1

HELUKABEL JZ-500

Technical data
Control cables, special PVC
Requirements adapted to
DIN VDE 0245, 0281, 0293, 0295
Temperature range
flexing
58 C to +808 C
fixed installation 408 C to +808 C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
for permanent approx. 7,5 x cable 1
Radiation resistance
up to 80 x 106 cJ/kg (up to 80 Mrad)
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

number coded, flexible

Cable structure

Application

Bare copper, fine wire conductors,

according to DIN VDE 0295 cl. 5 and
IEC 60228 cl. 5
Core insulation of special PVC Z 7225
Black cores with continuous white
numbering according to DIN VDE 0293
(also available with other core colours)
Green-yellow earth core in the outer
layer (3 cores and above)
Cores stranded in layers with optimal
lay-lenght
Outer sheath of special PVC, TM2 to
DIN VDE 0281 part 1 and HD 21.1,
colour grey
Extensively oil resistant
Chemical Resistance see
table Technical Informations
PVC self-extinguishing and flame retardant, test method B according to
VDE 0472 part 804 and IEC 60332-1

These cables are used for flexible use for

medium mechanical stresses with free
movement without tensile stress or
forced movements in dry, moist and wet
rooms but not suitable for open air, as
measuring and control cables in tool
machines, conveyor belts, production
lines in machinery production, in airconditioning and in steel production. The
cores have been numbered in such a way
that there is no difficulty in recognising
them, even if only a small piece of
sheathing has been removed. The
numbers have been underlined to avoid
confusion. The earth core is laid in the
outer layer. Selected PVC-compounds
guarantee a good flexibility as well as an
economic and fast installation.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

10001 OZ
10002
10003 OZ
10004
10005 OZ
10006
10007 OZ
10008
10009
10010 OZ
10011*
10172 OZ
10012
10013
10014 OZ
10015
10183
10016
10017
10018
10019
10020
10021
10022
10023
10024
10025
10169
10026
10027
10028
10029

2 x 0,5
3G 0,5
3 x 0,5
4G 0,5
4 x 0,5
5G 0,5
5 x 0,5
6G 0,5
7G 0,5
7 x 0,5
8G 0,5
8 x 0,5
10G 0,5
12G 0,5
12 x 0,5
14G 0,5
16G 0,5
18G 0,5
20G 0,5
21G 0,5
25G 0,5
30G 0,5
32G 0,5
34G 0,5
40G 0,5
42G 0,5
50G 0,5
52G 0,5
61G 0,5
65G 0,5
80G 0,5
100G 0,5

Outer 1
ca. mm
4,8
5,1
5,1
5,7
5,7
6,2
6,2
6,7
7,4
7,4
8,0
8,0
8,8
9,1
9,1
9,5
10,0
10,7
11,2
11,8
13,0
13,5
14,0
14,5
15,8
15,8
17,3
17,3
19,4
19,4
21,3
23,7

Cop.
weight
kg / km
9,6
14,4
14,4
19,0
19,0
24,0
24,0
29,0
33,6
33,6
38,0
38,0
48,0
58,0
58,0
67,0
76,0
86,0
96,0
101,0
120,0
144,0
154,0
163,0
192,0
202,0
240,0
252,0
293,0
312,0
384,0
480,0

Weight
ca. kg / km

AWGno.*)

40
46
46
56
56
65
65
75
80
80
97
97
116
135
135
150
175
196
215
240
270
310
323
362
434
449
513
534
625
682
780
980

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

Part
No.

No. cores x
cross-sec.
mm2

Outer 1
ca. mm

10030 OZ
10031*
10032 OZ
10033*
10034 OZ
10035
10036 OZ
10037
10177 OZ
10038
10039 OZ
10040
10173 OZ
10041
10042
10043*
10044 OZ
10045
10046
10047
10533
10048
10049
10050
10534
10051
10052
10182
10053
10054
10055
10056
10057
10178
10058
10059

2 x 0,75
3G 0,75
3 x 0,75
4G 0,75
4 x 0,75
5G 0,75
5 x 0,75
6G 0,75
6 x 0,75
7G 0,75
7 x 0,75
8G 0,75
8 x 0,75
9G 0,75
10G 0,75
12G 0,75
12 x 0,75
14G 0,75
15G 0,75
18G 0,75
19G 0,75
20G 0,75
21G 0,75
25G 0,75
27G 0,75
32G 0,75
34G 0,75
37G 0,75
40G 0,75
41G 0,75
42G 0,75
50G 0,75
61G 0,75
65G 0,75
80G 0,75
100G 0,75

5,2
5,5
5,5
6,2
6,2
6,8
6,8
7,5
7,5
8,1
8,1
8,9
8,9
9,5
9,6
9,9
9,9
10,6
11,2
11,9
12,3
12,6
13,3
14,5
15,2
15,6
16,4
17,2
17,6
17,6
17,6
19,8
20,9
21,5
23,6
27,2

Cop.
weight
kg / km
14,4
21,6
21,6
29,0
29,0
36,0
36,0
43,0
43,0
50,0
50,0
58,0
58,0
65,0
72,0
86,0
86,0
101,0
108,0
130,0
137,0
144,0
151,0
180,0
195,0
230,0
245,0
260,0
288,0
296,0
302,0
360,0
439,0
468,0
576,0
720,0

Weight
ca. kg / km
46
54
54
66
66
80
80
99
99
110
110
130
130
153
162
179
179
214
218
257
264
286
320
365
382
455
510
537
595
607
612
735
845
895
1070
1322

AWGno.*)
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18

Continuation "

For screened version see type HELUKABEL F-CY-JZ in page C 11 12.

* These dimensions are also available with red resp. blue cores.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
PVC cables will be changed to lead free PVC successively.

*) Note
AWG sizes are approximate equivalent values.
The actual cross-section is in mm2 see page T 15.
1
) Cleanroom quality, further informations on page 7.

A1

HELUKABEL JZ-500

number coded, flexible

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Part
No.

No. cores x
cross-sec.
mm2

10060 OZ
10061*
10062 OZ
10063*
10064 OZ
10065*
10066 OZ
10067
10068*
10069 OZ
10070*
10071
10180
10170 OZ
10072*
10073 OZ
10074*
10075
10076*
10174 OZ
10197
10077
10184 OZ
10179
10175
10078*
10176 OZ
10196
10198
10168 OZ
10079*
10080
10199
10081
10167 OZ
10082
10083
10084*
10085
10086
10087
10088
10089

2x1
3G 1
3x1
4G 1
4x1
5G 1
5x1
6G 1
7G 1
7x1
8G 1
9G 1
10G 1
10 x 1
12G 1
12 x 1
14G 1
16G 1
18G 1
18 x 1
19G 1
20G 1
20 x 1
21G 1
24G 1
25G 1
25 x 1
26G 1
27G 1
30 x 1
34G 1
36G 1
37G 1
40G 1
40 x 1
41G 1
42G 1
50G 1
56G 1
61G 1
65G 1
80G 1
100G 1

10090* OZ
10091*
10092 OZ
10093*
10094 OZ
10095*
10096 OZ
10097
10098*
10099 OZ
10100
10101
10181
10102
10103*
10104 OZ
10105
10106
10107*
10185
10108
10109
10110*
10535
10111*
10112*
10536
10113
10114
10115
10116
10117
10187

2 x 1,5
3G 1,5
3 x 1,5
4G 1,5
4 x 1,5
5G 1,5
5 x 1,5
6G 1,5
7G 1,5
7 x 1,5
8G 1,5
9G 1,5
10G 1,5
11G 1,5
12G 1,5
12 x 1,5
14G 1,5
16G 1,5
18G 1,5
19G 1,5
20G 1,5
21G 1,5
25G 1,5
27G 1,5
32G 1,5
34G 1,5
37G 1,5
41G 1,5
42G 1,5
50G 1,5
56G 1,5
61G 1,5
65G 1,5

Outer 1
ca. mm

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

5,5
6,0
6,0
6,6
6,6
7,2
7,2
8,0
8,6
8,6
9,4
10,1
10,4
10,4
10,7
10,7
11,3
12,0
12,7
12,7
13,0
13,5
13,5
14,1
14,7
15,6
15,6
15,6
15,8
16,0
17,4
17,4
18,4
18,9
18,9
18,9
18,9
21,0
21,5
22,2
22,8
25,4
28,2

19,2
29,0
29,0
38,4
38,4
48,0
48,0
58,0
67,0
67,0
77,0
86,0
96,0
96,0
115,0
115,0
134,0
154,0
173,0
173,0
182,0
192,0
192,0
205,0
236,0
240,0
240,0
252,0
259,0
308,0
326,0
346,0
355,0
384,0
384,0
394,0
403,0
480,0
538,0
586,0
628,0
786,0
960,0

60
72
72
86
86
104
104
125
141
141
175
200
217
217
230
230
271
300
343
343
355
375
375
420
440
485
485
500
534
550
650
668
701
755
755
770
810
936
920
1100
1180
1294
1644

17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17

6,3
6,7
6,7
7,3
7,3
8,2
8,2
8,9
9,8
9,8
10,6
11,5
11,7
12,1
12,1
12,1
12,9
13,6
14,5
15,2
15,2
16,1
17,8
19,0
19,1
19,8
20,2
21,0
21,4
23,7
25,0
25,3
26,0

29,0
43,0
43,0
58,0
58,0
72,0
72,0
86,0
101,0
101,0
115,0
129,0
144,0
158,0
173,0
173,0
202,0
230,0
259,0
279,0
288,0
302,0
360,0
389,0
461,0
490,0
533,0
576,0
605,0
720,0
806,0
878,0
936,0

70
90
90
109
109
131
131
157
184
184
216
259
275
300
309
309
345
386
440
445
490
555
620
670
790
830
892
996
1007
1250
1332
1440
1602

16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

Cop.
weight
kg / km

Weight
ca. kg / km

AWGno.*)

No. cores x
cross-sec.
mm2

10118
10119

80G 1,5
100G 1,5

29,0
32,5

1152,0
1440,0

1871
2353

16
16

10120 OZ
10121
10122 OZ
10123
10124 OZ
10125
10126 OZ
10127
10128 OZ
10129
10130
10131
10132
10133
10134
10135
10136
10137
10138
10139

2 x 2,5
3G 2,5
3 x 2,5
4G 2,5
4 x 2,5
5G 2,5
5 x 2,5
7G 2,5
7 x 2,5
8G 2,5
12G 2,5
14G 2,5
18G 2,5
21G 2,5
25G 2,5
34G 2,5
42G 2,5
50G 2,5
61G 2,5
100G 2,5

7,6
8,3
8,3
9,1
9,1
10,2
10,2
12,1
12,1
13,2
15,2
16,1
18,1
20,4
22,2
25,1
27,2
30,0
32,0
41,0

48,0
72,0
72,0
96,0
96,0
120,0
120,0
168,0
168,0
192,0
288,0
336,0
432,0
504,0
600,0
816,0
1008,0
1200,0
1464,0
2400,0

112
148
148
178
178
221
221
306
306
363
498
569
764
914
1044
1470
1790
2095
2750
4450

14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14

10140 OZ
10141
10142
10143
10144
10145
10146

2x4
3G 4
4G 4
5G 4
7G 4
8G 4
12G 4

9,2
9,9
11,0
12,1
13,3
15,9
18,3

77,0
115,0
154,0
192,0
269,0
307,0
461,0

195
230
295
361
458
590
790

12
12
12
12
12
12
12

10147
10148
10149
10150

3G 6
4G 6
5G 6
7G 6

11,7
13,0
14,5
16,0

173,0
230,0
288,0
403,0

355
424
525
625

10
10
10
10

10151
10152
10153
10154

3G 10
4G 10
5G 10
7G 10

15,0
16,8
18,7
20,6

288,0
384,0
480,0
672,0

540
701
858
1106

8
8
8
8

10190
10155
10156
10157

3G 16
4G 16
5G 16
7G 16

17,6
19,7
21,9
24,4

461,0
614,0
768,0
1075,0

827
1035
1259
1780

6
6
6
6

10191
10158
10159
10160

3G 25
4G 25
5G 25
7G 25

22,5
25,2
27,9
31,0

720,0
960,0
1200,0
1680,0

1186
1582
1999
2825

4
4
4
4

10192**
10161**
10162**

3G 35
4G 35
5G 35

25,2
28,0
29,3

1008,0
1344,0
1680,0

1585
2105
2633

2
2
2

10193**
10163**
10188**

3G 50
4G 50
5G 50

29,9
33,4
37,2

1440,0
1920,0
2400,0

2550
2940
3936

1
1
1

10194**
10164**
10189**

3G 70
4G 70
5G 70

37,0
41,2
46,0

2016,0
2688,0
3360,0

3180
4090
5443

2/0
2/0
2/0

10195**
10165**
10333**

3G 95
4G 95
5G 95

41,0
46,0
50,5

2736,0
3648,0
4560,0

4680
5540
6931

3/0
3/0
3/0

10166**
13139**
13140**

4G 120
4G 150
4G 185

50,3
57,0
63,5

4608,0
5760,0
7104,0

7000
8340
9904

4/0
300 MCM
350 MCM

*) Note
AWG sizes are approximate
equivalent values.
The actual cross-section
is in mm2 see page T 15.

Note
Important for assemblers: We supply any desired length of stranded cores without outer sheath, core insulation colour acc.
RAL 5010 with number combination acc. customer's requirement.
* These dimensions are also available with red resp. blue cores.
** Available in colour coded version only. HELUKABEL-JB.
G = with green-yellow earth core
X = without green-yellow earth core (OZ)
For screened version see type HELUKABEL F-CY-JZ in page C 11 12.
PVC cables will be changed to lead free PVC successively.
1
) Cleanroom quality, further informations on page 7.

A2

Outer 1
ca. mm

Part
No.