

Tr basic length without journal 265 288 366 417 438
Tr basic length with journal (= standard for
opposed bearing plate GLP) 340 388 486 537 613
Tr basic length strengthened with journal1) 365 408 486 592 -
KGT basic length without journal 80x10 385 - - - -
80x20-4EP 465 - - - -
80x20-5EP 480 - - - -
- - - - -
KGT basic length with journal 80x10 460 - - - -
80x20-4EP 540 - - - -
80x20-5EP 555 - - - -
- - - - -
Duplex nut DM 140 160 180 220 320
DM + safety nut SIFA 250 270 303 365 500
1. Bellows3) ZD-22 ZD-22 - - -
2. Bellows3) ZD-40 ZD-60 - - -
Safety distances are already included in basic lengths (twice: 1x above and 1x below)!
(Tr spindle: 10 mm up to Z-50, 20 mm for Z-100 to Z-500, 40 mm for Z-750 and Z-1000)
1) When using a larger diameter spindle, safety clearance acc. to the Spindle extension for spiral spring cover:
select the components for the next ZIMM Catalogue. The extension with a spiral spring cover
size gearbox (Z-10 strengthened has 3) The value will be added to or sub- depends on the fitting, therefore this
a spindle Tr 30x6 which means tracted from the ZD dimension of the variant must be calculated using a
component Z-25 - this is then bellows depending on the sign and drawing. We would be pleased to make
the calculated spindle extension the result then added to the this drawing for you.
for size 25). spindle length.
2) The basic length for KGT spindles 4) KAR is the hinged bearing plate
includes the KGT nut length and the
2.19 Z-Series 42
Order Code
Number of List of
2
Z-Series Spindle Ø / threads, system
ZIMM Size Version Ratio Thread version pitch material Stroke components
Z H
Z 5 S N Tr Tr 1 Stroke List of
10 Standing Normal Trapezoid spindle 1804 1-pitch H + stroke system
25 version e.g. i = 4:1 (not specified = Tr) 2004 (not specified in mm components
... = 1-pitch) (sequence not
35 R L 2* important)
50 Rotating Low KGT 2-pitch ––> Section 7
+CONTROL
100 version e.g. i = 16:1 Tr/SIFA 1605 I
Wear control
150 Tr with safety 1610 INOX (stainless steel)
nut SIFA ...
250 LH *
350 left-handed
500 KGT
750 Ball screw drive *) Deliverable but
1000 not stock item,
delivery time on
request
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Order example: Z - 10 - SN - Tr - 2004 - 1 - H 300 - FB390 - VS - BF
43
Z-Series 2.20
3 User-Topics
User-Topics
Additional Information
3.0 Z-Series 44
3 User-Topics
User-Topics – Additional Information
°C
3
Corrosion protection Temperature Food Operational reliability Clean room

and safety
3.1 3.3 3.4 3.5 3.6
45
Z-Series 3.0
3 User-Topics
Corrosion Protection
How does ZIMM protect its products against corrosion?

All relevant components of the ZIMM - Z-Series are, as standard, coated with a
special high-quality coating for long lasting passive corrosion protection.
3 We also offer an additional nanocoating for components as enhanced

corrosion protection.
Corrosion protection “Standard”

For applications in industial and
operating premises with adverse
effects from rinsing water and similar.
• High-quality metallic coating with

appealing optic
Corrosion protection "Enhanced" - nanocoating

(specify when ordering: “Nanocoating”)
For use outdoors and in industial
premises. Also for frequent contact
with water and liquids.
• High-quality metallic coating

• Plus additional transparent nanocoating
• Appealing optic
• High gloss finish
Fixtures, screws
Conventional galvanized screws can be
used for dry interior areas.
Use corrosion resistant screws with
We recommend corrosion resistant quality A4-80 to match the conventional
screws for outdoor applications or 8.8 hexagon socket screws.
humidity >70% to prevent corrosion. A2-70 screws have less strength.
3.1 Z-Series 46
3 User-Topics
Corrosion Protection
How does ZIMM ensure the quality of its coatings?

ZIMM carries out extensive quality inspections to ensure the high quality of its coatings.
These also include the standardized corrosion test.
3
Salt spray test according to
DIN EN ISO 9227:2006
(previously DIN 50021)
All tests according to

DIN EN ISO / IEC 17025:2005
are performed by an accredited
test laboratory.
Results from the corrosion tests*:
Corrosion protection:
Very good
Corrosion protection "Enhanced"

(no corrosion attacks)
Good
Corrosion protection “Standard”

(first isolated
corrosion attacks)
None
Non-coated component
(complete component corrosion)
*Result from the salt spray test after identical exposure time
47 Z-Series 3.2
3 User-Topics
°C
Temperature
The ambient temperature is very important for component operation.

Always inform us about ambient temperature and conditions, especially when these
deviate from the usual 20°C to 25°C.
3
Normal temperature Low temperatures High temperatures
(-20°C to +60°C): (-20°C to -40°C): (+60°C to +160°C,
A normal temperature range is Seals and most of our greases briefly up to +200°C):
up to about 60°C gear-opera- are principally specified down For ambient and operating
ting temperature. The highest to a temperature of -40°C. temperatures (gear housing)
heat development is on the Experience has however shown above 60°C, we recommend
shaft seal ring and trapezoid that applications below -20°C gearboxes with high
thread. Various test have are critical. The grease be- temperature grease and FPM
shown that Tr spindles warm comes very thick and hard to seals. The operating tempera-
up twice as much as housings. move and the breakaway torque in ture can then generally reach up to
particular is impeded. Generally speaking, 160°C. Up to maximum 200°C for short
Example: all components must have adequate peaks or during minimum operating
At an ambient temperature of 20°C, size for minus temperatures because periods (after approval).
the housing reached about 60°C (+40°C) the material strength weakens (apart
and the Tr spindle about 100°C (+80°C). from aluminium). We offer appropriate heat-resistant
We recommend not to exceed 100°C components for high temperature
on Tr spindles when using standard We recommend low temperature grease applications.
gearboxes. for temperatures below -20°C.
Our standard gearboxes up to size Z-150
are filled with a synthetic low-viscosity
grease that is already suitable down
to -40°C as standard.
Temperature ranges for standard parts: For lower and higher temperatures,
please request information on the
Screw jack, standard -25°C to +80°C (-40°C to +100°C) component from us, with your Checklist
Screw jack, high temperature Up to 160°C, short peaks up to 200°C (Section 2).
Bellows, round -32°C to +70°C (max. +85°C)
Bellows, square -15°C to +70°C (no direct sunshine)
Limit switch -30°C to +85°C
Rotary pulse encoder DIG -40°C to +80°C
Motors Less capacity as from 40°C
e.g. factor 0.8 at 60°C Ambient and operating temperatures:
Connecting shafts VWZ+KUZ-KK 0°C to 70°C, reduced from The ambient temperature is relevant for
-20°C to +100°C (max. +120°C) components such as limit switches or
Couplings KUZ -20°C to +70°C, bellows. For gearboxes, the operating
reduced from -40°C to +100°C temperature is slightly or considerably
Bevel gearbox -10°C to +90°C higher than the ambient temperature
Ball screw KGT -25°C to +80°C depending on the duty cycle.
3.3 Z-Series 48
3 User-Topics
Food
Food industry Corrosion protection Lifting systems

The food sector works with a very high Our Z-Series is protected against We deliver gearboxes and systems with
automation level. This supports, on the corrosion and is therefore very suitable food industry grease to the food industry.
one hand, a very high hygiene level and, for most applications in the food industry. Our food industry greases have FDA
on the other hand, intelligent and The Z-Series is not suitable for special approvals. Use the Checklist in Section 2
efficient system rationalized production. applications where stainless steel is to confirm your application parameters 3
mandatory. and requirements.
49
Z-Series 3.4
3 User-Topics
Operational Reliability and Safety
Operational reliability and safety Assembly Spare parts

Operational reliability and Correct and careful To protect against production
safety are just as important assembly is vital for downtimes caused by high
for industrial systems as for trouble-free and safe duty cycle or high loads, we
theatre stages or other system operation. recommend storing a set of
3 systems. Pay careful attention to our screw jacks (including
Assembly, Operation and Maintenance spindles etc. and assembly
Design and specification Instructions included with each delivery. drawings) at your location or at your
During the design and planning phase, These are also available at customer's location. Complete re-
pay special attention to the load capacity www.zimm.at. placement of a screw jack is more cost-
of the drives and system components efficient than repairs.
depending on the installation situation. Inspection and maintenance
Plan your system with appropriate safety Regular inspections and
for fixing, movement and transport maintenance are pre-
elements. requisites to ensure
long life.
Consider the design information in
Section 2. Check the following during regular
inspections: Optical state, fixtures and
Use a safety nut SIFA on connections, wear on the trapezoid thread
safety-relevant systems. If and the level of lubrication.
the thread in the nut breaks Observe our lubrication instructions and
due to wear, the SIFA absorbs only use lubricants we recommend.
the load. An electronic Refer to our automatic lubricator in
control is available on request. Section 8.
Screw jack with safety nut SIFA
3.5 Z-Series 50
3 User-Topics
Clean Room
Branches Clean room Your system

High cleanness demands requiring clean A clean room is a room where the Use the Checklist in Section 2 to inquire
rooms must be met in various areas such concentration of particles in the air is your drive and also specify the specific
as semiconductor production, flat screen controlled and in defined cleanness requirements for your application.
production, optic and laser technology, classes. It is important to keep the particle We can then offer you a system to meet
spacecraft production etc. contamination caused by work materials, your requirements. 3
lubricants and drives at a minimum.
51
Z-Series 3.6
4 Screw Jacks
Small family, Z-5 to Z-25
Features:
· Sandwich plate
· Completely compatible
with MSZ gearboxes
· Gearbox body only longer at the
front and rear
· Integrated pivot bearing
Middle family, Z-35 to Z-150
Features:
· Sandwich plate
· Generally compatible
with MSZ gearboxes
· With universal
connection dimensions
Large family, Z-250 to Z-1000
Features:
· Baseplate
· With universal
connection dimensions
Patents pending for or registered for a range of functions and components!
4.0 Z-Series 52
4 Screw Jacks
Screw Jacks
Screw jacks with Screw jacks with Screw jacks with

trapezoid thread ball screw trapezoid thread
and safety nut SIFA 4
4.1 4.27 4.29
i The availability is shown on the

gearbox pages: i (Section 0.9 contains a complete overview)
Available
In preparation
53
Z-Series 4.0
4 Z-5-S Standing Spindle 5 kN
Standard options:
Trapezoid Ball screw
thread Tr KGT
New: Spindle
This page Section 4.27 lubrication
during operation
32J7/1.5 deep
M8/13 deep (4x) 16H9/15 deep M6/8 deep
Spindle length
1)
Overall height
Fitting height Y
4
SRO 2)
Length
M8/13 deep (4x)
M8/13 deep (8x) Breakthrough for

protective tube SRO,
square 41x41 or
round Ø 50
kN
2)
Protective tube length SRO with Tr 18x4 spindle
Without escape/ Escape/rotation Escape/rotation protection Escape/rotation
rotation protection with limit switch set protection with
protection without limit ESSET ESSET and KAR*
switch set ESSET
46+stroke 61+stroke 119+stroke 140+stroke
*Hinged bearing plate KAR, fitted on side F (below).
1)
See Table "Fitting heights" below for bellows, see Section 7 for spiral springs
Duty cycle, thermal limit, for S+R Fitting heights for 0-stroke, with Tr 18x4 spindle
5 Standard Fixing Forked Rod Pivot
This chart provides
[kN] 50 spindle end* flange head end bearing head
0r approx. figures under
pm BF GK* KGK* SLK
standard industrial
4 10 conditions (ambient
180
150
300
00
rp temperature etc.) and
0 rp
0 rp
0 rp
m
X
3 regular maintenance
m
m
Y
m
(lubrication etc.).
The maximum input
2 torque for optimum
service life is shown on Bellows FB
1 the right (1500 rpm) and All dimensions in mm
on page 2.15 X/Y X/Y X/Y X/Y X/Y
0 Without FB 50/94 70/114 98/142 100/144 98/142
10 20 30 40 50 60 70 80 90 100 KGT: Z-5-FB-265 83/127 83/127 131/175 133/177 111/155
Trapezoid thread % ED/10 min % ED Z-5-FB-500 148/192 148/192 196/240 198/242 176/220
Tr 18x4 1.1 to 218/262
at 20°C 2.5 higher Z-5-FB-800 168/212 168/212 216/260 196/240
* With bellows connecting ring Z-5-FBR
4.1 Z-Series 54
4 Z-5-R Rotating Spindle 5 kN
Standard options:
Trapezoid Safety nut Ball screw
thread Tr SIFA KGT
This page Section 4.30 Section 4.28

1)
Fitting height Y+stroke1)

Minus nut=stroke
Effective length
Spindle length
M8/13 deep (4x) 32J7/1.5 deep

M8 DIN 912
1)
M6/8 deep
16H9/15 deep 4
M8/13 deep (4x)
M8/13 deep (8x)
Fitting height Z-5-R- for 0-stroke with Tr spindle

Flange nut Duplex nut Duplex nut Self-aligning Greaseless nut
FM DM with SIFA nut PM FFDM
Y 149 mm 159 mm 184 mm 192 mm 167 mm
1)
For bellows or spiral spring extension: See Sections 2 + 7
Standard ratios
Version Type Speed Standard Stroke per drive
i
spindle1) shaft rotation5)
Z-5-SN Standing Normal 4:1 1.00 mm

Z-5-SL spindle Low
Tr 18x4 16:1 0.25 mm
Z-5-RN Rotating Normal 4:1 1.00 mm
Z-5-RL spindle Low
Tr 18x4 16:1 0.25 mm
Technical data series Z-5-S / Z-5-R
Max. compression / tensile force, static - 5 kN (0.5 t) Drive torque MG (Nm) - F (kN) x 0.623)5) + ML (N-Normal)
Max. compression / tensile force, dynamic - see diagram on the left page - F (kN) x 0.213)5) + ML (L-Low)
Nominal speed - 1500 rpm
Breakaway torque - drive torque MG x 1.5
Max. drive shaft speed - 3000 rpm (load and cycle dependent)
Spindle dimension, standard - Tr 18x42) Idling torque 4) ML (Nm) - 0.10 (N-Normal)
Gear reduction - 4:1 (N) / 16:1 (L) - 0.08 (L-Low)
Housing material - aluminium, protected against corrosion
Between gearbox and nut or nut and end of threads provide for a
Worm shaft - steel, case-hardened, ground, protected against corrosion
safety distance of (minimum) 10 mm!
Weight of screw jack - 1.2 kg
See Section 2 for the Checklist.
Weight of spindle/m - 1.58 kg
Gearbox lubrication - synth. ZIMM-Fluid-Grease Important information
Spindle lubrication - synth. ZIMM-Grease-Paste 1) - For bellows or spiral spring extension: See Sections 2 + 7
Gearbox operating temperature - max. 80°C, higher on request 2) - Tr 18x4 is standard, others available: 2-pitch, INOX (stainless steel), left-handed,
Mass moment of inertia - N: 0.217 kg cm2 stronger spindle Tr 20x4 (only for R version)
- L: 0.117 kg cm2 3) - Factor includes efficiency, ratio and 30 % safety
Input torque (at 1500 rpm) - max. 4.7 Nm (N), max. 1.5 Nm (L) 4) - Can be higher when new
Drive-through torque - max. 39 Nm 5) - For 4 mm spindle pitch
55
Z-Series 4.2
Standard options:
thread Tr SIFA KGT
New: Spindle
lubrication
during operation
35J7/3 deep
1)
M8/15 deep (4x) 16H9/15 deep M8/10 deep

1)
Spindle length
Fitting height Y
Overall height
4
2)
Length
SRO
M8/15 deep (4x)
Breakthrough for
M8/15t deep (8x) protective tube SRO,
square 56x56 or
round Ø 70
kN
2)
switch set ESSET
1)
This chart provides
[kN] spindle end* flange head end bearing head
approx. figures under
BF GK* KGK* SLK
50 standard industrial
8 0r
pm conditions (ambient
150
10
180
00
temperature etc.) and

300
0r
rp
0 rp
regular maintenance
pm
6
0 rp
Y
m
(lubrication etc.).
m
The maximum input

0 Without FB 59/112 80/133 115/168 120/173 115/168
10 20 30 40 50 60 70 80 90 100 KGT: Z-10-FB-340 140/193 136/189 196/249 201/254 171/224
Tr 20x4 1.1 to 271/324
at 20°C 2.5 higher Z-10-FB-1000 210/263 206/259 266/319 241/294
4.3 Z-Series 56
Standard options:
thread Tr SIFA KGT

Minus nut=stroke
Effective length
Spindle length
M8/15 deep (4x) 35J7/3 deep
M8/10 deep M8 DIN 912

16H9/15 deep
M8/15 deep (4x)
M8/15t deep (8x)

Y 179 mm 180 mm 219 mm 218 mm 188 mm
1)
Standard ratios
Type Design Speed Standard Stroke per drive
i

Z-10-SL spindle Low
Tr 20x4 16:1 0.25 mm
Z-10-RL spindle Low
Tr 20x4 16:1 0.25 mm
Max. compression / tensile force, static - 10 kN (1 t) Drive torque MG (Nm) - F (kN) x 0.643)5) + ML (N-Normal)
Weight of spindle/m - 2 kg
57
Z-Series 4.4
Standard options:
thread Tr SIFA KGT
New: Spindle
lubrication
This page Section 4.29 Section 4.27 during operation
40J7/2.5 deep
M10/13 deep (4x) M8/10 deep
20H9/20 deep
Fitting height Y 1)
Spindle length
Overall height
4
SRO 2)
Length
M10/13 deep (4x)
Breakthrough for
M10/13 deep (8x) protective tube SRO,
square 56x56 or
32
round Ø 70
kN
2)
switch set ESSET
1)
This chart provides
[kN] spindle end* flange head end bearing head
approx. figures under
BF GK* KGK* SLK
standard industrial
20
conditions (ambient
3000 rp
10
50
150
00
0r
180
pm
rp
0r
(lubrication etc.).
m
0r
m
pm
The maximum input

pm

0 Without FB 68/125 91/148 148/205 145/202 148/205
10 20 30 40 50 60 70 80 90 100 KGT: Z-25-FB-300 143/200 135/192 223/280 220/277 192/249
Tr 30x6 1.1 to 270/327
at 20°C 2.5 higher Z-25-FB-1000 193/250 185/242 273/330 242/299
4.5 Z-Series 58
Standard options:
thread Tr SIFA KGT

Minus nut=stroke
Effective length
Spindle length
M10 DIN 912

M10/13 deep (4x)
40J7/2.5 deep
M8/10 deep
20H9/20 deep
M10/13 deep (4x)
M10/13 deep (8x)

32

Y 195 mm 199 mm 244 mm 244 mm 208 mm
1)
Standard ratios
i

Z-25-SL spindle Low
Tr 30x6 24:1 0.25 mm
Z-25-RL spindle Low
Tr 30x6 24:1 0.25 mm
Max. compression / tensile force, static - 25 kN (2.5 t) drive torque MG (Nm) - F (kN) x 0.633)5) + ML (N-Normal)
Input torque (at 1500 rpm) - max. 18 Nm (N), max. 10 Nm (L) 4) - Can be higher when new
59
Z-Series 4.6
Standard options:
ZE!
Trapezoid
thread Tr
NEW SI
New: Spindle
lubrication
during operation
This page
42J7/3 deep
M10/13 deep
1)
1)
Fitting height Y
28H9/12 deep
Spindle length
Overall height
4
SRO 2)
Length
Breakthrough for
protective tube SRO
square 70x70 or
round Ø 90
kN
2)
Without escape/ Escape/rotation Escape/rotation protection
rotation protection without limit with limit switch set
protection switch set ESSET ESSET
57+stroke 87+stroke 143+stroke

1)
35 This chart provides Standard Fixing Forked Rod Pivot
[kN] approx. figures under spindle end* flange head end bearing head
BF GK* KGK* SLK
30 standard industrial
conditions (ambient
50
0
25 temperature etc.) and

rp
m
regular maintenance
10
20 (lubrication etc.).
00
15 00 r
rp
The maximum input Bellows FB

00
15
18
rp
torque for optimum

m
All dimensions in mm
service life is shown on
pm
10 X/Y X/Y X/Y X/Y X/Y

the right (1500 rpm) and
Without FB 103/153 133/183 223/273 213/263 195/245
5 on page 2.15
Z-35/50-FB-390 198/248 182/232 318/368 308/358 244/294
0 Z-35/50-FB-600 185/235 169/219 305/355 295/345 231/281
10 20 30 40 50 60 70 80 90 100 KGT: Z-35/50-FB-1000 243/293 227/277 363/413 353/403 289/339
Trapezoid thread % ED/10 min % ED Z-35/50-FB-1200 238/288 222/272 358/408 348/398 284/334
1.1 to 403/453
Tr 40x7 at 20°C 2.5 higher Z-35/50-FB-1500 293/343 277/327 413/463 339/389
4.7 Z-Series 60
Standard options:
ZE!
Trapezoid
thread Tr
Safety nut
SIFA
Ball screw
KGT
NEW SI

1)
Minus nut=stroke
Effective length
42J7/3 deep
Spindle length
M10 DIN 912

1)
M8/10 deep
4
28H9/12 deep
7

Y 240 mm 244 mm 307 mm 303 mm 259 mm
1)
Standard ratios
i

Z-35-SL spindle Low
Tr 40x7 28:1 0.25 mm
Z-35-RL spindle Low
Tr 40x7 28:1 0.25 mm
Max. compression / tensile force, static - 35 kN (3.5 t) Drive torque MG (Nm) - F (kN) x 0.693)5) + ML (N-Normal)
Max. drive shaft speed - 1800 rpm
Housing material - GGG-50, protected against corrosion
See Section 2 for Checklists.
Input torque (at 1500 rpm) - max. 19.8 Nm (N), max. 9 Nm (L) 4) - Can be higher when new
61
Z-Series 4.8
Standard options:
Trapezoid Safety
Safety
nutnut
SIFA Ball screw
thread Tr SIFA KGT
New: Spindle
lubrication
during operation
52J7/4 deep
M12/16 deep M10/15 deep
1)
Fitting height Y 1)
30H9/16 deep
Spindle length
Overall height
4
SRO 2)
Length
M12/16 deep
Breakthrough for
M12/16 deep (2x) protective tube SRO
square 102x102 or
round Ø 130
kN
2)

1)
BF GK* KGK* SLK
standard industrial
50
40 conditions (ambient
0
rp

m
regular maintenance
10
30
00
(lubrication etc.).
rp
15
Bellows FB
m
The maximum input

00
18
rp

00
rp

m
X/Y X/Y X/Y X/Y X/Y

10 Without FB 111/169 141/199 231/289 221/279 203/261
on page 2.15
Z-35/50-FB-390 206/264 190/284 326/384 316/374 252/310
0 Z-35/50-FB-600 193/251 177/235 313/371 303/361 239/297
10 20 30 40 50 60 70 80 90 100 KGT: Z-35/50-FB-1000 251/309 235/293 371/429 361/419 297/355
Trapezoid thread % ED/10 min % ED Z-35/50-FB-1200 246/304 230/288 366/424 356/414 292/350
1.1 to 411/469
Tr 40x7 at 20°C 2.5 higher Z-35/50-FB-1500 301/359 285/343 421/479 347/405
4.9 Z-Series 62
Standard options:
thread Tr SIFA KGT

1)
Minus nut=stroke
Effective length

Spindle length
M12/16 deep (2x) 52J7/3 deep M12 DIN 912
4
1)
M10/15 deep
30H9/16 deep
7
M12/16 deep (2x)
M12/16 deep (2x)

Y 256 mm 260 mm 323 mm 319 mm 275 mm
1)
Standard ratios
i

Z-50-SL spindle Low
Tr 40x7 28:1 0.25 mm
Z-50-RL spindle Low
Tr 40x7 28:1 0.25 mm
Weight of screw jack - 17 kg
Gearbox lubrication - synth. ZIMM-Fluid-Grease
Important information
Spindle lubrication - synth. ZIMM-Grease-Paste
1) - For bellows or spiral spring extension: See Sections 2 + 7
Gearbox operating temperature - max. 80°C, higher on request
2) - Tr 40x7 is standard, others available: 2-pitch, INOX (stainless steel), left-handed,
Mass moment of inertia - N: 6.40 kg cm2
stronger spindle Tr 55x9 (only for R version)
- L: 2.53 kg cm2
3) - Factor includes efficiency, ratio and 30 % safety
Input torque (at 1500 rpm) - max. 31.5 Nm (N), max. 10.4 Nm (L)
4) - Can be higher when new
Drive-through torque - max. 260 Nm
5) - For 7 mm spindle pitch
63
Z-Series 4.10
4 Z-50/Tr50-S Standing Spindle 50 kN
Standard options:
ZE!
Trapezoid
thread Tr
NEW SI
New: Spindle
lubrication
during operation
This page
52J7/4 deep
1)
M10/15 deep
1)
Spindle length
Fitting height Y
Overall height
30H9/16 deep
For Z-50/Tr50
4 i use spindle side
system components
from Z-100
SRO 2)
Length
Breakthrough for
protective tube SRO
square 102x102 or
round Ø 130
kN
2)

1)
BF GK* KGK* SLK
standard industrial
50
0
rp

m
regular maintenance
10
30
00
(lubrication etc.).
rp
15 00 r
The maximum input Bellows FB

m
00
18

rp
m

pm
X/Y X/Y X/Y X/Y X/Y

10 Without FB 115/173 165/223 259/317 257/315 223/281
on page 2.15
Z-100-FB-285 198/256 200/258 342/400 340/398 258/316
0 Z-100-FB-600 195/253 197/255 339/397 337/395 255/313
10 20 30 40 50 60 70 80 90 100 KGT: Z-100-FB-1000 253/311 255/313 397/455 395/453 313/371
1.1 to
Tr 50x8 at 20°C 2.5 higher
4.11 Z-Series 64
4 Z-35 + Z-50 / Tr50
ZE!
NEW SI
Z-35 + Z-50/ Tr50

Increased Diameter Spindle
for Long Strokes
Increased diameter spindle

The spindle diameter is critical to the
specification of the gearbox.
The Z-35 and the Z-50/Tr50 have been

specially designed with larger spindle
diameters - for applications with long
strokes (buckling). This means a more 4
compact gearbox can be used despite
the large stroke length.
Z-35: With Tr 40x7 spindle

Z-50/Tr50: With Tr 50x8 spindle
Application example:
Elevation axis of a solar tracker
Standard ratios
Version Type Speed Standard
spindle1)
i
Stroke per drive
shaft rotation5)
Z-50/Tr50-SN Standing Normal 7:1 1.143 mm

Z-50/Tr50-SL spindle Low
Tr 50x8 28:1 0.286 mm
Technical data series Z-50/ Tr50
2) - Tr 50x8 is standard, others available: 2-pitch, INOX (stainless steel), left-handed
- L: 2.62 kg cm2
Input torque (at 1500 rpm) - max. 31.5 Nm (N), max. 10.4 Nm (L)
Z-Series
65 4.12
Standard options:
Trapezoid Safety
Safety
nutnut
SIFA Ball screw
thread Tr SIFA KGT
New: Spindle
lubrication
This page Section 4.29 Section 4.27 during operation
62J7/5 deep
1)
M6/20 deep
M12/25 deep
1)
Spindle length
Fitting height Y
Overall height
40H9/25 deep
4
SRO 2)
Length
M6/20 deep
Breakthrough for
protective tube SRO
M16/20 deep (2x) square 102x102 or
3 round Ø 130
kN
2)

1)
BF GK* KGK* SLK
standard industrial
50
0r temperature etc.) and
pm regular maintenance
60 10
00 (lubrication etc.).
15 rp The maximum input Bellows FB
00 m
40 18 torque for optimum
00 rpm service life is shown on
rp X/Y X/Y X/Y X/Y X/Y
m the right (1500 rpm) and
20 Without FB 158/238 208/288 302/382 300/380 266/346
on page 2.15
Z-100-FB-285 231/311 233/313 375/455 373/453 291/371
0 Z-100-FB-600 228/308 230/310 372/452 370/450 288/368
10 20 30 40 50 60 70 80 90 100 KGT: Z-100-FB-1000 286/366 288/368 430/510 428/508 346/426
1.1 to
4.13 Z-Series 66
Standard options:
thread Tr SIFA KGT

1)
Effective length
Minus nut=stroke

Spindle length
M16/20 deep (2x) 62J7/5 deep

1)
M12/25 deep
40H9/25 deep
M16 DIN 912
4
8
M16/20 deep (2x)
M12/16 deep (2x)

3

Duplex nut Duplex nut Self-aligning
DM with SIFA nut PM
Y 370 mm 453 mm 470 mm
1)
Standard ratios
i

Z-100-SL spindle Low
Tr 55x9 36:1 0.25 mm
Z-100-RL spindle Low
Tr 55x9 36:1 0.25 mm
Max. compression / tensile force, dynamic - see diagram on the left page - F (kN) x 0.23-3)5) + ML (L-Low)
67
Z-Series 4.14
Standard options:
Trapezoid Safety
Safety
nutnut
SIFA Ball screw
thread Tr SIFA KGT
New: Spindle
This page Section 4.29 Section 4.27 lubrication
during operation
62J7/4 deep
1)
M12/30 deep
50H9/25 deep
1)
Fitting height Y
Spindle length
Overall height
4
SRO2)
Length
Breakthrough for
protective tube SRO
square 135x135 or
round Ø 175
kN
2)

1)
BF GK* KGK* SLK
standard industrial
90 50 regular maintenance
0r (lubrication etc.).
pm
10 The maximum input Bellows FB
0
60 15 0 rp torque for optimum
00 m All dimensions in mm
18 rp service life is shown on X/Y X/Y X/Y X/Y
00 m X/Y
rp the right (1500 rpm) and
30 m Without FB 145/237 195/287 313/405 305/397 300/392
on page 2.15
Z-150-FB-300 198/290 223/315 366/458 358/450 328/420
0 Z-150-FB-600 220/312 245/337 388/480 380/472 350/442
10 20 30 40 50 60 70 80 90 100 KGT: Z-150-FB-1000 278/370 303/395 446/538 438/530 408/500
1.1 to
4.15 Z-Series 68
Standard options:
thread Tr SIFA KGT

1)
Minus nut=stroke
Effective length
62J7/4 deep
Spindle length
1)
M12/30 deep
M20 DIN 912
4
50H9/25 deep

Flange nut Duplex nut Duplex nut Self-aligning
FM DM with SIFA nut PM
Y 407 mm 432 mm 528 mm 527 mm
1)
Standard ratios
i

Tr 60x9 36:1 0.25 mm
Tr 60x9 36:1 0.25 mm
Max. compression / tensile force, dynamic - see diagram on the left page - F (kN) x 0.25-3)5) + ML (L-Low)
69
Z-Series 4.16
Standard options:
Trapezoid Safety
Safety
nutnut
SIFA
thread Tr SIFA
This page Section 4.29
Spindle Spindle
Side E Side F
72J7/4 deep
1)
M16/30 deep
1)
Fitting height Y
Spindle length 1)
Spindle length
Overall height
4
SRO 2)
Length
60H9/30 deep
kN
2)
Without escape Escape Escape protection
protection protection without limit with limit switch set
switch set ESSET ESSET

1)
This chart provides bearing head
[kN] spindle end* flange head end
approx. figures under BF GK* KGK* SLK
standard industrial
200
conditions (ambient
(lubrication etc.).
50
0
The maximum input

rp
10
100
m
torque for optimum Bellows FB

00 rpm
15
rp

0
m
0
18
50 the right (1500 rpm) and X/Y X/Y X/Y X/Y X/Y
00
on page 2.15
rp
Without FB 148/250 208/310 - 348/450 328/430

m
0 Z-250-FB-390 241/343 276/378 - 441/543 396/498

10 20 30 40 50 60 70 80 90 100 KGT: Z-250-FB-600 223/325 258/360 - 423/525 378/480
Trapezoid thread % ED/10 min % ED Z-250-FB-1000 281/383 316/418 - 481/583 436/538
Tr 80x16 1.1 to
at 20°C 2.5 higher Z-250-FB-1500 331/433 366/468 - 531/633 486/588
4.17 Z-Series 70
Standard options:
thread Tr SIFA KGT
Spindle
Side E
Spindle
This page Section 4.30 Section 4.28 Side F
M24 DIN 912

1)
Spindle length
Minus nut=stroke
Effective length
72J7/4 deep 60H9/30 deep

1)
M16/30 deep
4
1)
5
Spindle length
Fitting height Z+stroke
Minus nut=stroke
1) Effective length

Duplex nut Duplex nut Duplex nut Duplex nut
DM with SIFA DM with SIFA
Y 490 mm 600 mm Z 297 mm 407 mm
1)
Standard ratios
i
Z-250-SN Standing Normal 10.66:1 1.5 mm

Tr 80x16 32:1 0.5 mm
Z-250-RN Rotating Normal 10.66:1 1.5 mm
Tr 80x16 32:1 0.5 mm
Gear reduction - 10.66:1 (N) / 32:1 (L) - 1.94 (L-Low)
2) - Tr 80x16 is standard, others available: 2-pitch, INOX (stainless steel), left-handed,
stronger spindle Tr 100x16 (only for R version)
- L: 22.0 kg cm2
Input torque (at 1500 rpm) - max. 152 Nm (N), max. 41.4 Nm (L)
71
Z-Series 4.18
Standard options:
Trapezoid Safety
Safety
nutnut
SIFA
thread Tr SIFA
Spindle Spindle
Side E Side F
145
92J7/6 deep
1)
M18/22 deep
1)
Spindle length
Spindle length 1)
Overall height
Fitting height Y
4
2)
Length
SRO
80H9/28 deep
145
150
kN
2)

1)
standard industrial
280
conditions (ambient
(lubrication etc.).
50
The maximum input

0
rp
10
140 torque for optimum Bellows FB

m
00
rp

12
m
00
rp
m
on page 2.15 Without FB 159/274 239/354 - - 354/469

0 Z-350-FB-600 262/377 317/432 - - 432/547
10 20 30 40 50 60 70 80 90 100 Z-350-FB-900 270/385 325/440 - - 440/555
Trapezoid thread % ED/10 min Z-350-FB-1500 342/457 397/512 - - 512/627
Tr 100x16 at 20°C
4.19 Z-Series 72
Standard options:
Trapezoid Safety nut
thread Tr SIFA
Spindle
Side E
Spindle
Side F
1)
M27 DIN 912

Minus nut=stroke
Effective length
Spindle length
92J7/6 deep 80H9/28 deep

1)
145 M18/22 deep
1)
Minus nut=stroke
Effective length
Spindle length
1)

Y 559 mm 669 mm Z 329 mm 439 mm
1)
Standard ratios
i

Tr 100x16 32:1 0.5 mm
Tr 100x16 32:1 0.5 mm
73
Z-Series 4.20
Standard options:
Trapezoid Safety
Safety
nutnut
SIFA
thread Tr SIFA
Spindle Spindle
Side E Side F
100J7/5 deep
M20/30 deep
1)
1)
Spindle length 1)
Overall height
Spindle length
Fitting height Y
4
SRO 2)
Length
80H9/50 deep
kN
2)
standard industrial
400
conditions (ambient
(lubrication etc.).
The maximum input
50
200 torque for optimum Bellows FB

0
10
rp

00
12
rp
m
00
rp
on page 2.15 Without FB 202/332 322/452 - - 447/577

m
0
10 20 30 40 50 60 70 80 90 100
Trapezoid thread % ED/10 min
Tr 120x16 at 20°C
4.21 Z-Series 74
Standard options:
thread Tr SIFA
This page Section 4.30 Spindle

Side E
Spindle
Side F
1)
Spindle length
Minus nut=stroke
Effective length
M30 DIN 912
100J7/5 deep
80H9/50 deep
1)
M20/30 deep
4
1)
Minus nut=stroke
Effective length
1)
Spindle length

Y 677 mm 800 mm Z 417 mm 540 mm
1)
Standard ratios
i

Tr 120x16
Z-500-SL spindle Low 32:1 0.5 mm
Tr 120x16
Z-500-RL spindle Low 32:1 0.5 mm
Housing material - GGG 50, protected against corrosion
75
Z-Series 4.22
Standard options:
Trapezoid Safety
Safety
nutnut
SIFA
thread Tr SIFA
Spindle
Side F
Spindle
Side E
110H9/60 deep
120J7/6 deep
1)
M20/40 deep
1)
1)
Spindle length
Overall height
Fitting height Y
Spindle length
4
SRO 2)
Length
210
223
kN
2)
standard industrial
600
conditions (ambient
(lubrication etc.).
The maximum input
30
300 Bellows FB
0
torque for optimum

50 0 rp
rp
10
m
0
service life is shown on All dimensions in mm

r
0
pm
m
on page 2.15 Without FB 232/387 364/519 - - -

0
10 20 30 40 50 60 70 80 90 100
Tr 140x20 at 20°C
4.23 Z-Series 76
Standard options:
thread Tr SIFA
Spindle
This page Section 4.30 Side E
Spindle
Side F
Fitting height Y+stroke 1)
1)
Spindle length
Minus nut=stroke
Effective length
M42 DIN 912
120J7/6 deep
110H9/60 deep
1)
M20/45 deep
4
1)
Spindle length1)
Minus nut=stroke
Effective length

Y 772 mm 917 mm Z 462 mm 607 mm
Standard ratios
i

spindle
Tr 140x20
Z-750-SL Low 40:1 0.5 mm
spindle
Tr 140x20
Z-750-RL Low 40:1 0.5 mm
77
Z-Series 4.24
Standard options:
thread Tr SIFA
Spindle
This page Section 4.29 Side F
Spindle
Side E
M110x3
140J7/5 deep
130
120H9/70 deep
1)
M24/45 deep
1)
Spindle length 1)
Fitting height Y
Spindle length
Overall height
371
4
2)
Length
SRO
250
260
273
kN
2)
45(6x) Without escape Escape Escape protection
standard industrial
800
conditions (ambient
(lubrication etc.).
The maximum input
400
30
torque for optimum Bellows FB

0
50 0 rp
rp

10
m
rp m
0

m
200 X/Y X/Y X/Y X/Y X/Y

on page 2.15 Without FB 196/411 328/543 - - -
0
10 20 30 40 50 60 70 80 90 100
Tr 160x20 at 20°C
4.25 Z-Series 78
Standard options:
thread Tr SIFA
Spindle Spindle
This page Section 4.30 Side E Side F
1)
Fitting height Y+stroke
M42x100 DIN 931

1)
Spindle length
Minus nut=stroke
Effective length
140J7/5 deep
120H9/70 deep
M20/45 deep
1)
13
31
4
371
1)
13

Effective length
Minus nut=stroke
1)
Spindle length

45(6x) Y 951 mm 1131 mm Z 611 mm 791 mm
Standard ratios
i

spindle
Tr 160x20
Z-1000-SL Low 40:1 0.5 mm
spindle
Tr 160x20
Z-1000-RL Low 40:1 0.5 mm
79
Z-Series 4.26
4 Ball Screw KGT
Ball screw
KGT New:
Ball screw lubrication
during operation
In preparation
Standing Spindle S
Technical data KGT
Pitch accuracy
4 0.05 mm / 300 mm
Material: 1.1213 (Cf 53), inductive hardened and polished
Self-locking
No! A holding brake is therefore necessary: Brake motor
or spring-compression brake.
Temperatures, operating periods

Operating temperature: -20°C to + 80°C.
The operating period can be twice as high as for trapezoid
thread (diagrams) and the same as trapezoid threads for
high pitches.
Service life
SRO length3)
The service life of the KGT is shortened by heavy loads.

Send us the load and lifting speed and we will calculate
the service life.
Contamination
Nuts are principally fitted with scrapers. For contaminated
applications and fine dust/chippings, we recommend
fitting a bellows, or a spiral spring cover. Please discuss
with our technical department.
New: Lubrication during operation! Escape protection, rotation protection

Correct lubrication is essential for the service life, low heat The spindles and/or nuts must not be wound out. There-
generation and quiet running. The lubrication of the ball screw fore we always use an escape or rotation protection on
during operation is possible now. The reference value is 1 ml grease the S version.
per cm spindle diameter every 300 operating hours.
Starting/braking ramp
We recommend using a frequency converter or a soft
start as start and brake progress in particular for high
The standing KGT version (KGT-S) is in
pitches. This protects the complete system.
preparation. Until it is available, use our
Safety clearance L3 can also be reduced at your own
current MSZ gearboxes (see Engineering
discretion, in particular for high pitches.
Catalogue 2006).
4.27 Z-Series 80
4 Ball Screw KGT
Ball screw
KGT
Available
Rotating Spindle R
Changes reserved for

illustration as well as
dimensions in mm.
Flange nut fitting location:

S= spindle-side flange
Minus nut=stroke
G= gearbox-side flange
Effective length
(as shown)
Fitting height Y+stroke
Spindle length
4
Form E Form S
Drilling template 1 Drilling template 2
Flange form B Flange form B
acc. to DIN 69051 acc. to DIN 69051
A "larger diameter spindle" can be used for the rotating version (e.g.: Z-10-RN with spindle 32x10)
Gearbox Spindle mm stroke Nut Dimensions Lubrica- Axial Load rating
per drive [mm] tion play [kN]
template
Drilling
revolution point max5)

Form
thread [mm] Dyn. Stat.

ØxP RN RL d1 d3 O H D1 D4 D5 D6 L1 L2 L31) L4 L5 L6 L7 L8 L9 G C2I C0=C0a
Z-5 16x05 1.25 0.31 E 1 15.5 12 15 62 28 38 5.5 48 10 42 15 12 8 - 10 40 18 M6 0.08 9.3 13.1
16x10 2.50 0.63 E 1 15.4 12 15 62 28 38 5.5 48 10 55 25 12 8 - 10 40 18 M6 0.08 15.4 26.5
Z-10 25x05 1.25 0.31 E 1 24.5 15 20 74 40 51 6.6 62 10 42 15 16 8 - 10 48 21 M6 0.08 12.3 22.5
25x10 2.50 0.63 E 1 24.5 15 20 74 40 51 6.6 62 16 55 25 16 8 - 10 48 21 M6 0.08 13.2 25.3
25x253) 6.25 1.56 S 1 24.5 15 20 74 40 51 6.6 62 9 35 60 16 8 8 10 -3) 21 M6 008 16.7 32.2
25x50 12.50 3.14 S 1 24.1 15 20 74 40 51 6.6 62 10 58 125 16 8 10 10 48 21 M6 0.15 15.4 31.7
Z-25 32x05 0.83 0.21 E 1 31.5 20 25 82 50 65 9.0 80 10 55 15 17 5 - 12 62 25 M6 0.08 21.5 49.3
32x10 1.67 0.42 E 1 32.7 20 25 82 536) 65 9.0 80 16 69 20 17 5 - 12 62 25 M8x1 0.08 33.4 54.5
32x20 3.33 0.83 E 1 31.7 20 25 82 536) 65 9.0 80 16 80 35 17 5 - 12 62 25 M6 0.08 29.7 59.8
32x403) 6.67 1.67 S N4) 30.9 20 25 82 536) 686) 7.06) 80 14 45 70 17 5 7.5 16 -3) 25 M6 0.08 14.9 32.4
Z-35 40x05 0.71 0.18 E 2 39.5 25 30 100 63 78 9.0 93 10 57 15 19 6 - 14 70 507) M6 0.08 23.8 63.1
40x10 1.43 0.36 E 2 39.5 25 30 100 63 78 9.0 93 16 71 15 19 6 - 14 70 507) M8x1 0.08 38.0 69.1
40x20 2.86 0.72 E 2 39.7 25 30 100 63 78 9.0 93 16 80 30 19 6 - 14 70 507) M8x1 0.08 33.3 76.1
40x40 5.71 1.43 S 2 38.9 25 30 100 63 78 9.0 93 16 85 60 19 6 7.5 14 -3) 507) M8x1 0.08 35.0 101.9
Z-50 40x05 0.71 0.18 E 2 39.5 25 30 116 63 78 9.0 93 10 57 15 19 13 - 14 70 587) M6 0.08 23.8 63.1
40x10 1.43 0.36 E 2 39.5 25 30 116 63 78 9.0 93 16 71 15 19 13 - 14 70 587) M8x1 0.08 38.0 69.1
40x20 2.86 0.72 E 2 39.7 25 30 116 63 78 9.0 93 16 80 30 19 13 - 14 70 587) M8x1 0.08 33.3 76.1
40x40 5.71 1.43 S 2 38.9 25 30 116 63 78 9.0 93 16 85 60 19 13 7.5 14 -3) 587) M8x1 0.08 35.0 101.9
Z-100 50x10 1.25 0.31 E 2 49.5 40 45 160 75 93 11 110 16 95 20 30 10 - 16 85 807) M8x1 0.08 68.7 155.8
50x20 2.50 0.63 E 2 49.5 40 45 160 856) 1036) 11 125 22 95 40 30 10 - 18 95 807) M8x1 0.08 60.0 136.3
Z-150 63x10 1.11 0.28 E 2 63 45 55 185 90 108 11 125 16 120 20 32 7.5 - 18 95 92.57) M8x1 0.05 84.7 210.8
63x20 2.22 0.56 E 2 63 45 55 185 95 115 13.5 135 25 150 40 32 7.5 - 20 100 92.57) M8x1 0.05 105.0 250.0
Z-250 80x10 1.00 0.25 E 2 80 60 75 193 105 125 13.5 145 16 120 20 37 5.5 - 20 110 917) M8x1 0.05 93.4 269.2
80x20-4EP 2.00 0.50 E 2 80 60 75 193 125 145 13.5 165 25 160 40 37 5.5 - 25 130 917) M8x1 0.05 135.0 322.0
80x20-5EP 2.00 0.50 E 2 80 60 75 193 125 145 13.5 165 25 175 40 37 5.5 - 25 130 917) M8x1 0.05 161.5 398.0
1) For bellows or spiral spring: Extension see Section 2 and 7 3) Round flange 5) Restricted play 0.02 mm available on request
2) Dynamic load rating acc. to DIN 69051 Part 4 Draft 1989 4) Drilling template on request 6) Not acc. to DIN 69051
7) Pivot thread on drive shaft side
81
Z-Series 4.28
4 Safety Nut SIFA-S
Safety nut
SIFA
In preparation
Standing Spindle, SIFA-S
4 Function
The safety nut runs load-free with the
worm gear. If the thread in the worm gear
wears through the SIFA absorbs the load.
The spindle is held and does not collapse.
The standing SIFA version

(SIFA-S) is in preparation.
Until available, use our
current MSZ gearboxes
(see Engineering
Catalogue 2006).
Patents pending for or registered for a range

of functions and components!
4.29 Z-Series 82
4 Safety Nut SIFA-R
Safety nut
SIFA
Available
Rotating Spindle, SIFA-R
Function
The Safety nut runs load-free with
the duplex nut. If the thread in
Stroke
the nut wears, the SIFA absorbs

the load. 4
Installation height
Spindle length
Wear, availability
Replace the main nut after
40 to 50% wear
(tooth thickness = 100%).
Tension or compression
load direction
A drawing showing the direction
See the respective gearbox page for all further dimensions. of load is necessary to ensure the
See Section 7 for system components. correct position of the safety nut.
SIFA in combination with self-aligning nut PM on request. The SIFA-R is effective in one
load direction.
Pay attention to the correct

mounting direction:
Gearbox Tr thread H D1 D d3j6 O L1 L2 L31) L4 L5 A2)
Z-5 18x4 62 29 24 12 15 8 70 10 12 20 3
Z-10 20x4 74 39 28 15 20 8 84 10 16 20 3
Z-25 30x6 82 46 38 20 25 5 95 10 17 23 4
Z-35 40x7 100 60 50 25 30 6 133 10 19 36 4
Z-50 40x7 116 60 50 25 30 13 133 10 19 36 4
Z-100 55x9 160 85 65 40 45 10 173 20 30 54 6
Z-150 60x9 185 90 70 45 55 7.5 211 20 32 75 6
Z-250 80x16 193 120 100 60 75 5.5 250 20 37 85 9
Z-350 100x16 230 150 120 80 100 6 270 20 24 100 9
Z-500 120x16 260 170 135 95 120 6 303 40 32 110 9
Z-750 140x20 310 200 170 100 120 10 365 40 37 140 12
Z-1000 160x20 340 250 190 130 175 13 500 40 32 210 12
1)
Extension for bellows or spiral spring, see Section 2 and 7 “Load direction compression” “Load direction tension”
2)
Approx. initial dimension must be documented by the customer and consulted for inspection (to gearbox) (from gearbox)
83
Z-Series 4.30
5 Mounting and Pivoting
Z-5, Z-10 and Z-25

Small family
Pivot direction 90° to drive axle: Pivot direction parallel to the drive axle:
Simple, low-price pivot bearing directly in the The pivot bearing is located in the hinged
gearbox housing. bearing plate KAR.
Design tip: Multiple systems:

For large motors, long strokes and high operating periods, the The connecting shaft must be parallel to the pivot direction
version with the KAR hinged bearing plate is prefered on multiple systems.
because the motor weight is then absorbed by the bearing
points and is not applied to the spindle.
5
Z-35 to Z-1000
Middle to large family
The special design of the motor flange and pivot bracket allow
using the integrated pivot bearing for the "parallel to drive
axle" pivot direction.
Pivot direction parallel to the drive axle:

The pivot bearing on Z-35 to Z-1000 is located
directly in the gearbox housing. The special
design allows the motor flange to pivot around
the pivot bracket.
5.0 Z-Series Patents have been applied for or registered for a range of functions and components!
84
Mounting and Pivoting

Mounting
5.1
Z-5 to Z-25 Z-35 to Z-150 Z-250 to Z-1000
Pivot:
Z-5 to Z-25
(small family)
5.3
Integrated pivot bearing Hinged bearing plate KAR
Pivot: 5
Z-35 to Z-1000
(middle to large family)
5.5
Z-35 to Z-150 Z-250 to Z-1000
Pivot with
nut adapter DMA
5.7
Z-5 to Z-150
Pivot with
support tube STRO
5.8
Z-5 to Z-100
85
Z-Series 5.0
Mounting, Z-5 to Z-25

Safety margins in housing calculations: Stat. > 3.5 - dyn. > 2 (for 50,000 cycles)
Through-holes A
Com- F Tension F Through-holes
pression top and bottom:
simple attachment with
DIN 912 hexagon socket screws
Tightening torque
Nominal load Z-5 M8 3.2 Nm
Z-5 - 2.5 kN Z-10 M8 5 Nm
Z-10 - 3.5 kN Z-25 M10 15 Nm
Z-25 - 10.0 kN Secure screw with Loctite 243
Blind hole threads B

5 Com- F Tension F Blind hole threads
pression top and bottom: Drilling template identical to
previous gearbox series MSZ.
Tension values are valid for full screw-in depth.
Screw-in depth Tightening torque

Z-5 M8 13 mm 3.2 Nm
Z-5 - 2.5 kN Z-10 M8 15 mm 5 Nm
Nominal load Z-10 - 5.0 kN Z-25 M10 13 mm 15 Nm
Z-25 - 12.5 kN Secure screw with Loctite 243
Tip 1: Baseplate for tensile load Tip 2: Fixings A+B for tensile load
For tensile load, fix the Fixing with through-holes A and blind
gearbox through the hole threads B (8 screws) means the
baseplate, if possible. maximum tensile load is equivalent to
The full nominal load is the nominal load.
now available.
Tension F
Pivot eyes
Pivot eyes
Com- F Tension F integrated in the gearbox:
pression Simple and low-priced
design. Fully loadable under
compression and tension.
Consider the load-bearing capacity

of pivot bracket LB
depending on the load direction.
Nominal load Nominal load
5.1 Z-Series 86
Mounting, Z-35 to Z-1000
Allowable Z-35 to Z-150 (middle family)

Com- Tension
loads pression
F F
Housing fixture Universal connection dimensions:
The connection dimensions of the through-holes are universal and
compatible with many existing designs.
Compatible with MSZ:

Blind hole threads at the usual locations allows use in systems
planned with MSZ gearboxes.
Use the through-holes for new designs.
Z-35 Nominal load 35 kN 21* kN
Z-50 Nominal load 50 kN 27.5 kN
Z-100 Nominal load 100 kN 27 kN Sandwich plate:
Z-150 Nominal load 150 kN 56.5 kN Screw jacks up to Z-150 have a sandwich plate. Fit the gearbox
* shortly 29.8 kN reversed when the spindle is needed downwards.
Allowable Z-250 to Z-1000 (large family)

loads
Com-
pression
F
Tension
F 5
Housing fixture Universal connection dimensions:
The connection dimensions are universal and compatible with
many existing designs.
Baseplate:
Screw jacks Z-250 to Z-1000 have a baseplate.
The spindle is fitted reversed in the gearbox when the spindle is
Z-250 Nominal load 250 kN 70 kN
designed for downward movement.
Z-350 Nominal load 350 kN 180 kN Please specify: "Spindle side E" or "Spindle side F".
Z-1000 Nominal load 1000 kN On request
Through-holes Screws:
Strength:
Comfortable attachment Use galvanized screws with strength 8.8 or A4-80 corrosion
with DIN 912 socket head resistant screws for tensile strength.
screws (hexagon screws for A2-70 corrosion resistant screws do not have the same strength
Z-1000) as 8.8 galvanized screws.
Corrosion protection:
Conventional 8.8 galvanized screws can be used in dry indoor areas.
We recommend corrosion resistant screws in damp indoor areas or
Tip: Baseplate for tensile load for outdoor applications.
For tensile load, fix

the gearbox using
the baseplate. This
allows using the
full nominal load. Allowable loads are calculated according to FKM with
50,000 load cycles.
F F
87
Z-Series 5.2
Pivot direction R
(at right angles to drive)
Integrated Pivot Bearing - Pivot Bracket LB
Z-5
Z-10
Z-25
Integrated pivot eyes

Simple, low-cost design: Pivot bushings are
integrated into the gearbox housing.
Pivot bracket Lubrication

The brass bushings are PTFE coated and therefore do
not require lubrication in normal operation.
We recommend regular lubrication for high loads.
5 Design tip:
For large motors, long lifts and long operating
periods, preferably use the variant with the hinged
bearing plate KAR because the motor weight is then
absorbed by the bearing positions and is not applied
to the spindle.
Order No.:
Z-5/10-LB set (2 pcs.)
Material: Aluminium,
protected against corrosion Z- 25 - LB set (2 pcs.)
Bolts: Stainless steel
Dimensions B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 D1 D2 D3 D4 H1 H2 L1 L2 R1 R2 Kg (Set)

Z-5 (Z-5/10-LB) 40 25 10 200 180 150 84 66 15 15 6 16 22 11 8 80 18 90 70 57 63 0.72
Z-10 (Z-5/10-LB) 40 25 10 220 200 170 95 75 15 15 6 16 22 11 8 80 18 90 70 68 74 0.72
Z-25 (Z-25-LB) 40 24 08 264 248 216 119 97 16 20 10 20 25 13 8 105 21 105 85 78 100 1.30
Allowable F
Com- F Tension 90° 45°
loads pression
F F
Z-5 (Z-5/10-LB) Nominal load 5 kN Nominal load 5 kN Nominal load 5 kN Nominal load 5 kN
Z-10 (Z-5/10-LB) Nominal load 10 kN Nominal load 10 kN 7 kN 6.5 kN
Z-25 (Z-25-LB) 19.5 kN 17.5 kN 10 kN 9.5 kN
Safety margins of pivot bracket LB - calculated according to FKM: Static > 2.9 - dynamic > 1.9
(for 50,000 cycles). The values for single breakage tests are significantly higher.
5.3 Z-Series 88
Pivot direction P
(parallel to drive)
Hinged Bearing Plate KAR
Z-5
Z-10
Z-25
Multiple systems
With the KAR hinged bearing plate, several
gearboxes can be operated in series.
Side E
Lubrication
The brass bushings are PTFE coated and therefore
require no lubrication in normal operation. We
Side F recommend regular lubrication for high loads.
Sectional view: Order No.:

Hinged bearing plate Z-5-KAR
Z-10-KAR
Z-25-KAR 5
Please specify: Fitted on side E or F
Example:
Double
Material: Aluminium,
system
protected against corrosion
Dimensions B1 B2 B3 B9 B10 C4 C5 C6 C7 D1 D3 D4 H1 H2 H3 H4 H5 L1 L2 R3 kg
Z-5-KAR 40 25 10 15 15 166 146 116 74 16 11 8 80 18 15 21 30 90 70 100 0.24
Z-10-KAR 40 25 10 15 15 179 159 129 87 16 11 8 80 18 15 24 30 90 70 116 0.33
Z-25-KAR 40 24 08 16 20 207 191 159 107 20 13 8 105 21 20 32 40 105 85 138 0.80
Allowable Load direction

Com- Tension Com- Tension
loads pression
F F pression
F F Select the load direction so
that the gearbox presses
against the hinged bearing
plate. The reduced values
apply for other load
directions.
Z-5-KAR Nominal load 5 kN 2.5 kN 2.5 kN Nominal load 5 kN

Z-10-KAR Nominal load 10 kN 3.5 kN 3.5 kN Nominal load 10 kN
Z-25-KAR Nominal load 25 kN 10 kN 10 kN Nominal load 25 kN
Safety margins for hinged bearing plate KAR - calculated according to FKM: Static > 2.9 - dynamic > 1.9
(for 50,000 cycles). The values for single breakage tests are significantly higher.
89
Z-Series 5.4
Z-35
Z-50
Z-100
Z-150
Integrated pivot eyes

Simple, low-costdesign:
Pivot bushings are integrated in the gearbox housing.
Lubrication
The brass bushings are PTFE coated and therefore do not
require lubrication in normal operation. We recommend
regular lubrication for high loads.
Pivot range on the motor flange: -4° to 110°
Order example:
Material:
Cast steel, tempered, Z-50-LB-Set
protected against (1x right, 1x left)
corrosion
Dimensions D1 D3 D4 H1 H2 L1 L2 L3 B1 B2 B3 B4 B5 Kg (Set)
Z-35-LB 28 11 8 85 18 130 106 106 124 146 174 202 224 3.2
Z-50-LB 30 13 10 110 18 170 140 140 150 175 210 245 270 5.0
Z-100-LB 40 22 20 120 22 260 180 225 210 250 290 330 370 11.8
Z-150-LB 50 22 20 135 24 280 200 235 222 262 312 362 402 18.0
Allowable F
loads pression
pivot bracket LB
and F F
pivot bearing
in housing
Z-35 to Z-150 Nominal load Nominal load Nominal load Nominal load
Pivot brackets Z-35 to Z-150 are designed for the full nominal load in all directions.
Allowable loads are calculated according to FKM with 50,000 load cycles.
5.5 Z-Series 90
Z-250
Z-350
Z-500
Z-750
Z-1000
Allowable
Com- Tension
loads pression
F F
Pivot bearing in
housing
5
Z-250 177 kN 250 kN
Z-350 250 kN 260 kN
Z-500 280 kN 310 kN
Z-750 On request On request
Z-1000 On request On request
Order example:
Material:
Cast steel, tempered, Z-250-LB-Set
protected against (1x right, 1x left)
corrosion
Dimensions D1 D3 D4 H1 H2 L1 L2 L3 B1 B2 B3 B4 B5 Kg (Set) The gearbox is mounted reversed

Z-250-LB 60 26 20 170 32 285 230 220 265 325 400 475 535 31 as from Z-500 because the foot-
Z-350-LB 80 33 25 210 36 380 310 300 302 372 462 552 622 60
plate is wider than the rest of
the housing:
Allowable F
loads pression
Bearing
mount LB F F
Z-250 to Z-1000 Nominal load Nominal load Nominal load Nominal load
Pivot brackets Z-35 to Z-1000 are designed for the full nominal load in all directions.
Consider the allowable loads of the pivot bearing in the gearbox in compression and tension directions.
Allowable loads are calculated according to FKM with 50,000 load cycles.
91
Z-Series 5.6
Cardan Adapter DMA

for duplex nut DM
The new DMA cardan adapter is simply screwed

onto the DM duplex nut.
The pivoting support is provided by the LB pivot bracket

or by an on-site design.
Cardan adapter DMA Order No. B D c-H9 L A A Kg

for duplex nut DM Z-5-DMA 72 78 16 15 30 15 1.0
Z-10-DMA 72 78 16 15 30 15 0.9
Z-25-DMA 90 98 20 20 36 18 1.4
Z-35/50-DMA 100 116 30 15 46 23 2.3
Z-100-DMA 140 156 40 25 60 30 4.8
Z-150-DMA 145 160 50 25 76 38 6.8
Material: Steel, protected against corrosion

Pivot bearing: Bronze, PTFE coated
5
Main load direction
F F Select the main load
direction so that the load
is applied to the nut.
Example:
DMA cardan adapter,
LB pivot bracket on
gearbox
Example:
Cardan adapter DMA,
pivot bracket LB and
hinged bearing plate KAR Application example:
Flap opening
Bearing bolts LBB To support the nut adapter, the LB pivot bracket
or, for your own design, LBB bearing bolts are available.
Order No. D1 D2 D3 L1 L2 L3 L4 Kg
Z-5/10-LBB 16 22 14 15 25 46 15 0.06
Z-25-LBB 20 25 18 20 30 60 15 0.14
Material: stainless steel
5.7 Z-Series 92
Pivot Bearing - Support Tube STRO
Pivot direction
Stroke
Forked head Pivot bearing head Rod end

P R
GK SLK KGK STRO-P STRO-R
Parallel to At right angles
drive shaft to drive shaft
(without bellows)
Lmin + stroke
Max. stroke for this type: 500 mm!
When using the pivot bearing support tube,

pay attention to torque caused by the
motor weight etc. - support necessary!
5
Order example:
(Support tube): Z-25-STRO-P, GS=150 mm
Order No.
GS = S + stroke
Please refer to the Catalogue for all other

parts or send your load parameters
Support tube
STRO
(Checklists) to our project technicians.
Pivot point
with integrated
pivot head
Size Attachment S L min. L min. L min. d b d1 b1 d2 b2 D B

GK SLK KGK
Standard 82 224 224 226 12 12 12 18 12 10 12 20
Z-5 With AS/VS 97 239 239 241 12 12 12 18 12 10 12 20
With ESSET 152 294 294 296 12 12 12 18 12 10 12 20
Limit switch positions Standard 94 262 262 267 14 14 14 24 15 12 20 30
A = standard Z-10 With AS/VS 114 282 282 287 14 14 14 24 15 12 20 30
With ESSET 166 334 334 339 14 14 14 24 15 12 20 30
A Standard 98 303 303 300 20 20 20 30 20 16 20 30
Z-25 With AS/VS 118 323 323 320 20 20 20 30 20 16 20 30
With ESSET 169 374 374 371 20 20 20 30 20 16 20 30
Standard 117 390 362 380 30 30 30 35 30 22 30 35
Z-35 With AS/VS 147 420 392 410 30 30 30 35 30 22 30 35
With ESSET 203 476 448 466 30 30 30 35 30 22 30 35
D B Standard 137 426 398 416 30 30 30 35 30 22 40 50
Z-50 With AS/VS 167 456 428 446 30 30 30 35 30 22 40 50
With ESSET 219 508 480 498 30 30 30 35 30 22 40 50
Standard 137 454 418 452 35 36 35 40 40 28 40 50
Z-50 / Tr50 With AS/VS 167 484 448 482 35 36 35 40 40 28 40 50
With ESSET 219 536 500 534 35 36 35 40 40 28 40 50
C Standard 157 539 503 537 35 36 35 40 40 28 40 50
Z-100 With AS/VS 187 569 533 567 35 36 35 40 40 28 40 50
Standard limit switch and With ESSET 219 601 565 599 35 36 35 40 40 28 40 50
lubrication strip positions are
A. Please specify alternative - For a bellows extension, see Section 2 - Length Calculation
positions! - For system components and drives, see Section 7
93
Z-Series 5.8
6 Bevel Gearboxes
KSZ and KGZ - Features and Benefits

Same mounting height
Screw jack Bevel gearbox

Type T
ZIMM bevel gearboxes have the same The drive shaft of the screw jacks and When a larger bevel gearbox must be
mounting height as the ZIMM screw jacks. bevel gearboxes have the same diameter. used due to a higher torque requirement,
Support plates are not required. support plates or similar must be used
to compensate for the centre height
difference.
Symmetry
Bevel gearboxes KSZ and KGZ can be The bevel gearboxes can be turned 180°
rotated and mounted around the center to change the rotation direction
axis in all directions. (T version only).
Motor flange
The bevel gearboxes and screw jacks have

the same drilling template to fit the
motor flange. See Section 7 for standard flanges.
6.0 Z-Series 94
6 Bevel Gearboxes
Bevel Gearboxes
KGZ KSZ KST

Straight-toothed Spiral-toothed Heavy duty gearboxes
Spiral-toothed
6.1 6.2 6.3
6
95
Z-Series 6.0
6 Bevel Gearboxes
KGZ straight-toothed
B deep
Straight-toothed * - recommended for manual operation
Shaft arrangement
L T
Rotate gearbox to change

the direction of drive
If the shaft is to be fitted vertically,

specify in the order:
6 e.g.: "Drive shaft vertical"
Dimensions
Order No. Ø AH7 B C Dj6 Eh9 E1 F G H H1 K L L1 M N O P R S ØT U V ØZ Z

KGZ-5-L / T-1 32 2 21 11 4 11.5 16 3 62 31 60 90 30 M6 M6 13 69 36.0 1.0 61.5 126.0 180 46.1 32.5
KGZ-25-L / T-1 40 3 31 16 5 18.0 25 3 82 41 78 117 39 M8 M8 15 86 47.5 1.5 80.0 164.5 234 60.0 42.0
Technical data
Allowable torque [Nm] at 1500 min -1 Allowable radial load FR [N] on shaft journal at n1 [min-1] Weight [kg]
Size L version T version 500 750 1000 1500 2000 L T
KGZ-5 6.5 7.5 250 210 180 150 100 2.7 3.4
KGZ-25 14.0 16.0 600 500 450 360 200 5.7 7.0
Features and benefits:

Order example:
• Housing material: GGL 20 • Ratio i = 1:1
t
• Bevel gears: Straight-toothed, • Speed max. 1500 rpm

en
d
he
em
gas nitrated • Operating period max. 20%

-to x
ht bo
ot
ng
• Rolling bearing • Repairs: Exchange complete gearbox

aig ear
rra
str el g
• Lifetime lubrication with synthetic oil • Values from 90 to 100 dBA are possible in
ta
af
v
• Temperature range -10°C to +90°C

e
the higher speed range.

Be
Siz
Sh
*Straight-toothed bevel gearbox KGZ-1 is especially suitable for manual or infrequent motor-driven operation. KGZ - 25 - T-1
The running noise is louder as for spiral-toothed bevel gearbox KSZ. KGZ-1 has the same dimensions as KSZ.
6.1 Z-Series 96
6 Bevel Gearboxes
KSZ spiral-toothed
B deep
Spiral-toothed - recommend for motor operation
Shaft arrangement
L T
Rotate gearbox to change

the direction of drive

specify in the order:
e.g.: "Drive shaft vertical" 6
Dimensions
Order No. Ø AH7 B C Dj6 Eh9 E1 F G H H1 K L L1 M N O P R S ØT U V ØZ Z

KSZ-5-L / T 32 2 21 11 4 12.5 16 3 62 31 60 90 30 M6 M6 13 69 36.0 1.0 61.5 126.0 180 46.1 32.6
KSZ-10-L / T 35 3 26 14 5 16.0 16 5 74 37 70 105 35 M8 M8 15 79 42.5 1.5 73.5 147.5 210 49.5 35.0
KSZ-25-L / T 40 3 31 16 5 18.0 25 3 82 41 78 117 39 M8 M8 15 86 47.5 1.5 80.0 164.5 234 60.0 42.4
KSZ-50-L / T 52 4 39 20 6 22.5 25 5 116 58 110 165 55 M10 M10 15 126 67.5 2.0 115.0 232.5 330 86.0 50x70
Technical data
Bevel gearbox Speed in [min-1] 0 10 100 750 1500 3000 FRadial [N] Weight [kg]
KSZ-5-L / T 29.5 13.9 13.9 13.8 13.5 13.3 140 L 2.7 T 3.4
KSZ-10-L / T Transferable 58.4 25.4 25.2 25.1 23.1 19.1 200 L 4.5 T 5.6
KSZ-25-L / T torque [Nm] 82.4 32.9 32.9 32.7 30.1 24.1 300 L 5.7 T 7.0
KSZ-50-L / T 343.0 143.3 143.1 119.3 95.8 75.3 1100 L 19.6 T 21.8
Features and benefits:

Order example:
• Housing material: GGL 20 • Lifetime lubrication with synthetic oil,
t
• Minimum backlash oil change only after very high loads

en
em
• Quiet operation • Sealing using shaft or O-ring seals

oo x
ed
l-t rbo
ng
th
• High torque transmission with small size • Max. 40% operating period at 1500 min-1
ira ea
rra
sp el g
• Bevel gears spiral-toothed • Compatible with screw jack building

ta
af
v
• Tapered roller bearings block system

e
Be
Siz
Sh
• Ratio i = 1:1 • All fitting dimensions symmetric

• Shaft journal identical to same size screw jacks KSZ - 25 - T
97
Z-Series 6.2
6 Bevel Gearboxes
KST Heavy Duty Gearbox

specify this in the order::
e.g.: "Drive shaft vertical"
Attention:
Dimensions are for ratio 1:1.
Dimensions can vary for other ratios.
>> Please request Dimension Sheet.
D1j6 L1 Feather key

Gearbox size A B Cj7 D2j6 E M M2 L2 F G H K R O DIN 6885
KST-00 80 110 74 14 60 110 88.5 30 3.5 13 40 M6 M6 52 5x5
KST-01 110 145 102 22 82 135 111.0 35 3.5 14 45 M8 M8 70 6x6
KST-A1 140 175 130 32 105 165 137.0 45 4.5 14 50 M10 M10 90 10x8
KST-B1 170 215 160 42 130 210 172.0 60 4.5 18 65 M12 M12 110 12x8
KST-C1 210 260 195 55 160 275 220.0 85 5.0 18 85 M16 M16 135 16x10
KST-D1 260 330 245 65 200 340 270.0 100 5.0 23 110 M16 M16 150 18x11
KST-E1 330 430 310 75 260 435 340.0 120 5.0 29 150 M20 M20 230 20x12
Kdeep = K · 1.5
We use spiral-toothed heavy duty gearboxes for higher perfor- Manufacturing features
mance demands that have been specially designed for our screw • Spiral bevel gears, palloid-toothed, case-hardened,
jacks building block system. extra fine lapped in pairs
• Tooth contact adjusted to +/- 15µ through mechanical
Quality features machining
• Extremely quiet in operation • Rolling bearing according to special standard
• Maintenance-free, with minimum backlash SV47 = appr. quality P5 in noise-controlled version
• High torques in relation to size • Housing made of cast GD250 (Meehanite),
• High operating periods, i.e. continuous operation low distortion tendency and torsion-free
• High concentric precision • Radial shaft seals generally with dust lip
• Suitable for highest performance demands • Oil filling: Synthetic HT68, lifetime lubrication
• Standard ratio i = 1:1, others on request
6.3 Z-Series 98
6 Bevel Gearboxes
KST Heavy Duty Gearbox
Screw jack Z
differences between screw jack
Flexible coupling KUZ

Customer to design in height
and gearbox configuration
Bevel gearbox KST
Allowable radial load FR [N]

Allowable torque [Nm] on shaft journal Weight [Kg]
Size Max. Md 1500 min-1 3000 min-1 d1 d2 Special information

Operating period over 20%, speed
KST-00 80 28 20 300 300 5 3000 min-1, lubricant and oil inspection
KST-01 200 65 50 1100 1100 11 glass position must be clarified
during ordering.
KST-A1
KST-B1
380
620
130
230
95
160
1500
2000
2700
3700
21
36 6
KST-C1 1200 390 - 3250 5000 64
KST-D1 2000 740 - 3800 7500 124
KST-E1 3500 1300 - 4500 9200 250
Shaft arrangement
Screw jack Bevel gearbox A B X
Z-5 KST-00 31 +- 0.1
0.1
40 + 0.1
- 0.1 9
Z-10 KST-00 + 0.1
37 - 0.1 40 + 0.1 3
- 0.1
L T
Z-25 KST-01 41 +- 0.1
0.1
55 + 0.1
- 0.1 14
Z-50 KST-A1 58 +- 0.1
0.1 70 + 0.1
- 0.1 12
Z-100 KST-C1 80 +- 0.1
0.1 105 + 0.2
- 0.2 25
Z-150 KST-D1 92.5 - 0.1
+ 0.1 130 + 0.2
- 0.2 37.5
Rotate gearbox
Z-350 KST-E1 117 +- 0.1
0.1 165 + 0.2
- 0.2 48 to change the
direction of drive
Order example:
t
en
t)
em
es
On request, we can also deliver bevel

th x
qu
oo bo
ng
ed
re
gearbox KST with ratio from

l-t ar
rra
on
ira ge
th 1
ta
(o 1:
1:2 (faster) to 6:1 (slower) and flange

sp vel
rs
tio
af
e
e
Be
gearboxes for direct attachment to your

Siz
Sh
Ra
motor or servomotor.
KST - 01 - L - 1:1
99
Z-Series 6.4
7 System Components
For Standing Version S
Trapezoid thread Fixing flange Forked head Rod end Pivot bearing head
spindle Z-..S-Tr BF GK KGK SLK
7.1 7.1 7.1 7.1 7.1
Protective tube SRO Rotation protection Escape protection Lubrication strip Limit switch set
with cap VS AS MSZ-SL ESSET
7.2 7.2 7.2 7.2 7.3
For Rotating Version R
Flange nut Duplex nut Safety nut Self-aligning nut Greaseless nut
FM DM SIFA PM FFDM
7.5 7.6 7.6 7.7 7.6
Trapezoid thread Opposed bearing plate Driving flange Cardan adapter

spindle Z-..-R-Tr GLP TRMFL for FM DMA
7.8 7.8 7.8 5.7
7.0 Z-Series 100

7 System Components
For S and R Versions
Bellows Spiral spring Handwheel Protective cap Hinged bearing plate

FB SF HR SK KAR
7.9 7.11 7.13 7.13 5.4
7
Connecting shaft Pedestal bearing Clamp coupling Standard coupling Pivot bracket
VWZ STL KUZ-KK KUZ LB
7.16 7.20 7.22 7.23 5.3
Motor flange Rotary voltage motor Rotary pulse encoder

MF DIG
7.27 7.29 7.35
101
Z-Series 7.0
7 System Components
For Standing Spindle S

Trapezoid thread spindle Z-..S-Tr Order No. Tr M1 LA M2 LB Kg/m
Z-5-S-Tr Tr 18x4 M12 29 M12 15 1.6
Only for AS/VS/ES Z-10-S-Tr Tr 20x4 M14 32 M14 20 2.0
Z-25-S-Tr Tr 30x6 M20 38 M20 20 4.5
Z-35-S-Tr Tr 40x7 M30 53 M30 30 8.0
M2
M1
Tr
Z-50-S-Tr Tr 40x7 M30 53 M30 30 8.0
Z-50/Tr50-S-Tr Tr 50x8 M36 76 M36 30 13
LB LA Z-100-S-Tr Tr 55x9 M36 76 M36 30 16
L Z-150-S-Tr Tr 60x9 M42x2 48 M48x2 30 19
Z-250-S-Tr Tr 80x16 M56x2 58 M64x3 30 32
Material: St 60, C35, C45 INOX (stainless steel), 2-pitch, Z-350-S-Tr Tr 100x16 M72x3 78 M72x3 35 52
left-handed, on request), Quality 7e DIN 103, pitch accuracy Z-500-S-Tr Tr 120x16 M100x3 118 M85x3 40 77
0.2 mm/300 mm, Rolled as standard, whirled as from Tr 100 Z-750-S-Tr Tr 140x20 M110x3 130 M100x3 40 105
Z-1000-S-Tr Tr 160x20 M110x3 130 M100x3 40 139
Fixing flange BF M1
Order No. D D1 D2 M d h H M1 Kg
Z-5-BF 65 48 29 M12 9 7 20 5 0.21
Z-10-BF 80 60 38 M14 11 8 21 6 0.38
Z-25-BF 90 67 46 M20 11 10 23 8 0.57
d(4x)
D2
D
Z-35/50-BF 110 85 60 M30 13 15 30 8 1.20

Z-100-BF 150 117 85 M36 17 20 50 10 3.50
Z-150-BF 170 130 90 M42x2 21 25 50 10 4.70
Z-250-BF 210 165 120 M56x2 26 30 60 12 9.50
M h Z-350-BF 260 205 145 M72x3 32 40 80 16 18.4
D1 H Z-500-BF 310 240 170 M100x3 38 40 120 16 30.0
Material: Steel, protected against corrosion Z-750-BF 340 265 200 M110x3 38 50 132 20 36.0
Identical to previous MSZ type
Forked head GK Order No. A B C D M F G H i Kg

Z-5-GK 24 12 18 12 M12 20 48 62 24 0.16
A A
D-H9 B
Z-10-GK 27 14 22 14 M14 24 56 72 28 0.24
Z-25-GK 40 20 30 20 M20 34 80 105 40 0.71
Z-35/50-GK 60 30 42 30 M30 52 120 160 60 2.48
Z-100-GK 70 36 54 35 M36 60 144 188 72 3.70
Z-150-GK 85 42 63 42 M42x2 70 168 232 84 5.30
I
H
G
Material: Steel, galvanized

With bolt and key
C
7 F M
Rod end KGK Order No. A B C D G G1 H H1 SW N1 Kg

A B Z-5-KGK* 34 10 8 12 M12 23 50 17.5 18 17 0.10
D C Z-10-KGK* 40 12 10 15 M14 30 61 20 21 20 0.16
Z-25-KGK* 53 16 13 20 M20 40 77 27.5 32 27.5 0.32
Z-35/50-KGK* 73 22 19 30 M30 56 110 37 41 40 1.00
Z-100-KGK 92 28 24 40 M36 65 142 46 60 52 1.90
H1
Z-150-KGK* 112 35 31 50 M42x2 68 160 56 70 62 3.60

Z-250-KGK 160 49 43 70 M56x2 80 200 80 85 80 8.30
H
G1
Attention: Use only with rotation protection!

Material: Steel/steel, galvanized
N1 G * Identical to previous MSZ type
SW
Pivot bearing head SLK Order No. H D D1 d M g b h h1 t Kg

d-H8 b-h10 Z-5-SLK* 65 30 29 12 M12 48 18 25 20 22 0.25
Z-10-SLK* 80 40 39 14 M14 56 24 25 20 25 0.56
Z-25-SLK* 110 50 46 20 M20 80 30 45 25 25 1.20
Z-35/50-SLK* 130 60 60 30 M30 92 35 50 - 33 2.10
Z-100-SLK* 144 90 85 35 M36 108 40 65 - 55 4.40
H
Z-150-SLK* 210 100 90 50 M42x2 155 57 90 50 70 8.00

g
Z-250-SLK* 260 125 120 80 M56x2 180 80 85 40 63 16.00

Z-350-SLK* 280 145 145 95 M72x3 195 100 105 - 83 24.00
h
h1
Z-500-SLK 335 170 170 110 M100x3 245 120 155 80 120 38.00
D1 M
D Material: Steel, protected against corrosion
* Identical to previous MSZ type
7.1 Z-Series 102

7 System Components
For Standing Version S

Protective tube SRO with cap Order No. A i L1 L2 Kg/m
Z-5-SRO 35 31 10 5 2.1
Z-10-SRO 50 46 10 5 3.1
Z-25-SRO 50 46 10 5 3.1
Z-35-SRO 60 56 10 5 3.8
Z-50-SRO 90 84 10 5 8.2
Z-100-SRO 90 84 10 5 8.2
Z-150-SRO 120 114 10 5 11.5
Z-250-SRO* Ø125 Ø120 10 5 7.6
Z-350-SRO* Ø150 Ø145 10 5 19
Z-500-SRO* Ø180 Ø170 10 5 22
Z-750-SRO* Ø210 Ø200 10 5 26
Z-1000-SRO* Ø260 Ø250 10 5 32
Material: Steel, powder coated * Round
Cap: Aluminium, protected against corrosion
Rotation protection VS Order No. A B G M Kg

Z-5-VS* 31 15 M6 M12 0.1
Z-10-VS 46 20 M8 M14 0.23
Z-25-VS 46 20 M8 M20 0.23
Z-35-VS 56 30 M8 M24 0.65
Z-50-VS 84 30 M10 M30 1.27
Z-100-VS 84 30 M10 M36 1.20
Z-150-VS 114 30 M12 M48x2 2.15
Rotation protection is required when the * The VS is made of bronze total for Z-5
spindle is not irrotational attached to the load
or in combination with limit switches or Rotation protection on site is required for the spindle as
rod end KGK. from Z-250
Material: Steel, bronze
Escape protection AS Order No. B G M Kg

Z-5-AS 15 M6 M12 0.05
Z-10-AS 20 M8 M14 0.16
Z-25-AS 20 M8 M20 0.14
Z-35-AS
Z-50-AS
Z-100-AS
30
30
30
M8
M10
M10
M24
M30
M36
0.40
0.80
0.74
7
Z-150-AS 30 M12 M48x2 1.48
Z-250-AS 30 M12 M64x3 1.17
Z-350-AS 35 M16 M72x3 2.87
Z-500-AS 40 M16 M85x3 3.86
Material: Steel Z-750-AS 40 M16 M100x3 6.00
Escape protection prevents the spindle being Z-1000-AS 40 M20 M100x3 9.60
wound out of the gearbox. Especially
recommended for ball screw. Do not use as
end of lift stop!
Lubrication strip Z-SL

The lubrication strip SL Please use ZIMM spindle
serves to lubricate the greases for lubrication.
rotation protection.
Lubricate regularly
depending on the duty cycle,
but not too much!
If you need several

Weight: 0.03 kg lubrication strips, please
indicate when ordering. You
Thread: G 1/8“ can also select the position:
Mat.: Aluminium, anodized Order No.: Z-SL A (= standard), B, C or D
103
Z-Series 7.2
7 System Components
Limit Switches
Limit switch set ESSET Comprising:
1 limit switch with 5-pole plug and
bushing for cable Ø 6 to 8 mm
1 fixing bracket (aluminium)
1 distance piece (plastic)
2 screws M4
Fine setting
1 strip with thread 2xM4 (steel)

± 5 mm
2 screws M5x8
2 spring washers for M5
Order example:
2 pcs Z-25-ESSET
(2 pcs per gearbox)
Attention: Limit switches only possible
in combination with rotation
Weight: 0.2 kg protection VS (= switch cam).
Limit switch ES Incl. 5-pole plug and bushing (to clamp)

for cable Ø 6 to 8 mm.
Order No.:
Z-ES
Technical data:
Type: Siemens
Coercive opener acc. to EN947-5-1
Fitted with skip switching contacts
Control element Nominal shifting travel Metal housing and roller tappet
Switch diagram 0 line Reference line acc. to EN 50 041 Protection class: IP 67 (ES, not ESSET)
Connection designation ** Coercive opening acc. to Ambient temperature: -30 to +85°C
EN50 013 IEC 60 947-5-1-3
Switch frequency: 30/min
7 Skip switching elements
1S+1Ö
Switching element closed
Switching element opened
Rated insulation voltage Ui: 500V
Pollution degree: Class 3
Conventional th. current Ith: 10A
2.5
Mechanical service life: 107 switch cycles
Electrical service life: 500 000 switch cycles
Connecting cable: PVC-5x0.75mm2
gr/ye Contact opening: 2 x 1.25 mm
CNL = Canadian National Standards - Listed

Weight: 0.1 kg USL = United States Standards – Listed
Plug combination Plug (ES side)

for cable Ø 6 to 8 mm
M12x1, protection class: IP67
Order No.: Z-ES-STE
(Plug and bushing can also
be ordered separately!) Weight: 0.03 kg
Bushing (to clamp)

for cable Ø 6 to 8 mm.
M12x1, protection class: IP67
Rated voltage: 24V, max. 125V AC/4A Order No.: Z-ES-BU Weight: 0.03 kg
7.3 Z-Series 104

7 System Components
Limit Switches
Limit switch positions
A = standard Size X1 X2 X3 Y
Z-5 49 70 45 25
Z-10 52 72 45 24
A Z-25 56 80 45 24
Z-35 64 - 45 34
Z-50 65 - 45 34
Z-50/Tr50 65 - 45 34
Z-100 75 - 45 34
Z-150 70 - 45 34
D B
Stroke + Y
Stroke + Y
X1, X2 and X3 can change for Z-Series
C with ball screw KGT.
Stroke + Y remains the same.
105
Z-Series 7.4
7 System Components
Nuts
Flange nut FM
Standard nut for
simple applications
Duplex nut DM
- 2 flanges for bellows
connection
- Uniform Ø on gearbox Safety nut SIFA
neck, nut and opposed In combination with duplex
bearing plate nut or self-aligning nut.
- Grease nipple or (See Section 4.30 for
connection to central function and usage) Self-aligning nut PM
lubrication or lubricator - Angle compensation
(Section 8) up to max. +/-3°
- 2 flanges for bellows
connection Greaseless nut FFDM
- Uniform Ø on gearbox - Specially designed for non-lubricated
neck, nut and opposed operation (e.g. textiles, food,
bearing plate chemicals,....)
- Grease nipple or connection - 2 flanges for bellows connection
to central lubrication or - Reinforced with stainless steel disk
lubricator (Section 8)
7
Flange nut Z-..-FM
D
G Dh9 TK A (6x) L L1 L2 L3 Kg
Z-5-FM Tr 18x4 28 38 48 6 35 23 15 12 0.23
Z-10-FM Tr 20x4 32 45 55 7 44 32 24 12 0.35
Z-25-FM Tr 30x6 38 50 62 7 46 32 24 14 0.41
Z-35/50-FM Tr 40x7 63 78 95 9 66 50 38 16 1.71
Identical to previous MSZ type D1=Dh9-0.2 mm

Driving flange Material: 2.1090.01 (RG7 red brass alloy)
TRMFL Quality: 7H DIN 103
see Section 7.8 Right-handed (left-handed, 2-pitch on request)
7.5 Z-Series 106

7 System Components
Nuts
Duplex nut Z-..-DM Tr D D1 D2 D3 L L1 L2 L3 L4 F Kg
Z-5-DM1) Tr 18x4 52 29 40 6 45 13 20 12 6 6 0.3
Z-10-DM1) Tr 20x4 68 39 54 7 45 13 20 12 6 8 0.57
Z-25-DM1) Tr 30x6 79 46 61 7 50 13 23 14 7 12 0.8
Z-35/50-DM1) Tr 40x7 95 60 78 9 70 18 36 16 8.5 15 1.54
Z-100-DM Tr 55x9 130 85 108 11 90 18 54 18 10 20 4.1
Z-150-DM Tr 60x9 140 90 116 13 115 20 75 20 10 20 5.3
Z-250-DM1) Tr 80x16 185 120 153 17 140 25 85 30 14 25 12.2
Z-350-DM1) Tr 100x16 230 145 189 23 160 25 100 35 14 24 21.6
Z-500-DM1) Tr 120x16 255 170 214 23 180 30 110 40 14 30 30.5
Z-750-DM1) Tr 140x20 289 215 252 23 220 30 140 50 18 30 58.3
Z-1000-DM1) Tr 160x20 350 250 300 26 320 50 210 70 18 35 155
Nut adapter
1)
DMA Compatible with previous MSZ type
see Section 5 Material: 2.1090.01 (RG7 red brass alloy)
Quality: 7H DIN 103
Right-handed (left-handed, 2-pitch on request)
Grease nipple: Up to MSZ-50 G1/8", as from MSZ-100 G1/4"
Safety nut Z-..-SIFA-R Tr A B C D D1 L Kg

Z-5-SIFA-R1) Tr 18x4 6 3 6 24 20 28 0.05
See also Section 4
Z-10-SIFA-R1) Tr 20x4 6 3 8 28 23 42 0.11
Z-25-SIFA-R1) Tr 30x6 7 4 12 38 33 47.5 0.20
Z-35/50-SIFA-R1) Tr 40x7 8.5 4 15 50 46 67 0.46
Z-100-SIFA-R Tr 55x9 10 5 20 65 59 87 1.10
Z-150-SIFA-R Tr 60x9 10 5 20 70 64 100 1.20
Z-250-SIFA-R1) Tr 80x16 14 6 25 100 90 115 3.30
Z-350-SIFA-R1) Tr 100x16 14 6 24 120 110 115 4.07
Z-500-SIFA-R1) Tr 120x16 14 6 30 135 125 128 6.02
Z-750-SIFA-R1) Tr 140x20 18 6 30 170 150 151 13.8
Z-1000-SIFA-R1) Tr 160x20 18 6 35 190 170 186 19.8
1)
Compatible with previous MSZ type
Material: RG7
Self-aligning nut Z-..-PM
7
Please turn over!
You will find a detailed description
on the next page
Greaseless nut Z-..-FFDM kN max.

Tr D D1 D2 D3 L L1 L2 Load2) Kg
Z-5-FFDM1) Tr 18x4 52 29 40 6 53 13 20 1 0.07
Z-10-FFDM1) Tr 20x4 68 39 54 7 53 13 20 2 0.12
Z-25-FFDM1) Tr 30x6 79 46 61 7 59 13 23 5 0.18
Z-35/50-FFDM1) Tr 40x7 95 60 78 9 85 15 35 7 0.38
Material nut: Plastic, super PTFE compound

Material steel ring: Stainless steel
Quality: 7H DIN 103, right-handed

1)
Identical to previous type MSZ-..-FFDM
2)
As reference value depending on lifting speed and ambient temperature
107
Z-Series 7.6
7 System Components
Nuts / Self-Aligning Nut PM
Advantages
- 2 options to connect the bellows
- Grease nipple or connecting thread for
central lubrication
- Up to +/-3° angle compensation
Trapezoid thread
DIN 103, quality 7H
right-handed
Grease nipple screwed

Thread 1/8“ / 1/4“ as from Tr 40x7
Material
Benifits Housing: GG 25 (cast iron)
Misalignment of the screw jacks due to Ball nut: Rg7 (bronze)
errors in fabrication can lead to rapid
wear on the nut and screw. Safety nut SIFA for the self-aligning nut
The self-aligning PM nut can compensate is available on request.
for small angle faults on the mounting
surface up to maximum +/-3°.
A large grease reservoir lengthens the
maintenance interval and service life.
What it cannot do
The self-aligning nut cannot compensate
for parallelism faults between the spindles
and to the guides. Pay particular
7 attention to the exact alignment, and
mounting surfaces of the gearbox which
must be also exactly at right-angles to
the guides.
Thread Higher quality and longer service life

Order No. Tr d x P D D1 D2 M xT L L1 L2 Kg - +/- 3° angle fault compensation
Z-5-PM1) Tr 18x4 52 29 40 M5x12 78 13 21 0.66 - Large grease reservoir
Z-10-PM1) Tr 20x4 74 39 60 M6x12 83 13 24 1.49
Z-25-PM1) Tr 30x6 88 46 70 M6x12 95 13 27 2.36
Z-35/50-PM1) Tr 40x7 105 60 85 M8x16 129 15 30 5.04 Features and benefits
Z-100-PM Tr 55x9 148 85 120 M10x20 190 15 45 15.1 - Simple design
Z-150-PM Tr 60x9 165 90 125 M12x24 210 15 45 21.9
- Simple production
1)
Identical to previous MSZ type - Simple assembly
- No additional components
- Long service intervals
7.7 Z-Series 108

7 System Components
For Rotating Spindle R

Trapezoid thread spindle Z-..-R-Tr Order No. t Ø LA Kg/m
Z-5-R-Tr Tr 18x4 12j6 15 1.6
Z-10-R-Tr Tr 20x4 15j6 20 2.0
Z-25-R-Tr Tr 30x6 20j6 25 4.5
Z-35-R-Tr Tr 40x7 25j6 30 8.0
Z-50-R-Tr Tr 40x7 25j6 30 8.0
Z-100-R-Tr Tr 55x9 40j6 45 16
Z-150-R-Tr Tr 60x9 45j6 55 19
Z-250-R-Tr Tr 80x16 60j6 75 32
Z-350-R-Tr Tr 100x16 80j6 100 52
Z-500-R-Tr Tr 120x16 95j6 120 77
Z-750-R-Tr Tr 140x20 100j6 120 105
Z-1000-R-Tr Tr 160x20 130j6 175 139
Material: C35 or C45

Quality: DIN 103, 7e, rolled, whirled as from Tr 100
Pitch accuracy: 0.2 mm / 300 mm
Right-handed (2-pitch, INOX-stainless steel, left-handed on request)
Opposed bearing plate GLP Order No. ØD ØD1 ØD2 ØD3 Ød Ød1
Z-5-GLP 65 48 29 20 12 9
Z-10-GLP 80 60 39 28 15 11
Z-25-GLP 90 67 46 32 20 11
Z-35/50-GLP 110 85 60 42 25 13
Z-100-GLP 150 117 85 60 40 17
Z-150-GLP 170 130 90 68 45 21
Z-250-GLP 210 165 120 85 60 26
Z-350-GLP 265 205 145 95 80 26
Z-500-GLP 310 240 170 130 75 38
h H H3 Bearing Circlip Kg
Z-5-GLP 7 20 13 61901.2RS J 24 0.17
Z-10-GLP 8 21 17 6002.2RS J 32 0.30
Z-25-GLP 10 23 19 61904.2RS J 37 0.48
Z-35/50-GLP 15 30 22 6005.2RS J 47 1.05
Z-100-GLP 20 50 35 6008.2RS J 68 3.10
Z-150-GLP 25 50 31 6009.2RS J 75 3.70
Z-250-GLP 30 60 50 2x6012.2RS J 95 6.90
Z-350-GLP
Z-500-GLP
32
40
65
120
54
100
2x6016.2RS
2x6019.2RS
J125
J145
11.50
24.00
7
The opposed bearing plate improves quiet running Material: Steel, protected against corrosion
and buckling resilience of the spindle. Stainless bearings up to size Z-150.
Allow 5 mm space at the end of the spindle for The ball bearing is already fitted on delivery.
length compensation. Identical to previous MSZ type.
Driving flange TRMFL Order No. For FM A1 A2max* A2min* B1 B2

for flange nut Z-..-FM TRMFL-18x4 Tr 18x4 60 35.0 25.0 50 34
TRMFL-20x4 Tr 20x4 68 37.5 29.0 58 39
TRMFL-30x6 Tr 30x6 75 42.5 32.5 65 49
TRMFL-40x7 Tr 40x7 120 70.0 50.0 100 76
C C1 G1 D1 D4 GxT Kg
TRMFL-18x4 40 24 M8x15 28 38 M5x10 0.7
TRMFL-20x4 40 24 M8x15 32 45 M6x12 0.9
TRMFL-30x6 40 24 M10x15 38 50 M6x12 1.1
TRMFL-40x7 65 41 M14x25 63 78 M8x14 4.5
* Delivered from the factory with dimension A2max!
Customer can re-machine to A2min.
Material: Steel, protected against corrosion
109
Z-Series 7.8
7 System Components
Bellows Attachment
Bellows protect the spindle against

contamination and moisture.
Attention: Take into consideration that the bellows Dust, grinding dust from sanding machines,
The bellows must not be compressed must not touch the spindle when fitted welding sparks, etc. Protect the bellows
7 below the ZD dimension or extended
beyond the AZ dimension. Use the bellows
horizontally: Risk of serious damage!
Use support rings to prevent such
against direct sunshine. Take into conside-
ration that the insulating effect of the
with extension block when stroke is damage. Protect the spindles, especially bellows reduces the maximum operating
higher than 1000 mm. during on-site assembly, against: period of the screw jack.
Bellows Z-..-FB
Round
Order No. a d ZD AZ Stroke D1 D2 Kg
Z-5-FB-265 10 29 35 300 265 40 76 0.15
Z-10-FB-340 10 39 80 420 340 40 80 0.21
Z-25-FB-300 15 46 70 370 300 50 83 0.25
Z-35/50-FB-390 15 60 85 475 390 66 102 0.43
Z-100-FB-285 15 85 75 360 285 85 118 0.29
Z-150-FB-350 15 90 50 400 350 92 141 0.44
Z-250-FB-390 15 120 90 480 390 125 166 1.10
Z-350-FB-600 15 145 100 700 600 172 236 2.40
Material: Molerit TH59 black, service temperature

AZ = expansion +70°C to max. +85°C, cold-crack temperature -32°C,
ZD = contraction incl. 2 pcs. galvanized hose clips.
Attention: Spindle extension, see Sections 2 + 4
7.9 Z-Series 110

7 System Components
Bellows FB
Bellows Z-..-FB, square Order No. a d ZD AZ Stroke D1 D2 Kg
Z-5-FB-500 10 29 100 600 500 38 68 0.19
Z-5-FB-800 10 29 120 920 800 38 68 0.30
Z-10-FB-700 10 39 100 800 700 38 75 0.23
Z-10-FB-1000 10 39 150 1150 1000 38 75 0.32
Z-25-FB-700 15 46 100 800 700 63 105 0.32
Z-25-FB-1000 15 46 120 1120 1000 63 105 0.43
Z-35/50-FB-600 15 60 72 672 600 63 105 0.23
Z-35/50-FB-1000 15 60 130 1130 1000 63 105 0.42
Z-35/50-FB-1200 15 60 125 1325 1200 63 105 0.42
Z-35/50-FB-1500 15 60 180 1680 1500 63 105 0.51
Z-100-FB-600 15 85 72 672 600 63 105 0.29
Z-100-FB-1000 15 85 130 1130 1000 63 105 0.40
Z-100-FB-1500 15 85 180 1680 1500 63 105 0.44
AZ _= expansion Z-150-FB-600 15 90 72 672 600 110 150 0.40
ZD = contraction Z-150-FB-1000 15 90 130 1130 1000 110 150 0.60
Z-150-FB-1500 15 90 180 1680 1500 110 150 0.82
Z-250-FB-600 15 120 72 672 600 110 150 0.40
Z-250-FB-1000 15 120 130 1130 1000 110 150 0.60
Material: Polyurethane-coated polyester fabric type Z-250-FB-1500 15 120 180 1680 1500 110 150 0.82
OZ-23, temperature stability -15°C to +70°C, Z-350-FB-900 15 145 108 1008 900 150 200 0.70
incl. 2 pcs. galvanized hose clips. Z-350-FB-1500 15 145 180 1680 1500 150 200 1.10
Attention: Spindle extension, see Section 2 Important! Please specify when ordering:
If mounted horizontally, the bellows must be provided with
corresponding supporting rings to avoid abrasion by friction
from the trapezoid thread spindle. Use an extension block for
strokes above 1000 mm. Compatible with previous MSZ types.
Bellows fixing ring Z-..-FBR Fixing ring FBR is used for forked head GK or
rod end KGK to fix the bellows FB.
Identical to previous MSZ types.
Order example: Z-25-FBR

The fixing ring will be automatically included in
the delivery when you order a forked head GK or
rod end KGK. Please order separately when this is
7
not the case.
With With Without Without Material: POM (plastic)
Bellows adapter Z-..-FBA Order No. D1 D2 D3 A B C

Z-5-FBA 29 25 32 44 32 20
For use with Z-10-FBA 39 30 42 42 32 22
spindle-side Z-25-FBA 46 40 50 57 42 26
hinged bearing Z-35/50-FBA 60 52 65 70 52 40
plate KAR Z-100-FBA 85 80 90 90 72 50
Z-150-FBA 90 85 95 100 82 50
Z-250-FBA 120 115 125 118 100 60
Z-350-FBA 145 140 150 130 112 60
Z-500-FBA 170 150 180 172 152 70
Material: Aluminium, protected against corrosion
111
Z-Series 7.10
7 System Components
Spiral Spring Attachment
Spiral spring cover attachment

for SN/SL version
Forked head
Z-..-GK
Centering bushing
Fixing flange
Spiral spring cover Z-..-BF
Centering bushing Spiral spring cover attachment
Spiral spring cover for RN/RL version
7
Opposed bearing
plate Z-..-GLP
Centering bushing
Spiral spring cover

Centering bushing
Assembly information:
Spiral springs can be used on cutting and Duplex nut
non-cutting machines. An overview on the Z-..-DM
Spiral spring cover
right shows the types matching the screw
jacks. Centering bushings are required
when assembling combinations of different
parts; we can include these in our
quotation on request.
Important:
The spiral springs must not be allowed to large diameter at the top as shown, and for
uncoil. For technical function reasons, please horizontal fitting, in the direction where
specify in your inquiry whether the spiral shavings are produced.
spring is to be fitted horizontal or vertical. A light oil film on the spiral spring improves
For vertical fitting, we recommend fitting the the function and extends the service life.
7.11 Z-Series 112

7 System Components
Spiral Spring Cover SF
Order example:
ZD
AZ
er
l f ting
et
h
h
ing
gt
iam
gt
it
g
en
Sm prin
lf
en
itt
td
ta
l
tl
st
ls
on
D1 lles
ca
es
te
ira
riz
ng
rti
or
a
Sp
Ho
Sh
Ve
Lo
SF - 030 - 0450 - 030 - H (V)

ing
er
sh
et
bu
iam
ing
ed
t
er
igh
sid
nt
He
Ce
In
SFZ - ID57 - H20
Material:
SF: Spring band steel, blued (INOX-stainless steel on request)
Centering bushing: Plastics
CAUTION:
The stroke of the spring cover runs to the block. Please plan
reserves! We recommend using a drawing to determine the ID ≥ D2 + 4 mm
fitting position and dimensions for spiral springs. (0.6 x ZD) ≤ H ≤ (ZD - 2 mm)
Screw jack Z-5 Bushing Screw jack Z-35, Z-50 Bushing

7
Type SF D1 D2 ZD Stroke Kg ID AD H Type SF D1 D2 ZD Stroke Kg ID AD H
030-0450-030-V 30 53 30 420 0.30 57 61 20 065-0450-050-V 65 88 50 400 0.64 92 96 35
030-0450-030-H 30 53 30 360 0.30 57 61 20 065-0450-050-H 65 88 50 400 0.64 92 96 35
065-1100-075-V 65 107 75 1025 2.50 112 118 60
065-1100-075-H 65 107 75 1025 2.50 112 118 60
Screw jack Z-10 Bushing 065-1500-100-V 65 108 100 1400 3.80 112 118 60
Type SF D1 D2 ZD Stroke Kg ID AD H 065-1500-100-H 65 108 100 1400 3.80 112 118 60
040-0450-040-V 40 64 40 410 0.53 69 73 30 065-2100-120-V 65 113 120 1980 5.65 118 124 80
040-0450-040-H 40 64 40 350 0.53 69 73 30 065-2100-120-H 65 113 120 1980 5.65 118 124 80
040-0900-060-V 40 70 60 840 1.09 74 78 36
040-0900-060-H 40 70 60 840 1.09 74 78 36
040-1300-075-V 40 84 75 1225 2.20 88 92 50 Screw jack Z-50/Tr50, Z-100 Bushing
040-1300-075-H 40 84 75 1225 2.20 88 92 50 Type SF D1 D2 ZD Stroke Kg ID AD H
090-0650-075-V 90 124 75 575 2.80 128 134 50
090-0650-075-H 90 124 75 575 2.80 128 134 50
Screw jack Z-25 Bushing
090-1300-100-V 90 132 100 1200 4.90 136 142 60
Type SF D1 D2 ZD Stroke Kg ID AD H 090-1300-100-H 90 132 100 1200 4.90 136 142 60
050-0450-050-V 50 70 50 400 0.64 74 78 36
050-0450-050-H 50 70 50 400 0.64 74 78 36
050-0750-060-V 50 80 60 690 1.07 84 88 40 Screw jack Z-150 Bushing
050-0750-060-H 50 80 60 690 1.07 84 88 40 Type SF D1 D2 ZD Stroke Kg ID AD H
050-1200-075-V 50 94 75 1125 2.45 98 104 50 100-0800-075-V 100 138 75 725 3.70 143 149 51
050-1200-075-H 50 94 75 1125 2.45 98 104 50 100-0800-075-H 100 138 75 725 3.70 143 149 51
050-1500-100-V 50 88 100 1400 2.70 92 96 60 100-1500-100-V 100 146 100 1400 6.00 150 156 75
050-1500-100-H 50 88 100 1400 2.70 92 96 60 100-1500-100-H 100 146 100 1400 6.00 150 156 75
Further spiral springs available on request.
113
Z-Series 7.12
7 System Components
For S and R Versions

Handwheel HR
B H7 B H7
Order No. d N b n L G D Pilot hole With keyway Kg
HR- 80 80 26 13.0 16 26 42.5 18 8 11 0.16
HR- 125 125 31 15.0 18 33 67.5 23 10 11/14 0.30
HR-160 160 36 18.0 20 39 82.5 26 14 14/16/19 0.50
HR-200 200 42 20.5 24 45 82.5 26 16 16/19/20 1.00
HR-250 250 48 23.0 28 51 92.5 28 20 25/20 1.30
Material: Aluminium, plastic (handle)

Design: Max. 50 - 60 N force should be required on the grip
Order example: HR-125-11-N (N = with keyway, V = pilot hole)
Protective cap Z-..-SK

Screws
Order No. D d A B E F DIN 912 Kg
Z-5-SK1) 30 7 45 45 32 8 M6x16 0.04
Z-10-SK1) 30 9 50 50 32 8 M8x16 0.17
Z-25-SK1) 40 9 60 60 48 8 M8x16 0.22
Z-35-SK 40 11 82 56 54 8 M10x20 0.20
Z-50-SK 40 11 90 70 56 8 M10x20 0.22
Z-100/150-SK 50 13.5 120 70 70 8 M12x25 0.25
Z-250-SK 60 17.5 112 112 82 25 M16x30 0.36
Larger than Z-350 on request

Material: Plastic, POM
Compatible with Z and bevel gearboxes (KGZ, KSZ)
1)
7.13 Z-Series 114

7 System Components
Connecting Shafts
Couplings
115
Z-Series 7.14
7 System Components
Connecting Shafts and Couplings
Connecting shaft VWZ Connecting shaft VWZ with rigid hub for
use with pedestal bearing
7.16 7.19
Pedestal bearing STL Clamp coupling Standard coupling

KUZ-KK KUZ
7.20 7.22 7.23
7.15 Z-Series 116

7 System Components
*BK = clamping length with shaft extension

Connecting Shaft VWZ
Clamp coupling with half-shell design Elastomer star Dimensions
• High concentric precision • Heat treatment pre-empts ageing Size DA DR BK* s LA min A
• Easy radial assembly and disassembly • Permanently free of play and vibration VWZ-30 32 30 15 1.5 99 34
VWZ-40 42 40 17 1.5 133 46
• High clamping strength absorption VWZ-60 56 60 30 2 177 63
• Quick assembly • Electrical insulating properties VWZ-60V 67 60 35 2 205 73
VWZ-80 82 80 40 2 249 84
• No backlash • Shore hardness 64D VWZ-100 102 100 50 2 283 97
• Additional connection securement Color: ZIMM green
INOX (stainless steel)
with pin and feather key not necessary Temperature range: 0°C to +70°C,
VWZ-40-I 42 40 17 1.5 133 46
reduced from -20°C to +100°C VWZ-60-I 56 50 30 2 177 63
VWZ-60V-I 67 60 35 2 205 73
Technical data
Size Rated Max. Inertia Inertia Coupling M Screw Torsion Torsion Weight
torque** torque** moment moment type 10.9 tightening stiffness stiffness Couplings Tube/m
(Star) (Star) per Tube/m torque per star tube/m complete
coupling CTdyn CTdyn
[Nm] [Nm] [10-3kgm2] [10-3kgm2] [Nm] [Nm/rad] [Nm/rad] [Kg] [Kg]
VWZ-30 12 25 0.01 0.11 KUZ-KK-16 M4 4 1650 1104 0.14 0.58
VWZ-40 17 34 0.08 0.2 KUZ-KK-24 M5 8 2540 2332 0.36 0.76
VWZ-60 60 120 0.24 0.8 KUZ-KK-32 M6 15 7940 8292 0.94 0.97
VWZ-60V 160 320 0.46 0.8 KUZ-KK-35 M8 35 13400 8292 1.42 0.97
VWZ-80 325 650 2.4 3.0 KUZ-KK-45 M10 70 23700 29102 2.98 2.00
VWZ-100 530 1060 6.0 5.8 KUZ-KK-60 M12 120 55400 58178 4.62 2.47
INOX (stainless steel)

VWZ-40-I 17 34 0.10 0.53 KUZ-KK-24 M5 7 2540 4002 1.30 1.99
VWZ-60-I 60 120 0.45 1.92 KUZ-KK-32 M6 12 7940 17350 2.78 3.45
VWZ-60V-I 160 320 1.07 3.41 KUZ-KK-35 M8 29 13400 30894 4.10 4.19
** Maximum transmittable torque of clamp coupling

depending on the bore diameter (clamp force):
Ø 11 Ø 14 Ø 16 Ø 20 Ø 25 Ø 28 Ø 32 Ø 38 Ø 42 Ø 55 Standard
VWZ- 30 26 33 37
VWZ- 40
VWZ- 60
41
60
52
76
60
87
74
109 136 153 175
bore diameter “d” [mm]
7
VWZ-30: 11, 14, 16
VWZ- 60V 120 188 235 260 301 VWZ-40: 11, 14, 16, 19, 20, 22
VWZ- 80 325 406 508 568 650 772 854 VWZ-60: 11, 14, 16, 19, 20, 22, 24
VWZ- 100 570 638 730 866 960 1250 25, 28, 30, 32
VWZ-60V: 12, 16, 18, 20, 22, 25, 32
INOX (stainless steel) VWZ-80: 16, 19, 20, 22, 24, 25, 28
VWZ-40-I 33 42 48 59 30, 32, 38, 42, 45
VWZ-60-I 48 61 70 87 109 122 140 VWZ-100: 25, 28, 32, 38, 40, 42, 45
VWZ-60V-I 96 150 188 208 241 48, 55
Product features VWZ: Order example:

h
gt
en
rl
g
re lin
te
• Simple assembly saves time and costs

ou
bo up
e
Co
Siz
LA
• Radial fitting due to split hub

VWZ - 60 - LA 1800 - 20/25
• Infinite adjustment due to clamp coupling
• Modern design
d
ee
Sp
• Low mass moment of inertia

n = 1500 min-1
117
Z-Series 7.16
7 System Components
Length Determination
LI = inner length (tube length)

LA = outer length (incl. coupling)
MA = centre distance - gearboxes
Maximum length - dependent on speed

7 Gearbox
Z-5
Connecting shaft
VWZ-30
e
9
Y
45
A
34
Z-5 VWZ-40 7 43 46
Z-5 VWZ-60 2 38 63
Z-10 VWZ-30 12.5 55 34
Z-10 VWZ-40 10.5 53 46
Z-10 VWZ-60 2.5 45 63
Max. allowable speed in min-1
Z-25 VWZ-40 28 80.5 46

Z-25 VWZ-60 15 67.5 63
Z-25 VWZ-80 5 57.5 84
Z-35 VWZ-40 28 84 46
Z-35 VWZ-60 15 71 63
Z-35 VWZ-60V 10 66 73
Z-35 VWZ-80 5 61 84
Z-50 VWZ-60 17.5 90 63
Z-50 VWZ-60V 12.5 85 73
Z-50 VWZ-80 7.5 80 84
Z-100 VWZ-60 30 124 63
Z-100 VWZ-60V 25 119 73
Z-100 VWZ-80 20 114 84
Z-150 VWZ-60 30 130 63
Z-150 VWZ-60V 25 125 73
Z-150 VWZ-80 20 120 84
Z-250 VWZ-80 24 144 84
Z-250 VWZ-100 14 134 97
Z-350 VWZ-80 35 175 84
Z-350 VWZ-100 25 165 97
Z-500 VWZ-80 75 240 84
Max. allowable free length (LA dimension) in mm Z-500 VWZ-100 65 230 97
7.17 Z-Series 118

7 System Components
Connecting Shaft VWZ

Fitting
The connecting shafts can be fitted using Max. allowable offset
split couplings after the screw jacks have
been mounted and secured. Position the
connection shaft onto the drive shaft Lateral offset
and then assemble the split couplings
using the assembly screws and a torque
wrench according to the Table (no feather
key necessary).
Kr max. 1.5 mm per 100 mm LI
Set the screw tightening torque acc. to the Table
Angle offset
Height setting
Adjusting the height of the various screw mm
0.01
jacks joined by connecting shafts VWZ is r load <
nde
very quick and easy. ng u
Setti
Loosening one clamp coupling allows very Max. 2° (1° per coupling)
precise and infinite setting.
For example: With the standard gear

reduction on our screw jacks, this means
Axial offset
one 360° rotation is equivalent to 1 mm
stroke (3.6° = 0.01 mm stroke).
When setting under load, one lifting
system with several screw jacks can be
adjusted very quickly and accurately.
Approx. +/- 1 to 2 mm
119
Z-Series 7.18
7 System Components
Flexible hub Rigid hub
*BK = clamping length with shaft extension

LI=LA-(A+B)
VWZ with Rigid Hub for Use with Pedestal Bearings

Gearbox - Connecting shaft - Pedestal bearing
Length determination and calculation
MA middle distance
Size A B s1 s2 Bk* LI LA min

VWZ-30 34 20 2 1.2 15 LA-54 85
VWZ-40 46 25 2 1.6 17 LA-71 112
VWZ-60 63 40 2 2 30 LA-103 154
VWZ-60V 73 42 2 2 35 LA-115 175
VWZ-80 84 55 2 2 40 LA-139 220
VWZ-100 97 65 2 2 50 LA-162 251
Gearbox Pedestal bearing Gearbox

LA=MA-(2Y+Z) LI=LA-(A+B) Lges=MA-2Y
2
Pedestal bearing: Yes / no? Exact axial alignment of shaft and

The mounting selection is very important connecting shaft requiring costly pedestal bearing in both axes is required
when selecting shaft dimensions. For sub-structures for the additional to achieve concentricity.
example, the cost of a larger diameter pedestal bearing. For use with pedestal Check the following parameters to
connecting shaft not requiring additional bearings we use the rigid hub version so optimize selection:
pedestal bearing support can be that no radial misalignment in the - Distance between gearboxes
considerably lower than for a smaller pedestal bearing is possible. - Speed
- Torque
- Pedestal bearing support: Yes / no
7 Gearbox
Z-5
Connecting shaft
VWZ-30
e
9
Y
45
A
34
B
20
Z
44
LWZ
74
STL-Ø
15
hG
31
hL
30.2
a
0.8
Z-5 VWZ-40 7 43 46 25 42 76 20 31 33.3 -2.3
Z-5 VWZ-60 2 38 63 40 42 102 20 31 33.3 -2.3
Z-10 VWZ-30 12.5 55 34 20 44 74 15 37 30.2 6.8
Z-10 VWZ-40 10.5 53 46 25 42 76 20 37 33.2 3.8
Z-10 VWZ-60 2.5 45 63 40 42 102 20 37 33.2 3.8
Z-25 VWZ-40 28 80.5 46 25 42 76 20 41 33.2 7.8
Z-25 VWZ-60 15 67.5 63 40 42 102 20 41 33.2 7.8
Z-25 VWZ-80 5 57.5 84 55 50 130 30 41 42.9 -1.9
Z-35 VWZ-40 28 84 46 25 42 76 20 50 33.2 16.8
Z-35 VWZ-60 15 71 63 40 42 102 20 50 33.2 16.8
Z-35 VWZ-60V 10 66 73 42 60 130 30 50 42.9 7.1
Z-35 VWZ-80 5 61 84 55 50 130 30 50 42.9 7.1 Order example:
s
ub
Z-50 VWZ-60 17.5 90 63 40 42 102 20 58 33.3 24.7

igi ub
dh
Z-50 VWZ-60V 12.5 85 73 42 60 130 30 58 42.9 15.1

2r dh
Z-50 VWZ-80 7.5 80 84 55 50 130 30 58 42.9 15.1

= igi
res g
Z-100 VWZ-60 30 124 63 40 42 102 20 80 33.2 46.8

2S 1 r
bo plin
th
Z-100 VWZ-60V 25 119 73 42 60 130 30 80 42.9 37.1

=
ng
u
e
Z-100 VWZ-80 20 114 84 55 50 130 30 80 42.9 37.1

Co
Siz
1S
Le
Z-150 VWZ-60 30 130 63 40 42 102 20 92.5 33.2 59.3

Z-150 VWZ-60V 25 125 73 42 60 130 30 92.5 42.9 49.6 VWZ - 60 - 1S - LA 1800 - 25/20
Z-150 VWZ-80 20 120 84 55 50 130 30 92.5 42.9 49.6
Z-250 VWZ-80 24 144 84 55 50 130 30 105 42.9 62.1
d
Z-250 VWZ-100 14 134 97 65 70 170 50 102 57.2 44.8

ee
Z-350 VWZ-80 35 175 84 55 50 130 30 115 42.9 72.1

Sp
Z-350 VWZ-100 25 165 97 65 70 170 50 115 57.2 57.8

Rigid hub
Z-500 VWZ-80 75 240 84 55 50 130 30 130 42.9 87.1 n = 1500 min-1 = STL-Ø
Z-500 VWZ-100 65 230 97 65 70 170 50 130 57.2 72.8
7.19 Z-Series 120

7 System Components
Pedestal Bearing STL for Connecting Shaft VWZ + GX

We use high-quality pedestal Order No. Design d A H H1 H2 J1 J2 L N1 S1 Kg
bearings in three housing designs: STL-15-G Cast housing 15 32 56 30.2 14 88 106 127 11.5 15.3 0.47
• S = Standard version: STL-20-S Black plastic 20 32 64 33.3 16 91.5 101.5 126 11.5 18.3 0.35
STL-20-W White plastic 20 32 64 33.3 16 91.5 101.5 126 11.5 18.3 0.35
Black plastic STL-20-G Cast housing 20 32 65 33.3 14 88 106 127 11.5 18.3 0.59
• W = White plastic version for STL-30-S Black plastic 30 40 82 42.9 19 114 128 159 14 22.2 0.60
food industry STL-30-W White plastic 30 40 82 42.9 19 114 128 159 14 22.2 0.60
STL-30-G Cast housing 30 40 82.5 42.9 17 108 127 152 14 22.2 1.10
• G = Cast iron version as STL-40-S Black plastic 40 48 99 49.2 19 129 143 176 14 30.2 0.85
alternative STL-40-W White plastic 40 48 99 49.2 19 129 143 176 14 30.2 0.85
STL-40-G Cast housing 40 48 99 49.2 19 125 146 175 14 30.2 1.85
Type "S" and "W" are designed the STL-50-G Cast housing 50 54 114.5 57.2 22 149 165 203 18 32.6 2.70
same, type "G" has minimum
dimension deviations.
Type "S" is our preferred version.
Temperature range: -30°C to +120°C
Shaft extension WZ
Order No. d LWZ Kg
0P 1P 2P WZ-15/74-?P 15 74 0.10
WZ-20/76-?P 20 76 0.19
WZ-20/102-?P 20 102 0.25
WZ-30/130-?P 30 130 0.72
WZ-40/170-?P 40 170 1.67
WZ-50/170-?P 50 170 2.61
Material: Steel, ground
7
Applications with pedestal bearing STL and shaft extension WZ
VWZ shaft with rigid hub
for pedestal bearing
Shaft extension without

feather key
Pedestal bearing with

handwheel to drive the
VWZ shaft
Shaft extension with feather

key on one side
121
Z-Series 7.20
7 System Components
Professional
Version
Modern Design
7.21 Z-Series 122

7 System Components
*BK = clamping length of shaft extension
Clamp Coupling KUZ-KK
• Long design Layout Standard bores “d“ [mm]

• Split coupling clamping for high Two clamping hubs manufactured with
concentric precision (without high concentric precision with concave KUZ-KK-16: 11, 14, 16
feather key) engaging clamps KUZ-KK-24: 11, 14, 16, 19, 20, 22
• Holes already drilled KUZ-KK-32: 11, 14, 16, 19, 20, 22,
- Elastomer star - standard: 24, 25, 28, 30, 32
Material Shore hardness 64D KUZ-KK-35: 12, 16, 18, 20, 22, 25,
• Coupling hubs: Color: ZIMM green 32
High-strength aluminium KUZ-KK-45: 16, 19, 20, 22, 24, 25,
• Elastomer star: Temperature range 28, 30, 32, 38, 42, 45
Manufactured with precision, extremely 0°C to 70°C, KUZ-KK-60: 25, 28, 32, 38, 40, 42,
wear-resistant plastic reduced from -20°C to +100°C 45, 48, 55
Size Rated Max. DA DS L BK* s L1 E M10.9 Screw Mass Torsion Max.

torque** torque** Outer Ø Fitting tightening moment of stiffness speed min-1
(Star) (Star) with screw length torque inertia in CTdny
in Nm 10-3kgm2
[Nm] [Nm] [Nm/rad] 19000
KUZ-KK-16 12 25 32 32 52 15 2 20 9 M4 4 0.01 1650 19000
KUZ-KK-24 17 34 42 44.5 66 17 2 25 16 M5 8 0.08 2540 14000
KUZ-KK-32 60 120 56 57 98 30 2 40 18 M6 15 0.24 7940 11500
KUZ-KK-35 160 320 67 68 114 35 2 47 20 M8 35 0.51 13400 9500
KUZ-KK-45 325 650 82 85 134 40 3 55 24 M10 70 2.4 23700 8000
KUZ-KK-60 530 1060 102 105 156 50 3 65 26 M12 120 6.0 55400
Size Coupling Max. axial Max. axis Max. angle

7
1. Axial offset - axial 2. Axis offset - lateral 3. Angle error - angular
weight offset offset error in
in Kg in mm in mm degrees
(axial) (lateral) (angular)
KUZ-KK-16 0.05 ±1 0.08 1°
KUZ-KK-24 0.15 ±2 0.08 1°
KUZ-KK-32 0.35 ±2 0.10 1°
KUZ-KK-35 0.60 ±2 0.15 1°
KUZ-KK-45 1.10 ±2 0.12 1°
KUZ-KK-60 1.70 ±2 0.14 1°
** Maximum transmittable torque of clamp coupling Order example:

depending on the bore diameter (clamp force):
es
alv
Ø 11 Ø 14 Ø 16 Ø 20 Ø 25 Ø 28 Ø 32 Ø 38 Ø 42 Ø 55
gh
up r
co s fo
KUZ-KK-16 26 33 37
lin
KUZ-KK-24 41 52 60 74
re
e
Siz
Bo
KUZ-KK-32 60 76 87 109 136 153 175

KUZ-KK-35 120 188 235 260 301
KUZ-KK-45 325 406 508 568 650 772 854 KUZ-KK-32 - 20/24
KUZ-KK-60 570 638 730 866 960 1250
123
Z-Series 7.22
7 System Components
Standard Coupling KUZ
Standard coupling for universal use with

feather key and grub screw Order example:
Material - coupling halves Temperature range

Cast iron GG, sintered steel, aluminium, -20°C to +70°C,
es
alv
acc. to Table reduced from -40°C to -20°C
gh
up r
co s fo
and +70°C to +100°C
lin
Material - coupling star
re
e
Siz
Bo
Polyurethane, Shore hardness 98 A Bronze star up to 350°C on request
KUZ-24 - 20/24
Possible assembly errors
Assembly information:
Check angle and radial offset in Axial displacement A Axis offset R Angle error β
two levels with straightedge Axial Lateral Angular
Twist angle Torsion Relative Resonance Max. Shore Max. Allowable

at max. torque stiffness CTdyn absorption factor torque hardness speed assembly error E L
[Degrees] [Nm/rad] [Nm] Star [rpm]
Size A R β
KUZ-09 - - 0.7 9 6 92A 28000 0.8 0.13 1.0° - 30
KUZ-14 - - 0.7 9 2.9 80A 20000 0.75 0.4 0.5° - 44
KUZ-19 3.5°±0.5 - 0.7 9 4.8 80A 14000 0.75 0.4 0.5° - 51
KUZ-24 3.5°±0.5 4200 0.7 9 34 98A 14000 1.2 0.2 0.4° - 66
KUZ-28 3.5°±0.5 4875 0.7 9 120 98A 10600 1.4 0.22 0.9° 30 78
KUZ-38 4.0°±0.5 11535 0.7 9 320 98A 8500 1.5 1.25 0.9° 38 90
KUZ-45 4.5°±0.5 31355 0.65 10 650 98A 7100 1.8 1.28 1.1° 40 114
KUZ-55 3.5°±0.5 39900 0.7 9 910 98A 6000 2 1.32 1.1° 46 126
Coupling star for sizes KUZ-09 and Dimension the coupling so that the
KUZ-19 only available without bores. allowable coupling load is never exceeded
in any operating state.
7.23 Z-Series 124

7 System Components
Feather key groove

DIN 6885/1-P9
Bore U = not drilled
Standard Coupling KUZ
Max. Max. Max. Max. Max. D L1 a M L NP9 T+0.2 Material Weight
Order No. torque speed axis angle twist B drilled
count offset error angle ISO H7 in
[Nm] [min-1] [mm] [Degrees] [Degrees] Kg
KUZ-09-05 6 28000 0.08 0.9 - 20 10 10 M4 5 30 - -

KUZ-09-06 M4 6 - -
AL-H
KUZ-09-07 M4 7 - - 0.05
KUZ-09-08 M4 8 - -
KUZ-09- U - - - -
KUZ-14-09 2.9 20000 0.4 1.5 - 27.5 16 12 M3 9 44 3 1.4
KUZ-14-11 M4 11 4 1.8 0.14
KUZ-14-14 M5 14 5 2.3
KUZ-14- U (pre-drilled Ø 6.3) - - - -
KUZ-19-11 4.8 14000 0.35 1 3.5±0.5 34.5 19 13 M4 11 51 4 1.8
KUZ-19-14 M5 14 5 2.3
KUZ-19-16 M5 16 5 2.3 0.027
Sintered steel / Cast iron GG

KUZ-19-19 M6 19 6 2.8
KUZ-19- U (pre-drilled Ø 6.3) - - - -
KUZ-24-11 34 14000 0.2 0.9 3.5±0.5 40 25 16 M5 11 66 4 1.8
KUZ-24-14 M5 14 5 2.3
KUZ-24-16 M5 16 5 2.3
KUZ-24-19 M5 19 6 2.8 0.34
KUZ-24-20 M5 20 6 2.8
KUZ-24-24 M6 24 8 3.3
KUZ-24- U - - - -
KUZ-28-14 120 10600 0.22 0.9 3.5±0.5 55 30 18 M5 14 78 5 2.3
KUZ-28-16 M5 16 5 2.3
KUZ-28-19 M5 19 6 2.8
KUZ-28-20 M5 20 6 2.8 0.9
KUZ-28-24 M5 24 8 3.3
KUZ-28-25
KUZ-28-28
M5 25 8 3.3 7
M5 28 8 3.3
KUZ-28- U - - - -
KUZ-38-25 320 8500 0.25 0.9 4±0.5 65 35 20 M6 25 90 8 3.3
KUZ-38-28 M6 28 8 3.3
KUZ-38-32 M6 32 10 3.3 1.5
KUZ-38-38 M6 38 10 3.3
KUZ-38- U - - - -
KUZ-45-25 650 7100 0.28 1 4.5±0.5 80 45 24 M8 25 114 8 3.3
Cast iron GG
KUZ-45-28 M8 28 8 3.3
KUZ-45-32 M8 32 10 3.3
KUZ-45-38 M8 38 10 3.3 2.35
KUZ-45-42 M8 42 12 3.3
KUZ-45-45 M8 45 14 3.8
KUZ-45- U - - - -
KUZ-55-28 910 6000 0.32 1 3.5±0.5 95 50 26 M8 28 126 8 3.3
KUZ-55-42 M8 42 12 3.3
KUZ-55-48 M8 48 14 3.8 3.57
KUZ-55-55 M8 55 16 4.3
KUZ-55- U - - - -
KUZ-60, KUZ-70, KUZ-75, KUZ-90 on request. Please turn over
125
Z-Series 7.24
7 System Components
KUZ-09 5, 6, 7, 8,
Bore diameter, ISO H7
U U = not drilled
KUZ-14 9, 11, 14, Elastic star

U (pre-drilled Ø 6.3) KUZ-09 / 92 Shore A
KUZ-14 / 80 Shore A
KUZ-24 to KUZ-55 / 98 Shore A
KUZ-19 11, 14, 16, 19,

U (pre-drilled Ø 6.3)
KUZ-24 11, 14, 16, 19,

20, 24,
U
• Holes already
drilled
• Grooved DIN
6885/1-P9
KUZ-28 14, 16, 19, 20, • With adjusting
24, 25, 28, screw
U
7 KUZ-38 25, 28, 32, 38,

U
KUZ-45 25, 28, 32, 38,

42, 45,
U
KUZ-55 28,
42, 48, 55,
U
KUZ-60, KUZ-70,
KUZ-75, KUZ-90
on request.
7.25 Z-Series 126

7 System Components
127
Z-Series 7.26
7 System Components
Motor Flanges Z-5 to Z-25
7 Motor flanges Z-5 to Z-50 are also suitable

for bevel gearboxes KSZ and KGZ
Material: Aluminium Delivery incl. screws!
Motor flange Motor Coupling Coupling 4 pcs. screws 4 pcs. cylinder

Order No. type Order No. bore Ø gearbox-side 8.8 screws 8.8 a b c e f g h i Kg
DIN 912 for motor
Gearbox Motor
Z-5-MF-120-60 63 B14B KUZ-14 11 11 M6x12 - DIN 7991 M6x20 + spring rings 60 120 10 80 100 70 61 32.5 0.33
Z-5-MF-105-68 71 B14C KUZ-19 11 14 M6x12 - DIN 7991 M6x20 + spring rings 68 105 10 70 85 70 61 32.5 0.31
Z-10-MF-160-75 71 B5 KUZ-19 14 14 M8x16 - DIN 7991 M8x35 + nuts 75 160 15 110 130 88 73 35.4 0.81
Z-25-MF-160-105 71 B5 KUZ-28 16 14 M8x20 - DIN 7991 M8x35 + nuts 105 160 15 110 130 110 81 42 1.11
Z-25-MF-160-105 80 B14B KUZ-24 16 19 M8x20 - DIN 7991 M8x30 + spring rings 105 160 15 110 130 110 81 42 1.11
Z-25-MF-160-105 90 B14B KUZ-24 16 24 M8x20 - DIN 7991 M8x30 + spring rings 105 160 15 110 130 110 81 42 1.11
Z-25-MF-160-122 100 B14C KUZ-28 16 28 M8x20 - DIN 7991 M8x30 + spring rings 122 160 15 110 130 110 81 42 1.25
7.27 Z-Series 128

7 System Components
Motor Flanges Z-35 to Z-1000

Motor flange one piece
Motor flange base

+ motor flange plate
7
Material: GGG-50, protected against corrosion Delivery incl. screws!
Motor flange Motor Coupling Coupling 4 pcs. screws 4 pcs. screws

Order No. type Order No. bore Ø gearbox-side motor-side a b c e f g h i j Kg
DIN 912 DIN 912
Gearbox Motor
Z-35-MF-160-111 80 B14B KUZ-24 19 19 M10x30 M8x251) 111 160 15 110 130 70 94 36 62 2.6
Z-35-MF-160-111 90 B14B KUZ-24 19 24 M10x30 M8x251) 111 160 15 110 130 70 94 36 62 2.6
Z-35-MF-B + Z-35-MF-P-200 100 B14B KUZ-28 19 28 M10x120 M10x301) 123 200 12 130 165 70 94 36 62 3.6
Z-35-MF-B + Z-35-MF-P-200 112 B14B KUZ-28 19 28 M10x120 M10x301) 123 200 12 130 165 70 94 36 62 3.6
Z-35-MF-B + special plate Servomotors, geared motors, Nema,...
Z-50-MF-200-116 90 B5 KUZ-28 20 24 M10x30 M10x452) 116 200 20 130 165 88 113 50 70 4.1
Z-50-MF-200-126 100 B14B KUZ-28 20 28 M10x30 M10x351) 126 200 20 130 165 88 113 50 70 4.3
Z-50-MF-200-126 112 B14B KUZ-28 20 28 M10x30 M10x351) 126 200 20 130 165 88 113 50 70 4.3
Z-50-MF-B + special plate Servomotors, geared motors, Nema,...
Z-100/150-MF-200-138 100 B14B KUZ-28 25 28 M12x40 M10x351) 138 200 20 130 165 93 142 46 96 5.2
Z-100/150-MF-200-138 112 B14B KUZ-28 25 28 M12x40 M10x351) 138 200 20 130 165 93 142 46 96 5.2
Z-100/150-MF-B + P-200 132 B14C KUZ-38 25 38 M12x150 M10x651) 161 200 48 130 165 93 142 46 96 8.7
Z-100/150-MF-B + special plate Servomotors, geared motors, Nema,...
Z-250-MF-200-168 132 B14C KUZ-45 28 38 M16x55 M10x401) 168 200 20 130 165 119 138 80 90 8.5
Z-250-MF-200-168 + P-350 160 B5 KUZ-45 28 42 M16x55 M16x702) 198 350 30 250 300 119 138 80 90 20.5
Z-250-MF-200-168 + P-350 180 B5 KUZ-55 28 48 M16x55 M16x702) 198 350 30 250 300 119 138 80 90 20.5
Z-250-MF-200-168 + P-400 200 B5 KUZ-55 28 55 M16x55 M16x702) 200 400 32 300 350 119 138 80 90 20.5
Z-250-200-168 -MF-B + special plate Servomotors, geared motors, Nema,...
Motor flanges up to Z-1000 available on request. 1)

Incl. spring rings 2)
Incl. nuts
129
Z-Series 7.28
7 System Components
Overview
Rotary Voltage Motors, Rotary Voltage Brake Motors
Rotary voltage motors - standard types (asynchronous)

Idling speed~1500 min-1 (others on request) Voltage ranges
230/400 V Δ 50 Hz, S1, ISO F 220 - 240 V Δ 50 Hz 380 - 415 V Δ 50 Hz
Rotary voltage motors: IP 55 380 - 415 V Δ 50 Hz 660 - 690 V Δ 50 Hz
Rotary voltage brake motors: IP 54 440 - 480 V Δ 60 Hz 440 - 480 V Δ 60 Hz
Size Capacity Rated Torque Rated For direct switching Ratio Moment of Efficiency (with Power factor Weight Weight
speed current overload/ inertia 100% load) (with without with
at Ratio star- Ratio star- nominal J 100% load) brake brake
400 V ting/nomi- ting/nomi- torque
nal current nal torque Approx. η
IEC kW min-1 Nm A IA/IN MA/MN MK/MN kgm2 % cos Approx. kg Approx. kg
63 0.18 1330 1.30 0.65 2.3 1.9 1.9 0.0003 58.0 0.70 4.1 6.0
63 0.25* 1340 1.81 0.94 2.2 1.7 2.5 0.0004 60.0 0.76 4.2 6.5
71 0.37 1360 2.60 1.2 2.8 2.0 2.0 0.0008 63.0 0.70 6.0 8.0
71 0.75* 1370 5.33 2.1 2.9 2.1 2.4 0.0012 69.0 0.78 8.3 10.3
80 0.75 1410 5.10 2.0 4.5 2.2 2.8 0.0020 70.0 0.70 9.3 13.0
80 1.5* 1390 10.4 4.7 4.1 3.2 3.2 0.0026 72.0 0.70 11.5 15.2
90L 1.5 1410 10.3 3.7 4.9 3.0 3.0 0.0032 79.0 0.74 14.4 18.0
90L 2.2* 1400 15.2 5.2 4.5 2.7 2.7 0.0039 78.0 0.81 17.5 21.1
100L 2.2 1420 14.8 5.3 4.0 2.3 2.7 0.0046 83.0 0.74 19.2 25.5
100L 3.0 1410 20.3 6.7 3.9 2.3 2.5 0.0056 82.0 0.79 22.4 28.0
100L 4.0* 1420 27.0 8.9 4.0 2.2 2.2 0.0065 81.0 0.82 26.3 31.9
112M 4.0 1440 27.0 9.4 3.3 2.5 2.9 0.0133 83.0 0.75 30.4 38.0
112M 5.5* 1440 36.4 11.7 3.9 2.1 2.3 0.0139 84.0 0.83 33.0 40.6
132S 5.5 1440 36.0 12.0 5.8 3.0 3.0 0.0224 83.0 0.80 41.9 56.0
132M 7.5 1440 50.0 15.4 6.8 3.1 3.1 0.0293 86.0 0.82 51.0 66.0
132M 11* 1445 73.1 24.5 8.2 3.5 3.5 0.0458 83.0 0.80 74.0 89.0
160M 11 1460 72.1 20.7 7.6 2.1 2.4 0.0832 89.1 0.86 101.0 111.0
160L 15 1460 96.2 29.2 7.1 2.4 2.6 0.1506 89.4 0.83 110.0 120.0
180M 18.5 1465 119.0 34.3 7.1 2.3 2.6 0.1773 90.4 0.86 135.0 150.0
180L 22 1475 142.0 41.1 6.9 2.4 2.6 0.2936 90.9 0.85 145.0 160.0
200L 30 1475 190.0 54.0 6.6 2.1 2.3 0.6345 92.1 0.87 230.0 253.0
225S 37 1470 238.0 64.7 7.0 2.3 2.5 0.3251 92.8 0.89 338.0 361.0
225M 45 1470 286.0 77.9 7.4 2.3 2.4 0.7866 92.6 0.90 358.0 381.0
250M 55 1465 359.0 94.0 7.5 2.6 2.6 0.9483 93.4 0.90 482.0 517.0
250ML 75 1480 484.0 134.0 6.3 1.2 2.2 0.9988 94.0 0.80 535.0 570.0
280S 75 1475 476.0 136.0 6.8 2.1 2.5 1.8495 93.5 0.85 591.0 631.0
280M 90 1485 591.0 167.0 8.3 2.5 2.9 2.2306 93.6 0.85 662.0 702.0
7 280ML
315S
110
110
1480
1485
710.0
709.0
190.0
199.0
6.9
7.5
2.7
2.3
3.1
2.5
2.6800
2.8136
94.0
93.9
0.89
0.85
750.0
867.0
790.0
940.0
315M 132 1480 830.0 229.0 7.5 2.4 2.6 3.3435 94.7 0.88 990.0 1063.0
315M 160 1485 1040.0 277.0 7.3 2.7 2.7 3.3435 94.7 0.88 1003.0 1076.0
315M 200 1485 1277.0 349.0 7.6 2.4 2.6 3.3435 95.0 0.87 1003.0 1076.0
355M 250 1475 1619.0 432.0 7.5 2.4 2.5 5.8740 95.0 0.88 1380.0 1490.0
355M 315 1485 2024.0 542.0 6.9 2.5 2.6 6.8900 95.3 0.88 1600.0 1790.0
* Power higher than IEC-Norm (progressive), for S1-operation.
Sizes 63 to 132 available at Attention: Order examples:

n -1
short notice, sizes 160 to 355 There is a risk of overloading

00 d
15 ee
mi
on request components when the motor capacity

= - sp
is too high. This effects must not

kW
les es
d)
re ke
only be considered under load but

y[
po ol
ire
(if bra
4- of p
cit
also when idling.

qu
sig
pa
ith
e
De
Siz
No
Ca
We deliver motor brakes as standard for 90 - P4 - 1.5 - B5 - B

connection voltage 230V AC, operating
d
ha ith
voltage 205 V DC, with bridge rectifier.

en
ds rw
ft
2n oto
M
90 - 2W - P4 - 1.5 - B5 - B
7.29 Z-Series 130

7 System Components
Rotary Voltage Motors, General Information
Δ - connection Y - connection Speeds longer operation periods under 25 Hz.

Rotary voltage motors have different This is necessary to ensure adequate
rotational speeds depending on the motor cooling. When operating a brake
number of poles. Generally we motor with frequency converter, use a
recommend our standard motor with separate control line for the brake via the
1500 min-1 (4-poles). frequency converter.
Other numbers of poles on request.
Pole-changeable motors can be operated Brake motor
Pin assignment with 2 different rotational speeds. We recommend using a brake motor to
The motors usually have a terminal board minimize the lag-time of the system.
with 6 terminals and one grounded Speed (50 Hz) No. of poles A brake is absolutely necessary for gear-
conductor clamp in the terminal box. boxes with ball screws or 2-pitch spindles.
3000 2 We deliver motor brakes with bridge
The stator winding can be switched into
1500 4 (= preferred type) rectifier as standard for connection
star or delta connection using the
1000 6 voltage 230V AC / operating voltage 205V
connection pieces.
750 8 DC. Other connection voltages (24V DC,
A star/delta start is not suitable for screw
500 12 400V AC, 500V AC) on request.
jack systems because the full torque is
already required from the start.
Geared motors Temperature control
Operating voltage 230 V delta: Geared motors are available for particular Generally we do not deliver a temperature
Motor winding 230/400 V projects on request. control because the operating period of
Operating voltage 400 V delta: screw jacks is normally very short or the
Motor winding 400/660 V Operation with frequency converter FU motor has adequate dimensions.
Especially for larger screw jacks and Temperature control PTC (resistor) or TKÖ
Rotation direction systems, we recommend using a (thermostat relay via bimetal) on request.
The motors can be operated in both frequency converter to achieve smooth Some types are in stock with PTC.
rotation directions. When connecting startup and brake ramps. This minimizes
the line phases in the order L1, L2, L3 startup noise and extends the service life
to the motor terminals U1, V1 W1, the of the gearbox.
rotation direction is right-handed.
A reversal of the rotation direction is When operating with a frequency
effected by reversing two of the converter, take into account that a 7
supply lines. separately driven fan is required for
131
Z-Series 7.30
7 System Components

Flange Construction B14B, Large Flange
B14: Flange with
internal thread
B: Large flange
Thread M
We reserve the right to change the

dimensions without changing the
motor designation.
Size A1 B1 e1 f1 G i2 S1 D L t U
63 120 80 100 3.0 125 23 M6 11 23 12.5 4
71 140 95 115 3.0 141 30 M8 14 30 16.0 5
7 80
90
160
160
110
110
130
130
3.5
3.5
159
179
40
50
M8
M8
19
24
40
50
21.5
27.0
6
8
100 200 130 165 3.5 199 60 M10 28 60 31.0 8
112 200 130 165 3.5 223 60 M10 28 60 31.0 8
These dimensions are industry standard and therefore always the same.
Without brake With brake With brake and 2nd shaft end
Size kW K k1 D1 L1 K K k1 D1 L1 G1 M
63 0.18 212 238 11 23 269 261 285 9 20 172 4
63 0.25 212 238 11 23 239 261 285 9 20 172 4
71 0.37 248 281 14 30 263 295 325 11 23 188 5
71 0.75 248 281 14 30 263 295 325 11 23 188 5
80 0.75 277 315 19 40 310 330 375 19 40 211 6
80 1.5 277 315 19 40 310 330 375 19 40 211 6
90 1.5 329 378 24 50 390 390 432 19 40 227 8
90 2.2 329 378 24 50 348 390 432 19 40 227 8
100 3.0 369 429 28 60 451 433 487 24 50 248 10
100 4.0 369 429 28 60 451 433 487 24 50 248 10
112 5.5 391 448 28 60 456 456 511 24 50 266 10
These dimensions are our standard (4-poles) and can, however, change in certain cases.
7.31 Z-Series 132

7 System Components

Flange Construction B14C, Small Flange
B14: Flange with
internal thread
C: Small flange
Thread M

motor designation.
Size a1 b1 e1 f1 g i2 s1 d l t u
63 90 60 75 2.5 125 23 M5 11 23 12.5 4
71 105 70 85 2.5 141 30 M6 14 30 16.0 5
80
90
120
140
80
95
100
115
3.0
3.0
159
179
40
50
M6
M8
19
24
40
50
21.5
27.0
6
8
7
100 160 110 130 3.5 199 60 M8 28 60 31.0 8
112 160 110 130 3.5 223 60 M8 28 60 31.0 8
Size kW k k1 d1 l1 k k k1 d1 l1 g1 M
63 0.18 212 238 11 23 269 261 285 9 20 172 4
63 0.25 212 238 11 23 239 261 285 9 20 172 4
71 0.37 248 281 14 30 263 295 325 11 23 188 5
71 0.75 248 281 14 30 263 295 325 11 23 188 5
80 0.75 277 315 19 40 310 330 375 19 40 211 6
80 1.5 277 315 19 40 310 330 375 19 40 211 6
90 1.5 329 378 24 50 390 390 432 19 40 227 8
90 2.2 329 378 24 50 348 390 432 19 40 227 8
100 3.0 369 429 28 60 451 433 487 24 50 248 10
100 4.0 369 429 28 60 451 433 487 24 50 248 10
112 5.5 391 448 28 60 456 456 511 24 50 266 10
133
Z-Series 7.32
7 System Components
Rotary Voltage Motors, Rotary Voltage Brake Motors,

Flange Construction B5
B5: Flange with
through-holes
Thread M

motor designation.
Size a1 b1 c1 e1 f1 g i2 s1 d l t u
63 140 95 5 115 3.0 125 23 9.5 11 23 12.5 4
71 160 110 7 130 3.5 141 30 9.5 14 30 16.0 5
7 80
90
200
200
130
130
8
8
165
165
3.5
3.5
159
179
40
50
11.5
11.5
19
24
40
50
21.5
27.0
6
8
100 250 180 10 215 4.0 199 60 14 28 60 31.0 8
112 250 180 10 215 4.0 223 60 14 28 60 31.0 8
Size kW k k1 d1 l1 k k k1 d1 l1 g1 M
63 0.18 212 238 11 23 269 261 285 9 20 172 4
63 0.25 212 238 11 23 239 261 285 9 20 172 4
71 0.37 248 281 14 30 263 295 325 11 23 188 5
71 0.75 248 281 14 30 263 295 325 11 23 188 5
80 0.75 277 315 19 40 310 330 375 19 40 211 6
80 1.5 277 315 19 40 310 330 375 19 40 211 6
90 1.5 329 378 24 50 390 390 432 19 40 227 8
90 2.2 329 378 24 50 348 390 432 19 40 227 8
100 3.0 369 429 28 60 451 433 487 24 50 248 10
100 4.0 369 429 28 60 451 433 487 24 50 248 10
112 5.5 391 448 28 60 456 456 511 24 50 266 10
7.33 Z-Series 134

7 System Components
Rotary Voltage Motors, Rotary Voltage Brake Motors,

Pedestal Design B3
For this type, we can supply a flange

motor (e.g.: B14) with additional
pedestal plates fitted.
This version is available with a short
delivery time in most cases.
The dimensions remain the same.
Please specify the terminal box position

(top, right or left when looking at the
motor shaft). If not otherwise specified,
we deliver with top mounting up to size
Thread M
112 and on the right as from size 132.

dimensions without changing the motor
designation.
Size a b g h i p* s n w1 d l t u
63 80 100 125 63 63 126 7 11 40 11 23 12.5 4
71 90 112 141 71 75 142 7 7 45 14 30 16.0 5
80 100 125 159 80 90 160 9 17 50 19 40 21.5 6
90 125 140 179 90 106 180 9 17 56 24 50 27.0 8
100 140 160 199 100 123 200 12 20 63 28 60 31.0 8
112 140 190 223 112 130 224 12 21 70 28 60 31.0 8
132S 140 216 262 132 169 264 12 89 38 80 41.0 10
132M 178 216 262 132 169 264 12 89 38 80 41.0 10
160M 210 254 318 160 218 320 14 108 42 110 45.0 12
160L
180M
254
241
254
279
318
358
160
180
218
231
320
360
14
14
108
121
42
48
110
110
45.0
51.5
12
14 7
180L 279 279 358 180 231 360 14 121 48 110 51.5 14
200L 305 318 398 200 243 400 19 133 55 110 59.0 16
* Dimension g1 is the height for top-mounted terminal boxes
Size kW k k1 d1 l1 k k k1 d1 l1 c e f g1 M
63 0.18 212 238 11 23 269 261 285 9 20 10 105 120 172 4
63 0.25 212 238 11 23 239 261 285 9 20 10 105 120 172 4
71 0.37 248 281 14 30 263 295 325 11 23 11 108 136 188 5
71 0.75 248 281 14 30 263 295 325 11 23 11 108 136 188 5
80 0.75 277 315 19 40 310 330 375 19 40 11 125 154 211 6
80 1.5 277 315 19 40 310 330 375 19 40 11 125 154 211 6
90 1.5 329 378 24 50 390 390 432 19 40 13 155 174 227 8
90 2.2 329 378 24 50 348 390 432 19 40 13 155 174 227 8
100 3.0 369 429 28 60 451 433 487 24 50 14 175 192 248 10
100 4.0 369 429 28 60 451 433 487 24 50 14 175 192 248 10
112 5.5 391 448 28 60 456 456 511 24 50 14 175 224 266 10
132S 5.5 452 547 16 180 256 326 12
132M 7.5 490 585 16 219 256 326 12
160M 11.0 608 23 264 320 395 16
160L 15.0 652 23 306 320 395 16
135
Z-Series 7.34
7 System Components
Rotary Pulse Encoder

DIG Incremental
Rear side
Order example:
er
er
et
et
te
iam
iam
ra
TL
ed
rT
lse
td
Lo
ng
pu
af
Fla
Im
HT
Sh
DIG - 160 - 19 - 10 - HTL
Rotary pulse encoder DIG Advantages

We have developed an intelligent inter- This simplifies the integration of in- - Compact design (7 to 10 mm thick)
mediate flange which simplifies recording cremental encoders in drive systems - Simple and quick assembly
speed and rotation direction as well as considerably whether to adapt the speed, - Protected between motor and
connecting to superordinate control as positioning control (e.g. for dosage motor flange
systems. Up until now, this was only control) or digital synchronisation control. - Protection class IP 20, with
possible with complex assembly and We also deliver a 2 m cable as standard. corresponding seal IP67
mounting on to the drive system and is - Universal HTL signal for all
now very cost effective with very simple conventional evaluations
assembley, also when retrofitting drives. (PNP, NPN, PNP-NPN, RS 422), or TTL
This magnetic pulse encoder is fitted as - Short-circuit proof, protected against
intermediate flange between motor polarity reversal and protected against
and motor flange. overvoltage transmitter electronics in
7 SMD technology; fully integrated
into the flange
Rotary pulse Screw

Gearbox Motor flange Motor encoder DIG c motor-side Coupling Available impulse rates Kg
DIN 912 1 5 10 20 25 50 1002)
Z-5 MF-120-60 63-B14B DIG-120-11 7 M6x30 KUZ-19-11/11 X X X X 0.27
Z-5 MF-105-68 71-B14C DIG-105-14 7 M6x30 KUZ-19-11/14 X X X X 0.25
Z-10 MF-120-66 63-B14B DIG-120-11 7 M6x30 KUZ-19-14/11 X X X X 0.27
Z-10 MF-160-75 71-B5 DIG-160-14 7 M8x45 KUZ-24-14/14 X X X X X X X 0.43
Z-10 MF-160-90 80-B14B DIG-160-19 7 M8x35 KUZ-24-14/19 X X X X X X X 0.43
Z-25 MF-160-105 71-B5 DIG-160-14 7 M8x45 KUZ-28-16/14 X X X X X X X 0.43
Z-25 MF-160-105 80-B14B DIG-160-19 7 M8x35 KUZ-28-16/19 X X X X X X X 0.43
Z-25 MF-160-105 90-B14B DIG-160-24 10 M8x40 KUZ-28-16/24 X X X X X 0.43
Z-25 MF-160-122 100-B14C DIG-160-28 10 M8x40 KUZ-28-16/28 X X X X X 0.43
Z-35 MF-160-111 80 B14B DIG-160-19 7 M8x35 KUZ-24-19L/19 X X X X X X X 0.43
Z-35 MF-160-111 90 B14B DIG-160-24 10 M8x35 KUZ-24-19L/24 X X X X X 0.43
Z-35 MF-B + P-200 100 B14B DIG-200-28 10 M10x40 KUZ-28-19/28 X X X X X 0.93
Z-35 MF-B + P-200 112 B14B DIG-200-28 10 M10x40 KUZ-28-19/28 X X X X X 0.93
Z-50 MF-200-116 90-B5 DIG-200-24 10 M10x55 KUZ-28-20/24 X X X X X 0.93
Z-100/150 MF-200-138 100-B14B DIG-200-28 10 M10x50 KUZ-28-25/28 X X X X X 0.93
Z-100/150 MF-200-138 112-B14B DIG-200-28 10 M10x50 KUZ-28-25/28 X X X X X 0.93
Notice: The motor feather key may have to be shortened. 2)

Additional charge
7.35 Z-Series 136

7 System Components
Rotary Pulse Encoder DIG
Mechanical values
Max. speed 6.000 rpm
Temperature range: Electronics -40 °C to 100 °C for LLoad ≤ 20 mA (120 °C for LLoad ≤ 15 mA)
Cables -40 °C to 80 °C
Flange/hub material Aluminium / steel
Connecting cable PUR casing / 4 x 0.25 / Ø 5 mm (TTL 6 x 0.14)
Cable length Standard 2 m or on request
Version with plug-in connection Plug 4-poles / cable length 5 m or 10 m (not for TTL versions)
Protection class Depending on the seal between motor and motor flange
(max. IP 67 e.g. when sealed with silicone)
Allowable vibration 100 m/s2
Allowable shock 1000 m/s2
Electrical values Standard HTL TTL version

Voltage supply UB 10 to 24 VDC / + 20% 5 VDC / ± 5%
Max. pulse frequency 20 kHz 20 kHz
Output signals Square impulse (2 channel) A + B Square impulse (2 channel) A + B and A + B inv.
Pulse sequence A 90° B tolerance ± 40° el A 90° B tolerance ± 40° el
A 90° B inv. tolerance ± 40° el
Pulse/pause relation 180° : 180° tolerance ± 20° el 180° : 180° tolerance 20° el
Signal level UHigh ≥ UB - 4 V for LLoad ≤ 10 mA UHigh ≥ 3.5 V
ULow ≤ 1 V ULow ≤ 0.3 V
Output capacity ≤ 30 mA for UB = 10 V or Max. 30 mA
≤ 20 mA for UB = 24 V
Insulation resistance 100 MΩ 100 MΩ
Insulation test 4 kV 4 kV
Short-circuit proof Yes No 7
Protected against polarity reversal Yes No
When evaluating signals A + B and A + B inv. and UB = 10 - 24 VDC

Please specify when ordering.
Tests
EMV test according to EN 50081·1 (Emission) and EN 50082·2 (Immunity)
Pin assignment
Pin Ub 0V A B A’ (TTL) B’ (TTL)
Cable / 4-wires (TTL 6-wires) Brown White Yellow Green Pink Grey
Plug / 4-poles Brown Blue White Black – –
137
Z-Series 7.36
8 Installation-Operation-Maintenance
Installation
Operation
Maintenance
8.0 Z-Series 138

Installation-Operation-Maintenance
Lubrication Installation, Operation, Operational

Maintenance reliability and safety
8.1 8.3 3.5
i
Our aim is the permanent
operational reliability
and the safeness.
See also Section 3.5.
8
Instructions in other languages and for special products on request or

visit www.zimm.at
139
Z-Series 8.0
8 Innovative Lubrication
Separate Lubrication
The separate lubrication system is vital for high

performance.
Gearbox Fluid-Grease:
The gearbox is filled with ZIMM-Fluid-Grease. Sealing is
achieved with the rotary shaft seals. The lubricant is balanced
perfectly to the fast gliding speed of the worm drive.
During normal use, the gearbox has a lifetime lubrication.
Spindle Paste:
The trapezoid thread spindle has a low sliding speed and is
therefore lubricated with a high-adhesion solid lubricant,
ZIMM-Grease-Paste.
Conical grease nipple Optimal: Lubrication during operation!
G 1/8”
The rotation protection is also lubricated with the paste.

Attention: Only relubricate with a small amount of grease!
Screw jacks Trapezoid thread spindle KGT lubrication

8 The screw jacks are sealed and filled Inspect the trapezoid thread spindle Regrease the ball screw KGT every 500
with a synthetic fluid grease regularly and regrease depending on the hours of effective running time.
ZIMM-Fluid-Grease. duty cycle. Use ZIMM-Grease-Paste in Quantity: Reference value approx 1 ml per
During normal use, the gearbox has this case. This is specially formulated for cm spindle diameter.
a lifetime lubrication. use with our lifting systems.
Special lubricants Long-life systems Other greases, dirt

We can provide, on request, suitable The grease used in long-life systems Using multipurpose greases and other
lubricants for special applications and (e.g. service and theatre platforms) loses greases can decisively inhibit the function
previous MSZ gearboxes. its lubricating properties after about and shorten the service life.
5 years. Dust and dirt penetration intensify Clean and regrease the spindle when dirty.
These include high-temperature grease, this effect. We recommend a complete
low-temperature grease, food industry cleaning process and grease replacement
grease, clean room grease etc. after 5 years.
8.1 Z-Series 140

8 Innovative Lubrication
Lubricants
Use the correct lubricant for a long service life!
ZIMM-Grease-Paste
Use ZIMM-Grease-Paste to lubricate trapezoid threads.
This synthetic, high-adhesion paste is perfectly balanced for Order No.
use in the lifting system. ZIMM-Grease-Paste,
The color is white. The 400g cartridge can be used with or 400g cartridge
without a grease gun. (approx. 450 ml)
ZIMM-Lubricator, Z-LUB
The Z-LUB ZIMM-Lubricator continuously lubricates the
spindle with grease paste.
The Z-LUB is activated when the run-time is set (1 to 12
months at 20°C) (gas generation cell). The filling level can be
viewed all the time in the transparent housing.
Infinitely variable
from 1 to 12 months
Metering time
Metering time: 1 to 12 months, infinitely variable

Volume: 125 ml
Usage temperature: -20°C to +55°C, (-20°C to +5°C only
for wide, short lubrication channel)
Thread: G1/4“
8
Order example:
Z-LUB, ZIMM-Lubricator
Filling: ZIMM-Grease-Paste
Reducing piece to G 1/8“:

Order No.: MSZ-SG-RS1
141
Z-Series 8.2
ENGLISH (Translation) DEUTSCH (Original)

1. Packaging 1. Verpackung
Check all delivered components against the order Prüfen Sie alle gelieferten Bauteile auf Voll-
as well as for packaging or transport damage. ständigkeit, Verpackungs- oder Transportschäden.
Dispose of packing material only after Verpackungsmaterialien entsorgen Sie bitte erst
thoroughly checking so that no small parts nach gründlicher Kontrolle, damit keine mitge-
are lost. lieferten Kleinteile verloren gehen.
2. Assembly 2. Montage
Observing the following assembly and Die Berücksichtigung der folgenden Montage-
maintenance information is important to und Wartungshinweise sind wichtig, um eine ein-
ensure perfect operation of the lifitng system. wandfreie Funktion der Hubanlage zu erzielen.
3. Attention! 3. Achtung!
Do not exceed maximum loads, duty cycles and Zulässige Lasten, Einschaltdauer und Antriebs-
drive speeds for which the equipment is drehzahl, für die die Anlage ausgelegt ist, dürfen
designed. In case of queries, please contact our nicht überschritten werden. In Zweifelsfällen
project technicians. wenden Sie sich bitte an unsere Projekttechniker.
4. Alignment 4. Fluchtung
Spindles and linear guides must be parallel. Spindeln und Linearführungen müssen parallel
Also take care that the fabricated structures are sein. Sorgen Sie auch für eine genaue Fluchtung
aligned exactly to each other (this is also relevant der Trägerkonstruktion zueinander.
during the installation/ testing period).
5. Parallelism and angularity 5. Parallelität und Winkeligkeit

Ensure parallelism as well as angle and plane Auf Parallelität, Winkel- und Plangenauigkeit der
accuracy of attachment surfaces, gearboxes, nuts Anschraubflächen, Getriebe, Muttern und
and guides to each other. Gearboxes, couplings, Führungen zueinander ist zu achten. Ebenso auf
pedestal bearings, connecting shafts and motors genaue axiale Fluchtung der Getriebe,
must be aligned axially to each other or system Kupplungen, Stehlager, Verbindungswellen und
wear could take place. Motor zueinander.
6. Fixing 6. Befestigung
Observe the maximum mounting loads in Beachten Sie die zulässigen Lasten in Kapitel 5.
8 Section 5. Maintain screw-in depths.
Additional shock loads, etc. are to be taken into
Die Einschraubtiefe der Schrauben muss einge-
halten werden. Zusätzliche Stoßbelastungen etc.
consideration. Avoid tension loads on the sind zu berücksichtigen. Für die Hauptlastrich-
mounting bolts in the main load direction. tung soll die Zugbelastung auf die Befestigungs-
schrauben vermieden werden.
7. Guidance 7. Führung
The gearbox neck does not replace a linear guide Der Getriebehals ersetzt kein Führungssystem um
system to absorb side forces. Make sure no side Seitenkräfte aufzunehmen. Achten Sie bitte
forces are applied to spindles. The allowable play darauf, dass keine Seitenkräfte auf die Spindel
between spindle and guide bushing in the gear- wirken. Das zulässige Spiel zwischen Spindel
box neck should be between 0.1 and 0.6 mm und Führungsbuchse im Getriebehals liegt
depending on the size. je nach Baugröße zwischen 0.1 und 0.6 mm.
8.3 Z-Series 142

ENGLISH DEUTSCH
8. Protective tube 8. Schutzrohr
The protective tube protects the spindle from Das Schutzrohr schützt die Spindel vor Ver-
dirt and, in the standard configuration, is not schmutzungen und kann in der Standardaus-
designed to carry loads. führung keine Kräfte aufnehmen.
9. Safety distances between moving and 9. Sicherheitsabstand der beweglichen

stationary components zu den fixen Bauteilen
The minimum spacing according to the catalogue Der Mindestabstand laut Katalog darf nicht
must be observed. Hard driving against the stop is unterschritten werden. Ein Fahren auf Block ist
to be prevented by the customer with suitable kundenseitig durch geeignete elektronische oder
electronic or mechanical measures. When going konstruktive Maßnahmen zu verhindern.
below the safety distances or driving against the Bei Unterschreitung des Sicherheitsabstandes
stop, subsequent damage can occur for which the bzw. Blockfahren können Folgeschäden entstehen,
product liability does not apply. Our new limit bei denen die Produkthaftung entfällt. Zum
switch system and a brake motor provide suitable Schutz eignen sich unser neues Endschalter-
protection. system und ein Bremsmotor.
10. Self-locking / after-running 10. Selbsthemmung / Nachlauf

Screw jacks with a single pitch trapezoid thread Spindelhubgetriebe mit eingängiger Trapez-
spindles are not completely self-locking. gewindespindel sind bedingt selbsthemmend.
BRAKE!? Fit a brake when back winding could cause Wenn ungenügend Selbsthemmung Schaden ver-
damage. A brake is always required for double ursacht, ist eine Bremse notwendig.
pitch spindles and ball screw drives KGT. Bei 2-gängiger Spindel oder Kugelgewindetrieb
KGT ist immer eine Bremse notwendig.
B
11. Direction of rotation and movement 11. Dreh- und Bewegungsrichtung

Check the direction of rotation before connecting Kontrollieren Sie die Drehrichtung vor dem
the motor by operating the system by hand to Motorprobelauf, indem Sie im Handkurbelbetrieb
ensure all coupled screw jacks have the same überprüfen, ob alle gekoppelten Hubgetriebe die-
direction of movement. When using bevel gear- selbe Bewegungsrichtung haben. Beim Einsatz
boxes, the direction of movement of the screw von Kegelradgetrieben kann die Bewegungsrich-
jack can be changed by simply rotating the bevel tung der Hubgetriebe durch einfaches Umdrehen
gearbox 180° (however, this does only apply for der Kegelradgetriebe geändert werden (dies gilt
T versions with three drive shafts). jedoch nur für T-Ausführung mit 3 Wellenzapfen).
8
12. Leveling 12. Nivellierung
mm We have developed an accurate and simple mounting Für die Nivellierung der Getriebe haben wir ein präzises
< 0.01 system to level gearboxes. Leveling is carried out under und montagefreundliches System entwickelt. Die Nivellie-
load. The gearboxes themselves can be leveled using the rung erfolgt unter Last. Die Getriebe können untereinander
couplings or connection shafts. Please note that screw über die Kupplungen oder Verbindungswellen nivelliert
jacks equipped with ball screw drives or multi-pitch werden. Bitte beachten Sie, dass Hubgetriebe, die mit
trapezoid thread spindles are not self-locking and therefore Kugelgewindetrieben oder mehrgängigen Trapezgewinde-
must be supported during assembly. Height adjustment is spindeln ausgerüstet sind, nicht selbsthemmend sind und
carried out by loosening and rotating the coupling or shaft deshalb während der Montage gestützt werden müssen.
by 120° (= 0.33 mm adjustment height for the N version). Die Höhenverstellung erfolgt durch Lösen und Verdrehen
For infinite height adjustment, the version with clamping der Kupplung oder Welle um 120° (= 0.33 mm Verstellhöhe
hub coupling KUZ-KK or connection shaft VWZ is required, bei der N-Version). Für stufenlose Höheneinstellungen ist
Adjustment under load
for example, 3.6° rotation = 0.01 mm height adjustment. die Ausführung mit der Klemmnaben-Kupplung KUZ-KK
Einstellung unter Last
oder Verbindungswelle VWZ erforderlich. z.B.: 3.6 ° Ver-
drehung = 0.01 mm Verstellhöhe.
143
Z-Series 8.4
ENGLISH DEUTSCH
13. Limit switches 13. Endschalter
The design of the system control in conjunction Die Funktion der Steuerung in Zusammenhang
with the limit switches must ensure that hard mit den Endschaltern muss so gestaltet sein, dass
driving against the stop is prevented. Check the ein Blockfahren zu 100 % vermieden wird.
limit switch operation before the trial motor run. Prüfen Sie die Endschalterfunktion vor dem
When the motor coasts and a definite stop is not Motorprobelauf. Wenn der Motornachlauf ein
achieved, use a brake motor. sicheres Anhalten nicht gewährleistet, soll ein
During assembly, press the limit switch onto the Bremsmotor eingesetzt werden. Der Endschalter
plastic spacer. muss bei Montage auf das Kunststoff-Distanzstück
gedrückt werden.
14. Bellows 14. Faltenbalg

The bellows must not be compressed below the ZD Das ZD-Maß darf nicht unterschritten bzw. das
dimension or extended above the AZ dimension. AZ-Maß nicht überschritten werden. Bei Hüben
For strokes longer than 1000 mm, use the bellows ab 1000 mm verwenden Sie den Faltenbalg mit
with the extension block. When the bellows is Aus-zugssperre. Berücksichtigen Sie, dass bei
fitted horizontally, make sure the bellows cannot horizontalem Einbau der Faltenbalg die Spindel
touch the spindle >> risk of serious damage! nicht berühren darf >> Zerstörungsgefahr!
This can be avoided by the use of support rings. Verhindern können Sie dies durch den
Especially for installation at construction sites, Einsatz von Stützringen.
protect the spindel from: Besonders bei Baustellenmontage schützen Sie
- Construction dust die Spindel vor:
- Grinding dust of angle grinders, etc. - Baustaub
- Welding sparks, etc. - Schleifstaub von Winkelschleifen usw.
- Schweißspritzen usw.
15. Spiral spring 15. Spiralfeder

ATTENTION: High risk of accidents when loosening ACHTUNG: Auf Grund der Federvorspannung
the steel band fastener on pretensioned springs! besteht bei unachtsamem Lösen der Stahlbandbe-
Only fit the spiral springs when pressed festigung erhebliche Unfallgefahr! Bauen Sie die
together and only loosen the steel band fastener Spiralfedern nur im zusammengedrückten
when counterpressure is applied. Zustand ein, und lösen Sie die Stahlbandbe-
The spiral springs are delivered pretensioned in festigungen erst, wenn die Spirale unter Gegen-
the installation length (ZD). druck steht. Die Spiralfedern werden unter Vor-
spannung in der Einbaulänge (ZD) geliefert.
16. Attachments - BF, GK, KGK and SLK 16. Fixierungen - BF, GK, KGK und SLK
Fixing flanges, fork head, rod end and pivot Befestigungsflansche, Gabel-, Kugelgelenk- und
bearing heads for the S version are screwed onto Schwenklagerköpfe für die S-Version werden auf
the end of the spindle. After adjusting the die Spindelenden aufgeschraubt. Nach Einstellung
position, secure these attachment parts with the der Position sind diese Anbauteile mittels der
grub screw and Loctite screw securing fluid. Sicherungsschraube und Loctite-Schrauben-
An additional locking nut is also fitted up to size sicherung zu fixieren. Bis zur Baugröße Z-100 ist
Z-100. The fixing must be carefully checked. zusätzlich eine Kontermutter montiert.
Die Fixierung muss sorgfältig überprüft werden.
8
17. Motor flange 17. Motorflansch
Check the length of the screws for the motor. Überprüfen Sie die Länge der Befestigungs-
The motor can be damaged when the screws are schrauben für den Motor. Der Motor kann durch
too long! Use the inspection hole to control and den Einbau zu langer Schrauben beschädigt
fix the coupling. Close the motor flange off with werden! Die Kupplung wird über das Sichtloch
the cap. kontrolliert und fixiert. Verschließen Sie den
Motorflansch mit der Verschlusskappe.
8.5 Z-Series 144

ENGLISH DEUTSCH
18. Couplings / connection shafts 18. Kupplungen / Verbindungswellen
Pay attention to the axial alignment of the Achten Sie bitte auf axiale Fluchtung der Verbin-
connection shafts to pedestal bearings and dungswellen mit Stehlagern und Getrieben (siehe
gearboxes (see also Items 4, 5, 11). Check the auch Punkt 4, 5, 11). Kontrollieren Sie die Siche-
securement of all couplings and connection rung aller Kupplungen und Verbindungswellen
shafts against axial shift on the drive shafts. gegen axiales Verschieben auf den Antriebs-
The feather key is not fitted with connection wellen. Bei der Verbindungswelle VWZ und der
shaft VWZ and clamp coupling KUZ-KK. Klemmnabenkupplung KUZ-KK entfällt die Pass-
The clamping screws 10.9 must not be replaced feder. Die Klemmschrauben 10.9 dürfen nicht
because, for example, corrosion resistant screws getauscht werden, z.B. Niro-Schrauben haben
have lower strength. eine geringere Festigkeit.
Observe the tightening torques according Anzugsmomente gemäß folgender Tabelle

to the following Table: beachten:
Connection Coupling Tightening Verbindungs- Kupplung Anzugs-
shaft torque welle moment
VWZ-30 KUZ-KK-16 4 Nm VWZ-30 KUZ-KK-16 4 Nm
Allow 1 to 2 mm axial play Lassen Sie bei der Montage 1 bis 2 mm

for length compensation when fitting. axiale Luft für den Längsausgleich.
19. Ball screw drive KGT 19. Kugelgewindetriebe KGT

Our units are delivered with the nut mounted on Unsere Lieferung erfolgt mit montierter Mutter
the spindle. Avoid disassembling the nut. auf der Spindel. Vermeiden Sie die Demontage
der Mutter.
ATTENTION: Should disassembly be necessary, ACHTUNG: Sollte eine Demontage erforderlich

only remove the nut with mounting sleeve. sein, muss die Mutter mit Montagehülse entfernt
The sleeve prevents the balls from falling out. werden. Die Hülse verhindert, dass die Kugeln
Never turn the spindle out of the S version gear- herausfallen. Auf keinen Fall darf die Spindel bei
box. Ball screw gearboxes are not self-locking! der S-Version aus dem Getriebe gedreht werden.
We principally recommend an escape/rotation Kugelgewindetriebe sind nicht selbsthemmend!
protection. A brake motor or spring pressure Grundsätzlich empfehlen wir eine Ausdreh-
brake FDB is required. sicherung. Ein Bremsmotor oder eine Feder-
druckbremse FDB sind erforderlich.
Lubrication: Schmierung:
Regrease the KGT after every 500 hours effective Schmieren Sie den KGT alle 500 Stunden effektive
running time. Laufzeit nach.
Quantity: Reference value approx. 1 ml per cm Fettmenge: Richtwert ca. 1 ml pro cm
spindle diameter. Spindeldurchmesser.
20. Spring pressure brake FDB 20. Federdruckbremse FDB

Always protect the friction surfaces of the spring Schützen Sie beim Nachschmieren der Spindel
pressure brake against contamination when re- immer die Reibflächen der Federdruckbremse vor
greasing the spindle. Under no circumstances Verschmutzung. Auf keinen Fall darf Öl oder Fett
should oil or grease get onto the friction linings. auf den Reibbelag gelangen. Geringe Ver-
Slight contamination of this type can reduce the schmutzungen dieser Art können die Funktion der
function of the brake. The maximum allowable
temperature of the spring pressure brake is 145°C.
Bremse reduzieren. Die maximal zulässige Grenz-
temperatur der Federdruckbremse beträgt 145°C.
8
Switch the brake separately when using a spring Bei Einsatz einer Federdruckbremse FDB oder
pressure brake FDB or a brake motor in eines Bremsmotors in Kombination mit einem
combination with a frequency converter. Frequenzumformer, steuern Sie die Bremse
Please also read our special FDB assembly separat an.
instructions. Bitte beachten Sie unsere spezielle Montagean-
leitung für FDB.
145
Z-Series 8.6
ENGLISH DEUTSCH
21. Trial run 21. Probelauf
During the trial run, continuously measure the Während des Probelaufs messen Sie fortlaufend
current consumption of the motor. If increased die Stromaufnahme des Motors. Ist eine erhöhte
current consumption is determined, loosen the Stromaufnahme feststellbar, lockern Sie bitte die
mounting bolts and check the alignment. Befestigungsschrauben und tätigen einen neuen
Uneven power requirements and wear on the Probelauf. Ungleichmäßiger Kraftbedarf und
spindle indicate alignment errors. Careful Laufspuren auf der Spindel lassen auf Fluchtungs-
mounting is the prerequisite for flawless operation fehler schließen. Eine sorgfältige Montage ist Vor-
of the equipment! The use of assembly sprays is aussetzung für den einwandfreien Betrieb der
not advisable because these can cause blistering Anlage! Die Verwendung von Montagesprays ist
and tolerance changes. nicht ratsam, da es zu Aufplattungen und
Toleranzveränderungen kommen kann.
22. Lubrication before the trial run 22. Schmierung vor dem Probelauf
R version: R-Version:
Gearbox versions with rotating screw are delivered Getriebeausführungen mit rotierender Spindel
without being greased due to the risk of werden aufgrund von Verschmutzungsgefahr
contamination. Clean and grease the screw and ungefettet geliefert. Die Spindel und die Lauf-
runner nut well over the entire length before the mutter müssen vor dem ersten Probelauf ge-
first trial run (see Item 30). reinigt und ausgiebig auf die ganze Länge ge-
schmiert werden (Schmiermittel siehe Punkt 30).
S version: S-Version:
Gearbox versions with standing screw (with Getriebeausführungen mit stehender Spindel (mit
mounted protective tube) are pregreased at the montiertem Schutzrohr) werden von uns
factory and ready for operation. betriebsbereit vorgefettet.
The first trial runs should be made without load Der erste Probelauf soll lastfrei erfolgen, um
to determine possible alignment errors between eventuelle Fluchtungsfehler zwischen den
screws and guides. The screw and gearbox Spindeln und den Führungen festzustellen.
temperatures should not exceed 80°C. Die Spindel- und Getriebetemperatur darf 80°C
Remove any excessive grease after the trial run. nicht überschreiten. Nach dem Probelauf wird
das überschüssige Fett entfernt.
23. Screw connections 23. Verschraubungen

Check all screw connections before and Überprüfen Sie bitte alle Verschraubungen vor
after the trial run. und nach dem Probelauf.
8 24. Wear control of the 24. Verschleißkontrolle der

trapezoid thread nuts Trapezgewindemuttern
Check the wear of trapezoid threads in the worm Kontrollieren Sie je nach Einschaltdauer bzw.
wheel or spindle nut (for R version) at appropriate Betriebszeit in entsprechenden Intervallen den
intervals on the basis of axial thread play Verschleiß des Trapezgewindes im Schneckenrad
depending on the operating period or operating bzw. der Laufmutter (bei R-Version) anhand des
time. Caution: Replace the gearbox or worm Gewindeaxialspiels. Attnetion: Beträgt der Ver-
gear (S version) or the spindle nut (R version) schleiß mehr als 20% der Gewindesteigung, ist
when wear exceeds 20% of the thread pitch. das Getriebe bzw. Schneckenrad (S-Version) oder
An electronic control is available on request. die Laufmutter (R-Version) auszutauschen.
Eine elektronische Verschleißüberwachung ist auf
Anfrage erhältlich.
8.7 Z-Series 146

ENGLISH DEUTSCH
25. Repairs 25. Reparatur
Repairs are most economical by replacing the Eine Reparatur ist durch Komplettaustausch des
complete screw jack. Hubgetriebes am wirtschaftlichsten zu realisieren.
26. Spare parts 26. Ersatzteile

To protect against production downtimes caused Zum Schutz vor Produktionsausfall bei hoher Ein-
by long operating periods or high loads, we schaltdauer oder hoher Belastung empfehlen wir
recommend storing a set of screw jacks (including Ihnen, einen Satz Getriebe (inkl. Gewindespindeln,
spindles, system components and with assembly etc. und mit Montagezeichnungen) bei Ihnen bzw.
drawings) at your location or at your customer's Ihrem Kunden auf Lager zu legen. Bei Reparatu-
location. Always use new seals when repairing. ren immer neue Dichtungen verwenden.
1 Spindle lubrication 27. Lubrication 27. Schmierung

Spindelschmierung ZIMM screw jacks are delivered in ready-to-use ZIMM-Spindelhubgetriebe werden im betriebsbe-
condition and filled with a good adhering grease. reiten Zustand geliefert und sind mit einem gut
Installed screws (S versions including mounted haftenden Schmierfett gefüllt. Eingebaute
protective tubes) are pregreased ready-to-use by Spindeln (S-Version inkl. montiertem Schutzrohr)
us. R version gearboxes are delivered without werden von uns betriebsbereit vorgefettet.
grease because of the risk of contamination. Getriebe R-Version werden wegen Verschmut-
Grease the entire length of the screw before the zungsgefahr ohne Fett geliefert. Vor dem Probe-
trial run. Regreasing depends on the operating lauf schmieren Sie die ganze Länge der Spindel
period. The worm gear in the gearbox housing is durch. Das Erfordernis zum Nachschmieren hängt
well lubricated. von der Ein-schaltdauer ab. Der Schneckentrieb
1 1 im Getriebegehäuse ist gut geschmiert.
ATTENTION: Lubricant consumption is mainly ACHTUNG: Der Schmiermittelverbrauch konzen-

caused by the trapezoid thread drive. Regrease it triert sich v. a. auf den Trapezgewindetrieb. Dieser
regularly. Clean and regrease the screw when ist regelmäßig nachzuschmieren. Falls eine Ver-
contamination is noticeable on the outside. schmutzung der Spindel von außen gegeben ist,
ist die Spindel zu reinigen und neu zu fetten.
2 Ball screw lubrication

2 KGT-Schmierung
KGT lubrication: Regrease the KGT every 500 KGT Schmierung: Schmieren Sie den KGT alle
hours of effective running time. 500 Stunden effektive Laufzeit nach.
Quantity: Reference value approx. 1 ml per cm Fettmenge: Richtwert ca. 1 ml pro cm Spindel-
spindle diameter. durchmesser.
The grease used in long-life systems (e.g. service Bei langlebigen Anlagen (z. B. Arbeits- u. Thea-
and theatre platforms) loses its lubrication terbühnen) verliert das Fett nach ca. 5 Jahren
properties after about 5 years. Dust and dirt seine Schmiereigenschaften. Staub- und
penetration intensify this effect. We recommend Schmutzeintrag verstärkt diesen Effekt. Wir emp-
a complete cleaning process and grease fehlen nach 5 Jahren eine komplette Reinigung
replacement after 5 years. und Neufettung.
28. Automatic Lubricator 28. Schmierstoffgeber 8

For automatic lubrication, a lubricator that Für eine automatische Schmierung empfiehlt sich
continuously supplies locations to be lubricated ein Schmierstoffgeber, der die Schmierstelle per-
with grease is recommended. This unit will provide manent mit Fett versorgt. Die Spendedauer
constant lubrication for 1 to 12 months. The beträgt 1 bis 12 Monate. Sie finden den Schmier-
automatic lubricator can be found in Section 8. stoffgeber in Kapitel 8.
147
Z-Series 8.8
ENGLISH DEUTSCH
29. Lubrication recommendations for 29. Schmierempfehlung für die
the rotation protection Verdrehsicherung
Red lubrication strips are mounted on the Bei Getrieben mit Verdrehsicherung sind am
protective tube on gearboxes with rotation Schutzrohr rote Schmierleisten montiert.
protection. Lubricate these regularly depending Schmieren Sie diese regelmäßig je nach Arbeits-
on the duty cycle. The customer's engineer should zyklus. Die Position der Schmierleiste ist je nach
define the position of the lubrication strip Anwendung, Einbaulage und Zugänglichkeit vom
depending on the application, assembly Kundenkonstrukteur zu definieren. Es sind auch
position and accessibility. Multiple lubrication mehrere Schmierleisten möglich.
strips are possible. Eine Überfettung ist zu vermeiden.
Avoid excessive lubrication.
30. Lubricants for 30. Schmiermittel für

ZIMM screw jacks ZIMM-Spindelhubgetriebe
Always use the correct lubricants for long Verwenden Sie den optimalen Schmierstoff für
service life! eine lange Lebensdauer!
The Z-Screw Jack is sealed and filled with a Das Z-Hubgetriebe ist gedichtet und mit einem
synthetic fluid grease ZIMM-Fluid-Grease. synthetischen Fließfett ZIMM-Fluid-Grease
During normal use, the gearbox has a lifetime gefüllt. Bei normalem Betrieb ist das Getriebe
lubrication. lebens-dauergeschmiert.
Inspect the Trapezoid Spindle regularly and Die Trapezgewindespindel muss regelmäßig in-
regrease depending on the work cycle. spiziert und je nach Arbeitszyklus nach-
For lubrication use ZIMM-Grease-Paste. geschmiert werden. Verwenden Sie dazu die
ZIMM-Grease-Paste.
Order code: Bestellnummer:

ZIMM-Grease-Paste, ZIMM-Grease-Paste,
cartridge 400g (approx. 450 ml) Kartusche 400g (ca. 450 ml)
We can provide, on request, the respective Für spezielle Anwendungen und für die bisherigen
suitable lubricant for special applications and MSZ-Getriebe bieten wir Ihnen auf Anfrage die
previous MSZ gearboxes. jeweils passenden Schmierstoffe an.
Instructions in other languages and for special products on request or

visit www.zimm.at
8.9 Z-Series 148

149
Z-Series 8.10
9 Transmission Parts
Transmission Parts
9.0 Z-Series 150

9 Transmission Parts
Transmission Parts
VWZ KUZ-KK KUZ Trapezoid thread KGT

Connecting shaft Clamp coupling Standard coupling technology Ball screw
(Section 7) (Section 7) (Section 7)
Linear guides Toothed rack Pinions Pinion discs Inner toothed rim
Bevel gear pair Worm Worm wheel Fitting

?
Production according to
worm gear sets customer drawing
The transmission parts are shown in our Engineering

Catalogue 2006 or can be downloaded from:
www.zimm.at
151
Z-Series 9.0
10 Terms and Conditions, Sales Partner
Terms and Conditions

Sales Partner
10
10.0 Z-Series 152

10 Terms and Conditions, Sales Partner
Terms and Conditions, Sales Partner
General terms Sales partner Copyright Direction and location

and conditions
10.1 10.3 10.7 10.8
10
153
Z-Series 10.0
10 General Terms and Conditions
General Terms and Conditions – Part 1/2

ZIMM Maschinenelemente GmbH + Co, Millennium Park 3, 6890 Lustenau/Austria
Phone: 0043(0)5577/806-0, Fax: 0043(0)5577/806-8, E-mail: info@zimm.at, www.zimm.at
1. General: 2.5. We are entitled to carry through technical

modifications after contract conclusion provided
All our contracts are submitted to the following such modifications do not affect the contractual
terms and conditions unless otherwise agreed upon guaranteed performance of the goods.
in writing: These terms and conditions are deemed
acknowledged and agreed upon through signing of
the contract. Any terms and conditions – of any
nature – contrary to the present general terms and 3. Warranty and liability for defects
conditions, shall be completely inapplicable and 3.1. The warranty period duration is one year.
invalid, irrespective of the form in which they were
brought to our knowledge. 3.2. Our contractual partners are obligated to verify
goods after delivery and, if necessary, inform us in
Modifications of or amendments to these general writing immediately, however, at the latest within
terms and conditions shall only be effective if they 7 days after delivery, about any defects. If no notice
have been agreed on and confirmed by us in writing. of defects is communicated within this time limit,
Any agreement to abandon this formal requirement these goods are deemed approved and warranty
must equally be in writing and signed by both parties. claims and damage claims shall be excluded.
Silence about any terms and conditions deviating
from those given below shall not be regarded as 3.3. Our liability shall be limited to intent and severe
acceptance or as confirmation of the same. gross negligence. Any liability for ordinary
negligence, for consequential damages, financial loss,
loss of profit, loss of interest or for damages resulting
2. Offers / Prices / Contents of contract from claims of third parties shall be excluded.
2.1. Our offers remain valid for 60 days after submission.

2.2. Details given in our catalogues are not binding and 4. Retention of title
are subject to modifications at any time. 4.1. All goods delivered shall remain our sole property
2.3. All our prices are to be understood in Euros excl. VAT. until complete payment of the purchase price.
Unless otherwise agreed upon, prices as mentioned in 4.2. Pour contractual partner shall be obligated to treat
our price list valid at the time of contract conclusion the goods carefully as long as retention of title
will be invoiced. The prices are stated ex works. applies to the delivered goods. If maintenance and/or
Costs for packaging, freight and/or shipping costs inspection work is necessary, our contractual partner
are not included. Provided that consignment and shall carry out such work regularly at his own
delivery have explicitly been agreed upon, prices do expense. Our contractual partner shall inform us
not include costs for unloading and transportation immediately in writing about any access by third
to the working site. Risk and use are transferred to parties to the delivered goods, especially about any
our contractual partner at the time of shipment. judicial foreclosures as well as about eventual
Delivery is always ex works. damages and/or destruction of the contractual goods.
2.4. Delivery times and dates are binding provided they Any change of ownership must immediately be
have been promised by us in writing. notified to us.
This commitment ceases if our contractual partner 4.3. Retention of title remains effective even if goods
requests to modify the order after the contract award supplied by us are mounted or built in.
or in the occurrence of impediments out of our
10 control, such as for instance through force majeure
or due to late supply by our suppliers.
4.4. Our contractual partner shall not be entitled to resell
the goods which are subject matter of the present
10.1 Z-Series 154

10 General Terms and Conditions
General Terms and Conditions – Part 2/2

ZIMM Maschinenelemente GmbH + Co, Millennium Park 3, 6890 Lustenau/Austria
Phone: 0043(0)5577/806-0, Fax: 0043(0)5577/806-8, E-mail: info@zimm.at, www.zimm.at
contract as long as retention of title is effective. 5. Place of performance / Applicable law /

If nevertheless the goods are resold, our contractual Competent court
partner shall cede to us all claims due to him as a
result of such resale to third parties, to the amount The exclusive place of performance for all contractual
of the value of the goods as invoiced and he shall relations is A-6890 Lustenau. Austrian law shall
note this in his books or on his invoices. govern. All legal disputes arising from or relating to
We accept this cession as of now. After the cession the business relations and contracts shall be subject
of the claims, we shall be entitled to collection to the exclusive jurisdiction of the court having
of the claim. competence for A-6800 Feldkirch.
4.5. If our contractual partner processes the good to such

an extent that retention of title ceases to exist, we 6. Severability clause
shall be co-owner of the good to the amount of the
value of the goods as supplied by us. This clause shall Should any individual provisions in the above general
also be applicable if our goods are mixed with or terms and conditions be or become invalid, either in
processed together with other objects. part or in full, this will not affect the validity of the
other provisions. The invalid provision will be replaced
4.6. If need be, our contractual partner shall produce and by a ruling that is as close as possible in economic
sign all necessary documents required to prove and purpose to the invalid provision in a legally effective
safeguard our retention of title. and practicable form.
10
155
Z-Series 10.2
10 Sales Partner – Austria and Germany
Headquarter: ZIMM Maschinenelemente GmbH + Co

Millennium Park 3
6890 Lustenau /Austria
Phone 0043 (0) 5577/806-0
Fax 0043 (0) 5577/806-8
E-mail info@zimm.at
Internet www.zimm.at
Austria
Ing. R. Longhi GmbH + Co Gerhard Bell Reinhardt Mayer
Ringstraße 1 Billrothstraße 32 Hochtrattenstraße 14
6923 Lauterach 4050 Traun 8700 Leoben
Phone 0043 (0) 5574 / 79 983 Mobile 0043 (0) 664 / 42 27 912 Mobile 0043 (0) 664 / 18 36 600
Fax 0043 (0) 5574 / 79 983-15 Fax 0043 (0) 7229 / 75 546 Fax 0043 (0) 3842 / 47 951
longhi@longhi.at g.bell@zimm.at r.mayer@zimm.at
Germany
Achenbach Antriebstechnik Ing.-Büro Risse Hagener Fördertechnik GmbH
Am Stubben 7 Ketscher Straße 5a Koksstraße 10
21244 Buchholz i.d.N. 08141 Reinsdorf/ OT Vielau 58135 Hagen
Phone 0049 (0) 4181 / 38 03 75 Phone 0049 (0) 375 / 60 67 04-0 Phone 0049 (0) 2331 / 94 80-0
Fax 0049 (0) 4181 / 38 03 76 Fax 0049 (0) 375 / 60 67 04-1 Fax 0049 (0) 2331 / 94 80-99
Mobile 0049 (0) 171 / 24 58 671 Mobile 0049 (0) 171 / 70 31 940 Mobile 0049 (0) 171 / 77 01 865
info@achenbachantriebstechnik.de r.risse@ib-risse.de info@hafoe.de
www.achenbachantriebstechnik.de www.ib-risse.de www.hafoe.de
KW Antriebs- & Automationstechnik GmbH

Koberger Straße 39
90408 Nürnberg
Phone 0049 (0) 911 / 3 66 33 69-0
Fax 0049 (0) 911 / 3 66 33 69-15
info@kw-antriebstechnik.de
www.kw-antriebstechnik.de
Germany - Sales partner

August Dreckshage GmbH & Co KG Kania + Edinger GmbH Max Lamb GmbH & Co KG
Walter-Werning-Straße 7 Am Diestelbach 13 Am Bauhof 2
33699 Bielefeld 32825 Blomberg 97076 Würzburg
Phone 0049 (0) 521 / 92 59-0 Phone 0049 (0) 5235 / 50 158-0 Phone 0049 (0) 931 / 27 94-0
Fax 0049 (0) 521 / 92 59-299 Fax 0049 (0) 5235 / 50 158-25 Fax 0049 (0) 931 / 27 45-57
info@dreckshage.de info@kania-antriebstechnik.de info@lamb.de
www.dreckshage.de www.kania-antriebstechnik.de www.lamb.de
10
10.3 Z-Series 156

10 Sales Partner – Worldwide

Millennium Park 3
Phone 0043 (0) 5577/806-0
Fax 0043 (0) 5577/806-8
E-mail info@zimm.at
Australia Denmark Hungary

MECCO ZF Danmark ApS ECKERLE BT
Mechanical Components Pty Ltd Taastrupgaardsvej 8-10 Dózsa György út 44
193 Orange Valley Road 2630 Taastrup 6200 Kiskörös
Kalamunda W.A. 6076 Phone 0045 (0) 43 / 436 243 Phone 0036 (0) 78 / 511 400
Phone 0061 (0) 8 / 929 100 00 Fax 0045 (0) 43 / 432 643 Fax 0036 (0) 78 / 511 401
Fax 0061 (0) 8 / 929 100 66 zfdk@zf.com info@eckerle-gruppe.com
mecco@arach.net.au www.zf-group.dk www.eckerle-gruppe.com
www.mecco.com.au
T.E.A. Transmissions Pty Ltd Finland Italy

Tahiti Road EIE Maskin Oy FAVARI TRANSMISSIONI SRL
Tiaro, QLD 4650 PB 80 Via Stephenson 92
Phone 0061 (0) 7 / 412 925 33 10601 Ekenäs 20157 Milano
Fax 0061 (0) 7 / 412 924 37 Phone 00359 (0) 192 / 461 642 Phone 0039 02 / 357 04 41
sales@tea.net.au Fax 00359 (0) 192 / 461 643 Fax 0039 02 / 332 007 36
www.tea.net.au markus.evers@eie.fi favari@favari.it
www.eie.se www.favari.it
Belgium
SEW Caron Vector S.A./N.V. France Netherlands
Avenue Eiffel 5 AGORA Technique Groneman BV
1300 Wavre 8 Bis Rue Volta Amarilstraat 11, Postbus 24
Phone 0032 (0) 10 / 231 311 Parc Volta 7550 AA Hengelo (O)
Fax 0032 (0) 10 / 231 336 94140 Alfortville Phone 0031 (0) 74 / 255 11 40
info@sew.be Phone 0033 (0) 1 / 451 843 70 Fax 0031 (0) 74 / 255 11 09
www.sew.be Fax 0033 (0) 1 / 451 843 71 info@groneman.nl
agora@agora-technique.com www.groneman.nl
www.agora-technique.com
China
DTC - Driveline Technology New Zealand
Components Co., Ltd. Great Britain SAECO Bearings & Transmission Ltd.
Block 5, No 1699, East Zhulu Road HEPCO Slide Systems Ltd. 88 Hastie Ave, Mangere
Xujing Industrial Zone, Shanghai Lower Moor Business Park 1122 Auckland
P.R. China Tiverton Way, Tiverton Phone 0064 (0) 9 / 634 75 40
Post Code: 201700 Devon, EX16 6TG Fax 0064 (0) 9 / 633 00 74
Phone 0086 (0) 21 / 598 839 78 Phone 0044 (0) 1884 / 257 000 enquiries@saeco.co.nz
Fax 0086 (0) 21 / 598 839 79 Fax 0044 (0) 1884 / 243 500 www.saeco.co.nz
chenray@zfgta.com.tw sales@hepcomotion.com
www.gta-dtc.com www.hepcomotion.com
Norway
KGK NORGE AS
Czech Republic / Hungary Caspar Storms vei 19
Slovakia IRAMKO TRADE KFT. 0664 Oslo
BETZ s.r.o. Szabadkiköto út 4. Phone 0047 (0) 22 / 884 680
Zeyerova 6/234 1211 Budapest Fax 0047 (0) 22 / 720 902
35301 Marianske Lazne Phone 0036 (0) 1 / 425 73 54 kgknorge@zf-group.no
Fax 0036 (0) 1 / 425 73 55 www.zf-group.no
Phone 0042 (0) 354 / 620 095
Fax 0042 (0) 354 / 627 307 info@iramko.com 10
betz@betz.cz www.iramko.com
www.betz.cz
157
Z-Series 10.4

Millennium Park 3
Phone 0043 (0) 5577/806-0
Fax 0043 (0) 5577/806-8
E-mail info@zimm.at
Poland Slovenia Taiwan

INMET Sp. z o.o. LESNIK LENART, d.o.o. GTA - German Tech Auto Co., Ltd.
Innovation & Engineering Zgornjl Zerjavci 33a No.162, Hsin sheng Road
ul. Jasna 1-5 2230 Lenart Taishan Hsiang
43-190 Mikolów Phone 00386 (0) 2 / 729 24 03 Taipei County 243
Phone 0048 (0) 32 / 738 49 48 Fax 00386 (0) 2 / 729 24 04 Taiwan R.O.C
Fax 0048 (0) 32 / 738 50 19 119 info@lesnik-slo.com Phone 00886 (0) 2 / 290 309 39
info@inmet.com.pl www.lesnik-slo.com Fax 00886 (0) 2 / 290 306 36
www.inmet.com.pl tonyhsia@zfgta.com.tw
www.gta-dtc.com
JORDAN matcon Sp. z o.o. South Korea
Kijewo 50 JUNGWOO F&B Corp.
63-000 Sroda Wielkopolska 118, Nae-dong, Ojeong-gu, Turkey
Phone 0048 (0) 61 / 286 07 01 Bucheon-City, Gyeonggi-Do STAR HIDROPAR
Fax 0048 (0) 61 / 286 07 10 Republic of Korea, 421-805 Mak. Parcalari San. LTD. STI.
info@jordan-matcon.pl Phone 0082 (0) 32 / 683 62 00 B Block, No: 1611
www.jordan-matcon.pl Fax 0082 (0) 32 / 684 10 10 Perpa Is Merkezi Kat 11
biz@jwfnb.co.kr 34384 Okmeydani-ISTANBUL
www.jwfnb.co.kr Phone 0090 (0) 212 / 222 40 84
Portugal Fax 0090 (0) 212 / 221 09 99
EQUINOTEC S.A. info@starhidropar.com.tr
Av. Villagarcia de Arosa 1120 Spain www.starhidropar.com.tr
4450-300 Matosinhos TECNOPOWER, S.L.
Phone 00351 (0) 22 / 935 07 55 Poligono Industrial Moli dels Frares
Fax 00351 (0) 22 / 935 10 24 Calle C n° 10 USA / CAN
info@equinotec.com 08620 Sant Vicenc Dels Horts DIEQUA Corporation
www.equinotec.com BARCELONA 180 Covington Drive
Phone 0034 (0) 93 / 656 80 50 Bloomingdale, Illinois 60108-3105
Fax 0034 (0) 93 / 656 80 26 Phone 001 (0) 630 / 980 11 33
Romania tp@tecnopower.es Fax 001 (0) 630 / 980 12 32
Patrascu & Gane Engineering www.tecnopower.es info@diequa.com
Company S.R.L www.diequa.com
str. Calea Grivitei Nr. 212, Bl.J., Sc.J.
Ap.8, Sector 1 Sweden
78341 Bucuresti EIE Maskin AB
Phone 0040 (0) 21 / 222 95 40 Box 7
Fax 0040 (0) 21 / 222 95 13 12124 Bandhagen
office@pge.ro Phone 0046 (0) 8 / 727 88 00
www.pge.ro Fax 0046 (0) 8 / 727 88 99
eie@eie.se
www.eie.se
Russia
Servotechnica ZAO
22, Vyborgskaya str. Switzerland
125130 Moskau ZIMM Maschinenelemente GmbH + Co
Phone 007 (0) 495 / 797 88 66 Millennium Park 3
Fax 007 (0) 495 / 450 00 43 6890 Lustenau/Austria
info@servotechnica.ru Phone 0041 (0) 79 / 428 63 78
10 www.servotechnica.ru www.zimm.ch
10.5 Z-Series 158

10
159
Z-Series 10.6
10 Copyright by ZIMM Austria - 2008
Printing errors, mistakes regarding dimensions, etc., as well as technical changes and im-
provements are excepted. Valid are the drawings which are have been checked and approved
by both partners in accordance with the order acknowledgement.
Protection mark for restricting the use of documents DIN 34
10 Imprint:
ZIMM Maschinenelemente
GmbH + Co, Austria
10.7 Z-Series 160

10 Direction and Location
Direction and Location - ZIMM
Millennium
Park
ZIMM Maschinenelemente GmbH + Co

Millennium Park 3
6890 Lustenau/Austria
Phone: 00 43 (0) 55 77/806-0
Fax: 00 43 (0) 55 77/806-8
E-mail: info@zimm.at
10
Internet: www.zimm.at
161
Z-Series 10.8
Version 09/2008
Sales partner worldwide:
www.zimm.at
ZIMM Maschinenelemente GmbH + Co

Millennium Park 3
6890 Lustenau/Austria
Phone: 00 43 (0) 55 77/806-0
Fax: 00 43 (0) 55 77/806-8
E-mail: info@zimm.at
Internet: www.zimm.at

ZIMM Z Series Catalogue (Nov-08) PDF

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ZIMM Z Series Catalogue (Nov-08) PDF

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Engineering Catalogue

As a mid-European company located in

We wish to present you our latest innova-

ZIMM serves as partner for well-known

ZIMM's company strategy is to remain an We provide our customers with a wide

Gunther and Jürgen Zimmermann

We are certified according to EN ISO

Painting not required

Integrated pivot bearing

Patents pending for or registered for a range

Available Delivery Program -

25x5 25x5 32x5 32x5 40x5 40x5 40x5

i= 4:1 i= 4:1 i= 6:1 i= 7:1 i= 8:1

MSZ-Alu 18x4 18x4 20x4 20x4 30x6 30x6

MSZ-KGT 16x5 16x5

Screw versions: Stronger spindle - multi-start -

63x10 63x10 80x10

i= 9:1 i= 10:1 i= 10:1 i= 14:1

60x12 60x12 80x16 80x16 100x16 100x16 120x16 120x16

63x10 63x10 80x10

60x12 60x12 80x16 80x16 100x16 100x16 120x16 120x16

Focal point is the new ZIMM corrosion protection

Standard option: Standard option: Standard option:

Screw Jacks Application Examples

Stationary pallet lifting unit Destacking unit for

Mobile scissor table suitable

Screw Jacks Application Examples

Three-point lift of lapping and

Parabolic antenna D = 3.3 m, both axes –

Adjustment of steel shuttering

Screw Jacks Application Examples

Scissor table combination for exact height

Stage height adjustment Mobile lifting platform

Screw Jacks Application Examples

Device to align steel

Motor gripper for

Adjustment of a roller system in the

Screw Jacks Application Examples

Angle adjustment of a plate

Screw Jacks Application Examples

Mobile lifting platform

Screw Jacks Application Examples

Cooling tunnel - the conveyor belt and upper

Wide belt grinding machine - precise Opening and closing a container

Screw Jacks Application Examples

Foil roll turning for horizontal and vertical

Panel transport trolley with exact height

Complete System Solutions

ZIMM – Modular System

We lift, lower, pull and push from 5 to

• Complete design through modular

Selecting a Screw Jack or Lifting Equipment – Procedure

Tension Compression Compression Tension

2.13/14 System layout

2.13/14 Select motor

2.15 Check max.

INFO: firm the

2.20 Order code Z-Series

Assembly, Operating and Maintenance

Spindles and guides must be parallel to

For plant engineering:

You can find further information in our