Westfalia Separator Industry

Mechanical Separation Division

Take the Best - Separate the Rest

A leap ahead through online monitoring

WEWATCH Teleservice

At first glance a detail seems trivial ...

Westfalia Separator | 2 |

Separation Technology + Beverage technology + Dairy technology + Oil and fat processing + Chemicals, Pharmaceuticals, Biotechnology + Oil and fat recovery + Starch technology + Industrial biotechnology

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Ready to go

... but along with the big picture it gains the lead
The first-class quality of the separators and decanters of Westfalia Separator not only includes comprehensive and worldwide service, but also a preventive pakkage not to be sniffed at: WEWATCH Teleservice for active production safety. In formula 1 teleservice makes the lead. For Westfalia Separator as well, teleanalysis and telemaintenance is the last little detail to the operational safety of our machines which is high as it is. Your advantage: Optimum availability of the machines through process-oriented precautional service. This means: more safety throughout the entire service life of the centrifuges. This is reason enough to go for success together with WEWATCH Teleservice

Li fe C y c le B e n e fi t

r by We stfalia Separato

Are you ready to go?

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+ Marine + Energy + Oil field + Industry + Environmental technology + Engineering +

WEWATCH - Teleservice

Best conditions Lead over competitions

Quality along with Safety

In the fast times of globalisation and the continuously increasing competitive situation, you are dependent on the availability of your plant more than ever. With the centrifuges produced by Westfalia Separator you have already taken the pole position. And in combination with teleservice you will further increase your chances of winning. Modern means of communication, such as the Internet, permit the ball bearings of your machines, for example, to be monitored on-line by our specialists in Oelde in a flash and world-wide. WEWATCH reduces downtimes and lowers the expense for maintenance.

Use the experts eyes. WEWATCH looks at the process-related assistance of your production process on the one hand watching the heart of the machine with a permanent vibration analysis on the other hand. And, if you want, you can secure your production by complete telemaintenance around the clock. Thus, machine availability becomes even more reliable and predictable. More than eighty successful reference projects confirm: WEWATCH is active production safety which pays in a competitive situation.

Absolutely programmed for victory

Pole-position Everything checked 100% WEWATCH is active Clear for take-off of success

Westfalia Separator | 6 |

Factory rebuilt centrifuges + Service + Separation Technology + Beverage technology + Dairy technology + Oil and fat processing + Chemicals, Pharmaceuticals, Biotechnology + Oil and fat recovery + Starch technology

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WEWATCH - Machine and Process Parameter Monitoring

Production at full speed All in the pink

WEWATCH machine and process parameter monitoring gives you the opportunity of having your process parameters assessed by our experienced specialists from a distance at any time. Machine and process parameters can be read on-line around the clock and reliable diagnoses can be made to correct or optimise the operating performance. The intelligent alarm system ensures that deviations from normal conditions are transmitted without delay in order to initiate effective countermeasures immediately. And, that has an effect on your calculation reducing your costs for lower quality.

Check-up for the entire production process All parameters in the pink Optimum plant availability

Optimum performance perfect safety

Westfalia Separator | 8 |

+ Industrial biotechnology + Marine + Energy + Oil field + Industry + Environmental technology + Engineering + Factory rebuilt centrifuges + Service + Separation Technology + Beverage technology

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WESCAN - Intelligent Machine Monitoring Concept

Everything is running perfectly Continuous operation no problem

WESCAN is an innovative and safe method to analyse individual components of the machine. By telediagnosis e.g. the vibration of the component is measured, and the value is entered in a frequency diagram. In this way, the engineers can detect even the smallest of deviations at an early stage and can analyse which components are defective and have to be checked or replaced in the near future. WESCAN optimises service intervals by precautional maintenance. The vibration analysis gives you the necessary extra certainty that everything is running perfectly. This is also a considerable potential for economies. WESCAN - permanent vibration control Frequency analysis round the clock More security for you

Preventive measures optimised service

Westfalia Separator | 10 |

+ Dairy technology + Oil and fat processing + Chemicals, Pharmaceuticals, Biotechnology + Oil and fat reco very + Starch technology + Industrial biotechnology + Marine + Energy + Oil field + Industry + Service

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WESCAN - Preventive and Status-Oriented Monitoring

Ensure the optimum status Preventive action

Every rotating machine element is only as good as its weakest bearing. Even a minimal unbalanced mass can exponentiate in the course of the time, and may even jeopardise the production. Defective bearings may lead to high consequential costs, to repairs which are much more expensive than the replacement of a bearing in good time, quite apart from the costs caused by the downtime. With WESCAN you are playing safe; right from the beginning. Even the smallest deviations from tolerance are detected right at the beginning. Preventive actions can be secured. And even if a component needs replacement, no problem. With WESCAN this component can be identified beforehand, which means that the service technician brings along the right replacement. Onsite checks are thus effected quickly and reliably, operation can be restarted after a very short time of course with original component from Westfalia Separator. Early detection of minimum tolerance deviation Information by preventive alarm Identification of components needing replacement Replacement carried out at short notice Early restart with original spare parts

Maximum performance along with safety

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+ Separation Technology + Beverage technology + Dairy technology +

WEOPTIMIZE - Process Parameter Monitoring

Going at full speed On-line analysed and safe

The specialists of Westfalia Separator put the production process on the right course again, even in case of minor irregularities. The deviations analysed will be transmitted to you on-line. Process deviations can be corrected in the running production process. Continuous process monitoring On-line analysis of deviations by specialists Correction instructions transferred on-line after check back with user Direct adaption of the process Smooth production In close harmonisation with you, our automatic process control can directly influence your machine control, if and when needed by on-line fault analysis, by modification of the machine control or by updating the software, for example. Every risk is prevented well thought out and problem free. You profit from the overall know-how of the separation technology specialist around the clock.

WEOPTIMIZE Complete telemaintenance

Maximum performance Lap by lap

Westfalia Separator | 14 |

Oil and fat processing + Chemicals, Pharmaceuticals, Biotechnology + Oil and fat recovery + Starch techno logy + Industrial biotechnology + Marine + Energy + Oil field + Industry + Environmental technology +

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Teleservice Ahead with Safety

The Winner takes it all

Your life-cycle-benefits at a glance:

Preventive and status-oriented service Continuous qualified support by specialists Operational support in the start-up phase World-wide expert access for global companies Premium product quality Optimised production cycles Optimised plant availability and productivity Alone we are good Together we are unbeatable Higher plant safety Fast repair Simplified service schedule Use of Westfalia Separator original parts only World-wide spare parts pool ensuring fast availability Lower maintenance costs Round-the-clock service

Westfalia Separator | 16 |

Engineering + Factory rebuilt centrifuges + Service + Separation Technology + Beverage technology + D airy technology + Oil and fat processing + Chemicals, Pharmaceuticals, Biotechnology + Oil and fat recovery

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Ahead by Teleservice

First passed the post everything was right in the team again
As much service as you want.
WEWATCH teleservice provides optimum maintenance for your plant throughout the entire service life. All new separators and decanters from Westfalia Separator have been designed to ideally meet the teleservice requirements, and elder machines can be retrofitted upon request. Use the active and preventive strategy now for more production safety, because time is money. The specialists by Westfalia Separator will be pleased to analyse your current demand and to advise you on your personal ideal line.

WEWATCH Machine Monitoring and Process Parameter

Serviceset Spa Fixed monitoring of all parameters which are rendered available by Westfalia Separator control. Additional measurements can be integrated upon customers request.

WEOPTIMIZE Process Parameter Monitoring

Serviceset Indianapolis Fixed monitoring by combined package of WEWATCH and WESCAN. A high degree of safety and service.

WESCAN Intelligent Machine Monitoring

Serviceset Imola Machine analysis and re-balancing of the bowl sporadically used or fault analysis Serviceset Suzuka Fixed diagnosis with parameter generation of rotating machine components. Measurements are based on depth analyses and provide reliable continuous monitoring.

Life Cycle Benefit all along the line

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+ Starch technology + Industrial biotechnology + Marine + Energy + Oil field + Industry +

Westfalia Separator Industry GmbH

Take the Best - Separate the Rest A company of mg technologies group
Westfalia Separator Industry GmbH Werner-Habig-Strae 1 D-59302 Oelde (F.R. Germany) Tel.: +49 (0) 25 22 / 77- 0 Fax: +49 (0) 25 22 / 77 28 28 www.westfalia-separator.com E-mail: industry@gea-westfalia.de

9997-0934-000/0502 EN

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