Item No.

26

Description Providing 2mm thick hard, antistatic, abrasion resistant, robust solvent free epoxy flooring (ESD flooring) with the following specifications. 1. Surface Preparation Surface Preparation of concrete substrate with proper diamond grinding /Proper Vacuum assisted shot blasting machine equipment to remove dust, laitance, other contaminants etc., and to form the required anchor profile on the floor substrate. 2. Providing and applying 2 part water dispersed epoxy resin primer Sikafloor80 Promer @ 0.3 kg/m 3. Installation of underlay Moisture barrier 2mm Providing and applying three part, self smoothing, solvent free, moisture barrier epoxy modified cement screed Sikafloor81 EpoCem at at thickness of 2mm @ approx. 2.25 kg/m/mm having Carbon dioxide diffusion coefficient CO = 4168 as per Klopfer Engelgried method, water vapour diffusion coefficient HO=252 as per DIN 52615, Water absorption coefficient W=0.02 kg/m as per DIN 52617. When applied at minimum 2mm thickness it can be laid over high moisture content substrate and must be used when substrate moisture is more than 4%. 4. Installation of low emission, electrostatic conductive, self smoothing epoxy resin system Supply and application of Sika Electrostatic conductive Epoxy Flooring System with electrode based in the following sequence:. i Over the surface, an epoxy resin based primer Sikafloor 161 shall be applied. The primer ia s two component material consisting of Component A and Component B; the mixing ratio would be 79:21, by weight. ii. The Earthing kit (Electrode) with copper tape shall be placed according to the specification mentioned above, The name of the earthing kit would be Sikafloor Leitset and the copper tape would be Sika Kupferleitband or equivalent iii. Over the primed surface, a conductive under of Sikafloor 220W should be applied. The conductive undercoat is a two component material, which should be mixed at the specified ratio like 83:17 (by weight) and applied using a brush or roller. This is water borne epoxy and the mixed density is 1.04kg/I. iv. Application of low emission, electrostatic conductive, self smoothing epoxy topping of 1.5mm thickness with Sikafloor 266 ECF CR including taking the conductivity measurements of top coat as per the technical specification. The product conforms to Compressive strength is 80N/mm as per EN 138922, Resistance to ground: RG10 to 10 as per IEC 6134041 Flexural Strength is 39N/mm as per EN 138922, Shore D Hardness is 84 as per DIN 53 505 Abrasion resistance is 45mg (CS 10/1000/1000)(14days/+23 C) as DIN 53 109 Taber Abrader Test) applied @ 2.1 Kg/sqm followed by Sikadur 502 @ 0.6 Kg/sqm. All in complete as per the manufacturers specifications and directions of the engineer in charge. ESD FLOOR REQUIREMENT AND SPECIFICATION Major Specification:

Unit sqm

Quantity 2472

Rate

Amount

Rs 2497/ Rs 61,72,584/

1. Electrical Resistance (On conductive black Coat): Surface resistance between 104 to 106 as per DIN IEC 6134041 Standard. 2. Walkinvoltage: 100V to +100V as per DIN IEC 6134051 Standard. 3. System Resistance: Less than 35M including floor concrete substrate etc as per DIN IEC 6134051 Standard. 4. Compressive Strength: More than 80N/mm2 as per EN 1961 Standard. 5. Flexural Strength: More than 55N/mm2 as per EN 1961 Standard. 6. Abrasion resistance: Maximum thickness reduction should not be more than 2mm as per IS 91621979/IS 12371980. 7. Hardness: Shore D hardness of floor more than 85as per DIN53505. 8. Tensile Strength: More than 15N/mm2 as per EN 1961 Standard. 9. Pull Out Strength/Bond Strength: More than 1.5N/mm2 or concrete failure as per ISO4624 Standard. 10. Gloss: 75% as per IS 1011988 Standard. 11. Chemical Resistance: Resistance to acids, caustic soda, liquid soap, IPA etc as per IS 46311968. 12. Water absorption: Less than 0.5% as per ASTM D570. 13. Slip resistance:Better than R11 as per Employers Liability Insurers Institute of safety at work (BIA). 14. Low VOC. 15. Temporary Moisture Barrier underlay screed: a. Layer thickness Min. 2mm must be applied. b. CarbonDiOxide Diffusion Coefficient (CO2) Co2~4168 acc. Carbonation Resistance for 3mm thickness R~12.5M. c. Water Absorption Coefficient W W ~ 0.02 Kg/m2 X h0.5 acc. To DIN 52 617. d. Water Vapor Diffusion Coefficient (H2O) H2O~252 acc. Equivalent air Layer Depth for 3mm Thickness SD~0.75m. e. EModulus Static: ~19.9 KN/mm2 (at +20oC) ~23.2 KN/mm2 (at 20oC). f. Compressive Strength 60 N/mm2 as per IS 91621979. g. Flexural Strength 18 N/ mm2 as per IS 91621979. h. Bond Strength 4.1 N/ mm2 according to EN 138928. i. Production Description A three part, Epoxy modified Cementitious, fine textured mortar for self smoothing floor screeds used as temporary barrier. 16. Particle emission Certificate according to CSM statement of Qualification ISO 146441, class3. 17. Out gassing Emission Certificate according to CSM statement of Qualification ISO 146448, class3. Construction/Configuration: Details of construction above concrete floor are as follows, 1. Epoxy Moisture barrier to avoid any moisture related deboning/blisters of floor in future or during application. 2. Epoxy Scrape coat as per requirement depending on actual condition of concrete substrate. 3. Primary coat as binder. 4. Electrodes as per requirements to be embedded inside the floor (NO cupper strips/copper grid or external lying of electrodes are permitted). 5. Epoxy Conductive code for providing uniform conductivity of ESD flooring.

6. Epoxy load bearing top coat of required thickness and color as per our selection from RAL Shade. General Condition: 1. Warranty to be provided for blisters, de bonding and loss of ESD property due to material degradation. 2. Scratch resistance coating and preventive maintenance methodology, facility, provision to be provided. 3. After sale service to be provided immediately for full warranty period free of cost. 4. Repair, relaying charges will be paid for repair, relaying etc due damages caused by us on actual. Substrate Requirement: 1. Compressive strength of concrete should be floor more than 25N/mm2. 2. Pull out strength of concrete should be more than 1.5N/mm2. 3. Undulation of floor less than 5mm on a span of 10meter. 4. Floor surface to be free from laitance, grease, oil, inorganic/organic acids, polyurethane etc. 5. Surface should be free from voids, cracks, potholes etc. 6. High spots to be eliminated. 7. Metal panels/parts to be eliminated. 8. Expansion joints if any to be identified. 9. 27 Providing 2mm thick hard, abrasion resistant, robust solvent free epoxy flooring (Non ESD flooring) with the following specifications. 1. Surface Preparation Prepare the dry concrete surface using proper diamond grinding equipment to remove any loose material, contaminations and laitance to provide a sound, fine gripping surface. Clean the entire floor area using a powerful industrial vacuum cleaner. 2. Providing and applying 2 part water dispersed epoxy resin primer Sikafloor80 Primer approx at the rate of 0.3 kg/sqm 3. Installation of underlay Moisture barrier 2mm sqm 960 Rs 1356/ Rs 13,01,760/ At least 15mm clearance to be provided from floor to door etc.

Providing and applying three part, self smoothing, solvent free, moisture barrier epoxy modified cement screed Sikafloor 81 EpoCem at thickness of 2mm @ approx. 4.5 kg/m having Carbon dioxide diffusion coefficient CO = 4168 as per Klopfer Engelgried method, water vapour diffusion coefficient HO=252 as per DIN 52615, Water absorption coefficient W=0.02 kg/m as per DIN 52617. When applied at minimum 2mm thickness it can be laid over high moisture content substrate and must be used when substrate moisture is more than 4%. 4. Providing and applying epoxy resin based primer Sikafloor 161 shall be applied. The primer is a two component A and Component B; the mixing ration would be 79:21, by weight. 5. Installation of self laveling epoxy requirement

Providing and applying four part, self smoothing solvent free, coloured, smooth glossy, epoxy resin screed Sikafloor266CR@ approx. 2.5 kg/m (including Sikadur 501) having compressive strength of N/mm EN 138922, Flexural strength of 39N/mm as per EN 138922, Shore D Hardness 84 As per DIN 53 505 abrasion resistance 45mg (CS 10/1000/100) DIN 53 109 (Taber Abrader Test). All in complete as per the manufacturers specifications and directions of the engineer in charge. 52 Providing water proofing treatment with two coats of polyurethane of approved manufacture "UNISEAL WS1" / "TECHCOAT61P" or equivalent for the sunken floors. The sunken slab and the side vertical walls should be finished smooth with cement plaster (Cement plaster will be measured and paid for separately as an item), the surface should be absolutely dry, free from dust, grease, oil and loose particles. Providing necessary scaffolding wherever required and cleaning the surface etc., complete all as per the manufacturer's specifications. NOTE: 1) The sunken floor shall be tested after the treatment for water tightness by impounding water for a period of 48 hours. 2) Performance guarantee for a period of 10 years be obtained from the contractors/manufacturers of the paint. 3) The coverage capacity for "UNISEAL WS1" or equivalent for a smooth surface should be 3.717sqm/kg (40sft/kg) for the first coat and 4.647sqm/kg (50sft/kg) for the second coat and for a roughsurface the coverage should be 2.788 sqm/kg (30 sft/kg) for the first coat and 3.717 sqm/kg (40 sft/kg) for the second coat respectively as per the manufacturer's specifications. The coverage capacity for "TECHCOAT 61P" (Rubber based polyurethane) or equv, for a smooth surface should be 4.182sqm/ltr (45 sft/ltr) for the first coat and 4.647sqm/ltr (50sft/ltr) for the second coat and for a rough surface the coverage should be 3.717 sqm/ltr (40sft/ltr) for the first coat and 4.182sqm/ltr (45sft/ltr) for the second coat respectively as per the manufacturers specification at all heights. Total Terms & condistions: 1. The above mentioned work will done by our Authorised applicator M/s SK Engineers, Hyderabad with Dr Fixit Materials with in 1 months once we receive the WO & Advance at our end. 2. Taxes are extra on the aove mentioned price. 3. Payment: 60% of the WO must be as an advcance , 25% as an RA bills & balnace after completion of the work. 4. The work order must be on the name of M/s SK Enigneers, Hyderabad. 4. Cement, Sand, Water , babychips, electricity , bricks & labour accomodation will be paid by you with the free of cost for this work. regards Sreekanth G ASM CC Projects Pidilite Industries Ltd Hyderabad 9849401362

sqm

275 Rs 578/

Rs 1,58,950/

Rs 76,33,294/