GE Energy

Programma MJLNER200
Micro-ohmmeter

User's manual

MJLNER200

Contents
1 General.............................................................4 2 Safety 5
Symbols on the instrument. .......................................5 Safety instructions.........................................................5

3 Control panel...................................................7 4 Menu options...................................................8 Main Menu........................................................................8 Setup Menu......................................................................8 Result window ...............................................................9 Memory..............................................................................9 5 Operating instructions................................10 General application...................................................10 Printer..............................................................................11
Replacing printer paper............................................11

Safety functions..........................................................11 Calibration.....................................................................11 Troubleshooting..........................................................11 6 Application examples..................................12 Test a circuit breaker both sides grounded 12 Measuring resistance at bus-bar joints...........13 7 Optional accessories...................................14 8 Specifications................................................15
MJLNER200................................................................15
NOTICE OF COPYRIGHT & PROPRIETARY RIGHTS 2006 Programma Electric AB. All rights reserved. The contents of this manual are the property of Programma Electric AB. No part of this work may be reproduced or transmitted in any form or by any means, except as permitted in written license agreement with Programma Electric AB. Programma Electric AB has made every reasonable attempt to ensure the completeness and accuracy of this document. However, the information contained in this manual is subject to change without notice, and does not represent a commitment on the part of Programma Electric AB. Any attached hardware schematics and technical descriptions, or software listings that disclose source code, are for informational purposes only. Reproduction in whole or in part to create working hardware or software for other than Programma Electric AB products is strictly prohibited, except as permitted by written license agreement with Programma Electric AB. TRADEMARK NOTICES Programma is a registered trademark of Programma Electric AB. The GE logo is registered trademark of General Electric Company. All other brand and product names mentioned in this document are trademarks or registered trademarks of their respective companies. Programma Electric AB is certified according to ISO 9001

GE Energy Programma Electric AB, Eldarvgen 4, SE-187 75 TBY, Sweden Tel +46 8 510 195 00 Fax +46 8 510 195 95 E-mail programma@ps.ge.com Internet www.ge.com/energy

Programma Electric AB ZP-BD02E R003

MJLNER200

General

The MJLNER200 is designed to measure the resistance of circuit breaker contacts, bus-bar joints, contact elements in bus-bars and other high-current links. When contact resistance rises because of oxidation, loosened or improperly tightened threaded joints, temperatures rise abnormally at the points of contact. This abnormal heating reduces conductivity thereby accelerating the rise in temperature and this often leads to serious trouble. The MJLNER200 can be used to detect such problems early so that they can be remedied long before trouble starts. Checking contact resistance at regular intervals provides a clear indication of the state of your system.

Programma Electric AB ZP-BD02E R003

MJLNER200

Safety
Current continues to flow for a while after the MJLNER200 is turned off. How long it continues depends on the ratio of the components in the L/R circuit. High voltage/current on input/output terminals. Do not attempt to service the instrument yourself. Opening or removing covers may expose you to dangerous voltage. If you attempt to service the instrument yourself the warranty is no longer valid. Do not use any accessories that are not intended for use together with the instrument. WEEE, Waste Electrical and Electronic Equipment. Please utilize your local WEEE collection facilities in the disposition of this product and otherwise observe all applicable requirements. Disconnect the instrument from the mains before cleaning. Use a damp cloth for cleaning. Do not use liquid cleaners or aerosol cleaners. Important The instrument is intended for use in an industrial environment. It generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with these instructions, may cause interference to other devices in the vicinity. If this equipment does cause interference with other devices, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving device

Symbols on the instrument

Caution, refer to accompanying documents. Caution, risk of electric shock.

Protective conductor terminal.

Safety instructions
Important Read the manual and comply with the following instructions before using the MJLNER200. Always comply with local safety regulations. Warning Before measuring resistance in circuit breakers or disconnecting switches (isolators), always check to see that the object being tested is closed and grounded at least on one side. After completing your measurements, you can follow the normal procedures that are used to demagnetize current transformer cores after DC has passed through their current transformer. Never open a circuit breaker while MJLNER200 is connected to it. Connection points for current cables can become hot during current generation.

Increase the separation between the equipments Connect the equipment into an outlet on a circuit different from that to which the other device(s) is connected Consult the manufacturer or field service technician for help Always turn the equipment off before connecting. Always use manufacturer approved and supplied cable sets. Always connect protective earth (ground). Never leave the instrument unattended while it is turned on.

Programma Electric AB ZP-BD02E R003

MJLNER200

Use only approved mains detachable cable set with the instrument. Main supply cables shall be rated for the maximum current for the equipment and the cable shall meet the requirements of IEC 60227 or IEC 60245. Mains supply cables certified or approved by a recognized testing authority are regarded as meeting this requirement. Unplug the instrument from the mains supply when it is left unattended or not in use. Do not expose the instrument to rain or moisture. Refer all servicing to Programma authorized personnel. If you need to return the instrument, please use either the original crate or one of equivalent strength

Programma Electric AB ZP-BD02E R003

MJLNER200

3
6. Printer 7. LCD Display 8.

Control panel
12. Error LED when the adjusted current could not be reached 13. Start/Stop key with status LED 14. DC+ current output 15. Sensing terminals 16. DC- current output 17. Shunt output 18. Clamp sense input

1. Grounding terminal 2. Connection for mains voltage 3. Switch for mains voltage 4. Serial interface for PC (RS232 5. Remote control connector

Keys to control the menu functions

9. LED displays indicating the value of R and I 10. Adjustment keys to set the measuring current and all menu values 11. Status LEDs indicating the actual measuring status

01 14 02 03 15

16 07 04 09 10 08 06 12 11 13 18 17

05

Programma Electric AB ZP-BD02E R003

MJLNER200

4
Menu

Menu options
Setup Menu
14:15 100A Setup Menu Continuos/Normal ENTER ESC SM 0

Main Menu
A few seconds after instrument power up the "Main Menu" will be displayed.

Main Menu Iset= 200A Reslt 50A

ENT ENT Legend

Iset
Iset is the previously adjusted measuring current. By using the <+> and <> keys, below the LED displays, the measuring current can be changed.

ESC

F1

F2

ESC

F1

F2

1. Press <ENT> to go to the "Setup Menu" 2. Use the keys <F1> and <F2> to move from one menu item to another. 3. Press the <ENT> key, to select the desired menu item. 4. The data of this item can be changed using the ADJUST keys <+> and <>.

Menu
By pressing the key <ENT>, you enter the system menu. Further explanations see below.

ADJUST +

Reslt
Reslt = Pressing the key <ESC>, to display the measuring results. 5. Press <ENT> to store the new data or press <ESC> to go back without any change.

50A
Preselected value 1 of the measuring current. By pressing <F1>, the measuring current "Iset" is changed to 50 A. The preset value (in this example 50 A) can be changed in the setup menu.

Contents of the setup menu

Menu item
SM 0

Legend
Continuous Mde

Range of values
On/Off

100A
Preselected value 2, see preselected value 1
SM 1

Continuous = The test current flows continuously until it is interrupted by the user. Normal = The measuring current only flows for a fix given time. Current 5 A to 200 A

Preset Current 1. The adjusted value appears in the main menu above the <F1> key.

Programma Electric AB ZP-BD02E R003

MJLNER200

Contents of the setup menu

Menu item
SM 2

Legend
Current

Range of values
5 A to 200 A

Result window
After a measurement the result is shown on the LCD display. The result window can also be activated by pressing the <ESC> key when in the main menu. During continuous mode, the result window is always updated after a completed measuring cycle.

Preset Current 2. The adjusted value appears in the main menu above the <F2> key. SM 3 Buzzer On/Off Key click and audio warning during the measurement. SM 4 12h Format On/Off Time format. On = time format 1.00 am instead of 13:00. SM 5 Hours Adjust the hours of the internal clock. SM 6 SM 7 Minutes MMDDYY Format 0 59 On/Off Adjust the minutes of the internal watch. Date Format. On = date format month.day.year. Off = DDMMYY SM 8 Year 2000 2050 0 12 0 31 0 9999 0 12 / 0 23

11:51 11.12.05 No:24 1.625m Clampcurrent: print exit <

49A 0A >

ENT

ESC

F1

F2

In first row time and date for the measurement are shown. Second row shows memory location (No:24), the resistance result and to the right the injected current. The third row shows clamp current if a clamp is used (when testing with both sides grounded). The last row has functions activated by the buttons. ENT ESC F1 F2 Press to print the result on the internal printer Press to return to "Main Menu" Press to step back in memory Press to step forward in memory

Year. Adjust the year in the internal calendar. SM 9 SM 10 SM 11 Month Day Counter printouts Month. Adjust the month in the internal calendar. Day. Adjust the day in the internal calendar. Counter value. Counter for the printouts of the printer. Printouts will be numbered continuously. This value defines the number of the next printout. SM 12 Printout all values On/Off To get an extended printout with additional values on the printer printout, this item needs to be switched on. Values like shunt voltages and ramp times are printed out. This is only possible for the actual measurement. These additional values are not stored in the internal memory and are lost, when moving to another result in the memory. SM 13 Current Clamp On/Off 0.1 20.00 mV/A Current Clamp. This item activates the current clamp. If the item is switched to the on position, the instrument immediately asks for the clamp sensitivity. The sensitivity should be adjusted to the value of the current clamp, the user wishes to use. The instrument then calculates the current which is bypassed by the grounding lanes and subtracts this value from the measuring current which flows through the equipment under test. The value of the sensitivity is stored, even when the clamp is turned off.

Memory
Results are automatically saved in the memory in sequence 0 to 99 (100 results). When the memory is full the old information will be overwritten in the same sequence.

Programma Electric AB ZP-BD02E R003

MJLNER200

Operating instructions
audio alarm (Buzzer). The result is shown after some seconds. The result is saved, you can make a printout and/or run a new test 9. You can stop the measurement by pressing <START/STOP> or <ESC> keys. 10. Turn off and disconnect the MJLNER200 from the mains before doing any disconnection work or moving any cables or wiring.

General application
Important! Read the manual and comply with the Safety instructions before using the MJLNER200. Always comply with local safety regulations.

Note: If you are measuring resistance in a breaker or disconnecting switch (isolator), make sure that it is closed before starting. High current must only flow throughout a short interval.
1. Make certain the mains are de-energized on both sides of the breaker. Ground the breaker at least on one side and make certain it is closed. 2. Keep the MJLNER200 disconnected from the mains while making connections. 3. Ground the MJLNER200. 4. Connect one current cable between one side of the object being tested and the DC+ terminal on MJLNER200. Connect the other current cable between the other side of the object being tested and the COM terminal on MJLNER200. 5. Connect the two sensing cables on two sides of the test object and as close to the test object as possible.

Note: The sensing cables must be connected inside the current cables. Otherwise the test data may be incorrect. See Fig.5.1.
6. Connect the MJLNER200 to the mains and switch it on. 7. Set the test current using the keys <+> and <-> or use one of the preselected currents using the <F1> or <F2> key.

Test object

Note: If you are using the instrument the first time, make sure that the continuous mode (Setup Menu SM0, see above) is not selected. Also verify that the current clamp is switched off (Setup Menu SM13, see above).
8. Press the <START/STOP> key. The measurement is announced by a red blinking LED, green Status LEDs and if activated a pulsating

Fig. 5.1

10

Programma Electric AB ZP-BD02E R003

MJLNER200

Printer
The thermal printer needs no service except from replacing the paper roll.

Calibration
1. Switch on MJLNER200 and let it be on for about 20 minutes before starting the calibration. 2. Connect an external calibrated current shunt (200 A 20 mV 0.1%) to DC+ and COM outputs and SENSE inputs. 3. Set test current to 100 A and make a measurement. (See section "5 Operating instructions", points 6 to 10) 4. Note the result and turn off MJLNER200.

Replacing printer paper

1. Open the printer transparent lid by pressing the two flaps downward, see figure 5.2. 2. Remove the empty roll and put the new one into place (Art. No. GC-00050)

Note: See section "8 Specifications" for printer paper information.

5. Press and hold <F1> and <F2> while switching on MJLNER200. 6. In the "Service menu" go to "Calibration". 7. Set the "Gain adjust" value (possible to set between 0.700 1.300) so that the displayed value corresponds to the shunt value. 8. Example: If the shunt value is 100 and the displayed value is 101 you should lower the "Gain adjust" value. Set it to 0.99. 9. Press <ESC> and make a new measurement. 10. If the measured value corresponds to the shunt value the calibration is ready if not repeat the procedure.

Troubleshooting
Fault Possible cause
Fig. 5.2 I Iset lamp lit Resistance too high for the selected (on panel) current Sense line Sense line defective broken! or broken (on display) Overflow Resistance higher (on display) than 999.9 m Thermal shut The temperature is down too high No current Unstable or irregular generated mains power supply

Remedy
Reduce the current

Verify the sense line connections. Bad connection and/or test object Let the instrument cool down Set mains switch to off, wait 3 minutes and then switch on

Safety functions
High temperature
If the temperature in MJLNER200 rises too high, the instrument automatically starts to derate the current. When the internal temperature rises above 50C, the instrument starts to reduce the maximal current. The derating between 50C and 70C is linear. At 60C you get about 150 A. At 70C you get 100 A. Above 70C, the unit will shut off and indicates an error message. The temperature must drop before you can continue.

Note: Always set the current clamp to Off when not in use. Not doing this will reduce the measurement accuracy at low currents (<100 A).

Programma Electric AB ZP-BD02E R003

11

MJLNER200

Application examples
(Setup Menu SM0, see section 4) is not selected.
9. In the "Setup Menu", "SM13" (see section 4) set the current clamp to "On" and key in the proper sensitivity of the current clamp you are using. Confirm by pressing <ENT>. 10. Press the <START/STOP> key. 11. 1You can stop the measurement by pressing <START/STOP> or <ESC> keys. 12. 1If the current through the ground bar was too high compared to the current through the breaker, adjust the test current and start the measurement again. Repeat this step, until the current through the breaker meets your requirements. 13. 1In the "Setup Menu", "SM13" (see section 4) set the current clamp to "Off". 14. 1Turn off and disconnect the MJLNER200 from the mains before doing any disconnection work or moving any cables or wiring.

Test a circuit breaker both sides grounded

Important! Read the manual and comply with the Safety instructions before using the MJLNER200. Always comply with local safety regula-tions.

Note: The measurement accuracy will be lower with both sides grounded and depends on the accuracy of the external current clamp and the ratio of the currents circuit breaker / grounding cables.
1. Make certain the mains are de-energized on both sides of the breaker. Ground the circuit breaker on both sides and make certain it is closed. 2. Keep MJLNER200 disconnected from the mains while making connections. 3. Ground MJLNER200. 4. Connect one current cable between one side of the object being tested and the DC+ terminal on MJLNER200. Connect the other current cable between the other side of the object being tested and the COM terminal on MJLNER200. 5. Connect the two sensing cables on two sides of the test object and as close to the test object as possible.

Note: The sensing cables must be connected inside the current cables. Otherwise the test data may be incorrect. See Fig.6.1.
6. Apply the external current clamp to one of the grounding cables and connect the clamp outputs to the "INPUT DC current clamp" on MJLNER200. See Fig. 6.1. 7. Connect the MJLNER200 to the mains and switch it on. 8. Set the test current using the keys <+> and <-> or use one of the preselected currents using the <F1> or <F2> key

Note: If you are using the instrument the first time, make sure that the continuous mode

Fig. 6.1
Programma Electric AB ZP-BD02E R003

12

MJLNER200

Measuring resistance at bus-bar joints

Important! Read the manual and comply with the Safety instructions before using the MJLNER200. Always comply with local safety regula-tions.

7. Set the test current using the keys <+> and <-> or use one of the preselected currents using the <F1> or <F2> key. 8. Press the <START/STOP> key. 9. Using an external voltmeter, measure the voltage drop (voltage) across each contact element within every section of the bus-bar being tested. A multimeter must be set to DC and to measure voltage. 10. Stop the measurement by pressing <START/STOP> or <ESC> keys. 11. You must calculate the actual resistance yourself. Example: If the voltage drop is 0.0067 V at a current of 100 A, the resistance will be 0.0067/100 ohms, i.e. 67 micro-ohms. 12. Turn off and disconnect MJLNER200 from the mains before doing any disconnection work or moving any cables or wiring.

Fig. 6.2.

1. Make certain the mains are de-energized on both sides of the bus-bar. Ground the bus-bar at least on one side.

Note: If grounded on both sides, see section "Connection set up with circuit breaker both sides grounded", point 13.
2. Keep MJLNER200 disconnected from the mains while making connections. 3. Ground MJLNER200. 4. Connect one current cable between one side of the object being tested and the DC+ terminal on MJLNER200. Connect the other current cable between the other side of the object being tested and the COM terminal. Do not connect the sensing cables. Measurement will be done manually using an external portable voltmeter. 5. Connect the MJLNER200 to the mains and switch it on. 6. Select "Continuous Mde" in the "Setup Menu".
Programma Electric AB ZP-BD02E R003 13

MJLNER200

7
Cable Sets Current clamp Transport cases Remote control Software

Optional accessories
Art. No.

Thermal paper roll (for printer)

Extension cable set 5 m

GC-00050

Current cables 2 x 5 m, 35 mm2 and sensing cables 2 x 8 m GA-03206 Extension cable set 10 m Current cables 2 x 10 m, 35 mm2 and sensing cables 2 x 13 m GA-03208

200 A DC (incl. cables)

XA-12792

Transport case for MJLNER200 Soft transport case for cables

GD-00270 GD-00360 To be released To be released

14

Programma Electric AB ZP-BD02E R003

MJLNER200

8
Environment
Application field Temperature Operating Storage & transport Humidity

Specifications
Measurement section
Range Resolution 0 999.9 m 0.1 below 1.0 m 1 below 10 m 10 below 100 m 100 below 1000 m Typ. 0.2 0.3 0.7 1.1 6 80 1 m 200 A, 60 mV 0-2 mV, 0-20 mV, 0-200 mV, 0-5 V Max. 1 2 3 4 25 500 10 m

MJLNER200
Specifications are valid at nominal input voltage. Specifications are subject to change without notice.

The instrument is intended for use in high-voltage substations and industrial environments. -20C to +50C (-4F to +122F) -40C to +70C (-40F to +158F) 5% 95% RH, non-condensing EN 61010-1:2001 EN 61326:1997 + A1:1998 + A2:2001 + A3:2003

Inaccuracy 100 A, ta 25C, R < 1m 50200 A, ta 1040C, R < 1m 50200 A, ta 050C, R < 1m 50200 A, ta -2050C, R < 1m 100 A, ta 1040C, 1m < R < 10m 50 A, ta 1040C, 10m < R < 100m 5 A, ta 1040C, 100m < R < 1000m Current shunt Sense ranges

CE-marking
LVD EMC

General
Mains voltage Input current (max) Protection 100-120 / 200-240 AC, 50/60 Hz 13 A at 100 V, 6 A at 230 V Thermal fuse, Software Shut off temperature: 70C (158F) internal temperature Dimensions 470 x 357 x 176 mm (18 x14 x 7) Weight 8.8 kg (19.4 lbs) Display LCD and LED Available languages English Printer Thermal printer Thermal paper roll Width 57.5 mm , diameter 50 mm Current cables 2 x 3 m (9.8 ft), 35 mm Sensing cables 2 x 3 m (9.8 ft), 2.5 mm

Outputs DC+ / COM

Range Max. output voltage 5 200 A DC (steps of 1 A) 5.25 V at 200 A 2 min. ON, 10 min. OFF Continuous From internal shunt 60 mV at 200 A 1% Max. 20 V between terminals and to protective earth(ground) Max. 20 V between terminals and to protective earth(ground) Adjustable 0.1 20 mV/A >1 M

Max. load capacity1)

Full load (25 m at 200 A) 100 A

OUTPUT 300 V/A

Shunt output Inaccuracy

Inputs SENSE INPUT DC current clamp

Input sensitivity Input impedance
1) At 25C (77F) ambient temperature

Programma Electric AB ZP-BD02E R003

15

Subject to change without notice. Printed matter No. ZP-BD02E R003 Doc. BD0161CE 2006