BENZINGER

BENZINGER
PRECISION MACHINES

committed to precision

preciser quicker compacter

mFuture B1, B5

mFuture B1, B5

Technical Data

Technical Data

Technical details:
Control (B1/B5): Siemens Sinumerik 840 D Connected load: 400V, 50 Hz, 20KW (B1/B5) Space requirement: approx. 4 m2 (B1) 4,7 m2 (B5) Weight: approx. 4.500 kg (B1) approx. 6.000 kg (B5) Dimensions (B1/B5): Length: 2.000 mm (B1) 2.460 mm (B5) Width: 1.900 mm Height: 2.170 mm Length of carriage travel: B1: X1: 400 mm Z1: 210 mm B5: X1/X2: 220 mm
(Independent movement)

Main spindle (B1/B5): Motor spindle, liquid cooled Bar capacity 26 mm (B1/B5): Spindle speed: 6.000 1/min.
(pneumatic clamping cylinder)

7.000 1/min.
(hydraulic clamping cylinder)

10.000 1/min.
(electronic clamping cylinder)

Tool system (B1/B5): Linear tool system e.g. tool system PCM 7900 series Optional additional disc revolver tool size VDI 25 according to DIN 69880 number of tools 12, all individually powered. Revs: 6000 /min Coolant supply (B1/B5): Chip transporter with discharge direction to the right Piece loading and discharging facility: Pivot loader: Insertion speed 0,6 sec. Chip to chip approx. 3,0 sec. Options (B1/B5): C- axis function for main spindle TRANSMIT software for stone face milling Cylinder interpolation software for lateral area working Mechanical spindle clamp Programmable clamp pressure Tool breakage control Teleservice Network connection Deep hole drilling facility Post process measurement Additional facilities (B1/B5): Grinding spindle Round table Thread rotation device Milling facility Planning facility Fast tool, structure and untrue machining

Required power: 10 / 17,5KW 100 / 40% ED Bar capacity 34 mm (B1/B5): Spindle speed: 6.000 1/min.
(pneumatic clamping cylinder)

7.000 1/min.
(hydraulic clamping cylinder)

10.000 1/min.
(electronic clamping cylinder)

Required power: 15,5 / 15,5 KW 100 / 40% ED Power operated clamping device (B1/B5): Pneumatic hollow clamping cylinder: Tensile force: 1.100 daN Capacity: 26 mm Tensile force: 1.400 daN Capacity: 34 mm Infinitely variable tension adjustable via programme using pneumatic clamping operation (OPTION) Hydraulic hollow clamping cylinder: Tensile force: 3.000 daN Capacity: 34 mm Electronic hollow clamping cylinder:: Tensile force: 1.400 daN Capacity: 34 mm Piece clamping device (B1/B5): External tension facility as pressure or tension. Internal collet chuck of diameter 80 mm 130 / 140 mm for special requirements.

X1/X2: 310 mm
(Coupled movement)

Z1: Z2:

210 mm 210 mm

Carriage power (B1/B5): Digital AC actuator and ball threaded spindle

Guides (B1/B5): High precision bevelled linear milling guides Rapid motion (B1/B5): X1/X2: 10 m/s2 Z1/Z2 : 10 m/s2 Standard entry rate: 0,0001 mm

Stand 09/05, nderungen vorbehalten.

BENZINGER
PRZISIONSMASCHINEN
Carl Benzinger GmbH Robert-Bosch-Str.28 D-75180 Pforzheim-Bchenbronn Tel.: + 49 (0) 72 31/ 4 15 31 - 100 Fax: + 49 (0) 72 31/ 4 15 31 - 388 E-Mail: info@benzinger.de Internet: www.benzinger.de

mFuture B1, B5

Details

Details

mFuture

The high precision machine that opens new dimensions for you highest precision ideal for hard working high productive
With several constructive measures and a completely new conceptional approach, we have succeeded in clearly improving the well known Benzinger precision. To achieve highest precision, the highest precision must also be used for the components. Which is what we have resolutely done by selecting the top products of the market leaders: the ball threaded gears from Mannesmann, the linear guides from Schneeberger and the glass scales from Heidenhain. But these components alone do not constitute a precision machine. Only once the two axes have been separated, which are each now directly located on the 3.8 t heavy, very solidly designed machine bed made of vibration damping grey cast iron has it been possible to manufacture parts process sure with a tolerance range of 2. Using post process measurement with Measurement feedback, interfering influences such as tool wear can be effectively eliminated. The long hub of the table base enables the integration of additional components such as tool revolver, tooth cutting facility, grinding spindle, thread rotation unit etc. By using a new pivot loading concept enables tool exchange times of 3 sec. Thus and by using rapid motion speeds of 45m/min at 1g acceleration the mFuture is the optimal machine for high precision mass serial products. Should the output of one spindle be insufficient, the 2 spindle variant offers an interesting solution. It offers on the same area double output with synchronous working. Furthermore by using a turning station (optional) with this variant it is possible to realise front and rear working.

Working area mFuture B1

Working area mFuture B5

mFuture B1, B5

Details

Details

mFuture Details
The newly designed pivot loading system enables tool exchange times in the region of 3 sec. Hence the machine is ideally suited for producing components in large series. Mass and small parts super quick loader highly dynamic by motor spindle and axis acceleration

Polishing, optical surfaces high resolution glass scales low vibration, high damping excellent idling optional NC round table
Working area with pivot loader mFuture B5

Using the generously dimensioned X axis travel, additional facilities can be accommodated adjacent to the tool carrier systems. Thus combination working such as turning/milling or turning/polishing can be carried out in a single machine.

C-axis working in conjunction with powered tools VDI 25 Additional facilities such as - grinding spindle - thread rotation device - tooth cutting facility

Hard working Process sure tolerances less than 2 Best surfaces High tool standing times Optional polishing, finishing

Working area with grinding spindle mFuture B1