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Candidate, PE
123 MAIN ST LARGE CITY, KS PHONE EMAIL.COM

Senior Field Services Engineer Power Generation


LICENSED PROFESSIONAL ENGINEER STATE OF KANSAS

Project Management Plant Modifications HVAC Systems Maintenance


Highly-qualified senior engineer with more than 17 years of progressive experience in analysis, design, setup, implementation, maintenance, repair, and replacement of complex power generation equipment, facilities, and support systems. Possess exceptional team building and leadership skills, as well as interpersonal relations, negotiation, and written and verbal communication abilities. Full lifecycle project manager with demonstrated proposal/contract development, strategic planning, and cost-benefit analysis capabilities. Possesses understanding of Six Sigma and ISO Internal Auditor Processes.

CAREER ACCOMPLISHMENTS
Studied and analyzed row 2 vane refurbishment methods, improving form and fit reinstallations, and repair tooling, reducing warranty claims on gas turbine engines in the fleet by 50%, including Klamath Falls and Batesville. Evaluated gas pilot nozzle and fuel nozzle housing correlation to Blade Path temperature issues. While still in data collection phase, corrections could potentially reduce warranty claims by $250,000, annually in the fleet, including Athens and Hines plants. Through root cause analysis, identified faulty components on Westinghouse generators. Replacement of components in generator stator water cooling system with new components and assemblies saved customer up to $200,000 per forced shutdown.

QUALIFICATION HIGHLIGHTS
Project Management Define project scope and deliverables, develop and refine design specifications, create and execute work schedules and ensure compliance with timelines. Conduct design reviews with project owners and work groups, prepare and report on budgets and completion of project milestones. Manage activities of outside vendors and suppliers, assuring services and supplies are delivered on time and meet project specifications. Plant Modifications Analyze cost-benefit of capital improvements and evaluate economy of equipment replacement. Develop packages, analyze product lifecycle, and select and procure components and equipment, and design review processes. Support start-up and troubleshooting activities and manage field work and construction issues. HVAC Design and Performance Develop and implement auxiliary plant cooling systems using computer modeling applications. Establish tube plugging and bypass criteria. Schedule and coordinate program and plan test cycles, conduct load testing on cooler and heat exchangers for HVAC design validation. Conduct root cause analyses on test failures and develop and implement repairs. Plant Systems Maintenance Establish maintenance plans and workflow, serving as repair coordinator for turnarounds. Troubleshoot and diagnose issues, and develop FMEA/root cause failure testing, utilizing Failure Modes & Effects Analysis. Conduct post-maintenance monitoring to ensure repairs and changes to systems are effective. Employ Reliability Maintenance (RCM) program to conduct studies and analyses according to RCM criteria.

PROFESSIONAL EXPERIENCE
Large Power Generation Company, Inc. Service Engineering 2000 present Senior Field Service Engineer REGIONAL QUALITY ENGINEER (2005 PRESENT) Conduct root cause analysis, risk assessments, and incident investigations at power stations, nationwide. Analyze and implement improvements and corrective action on combustion system components, including gas and liquid nozzles, and follow through on corrective actions.

Perform life assessment studies and lifecycle analyses on gas turbine engines, generators, and their components and assemblies. Customer base includes PPL Montana, Allegheny Energy, Reliant Energy, Southern Company, Mirant LLC, Public Service New Hampshire, Public Service New York, Athens Energy, Millennium Power LLC, and Rochester Electric, as well as Calpine Corp and RSCogeneration. Project specific activities include lifecycle analysis of hot gas path components on Westinghouse gas turbines; refurbishment methods and tooling improvement; component problem analysis and repair/replacement process designed to increase equipment lifecycles, and reduce costly downtime/repairs. Continued)

Candidate, PE
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PROJECT ENGINEER (2004 2005) Evaluated, identified, and resolved HP-IP steam turbine thrust bearing problem and gas turbine high temperature spread for Basin Electric and Calpine Corporation. Led negotiation and solidified service agreement for Calpine and Pneumafil evaporative cooler repair. PROJECT ENGINEER (2003 2004) Serviced and resolved 37 claims at the W501F Ontelaunee Energy Center that included: o securing funding and vendor for repair of the overspeed trip valve, o eliminating vibration in steam turbine with drain line installation, o implementing 10 gas turbine modifications on 2 units, o and, refurbishing generator stator cooling heat exchangers on Siemens KN steam turbine. PROCESS IMPROVEMENT ENGINEER (2002 2003) Participated in Six Sigma projects that led to identification of bottle-neck tasks during turbine inspections and development and implementation of processes that saved 12 hours on gas turbine disassembly. Customers affected included Channelview, Cleco Power, Florida Power & Light, Seminole Electric Coop, Sutter, and Aries I. MECHANICAL INSTALLATION ENGINEER (2000 2002) Led installations of CW251 B12 combustion turbines for City of Chanute, KS and Idaho Power Company, resolving a start-up bearing vibration problem with one of the units. Installed combined cycle KN steam turbine for the City of Lakeland, including bearing fitting and alignment, and installation of turbine components, inner and outer cylinder installation, stud torquing, and enclosure. Supervised maintenance on auxiliary systems for Exelons Braidwood Station and Byron Station. Designed workflow for generator current transformer dismount for Pacific Gas & Electric. Manufacturing Company 1997 2000 Product Development Engineer Provided engineering services to clients in the areas of structural analysis, mechanical and machine design, and scope of work. Acted in the capacity of mechanical, development, machine design, and electro-mechanical engineer. Develop test methods and procedures for products and machinery that included jet pulse manifolds and Slingshot tower park ride. Implemented test methods, conducted real-time performance testing, and troubleshot design issues. Major Nuclear Plant 1990 1996 Performance Testing Engineer (1993 1996) Developed the cooling systems strategic program document providing standardized process for maintenance, compliance, design verification and live extension. Developed and managed heat exchanger and auxiliary cooling system maintenance program. Administered, coordinated, and monitored maintenance, testing and corrective action program. Project Engineer (1990 1993) Oversaw development of $180,000 project for corrosion and bio-fouling monitoring system installation for lake water cooling systems. Evaluated bid proposals and negotiated vendor agreements for completion of $750,000 chemical injection system.

EDUCATION, CERTIFICATION & TRAINING


Mid-size University, BSME, Bachelor of Science, Mechanical Engineering, 1990 OSHA Occupational Safety and Health 30 hour Training Course, Construction Safety & Health, Dec.2004; Project Management certification, Oct. 2004 (Prparation for PMI PMPSiemens); Statistical Process Improvement Methods: Six Sigma, Siemens Westinghouse, Jul.-Oct. 2002 (Six Sigma Greenbelt); Statistical Quality Control f/ Measurement Assurance, Langley Research Center--at WSU, May 15-19, 2000; Design, Inspection, and Repair of Section VIII, Div. 1 Vessels: ASME Boiler and Pressure Vessel Code, Las Vegas, NV, Mar. 2000; Life Prediction with Fracture Mechanics, ASME, Pittsburgh, PA, May 1999; EPRI Service Water System Reliability Seminar, Charlotte, NC, Jun. 1995; EPRI Heat Exchanger Performance

Prediction Seminar, Philadelphia, Jun. 1994; In-Place Filter Testing Workshop, Harvard School of Public Health, Boston, Jul. 1993; ASME Code Section III and Section VIII Seminar, Burlington, KS, April 1992; Buckman Corrosion Technology Seminar, Burlington, July 1991; Chesterton Centrifugal Pump Course, Wichita, Jun. 1991 Computer/Technical Skills: MS Project 2003; Office Professional 2003: Excel, Word, PowerPoint; AutoCAD 14 & Mechanical Desktop; Apollo RCA; Primavera SureTrak

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