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CONDITIONING
BY
M A Qadeer Siddiqui
UNIT 7
However in saying that, a regular vehicle service always checks the obvious faults which are associated with Air Conditioning systems operating below expected demands, such as;
The drive belt tension Blocked air flow through the Condenser and Radiator Visible signs of Refrigerant oil stains ar the compressor, hoses, pipes or fittings. Loose or faulty compressor mounting brackets Service port caps missing
Tips For Maintaining A Car Air Conditioner It does help to prolong the life of your air conditioner by running it at least once a week during non-summer months to assist in keeping the compressor seals lubricated.
Remember your air conditioning system does not only cool your vehicle but in addition one of its primary functions is to remove the humidity from the cabin. So it is good practice to use your air conditioner in winter to keep your windscreen free of fog which impairs your visibility.
When driving on the open road it is always a good idea to have your car air conditioner set to "flow through" ventilation and not "recirculate". This is due to the fact that .5% by volume of CO2 is dangerous and mat cause drowsiness and headaches.
Research statistics from the Police Accident Investigation Branch indicate that a large percentage of vehicles involved Country Road Accidents have in fact had their Air Conditioners turned onto "Recirculate".
It is good practice to get a full air conditioning service at least every two years. Try and do this before the hotter months start, as this will ensure that you are not caught out by a sudden heat wave at the start of the season.
Items that need to be checked to interpret operating functions and diagnosis prior to a car air conditioner service include:
Air vent temperature check Condenser temperature check Suction line temperature reading Adjustment of drive belts and pulleys Check operation of valves and thermostats Leak test system lines and components with an electronic leak detector Inspection of hoses and components Cleaning condenser fins Deodorize and sanitize system
Service Procedures
Recover refrigerant (weigh amount and record) Test Equipment Replace Schraeder valves Replace receiver drier filter Add required amount of refrigerant oil Evacuate system Perform leak detection procedure Charge system with recommended refrigerant type and capacity Start vehicle and performance test
1 - Moisture An air conditioner lowers the insides temperature, cools, dries and cleans the air by forcing the warmer air to release outside. This process holds true for car systems as well. Therefore, if moisture or debris contaminates the air conditioner installed in the car, it will fail to cool the surroundings. 2 - Pungent Car Interiors Bacteria, fungi and micro-organisms can develop when the air conditioning system is not in use especially during winters. These germs rapidly grow behind the dashboard if left untreated and significantly contributes to sick car syndrome. 3 - Low Refrigeration Level The refrigerant used in car air conditioning diminishes by 15% annually. Especially during winters, when the system is not in use, seals can dry out which deteriorates the productivity of the unit. 4 - Soiled Condenser The condenser is responsible for cooling the high-pressure refrigerant vapors exiting the compressor. Blockage of the condenser due to the presence of dirt, grime or debris will constrict the air flow and no cooling will take place. 5 - Mechanical Complications Compressor malfunction, defective compressor clutch, defunct pressure switches and non-working valves will lead to poor cooling or no cooling at all. Possible Solutions
Low refrigeration level can be rectified by re-filling the gas in the refrigerant tanks or fixing any noticeable leakage. A malfunctioning air conditioner system can be treated by a repair specialist who eliminates the growth of micro-organisms and restores fresh and vibrant car interiors. A clogged condenser can be cleaned by employing a good quality flushing agent that vaporizes quickly and does not leave residue in the system. Replace the condenser if it has been used for many years and giving frequent problems. Switch on the air conditioning unit and check if the compressor, compressor clutch switch, fuses, wires, fan belt and compressor seal are functioning adequately. Check whether the oil in the compressor has been contaminated. Flush the AC unit to replace the old oil with the new. For efficient working of the air conditioning unit, it is advised to regularly replace the expansion valve, accumulators and receiver driers. Upon confronting strange noises emanating from the air conditioning unit, skilled an air conditioner technician should be immediately contacted.
Attending to the air conditioning system can save car owners from the cumbersome process of replacing the unit, and paying unnecessary expenses.
SERVICING OF CAR HEATER 1)Inspect the heater system for blockages and broken parts. Make sure the heater hoses are in good condition. If your
car has a summer valve on the engine block, make sure the valve is opeN 2)If necessary, check the blower circuit and motor. If the blower motor isnt operating, check the fuse and all the switches and wire connections. Some blower motors also have resistors that can burn out and need replacement; you can check them with an ohmmeter. 3)If the blower motor needs to be replaced, follow the instructions in the service manual for doing so . In some cases, the dashboard must be partially disassembled. In all cases, you must first drain the cooling system.
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4)If the heater core needs to be replaced, again, follow the instructions in your cars manual . There are just too many ways of doing so to cover them all here. The heater core is typically found in a housing unit under the dashboard or in the engine compartment against the firewall. Disconnect, disassemble, replace and assemble. 5)To test your cars heater, repeat the earlier procedure for purchasing ice cream . If it melts before you get back home, the heater works fine.
The eternal optimist in all of us anticipates that a simple flip of the heater switch on that first really cold, blustery day of winter means that our vehicle will instantly be as warm and cozy as the toasty home we just left.
Get real. Granted, most vehicle systems do work the way they're supposed to; but, that first day when the world is coated in frost and the temperature has plummeted below freezing is not the time to find out your car's heater is not working. Start by flipping on that heater switch well before you really need the heat. If your heater doesn't respond with a warm blast of air, here are a few things you can do to figure out the problem.
Automotive heaters work off the warm air absorbed by the radiator from the warmed-up engine. If your cold-day car ritual is to turn on the heater and blower right after your turn the ignition switch, all you'll get is cold air. Only once the engine warms up will the passenger compartment warm up as well.
Troubleshooting
Your radiator has to have an adequate level of coolant for the heating system to work. If you're low on coolant, air pockets can develop in the heater core and hoses, blocking the flow of warmth. To make sure the coolant is fully circulating, check both heater hoses (inlet and outlet return hoses) when the engine has reached normal operating temperatures and the heater is on. Both hoses should be hot to the touch. If they're not, you may have identified the source of your problem.
For a front-wheel drive or rear-engine configuration, you may want to take the problem to your mechanic, since those systems are usually a bit more complicated. Filling the cooling system and bleeding out heater hose air pockets may require opening up bleeder valves on the thermostat housing or hose connections. If your vehicle doesn't have these valves, you may have to loosen the heater outlet hose as you add coolant to the radiator. In either case, leave the valve or hose open until the fluid starts to dribble out. At that point, the air pockets should be eliminated and you'll be good to go.
Another source of no-heat is a thermostat stuck in the open position. A good test is to start a cold engine and check the upper radiator hose. No coolant should be moving through the hose until the engine starts to warm up, and at that point, the hose will feel warm. If the thermostat is stuck on open, you'll feel the coolant in the hose as soon as the cold engine is started.
A heater core clogged with cooling system crud can also cause the heater to malfunction. The only solution is a new core. The way to avoid this repair is to flush the cooling system as part of your regular maintenance schedule.
If both your heater and defroster are on the fritz, the problem is probably an inoperative airflow control or inlet door in the heater ducting. The quick fix is to check for and repair or re-attach a loose cable or hose. If your vehicle has a vacuum-actuated system, you'll have to replace the vacuum motor or control switch.
What if your heater is working well, but the blower that's supposed to get the warmth into the passenger compartment isn't working? This is easy enough to figure out. You should be able to hear the blower blowing air when you flip it on. If it's silent, that's the problem. This may be as simple as a blown fuse or as complicated as a broken motor or wiring/electrical problem.
One word of caution: if you've checked your fuse box diagram and can see that the fuse has blown, simply replacing the fuse may not solve the problem. Fuses blow when the circuit overloads, so you or your mechanic should identify the cause of the circuit overload. If a replacement fuse blows out immediately, there's a short in the system. If the fuse lasts a while, then goes bad, the fan motor may be running too hot due to worn brushes.
No heat can also be caused by pinched heater hoses, which you should be able to locate and un-pinch. Another potential source of a malfunctioning heater is a weak water pump that isn't properly circulating the coolant through the system, or a cooling or clutch fan that's over-cooling your engine.
One thing you should NOT do is place a barrier, such as a piece of cardboard, in front of your vehicle radiator. This is a common "don'twanna-figure-out-the-problem" solution to increase heating capacity. Unfortunately, the result may be an overheated engine, even in the coldest weather, especially when the engine is under load or kept idling in traffic.
As with most mechanical problems, the solution to inadequate heating can be simple or complicated. Even with an easy fix, it's better to take care of that before you're caught out in the cold.
Moisture in a R-134a system will mix and react with the refrigerant and oil used in the system. It forms a corrosive hydrochloric acid that corrodes lines, clogs screens, and damages other components in the system. It blends with the hygroscopic oils used in today's R-134a systems, reducing their ability to lubricate A/C components like the compressor. Performing an evacuation will not remove metal shavings from an A/C system, this will require a flush. Once the system is resealed, a vacuum pump is used to draw the system to a vacuum of 29.75 or greater. This will reduce the boiling point of any moisture contained within the system. By bringing a closed system into a vacuum, the boiling point is greatly reduced and any moisture boils into a vapor. It is then carried out through the vacuum pump. If a system has been opened for repair, vacuum should be pulled for at least 30 minutes. Check with manufacturers specifications. If a system is left open and exposed to outside air and humidity for a long time, the pump down time should be increased significantly.
UNIT 8
Realize that auto AC is basically a refrigerator in a weird layout . It's designed to move heat from one place (the inside of your car) to some other place (the outdoors). While a complete discussion of every specific model and component is well outside the scope of this article, this should give you a start on figuring out what the problem might be and either fixing it yourself or talking intelligently to someone you can pay to fix it.
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the compressor, which compresses and circulates the refrigerant in the system the refrigerant, (on modern cars, usually a substance called R-134a, older cars have r-12 freon which is becoming increasingly more expensive and hard to find, and also requires a license to handle) which carries the heat the condenser, which changes the phase of the refrigerant from gas to liquid and expels heat removed from the car the expansion valve (or orifice tube in some vehicles), which is somewhat of a nozzle and functions to simultaneously drop the pressure of the refrigerant liquid, meter its flow, and atomize it the evaporator, which transfers heat to the refrigerant from the air blown across it, cooling your car the receiver/dryer, which functions as a filter for the refrigerant/oil, removing moisture and other contaminants
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Understand the air conditioning process: The compressor puts the refrigerant under pressure and sends it to the condensing coils.
Understand the air conditioning process: The compressor puts the refrigerant under pressure and sends it to the condensing coils. In your car, these coils are generally in front of the radiator. Compressing a gas makes it quite hot. In the condenser, this added heat and the heat the refrigerant picked up in the evaporator is expelled to the air flowing across it from outside the car. When the refrigerant is cooled to its saturation temperature, it will change phase from a gas back into a liquid (this gives off a bundle of heat known as the "latent heat of vaporization"). The liquid then passes through the expansion valve to the evaporator, the coils inside of your car, where it loses pressure that was added to it in the compressor. This causes some of the liquid to change to a low-pressure gas as it cools the remaining liquid. This two-phase mixture enters the evaporator, and the liquid portion of the refrigerant absorbs the heat from the air across the coil and evaporates. Your car's blower circulates air across the cold evaporator and into the interior. The refrigerant goes back through the cycle again and again.
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Check to see if all the R-134a leaks out (meaning there's nothing in the loop to carry away heat).
Check to see if all the R-134a leaks out (meaning there's nothing in the loop to carry away heat) . Leaks are easy to spot but not easy to fix without pulling things apart. Most auto-supply stores carry a fluorescent dye that can be added to the system to check for leaks, and it will have instructions for use on the can. If there's a bad enough leak, the system will have no pressure in it at all. Find the low-side valve and with a gauge check the PSI level. Do not use anything else to poke in the valve to see if it will come out, this is illegal. It's called venting.
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Make sure the compressor is turning. Start the car, turn on the AC and look under the hood. The AC compressor is generally a pump-like thing off to one side with large rubber and steel hoses going to it. It will not have a filler cap on it, but will often have one or two things that look like the valve stems on a bike tire. The pulley on the front of the compressor exists as an outer pulley and an inner hub which turns when an electric clutch is engaged. If the AC is on and the blower is on, but the center of the pulley is not turning, then the compressor's clutch is not engaging. This could be a bad fuse, a wiring problem, a broken AC switch in your dash, or the system could be low on refrigerant (most systems have a low-pressure safety cutout that will disable the compressor if there isn't enough refrigerant in the system).
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Look for other things that can go wrong: bad switches, bad fuses, broken wires, broken fan belt (preventing the pump from turning), or seal failure inside the compressor.
Look for other things that can go wrong: bad switches, bad fuses, broken wires, broken fan belt (preventing the pump from turning), or seal failure inside the compressor.
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Feel for any cooling at all. If the system cools, but not much, it could just be low pressure and you can top up the refrigerant. Most auto-supply stores will have a kit to refill a system, complete with instructions. Do not overfill! Adding more than the recommended amount of refrigerant will NOT improve performance but actually will decrease performance. In fact, the more expensive automated equipment found at nicer shops actually monitors cooling performance in real-time as it adds refrigerant. When the performance begins to decrease it removes refrigerant until the performance peaks again.
Small leaks in the vehicles air conditioning system allow the refrigerant to escape and the system cant cool the air as well. Keepin Cool recommends that you regularly check your vehicles air conditioner system. The obvious faults which are associated with an Air Conditioning systems breaking down are;
The drive belt tension Blocked air flow through the Condenser and Radiator Visible signs of Refrigerant oil stain at the compressor, hoses, pipes or fittings. Loose or faulty compressor mounting brackets Service port caps missing Anything beyond this visual inspection then requires a full Air Conditioning Service. Only a fully qualified air conditioning technician can carry out this service. Keepin Cool is a certified air conditioning repairer and can carry out all necessary repairs to get your air vehicles conditioner working to its optima performance Check out our license at Australian Refrigeration Council
TIPS FOR MAINTAINING A CAR AIR CONDITIONER Running the air conditioner once a week for 10 minutes will maintain the gas pressure. This prevents hardening of the hoses and compressor seals failure. Turn the air conditioner to its coolest setting and highest fan speed. Run the defrost mode for five to ten minutes to clean out accumulated moisture. This prevents mildew and prevents that dirty wet cloth odour in the system. Remember your air conditioning system does not only cool your vehicle but in addition one of its primary functions is to remove the humidity from the cabin. So it is good practice to use your air conditioner in winter to keep your windscreen free of fog which impairs your visibility. By allowing all car windows to remain closed, even on the hottest days, the aerodynamics of the car remain at optimum, keeping fuel consumption low and exterior noise to a minimum, increasing safety to the driver and passengers. You may not be aware that over 10% of air-con gas permeates from the air-con system every year, which means that it may not work as well as it should. This is why car manufacturers recommend your Air-Con system is recharged with gas and lubricant every 2 years. It is good practice to get a full air conditioning service at least every two years. Try and do this before the hotter months start, as this will ensure that you are not caught out by a sudden heat wave at the start of the season. This will enable you to keep ahead of any system faults or potential compressor failure.
A poorly maintained system operating on a low amount of oil and gas will reduce your compressors capacity to run efficiently costing you extra in fuel.
MAINTAINING A HEALTHY STATE FOR YOUR CAR AIR-CONDITIONING A car air-conditioning system can be a breeding ground for harmful bacteria and fungus. This is particularly important for sufferers of asthma or allergies.
At Keepin Cool we have the latest Ozone machine to carry out this service we can treat the cooling evaporator also the cabin air filter and entire car interior, killing all the bugs and leaving your car air conditioning smelling sweetly. This treatment is designed to protect you and your passengers and also help to remove the musty odour that can be evident from the air conditioner vents. For more information click here WHAT IS INCLUDED IN A CAR AIR CON SERVICE? Keepin Cool Auto Air Conditioning specialist offer the most comprehensive Inspection available of your vehicles air-conditioning system Items that need to be checked to interpret operating functions and diagnosis prior to a car air conditioner service include:
Static & operating pressure checks In-car delivery temperature measurement Visually inspect the air conditioning compressor drive belt for cracks or damage Check the operation of the air conditioning compressor and other air conditioning components condenser, pipes and hoses Visually inspect accessible components for leaks or damage with an electronic leak detector Vacuum test the system Cleaning condenser fins Check for bad smells odours in vehicle Recover refrigerant from the system (record gas amount and oil recovered ) RE-GAS SERVICE PROCEDURES Replace Schrader valves Replace receiver drier filter Add required amount of refrigerant compressor oil Add UV dye for leak detection Evacuate system 20mins to remove moisture Charge system with recommended refrigerant type and capacity Perform leak detection procedure (UV lamp and electronic refrigerant sniffer) Performance test of A/C system Record pressure readings and temperature readings
PROTECTING THE ENVIRONMENT Refrigerant gas like R12 and R134a are extremely damaging to the ozone layer and any gas that is irresponsibly released into the atmosphere by owner's or backyard mechanics can harm the environment and contribute to global warming. Keepin Cool offer's a Mobile Recovery/Disposal Service for those who are doing their own air conditioning repairs. It is illegal to release Refrigerant gases into the Atmosphere. The penalty for this runs into several Thousand Dollars. By law, refrigerant gas R12 and R134a must be reclaimed and sent to bodies such as Refrigerant Reclaim Australia to be destruction by special methods saving our ozone. It is Law now that anyone that works on Automotive Air Conditioning systems throughout all States and Territories of Australia must have a Refrigerant Handling Licence. As a result a Licenced Automotive Air Conditioning Workshop must display their Trading Authorisation and Refrigerant Handling Licences at all times see Australian Refrigeration Council for more information.
Start the vehicle and turn the air on. If there is a scraping, tinny sound just when the compressor is turned on that goes away as soon as it is turned off and the compressor is still good, the clutch needs to be replaced. The clutch can be replaced without discharging the A/C system if it is accessible. Just remove the belt and leave the compressor mounted to the engine.
Check the clutch operation if it does not come on. Apply power directly to the wire on the top front of the compressor. If it comes on, then there is an electrical problem to be traced. If it does not come on, replace the clutch.
Listen for a rather loud knocking noise as the compressor operates. It the noise goes away when the air is turned off, the compressor is about to self destruct internally and should be replaced as soon as possible. Do not use the air until the compressor is replaced as the vanes inside the compressor are coming apart and the more it is run the more material it will release into the system, causing a blockage. This could get very expensive if all the parts need to be replaced in the air conditioning system.
Hook up the gauges to the A/C system and turn the air on. If the compressor does not come on, check the pressure on the gauges. The blue or low side should be around 75 to 80 pounds in order to operate the low side switch to kick the compressor on. If the pressure is below 75 pounds the system needs to be charged in order to get the switch to activate, allowing the compressor to work. The low side switch is installed so that if the pressure (as in a leak) drops, it shuts the compressor off, preventing damage to it. If the pressure is correct and in range then an electrical problem is present.
Check the low side switch for power with the air on. If there is power, jump the connector and see if the compressor comes on. If it does, the switch is bad. If there is no power, check the fuse for the air conditioning in the fuse relay box under the hood. Check the relays by pulling them out and checking the terminals for power at two terminals. If there is power at only one terminal, the problem is inside the cabin. If it has power at two locations, the relay is bad.
Check the gauges if the air comes on and does not cool. The proper readings will vary a little with the outside temperature, but should be close to 25 to 40 pounds on the low or blue side and 210 to 250 on the red or high side. If both sides are low and the compressor is working, the system needs to be charged. If the high side is low and the low side is high, the compressor is no good. If the high side is high and the low side is close to normal, there is either a blockage in the expansion valve or orifice tube, a radiator fan not working or a plugged up condenser.