HIT-HY 70 injection mortar for Masonry

Features
Chemical injection fastening system for all type of masonry base materials: - hollow and solid - clay bricks, sand-lime bricks, normal and light-weight concrete blocks, aerated lightweight concrete, natural stones - two-component hybrid mortar - rapid curing - versatile and convenient handling - flexible setting depth and fastening thickness - small edge distance and anchor spacing - mortar filling control with HIT-SC sleeves - suitable for overhead fastenings - in-service temperatures: short time: max. 120 C long term: max. 72 C

HIT-HY 70 foil pack

Mixer

Material
HAS, HAS-E, HIT-AC HAS-R, HAS-ER; HIT-ACR - carbon steel grade 5.8; galvanized to min. 5 m HAS, HAS-E - stainless steel, grade A4-70; 1.4401; 1.4404; 1.4571

HIT-AC, HIT-ACR HIT-AN: - carbon steel grade 3.6; galvanized to min. 5 m HIT-AN rod HIT-IG: - carbon steel 1.0718; galvanized to min. 5 m HIT-IG internal threaded sleeve HIS-N, - carbon steel 1.0718; galvanized to min. 5 m - stainless steel; grade A4-70; 1.4401; 1.4571 - Foil pack 330 ml - Jumbo foil pack 1.400 ml - PA/PP composite sieve sleeve; 6 sizes HIT-SC 12x50; HIT-SC 12x85 HIT-SC 16x50; HIT-SC 16x85 HIT-SC 22x50; HIT-SC 22x85 - MD 2000, BD 2000, P 3000F - MD 2500, ED 3500, P 3500F - HIT P 8000 D

HIS-RN Mortar: HIT-SC:

HIS-RN internal threaded sleeve

Dispenser:

HIT-SC composite sleeve

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HIT-HY 70 injection mortar for Masonry

Basic loading data (for a single anchor): HIT-HY 70 with HIT-SC
All data in the table below applies to Load values valid for holes drilled with TE rotary hammers in hammering mode Correct anchor setting (see instruction for use, setting details) Steel quality of fastening elements: see data above; Steel quality for screws for HIT-IG and HIS-N: min. grade 5.8 / HIS-RN: A4-70 Threaded rods of appropriate size (diameter and length) and a minimum steel quality of 5.6 can be used Base material temperature during installation and curing must be between -5C through +40C (Exception: solid clay bricks (e.g. Mz12): +5C till 40C) Recommended loads Frec for brick breakout and pull out in [kN]: tensile load - N, and shear load - V Solid masonry: HIT-HY 70 with HIT-AC/threaded rods and HIT-IG
HIT-AC, threaded rods Base Material Setting depth (mm) N rec V rec 80 N rec V rec 3,0* 3,0* 3,0* 3,0* 3,0* 3,0* 3,0* 3,0* 3,0* 3,0* 3,0* 3,0* M6 M8 M10 M12 M8 HIT-IG M10 M12

Solid clay brick Mz12/2,0

DIN 105/EN 771-1 fb 12 N/mm

1,0 1,0

1,7 1,7

1,7 1,7

1,7 1,7

1,7 1,7

1,7 1,7

Germany, Austria, Switzerland

*Values only valid for Mz (DIN 105) with brick strength 29 N/mm, density 2,0 kg/dm, minimum brick size NF (24,0cm x 11,5cm x 7,1cm) N rec V rec 1,0 1,0 1,7 1,7 1,7 1,7 1,7 1,7 1,7 1,7 1,7 1,7

Solid sand-lime brick KS 12/2,0

DIN 106/EN 771-2 fb12 N/mm

80 N rec V rec 3,0* 3,0* 3,0* 3,0* 3,0* 3,0* 3,0* 3,0* 3,0* 3,0* 3,0* 3,0*

Germany, Austria, Switzerland

*Values only valid for KS (DIN 106) with brick strength 23 N/mm, density 2,0 kg/dm, minimum brick size NF (24,0cm x 11,5cm x 7,1cm)

Aerated concrete PPW 2-0,4

DIN 4165/EN 771-4 fb2 N/mm

80

N rec V rec

0,5 0,1

0,6 0,1

0,6 0,2

0,6 0,2

0,6 0,4

0,6 0,4

Germany, Austria, Switzerland Lightweight concrete acc. TGL (haufwerksporiger Leichtbeton) 80 N rec V rec 1,0 1,0 1,0 1,0 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5

Germany

Recommended load values for German base materials are based on national regulations. fb = brick strength

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Recommended loads Frec [kN] for brick breakout and/or pull out, Values in brackets: mean ultimate loads Fu,m [kN]: tensile load - N, and shear load V
HIT-AC, threaded rods Sieve Sleeve Base Material Concrete Block
EN 771-3

HIT-IG HIT-SC 22x M12 2,0 2,0 2,0 2,0 HIT-SC 16x M8 HIT SC 22x M10 HIT SC 22x M12

HIT-SC 12x Setting depth (mm) N rec 50 V rec N rec 80 V rec N rec 100 V rec N rec 130 V rec N rec 160 V rec 50 80 100 130 N rec V rec N rec V rec N rec V rec N rec V rec N rec V rec N rec V rec N rec V rec N rec V rec N rec V rec N rec V rec M6 0,3 1,0 0,3 1,0

HIT-SC 16x M8 0,8 1,6 0,8 1,6

HIT-SC 16x M10 1,1 2,0 1,1 2,0

fb 7,0 N/mm
L x H x B [mm] 440 x 215 x 215 (Shell thickness 48 mm)

Great Britain Concrete Block

EN 771-3

fb 7,0 N/mm
L x H x B [mm] 440 x 215 x 138 (Shell thickness 48 mm)

0,4 0,9 0,4 0,9

0,6 1,7 0,6 1,7

0,7 1,7 0,7 1,7

1,5 1,7 1,5 1,7

Great Britain Concrete Block

EN 771-3

160 50 80 100 130

0,5 1,1

0,8 1,3

0,9 1,3

0,9 2,0

fb 7,0 N/mm
L x H x B [mm] 440 x 215 x 112 (Shell thickness 48 mm)

Great Britain

160

Recommended load values for british base materials with consideration of a global safety factor global =3.0: Frec = FRk / global f b brick strength

HIT-HY 70 injection mortar for Masonry

Minimum edge distance and spacing: Tension loads: Shear loads: cmin = 10 cm; cmin = 10 cm; smin = 10 cm smin = 10 cm

In case of shear loads towards a free edge: cmin = 20 cm A distance from the edge of a broken brick of cmin = 20 cm is recommended, e.g. around window or door frames.

Influence of joints: If the joints of the masonry are not visible the recommended load Nrec has to be reduced with the factor j = 0.75. If the joints of the masonry are visible (e.g. unplastered wall) following has to be taken into account: The recommended load Nrec may be used only, if the wall is designed such that the joints are to be filled with mortar. If the wall is designed such that the joints are not to be filled with mortar then the recommended load Nrec may be used only, if the minimum edge distance cmin to the vertical joints is observed. If this minimum edge distance cmin can not be observed then the recommended load Nrec has to be reduced with the factor j = 0.75.

The decisive resistance to tension loads is the lower value of Nrec (brick breakout, pull out) and Nmax,pb (pull out of one brick). Pull out of one brick: The allowable load of an anchor or a group of anchors in case of pull out of one brick, Nmax,pb [kN], is given in the following tables: Clay bricks: Nmax,pb
[kN]

All other brick types:

brick breadth bbrick [mm] 80 120 1,6 2,1 3,4 200 2,7 3,4 5,7 240 3,3 4,1 6,9 300 4,1 5,1 8,6 360 4,9 6,2 10,3

Nmax,pb
[kN]

brick breadth bbrick [mm] 80 120 1,2 1,5 2,6 200 2,1 2,6 4,3 240 2,5 3,1 5,1 300 3,1 3,9 6,4 360 3,7 4,6 7,7

brick length lbrick [mm]

240 300 500

1,1 1,4 2,3

brick length lbrick [mm]

240 300 500

0,8 1,0 1,7

Nmax,pb = = lbrick bbrick =

resistance for pull out of one brick length of the brick breadth of the brick

lbrick

bbrick

Nmax,pb

For all applications outside of the above mentioned base materials and / or setting conditions site tests have to be made for the determination of load values. Due to the wide variety of natural stones site tests have to be made for determine of load values.

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HIT-HY 70 injection mortar for Masonry

Setting details
For hollow base materials

HAS / HIT-AC and HIT-IG with HIT-SC

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HIT-HY 70 injection mortar for Masonry

For solid base materials: solid masonry, natural stone, haufwerksporiger Leichtbeton nach TGL

HAS, HAS-E, HIT-A...

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HIT-HY 70 injection mortar for Masonry

HIT-IG, HIS-N/RN

Temperatures at anchor setting: gel or working time

curing time

The cartridge / mortar must have a temperature of at least +5C at use.

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HIT-HY 70 injection mortar for Masonry

Installation equipment
Rotary hammer (TE 2-S, TE 2-M, TE 2-A, TE 5, TE 5-A, TE 6-S, TE 6-A, TE 15, TE 16, TE 18-M, TE 25) We recommend the use of rotary hammers with adjustable hammering force (TE 2-S/M, TE 6-S) Drill bit TE-CX Manual blow-out pump Wire brushes Dispensers: MD2000/2500; BD2000, ED 3500, P3000/3500F, P 8000-D Torque wrench

Setting operations

In hollow base materials - using 330 ml foil pack

Drill hole either with or without hammering

clean bore hole: 2x blowing + 2x brushing with wire brush + 2x blowing

Fit centring cap to mesh sleeve body

Connect outer mesh sleeve to inner mesh sleeve

Insert sleeves into bore hole

Stick foil pack into foil pack holder

Screw-on mixing nozzle

Insert foil pack holder into dispenser

Discard initial quantity of mortar

For sleeve combinations: Stick mixer tip through bottom of outer sleeve; fill sleeve with mortar

Set mixer tip at centring cap; fill outer mesh sleeve with mortar until mortar escapes at centring cap (filling control)

HIT-S metal sleeve: Insert mixer tip to bottom of sleeve; fill sleeve with mortar; Retract mixing nozzle approx. 10 mm after each stroke

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HIT-HY 70 injection mortar for Masonry

Push fastening element into mortar filled mesh sleeve; Observe working time tgel

Do not touch/put load to the fastening element, until curing time tcurel has passed

A load / tightening torque may be applied

In solid base materials

Drill hole

clean bore hole: 2x blowing + 2x brushing with wire brush + 2x blowing

Stick foil pack into foil pack holder

Screw-on mixing nozzle

Insert foil pack holder into dispenser

Discard initial quantity of mortar

Fill the bore hole tightening torque without trapping air

Push fastening element into mortar filled bore hole; Observe working time tgel

Do not touch/put load to

A load /

the fastening element, until may be applied curing time tcure has passed

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