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Primary Creep: slope (creep rate) decreases with time. Secondary Creep: steady-state i.e., constant slope. Tertiary Creep: slope (creep rate) increases with time, i.e. acceleration of rate.
Creep
Occurs at elevated temperature, T > 0.4 Tm
Deformation mechanisms
Continually changing interaction between strain hardening and softening (recovery) processes.
Strain hardening through subgrain formation; Recovery through slip and edge dislocation climb
tertiary
primary secondary
Deformation mechanisms
Primary creep:
decrease in strain rate recovery dominant process
Creep testing
Creep tests under constant load
Weights suspended off a leverage system Used for engineering definition s of creep rate To determine stage I and II data
Secondary creep:
constant strain rate microstructure dynamically balanced
Tertiary creep:
increase in strain rate
weakening metallurgical instabilities dominate
(necking, corrosion, void formation, fracture,...)
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Key variables
Stress Temperature Time
Key parameters
Creep rate, Rupture life,
s
tR
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Hertzberg: Deformation and fracture mechanics of engineering materials 4th Ed. John Wiley and Sons
Example
For a certain alloy failure occurred after 3500 hrs at 650 oC at a stress of 310 MPa. If the same stress was applied at 705 oC, how long would the sample last? Constant C=20. Ans: 166 hrs
H = T (C + log10 t) R
H ... activation energy R .. gas constant T ... temperature t ... time
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II
t2
III
tR
s = B log t R + m log
m, B = constants
Q = t exp RT
Creep strain-rate:
s
Hertzberg: Deformation and fracture mechanics of engineering materials 4th Ed. John Wiley and Sons
s = f ()
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Q = exp RT
1 T
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Q D = D o exp SD RT
Diffusivity Constant Gas constant
s D
Absolute temperature
Hertzberg: Deformation and fracture mechanics of engineering materials 4th Ed. John Wiley and Sons
13
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Deformation mechanism: atomic diffusion - migration of vacancies from tensile to compressive grain boundaries; - atomic diffusion along grain boundaries
s 4 5
Deformation mechanisms:
Deformation-mechanism maps
Deformation-mechanism maps
Summarise the major variables
Stress Strain-rate Temperature
yield
By knowing two, the third and the major deformation mechanisms can be read off. Useful for identifying testing regime (tensile test or creep?) relative to --T domain.
T Tm
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Hertzberg: Deformation and fracture mechanics of engineering materials 4th Ed. John Wiley and Sons
Cavitation
Nickel and Cobalt based superalloys Casting, forming, power metallurgy, directional solidification, etc
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Summary
Creep easy in
Fine grained microstructures At high temperatures Under sustained load
Revision
What is creep? In a strain vs time plot identify the three stages of creep. What is Larsson-Miller diagram and when is it used? How can we determine a steady-state creep rate if we know rupture life? Why is steady-state creep important?
Conversely, for easy flow use fine grained microstructures (superplasticity) Failure by intergranular fracture (GBS, cavitation) in creep regime
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