LFDC Series

HEPA-FILTERED LAMINAR FLOW DIFFUSERS

LFDC Series diffusers provide low velocity, vertical air patterns and feature integral filtration. The room-side replaceable filter system provides convenient access for filter changes and monitoring. All units are PAO Tested.

Non-mixing, vertical air pattern diffusers with integral HEPA filters for the most critical spaces.

LFDC room-side replaceable filter model

Aerosol injection systems available

Thumb wheel retainers hold filter in housing

Airtight gel seal filters

www.price-hvac.com for additional product information, including product videos and brochures.

Laminar Flow Diffuser with High Efficiency Filter LFDC Series

Product Information
Price LFDC Series Laminar Flow Diffusers with replaceable high efficiency filters have been designed to suit the critical requirements of modern cleanrooms. The LFDC provides a means of controlling particle contamination within a room by providing unidirectional laminar flow of air. Due to its low initial face velocity, the diffuser introduces clean supply air to the space without entrainment of contaminated air from the occupied space. The LFDC is a ducted supply diffuser with an easily replaceable high efficiency filter. The assembly has a unique gel seal design, which allows removal and replacement of the filter without moving or disconnecting the d iffuser housing from the ceiling system. Features Airtight construction of filter housing. An easily removed perforated face. Static pressure test port. The static pressure port is used during factory testing for leaks, as well as in the field to measure the pressure drop across the filter. Each standard LFDC housing assembly is factory scan tested for leaks.The test ensures that pinholes or edge leaks are d etected at the factory and corrected before shipment. Application Depending on the cleanliness level required in the space, a single LFDC with filter can be located directly over a work station, or multiple diffusers can be mounted in the ceiling. The Price LFDC is ideally suited to mount into gasketed T-bar ceiling systems, such as the Price HDCR Series gasketed cleanroom ceiling system, or in plaster ceilings. Applications include clean space environments in research, industry and medical facilities. This includes the semiconductor industry, aerospace industry, pharmaceutical/biotechnology industry and hospital operating or patient isolation rooms. Price LFDC are all factory tested to assure casing leakage is consistent with the filter. The Price LFDC with filter is designed as a low profile diffuser to keep the intrusion of the filter housing into the ceiling plenum to a minimum. A 2 in. (51) thick filter element is utilized, which keeps the overall diffuser housing height to 61/2 in. (165).

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Required for AFI apps.

PAO Tested
LFDC

CRITICAL ENVIRONMENTS

Dimensional Data - Imperial (in.) / Metric (mm) Imperial Nominal Diffuser Size 24 x 24 24 x 36 24 x 42 24 x 48
600 x 600 600 x 1200

Inlet Size 8, 10, 12 8, 10, 12 8, 10, 12 8, 10, 12

8, 10, 12 8, 10, 12

Hard Metric

Filter Area 2.037 ft2 3.464 ft2 4.177 ft2 4.890 ft2 3.043 ft2 6.478 ft2

Finish  Aluminum construction units feature the B12 white powder coat finish on all components (optional finishes available).  S tainless steel construction units feature #4 brushed finish on all exposed components and 2B polished on the plenum and other components not visible from the room side.

Product Information Index Product Features & Options...... E123-E125 Performance Data.............................E126 Suggested Specification.................. E193

E-122

All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimeter.

Copyright Price Industries Limited 2011.

Laminar Flow Diffuser with High Efficiency Filter LFDC Series

Product Features

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Filter Housing Airtight construction at all joints and corners. Inlet collar sealed to housing. .040 in. (1) aluminum construction. .035 in. (1) stainless steel construction. Factory PAO tested for leaks.

Static Pressure Port Used to measure pressure drop across filter. Used to sample aerosol concentrations before the filter when testing filter for leaks. Gel Seal Filter frame cavity filled with silicone gel seal. Knife edge flange penetrates gel to provide leakproof seal between filter and housing.

Border/Mounting Frame Extruded aluminum construction (AL construction). Brushed 304 stainless steel (SS construction). Designed for either gasketed T-bar or plaster ceiling installations. Perforated Face Easily removable perforated face protects filter media. Flush appearance with quarter-turn fasteners. High Efficiency Filter

Individually tested for particle penetration and air flow resistance. Packaged separately for protection and installation at jobsite. 2 in. (51) thick separatorless construction element in 3 in. (76) deep anodized aluminum frame. Filter Retainers Four (4) thumb wheel retainers hold filter in housing. Allows easy means of removing and replacing filter without disturbing ceiling seal or duct connections. Unique adjustable latch prevents air leaks by not penetrating through the knife edge frame.

Product Selection Checklist

1] Select Diffuser Type by model number (LFDC).
2] Select Inlet Diameter. 3] Select Diffuser Size based on ceiling module. 4] Select Filter Type (HE, HEPA, ULPA, FRB). 5] Select Volume Control Damper (VCR8E) if desired (page E124). 6] Select Insulated Housing (AFI) if desired (page E124). 7] Select Damper Construction if required. Example: LFDC / 10 / 24 x 48 / HEPA

Copyright Price Industries Limited 2011.

All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimeter.

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CRITICAL ENVIRONMENTS

Laminar Flow Diffuser with High Efficiency Filter LFDC Series

Product Options

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Hanger Brackets (HB) Mounted on the top four corners of housing.

Volume Control Damper Steel construction full-flow type damper. Stainless steel also available. Remote cable operator used to adjust damper with filter in place using a standard screwdriver. Operator shaft positively sealed against leakage.

Insulated Housing (AFI) Controls moisture condensation or thermal gain. 1/2 in. (13) max. external aluminum foil back insulation. Insulation meets ASTM-84 and UL723 requirements. APF or APFG plaster frame required for surface mount installation with AFI insulation.

CRITICAL ENVIRONMENTS

Operator Shaft

Inlet Diffusion Basket Equalizes air distribution over the filter media, improves filter loading and extends filter life.

Filter Replacement Baffle (FRB) When the LFDC is to be provided without a filter and HEPA filters are to be added at some future date, the FRB equalizes air flow over the diffuser face to provide a uniform, laminar pattern. When the filter is installed, the FRB is removed. The FRB fits in exactly where the filter will be installed so that there is no additional hardware required.

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All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimeter.

Copyright Price Industries Limited 2011.

Laminar Flow Diffuser with High Efficiency Filter LFDC Series

Product Options
LED Filter Indicator Option LED indicator light turns from green to yellow when the pressure drop over the filter exceeds the specified limit. Yellow light indicates that filter is still functional but should be replaced as soon as possible. LED is visible from occupied area, so there is no need to open the unit in order to determine the filter status. LED operation is unaffected by room pressure changes. LED kit requires 24 VAC power supply, which is to be provided by others. LED kit is available factory installed or shipped loose for field installation. Factory installed LED kit comes with factory pre-calibrated switch (150% of the initial clean filter pressure drop). It can be field adjusted if required. Max available pressure setting is 1.0 in. w.g. Field installed kit comes with switch that requires field calibration to suit specific job conditions - instructions are included in Installation Manual.

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LED Pressure Switch

71/2 (190)

LED Controls Enclosure

Face Mounted LED Indicator Light

Copyright Price Industries Limited 2011.

All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimeter.

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CRITICAL ENVIRONMENTS

Laminar Flow Diffuser with High Efficiency Filter LFDC Series

Performance Data
24 x 24 Module, 10 Round Inlet
HE 95% on .3 mm cfm 100 150 200 250 sp 0.13 0.22 0.32 0.43 NC ----HEPA 99.99% on .3 mm sp 0.25 0.36 0.50 0.62 NC -----

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ULPA 99.999% on .12 mm sp 0.33 0.50 0.70 0.88 NC -----

24 x 36 Module, 10 Round Inlet

HE 95% on .3 mm cfm 150 200 250 300 350 400 sp 0.13 0.18 0.25 0.31 0.37 0.45 NC ---16 19 22 HEPA 99.99% on .3 mm sp 0.23 0.30 0.39 0.47 0.55 0.65 NC ---18 21 24 ULPA 99.999% on .12 mm sp 0.34 0.44 0.54 0.67 0.80 0.92 NC ---18 22 26

24 x 42 Module, 12 Round Inlet

HE 95% on .3 mm cfm
CRITICAL ENVIRONMENTS

HEPA 99.99% on .3 mm NC -----16 18 sp 0.25 0.32 0.40 0.45 0.54 0.60 0.70 NC -----18 20

ULPA 99.999% on .12 mm sp 0.36 0.45 0.56 0.66 0.75 0.87 1.00 NC ----17 20 22

sp 0.14 0.18 0.24 0.29 0.34 0.39 0.47

200 250 300 350 400 450 500

24 x 48 Module, 12 Round Inlet

HE 95% on .3 mm cfm 200 300 400 500 600 sp 0.11 0.19 0.27 0.35 0.45 NC ---18 24 HEPA 99.99% on .3 mm sp 0.22 0.34 0.45 0.56 0.68 NC --16 22 26 ULPA 99.999% on .12 mm sp 0.33 0.48 0.62 0.78 0.92 NC ---22 26

Performance Notes: 1. sp = Static Pressure, in. w.g. 2. cfm = Air flow in cubic feet per minute, cfm. 3. NC = Noise Criteria. NC values are based on room absorption of 10dB re 10-12 watts. 4. Blanks () indicate NC level below 15. 5. sp and NC at full open damper position. 6. Tested in accordance with ASHRAE Standard 70-2006.

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All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimeter.

Copyright Price Industries Limited 2011.

High Efficiency Filters For Clean Space Applications

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Product Overview
Filter Types*

95% (High Efficiency) 0.3m particle size. Individually tested per MIL-STD-282 for efficiency and resistance. Lower initial resistance and higher dust-holding capacity than HEPA filters.

HEPA filters with a minimum efficiency of 99.99% on 0.3m particles. Filters are tested in accordance with IES-RP-CC001.3 recommended practice for type C filters. Test aerosol is either Dioctyl Phthalate (DOP) or PSL (Polystyrene Latex).

ULPA filters with a minimum efficiency of 99.999% on 0.1m particles. Filters are tested in accordance with IES-RP-CC00.7 for overall penetration and leakage. Challenge aerosol used is PSL (Polystyrene Latex).

m = Micron = 106m = 0.000001 meter

CRITICAL ENVIRONMENTS

*Other filter efficiencies available upon request. Price offers a variety of products with replaceable high efficiency filters. All filtered models are room-side replaceable and are equipped with an easily removable face, allowing for the replacement of the filter without access to the ceiling or ductwork. The filter is attached to the diffuser with four cam-type retainers which provide positive fastening and easy removal. A gel seal filter frame and knife-edge flange provide a leakproof seal between the filter and housing. Several grades of filter are offered, as per the chart on this page. Construction High efficiency filters for Price diffusers are a 2 in. (51) or 3 in. (76) thick separatorless construction in anodized aluminum frames. See next page for installation details. The filter media is fabricated using a moisture-resistant microfine fiberglass that is formed into closely spaced pleats, held firmly in place with polyurethane sealant bead separators. This separatorless construction allows for more compact pleating of the pack than separator-type filters. Therefore, a 2 in. separatorless filter element contains approximately the same amount of media as a 6 in. deep separator-type filter. Separatorless filters are recommended for critical applications because the aluminum separators in separator-type filters can oxidize and contribute to particle contamination. The room-side replaceable filter frame cavity is filled with a silicone gel seal designed to provide an airtight seal between the filter and the filter housing. The seal remains stable and self-healing under the most demanding conditions, yet allows the filter to be easily removed and replaced. The gel is highly self-adhesive and will not stick to the filter housing when the filter is removed. The filter frame cavity is 100% sealed, providing an airtight seal between the filter and the filter housing. The seal remains stable under the most strenuous circumstances. Packaging Filters will be packaged separately from the filter housing and shipped directly from the filter manufacturer to the jobsite. This is to minimize the risk of damage to the filters during transportation and handling. Filters should be removed from their cartons and installed once the system has been cleaned and blown down with both roughing and pre-filters in place. Installation All installations should be operated with roughing (30% ASHRAE efficiency) and pre-filters (90% ASHRAE efficiency). It is recommended that these two stages be utilized, which will extend the high efficiency filter life by nearly 10 times. When installed
All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimeter. Copyright Price Industries Limited 2011.

in such a manner, the filter should provide years of service. A periodic (annual) check of air flow is recommended. When the filter through put declines to an unacceptable level due to particle accumulation, the filter should be replaced. Contact Price Customer Service for replacement information.

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High Efficiency Filters For Clean Space Applications

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Filter Installation Details

Figure 1. Room-side replaceable filters

Filter Housing Airtight construction at all joints Filter Frame Anodized aluminum Filter Element Knife Edge Penetrates gel for airtight seal Nominal 2 in. (51) or 3 in. (76) depth Separatorless pleated fiberglass Gel Seal Filter frame filled with silicone gel Allows filter to be easily removed

Mounting Frame LFDC shown

Four (4) thumb wheel retainers hold filter in housing. Allows easy means of removing and replacing filter without disturbing ceiling seal or duct connections. Price unique adjustable latch prevents air leaks by not penetrating through the knife edge frame.

Filter Retainers

Copyright Price Industries Limited 2011.

All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimeter.

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CRITICAL ENVIRONMENTS

High Efficiency Filters For Clean Space Applications

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Factory Testing
Factory Testing In order to achieve the required cleanliness level in a cleanroom or other critical application, the entire diffuser / filter assembly must be free of leaks to prevent unfiltered air from entering the space. All filters supplied by Price are tested by the filter manufacturer at their factory to verify the specified efficiency and leakage. Price factory tests all products with roomside-replaceable high efficiency filters using methods corresponding to IEST Recommended Practices for scan testing. This is to ensure that Price products housing and frames are consistent with the filters leakage standards.The scan test will identify pinholes in a weld or joint undetectable by conventional leakage tests. Factory leak testing takes place in a Class 10,000 cleanroom, where each plenum is challenged with a polyalphaolefin smoke. A photometer is used to scan the plenum for leaks. A label is attached to each plenum verifying the unit has passed the factory test. Cleanroom for factory assembly and leak test

CRITICAL ENVIRONMENTS

PAO Tested
Note: PAO - polyalphaolefin (PAO). Clean Room Assembly To further ensure product quality and consistency, Price goes beyond PAO testing. All Price products with high-efficiency filters are assembled inside the same 2000 sq.ft cleanroom that is home to the PAO testing. Certified technicians assemble Price model families LFDC, RFDC, AMDC and FFU in this clean, carefully controlled manufacturing environment. The Price cleanroom features secure access doors to ensure only certified Price technicians are working on or testing these products which are destined for such critical applications. Airborne contaminant control is achieved in the Price cleanroom using Price FFU units to supply nearly 20 air changes per hour of HEPA filtered supply. Factory PAO Test

E-118

All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimeter.

Copyright Price Industries Limited 2011.

High Efficiency Filters For Clean Space Applications

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Application Information
Cleanroom Applications Applications for Price products with high efficiency filters include clean space environments in research, industry and medical facilities. Microelectronics - manufacturing semiconductor circuits including material production, water fabrication, assembly, and testing where particle size removal to 0.12m is necessary. Pharmaceutical - manufacture of sterile pharmaceutical products, such as injectables and topicals where bacterial contamination removal is critical. Biotechnology - applications in fermentation, food processing, antibiotics, and genetic engineering where contamination and containment of organisms is to be controlled. Medical - used in surgery and patient isolation areas where contamination must be limited to prevent infection. Other - including aerospace manufacturing and assembly, advanced materials research, and laser/optic industries.
CRITICAL ENVIRONMENTS

Air Flow
Cleanrooms can be differentiated by two types of supply air flow: non-unidirectional (turbulent) and unidirectional (lowturbulence) flows. Non-unidirectional air flow leads to a dilution of air contamination by entraining room air and turbulently mixing it with clean primary supply air. The Price RFDC, FRFDC, AMDC, RVDC are designed to provide non-unidirectional flow of air into a room. Unidirectional air flow displaces contamination by moving clean supply air in a low-turbulence or laminar flow through an entire room. When the clean air is introduced from the ceiling, this provides a nominally parallel air flow; this space is known as a vertical laminar flow room. The Price LFDC and FFU are designed to provide a unidirectional or vertical laminar flow of air into a room. A cleanroom ceiling is comprised of laminar flow diffusers with filters. As the class of the cleanroom gets lower (cleaner), a larger proportion of the ceiling will require filtered diffusers.
Copyright Price Industries Limited 2011.

Non-Unidirectional Air Flow Contaminated room air is mixed and diluted with clean supply air, providing less demanding levels of cleanliness.

Unidirectional Air Flow Contaminated room air is displaced with clean supply air, providing highest degree of cleanliness.

All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimeter.

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High Efficiency Filters For Clean Space Applications

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Application Information
The cleanliness level of a cleanroom is partly determined by the type of filter utilized and the rate of air change in the room. Refer to the Engineering Guide for filter efficiency recommendations. The filter selection by particle removal efficiency is determined by the application. The MERV rating is used to denote particle removal efficiency. MERV is the Minimum Efficiency Reporting Value based on ASHRAE Standard 52.2-1999. Typically, medical or food processing applications may require MERV 14 to 18 (95% to 99.99%), while microelectronics applications may utilize MERV 20 (99.999% on 0.1 micron particles). For hospital applications, the filter efficiency is determined by ASHRAE or other governing bodies. The table to the right can be used as a reference. Where two filter banks are indicated, Filter Bank No. 1 should be located upstream of air-conditioning equipment and Filter Bank No. 2 should be downstream of the supply fan. Where only one filter bank is indicated it should be located upstream of air-conditioning equipment. Air supply volume must take into account the following: Minimum air change rates to meet the appropriate clean room standards for removal of internal contamination. Internal heat gain. Air volume required to pressurize the room. Performance data tables are provided to demonstrate the air flow characteristics of all Price products with filters. Selection of the size and number of air outlets can be made by determining total air volume requirements (air changes) in the room and the required air velocities within the room.
CRITICAL ENVIRONMENTS

Filter Efficiency for Central Ventilation and Air-Conditioning Systems in General Hospitals
Minimum Number of Filter Beds 2 Filter Efficiencies, MERVa Area Designation Orthopedic operating room Bone marrow transplant operating room Organ transplant operating room General procedure operating rooms Delivery rooms Nurseries Intensive care units Patient care rooms Treatment rooms Diagnostic and related areas Laboratories Sterile storage Food preparation areas Laundries Administrative areas Bulk storage Soiled holding areas No. 1 8 No. 2 17b

14

1 1

13 8

---

a b

MERV = Minimum Efficiency Reporting Value, based on ASHRAE Standard 52.2-1999. HEPA filters at air outlets.

Reference: 2007 ASHRAE HVAC Applications Handbook.

E-120

All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimeter.

Copyright Price Industries Limited 2011.

Critical Environments Suggested Specification

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Products with HE/HEPA/ULPA Filters

LFDC - with High Efficiency Filter Supply and install Price LFDC Laminar Flow Diffuser with high efficiency filter of the sizes and capacities indicated on the drawings or diffuser schedule. Each diffuser shall provide a unidirectional or laminar flow low velocity supply of clean air to the space. The diffuser shall consist of a ceiling m ounting frame, perforated face, airtight filter housing, remote operated volume control damper (op tional), and replaceable high efficiency fi lter. The border shall be of extruded aluminum construction and suitable for use in gasketed T-bar ceilings or plaster ceilings. The border shall have an integral knife edge flange which penetrates a silicone gel in the filter frame to provide a leakproof seal. The perforated face shall be .040 (1) thick aluminum perforated with .188 (5) diameter holes staggered 60 .25 (6) centers, surrounded by an extruded aluminum frame. The face shall open easily with 90 quick-release fasteners and safety chains for easy access to the filter. The filter housing shall be of .040 (1) thick aluminum construction and sealed airtight at all joints and corners. The inlet collar shall be sealed to the top of the filter housing. A static pressure port shall be fitted to allow measurement of the pressure drop across the filter. The unit is to be factory sealed and tested to assure that leakage is consistent with the filter. The volume control damper (optional) shall be a steel construction full flow type damper located in the inlet collar. A remote cable operator shall be used to adjust the damper while the filter is in place. The filter shall be a 2 (51) thick separatorless construction element in a 3 (76) deep anodized aluminum frame. The filter shall have an integral cavity filled with a silicone gel that will provide a leak-tight seal between the filter frame and the border. Filters shall be packaged separately from the filter housing in a factory carton until site conditions are appropriate for installation (by others) of the filter into the housing. The filter shall be selected from the following particle sizes: 95% HE on .3 m, 99.99% HEPA on .3 m or 99.999% ULPA on 0.12 m, and shall be individually tested for particle penetration and initial air flow resistance. The filter shall be held in place by four (4) cam-type retainers which can be turned 90 by hand, providing an easy means of removing and replacing filters without disturbing the filter housing in the ceiling or the duct connection. The border, perforated face filter housing, and optional volume control damper shall be a B12 white powder coat finish. The manufacturer of the laminar flow diffuser with replaceable filter shall provide performance data for air volume, initial pressure drop, sound levels, and average face velocity. All data must be tested in accordance with ASHRAE Standard 70-2006 Methodof Testing for Rating the Performance of Air Outlets and Inlets. Optional: An integral diffusion basket shall be included to ensure even distribution and equal loading of the HEPA filter. LFDCSS - with High Efficiency Filter Supply and install Price LFDCSS Stainless Steel Laminar Flow Diffuser with high efficiency filter of the sizes and capacities indicated on the drawings or diffuser schedule. Each diffuser shall provide a unidirectional or laminar flow, low velocity supply of clean air to the space. The diffuser shall consist of a ceiling mounting frame, perforated face, airtight filter housing, remote operated volume control damper (optional), and replaceable high efficiency filter. The border shall be of 304 stainless steel construction and suitable for use in gasketed T-bar ceilings or plaster ceilings. The frame shall have an integral knife edge flange which penetrates a silicone gel in the filter frame to provide a leakproof seal. The perforated face shall be .037 (1) thick brushed 304 stainless steel, perforated with .188 (5) diameter holes staggered 60 on .25 (6) centers, surrounded by a brushed stainless steel frame. The face shall have stainless steel 90 quick-release fasteners for easy access to the filter. The face assembly shall be fastened to the rest of the diffuser with safety chains. The filter housing shall be constructed with continuously welded corners. The inlet collar shall be sealed to the top of the filter housing. A static pressure port shall be fitted to allow measurement of the pressure drop across the filter. The unit is to be factory sealed and tested to assure leakage is consistent with the filter. The volume control damper (optional) shall be a steel construction full flow type damper located in the inlet collar. A remote cable operator shall be used to adjust the damper while the filter is in place. The optional volume control damper shall be a sterile white thermal setting finish. The filter shall be a 2 (51) thick separatorless construction element in a 3 (76) deep anodized aluminum frame. The filter shall have an integral cavity filled with a silicone gel that will provide a leak-tight seal between the filter frame and the border. Filters shall be packaged separately from the filter housing in a factory carton until site conditions are appropriate for installation (by others) of the filter into the housing. The filter shall be selected from the following particle sizes: 95% HE on .3 m, 99.99% HEPA on .3 m or 99.999% ULPA on 0.12 m, and shall be individually tested for particle penetration and initial air flow resistance. The filter shall be held in place by four (4) cam-type retainers which can be turned 90 by hand, providing an easy means of removing and replacing filters without disturbing the filter housing in the ceiling or the duct connection. The manufacturer of the laminar flow diffuser with replaceable filter shall provide performance data for air volume, initial pressure drop, sound levels and average face velocity. All data must be tested in accordance with ASHRAE Standard 70-2006 Methodof Testing for Rating the Performance of Air Outlets and Inlets. Optional: An integral diffusion panel shall be included to ensure even distribution and equal loading of the HEPA filter.

Copyright Price Industries Limited 2011.

All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimeter.

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CRITICAL ENVIRONMENTS