PDP One Point Repair Guide: 1. General 2. 40 50 Inch Practice 3. 60 Inch Practice

PDP One Point Repair Guide
1. General 2. 40 ~ 50 Inch Practice 3. 60 Inch Practice
Symptom
Cause
(Bad X-Board PCB)
Countermeasure
Change X board
Red Bar at left lower
PCB Pattern Short
CHECK Point 1. Check after X-Board change 2. Do shortage check neighboring pins of FPC* connector 3. Check soldering condition of defect pin 4. Scan the pattern connected to defect pin with Microscpoe *FPC : Flat Pin Connector
2/88
LG Electronics / DND / QA Gr.
Symptom
Cause
Countermeasure
PCB
Red & Green pin of left lower 4th FPC short Change X-Board
Defect Point : Short on the PCB just above connector
1. Cause : Short by solder bridge - Can not observe with naked eye - When connector open, pattern is OK
Check Point
1. Check the contact status with connector(foreign material, soldering condition) 2. Replace X Board and check again.(If OK, X-Board is defected) 3. By tracing defected line, check the contact condition of FPC and other connectors, IC output stage and PCB pattern. 4. If no problem, check the connector lead board.
3/88
Symptom
Cause
Countermeasure
Pattern Short by connector miss insert
Re-insert the Connector
Bottom Right 6th FPC R/B Short
Check Point
1. Check the contact status with connector(foreign material, soldering condition) 2. Replace X Board and check again.(If OK, X-Board is defected) 3. By tracing defected line, check the contact condition of FPC and other connectors, IC output stage and PCB pattern. 4. If no problem, check the connector lead board.
4/88
Symptom
Cause
Countermeasure
SHORT
Foreign Material(Iron powder) in the Connector Gap
X-Board Tape Rework
Insulation tape
ADD Electrode short at R,G,B Raster or White Screen(Different color display)
Apply silicon on the Connector lead Pay attention to a capillary symptom
Check Point
1. Trace defected line

2. Check the condition of FPC and connector on the X-Board, IC Output stage and Electrode line.
5/88
Symptom
Cause
Keep horizontal, or can be defected
Countermeasure
OPEN Interfere with mechanical structure when Module assembling Cold soldering at Connector 1. Outbreak during heat run 2. ADD Electrode open at one color Raster or White screen(No discharge)
FPC connector Rework
Use Connector fixing iron plate Keep the contact point horizontal when interfere with mechanical parts
Check Point 1. Trace defected line and check the condition of FPC and connector on X-Board, IC Output stage and Electrode line.
6/88
Symptom
Cause
Countermeasure
ADD Pattern
Replace the Panel
Connected minutely and open slowly as time passes
ADD open
Check Point 1. Replace X Board and check again(Still problem, change the Panel) 2. Check the connection status of Panel side. 3. Check the connection condition of connector of Panel side and the FPC at upper ACF. If it is OK, check Panel pad
7/88
Symptom & Cause
Countermeasure
~ ADD Electrode open at Green Raster
Panel Electrode
Open Electrode(16)
1. ADD pattern of PAD siden open 2. Width : 10 um
Replace the Panel
Resistance A 16pin 1,3,15,17,19pin 1.2 1.0 ~1.2
Resistance B 6.0 2.2~2.4
ACF
Resistance B
FPC Electrode Resistance A
Check Point 1. Check the connection condition - Press the connector and reconnect 2. Check the soldering condition of Connector lead 3. Replace X Board and check again; Panel connector side or Circuit connector side Board defect, in case of one line, check the output stage of Drive IC(Cold soldering/Pattern) If problems in input stage, several lines display
* The difference of ADD open and Short ? ADD open : Black vertical bar at Raster ADD short : Different color vertical bar at Raster
8/88
Symptom
Cause
Control board
Countermeasure
Con 1
Con 2
X-board
Change Control Board
< Raster >
< White >

Solder bridge
ADD short at raster screen and ADD open at white screen appear at some area after 20 minute HeatRun.
Check Point
1. Check the 5V(Logic voltage) input to DC-DC If it is lower than 5V, it makes similar problem 2. Check X Board(Open or Short circuit) 3. Check the connection condition(conncetion status, foreign material at connector, etc) 4. Check the drive IC at X Board(If defected, change the Board) 5. Confirm the connection of the connector
9/88
Symptom
Cause
Countermeasure
Change X-BOARD
X-DRV IC CLK LE
PCB pattern short
R264 R258
U1 SN74ACT541
Short
Check Point Driver clock line at X Driver Board is designed to operate in A and B group Short circuit at clock line of Drive IC If problem at input stage, several lines are defected at one point Replace the X Board of defected point
10/88
Symptom
Cause
Countermeasure
<X-board>
connector
Chip Resistors
X driver chip (SN755851PJ) 4X16 = 64 data
M o d u l e
Change X Board
Electrode Pattern
64 16 clock line1 line2 line3 line4
PCB pattern is connected minutely Foreign material when photo resisting
Check Point 1. Check the connection condition of the Connector. 2. Check the cold soldering.
11/88
Symptom
Cause
Countermeasure
Resistance between 186 pin of U3 and 7 pin of U300 is 62 Normal condition : 2 Because of foreign material in Via hole at U300 side Via hole
U3 ALTERA Chip
Change Control Board
U300 DRAM 7pin PIN
Vertical bar in every 20mm
186pin PIN Control board
Check Point 1. Measure the resistance of Via holes between U3 and U300 at Control Board and compare with that of normal.(Normal : 2~3 ) 2. Resistance increases as temperature rises.
12/88
Symptom
Cause
Countermeasure
- Open circuit between pin 7 of U200 and pin 7 of U7 Replace Control Board - Resistance between two pins varies from 19 ohm ~ 45Kohm
Check Point
1. Observe the symptom during Heat-Run at 45 degree. 2. Check the resistance of VIA holes of suspect ICs
13/88
Symptom
- When Power On, Fan operates but No OSD displays - LED(D3) of Control Board doesnt operate
D1 D3 PROM(U40)
Cause
Countermeasure
D4
1. Because Control data on PROM(U40) doesnt download to FPGA, it cant generate control signal to X,Y and Z Board. 2. Defected ALTERA.
Replace Control Board Replace PROM
FPGA * For normal operation, PROM program should be downloaded to FPGA, and each PROM has correspondent FPGA. See left picture.
CONTROL BOARD
Check Point
1. Check D1, D3 & D4 on Control Board - D1 : ON with 5V - D3 : ON when PROM finishes program download from ALTERA chip - D4 : ON when signal is applied
14/88
Symptom
Cause
Control Board
Countermeasure
Replace Controller board
Touch point(Marked) No signal or at PC mode, dark red raster displays. This is darker than normal Red signal. Neighboring Pins of U1(FPGA) touch
Check Point - TV VSC board - Board connector(50 pin) contact point - Control board of Module
15/88
Symptoms
Cause
1. CN1 on Vs Board cold soldering 2. Spark marks between CN1 and Vs Board -> It makes them open
Countermeasure
Replace DC-DC 2 board

Soldering Direction CN1 Vs board Soldering point
1. No Raster(ST-BY LED On) 2. Spark noise(Tik-Tik) 3. No Vs, Vsetup & Vsc
Solder land
Solder Soldering Direction
Check Point 1. Check Vs, Va with multimeter(No Vs output) 2. Separate SMPS Board and VSC Board and check all voltage output stage 3. Check FET, TR, Diode and Resistor(especially Cement Resistor) 4. Observe PCB Pattern and soldering condition with naked eyes
16/88
40 ~ 42 Inch
42 PDP Flicker and No Raster Troubleshooting Guide
42 Inch
cause : bad connection between Y-Board # 1, 2 drive board Connector pin
P6
Rework should be done P4
Y-Driver Board
Y-Board
17/88
P6
P4
amplified
: outside Leg : inside Leg
amplified
P 6, P 4 both are the first pin, when wiring, it should be done as picture shown. (bend the wire to Y-Driver B/D not to Y-B/D . If not there can be noise)
Dont be confused with Pin number Improved since Dec,2001.
18/88
Be sure not to misconnect the line. See the picture precisely and then connect jump wire at the exact point
19/88
Intermittent no-image/image error while watching

X CANVAS X CANVAS
The screen is intermittently disappeared . LED is green
screen is distorted weiderly (happened 2 a day)
X CANVAS
cause : bad connection between Y-Board and #1, 2 pin of Y-Drive Board Connector
troubleshooting : connect bad linking between Y-Board & Y-Drive with jump wire (all 4 parts)
see working instruction(revised since Dec,2001. 1) normal

20/88
No Power
X CANVAS X CANVAS
No Power ( in ST-BY mode, but no LED)
normal
Check the power supply & main power S/W on Check EMI board fuse (check the rated capacity )
Be sure to use rated fuse. Fuse 15 A
21/88
No Raster
X CANVAS X CANVAS
when Powers on, after 2 ~ 3 sec, its off ( LED changing green into red )
normal
CHECK : remove STB and operate monitor individually. (check STB defect or Monitor defect ) When using ANALOG STB, check STB only MN-42PZ10 only STB : RN-BA11 Remove each Boards power supply connector and check the power is off. When the power is not off,replace the related board.
22/88
No Picture
X CANVAS X CANVAS
no picture (LEDs green)
normal
Core checkpoint : remove STB and operate monitor individually. (check whether STBs a defect or monitors one) With monitor defect, check VSC and then Controller Board. Troubleshooting : replace VSC Board
23/88
Address Bar ( Horizontal Bar )

X CANVAS X CANVAS
no image (LEDs green)
normal
Cause : Y-Drive ( Bottom ) defect Troubleshooting : Y-Drive (lower part) replacement This problem is shown in the bottom of screen, So it is caused by Y-Drive
Y-Drive Board ( Bottom )

24/88
Address Bar ( Horizontal Bar )

X CANVAS X CANVAS
normal
Y-Drive Board ( Top ) Cause : Y-Drive Board (upper part) defect Troubleshooting : Y-Drive Board replacement
25/88
No Picture
X CANVAS X CANVAS
normal PD501 Connector
cause : PD-501 Connector contact point defect troubleshooting : PD-501 Connector replacement
(with PD-501 Connector contact point defect, Various defect symptoms can be seen)
26/88
High frequency noise (Bee sound)

X CANVAS X CANVAS
normal picture with high frequency noise (bee) SMPS is supposed to operate with high frequency so small noise is not considered as a defect. Power (SMPS) Board
normal
1. C8178 0.22/50V add 2. Open C8139 right lead, and then connect it to R8164 right lead.
Improved since Nov,2001
C8178 0.22uF electrolytic capacitor insertion
Open C8139 right lead and then wire R8164 right lead
#. Slight noise is not a defect and write down explanation

27/88
No picture in right- 2/5 area

X CANVAS X CANVAS
No picture in the right- 2/5 area
normal
X-Board ( Left ) power supply check X-Board ( Left )Connector check X-Board ( Left ) replacement
28/88
Address Bar (Vertical )

X CANVAS X CANVAS
stripe in right-2/5 area X-Board ( Left ) power supply check
normal
X-Board ( Left ) Connector check X-Board ( Left ) replacement
29/88
No picture in left 3/5 of the screen

X CANVAS X CANVAS
left 3/5 of screen with vertical stripes
normal
X-Board ( Right ) power supply check
X-Board ( Right )Connector check X-Board ( Right ) replacement
30/88
Address Bar (Vertical )

X CANVAS X CANVAS
left 3/5 of screen with vertical stripes.
normal
X-Board ( Right ) power supply check X-Board ( Right )Connector check X-Board ( Right ) replacement
31/88
No Red
X CANVAS X CANVAS
no Red ( B or G )
normal
Test Monitor individually. If detect a problem with monitor, check VSC Board.
If it has a problem with STB connecting, focus on 25 Pin. Be sure not to connect 5 Pin (AP-EA10) by force 25 Pin Cable P/No : GVZ AP-EA10
Be sure not to bend it by force or internal Insulated conductor can be down.
32/88
1) X - Board COF Connector separation

Lift up the right and left of X-BOARD CONNECTOR.
42 Inch
Lift up X-BOARD CONNECTOR and separate COP CONNECTOR by pulling up.
When you handle COF CONNECTOR, dont pressure. First release LOCK and separate. If COF CONNECTOR is damaged, you should replace MODULE ASSY. So, be aware of this!!
COF Connector
Warning When you exchange X-Board, first you should separate COF Connector. Be careful to handle it. COF Connector is attached to Module. When COF Connector is broken, Module ASSY must be replaced a new one.
33/88
2) X - Board Connector separation
Lift up each edge of left/right.
Lifted condition
Be careful to handle LOCK or it can be broken. When LOCK is broken, replace a new X-BOARD.
Warning Its easy to separate it by releasing Connector Lock . Do not pressure or it can be hurt. When LOCK is hurt, replace a new X-BOARD
34/88
3) Y - Board COF Connector separation
Pull the white LOCK as shown in arrow
Pull the white LOCK as shown in arrow.
Separate COF CONNECTOR by pulling in the left.
Warning Be careful to handle LOCK and COF Connector. When LOCK part is damaged, you should replace a new Y-Board. In case of COF Connector, Module Assembly.
35/88
4) Z - Board COF Connector separation
Separate the fixed Screw of Z-Board. Pull out Lock as shown in arrow. Warning
Condition in Lock part is pulled
Pull COF Connector as shown in arrow. Its easy to separate COF on condition that Z-Board Screw is separated. In case Z-Board is assembled, its really hard to separate.
COF Connector
Be careful not to tear COF Connector. If COF Connector is torn, replace a new Module Assembly
36/88
5) Connector separation Guide

Push LOCK and pull out PUSH
PUSH
PUSH
PUSH
PUSH
PULL
37/88
6) Control Board & VSC Board Connector
38/88
7) Gas injection (Sealing up) condition
Be sealed up after gas injection
Be sealed up after gas injection
Warning
Be careful to handle the sealed-up part after gas injection. If it is broken, the gas escapes. So, replace the Module.
39/88
8) Power off in 2 ~ 3 minutes(Protection)

Power is On and off 2~3 minutes. (Protection) P301 Connector Open Check. OK X - Board Top Right Change. OK
P302 Connector Open Check
X - Board Top Left Change.
OK
X - Board Bottom Right Change. OK
X - Board Bottom Left Change. OK
Z - Board Change. OK
P3, P2 Connector Open Check
Y - Board Change.
P005, P003 Connector Open Check

PROTECT operation; When the load voltage is short. When each voltage doesnt work (in general)
OK
VSC- Board Change. OK
VSC - Board Change. Sound Output IC Short Check
Power Board Change
40/88
9) Power off in 2 ~ 3 minutes(Protection)
L813 Cold Solder
Symptom : As soon as the power on, its off in 2 - 3minutes. (PROTECT operation) Cause : No VS voltage L813 Coil cold soldering.
Check Open the Connector connecting to each Board to check the power is off. if each Board is same, check the Power Board and voltage.
41/88
10) ADD BAR inspection and repair
Press the ADJ KEY and check the position of add bar by changing WHITE or RED or BLUE or GREEN
HEATRUN : WHITE
Top Right
Top Left
Bottom Right
Bottom Left
MP-40PA10 uses 4 board such as left,right, top and bottom. Divide the screen in 4 and once you see ADD BAR check COF CONNECTOR between MODULE and X-BOARD. If there is no defect in COF CONNECTOR replace X-BOARD. But the problem still remains and check the connector between X-BOARD and CONTROL BOARD. And if you cant find defect, check CONTROL.
42/88
11) One Point Service Guide
Symptom : B color 1 Address line Open Cause : Dented COF
COF is dented
43/88
Symptom : Inferior R Address color Cause : Inferior DATA output by cold soldering 16 pin of IC14 in X-L-TOP ( Normal waveform after tearing off IC Pin) Countermeasure : Replace X-L-TOP board.
IC14
Cold Soldering
Abnormal waveform by cold soldering Normal waveform after tearing off IC pin
44/88
Symptom
Causes
Countermeasure
If 15V line voltage reduces below 14V, Mis-discharge occurs and power off because of protection circuit.
Replace PSU (Power Supply Unit) and defective X-Board.
Defective X-Board
The blue spreads on the screen (Mis-discharge) and power off in 2 ~ 3 seconds. If you turn on again, it will be same problem.
Check If when Power on, screen shows like above and turn off in 2 seconds, check if turning off or not by disconnecting all X & Y boards.
45/88
Symptom
Cause
Countermeasure
No 5V supply to Top right X-Board.
Connect 5V line
The top left part of screen is broken (Top Right X-BOARD)
Check
Check Top right X-BOARD 5V.(If 0V, it happens)

Check 5V line from SMPS to X-BOARD.
46/88
Symptom
Cause
Countermeasure
No Va(70V) supply to Top right X-Board.
Connect 70V line
Pinkish screen in the top left. (Top right X-BOARD)
Check Check Top right X-BOARD Va(70V).(If 0V, it happens) Check 70V(Va) line from SMPS to X-BOARD.
47/88
Symptom
Cause
Countermeasure
No 12V supply to Top right X-Board. No Va(70V) supply to Top right X-Board.
Connect 12V line
Connect 70V line
The 3/5 top left in the screen is blank (Top Right X-BOARD)
Check
Check Top right X-BOARD 12V.( If 0V, it happens ) Check Top right X-BOARD Va(70V).(If 0V, it happens) Check 12V & 70V(Va) line from SMPS to X-BOARD.
48/88
Symptom
Cause
Countermeasure
No 12V supply to Top left X-Board. No Va(70V) supply to Top left X-Board.
Connect 12V line
Connect 70V line
The 3/5 top right of the screen is blank. (Top left X-BOARD)
Check Check Top left X-BOARD 12V.( If 0V, it happens ) Check Top left X-BOARD Va(70V).(If 0V, it happens) Check 12V & Va(70V) line from SMPS to X-BOARD.
49/88
Symptom
Cause
Countermeasure
P1 COF connector on Top left X-Board is open.
Reassemble it
Pinkish screen in the 1/5 top right (Top left X-BOARD)
Check Check the contact point and Locking of P1 on Top left X-BOARD.
50/88
Symptom
Cause
Countermeasure
No 5V supply to bottom right X-Board.
Connect 5V line
The 3/5 bottom left of screen is broken. (BOTTOM RIGHT X-BOARD)
Check Check Bottom right X-BOARD 5V.( If 0V, it happens ) Check 5V line from SMPS to X-BOARD.
51/88
Symptom
Cause
Countermeasure
No 12V supply to bottom right X-Board. No Va(70V) supply to bottom right X-Board.
Connect 12V line
The 3/5 bottom left of the screen is Blank. (Bottom Right X-BOARD)
Check Check Bottom right X-BOARD 12V.( If 0V, it happens ) Check 12V line from SMPS to X-BOARD.
52/88
Symptom
Cause
Countermeasure
No 5V supply to bottom left X-Board.
Connect 5V line
The 2/5 right of the screen is broken. (Bottom left X-BOARD)
Check Check Bottom left X-BOARD 5V.( If 0V, it happens ) Check 5V line from SMPS to X-BOARD.
53/88
Symptom
Cause
Countermeasure
No 12V supply to bottom left X-Board.
Connect 12V line
The 2/5 right part of the screen is blank. (Bottom left X-BOARD )
Check Check Bottom left X-BOARD 12V.( If 0V, it happens ) Check 12V line from SMPS to X-BOARD.
54/88
Symptom
Cause
Countermeasure
The connecting of X-Board bottom left connector is bad.
Reassemble it.
ADDRESS bar appears in the right bottom of the screen. (X-BOARD BOTTOM LEFT)
Check Check connecting of the connector of bottom left X-BOARD. Reassemble it.
X-BOARD BOTTOM LEFT CONNECTOR OPEN.
55/88
Examples
56/88
Symptom
Cause
Countermeasure
Connector(P13) is OPEN or Connecting condition is bad
Reassemble P13.
Screen is divided in top and bottom, and vertical bar appears.
Check P13 CONNECTOR contact point inferior CHECK. P13 CONNECTOR SIGNAL CHEK.
P13 CONNECTOR
57/88
Symptom
Cause
Countermeasure
VSC Board Connector is Open.
Reassemble VSC Board Connector
Screen is broken and has the vertical/horizontal bar.
Check Check the connector connecting Reassemble the Connector
58/88
Symptom
Cause
Countermeasure
Loose VSC Board Connector
Reassemble VSC BOARD Connector
The screen is bluish(Mosaic screen)
Check Check the connection condition of the Connector. Reassemble the Connector.
59/88
Symptom
Cause
Countermeasure
Bad IC203
Replace IC203(VPC3230D)
The mosaic appears in the screen when it connects to VIDEO Input. (The sensibility of Y-signal is low.) When connected to Component Input, it is O.K.
Check
Check if X201 on VSC board oscillates. Check Video In/Out of IC203 on VSC board. IC201 (VPC3230D) Decoder IC LG Electronics / DND / QA Gr.
60/88
Examples
IC201(VPC3230D) Decoder is inferior

61/88
Symptom
Cause Countermeasure
Bad Connector connecting Control Board and VSC B/D.
Change the Connector
Abnormal Noise with division of colors
Normal
Check Contact point and signal condition of Connector Control Board and VSC Board.
Bad Connector LG Electronics / DND / QA Gr.
62/88
Name
No signal Vertical Bar Symptom Cause and Countermeasure 1.Cause : Bad IC2 (DA1) IC2 DA1(Data Arrange) No.162 Pin output is changing depending on the temperature. abnormal X-Bd Buffer IC * Room temperature : 2.5V Output (Normal Pin = over 2.8V) * Heated : 1.5V Output(Normal Pin = 2.7V ) Bad IC2 (DA1) 2. Countermeasure : Replace IC2
< Waveform of normal pin> heated < Waveform of abnormal pin > heated
8cm
DA1
DA1
Realization
Buffer
Buffer
When ASIC Chip(IC2 DA1 LGD4001) on Control Board gets high temperature, you can observe it (In normal temperature its O.K. )
Buffer(74ACT541) waveform abnormally narrows. In this case, it is impossible for Flip Flop(74AC574) on X B/D to read data.
63/88
Name
Add Open (Green 1 Line) Symptom Cause and Countermeasure 1.cause: Add. COF Drive IC inferior
Add. COF Drive IC
Normal Line Data waveform
Open Line Data output waveform
the output of inferior line less than that of the normal Line Add. COF Drive IC inferior COF inspection : 24V Open check (normal 50V)
64/88
Name
Vertical bar when Power off/on(Mis-discharge) Symptom Cause and Countermeasure 1.Cause : Control board malfunctions when Power off/on. 2.Countermeasure: Change some parts on Control board. 3.Changing parts : A32_CTRL_03 B/D (Marked on PCB) -.R14,17,18,21 : 330 ==> 4.7K (Chip Resistor) -.R15,16,19,20 : 22K ==> 4.7K (Chip Resistor) -.C504, 505 : 0.1uF / 50V add (Chip Capacitor) Control board
Realization
1.PDP Power on Mode external input (regardless of wire/wireless signal but its easy to reenact in wireless signal) 2. Remove Power Cord (Powers off) 3.after about 20minutes, insert Power cord (automatically the Powers on and the vertical bar is shown as above)
65/88
50 Inch
X CANVAS
X CANVAS
Bottom Center No Picture
Normal
MODEL : MN-50PZ40S Check Point : Cable & X-Board
Symptom : ADD Bar(No signal)
Action : Module Control Change
66/88
X CANVAS
X CANVAS
Bottom Center X-Board
Normal
MODEL : MN-50PZ40S Check Point : X-Board (Bottom) Symptom : ADD Bar Action : X Board Change
67/88
X CANVAS
X CANVAS
Horizontal Bar
Normal
Check Point : Y-Drive Board Symptom : Horizontal Bar Action : Y-Drive Board Change & Connector Clean
68/88
60 Inch
<SMPS Board>
VA Adjust VR8401 TP5 GND
Power PCB Voltage Adjustment

When replacing PDP module & power board, Be sure to adjust Power Assy voltage.
TP6 VA
VS Adjust VR8501 TP3 GND
TP4 VS
+
DMM
PFC +
PFC 380V 1V VR801
1. PFC adjustment
-. Select 100% White Pattern signal and warm it up enough. -. Connect DMM with TP PFC+ and TP PFC (GND). -. adjust VR801 to 380V (within 1V ).
2. Va adjustment
-. Connect DMM + terminal with P814 #1 Pin. -. Turn VR8401 (Va Adj) to adjust the voltage on DMM to Va voltage value marked on panel bottom- right label. (allowable error : 0.5V )
PFC PACK
3. Vs adjustment
-. Connect DMMs + terminal with P803 # 9 Pin. -. Turn VR 8501 (Vs Adj )to adjust the voltage on DMM to Vs voltage value marked on panel bottom-right label. 69/88
Power Supply Section
Power & no Raster
AC input check (220V)
Connection Plug with set
When Main S/W ON, ST-BY LED ON check (RED)
AC Line Fuse check
When SUB S/W on, LED GREEN check
PFC Board R8301,R8302 R8303 OPEN check
R8301,R8302,R8303 replacement
R8538, R8539,R8540 OPEN check
FAN function check
5V MONI, 5V CTL output check
VS, VA PACK Function check
Controller Board VS ON check
Controller Board replacement
each Connector & connection check
70/88
Sound Section
Connector between SP & set check
IC601 (MSP3401) check
IC603 (LA4282) check
Input jack check (25Pin cable L,R input check)
Sound power (P806A,B) Cable connection check
Sound terminal Voltage check (32V)
F8811 Fuse Open check
Speaker connection line check
71/88
Video Signal Section

Abnormal screen
PC signal input
IC501 ( JAGASM check )
IC203 ( CXA2101 ) check
IC901 (SII 150 ) check)
IC406 ( ADV 7123 ) check
P901 ( 21 Pin cable ) check
IC404 ( FLI2220 ) check
IC403 ( FLI2220 )check
IC201 (VPC3230 ) check
Input jack & Connector check

72/88
No power
X CANVAS X CANVAS
No power ( LED is not on in ST-BY)
normal
AC power voltage check
Main Power S/W check
F8301 Fuse (15A) check
F8301 Fuse (15A) replacement

F8302 Fuse check
73/88
On-and-off Disappearing or error while watching

X CANVAS X CANVAS
Intermittent image disappearing. LEDs green
normal
Cause : Y-Board VR301 waveform adjustment defect Troubleshooting : Y-Board VR301 Adjust
See the next instruction(improved since Dec,2001)
74/88
Auto power off Automatic off as soon as power is on ( Protect )

X CANVAS X CANVAS
Automatic off after 2~3 seconds ( Protect )
normal
Cause : X-Board internal IC Short
Troubleshooting: replace the defective X-Board & DC-DC Board
*. Remove X Board power supply connector to check whether power is off.
X - Board
75/88
Auto power off
Automatic off as soon as power is on ( Protect )

X CANVAS X CANVAS
Automatic off after 2 3 seconds ( Protect )
normal
Cause : Y Board 220V Line Short
Troubleshooting : Y Board replacement *. Remove Y Board power supply connector to check Whether power is off.
76/88
Y - Board LG Electronics / DND / QA Gr.
Address Bar(Horizontal)
X CANVAS X CANVAS
One horizontal line in the top part
normal
Y-Board & Y-Drive Board Connector check
Y-Drive Board ( Top ) Drive IC check
Y-Drive Board replacement
77/88
X CANVAS X CANVAS
Single horizontal bar in the bottom
normal
X CANVAS
Y-Drive Board ( Bottom ) Drive IC check
78/88
X CANVAS X CANVAS
Image is on and off. LEDs green
normal
Y-Drive Board ( Top ) Drive IC check
79/88
X CANVAS X CANVAS
Green dot line on the screen
normal
VSC Board & Controller Board Connector check
Controller Board check
Controller Board replacement
80/88
Address Bar(Vertical)
X CANVAS X CANVAS
Address Bar. (Gray Pattern reception)
Address Bar. ( Red Pattern reception )
X-Board COF Drive IC check
X CANVAS
X-Board Connector check X-Board replacement
Module ( Panel )replacement
81/88
Address Bar(Vertical)
X CANVAS X CANVAS
Intermittent image disappearing. LED is green
image distorted (occurring twice a day)
X-Board COF Drive IC check
X CANVAS
X-Board Connector check X-Board replacement
Module ( Panel )replacement normal

82/88
Address Bar(Vertical) Address Bar ( Vertical ) & partial no-picture

X CANVAS X CANVAS
Central top 4/10 of the screen with vertical bar related X-Board power supply voltage check
Central top 4/10 of screen with no-picture
X CANVAS
related X-Board Connector check
related X-Board & Controller Board Connector check
related X-Board replacement normal

83/88
Module (Panel ) check

X CANVAS X CANVAS
Bottom left 3/10 of the screen with vertical bar Related X-Board power supply voltage check Related X-Board Connector check
Bottom left 3/10 of the screen with no-picture
X CANVAS
Related X-Board & Controller Board Connector check
Related X-Board replacement

84/88
normal LG Electronics / DND / QA Gr.

X CANVAS X CANVAS
Bottom right 3/10 of the screen with vertical bar related X-Board power supply voltage check
Bottom right 3/10 of the screen with no-picture
X CANVAS
Related X-Board Connector check
Related X-Board & Controller Board Connector check
Related X-Board replacement Module (Panel ) check

85/88

X CANVAS X CANVAS
Central bottom 4/10 of the screen with vertical bar

Related X-Board power supply voltage check Related X-Board Connector check
Central bottom 4/10 of the screen with no-picture
X CANVAS
Related X-Board & Controller Board Connector check Related X-Board replacement

86/88

X CANVAS X CANVAS
Top right 3/10 of the screen with vertical bar Related X-Board power supply voltage check Related X-Board Connector check
Top right 3/10 of the screen with no-picture
X CANVAS

87/88

X CANVAS X CANVAS
Top left 3/10 of the screen with vertical bar Related X-Board power supply voltage check Related X-Board Connector check
Top left 3/10 of the screen with no-picture
X CANVAS

88/88
normal

PDP One Point Repair Guide: 1. General 2. 40 50 Inch Practice 3. 60 Inch Practice

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PDP One Point Repair Guide: 1. General 2. 40 50 Inch Practice 3. 60 Inch Practice

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PDP One Point Repair Guide

1. General 2. 40 ~ 50 Inch Practice 3. 60 Inch Practice

Red Bar at left lower

PCB Pattern Short

LG Electronics / DND / QA Gr.

LG Electronics / DND / QA Gr.

Pattern Short by connector miss insert

Re-insert the Connector

Bottom Right 6th FPC R/B Short

LG Electronics / DND / QA Gr.

X-Board Tape Rework

ADD Electrode short at R,G,B Raster or White Screen(Different color display)

Apply silicon on the Connector lead Pay attention to a capillary symptom

1. Trace defected line

LG Electronics / DND / QA Gr.

FPC connector Rework

LG Electronics / DND / QA Gr.

Replace the Panel

Connected minutely and open slowly as time passes

LG Electronics / DND / QA Gr.

Symptom & Cause

~ ADD Electrode open at Green Raster

Replace the Panel

Resistance A 16pin 1,3,15,17,19pin 1.2 1.0 ~1.2

Resistance B 6.0 2.2~2.4

FPC Electrode Resistance A

LG Electronics / DND / QA Gr.

Change Control Board

< Raster >

< White >

LG Electronics / DND / QA Gr.

PCB pattern short

LG Electronics / DND / QA Gr.

X driver chip (SN755851PJ) 4X16 = 64 data

64 16 clock line1 line2 line3 line4

PCB pattern is connected minutely Foreign material when photo resisting

LG Electronics / DND / QA Gr.

Change Control Board

U300 DRAM 7pin PIN

Vertical bar in every 20mm

186pin PIN Control board

LG Electronics / DND / QA Gr.

LG Electronics / DND / QA Gr.

Replace Control Board Replace PROM

LG Electronics / DND / QA Gr.

Replace Controller board

LG Electronics / DND / QA Gr.

Replace DC-DC 2 board

1. No Raster(ST-BY LED On) 2. Spark noise(Tik-Tik) 3. No Vs, Vsetup & Vsc

Solder Soldering Direction

LG Electronics / DND / QA Gr.

cause : bad connection between Y-Board # 1, 2 drive board Connector pin

LG Electronics / DND / QA Gr.

Dont be confused with Pin number Improved since Dec,2001.

LG Electronics / DND / QA Gr.

LG Electronics / DND / QA Gr.

Intermittent no-image/image error while watching

The screen is intermittently disappeared . LED is green

screen is distorted weiderly (happened 2 a day)

see working instruction(revised since Dec,2001. 1) normal

LG Electronics / DND / QA Gr.

No Power ( in ST-BY mode, but no LED)