UNIVERSIDAD NACIONAL MAYOR DE SAN MARCOS

(Universidad del Per, Decana de Amrica)

FACULTAD DE QUMICA E INGENIERA QUMICA

CURSO

Procesamiento de Minerales I

Trabajo

Circuito Molienda Modsim

PROFESOR

ING. Manuel Otiniano

ALUMNO

Saez

Cdigo:

Dominguez, Pilar

05070070

C.U., Marzo DEL 2013

Circuito de Molienda

Resultados de la Simulacin
*****************************
* MODSIM UNIT DESIGN REPORT *
*****************************

UNIT EQUIPMENT DATA SHEET - GYRATORY CRUSHER

********************************************
Unit number 1
MODSIM model name GYRA
Job name: pilar
Tonnage to be processed 100.0 tons per hour
Open side discharge setting 15.00
Size distribution in feed
Size % passing
cms
0.421
100.000
0.297
100.000
0.210
100.000
0.149
100.000
0.105
100.000
0.743E-01 100.000
0.526E-01 100.000
0.371E-01 100.000
0.263E-01 100.000
0.186E-01 100.000
0.131E-01 100.000
0.929E-02 100.000
0.657E-02 100.000
0.465E-02 100.000
0.328E-02 100.000
0.232E-02 100.000
0.164E-02 100.000
0.116E-02 100.000
0.821E-03 100.000
0.581E-03 100.000
0.411E-03 100.000
0.290E-03 100.000
0.205E-03 100.000
0.145E-03 100.000

cms

0.00

0.000

Top size in feed is approximately 0.00 cms

Dimension A of crusher must be at least 0.00 cms
Minimum head diameter required to handle the tonnage.....
"Fall through" material in feed NaN percent.
Size distribution in product
Size % passing
cms
0.421
5.629
0.297
4.223
0.210
3.163
0.149
2.366
0.105
1.767
0.743E-01
1.319
0.526E-01
0.984
0.371E-01
0.734
0.263E-01
0.547
0.186E-01
0.408
0.131E-01
0.304
0.929E-02
0.227
0.657E-02
0.169
0.465E-02
0.126
0.328E-02
0.094
0.232E-02
0.070
0.164E-02
0.052
0.116E-02
0.039
0.821E-03
0.029
0.581E-03
0.021
0.411E-03
0.016
0.290E-03
0.012
0.205E-03
0.009
0.145E-03
0.007
0.00
0.000
Impact work index of the material is 13.00 kWhr/ton
80% passing size in feed is 0.00 mms.
80% passing size in product is 216.88 mms.
Estimated power requirements -.120E+05 kW
Power requirement to allow for 35% surge capacity-.1625E+05 KW.
Crusher selected.....

Crusher capacity from manufacturer's tables.....tons per hour.

Number of crushers required......
NOTES:

UNIT EQUIPMENT DATA SHEET - ROD MILL

****************************************
Unit number 2
Job name: pilar

MODSIM model name RODM

PARAMETERS:
Parameters for breakage function
Beta:
3.723
Gamma:
0.748
Delta:
0.000
Phi at 5mm:
0.720
Phi at top size:
0.720
Parameters for selection function
S1
0.399 1/min
Alpha:
0.500
Mu:
10.000 mm
Lambda:
2.513
Residence time of water:
5.00 min
Exponential factor for variation of transport velocity with size 0.10
Calculated tonnage through mill 100.00 tons/hr.
Calculated hold up in mill
8.33 tons
Size distribution in FEED
Size % passing
mms
4.21
5.629
2.97
4.223
2.10
3.163
1.49
2.366
1.05
1.767
0.743
1.319
0.526
0.984
0.371
0.734

0.263
0.186
0.131
0.929E-01
0.657E-01
0.465E-01
0.328E-01
0.232E-01
0.164E-01
0.116E-01
0.821E-02
0.581E-02
0.411E-02
0.290E-02
0.205E-02
0.145E-02
0.00

0.547
0.408
0.304
0.227
0.169
0.126
0.094
0.070
0.052
0.039
0.029
0.021
0.016
0.012
0.009
0.007
0.000

Size distribution in PRODUCT

Size % passing
mms
4.21
99.737
2.97
98.688
2.10
96.131
1.49
91.577
1.05
85.034
0.743
76.964
0.526
68.024
0.371
58.869
0.263
50.032
0.186
41.870
0.131
34.574
0.929E-01 28.250
0.657E-01 22.863
0.465E-01 18.363
0.328E-01 14.653
0.232E-01 11.630
0.164E-01
9.188
0.116E-01
7.232
0.821E-02
5.674
0.581E-02
4.439
0.411E-02
3.466
0.290E-02
2.701
0.205E-02
2.101
0.145E-02
1.632
0.00
0.000

80% passing size in feed

.217E+06 microns
80% passing size in product
841. microns
The power required by this mill can be estimated from the
Bond work index for the ore.
Power required = 32.3 x W.I. kW

UNIT EQUIPMENT DATA SHEET - Hydrocyclone

****************************************
Unit number 5
Job name: pilar

MODSIM model name CYCL

PARAMETERS:
Cyclone diameter
0.500 meters
Vortex-spigot distance 0.750 meters
Inlet diameter
0.100 meters
Vortex finder diameter 0.290 meters
Spigot diameter
0.290 meters
Feed head
3.00 meters
Cyclones in cluster
1
Flowrate through each cyclone 0.612E-01 m**3 per sec.
Volumetric fraction of solids in the feed 0.909
Viscosity of slurry 0.0012 kg/ms
Specific gravity of slurry in separation zone 1.00
Index for variation of d50 with density 0.50
Pressure drop across the hydrocyclone 52.7 kPa
Plitt's calibration parameters:
For D50 1.00
For the sharpness factor 1.00
For the flow split 1.00
Size distribution in feed
Size
mms
4.21
2.97
2.10
1.49
1.05
0.743
0.526

% passing
99.932
99.677
99.075
98.008
96.441
94.405
91.935

0.371
0.263
0.186
0.131
0.929E-01
0.657E-01
0.465E-01
0.328E-01
0.232E-01
0.164E-01
0.116E-01
0.821E-02
0.581E-02
0.411E-02
0.290E-02
0.205E-02
0.145E-02
0.00

89.018
85.548
81.293
75.883
68.953
60.334
50.554
40.767
32.085
24.977
19.376
15.019
11.637
9.015
6.980
5.402
4.179
0.000

Volumetric flow split to underflow 4.628

Sharpness parameter lambda = 0.95
Sharpness index = 0.193
D50c for particle type 1 is 8019. microns
Size distribution in underflow.
Size % passing
mms
4.21
99.927
2.97
99.658
2.10
99.031
1.49
97.932
1.05
96.332
0.743
94.267
0.526
91.774
0.371
88.840
0.263
85.359
0.186
81.098
0.131
75.688
0.929E-01 68.764
0.657E-01 60.159
0.465E-01 50.401
0.328E-01 40.639
0.232E-01 31.981
0.164E-01 24.895
0.116E-01 19.311
0.821E-02 14.968

0.581E-02 11.597
0.411E-02
8.984
0.290E-02
6.956
0.205E-02
5.383
0.145E-02
4.164
0.00
0.000
Size distribution in overflow.
Size % passing
mms
4.21
99.956
2.97
99.767
2.10
99.280
1.49
98.359
1.05
96.943
0.743
95.041
0.526
92.679
0.371
89.841
0.263
86.424
0.186
82.196
0.131
76.788
0.929E-01 69.826
0.657E-01 61.141
0.465E-01 51.262
0.328E-01 41.360
0.232E-01 32.566
0.164E-01 25.359
0.116E-01 19.677
0.821E-02 15.254
0.581E-02 11.820
0.411E-02
9.158
0.290E-02
7.091
0.205E-02
5.488
0.145E-02
4.245
0.00
0.000
Water recovery to underflow = 0.820
Ratio of air core to underflow diameter by Concha's formula is 0.85

UNIT EQUIPMENT DATA SHEET - BALL MILL

*************************************
Unit number 4
Job name: pilar

MODSIM model name HFSU

PARAMETERS:
Parameters for selection function
Energy-specific selection function at 1 mm:
Zeta 1:
0.185
Zeta 2:
-0.312
Parameters for breakage function
Beta:
3.723
Gamma:
0.748
Delta:
0.000
Phi at 5mm:
0.720

0.800 t/kWh

Mill conditions
Mill diameter:
3.51 m
Mill length:
4.11 m
Ball load in the mill:
35.0
Mill speed as % of critical:
74.0
Specific gravity of grinding media: 7800.0 kg/m**3
No post classification was specified.
Transport model is PM,PM,PM
Fractional residence times:
Region 1: 0.014
Region 2: 0.212
Region 3: 0.774
Liberation was not modeled.
Average density of the ore 2800.0 kg/m**3
Calculated density of the total mill charge 5735.0 kg/m**3
No-load power 83.43 kW
Net power by Austin's formula 1408.84 kW
Specific power consumption 3.05 kW h/t
Size distribution in FEED
Size % passing
mms
4.21
99.927

2.97
99.658
2.10
99.031
1.49
97.932
1.05
96.332
0.743
94.267
0.526
91.774
0.371
88.840
0.263
85.359
0.186
81.098
0.131
75.688
0.929E-01 68.764
0.657E-01 60.159
0.465E-01 50.401
0.328E-01 40.639
0.232E-01 31.981
0.164E-01 24.895
0.116E-01 19.311
0.821E-02 14.968
0.581E-02 11.597
0.411E-02
8.984
0.290E-02
6.956
0.205E-02
5.383
0.145E-02
4.164
0.00
0.000
Size distribution in PRODUCT
Size % passing
mms
4.21
99.974
2.97
99.892
2.10
99.713
1.49
99.402
1.05
98.913
0.743
98.184
0.526
97.116
0.371
95.549
0.263
93.240
0.186
89.827
0.131
84.820
0.929E-01 77.752
0.657E-01 68.429
0.465E-01 57.504
0.328E-01 46.402
0.232E-01 36.498
0.164E-01 28.383
0.116E-01 21.995
0.821E-02 17.034

0.581E-02 13.189
0.411E-02 10.211
0.290E-02
7.903
0.205E-02
6.113
0.145E-02
4.728
0.00
0.000
80% passing size in feed
173. microns
80% passing size in product
103. microns
Calculated specific power input
3.05 kWh/t
Calculated operating work index for this mill
13.7 kWh/t
pilar
Stream
number
1
2
3
4
5
6
7
8

Solid
flow
kg/s
27.78
27.78
27.78
155.90
27.66
128.20
128.20
0.00

Grafica

Comentarios del circuito Modsim

Tenemos el circuito con una trituradora giratoria para 100 ton/h de mineral de gravedad
especfica de 2.8, notamos que el ndice de impacto es 13 Kwh/ton y el tamao que pasa en
el producto es de 216,88 mm, notamos que hay una demanda de energia para permitir el
35% de aumento de la capacidad.
Del molino de barras el 80% que pasa en el producto es de 841 um, la potencia requerida de
este molino es de 32,3 kW x W.I.
Del hidrociclon vemos que la recuperacin del agua es de 0.820 y el % de ncleo de aire es
de 0.85, que son porcentajes adecuados.
Por ltimo el molino de bolas 80% que pasa en la alimentacin es de 173 um y en el
producto es 103 um y con un ndice de trabajo de 13.7 KWh/t, que se nota que es un ndice
bajo y bueno para el circuito.