Circuitos 9200

SERVICE MANUAL
SERVICE MANUAL SECTION 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS Truck Model: 5000i Start Date: 11/04/2002 Truck Model: 9200i Start Date: 11/04/2002 Truck Model: 9400i Start Date: 11/04/2002 Truck Model: 9900i Start Date: 11/04/2002 s082252a, Formerly CTS-5298 11/01/2002
s082252a Copyright 11/01/2002 International Truck and Engine Corporation
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS
Table of Contents
1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1 1.1. CIRCUIT IDENTIFICATION CHART, P. 1. .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . .1 1.2. CIRCUIT IDENTIFICATION CHART, P. 2. .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . .2 1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..3 1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..4 1.5. SCHEMATIC SYMBOLS, P. 5.. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . ..5 1.6. RELAY PINOUT, FUNCTION DATA & SEALED RELAY, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 1.7. LAMP BULB CHART, P. 7. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . ..7 2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 2.1. START FEED, P. 1. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . ..8 2.2. ACCESSORY, P. 2. .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . ..9 2.3. BATTERY, B1, P. 3. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . .10 2.4. BATTERY, B2, P. 4. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . ..11 2.5. BATTERY, B2 (CONT.), P. 5. .. .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . ..12 2.6. 3+1 BATTERY SYSTEM (DEEP CYCLE BATTERY B2 BATTERY), P. 6. . . . . . . . . . . . . . . . . . . . . . . .13 2.7. GROUND ADAPTER COMPOSITE, P. 7. .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . .14 2.8. GROUND STUD COMPOSITE, P. 8.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..15 2.9. GROUND STUD COMPOSITE, P. 9.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..16 2.10. IGNITION, P. 10. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . .17 2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11. . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . .18 3. 12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3). . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 3.1. W/CAT AND CUMMINS ENGINES, P. 1. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . .19 3.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . .20 3.3. W/I6 HEUI ENGINE, P. 3. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. ..21 3.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 4. ENGINE SYSTEMS (CHAPTER 4). .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. ..23 4.1. CATERPILLAR C10, C12, C15, AND C16 CRUISE CONTROL, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 4.2. CATERPILLAR C10, C12, C15 AND C16 ENGINE BRAKE, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 4.3. CATERPILLAR C10, C12, C15 AND C16 ENGINE CONTROLS, P. 3.. . . .. . .. . .. . .. . .. . .. . .. . .. .25 4.4. CUMMINS ISM , ISX CRUISE CONTROL, P. 4.. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. ..26 4.5. CUMMINS ISM, ISX ENGINE BRAKE, P. 5. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . .27 4.6. CUMMINS ISM, ISX ENGINE CONTROLS, P. 6. .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. ..28 4.7. CUMMINS AHD AND ISM ENGINE CONTROLS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 4.8. I6 HEUI CRUISE CONTROL, P. 8. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. .30 4.9. I6 HEUI ENGINE BRAKE, P. 9. .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . .31 4.10. I6 HEUI ENGINE CONTROLS, P. 10. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. .32 4.11. I6 HEUI MODULE POWER & GROUND SYSTEM, P. 11. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .33 4.12. I6 HEUI ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 12. . .. . . .. . .. .34 4.13. I6 HEUI SURGE TANK & EXHAUST BRAKE SOLENOID, P. 13. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. .35 5. FANS (CHAPTER 5). .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. .36 5.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C12, C15 AND C16 W/ AND N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1. .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . ..36
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5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS 5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 2. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 3.. .. . .. . .. .. . .38
6. GAUGES AND SYSTEMS (CHAPTER 6). .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .39 6.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1. . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. .39 6.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2. . . . .. . . . .. . . . ..40 6.3. ENGINE OIL PRESSURE GAUGE, P. 3. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . ..41 6.4. ENGINE OIL TEMPERATURE GAUGE, P. 4. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .42 6.5. ENGINE WATER TEMPERATURE GAUGE, P. 5. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .43 6.6. FUEL LEVEL GAUGE, P. 6. . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. .44 6.7. PYROMETER GAUGE, P. 7. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .45 6.8. SPEEDOMETER GAUGE TACHOMETER GAUGE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 6.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .47 6.10. VOLTMETER GAUGE, P. 10.. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .48 6.11. ETHER START, P. 11. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . ..49 6.12. MANIFOLD PRESSURE GAUGE, P. 12. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .50 7. WARNING LIGHTS (CHAPTER 7). . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .51 7.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 7.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2.. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .52 7.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 7.4. LOW AIR PRESSURE WARNING LIGHT, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 7.5. LOW FUEL LEVEL WARNING LIGHT, P. 5.. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . ..55 7.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . .56 7.7. DIFFERENTIAL LOCK WARN LIGHT 4X2, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 7.8. DIFFERENTIAL LOCK WARN LIGHT 6X4, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 8. CAB ACCESSORIES (CHAPTER 8). . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. .59 8.1. CIGAR LIGHTER, P. 1. . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . ..59 8.2. CLOCK, P. 2.. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .60 8.3. ELECTRIC WINDOW RIGHT, P. 3. . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . .61 8.4. ELECTRIC WINDOW RIGHT AND LEFT, P. 4.. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .62 8.5. DEFROSTER FAN(S), P. 5. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . ..63 8.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6. . . . . . . . . . . . .64 8.7. HORN, P. 7. .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..65 8.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .66 8.9. RIGHT MOTORIZED MIRROR, P. 9.. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .67 8.10. DUAL AXIS MOTORIZED MIRRORS, P. 10. .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . ..68 8.11. POWER SOURCE (CB), P. 11.. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .69 8.12. RADIO-CB, ACCOMMODATION PACKAGE, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 8.13. RADIO-CAB, SPEAKERS, P. 13.. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .71 8.14. OWNER/OPERATOR SPARE SWITCH, P. 14. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .72 8.15. ELECTRIC LOCK RIGHT AND LEFT, P. 15. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .73 8.16. INTERVISION DISPLAY, P. 16.. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .74 8.17. EATON VORAD COLLISION AVOIDANCE, P. 17. .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..75 8.18. EATON VORAD COLLISION AVOIDANCE, P. 18. .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..76 8.19. TEMPERATURE/COMPASS DISPLAY, P. 19. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .77 8.20. ROAD RELAY IV, P. 20.. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .78 8.21. HEATED SEAT DRIVER, P. 21. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .79 8.22. HEATED SEAT PASSENGER, P. 22. . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. .80 9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. .81
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9.1. AIR DRYER, P. 1. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. ..81 9.2. ABS/ATC (BENDIX), P. 2. .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. .82 9.3. ABS/ATC (BENDIX) (CONT.), P. 3. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. ..83 9.4. ABS/ATC (BENDIX) (CONT.), P. 4. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. ..84 9.5. ABS/ATC (WABCO), P. 5. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ..85 9.6. ABS/ATC (WABCO) (CONT.), P. 6. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . .86 9.7. ABS/ATC (WABCO) (CONT.), P. 7. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . .87 9.8. TRAILER CONNECTION BACK OF SLEEPER MOUNTED W/TRACTOR ABS, P. 8. . . .. . .. .88 9.9. TRAILER CONNECTION W/FOUR WHEEL TRAILER FRAME MOUNTED, P. 9. .. .. .. . .. .. ..89 9.10. TWO SPEED AXLE WIRING, P. 10.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. .90 9.11. TRUCK BODY CONNECTION, P. 11. .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . .91 9.12. TRAILER CONNECTION N/SLEEPER BACK OF CAB MOUNTED, P. 12. . . . . . . .. . . . .. . . .. . .92 9.13. TRAILER CONNECTION W/FOUR WHEEL TRAILER FRAME MOUNTED W/5000, P. 13. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. ..93 9.14. MERITOR G SERIES TRANSMISSION, P. 14. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . ..94 9.15. EATON AUTOSHIFT TRANSMISSION CAB WIRING, P. 15. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . .95 9.16. EATON AUTOSHIFT TRANSMISSION TRANSMISSION WIRING, P. 16. . . . . . . . . . . . . . . . . . . . .96 9.17. EATON LIGHTNING TRANSMISSION TRANSMISSION WIRING, P. 17. . . . .. . . . . . . . . . . . . . . . .97 10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10). . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . .98 10.1. AUXILIARY CIRCULATION FAN (LOW ROOF), P. 1. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. ..98 10.2. AUXILIARY CIRCULATION FAN (HIGH ROOF), P. 2. . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . .99 10.3. AUXILIARY CIRCULATION FAN (SKYRISE), P. 3. . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .100 10.4. BUNK FLUORESCENT AND READING LIGHTS, P. 4. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . .101 10.5. BUNK SPEAKERS, P. 5. .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .102 10.6. LUGGAGE COMPARTMENT LIGHTS, P. 6. .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .103 10.7. POWER SOURCE, P. 7. .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .104 10.8. REFRIGERATOR WIRING, P. 8.. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .105 10.9. TV/VCR WIRING, P. 9. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .106 10.10. OVERHEAD CABINETS, ACCENT LIGHTS, P. 10. .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .107 10.11. OPTIONAL SLEEPER MOUNTED RADIO CONTROLS, P. 11.. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .108 10.12. SHORE POWER WIRING WITHOUT DC/AC INVERTER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109 10.13. SHORE POWER WIRING WITH DC/AC INVERTER, P. 13. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. .110 11. LIGHT SYSTEMS (CHAPTER 11).. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .111 11.1. BACK-UP LIGHTS, P. 1.. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .111 11.2. CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .112 11.3. CAB CLEARANCE AND IDENTIFICATION LIGHTS, P. 3. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . ..113 11.4. WORK LIGHT N/SLEEPER, P. 4. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. ..114 11.5. CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . .115 11.6. CAB DOME, READING AND COURTESY LIGHTS W/SKYRISE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . .116 11.7. DAYTIME RUNNING LIGHTS (DRL) USA, P. 7. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. ..117 11.8. FOGLIGHTS CAB/FRONT END EFFECTS, P. 8. .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . .118 11.9. HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119 11.10. HEADLIGHTS, P. 10. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .120 11.11. PANEL LIGHTS, P. 11. . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .121 11.12. PARK/TURN/SIDE MARKER LIGHTS WITH DRL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 11.13. SPOTLIGHT, P. 13.. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .123 11.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14. . . . . . . . . . . . . . . .124 11.15. WORK LIGHT W/SLEEPER, P. 15.. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .125 12. HEATER AND AIR CONDITIONER (CHAPTER 12).. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .126 12.1. AIR CONDITIONER CAB, P. 1. . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .126
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5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS 12.2. 12.3. 12.4. 12.5. 12.6. HEATER CAB, P. 2. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. ..127 HEATER BUNK AUXILIARY BLOWER, P. 3. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128 HEATER BUNK W/STANDARD TEMPERATURE CONTROL, P. 4. . .. . .. .. . .. .. . .. .. . .. .. . ..129 HEATER BUNK W/THERMOSTAT TEMPERATURE CONTROL, P. 5. . . . . . . . . . . . . . . . . . . . . . .130 LOWERED HEATER BOX, P. 6. .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . ..131
13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . .132 13.1. LEFT GAUGE CLUSTER (CONNECTOR 423). . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . .132 13.2. LEFT GAUGE CLUSTER (CONNECTOR 424). . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . .133 13.3. LEFT GAUGE CLUSTER GAUGE INFORMATION.. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . ..134 13.4. LEFT GAUGE CLUSTER TERMINAL INFORMATION.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..135 13.5. LEFT GAUGE CLUSTER TERMINAL INFORMATION.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..136 13.6. RIGHT GAUGE CLUSTER (CONNECTOR 420). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137 13.7. RIGHT GAUGE CLUSTER GAUGE INFORMATION. . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . .138 13.8. RIGHT GAUGE CLUSTER TERMINAL INFORMATION. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .139 13.9. SPEEDOMETER/TACHOMETER MODULE TERMINAL INFORMATION. . . . . . . . . . . . . . . . . . .140 13.10. SPEEDOMETER/TACHOMETER MODULE TERMINAL INFORMATION. . . . . . . . . . . . . . . . . .141 13.11. CONNECTOR COMPOSITES (1), (2), (3).. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .142 13.12. CONNECTOR COMPOSITES (4), (9), (11), (15), (20), (27). . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . .143 13.13. CONNECTOR COMPOSITES (40), (41), (42), (43), (48), (65).. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. .144 13.14. CONNECTOR COMPOSITES (66), (71), (72), (76), (77), (94).. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. .145 13.15. CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115). . . . . . . . . . . . . . . . .146 13.16. CONNECTOR COMPOSITES (116), (117), (118), (127A), (128). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147 13.17. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147), (148). . .148 13.18. CONNECTOR COMPOSITES (149), (150), (151), (152), (161), (162). . . . . . . . . . . . . . . . . . . . . . . . . .149 13.19. CONNECTOR COMPOSITES (165), (166), (167), (170), (171), (180). . . . . . . . . . . . . . . . . . . . . . . . . .150 13.20. CONNECTOR COMPOSITE (190). .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. .151 13.21. CONNECTOR COMPOSITES (196), (199), (200), (201), (209), (211), (214), (216). . . . . . . . . . .152 13.22. CONNECTOR COMPOSITES (217), (218), (220), (221). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153 13.23. CONNECTOR COMPOSITES (227), (228), (229). . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. .154 13.24. CONNECTOR COMPOSITES (230), (231), (236), (241). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155 13.25. CONNECTOR COMPOSITES (243), (244), (249), (250), (251).. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . ..156 13.26. CONNECTOR COMPOSITES (252), (260), (267). . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. .157 13.27. CONNECTOR COMPOSITES (268), (273), (275), (278), (282), (289). . . . . . . . . . . . . . . . . . . . . . . . . .158 13.28. CONNECTOR COMPOSITES (290), (291), (292), (293), (294), (296). . . . . . . . . . . . . . . . . . . . . . . . . .159 13.29. CONNECTOR COMPOSITES (298), (299), (311), (312), (313), (315, 316). . . . . . . . . . . . . . . . . . . .160 13.30. CONNECTOR COMPOSITES (316), (318), (320), (321), (322), (323). . . . . . . . . . . . . . . . . . . . . . . . . .161 13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354). . . . . . . . . . . . . . . . . .162 13.32. CONNECTOR COMPOSITES (355), (360), (363), (379), (393), (396). . . . . . . . . . . . . . . . . . . . . . . . . .163 13.33. CONNECTOR COMPOSITES (400), (402), (403), (404), (406), (409). . . . . . . . . . . . . . . . . . . . . . . . . .164 13.34. CONNECTOR COMPOSITES (417), (420), (421). . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. .165 13.35. CONNECTOR COMPOSITES (422), (423), (424), (425), (426).. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . ..166 13.36. CONNECTOR COMPOSITES (427), (428), (429), (430). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167 13.37. CONNECTOR COMPOSITES (433), (434), (435). . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. .168 13.38. CONNECTOR COMPOSITES (436), (437), (440), (441), (442).. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . ..169 13.39. CONNECTOR COMPOSITES (453), (454). .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. ..170 13.40. CONNECTOR COMPOSITES (455), (456), (460), (462). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171 13.41. CONNECTOR COMPOSITES (462), (463). .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. ..172 13.42. CONNECTOR COMPOSITES (463). . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . .173 13.43. CONNECTOR COMPOSITES (464). . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . .174 13.44. CONNECTOR COMPOSITES (464), (465), (466), (468), (470), (1000).. .. .. .. .. .. . .. .. .. .. .. ..175 13.45. CONNECTOR COMPOSITES (474), (480), (481), (482), (483), (489). . . . . . . . . . . . . . . . . . . . . . . . . .176 13.46. CONNECTOR COMPOSITES (491), (492), (494), (495), (497), (498), (499), (501). . . . . . . . . . .177
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13.47. CONNECTOR COMPOSITES (502), (503), (504), (506). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178 13.48. CONNECTOR COMPOSITES (509), (511), (512), (513), (514), (515). . . . . . . . . . . . . . . . . . . . . . . . . .179 13.49. CONNECTOR COMPOSITES (517), (520), (521), (522), (523), (524), (525), (526). . . . . . . . . . .180 13.50. CONNECTOR COMPOSITES (528), (529), (530), (531), (560), (562), (574). . . . . . . . . . . . . . . . . .181 13.51. CONNECTOR COMPOSITES (575), (576), (577), (578), (579), (582). . . . . . . . . . . . . . . . . . . . . . . . . .182 13.52. CONNECTOR COMPOSITES (584), (585), (587).. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .183 13.53. CONNECTOR COMPOSITES (592), (592F), (593), (594), (600). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184 13.54. CONNECTOR COMPOSITES (603), (604), (605), (606), (607), (610), (611). . . . . . . . . . . . . . . . . .185 13.55. CONNECTOR COMPOSITES (612), (613), (640), (642), (643), (659). . . . . . . . . . . . . . . . . . . . . . . . . .186 13.56. CONNECTOR COMPOSITES (662), (675), (676), (690). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187 13.57. CONNECTOR COMPOSITES (720), (753), (755), (766), (767), (768). . . . . . . . . . . . . . . . . . . . . . . . . .188 13.58. CONNECTOR COMPOSITES (769), (770), (771), (774), (775), (776), (777), (778), (789). . .189 13.59. CONNECTOR COMPOSITES (791), (823), (851), (854), (884), (885), (887). . . . . . . . . . . . . . . . . .190 13.60. CONNECTOR COMPOSITES (904), (905), (906).. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .191 13.61. CONNECTOR COMPOSITES (907), (909), (912), (913), (914), (915), (916), (918). . . . . . . . . . .192 13.62. CONNECTOR COMPOSITES (922), (923), (925).. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .193 13.63. CONNECTOR COMPOSITES (926), (930), (935), (936), (937). .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .194 13.64. CONNECTOR COMPOSITES (938), (939), (940), (941), (942). .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .195 13.65. CONNECTOR COMPOSITES (955), (956), (962), (963), (992), (993), (994). . . . . . . . . . . . . . . . . .196 13.66. CONNECTOR COMPOSITES (995999), (1000), (1033), (1034). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197 13.67. CONNECTOR COMPOSITES (1039), (1040), (1041), (1042), (1043), (1044). . . . . . . . . . . . . . . . .198 13.68. CONNECTOR COMPOSITES (1045), (1046), (1047), (1048). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199 13.69. CONNECTOR COMPOSITES (1049), (1050), (1051). .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .200 13.70. CONNECTOR COMPOSITES (1053), (1054), (1056), (1057). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201 13.71. CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1086), (1088), (1090F).. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .202 13.72. CONNECTOR COMPOSITES (1090M), (1091), (1093), (1094), (1095). . . . . . . . . . . . . . . . . . . . . . . .203 13.73. CONNECTOR COMPOSITES (1097), (1098), (1099), (1108). .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .204 13.74. CONNECTOR COMPOSITES (1110), (1112), (1113), (1125), (1126). . . . . . . . . . . . . . . . . . . . . . . . . . .205 13.75. CONNECTOR COMPOSITES (1127), (1128), (1130), (1135). . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .206 13.76. CONNECTOR COMPOSITES (1137), (1138), (1139), (1140), (1141). . . . . . . . . . . . . . . . . . . . . . . . . . .207 13.77. CONNECTOR COMPOSITES (1155), (1156), (1157), (1158), (1159), (1170). . . . . . . . . . . . . . . . . .208 13.78. CONNECTOR COMPOSITES (1171), (1188), (1189), AND JUNCTION POINTS J7 AND J4.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .209 13.79. CONNECTOR COMPOSITES (1190), (1193), (1194), (1195), (1223), (1224), (1225). . . . . . . . .210 13.80. CONNECTOR COMPOSITES (1227), (1229), (1239A, B, C), (1239), (1240) . . . . . . . . . . . . . . . . .211 13.81. CONNECTOR COMPOSITES (1241), (1243), (1244), (1258), (1260), (1261). . . . . . . . . . . . . . . . .212 13.82. CONNECTOR COMPOSITES (1262), (1263), (1264), (1265), (1279). . . . . . . . . . . . . . . . . . . . . . . . . .213 13.83. LEFT BLANK INTENTIONALLY. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .214 13.84. CONNECTOR COMPOSITE (1285). .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .215 13.85. CONNECTOR COMPOSITES (1286), (1287), (1288), (1289), (1290). . . . . . . . . . . . . . . . . . . . . . . . . .216 13.86. CONNECTOR COMPOSITES (1304), (1305), (1306), (1307). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217 13.87. CONNECTOR COMPOSITES (1310), (1311), (1312), (1313), (1315). . . . . . . . . . . . . . . . . . . . . . . . . .218 13.88. CONNECTOR COMPOSITES (1322), (1323), (1324), (1327), (1328). . . . . . . . . . . . . . . . . . . . . . . . . .219 13.89. CONNECTOR COMPOSITES (1331), (1332). .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .220 14. FUSES, CIRCUIT BREAKERS, RELAYS (CHAPTER 14). . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . .221 14.1. POWER DISTRIBUTION CENTER, FUSE AND CIRCUIT BREAKER LOCATION, P. 1. . . . . .221 14.2. FUSE AND CIRCUIT BREAKER LOCATION (CONT.), P. 2. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .222 14.3. RELAY LOCATION, P. 3.. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .223 14.4. PRO SLEEPER FUSE INDEX, P. 4. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .224
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1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

1.1. CIRCUIT IDENTIFICATION CHART, P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR
CHAPTER 1
CIRCUIT NUMBER
DESCRIPTION - COLOR
CIRCUIT NUMBER
DESCRIPTION - COLOR
GENERATOR - FIELD - LIGHT BLUE
37
FUEL PUMP - TAN
GENERATOR - CHARGE - RED
38
39
AIR DRYER - GRAY
40
LOW AIR PRESSURE WARNING - GRAY
41
42
FRONT AXLE - GRAY
ALTERNATOR - RESISTANCE - RED
43
POWER DIVIDER LOCK (PDL) - GRAY
44
PARK BRAKE WARNING - GRAY
45
ANTI-THEFT WARNING - LIGHT GREEN
10
46
POWER TAKE-OFF WARNING - GRAY
11
GROUND - WHITE
47
SPEEDOMETER - GRAY
12
ACCESSORY FEED - LIGHT BLUE
48
TACHOMETER - GRAY
13
IGNITION FEED - PINK
49
DIFFERENTIAL LOCK - GRAY
14
BATTERY FEED - RED
50
LIGHT SWITCH FEED - YELLOW
15
KEY SWITCH FEED - RED
51
DIMMER SWITCH - YELLOW
16
52
HEADLIGHT - HIGH BEAM - YELLOW
17
STARTER CONTROL - PINK
53
HEADLIGHT - LOW BEAM - YELLOW
18
GLOW PLUG/PRE-HEATER - PINK
54
PARKING/MARKER LIGHTS - BROWN
19
ENGINE SHUT-OFF - GRAY
55
TURN SIGNAL - ORANGE
20
56
TURN SIGNAL LIGHTS - LEFT - ORANGE
21
ETHER START - TAN
57
TURN SIGNAL LIGHTS - RIGHT - ORANGE
22
58
CLEARANCE AND IDENTIFICATION LIGHTS - BROWN
23
ENGINE COOLING - TAN
59
24
ENGINE BRAKE GRAY
60
HAZZARD LIGHTS - ORANGE
25
PYROMETER - TAN
61
AIR SUSPENSION - GRAY
26
AMMETER - TAN
62
PANEL LIGHTS - DARK BLUE
27
VOLTMETER - TAN
63
COURTESY AND DOME LIGHTS - DARK BLUE
28
INSTRUMENT FEED - TAN
64
AUXILIARY LIGHTS - YELLOW
29
ENGINE WATER TEMPERATURE - TAN
65
5TH WHEEL/WORK LIGHT - ORANGE
30
ENGINE OIL TEMPERATURE - TAN
66
DAYTIME RUNNING LIGHTS - YELLOW
31
TRANSMISSION OIL TEMPERATURE - TAN
67
32
AXLE OIL TEMPERATURE - TAN
68
TAIL LIGHTS - BROWN
33
ENGINE OIL LEVEL - TAN
69
LICENSE PLATE LIGHT - BROWN
34
WATER LEVEL - TAN
70
STOP LIGHTS - ORANGE
35
ENGINE OIL PRESSURE - TAN
71
BACK-UP LIGHTS - ORANGE
36
FUEL LEVEL - TAN
72
TRAILER AUXILIARY - ORANGE
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
RROEPKE
RELEASE NO.
INSTRUCTIONS AND CHARTS FOR ALL MODELS

DATE PART NO. SHEET
P52600M
29JUL98
AE08-52011
Figure 1 Circuit Identification Chart, page 1
s082252a
1.2. CIRCUIT IDENTIFICATION CHART, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CHAPTER 1
NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR
CIRCUIT NUMBER
DESCRIPTION - COLOR
CIRCUIT NUMBER
DESCRIPTION - COLOR
73 74 75 76 77 78 79 80 81 82 83 84 85 86
COLLISION AVOIDANCE SYSTEM - LIGHT BLUE
87 88
WINDSHIELD WASHER - GRAY CLOCK/HOURMETER - LIGHT GREEN
HEATER BLOWER MOTOR - LIGHT GREEN AUXILIARY FAN - LIGHT GREEN AIR CONDITIONER - LIGHT GREEN MIRRORS - HEATED * MOTORIZED - LIGHT GREEN SEAT BELTS - LIGHT GREEN
89 90 91 92 93 94 HYDRAULIC BRAKE PUMP - GRAY INTERCOMMUNICATIONS - VIOLET TRANSMISSION (ELECTRONIC) - TAN AXLE SHIFT CONTROL - TAN ANTILOCK BRAKES - GRAY EXHAUST EMISSION - TAN SNOW PLOW LIGHTS - YELLOW CRUISE CONTROL AND ELECTRONIC ENGINE - VIOLET DATA LINK AND DIAGNOSTICS - BLACK THROTTLE POSITION SENSOR - VIOLET
POWER DOOR LOCKS - LIGHT GREEN WINDSHIELD WIPERS - GRAY POWER WINDOW - LIGHT GREEN CIGAR LIGHTER - LIGHT GREEN HORN - ELECTRIC - GRAY RADIO - ENTERTAINMENT - LIGHT GREEN
95 96 97 98 99
NOTE: NOT ALL CIRCUITS MAY BE USED. COLORS ABOVE ARE NEW STD COLORS FOR MAJOR HARNESSES.
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
JPM JKP
10DEC01 4MAR02
GSC2 ADDED CIR 73 DESC

ADDED SEAT BELTS.
A
B
P53583S
55093F
RROEPKE
RELEASE NO.

DATE PART NO. SHEET
P52600M
29JUL98
AE08-52011
02
Figure 2
Circuit Identification Chart, page 2
s082252a
1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

CHAPTER 1
INSTRUCTIONS
- SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED.
SWITCH-MANUAL MAGNETIC SWITCH
- MULTIPLE CONNECTORS ARE DISPLAYED ON SCHEMATIC AS SHOWN. REFER TO CONNECTOR COMPOSITE WITH APPLICABLE NUMBER FOR MORE COMPLETE INFORMATION.
12
AND/OR
12
30
86
87 A 87 85
INDICATES CASE GROUND
SINGLE IN-LINE CONNECTORS DISPLAYED AS SHOWN WITHOUT CONNECTOR NUMBER.
RELAY-SUPPRESSED
- PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS.
IGN (24) INDICATES BASIC FEED WIRE CIRCUIT IDENTIFICATION
CIRCUIT NUMBER
16PK
WIRE GAUGE &

13
BUSS IN FUSE PRINTED CIRCUIT IN INSTRUMENT CLUSTER A CIRCUIT BREAKER CONNECTOR
COLOR
LOCATION IN FUSE/CIRCUIT BREAKER
F1
CONNECTOR
VOLTMETER
20A
FUSE RATING
- MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS.
60 16OR
55A/60 16OR
55 16OR
55A 16OR
FLASHER
- SWITCHES , RELAYS & COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL CONNECTIONS OR CONTACTS.
WINDOW SWITCH 83-E 16LTGN WIRE CONNECTION 12B 14LTBL 83-C 16LTGN 83-GB 16WH WIRE CONNECTION BUSSED CONTACT INTERNAL CONTACT ETHER SWITCH
F18
DOWN
UP
F19 20A
16BN
INTERNAL CONTACT
16RD 78 83-F 16LTGN 83-H 16LTGN 16LTGN 75A 14LTGN PIG-TAIL
RROEPKE
P52600M
29JUL98
AE08-52011
Figure 3 Circuit Diagram Instructions, page 3
s082252a
1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4

CHAPTER 1
INSTRUCTIONS
F - JUNCTIONS ARE USED TO IDENTIFY MULTIPLE CONNECTIONS WITH A COMMON FEED OR GROUND. THE JUNCTION MAY BE A STUD OR A CONNECTOR WITH ALL CIRCUITS CONNECTED INTERNALLY BY BUS BAR.
A
STUD OR ADAPTER
K
J6
BUS ADAPTER
GROUND JUNCTION
THIS VEHICLE USES BUSSED CONNECTORS AND ARE REFERRED TO AS ADAPTERS GROUND, FEED, IGNITION, ACCESSORY OR BATTERY.
- CIRCUIT 11 DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY DEDICATE GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR SYSTEM CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS, NEITHER THE LETTER G OR THE COLOR WHITE WILL BE USED.
GROUND CIRCUITS ARE DESCRIBED THUS:

11-G 11-GA 11-GB SUFFIX G IS NOT A SUFFIX BUT INDICATES A GROUND CIRCUIT 97-G 97-GA 97-GB SUFFIX G IS NOT A SUFFIX BUT INDICATES A GROUND CIRCUIT
COMMON GROUND CIRCUIT NUMBER
DEDICATED GROUND CIRCUIT NUMBER
- ABBREVIATIONS: COLOR,NOUN AND ENGINE COLOR ABBREVIATION

A AQ - AQUA BK - BLACK BL - BLUE BN - BROWN DK GN - DARK GREEN GD - GOLD GY - GRAY GN - GREEN LT BL - LIGHT BLUE LT GN - LIGHT GREEN OR - ORANGE PK - PINK PL - PURPLE RD - RED SIL - SILVER TN - TAN VT - VIOLET WH - WHITE YL - YELLOW ACCESSORY ACC AC - AIR CONDITIONER AUX - AUXILIARY AWG - AMERICAN WIRE GAUGE GND I IGNITION IGN IND - INDICATOR L - LEFT BATTERY BAT CONN - CONNECTION OR CONNECTOR LT - LIGHT N/ - NOT WITH OPT - OPTIONAL R - RIGHT S - START OR SENDER THERMO - THERMOSTAT W/ - WITH W/O - WITHOUT
NOUN ABBREVIATION
G GROUND
DRL - DAYTIME RUNNING LIGHTS ENG - ENGINE FL - FUSIBLE LINK FWD - FORWARD
GA - GAUGE
RROEPKE
P52600M
29JUL98
AE08-52011
Figure 4
Circuit Diagram Instructions, page 4
s082252a
1.5. SCHEMATIC SYMBOLS, P. 5

CHAPTER 1
SCHEMATIC SYMBOL CHART
SYMBOL
DESCRIPTION
SYMBOL
DESCRIPTION
MALE/FEMALE IN-LINE CONNECTION ALARM-ELECTRONIC FEMALE TERMINAL
MALE TERMINAL
GROUND
SOLENOID-GENERAL USAGE
FUSE / CIRCUIT BREAKER
TYPE 1 TYPE 2 OR 3
A CIRCUIT BREAKER MOTOR-ELECTRIC
DIODE
CIGAR LIGHTER LIGHT EMITTING DIODE (LED)
FUSIBLE LINK
RESISTOR HORN
SWITCH CONTACT, NORMALLY OPEN
SWITCH CONTACT, NORMALLY CLOSED
JUNCTION POINT SPEAKER-SOUND SYSTEM
SPLICE
SWITCH-PUSH BUTTON
FLASHER-TURN SIGNAL,HAZARD
SWITCH-PRESSURE
SWITCH-MANUAL/MECHANICAL
MAGNETIC SWITCH
SWITCH-WITH LIGHT
LIGHT-SINGLE FILAMENT
30
86 RELAY-SUPPRESSED
LIGHT-DOUBLE FILAMENT
87 A 87 85
ACCELERATOR POSITION SENSOR
SENDER-OIL,WATER,FUEL,TEMPERATURE
RROEPKE
P52600M
29JUL98
AE08-52011
Figure 5
Schematic Symbols
s082252a
1.6. RELAY PINOUT, FUNCTION DATA & SEALED RELAY, P. 6

CHAPTER 1
RELAY PINOUT AND FUNCTION DATA SEALED MINIATURE RELAY DATA
DATA RELAY AND FUNCTION DATA
RELAY SCHEMATIC 1 30 86 5
TYPICAL RELAY(INSERTION END)
ENERGIZING COIL
87 A 3 4 87 2 85 COMMON CONTACT 30
86 87 NORMALLY OPEN CONTACT 87A
NORMALLY CLOSED CONTACT
85 ENERGIZING COIL
CABLE INSERTION END
RELAY INSERTION END 85 A/2 A E D D/3 30 B/5 B 86 87A C 87
C/4
E/1
FUSEBLOCK SOCKET CONNECTOR SOCKET
FUSEBLOCK SOCKET CONNECTOR SOCKET
SEALED MINIATURE RELAY DATA

RELAY SCHEMATIC
30
86
ENERGIZING COIL NORMALLY OPEN COIL

30 86
COMMON CONTACT 87 A 87 85
NORMALLY CLOSED COIL
85
87A
87
ENERGIZING COIL
FUNCTION WHEN 12V IS APPLIED TO THE RELAY COIL,THE SWITCH WIPER IS PULLED FROM THE NORMALLY CLOSED POSITION TO THE NORMALLY OPEN POSITION.
TYPICAL RELAY (INSERTION END)
NOTE: THE RELAY IS PRINTED WITH THE NUMBERS 85,86,87,87A AND 30. THE CONNECTOR BODY IS PRINTED WITH 85,86,87,87A AND 30.
30 86 86 30
85
87A
87
87
87A
85
FUSEBLOCK SOCKET CONNECTOR SOCKET CABLE INSERTION END
FUSEBLOCK SOCKET CONNECTOR SOCKET RELAY INSERTION END
RROEPKE
P52600M
29JUL98
AE08-52011
Figure 6 Relay Pinout, Function Data & Sealed Relay
s082252a
1.7. LAMP BULB CHART, P. 7

CHAPTER 1
LAMP BULB CHART
BULB APPLICATION
AIR RESTRICTION GAUGE.............................. BACK-UP LIGHTS..................................... CIGAR LIGHTER...................................... CLOCK - ANALOG..................................... CLEARANCE/IDENTIFICATION LIGHTS - SMALL............ CLEARANCE/IDENTIFICATION LIGHTS - LARGE............ COURTESY LIGHT..................................... DOME LIGHT......................................... EXTERIOR MIRROR LIGHT.............................. FOG LIGHT.......................................... FRONT TURN SIGNAL 9200/9400/9900..................................... HEADLIGHTS 9200/9400/9900 INCANDESCENT HIGH/LOW BEAMS.............................. HALOGEN (OPTIONAL) HIGH/LOW BEAM............................... HEATER AND AIR CONDITIONER CONTROLS................ HIGH BEAM INDICATOR............................... INSTRUMENT CLUSTER ILLUMINATION LIGHT............................. WARNING LIGHT................................. READING LIGHT...................................... SIDE TURN SIGNAL - 9200/9400/9900.................. SPEEDOMETER....................................... SPOTLIGHT.......................................... STOP-TAIL-TURN SIGNAL.............................. TACHOMETER......................................... TURN SIGNAL INDICATOR............................. WORK LIGHT.........................................
WATTS OR CANDLEPOWER
2 CANDLEPOWER.......................... 32 CANDLEPOWER......................... 1 CANDLEPOWER.......................... 2 WATTS............................ 2 CANDLEPOWER.......................... 4 CANDLEPOWER.......................... 21 CANDLEPOWER......................... 21 CANDLEPOWER......................... 2 CANDLEPOWER.......................... 100 WATTS..............................
TRADE NUMBER
57 1156 1455 VDO-600 802 194 904 1142 1142 1895 4921-1
32/3 CANDLEPOWER.......................
3157
65/35 WATTS............................
6053
65/35 WATTS............................ 3 CANDLEPOWER.......................... 0.5 CANDLEPOWER........................
H5054 168 37
1 CANDLEPOWER.......................... 0.5 CANDLEPOWER........................ 15 CANDLEPOWER......................... 32/3 CANDLEPOWER....................... 1 CANDLEPOWER.......................... 30 WATTS............................... 32/3 CANDLEPOWER....................... 1 CANDLEPOWER.......................... 0.5 CANDLEPOWER........................ 35 WATTS...............................
161 37 1003 3157 161 4405 1157 161 37 4411
SLEEPER
DOME LIGHT......................................... LUGGAGE COMPARTMENT LIGHT.......................... READING LIGHT...................................... OVERHEAD CABINET LIGHT............................. TV/VCR & MICROWAVE CABINET LIGHT................... 15 WATTS............................... 12 CANDLEPOWER......................... 12 CANDLEPOWER......................... 12 CANDLEPOWER......................... 12 CANDLEPOWER......................... F15T8-CW 211-2 912 211-2 211-2
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
JKP
4MAR02
ADDED & EDITED SLPR ITEMS
55093F
RROEPKE
RELEASE NO.

DATE PART NO. SHEET
P52600M
29JUL98
AE08-52011
07
Figure 7 Lamp Bulb Chart
s082252a
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)

2.1. START FEED, P. 1

12V POWER DISTRIBUTION - START FEED
CHAPTER 2
B1 BAT STUD
14FB 8RD
14C 10RD
F7-A 25A
12RD B
15
KEY SWITCH (40)
S A I OFF GND
S A I OFF S
S A I OFF I
I OFF
FROM DRL PARK BRAKE SWITCH

(CH 11,PG 7)
44 18GY 44A 16GY

14PK 17
PUSH BUTTON START SWITCH (41)

W/PUSH BUTTON START W/KEY SWITCH START 17 14PK
14PK
14PK
17A
17
START FEED ADAPTER (509)
17B
(2)
16PK (CH 3,PG 1-5)
START MAGNETIC SWITCH
17B
14PK
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52502
Figure 8
Start Feed
s082252a
2.2. ACCESSORY, P. 2

12V POWER DISTRIBUTION - ACCESSORY
CHAPTER 2
B1 BAT STUD
14FB 8RD
14C 10RD
15 12RD
F7-A 25A
KEY SWITCH
S S S S
(40)
I OFF
A GND
I OFF S
OFF I
OFF
10RD
14AJ
F5-B
D
15A
16LT GN 12LT BL
12LT BL
TO RADIO
(CH 8,PG 13)
86 16LT GN
86
12M
(426)
E 86E 16LT GN 86E 16LT GN
12
12F 12LT BL
TO CB RADIO
(CH 8,PG 12)
(428)
12A
14BJ 10RD
12AC 12LT BL
F6-C 30A
30 86
ACCESSORY ADAPTER RELAY

85
12LT BL
A1 ACCESSORY ADAPTER (499)

12F
87 A 87
(145)
*
12AD 10LT BL 12-GH 16WH

12W
TO 4C CONTROL RELAY
(CH 12,PG 1)
12S
12P
12LT BL
12LT BL
12LT BL
ONWER/OPERATOR SPARE SWITCH
RIGHT ELECTRIC WINDOW RELAY
(CH 11,PG 8)
(CH 8,PG 14)
(CH 8,PG 3)
12LT BL
FOG LIGHTS FUSE
LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION.
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
RELAY
* FUSE AND RELAY
ELECTRIC WIPER INTERMITTENT
W/FUSE
(CH 8,PG 6)
P50317A
12FEB99
AE08-52502
Figure 9
Accessory
s082252a
10
2.3. BATTERY, B1, P. 3


12V POWER DISTRIBUTION - BATTERY
CHAPTER 2
FUSE LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION.
06BK
CRANKING MOTOR SOLENOID
BATTERIES COPPER BUS BAR N/3+1 BAT
STARTER MAGNETIC FUSIBLE LINKS SWITCH
FROM ALTERNATOR
(CH 3,PG 1-5)
2 04RD
150A MEGA FUSE

14A 02RD 14A 02RD
B1 BAT STUD
B2 BAT STUD
14 02RD
F10-A 30A
14CP 10RD 94AH 10GY
TO TRAILER ABS RELAY

(CH 9,PG 8,9)
TYPE I ONLY
F4-D 15A FROM STARTER MAGNETIC SWITCH

(CH 3,PG 1-5) 14AL 10RD 82K 16GY A B
TO ELECTRIC WIPER INTERMITTENT RELAY

(CH 8,PG 6)
F7-A 25A
14C
2RD 14A
15 12RD
10RD
TO KEY SWITCH
(CH 2,PG 2)
F7-C 15A
14L 14FB 8RD 10RD 57H 12OR
TO RIGHT TURN RELAY

(CH 11,PG 14)
F7-B 15A
56H 12OR
TO LEFT TURN RELAY

(CH 11,PG 14)
B1 BAT STUD
14AJ 10RD
TO A3 ACC ADAPTER RELAY

(CH 8,PG 2)
8RD
14K
F2-C 30A
14R 10RD 14S 12RD
TO IGNITION RELAY
(CH 2,PG 10)
F2-D 20A
55 12OR
TO FLASHER
(CH 11,PG 14)
F7-D 30A
14F 10RD 70E 10OR
TO STOP LIGHT RELAY

(CH 11,PG 14)
F5-C 15A
14AM 10RD 85 16GY
TO HORN RELAY
(CH 8,PG 7)
14J
10RD 14V
88B 16LT GN
16RD
TO RADIO BATTERY FEED

(CH 8,PG 13)
B1 BAT ADAPTER (497)

14BD 14RD 14BC 14RD 14AN 10RD
14G
TO ABS RELAY
(CH 9,PG 2)
18RD
TO SPEEDOMETER/ TACHOMETER MODULE

(CH 6,PG 3,5,6,8,10 CH 7,PG 2-5
TO RIGHT ELECTRIC WINDOW FUSE

(CH 8,PG 3)
CH 9,PG 10)
TO CATERPILLAR RUN RELAY FUSE

(CH 4,PG 3)
F9-C 15A
66A 14YL
TO DRL MODULE (USA)

(CH 11,PG 7)
B2 BAT STUD
14W 6RD 14AD 16RD
14BL 14RD
F9-A 15A
39A 16GY
TO AIR DRYER FUSE

((CH 9, PG 1)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52502
Figure 10 Battery, B1
s082252a
11
2.4. BATTERY, B2, P. 4

CHAPTER 2
F10-A 30A *
14AR 10RD 14AS 10RD A B
TO OWNER/OPERATOR SPARE (CH 8,PG 14) SWITCH W/FUSE
F8-A 10A
14D 10RD
TYPE 1 ONLY
50A 18YL
TO HEADLIGHT SWITCH
(CH 11,PG 9)
B2 BATTERY STUD
F8-B 25A
TYPE 1 ONLY
51 14YL
TO HEADLIGHT RELAY
(CH 11,PG 9)
14AA 14RD
86K 14LT GN
TO POWER SOURCE
(CH 8,PG 11)
F5-D 20A
14BW 6RD 97DL 14VT
TO DATA LINK
(CH 4,PG 3,6,10,14)
F3-C 30A
14B 10RD 68 10BN
TO CAB & TRAILER TAIL RELAY

(CH 11,PG 2)
F3-D 10A
14W 6RD 14E 10RD 50 18YL
TO HEADLIGHT SWITCH
(CH 11,PG 9)
F3-A 20A
58D 12BN
TO TRAILER MARKER RELAY

(CH 11,PG 2)
F3-B 20A
70 12OR
TO STOP LIGHT SWITCH

(CH 11,PG 14)
F6-A 20A
14AH 10RD 14M 10RD XXX
TO OWNER/OPERATOR OPTION TO OWNER/OPERATOR OPTION TO WORK LIGHT

(CH 11,PG 15)
** **
F6-B 10A
XXX
F2-A 15A
14T 10RD 65A 14OR 84 14LT GN
TO CAB CIGAR LIGHTER

(CH 8,PG 1)
B2 BATTERY ADAPTER (498)
F2-B 10A
63 18DK BL 14AX 18RD
TO DOME & COURTESY LIGHTS

(CH 11,PG 5)
TO REFRIGERATOR FUSE
(CH 10,PG 8)
14H 6RD
14Y 14RD
F1-D 15A
14X 10RD
63P 16DK BL
TO SPOTLIGHT & READING (CH 11,PG 5,13) LIGHTS TO HIGH SPEED RELAY
(CH 12,PG 2)
F1-A 30A
75 10LT GN
F1-B 10A
14Z 10RD 77T 14LT GN
TO A/C CONTROL RELAY

(CH 12,PG 1)
75A 14LT GN
TO HEATER CONTROL RELAY

(CH 12,PG 2)
F1-C 20A
**
CHK DATE
EXTRA FUSES PROVIDED FOR OWNER/OPERATOR CONNECTION

CHANGE REV REFERENCE DRAWN NAME
SEB//ADDED 14BW JKP 4MAR02

RMVD 14N, ADDED 14AX.
A B
P52739E 55093F
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52502
04
Figure 11 Battery, B2
s082252a
12
2.5. BATTERY, B2 (CONT.), P. 5

CHAPTER 2
*
14AV 10RD
F10-D 30A
14AX 10RD
TO OVERHEAD CABINET LIGHTS

(CH 10,PG 10)
TO AUX CIRCULATION FAN

(CH 10,PG 1-3)
B2 BATTERY STUD
14AK 6RD 14AW 10RD
TO TV/VCR WIRING
* *
14AU 10RD
(CH 10,PG 9)
F10-C 20A
14AY 12RD
TO SLEEPER POWER SOURCE

(CH 10,PG 7)
F10-B 15A
75AX 14LT GN
TO AUX BUNK BLOWER RELAY

(CH 12,PG 3)
*
14AP 14RD
F10-A 30A
75AW 10LT GN
TO SLEEPER BLOWER RELAYS

(CH 12,PG 3)
F8-D 20A
63AA 14DK BL
TO SLEEPER LIGHTS/LUGGAGE COMPARTMENT LIGHTS

(CH 10,PG 4,6)
CHK
DATE
JKP
4MAR02
ADDED O/H CABINET LTS TO
55093F
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
F10-D & AUX CIR FAN PG WAS 1, F8-D WAS CH 10, PG 3,5.
P50317A
12FEB99
AE08-52502
05
Figure 12
Battery, B2 (cont.)
s082252a
13
2.6. 3+1 BATTERY SYSTEM (DEEP CYCLE BATTERY B2 BATTERY), P. 6


12V POWER DISTRIBUTION - 3 + 1 BATTERY SYSTEM
CHAPTER 2
POWER DISTRIBUTION CENTER
FROM MEGA FUSE ALTERNATOR

(CH 3,PG 1-5) 14A 2RD
B1
14A 6RD
14AB 6RD
B2
16RD
6RD
14A
16RD
GND STUD
10 RUST
14-FL
7V ISOLATED BATTERY MAGNETIC

11-G 14WH 11H 1/0 RD
16RD
11-GG
SWITCH
8WH
10WH
1/0 BK
GND STUD
(RIGHT DASH PANEL)
4/0BK
DEEP CYCLE BATTERY
TO CRANKING MOTOR SOLENOID

(CH 3,PG 1-5) 1ST 2ND 3RD
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52502
Figure 13
3+1 Battery System (Deep Cycle Battery B2 Battery)
s082252a
14
2.7. GROUND ADAPTER COMPOSITE, P. 7

CHAPTER 2
12V POWER DISTRIBUTION - GROUND ADAPTER COMPOSITE
TO ENG GND
(CH 3,PG 1-4)
11-GA 6WH
11-GR 14WH
DATA LINK 6-WAY

(CH 4,PG 3,6,10,14)
GND STUD
(RIGHT DASH PANEL)
G1 GROUND ADAPTER (453)

11-GA 12WH
62-GJ 18WH 62-GK 18WH 11-GT 18WH 62-GN 18WH 62-GL 18WH 62-GQ 18WH 62-GR 18WH 11-GAE 18WH 13-GCP 14WH 11-GZ 18WH
CRUISE ON/OFF SWITCH

(CH 4,PG 1,4,8)
CRUISE SET/RESUME SWITCH

(CH 4,PG 1,4,8)
ENG BRAKE ON/OFF

(CH 4,PG 2,5,9)
11-G 8WH
ENG BRAKE SELECT

(CH 4,PG 2,5,9) CUMMINS & DET. INC/DEC IDLE DIAG DEIS. ONLY (CH 4,PG 10,14) CUMMINS ONLY

11-GB 8WH 11-GC 10WH 11-GX 18WH
DIAG ON/OFF
(CH 4,PG 14)
RIGHT POWER MIRROR

(CH 8,PG 8)
ABS TRAILER RELAY

(CH 9,PG 8)
LEFT POWER MIRROR

(CH 8,PG 8)
11-GAD 18WH
RIGHT MOTORIZED MIRROR

(CH 8,PG 9)
GND STUD
(LEFT DASH PANEL)

11-GE 12WH
11-GAW 14WH 13-GAD 18WH 94-G 16WH 11-GAC 14WH 38-G 18WH
RIGHT WINDOW SWITCH & RELAY

(CH 8,PG 3)
AIR DRYER RELAY

(CH 9,PG 1)
11-GD 8WH
ABS RELAYS
(CH 9,PG 2,5)
FOG LIGHT RELAY & SWITCH

(CH 11,PG 8)
DRIVER HEATED SEAT

(CH 8,PG 21)

11-GI 10WH 11-GY 10WH
38-GB 18WH 11-GBC 12WH
PASSENGER HEATED SEAT

(CH 8,PG 22)
AUXILIARY BUNK BLOWER RELAY & SLEEPER OPTIONS

(CH 12,PG 3 ; CH 10,PG 6-10)
11-GAV 18WH 25-G 18WH
CLOCK
(CH 8,PG 2 CH 11,PG 11)
PYROMETER CONTROL MODULE

(CH 6,PG 7)
11-GBD 12WH
SLEEPER OPTIONS
(CH 10,PG 1-4)
*NOTE - A GROUND ADAPTER AS REFERRED TO IN THIS MANUAL IS AN INTERNALLY BUSSED CONNECTOR USED TO CONNECT & DISTRIBUTE GROUND CIRCUITS TO VARIOUS POINTS IN THE VEHICLE.
JKP
4MAR02
REVISED 11-GBC &
55093F
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
11-GBD. ADDED 38-G & 38-GB.
P50317A
12FEB99
AE08-52502
07
Figure 14 Ground Adapter Composite
s082252a
15
2.8. GROUND STUD COMPOSITE, P. 8


GROUND STUD COMPOSITE
CHAPTER 2
11-GG 10WH
FUSE BLOCK ASSY GND
TO ENG GND
(CH 3,PG 1-5)
75-G 10WH 57-G 18WH 56-G 18WH
HEATER CONN #1
(CH 12,PG 2)
RIGHT TURN RELAY

(CH 11,PG 14)
LEFT TURN RELAY

(CH 11,PG 14) 70-G 18WH 58-G 18WH
STOP LIGHT RELAY

(CH 11,PG 14)
TRAILER TAIL RELAY

(CH 11,PG 2)
58-GA
11-GA 6WH
18WH
TRAILER MARKER RELAY

(CH 11,PG 2) 77-G 18WH 13-GT 18WH
GND STUD
(RIGHT DASH PANEL) 50-GB 18WH 75-GC 18WH
AIR CONDITIONING RELAY

(CH 12,PG 1)
HEATER CONTROL RELAY

(CH 12,PG 2)
11-G 8WH
HEADLIGHT RELAY
(CH 11,PG 9)
MED SPEED RELAY

(CH 12,PG 2) 75-GB 18WH 13-GA 18WH
HIGH SPEED RELAY

(CH 12,PG 2)
IGNITION RELAY
(CH 2,PG 20)
11-GA 12WH 75-GL 18WH 75-GM 18WH 75-GK 18WH
G1 GND ADAPTER
(CH 2,PG 7)
HVAC CONTROL
(CH 12,PG 2)
AIR DIST
(CH 12,PG 2)
RECIRC
(CH 12,PG 2)
14WH
MERITOR G XMSN
(CH 9,PG 14)
57-GA 16WH 11-GAB 16WH 38-G 18WH 43-G 18WH 11-GC 10WH
RIGHT SIDE TURN LIGHT

(CH 11,PG 12)
11-GB 8WH
DOME,READING,CLEARANCE & ID LIGHTS

(CH 11,PG 3-6)
AIR SUSPENSION RELEASE SWITCH

(CH 7,PG 1)
PDL SWITCH
(CH 7,PG 6)
G4 GND ADAPTER
(CH 2,PG 7)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52502
Figure 15 Ground Stud Composite
s082252a
16
2.9. GROUND STUD COMPOSITE, P. 9


GROUND STUD COMPOSITE
CHAPTER 2
62-GAS 11-GE 12WH 84-G 16WH 11-GK 16WH 11-GD 8WH 40-GA 16WH 40-GB 18WH
CAB/TRAILER LGT SWITCH

(CH 11,PG 2)
G3 GND ADAPTER
(CH 2,PG 7) 62-GAR 16WH
CAB/TRAILER LGT SWITCH

(CH 11,PG 2)
CIGAR LIGHTER
(CH 8,PG 1) 62-GW 18WH 11-GS 16WH
PANEL LGT SWITCH

(CH 2,PG 11 ; CH 11,PG 11)
PANEL LGT SWITCH

(CH 2,PG 11 ; CH 11,PG 11)
LOW AIR SWITCH 1

(CH 7,PG 4) 11-GP 12WH
L4 PANEL GND ADAPTER

(CH 2,PG 11) 66-GA
GND STUD
(LEFT DASH PANEL)
16WH 56-GA 16WH
LOW AIR SWITCH 2

(CH 7,PG 4)
LT SIDE TURN LGT

(CH 11,PG 12)
66-G 14WH
14WH 44-GB 16WH
DRL MODULE
(CH 11,PG 7)
DRL PARK BRAKE SWITCH

(CH 11,PG 7)
11-GY 10WH 11-GI 10WH 11-GN 10WH 86-GK 14WH
TO G2 GROUND ADAPTER
(CH 2,PG 7)
TO GROUND TERMINAL (B-PILLAR)

(CH 9,PG 9 ; CH 12,PG 4,5)
TO AUX POWER
(CH 8,PG 11)
62-GB 18WH 62-GD 11-GF 10WH 18WH 62-GC 18WH 52-GE 12WH
RIGHT GAUGE CLUSTER PANEL LIGHTS

(CH 11,PG 11)
SPEEDO/TACH MODULE PANEL LIGHTS

(CH 11,PG 11,14)
LEFT GAUGE CLUSTER PANEL LIGHTS

(CH 11,PG 11)
HEADLIGHTS
(CH 11,PG 9)
11-GJ 18WH 77-GS 18WH 82-GB 16WH 11-GQ 16WH 82-GC 16WH 11-GM 18WH 11-GL 18WH
RIGHT SIDE CLUSTER

(CH 6,PG 1,2,9)
A/C CONTROL RELAY

(CH 12,PG 1)
WASH/WIPE INTERMITTENT SWITCH

(CH 8,PG 6)
WIPER MOTOR
(CH 8,PG 6)
LEFT SIDE CLUSTER

(CH 6,PG 4)
SPEEDO/TACH MODULE
(CH 6,PG 3,5,6,8,10 CH 7,PG 2-5 CH 9,PG 10)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52502
Figure 16
Ground Stud Composite
s082252a
17
2.10. IGNITION, P. 10

CHAPTER 2
12V POWER DISTRIBUTION - IGNITION
B1 BAT STUD F2-C 30A

14R 10RD 14C 10RD
14FB 8RD 14K 8RD
30
87 A
IGNITION RELAY (462-R1)

14S 12RD
TO BACK-UP LIGHTS
(CH 11,PG 1) 13H 12PK
87
15 12RD
86
F7-A 25A
13-GA 18WH
71 18OR
85
B A
F4-A 10A
13B 12PK
13 12PK
KEY SWITCH (40)
(CH 12,PG 2)
13A 12PK
13BM 16PK
13U 12PK
TO MOTORIZED AND HEATED MIRRORS

(CH 8,PG 8)
13BL 14PK 13CP 14PK 13Z 12PK 13AH 14PK
13BN 12PK
13P 12PK
ENGINE FAN
(CH 5,PG 1)
13V 16PK
I2 IGNITION ADAPTER (495)
IGN-DRL FEED
HVAC CONTROL FEED
ECM
ABS TRAILER RELAY
AIR DRYER RELAY
(CH 12,PG 2)
(CH 4,PG 3,7,10,15)
(CH 11,PG 7)
(CH 9,PG 8)
(CH 9,PG 1) 13Y 14PK
13AT 18PK
13F 12PK
13J 12PK
13W 14PK
28B 18TN
28A 18TN
28C 18TN
28D 18TN
93 14TN
13EG 18PK
13EF 18PK
13AB 14PK
PYROMETER FUSE
PDL BUZZER
AUX BUNK BLOWER RELAY
MERITOR G XMSN FUSE
DRIVER HEATED SEAT
PASSENGER HEATED SEAT
2 SPEED AXLE SWITCH
ABS IGNITION RELAY
ETHER START FUSE
(CH 12,PG 3)
(CH 8,PG 21)
(CH 9,PG 10)
(CH 8,PG 22)
(CH 9,PG 2,6)
SPEEDO/TACH CLUSTER
RIGHT GAUGE CLUSTER
LEFT GAUGE CLUSTER
LEFT GAUGE CLUSTER
(CH 4,PG 3,6,14 CH 6,PG 4 CH 7,PG 2 CH 11,PG 4,15)
(CH 6,PG 3,5,6,8,10 CH 7,PG 2-5 CH 9,PG 10)
(CH 6,PG 1,2,9 CH 7.PG 1,4-8 CH 9,PG 2,5 CH 11,PG 7)
(CH 4,PG 3,6,10,14)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
(CH 9,PG 14)
NAME
JKP
4MAR02
2 SPEED AXLE SW WAS GOING
55093F
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
(CH 6,PG 11)
(CH 6,PG 7)
(CH 7,PG 6)
13L 12PK
13X 18PK
TO CH 11, PG 10. ADDED 13EF & 13EG AT (495).
S A GND I OFF
S A OFF S I
S I OFF
S A I OFF I
F4-C 10A
TO HIGH SPEED RELAY (462-R2)
I1 IGNITION ADAPTER (494)
P50317A
12FEB99
AE08-52502
10
Figure 17
Ignition
s082252a
18
2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11

CHAPTER 2
12V POWER DISTRIBUTION - PANEL LIGHTS ADAPTER COMPOSITE
62T 16DK BL 62AG 16DK BL 62D 18DK BL 62C 18DK BL 62B 18DK BL
62S 16DK BL
CIGAR LIGHTER LIGHT

(CH 11,PG 11)
WIPER SWITCH
(CH 8,PG 6)
SPEEDO/TACH MODULE
(CH 11,PG 11)
LEFT SIDE CLUSTER

(CH 11,PG 11)
RIGHT SIDE CLUSTER

(CH 11,PG 11)
62P 16DK BL 62AR 16DK BL
HEATER CONTROL PANEL LIGHT

(CH 11,PG 11)
62W 16DK BL
TRAILER LIGHTS SWITCH

(CH 11,PG 2)
62A 16DK BL
62AS 16DK BL 62AP 16DK BL

62M 16DK BL
HEADLIGHT SWITCH
(CH 11,PG 9)
DOME LIGHT SWITCH GAUGE PANEL LIGHT

(CH 11,PG 11)
62AB 16DK BL 62AN 16DK BL 62AL 16DK BL
FOG LIGHT SWITCH

(CH 11,PG 8)
RIGHT WINDOW SWITCH

(CH 8,PG 3)
(CH 11, PG 11)
L1 PANEL LTS FEED ADAPTER (503)
62AQ 16DK BL 62BP 16DK BL 62M 16DK BL 62AW 16DK BL 62AY 16DK BL 62AV 16DK BL
62AE 16DK BL
CLOCK (CH 11,PG 11) BUNK CONTROL PNL SWITCH

(CH 10,PG 3,8,9)
ENGINE FAN OVERRIDE SWITCH

(CH 5,PG 3,4)
RT MOTO MIRRORS SW
(CH 8,PG 9)
ETHER START SWITCH

(CH 6,PG 11)
62A 16DK BL
62W 16DK BL
62 16DK BL
L2 PANEL LTS FEED ADAPTER (504)
CRUISE/DIAGNOSTIC/ENG BRAKE SWITCHES

(CH 4,PG 1,2,4-6,8-10,12-14)
62U 16DK BL 62H 16DK BL 62X 16DK BL 11-GAL 18WH
SPARE SWITCH W/FUSE

(CH 8,PG 14)
SPARE SWITCH N/FUSE

(CH 8,PG 14)
REFRIGERATOR SWITCH
(CH 10,PG 6)
SPARE SWITCH W/FUSE

(CH 8,PG 14)
PANEL LIGHT SWITCH (425)
A C
L4 PANEL LTS GND ADAPTER (506)
62-GH 18WH 62-GAB 18WH
SPARE SWITCH N/FUSE

(CH 8,PG 14)
GAUGE PANEL LIGHT

(CH 11,PG 11)
62-GAY 18WH 11-GT 18WH
ETHER START SWITCH

(CH 6,PG 11)
62-GW 18WH
11-GS 16WH
CRUISE/DIAGNOSTIC/ENG BRAKE SWITCHES

(CH 4,PG 1,2,4-6,8-10,12-14)
11-GP 12WH
86-GK 18WH
REFRIGERATOR SWITCH
(CH 10,PG 6)
11-GD 8WH (LEFT DASH PANEL)
11-GK 16WH
62-GAS 18WH 62-GAR 16WH 62-GC 18WH 62-GB 18WH
HEADLIGHT SWITCH
(CH 11,PG 9)
TRAILER LIGHTS SWITCH

(CH 11,PG 2)
GND STUD
11-GF 10WH
CHK DATE CHANGE REV REFERENCE DRAWN
LEFT SIDE CLUSTER

(CH 11,PG 11)
RIGHT SIDE CLUSTER

(CH 11,PG 11)
62-GD 18WH
NAME
SPEEDO/TACH MODULE
(CH 11,PG 11)
JKP
4MAR02
ADDED CIR 62X & 86-GK
55093F
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52502
11
Figure 18 Panel Lights Adapter Composite
s082252a
19
3. 12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3)

3.1. W/CAT AND CUMMINS ENGINES, P. 1

CHAPTER 3
CHARGING AND CRANKING (12V) W/CAT AND CUMMINS ENGINES
B1 BATTERY STUD
14 02RD 2 04RD
14A 02RD
17B 14PK
ALTERNATOR
B
150A MEGA FUSE

11-G 12WH
(2)
BATTERIES
14A 02RD
2-G 04WH
06BK
06BK
(CH 4,PG 2,7)
01BK
TO ECM POWER CONN
TO ECM POWER CONN W/CAT

(CH 4,PG 2) 14 02RD
FRAME GROUND
14D 12RD
14C 12RD
17B 16PK
STARTER MAGNETIC SWITCH
15A 15A
14A 12RD
14B 12RD
06BK
06BK
+ -
08PK
2 04RD
17C
(2) 12GA, BL FUSIBLE LINKS

06BK 06BK
4/0 BK
4/0 BK 4/0 BK
M
CRANKING MOTOR SOLENOID CRANKING MOTOR

2/O BK
4/0 BK 2-G 04WH 11-GA 06WH 11-GS 02BK 11-GU 12WH
FROM ECM GROUND W/ISX,ISM

(CH 4,PG 7)
11-G 12WH
FROM SENSOR GROUND SPLICE

(CH 3,PG 2 CH 5,PG 2 CH 6,PG 4,9 CH 12,PG 1)
FRAME GROUND
CAB J4 GROUND
CHK DATE CHANGE REV REFERENCE DRAWN
ENGINE GROUND
NAME
U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
54719V
26JUL01
AE08-54038
01
Figure 19
W/Cat and Cummins Engines
s082252a
20
3.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2

CHAPTER 3
12V CRANKING SYSTEM W/OVERCRANK PROTECTION W/CAT AND CUMMINS
B1 BATTERY STUD
14A 02RD
17B 14PK
(2)
150A MEGA FUSE

14 02RD 2 04RD
14A 02RD 17B 16PK
TO ALTERNATOR
(CH 3,PG 1)
14 02RD 2 04RD
17C
12BL
FL
12BL
FL
8PK
17D 18PK
CRANKING MOTOR SOLENOID (275)

17D 18PK 17-G 18WH
CRANKING MOTOR
FOR REMAINDER OF CRANK MOTOR SOLENOID AND CRANK MOTOR WIRING SEE CHARGING & CRANKING SECTION.
11-GU 12WH
17-G 18WH
17D 18PK
ENGINE GROUND
U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
54719V
26JUL01
AE08-54038
02
Figure 20
W/Overcrank Protection W/Cat and Cummins Engines
s082252a
21
3.3. W/I6 HEUI ENGINE, P. 3

CHAPTER 3
CHARGING AND CRANKING (12V) W/I6 HEUI ENGINE
2 4RD
40A
14A 10RD
14B 10RD 11-G 10WH
TO MODULE POWER
(CH 4,PG 11)
150A MEGA FUSE
14A 02RD
17B 14PK
B1 BATTERY STUD
B
ALTERNATOR
BATTERIES
+ 2 04RD
06BK
06BK
06BK
01BK
14A 02RD
17B 16PK
11-GL
14-FL 02RD
06BK
06BK
FRAME GROUND
06BK
06BK
4/0 BK 4/0 BK
17C 08PK
CRANKING MOTOR SOLENOID
4/0 BK
CRANKING MOTOR
11-GA 06WH
MAIN GROUND
U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
54719V
26JUL01
AE08-54038
03
Figure 21
W/I6 HEUI Engine
s082252a
22
3.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4

CHAPTER 3
12V CRANKING SYSTEM W/OVERCRANK PROTECTION W/I6 HEUI
B1 BATTERY STUD
14A 02RD
150A MEGA FUSE
17B 14PK
14A 02RD
TO ALTERNATOR
(CH 3,PG 3)
2 04RD
2 04RD
17B 16PK
STARTER MAGNETIC SWITCH (4 TERM)

17D 18PK
17C
14 02RD
8PK
CRANKING MOTOR SOLENOID 275

17D 18PK 17-G 18WH
CRANKING MOTOR
FOR REMAINDER OF CRANK MOTOR SOLENOID AND CRANK MOTOR WIRING SEE CHARGING & CRANKING SECTION.
11-GU 14WH
17-G 18WH
17D 18PK
STARTER MOTOR GROUND

U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
54719V
26JUL01
AE08-54038
04
Figure 22
W/Overcrank Protection W/I6 HEUI
s082252a
23
4. ENGINE SYSTEMS (CHAPTER 4)

4.1. CATERPILLAR C10, C12, C15, AND C16 CRUISE CONTROL, P. 1

CHAPTER 4
CAT C10, C12, C15 & C16 - CRUISE CONTROL
PANEL LTS FEED ADAPTER (504)

11-GX 18WH 62AV 16DK BL
THROTTLE POSITION SENSOR

WH BK RD
(404)
99A(8V) 18VT 99 18VT 97AE 18VT 2 4 1 3
11-GT 18WH
62J 16DK BL
CRUISE ON/OFF (435)
7 6 8
62K 16DK BL
CLUTCH SWITCH
(PEDAL IN RELEASED POSITION)
99-GA 18VT
18BK
97-GC 18VT
62-GK 18WH
(PEDAL IN RELEASED POSITION)
(294)
97AH 18VT
97-GB 18VT
97-GA 18VT
24-G 18GY
FROM ENGINE BRAKE ON/OFF SWITCH

(CH 4,PG 2)
99 18VT
99A(8V) 18VT
97-GH 18VT
97AE 18VT
97-GF 18VT
18BK
BRAKE SWITCH (141)
62-GJ 18WH
VEHICLE SPEED SENSOR (1099)
7
97AL 18VT
2 1 3 6
5 4
CRUISE SET/ RESUME (436)

F
97AA 18VT
97AB 18VT
(190)
97-GA 16VT
97AA 16VT
97AL 16VT
97AB 16VT
99A(8V) 16VT
97AH 16VT
97AE 16VT
99 16VT
97AK 16VT
97-G 16VT
45
44
35
22
59
66
33
ECM (400)
U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
97AJ 16VT
32
54719V
26JUL01
AE08-54039
01
Figure 23
Caterpillar C10, C12, C15 and C16 Cruise Control
s082252a
24
4.2. CATERPILLAR C10, C12, C15 AND C16 ENGINE BRAKE, P. 2

CHAPTER 4
CAT C10, C12, C15 & C16 - ENGINE BRAKE
ECM POWER (1094)

A 14C 12RD B 14D 12RD C 11-G 12WH 11-G 10WH 14D 14RD 14C 14RD
TO BATTERIES
(CH 3,PG 1)

62AV 16DK BL
62N 16DK BL
24AD 16GY
J1939 TERM RESISTOR (1098)

C B A C
J1939 BACKBONE (1097)

B A
TO SPLICE
(CH 4,PG 1)
5 4 6
ENGINE BRAKE ON/OFF SWITCH (434)
24-G 18GY
98SHD 20 98GN(-) 20GN 98GN(-) 20GN 98YL(+) 20YL 98SHD 20 98YL(+) 20YL
62-GN 18WH
24AD 16GY
62L 16DK BL
98SHD 14BK 4
5 6 1
2 3
ENGINE BRAKE SELECTOR 2,1,3 SWITCH (433)

62-GL 18WH
CENTER SOLENOID
(190)
98SHD 20 98GN(-) 20GN 98YL(+) 20YL 97-GK 14WH 97-GJ 14WH 97-GB 14WH 14C 14RD 14D 14RD 14E 14RD
24AE 16GY
24AF 16GY
34
42
50
63
67
65
53
52
48
40
23
ECM CONN (400) G4 GROUND ADAPTER (456)
J1939 DATA LINK
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
11-GX 18WH
11-GT 18WH
24AE 16GY
24AF 16GY
ENGINE BLOCK GROUND
11-G 10WH
FRONT & REAR SOLENIODS
54719V
26JUL01
AE08-54039
02
Figure 24 Caterpillar C10, C12, C15 and C16 Engine Brake
s082252a
25
4.3. CATERPILLAR C10, C12, C15 AND C16 ENGINE CONTROLS, P. 3

CHAPTER 4
CAT C10, C12, C15 & C16 - ENGINE CONTROLS
TO SPEEDO/ TACH MODULE

(CH 6,PG 8, CH 7,PG 2,3)
F6-D 5A
13Z 12PK
13 12PK
TO KEY SWITCH
(CH 2,PG 10)
11-GT 18WH
DATA LINK (137)

PWR NEG POS GND
47/48(+) 18GY
47/48(-) 18GY
11-GR 14WH
98C(-) 14BK 98A(+) 14BK
F5-D
97DL 14VT
14AA 14RD
14W 06RD
DATA LINK POSITIVE (514)

A B A C B C
20A (423)
28A 18TN 28D 18TN 13V 16PK
11-GX 18WH
BAT STUD
FROM FUSE F4-A

(CH 2,PG 10)
LEFT GAUGE CLUSTER

SERV/ CHECK ENG WARN ENG
DATA LINK NEGATIVE (515)

98(+) 18BK 98B(-) 18BK 13D 20PK
LOW COOLANT LEVEL SWITCH (402) (423)

C NO LIQUID PRESENT A
13
10
97AZ 18VT
97AT 18VT
D LIQUID PRESENT
(2)
DASH CONN (190)
13D 16PK
34-G 16WH 34B 16TN 34A 16TN
98(+) 16BK
97AT 16VT
98B(-) 16BK
ECM (400)
* RELAY LOCATIONS VARYCHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION.
CHK DATE CHANGE
70
28
29
97-G 16WH
49
REV
REFERENCE
DRAWN
NAME
U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
54719V
27JUL01
AE08-54039
Figure 25
Caterpillar C10, C12, C15 and C16 Engine Controls
s082252a
34 16TN
97AZ 16VT
54
03
26
4.4. CUMMINS ISM , ISX CRUISE CONTROL, P. 4

CHAPTER 4
CUMMINS ISM, ISX - CRUISE CONTROL
TO SPLICE
(CH 4,PG 6) 97-GH 18VT
97-GB 18VT 97-GC 18VT
18BK
62J 16DK BL 2 3 1 4 5 6
62K 16DK BL
62AV 16DK BL
(294)
62-GJ 18WH
CLUTCH SWITCH W/PEDAL RELEASED (294)
CRUISE ON/OFF SWITCH (435)
97-GB 18VT
7 1 8
2 3 6
5 4
CRUISE SET/ RESUME SWITCH (436)
62-GK 18WH
18BK
(294)
97AH 18VT
11-GT 18WH 97AA 18VT
97AE 18VT
97AB 18VT
A
11-GX 18WH
DASH CONN (190)
97AE 18VT
97AA 18VT
ECM CONN (1086)

CHK DATE CHANGE
97AH 18VT
15
16
24
97AB 18VT
25
36
REV
REFERENCE
DRAWN
NAME
U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
97AK 16VT
97AJ 16VT
27
54719V
27JUL01
AE08-54039
04
Figure 26
Cummins ISM, ISX Cruise Control
s082252a
27
4.5. CUMMINS ISM, ISX ENGINE BRAKE, P. 5

CHAPTER 4
CUMMINS ISM, ISX - ENGINE BRAKE
62N 16DK BL
24AD 18GY
2 1 3 4
5 6
ENGINE BRAKE ON/OFF SWITCH (434)
62L 16DK BL
62AV 16DK BL
5 4 6 1
2 3
ENGINE BRAKE SELECTOR 2-1-3 SWITCH (433)
24-G 18GY
62-GN 18WH
62-GL 18WH
11-GT 18WH
TO SPLICE
(CH 4,PG 6)
98GN(-) 20GN
98GN(-) 20GN
98YL(+) 20YL
98YL(+) 20YL
98SHD 20
98SHD 20
24AF 18GY
24AP 18GY
24AE 18GY
J1939 TERM RESISTOR (1098)
J1939 BACKBONE (1097)
98GN(-) 20GN 98SHD 20 98YL(+) 20YL 98SHD 14BK Q L M
FRT & REAR SOLENOID
REAR SOLENOID
(190)
ENGINE BLOCK GROUND
98GN(-) 20GN
98SHD 20
98YL(+) 20YL
24AP 18GY
24AE 18GY
24AF 18GY
47
37
46
18
ECM CONN (1086)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
11-GX 18WH
54719V
27JUL01
AE08-54039
05
Figure 27
Cummins ISM, ISX Engine Brake
s082252a
28
4.6. CUMMINS ISM, ISX ENGINE CONTROLS, P. 6

CHAPTER 4
CUMMINS ISM, ISX - ENGINE CONTROLS
FROM FUSE F4-A

DATA LINK (+)
DATA LINK (-)
14W 6RD
(CH 2,PG 10)
B2 BATTERY STUD
FEED 12V GROUND
97-GB 18VT 97-GC 18VT
FROM CRUISE CONTROL

(CH 4,PG 4)
DATA LINK (137)
24-G 18GY
14AA 14RD
FROM ENGINE BRAKE

(CH 4,PG 5)
13V 16PK
98A(+) 14BK
98C(-) 14BK
11-GR 14WH
F5-D 20A
97DL 14VT 11-GT 18WH 11-GX 18WH
28D 18TN
99-GA 18VT
FROM THROTTLE POSITION SENSOR

(CH 4,PG 7)
(423)
LEFT GAUGE CLUSTER

STOP ENG
97-GH 18VT
A B WARN ENG C
G4 GND ADAPTER (456) DATA LINK POSITIVE (514)

97-GF 18VT
FROM CLUTCH SWITCH

(CH 4,PG 4)
BRAKE SWITCH W/PEDAL RELEASED (141)
97-GE 18VT
(423)
10
11
5 3 4 6
62-GR 18WH
DATA LINK NEG (515)
A B C
47/48(+) 18 GY
47/48(-) 18 GY
11-GT 18WH
98(+) 16BK
97AM 18VT

(CH 6,PG 3,5,8 CH 7,PG 2,3)
G4 GND ADAPTER (456)
97AT 18VT
97AP 18VT
98B(-) 16BK
97-GA 18VT
11-GX 18WH
97AM 18VT
97AP 18VT
97AT 18VT
97-GA 18VT
98B(-) 18BK
(CH 5,PG 2)
ECM CONN (1086)

CHK DATE
44
43
20
10
97-GAB 18VT
FROM A/C PRESSURE SWITCH
23-GB 16TN
34
CHANGE
REV
REFERENCE
DRAWN
NAME
U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
97AL 18VT
98(+) 18BK
97AL 18VT
62AV 16DKBL
DIAGNOSTIC ON/OFF SWITCH (241)
62R 16DKBL
97-GA 18VT
(141)
DASH CONN (190)

F
54719V
27JUL01
AE08-54039
06
Figure 28
Cummins ISM, ISX Engine Controls
s082252a
29
4.7. CUMMINS AHD AND ISM ENGINE CONTROLS, P. 7
Figure 29 Cummins AHD and ISM Engine Controls
s082252a
30
4.8. I6 HEUI CRUISE CONTROL, P. 8

CHAPTER 4
I6 HEUI - CRUISE CONTROL
PANEL LTS FEED ADAPTER (504) I1-IGN ADAPTER

13AA 16PK 97DS 16VT
62AV 16DK BL
F10-C 5A
97AD 18VT
62J 16DK BL
62K 16DK BL
CRUISE ON/OFF SWITCH (435)
2 3 1
7
62-GJ 18WH 97AE 18VT
2 3 1 6
5 4
CRUISE SET/ RESUME SWITCH (436)
97-GB 18VT
97CR 18VT
62-GK 18WH
97CF 18VT
G4 GND ADAPTER (456) DASH CONN (190)

R J K I
11-GX 18WH
97DK 18VT
97DJ 18VT
11-GT 18WH
47 16VT
CEC CONN (379)
97CR 18VT
97CF 18VT
97DK 18VT
97DJ 18VT
24
35
32
31
39
40
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
47A 16VT
54719V
30JUL01
AE08-54039
08
Figure 30
I6 HEUI Cruise Control
s082252a
31
4.9. I6 HEUI ENGINE BRAKE, P. 9

CHAPTER 4
I6 HEUI - ENGINE BRAKE

TO ABS CONTROL MODULE
(CH 9,PG 2)
24-GA 18WH
L2 PNL LGT ADAPTER (504)
ENG BRAKE RELAY (286)
30
85
62N 16DK BL
87A
87
86
I1 IGN ADAPTER (494)

24AS 16GY
62L 16DK BL
24A 18GY
24AT 18GY
24AN 18GY
24AF 16GY
ENG BRAKE ON/OFF (434)
7 4
5 6 1
2 3
62AX 16DK BL
24AR 16GY
ENG BRAKE SELECT (433)
24AM 16GY
24AD 18GY 24AE 16GY
62-GN 18WH
RESISTOR PRINTED CIRCUIT BOARD CONNECTOR (390)

L
24 16GY
(PRINTED CIRCUIT BOARD)
11-GAX 18WH
62-GL 18WH
(190) TO CEC CONN (379)

(CH 4,PG 10)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
54719V
30JUL01
AE08-54039
09
Figure 31 I6 HEUI Engine Brake
s082252a
32
4.10. I6 HEUI ENGINE CONTROLS, P. 10

CHAPTER 4
I6 HEUI - ENGINE CONTROLS

DATA LINK (+) DATA LINK (-)
* FUSE LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATIONS PANEL LTS FEED ADAPTER (504)
62AV 16DK BL
FEED 12V
GROUND
I1 IGN ADAPTER
13V 16PK
DATA LINK (137)
14DLF 14RD
98B(-) 14BK
F11-A 5A TO FUSE F4-A

(CH 2,PG 10)
98(+) 14BK
11-GR 14WH
F10-D 5A
97DL 14VT
98-G 18VT 2 1 3 4 5 6 8 7
DATA LINK NEG (515)

B B C A
47/48(-) 18GY 47/48(+) 18 GY
GND ADAPTER (453)
DIAGNOSTIC ON/OFF SWITCH (241)

98 18BK
28A 18TN
C A
11-GT 18WH
62-GR 18WH
(423)
3 12
PANEL LTS GND ADAPTER (506)
28D 18TN
28A 18TN
STOP ENG
SPEEDOTACH MODULE (421)

(CH 6,PG 3,5,8 CH 7,PG 2,3)
BRAKE SW (141)
97AL 16VT
97DT 16VT
14BB 14RD
F10-B 10A
SERV/ CHECK ENG
WARN ENG
LEFT GAUGE CLUSTER

10 11
97CT 16VT
13
(423)
98A(+) 14BK 98C(-) 14BK
(141)
B A
POWER CONN (490)

(CH 4,PG 19) 14B 10RD
97AA 18VT
97T 18VT
97AF 18VT
98 18BK
97NM 18VT
97CT 16VT
CEC MODULE RELAY (396)
30
85
11-G 10WH
87A
87
86
98C(-) 18BK
97AA 18VT
97T 18VT
97AF 18VT
CEC CONN (379)

45 55 54 17
11-GW 14WH
11-GX 14WH
11-GY 14WH
24 18GY
98 18BK
97M 18VT
11-GZ 14WH
97N 18VT
97CK 14PL
97AL 14PL
(CH 4, PG 17) 16
97CL 14PL
15
34
44
43
23
42
21
22
41
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
97AH 16VT
TO ENG BRAKE
98A(+) 18BK
DASH CONN (190)
97NM 18VT
97CM 10PL
25
54719V
30JUL01
AE08-54039
10
Figure 32 I6 HEUI Engine Controls
s082252a
33
4.11. I6 HEUI MODULE POWER & GROUND SYSTEM, P. 11

CHAPTER 4
I6 HEUI - MODULE POWER & GROUND SYSTEM
TO BATTERY
(CH 3,PG 6)
14B 10RD
11-G 10WH
POS BAT
NEG BAT
14B 10RD
11-G 10WH
CEC MODULE CONN (379)
POWER CONN (490)

11-G 10WH
11-GZ 14WH 11-GY 14WH 11-GW 14WH
42 23 1 2 41 22 21
LOW PWR GND HSO GND DC/DC(-) DC/DC(-)
MODULE POWER RELAY (396) B1 BATTERY ADAPTER (497) F10-B * 10A

14BB 14RD
87 A 30
11-GX 14WH 97AL 14PL 97CK 14PL 97CM 10PL 97CL 14PL
V IGN-HSO
DC/DC(+) DC/DC(+)
14B 10RD
86
97DT 16VT
85
97CT 16VT
97CT 16VT
87
(190)
97AH 16VT 97CR 16VT
25
MPR
13AA 16PK
97DS 16VT
97CR 16VT
24
V IGN
F10-C * 5A
I1 IGN ADAPTER (494) * FUSE LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATIONS
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
54719V
30JUL01
AE08-54039
11
Figure 33 I6 HEUI Module Power & Ground System
s082252a
34
4.12. I6 HEUI ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 12

CHAPTER 4
I6 HEUI - ACCELERATOR,BAP,AMBIENT AIR TEMPERATURE SENSOR SYSTEMS
I1 IGN ADAPTER (494) BAROMETRIC PRESSURE SENSOR (1160) F10-A * 10A AMBIENT AIR TEMP SENSOR (463)
13BB 16PK
97CD 18VT
97Z 18VT
97BU 16VT
97BW 18VT
B ACCEL POSITION SENSOR A C
99B 18VT 99A 18VT 99C(5V) 18VT 99D 18VT 99E 18VT
NO IDLE POSITION SWITCH C NC
D F E
97 18VT
B
97U(5V) 18VT
APS/IVS SWITCH (267)
A
97A 18VT
ENGINE CONN. (190)
97U(5V) 18VT
97W 18VT
97CD 18VT
97CD 18VT
97W 18VT
99B 18VT
CLUTCH SWITCH (294)
99D 18VT
97BL(5V) 18VT
97AK 18VT
CEC MODULE CONN (379) * FUSE AND RELAY LOCATIONS VARY. CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION
CHK DATE CHANGE REV REFERENCE
27
97A 18TN
26
29
11
APS
VREF
BAP
DRAWN
NAME
U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
VBREF GND
ATS
IVS
97AX 16VT
12
99D 18VT
99B 18VT
97AX 16VT
54719V
30JUL01
AE08-54039
12
Figure 34
I6 HEUI Accelerator, BAP, Ambient Air Temp Sensor System
s082252a
35
4.13. I6 HEUI SURGE TANK & EXHAUST BRAKE SOLENOID, P. 13

CHAPTER 4
I6 HEUI - SURGE TANK & EXHUAST BRAKE SOLENOID
SURGE TANK (METAL TANKS)
CEC (379)
10
34 B TN
(400-A)
METAL SURGE TANK
EXHAUST BRAKE SOLENOID,I6 N/ABS, N/ALLISON WT TRANSMISSIONS
EXHAUST BRAKE SOLENOID (372)

A
(372)
B A B
24B 16GY
(372)
KEY SWITCH (40) F9-D

A
13 12PK 13U 12PK 23 16TN R
23 16TN
(2)
CEC MODULE CONN. (379)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
24A 16GY
47
54719V
30JUL01
AE08-54039
13
Figure 35
I6 HEUI Surge Tank & Exhaust Brake Solenoid
s082252a
36
5. FANS (CHAPTER 5)
5.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C12, C15 AND C16 W/ AND N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1

CHAPTER 5
HORTON & KYSOR ENGINE FAN W/CAT C10, C12, C15 & C16 W/ & N/ A/C, W/ & N/ MANUAL FAN OVERRIDE SWITCH
ECM (400)
41
11
(2-J)
97-G 16WH
23C 16TN
23A 16TN
23A 16TN
23B
23D 16TN
11-GU 12WH
23-GA 16WH
23-GB 16TN
TO PANAL FEED ADAPTER (503)

(CH 2,PG 11)
ENGINE BLOCK GROUND (228)
(2-K)
62M 16DK BL
(227)
BATT GRD
16BK
ENGINE FAN OVERRIDE SWITCH (659) A/C PRESSURE SWITCH

OPEN > 300 PSI CLOSE < 210 PSI
(7)
(5)
(1)
OFF
ON
(8)
(4) (6)
23B 16TN
16BK
11-GR 16WH
16BK
CAB GROUND
16RD
FAN SOLENOID N.O. HORTON N.C. KYSOR
SOLENOID ON OFF OFF ON
FAN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
23-GY 16WH
54719V
30JUL01
AE08-54040
01
Figure 36 Horton and Kysor Engine Fan With Cat C10, C12, C15 and C16 W/ and N/ A/C, W/ and N/ Manual Fan Override Switch
s082252a
37
5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 2

CHAPTER 5
HORTON AND KYSOR ENGINE FAN W/CUMMINS ISM, ISX W/ & N/ A/C, W/ & N/ MANUAL FAN OVERRIDE SWITCH
6 97-GAB 18VT
17
34
38
ECM (1086)
ENGINE BLOCK GROUND (2-J)

23A 16TN
11-GU 12WH
23A 16TN
TO PANAL FEED ADAPTER (503)

(CH 2,PG 11)
23-GB 16TN
23C 16TN
23D 16TN
23B 16TN
23-GA 16WH
(2-K)
62M 16DK BL
BATT
GRD
(7)
(5)
(1)
(228)
(227)
OFF ON
(8)
(4) (6)
16BK
23B 16TN
A/C PRESSURE SWITCH

OPEN > 300 PSI CLOSE < 210 PSI
ENGINE FAN OVERRIDE SWITCH (659)

11-GR 16WH 23-GY 16WH
16BK
CAB GROUND
16BK
16RD
FAN SOLENOID N.O. HORTON N.C. KYSOR
SOLENOID ON OFF OFF ON
FAN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
54719V
30JUL01
AE08-54040
02
Figure 37 Horton and Kysor Engine Fan With Cummins ISM, ISX W/ and N/ A/C, W/ and N/ Manual Fan Override Switch
s082252a
38
5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 3

CHAPTER 5
HORTON & KYSOR ENGINE FAN W/I6 HEUI W/SHUTTER
FAN SOLENOID (227) ENGINE FAN CONTROL CONN (1075)
A B 97EFS 16TN 97EFT 16TN
(2)
K 23A 16TN
(2)
J
23D 16TN
23 16TN
FREON PRESSURE SWITCH (228)
23B 16TN
(2)
23 16TN
F9-A
23A 16TN
33
CEC MOD CONN (379)
KEY SWITCH (40)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00CJB5
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
13 12PK
13U 12PK
54719V
30JUL01
AE08-54040
03
Figure 38
Horton and Kysor Engine Fan With I6 HEUI Engines W/Shutter
s082252a
39
6. GAUGES AND SYSTEMS (CHAPTER 6)

6.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1

4X2 REAR AXLE OIL TEMPERATURE GAUGE
CHAPTER 6
FROM FUSE F4-A

(CH 2,PG 10)
13V
18TN
28C
16PK
(420) REAR AXLE TEMPERATURE GAUGE
I G
(420)
(420)
18TN
32
(3)
11-GJ
J4 GND
32-G
CAB
14RD
14BN
32
11-GF
10WH
(298)
11-GQ
16WH
18WH
GROUND
14RD 14BN
(LEFT DASH PANEL)
STUD
REAR AXLE TEMPERATURE SENDER
GROUNDS TO AXLE HOUSING
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52506
Figure 39
4x2 Rear Axle Oil Temperature Gauge
s082252a
40
6.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2


6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE
CHAPTER 6
FROM FUSE F4-A

(CH 2,PG 10)
13V
18TN
28C
16PK
FORWARD-REAR AXLE TEMPERATURE GAUGE
(420)
REAR-REAR AXLE TEMPERATURE GAUGE
I G G
(420)
(420)
(420)
11-GJ
18WH
32A
18TN
32
(3)
(3)
16WH
18TN
14RD
32A
14BN
32-G
CAB GND
14RD
14BN
32-GA
J4
32
11-GQ
J4 CAB GND
(299)
11-GF 10WH
(298)
14RD
14RD
14BN
DASH PANEL)
STUD
REAR-REAR FORWARD-REAR AXLE TEMPERATURE SENDER AXLE TEMPERATURE SENDER
GROUNDS TO GROUNDS TO AXLE HOUSING AXLE HOUSING
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
14BN
GROUND
(LEFT
P50317A
12FEB99
AE08-52506
Figure 40
6x4 Axle Forward-Rear and Rear-RearTemperature Gauge
s082252a
41
6.3. ENGINE OIL PRESSURE GAUGE, P. 3


ENGINE OIL PRESSURE GAUGE
CHAPTER 6
FROM FUSE
(+) (+)
FROM FUSE F5-C

(CH 2,PG 3)
F4-A ENGINE OIL PRESSURE GAUGE

(-) S (-) C S C (CH 2.PG 10)
16PK
(424)
18TN
18TN
18TN
14G
18TN
(422)
35C(-)
35C(+)
35S(+)
35S(-)
18RD
28B
18TN
16RD
13V
14J
(421)
SPEEDOMETER/ TACHOMETER MODULE
(421)
(421)
18GY
47/48(+)
47/48(-)
18GY
11-GL
FROM ENGINE CONTROLS

(CH 4,PG 3,6,10,14,18)
11-GQ 11-GF
10WH
16WH
18WH
GROUND STUD
(LEFT DASH PANEL)
NOTE: CIRCUITS 47/48(+) & 47/48(-) PROVIDE DATA FROM THE ECM FOR THE ENGINE OIL PRESSURE GAUGE.
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52506
Figure 41
Engine Oil Pressure Gauge
s082252a
42
6.4. ENGINE OIL TEMPERATURE GAUGE, P. 4

CHAPTER 6
ENGINE OIL TEMPERATURE GAUGE
FROM FUSE F4-A

(CH 2,PG 10)
28A 18TN
13V 16PK
(423)
(423)
G 11-GM 18WH 11-GQ 16WH
11-GF 10WH
ENGINE OIL TEMPERATURE GAUGE

S
(LEFT DASH PANEL)
(423)
30
GROUND STUD
(2-B)
(2-B)
30 16TN
W/ISX
ENGINE OIL TEMP SENDER (316)
30 18TN
(2-B)
30 16TN
W/ISM,C10,C12 C15,C16
ENGINE OIL TEMP SENDER (316)
30 16TN
30-G 18WH
30-GB 16WH
(393)
30-GB 16WH 30-GB 16WH
11-GU 12WH
ENGINE GROUND
11-GU 12WH
ENGINE GROUND
B 54719V
CJB5//RMVD SER 60, N14, AHD, ISM & 3406E.
U00EDL2
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52506
04
Figure 42 Engine Oil Temperature Gauge
s082252a
43
6.5. ENGINE WATER TEMPERATURE GAUGE, P. 5


ENGINE WATER TEMPERATURE GAUGE
CHAPTER 6
FROM FUSE
(+) (+)
FROM FUSE F5-C

(CH 2,PG 3)
ENGINE WATER TEMPERATURE GAUGE

(-)
F4-A
S C (CH 2,PG 10)
S (-)
16PK
(424)
18TN
18TN
18TN
14G
18TN
29C(-)
29C(+)
29S(+)
29S(-)
18RD
28B
18TN
16RD
13V
14J
(422)
(421)
(421)
(421)
18GY
47/48(+)
47/48(-)
18GY
11-GL

(CH 4,PG 3,6,10,14,18)
11-GQ 11-GF
10WH
16WH
18WH
GROUND STUD
(LEFT DASH PANEL)
NOTE: CIRCUITS 47/48(+) & 47/48(-) PROVIDE DATA FROM THE ECM FOR THE ENGINE WATER TEMPERATURE GAUGE.
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52506
Figure 43
Engine Water Temperature Gauge
s082252a
44
6.6. FUEL LEVEL GAUGE, P. 6


FUEL LEVEL GAUGE
CHAPTER 6
FROM FUSE
(+) (+)
FROM FUSE F5-C

(CH 2,PG 3)
FUEL LEVEL GAUGE

(-)
F4-A
S C (CH 2,PG 10)
S (-)
(420)
18TN
18TN
18TN
18TN
18TN
28B
14G
(422)
36C(+)
36S(+)
36C(-)
36S(-)
18RD
16RD
13V
16PK
14J
(421)
(421)
(421)
18TN
(3)
11-GL
FUEL LEVEL
(FULL 88.5 TO 94.5 OHMS) (EMPTY 0 TO 1.5 OHMS)
11-GF
14RD
11-GQ
36
SENDER
10WH
16WH
18WH
36
GROUND STUD
(LEFT DASH PANEL)
36-G
14BN
J4 CAB GROUND
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52506
Figure 44
Fuel Level Gauge
s082252a
45
6.7. PYROMETER GAUGE, P. 7


PYROMETER GAUGE
CHAPTER 6
PYROMETER IGNITION ADAPTER (494)

A D G
13AB
14PK
*
F10-A 10A (423)
25
18TN
25A
25B
(15)
18RD
18TN
18BN
18BL
18TN
PYROMETER CONTROL MODULE
18RD
18YL
(492)
(15)
18GN
16RD-ALUMEL
16YL-CHROMEL
18WH
25-G
GROUND ADAPTER (454)
(491)
20YL-CHROMEL
20RD-ALUMEL
EXHAUST THERMO COUPLE
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
25-GA
18WH
P50317A
12FEB99
AE08-52506
Figure 45
Pyrometer Gauge
s082252a
46
6.8. SPEEDOMETER GAUGE TACHOMETER GAUGE, P. 8


SPEEDOMETER GAUGE - TACHOMETER GAUGE
CHAPTER 6
FROM FUSE F4-A

(CH 2,PG 10)
FROM FUSE F5-C

(CH 2,PG 3)
16RD
13V
16PK
14J
WITH DIGITAL ODOMETER ONLY
18TN
28B
14G
18RD
(421)
TACHOMETER GAUGE
RPM
SPEEDOMETER GAUGE
MPH
(421)
47/48(+)
18GY
47/48(-)
18GY
11-GL 11-GQ
11-GF

(CH 4,PG 3,6,10,14,18)
10WH
16WH
18WH
(LEFT DASH PANEL)
GROUND STUD
NOTE: CIRCUITS 47/48(+) & 47/48(-) PROVIDE DATA FROM THE ECM FOR THE SPEEDOMETER GAUGE, TACHOMETER GAUGE, ENGINE OIL PRESSURE GAUGE & WARNING LIGHT, ENGINE WATER TEMPERATURE GAUGE & WARNING LIGHT.
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52506
Figure 46
Speedometer Gauge Tachometer Gauge
s082252a
47
6.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9

CHAPTER 6
TRANSMISSION OIL TEMPERATURE GAUGE
FROM FUSE F4-A

(CH 2,PG 10)
28C 18TN
13V 16PK
(420)
I G S
TRANSMISSION OIL TEMPERATURE GAUGE (420)
(420)
11-GJ 18WH
31 18TN
(2-V)
11-GQ 16WH
31 16TN
31 16TN
11-GF 10WH
(LEFT DASH PANEL)
31-G 16WH
TRANSMISSION OIL TEMPERATURE SENDER (236)
GROUND STUD
31-G 16WH
11-GU 12WH
ENGINE GROUND
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CJB5//RMVD W/3406, W/SERIES60, W/M11,N14.
54719V
U00EDL2
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52506
09
Figure 47
Transmission Oil Temperature Gauge
s082252a
48
6.10. VOLTMETER GAUGE, P. 10


VOLTMETER GAUGE
CHAPTER 6
FROM FUSE
(+) (+)
FROM FUSE F5-C

(CH 2,PG 3)
F4-A VOLTMETER
S C (CH 2,PG 10)
S (-) (-)
16PK
(424)
18TN
18TN
18TN
14G
18TN
(422)
27C(-)
27C(+)
27S(+)
27S(-)
18RD
28B
18TN
16RD
13V
14J
(421)
(421)
11-GL
11-GQ 11-GF
10WH
16WH
18WH
GROUND STUD
(LEFT DASH PANEL)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52506
10
Figure 48
Voltmeter Gauge
s082252a
49
6.11. ETHER START, P. 11

CHAPTER 6
ETHER START
IGNITION ADAPTER (494)

13L 12PK
ETHER START SWITCH (600)
5 4 6
21H 18TN
62AY 16DK BL
F10-A 10A
(390)
THERMO SWITCH
OPEN >50 CLOSE <40 5 F F 18BN 21B 16TN
62-GAY 18WH
PANEL LTS GND ADAPTER (506)
(2-Q)
21A 18TN
21 18TN
(1)
21A 16TN
21 16TN
(72)
BK
BK
ETHER CONTROL VALVE
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CJB5//21B-16TN WAS 21A-14TN.
54719V
U00EDL2
RELEASE NO.
5000/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52506
11
Figure 49
Ether Start
s082252a
50
6.12. MANIFOLD PRESSURE GAUGE, P. 12

CHAPTER 6
MANIFOLD PRESSURE GAUGE
MANIFOLD PRESSURE
1
GAUGE CONTROLLER MODULE
(1285)
11-GHD 18WH
62AB 18DK BL
98MA(+) 18BK
28MA 18TN
98MB(-) 18BK
28M 18TN
F10-A 10A
F10-A 10A
CHK
DATE
Figure 50
Manifold Pressure Gauge
BATTERY ADAPTER (497)
14MA 18RD
*
PANEL LIGHT ADAPTER (503) GROUND ADAPTER (453)
U00CJB5
RELEASE NO.
13MA 18PK
DATA LINK NEGATIVE (515)
5000/9200/9400/9900
DATE PART NO. SHEET
54719V
25JUL01
AE08-52506
12
s082252a
51
7. WARNING LIGHTS (CHAPTER 7)

7.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1

AIR SUSPENSION RELEASE WARNING LIGHT
CHAPTER 7
FROM FUSE F4-A

(CH 2,PG 10)
13V 28C
18TN
16PK
(420)
AIR SUSP DUMP (420)
38
18TN
AIR SUSPENSION RELEASE VALVE

MECHANICAL
GROUNDING SWITCH
FUNCTION (SHOWN IN RUN POSITION)
SUSPENSION PRESSURIZED
SUSPENSION PRESSURE EXHAUST DASH PANEL
11-GB
8WH
18WH
38-G
GROUND STUD
(RIGHT DASH PANEL)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52507
Figure 51 Air Suspension Release Warning Light
s082252a
52
7.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2


ENGINE OIL PRESSURE WARNING LIGHT
CHAPTER 7
FROM
NOTE: AUDIBLE ALARM WILL SOUND 5 SHORT BEEPS WHEN LIGHT TURNS ON. ALARM IS AN INTERNAL FEATURE IN THE SPEEDOMETER/TACHOMETER MODULE. LOW OIL PRESS (423)
28A 18TN
FROM FUSE F5-C

(CH 2,PG 3)
FUSE F4-A
(CH 2,PG 10)
16PK
(423)
14G 18TN 18RD 28B
(422)
18TN
35L
16RD
13V
14J
(421)
(421)
(421)
18GY
47/48(+)
47/48(-)
18GY
11-GL

(CH 4,PG 3,6,10,14,18)
11-GQ 11-GF
10WH
16WH
18WH
GROUND STUD
(LEFT DASH PANEL)
NOTE: CIRCUITS 47/48(+) & 47/48(-) PROVIDE DATA FROM THE ECM FOR THE ENGINE OIL PRESSURE WARNING LIGHT.
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52507
Figure 52
Engine Oil Pressure Warning Light
s082252a
53
7.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3


ENGINE WATER TEMPERATURE WARNING LIGHT
CHAPTER 7
FROM
NOTE: AUDIBLE ALARM WILL SOUND 5 SHORT BEEPS WHEN LIGHT TURNS ON. ALARM IS AN INTERNAL FEATURE IN THE SPEEDOMETER/TACHOMETER MODULE. HIGH WATER TEMP (423)
28A 18TN
FROM FUSE F5-C

(CH 2,PG 3)
FUSE F4-A
(CH 2,PG 10)
16PK
(423)
14G 18RD 28B 18TN
(422)
18TN
29L
16RD
13V
14J
(421)
(421)
(421)
18GY
47/48(+)
47/48(-)
18GY
11-GL

(CH 4,PG 3,6,10,14,18)
11-GQ 11-GF
10WH
16WH
18WH
GROUND STUD
(LEFT DASH PANEL)
NOTE: CIRCUITS 47/48(+) & 47/48(-) PROVIDE DATA FROM THE ECM FOR THE ENGINE WATER TEMPERATURE WARNING LIGHT.
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52507
Figure 53 Engine Water Temperature Warning Light
s082252a
54
7.4. LOW AIR PRESSURE WARNING LIGHT, P. 4


LOW AIR PRESSURE WARNING LIGHT
CHAPTER 7
FROM
NOTE: AUDIBLE ALARM WILL SOUND 5 SHORT BEEPS WHEN LIGHT TURNS ON. ALARM IS AN INTERNAL FEATURE IN THE SPEEDOMETER/TACHOMETER MODULE.
FROM FUSE F5-C

(CH 2,PG 3)
FUSE F4-A
(CH 2,PG 10)
16PK
LOW AIR
(420)
28C 18TN
(420)
14G 18RD 28B 18TN
40
18GY
40C 18GY
16RD
13V
14J
(421)
SPEEDOMETER/ TACHOMETER
16GY 16GY 40A 40B
MODULE
LOW AIR PRESSURE SWITCH 1 (460)

OPEN 60 PSI (AT DASH PANELINSIDE CAB)
LOW AIR PRESSURE SWITCH 2 (512)

(AT DASH PANELINSIDE CAB)
11-GL 18WH
(421)
OPEN 60 PSI
16WH
40-GA
40-GB
16WH
11-GQ 11-GF
10WH
16WH
11-GD 8WH
GROUND STUD
(LEFT DASH PANEL)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52507
Figure 54 Low Air Pressure Warning Light
s082252a
55
7.5. LOW FUEL LEVEL WARNING LIGHT, P. 5


LOW FUEL LEVEL WARNING LIGHT
CHAPTER 7
FROM
NOTE: AUDIBLE ALARM WILL SOUND 5 SHORT BEEPS WHEN LIGHT TURNS ON. ALARM IS AN INTERNAL FEATURE IN THE SPEEDOMETER/TACHOMETER MODULE. LOW FUEL LEVEL (420)
28C 18TN
FROM FUSE F5-C

(CH 2,PG 3)
FUSE F4-A
(CH 2,PG 10)
(420)
18TN 28B
14G 18RD
18TN
36L
16RD
13V
16PK
14J
(421)
(421)
(421)
(421)
(3)
11-GL 11-GQ
11-GF
18TN
FUEL LEVEL SENDER

(FULL 88.5 TO 94.5 OHMS) (EMPTY 0 TO 1.5 OHMS)
10WH
14RD
36
16WH
18WH
36
GROUND STUD
(LEFT DASH PANEL)
36-G
14BN
J4 CAB GROUND
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52507
Figure 55
Low Fuel Level Warning Light
s082252a
56
7.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6


POWER DIVIDER LOCK (PDL) WARNING LIGHT & BUZZER
CHAPTER 7
FROM FUSE F4-A

(CH 2,PG 10)
16PK
13V
13X 28C 18TN
(420)
18PK
POWER PDL
+ -
DIVIDER LOCK BUZZER (562)
(420)
18GY
43
N/BUZZER
43
W/BUZZER
18GY
43A
43B 18GY
POWER DIVIDER LOCK SWITCH
18WH
43-G
11-GB 8WH
GROUND STUD
(RIGHT DASH PANEL)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
18GY
43B
P50317A
12FEB99
AE08-52507
Figure 56 Power Divider Lock (PDL) Warning Light and Buzzer
s082252a
57
7.7. DIFFERENTIAL LOCK WARN LIGHT 4X2, P. 7


DIFFERENTIAL LOCK WARN LIGHT - 4X2
CHAPTER 7
KEY SWITCH (40)
A A
B1 BATTERY STUD
14K 06RD 14C 10RD S
OFF
F7-A 25A
B 15 12RD OFF I S A I 13 12PK 13B 12PK
F4-A 10A
A S OFF S I
GND
28C 18TN
OFF S I
INDICATOR LIGHT
(420)
(2)
DIFFERENTIAL LOCK CARRIER SWITCH (NO)
YL
BK
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
BK
GN
GN
16PK
13V
P50317A
12FEB99
AE08-52507
Figure 57
Differential Lock Warn Light 4x2
s082252a
58
7.8. DIFFERENTIAL LOCK WARN LIGHT 6X4, P. 8


DIFFERENTIAL LOCK WARN LIGHT - 6X4
CHAPTER 7
B1 BATTERY STUD
KEY SWITCH (40)

6RD 14K
A A
I
10RD 14C
OFF
F7-A 25A
15 12RD OFF I S B A I 13 12PK 13B 12PK
F4-A 10A
13V 16PK
28C
A S OFF S I
18TN
(420)
GND
OFF S I
INDICATOR LIGHT (FWD RR-AXLE)
INDICATOR LIGHT (RR RR-AXLE)
(420)
(420)
DIFFERENTIAL LOCK CARRIER SWITCH (NO) (FWD FR-AXLE)

14BN
14WH
14WH
BK
BK
14BN
14GN
GROUND STUD (RIGHT DASH PANEL)

14YL 14YL BK BK 14GN
DIFFERENTIAL LOCK CARRIER SWITCH (NO) (RR RR-AXLE)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
18GY
49K
18GY
49L
P50317A
12FEB99
AE08-52507
Figure 58
Differential Lock Warn Light 6x4
s082252a
59
8. CAB ACCESSORIES (CHAPTER 8)

8.1. CIGAR LIGHTER, P. 1

CHAPTER 8
CIGAR LIGHTER (CAB)
B2 BAT STUD
14T 10RD
14W 6RD
TO DOME AND COURTESY LIGHTS

(CH 11,PG 5,6)
F2-B 10A
63 18DKBL 84 14LTGN
F2-A 15A
65A 14OR
TO WORK LIGHT
(CH 11,PG 4,15)
B
84H 14LTGN 62AA 16DKBL
(1090)
A
TO JS2 SPLICE
62T 16DKBL
CIGAR LIGHTER
(1090)
84-GH 16WH
C
84-G 16WH 11-GD 8WH
(1090)
GROUND STUD
LEFT DASH PANEL
JKP
5DEC00
ADDED CIRS 84H, 84-GH, & 62AA.
P53958R
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52508
01
Figure 59
Cigar Lighter
s082252a
60
8.2. CLOCK, P. 2

CHAPTER 8
CLOCK (CAB)
LEFT BLANK INTENTIONALLY
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
JKP
4MAR02
REMOVED GEOMETRY
55093F
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52508
02
Figure 60
Clock
s082252a
61
8.3. ELECTRIC WINDOW RIGHT, P. 3


ELECTRIC WINDOW - RIGHT
CHAPTER 8
B1 BATTERY ADAPTER (497)
NOT OFFERED WITH 92,94 & 9900 MODELS
14RD
14BD
F4-B 20A
12W
62AL
83
14LT GN
12LT BL
ELECTRIC WINDOW
86
30
RELAY (1159)
87 85
87 A
16DK BL
83L 14LT GN
83M 14LT GN
14LT GN
14WH
83D
12-G
5 DN 4 6 1
2 UP
DRIVER RIGHT WINDOW SWITCH

83M 14LT GN
14LT GN
(1158)
83-GA 14WH
62-GBR 16WH
(1157)
83M
14LT GN
83L
83L
11-GAW
14WH
(1045)
16RD
GROUND ADAPTER (455) RIGHT WINDOW MOTOR
RELAY LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION.
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00SFW2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
16YL
14LT GN
P50317A
12FEB99
AE08-52508
Figure 61
Electric Window Right
s082252a
62
8.4. ELECTRIC WINDOW RIGHT AND LEFT, P. 4


ELECTRIC WINDOW - RIGHT & LEFT
CHAPTER 8
NOT OFFERED WITH 9100 PANEL LTS FEED

83J 14LT GN
B1 BATTERY
14RD 14BD

12W 83 14LT GN 12LT BL
ADAPTER (503)
83K 14LT GN
62AL 16DK BL
ADAPTER (497)
DRIVER SIDE RIGHT (1040)
62BS 16DK BL
(1034)
83C 14LT GN
F4-B 20A
8 DN 4 10
5B
2B UP 3
7 83-GA 14WH 9
30
86
ELECTRIC WINDOW RELAY

85
62BR
16DK BL
87 A
87
18WH
14LT GN
14LT GN
83-GB
14WH
83E
83C
62-GBT
(1138) *
83-GA
83J
14WH
14LT GN
83D 14LT GN
DRIVER
14LT GN 83-GBW 14WH 83H
12-G 14WH
SIDE LEFT (1039)
PASS SIDE (1041)

62BR 16DK BL
62BT 16DK BL
8 DN 4 10
5B
2B UP 6 1 3
8 DN
5B
2B UP 6 1 3
(1033)
10
83N
83F
14LT GN
14LT GN
62-GBS 18WH 83D 14LT GN
83J 14LT GN
83K 14LT GN
83K 14LT GN
62-GBR
62-GBR 18WH
(1044)
18WH
83M 14LT GN 83L 14LT GN

YL RD
(1045)
LEFT WINDOW
11-GAW 14WH RD
MOTOR
* FUSE AND RELAY LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION. GROUND ADAPTER (455)
RIGHT WINDOW MOTOR
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00SFW2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
YL
P50317A
12FEB99
AE08-52508
Figure 62
Electric Window Right and Left
s082252a
63
8.5. DEFROSTER FAN(S), P. 5


DEFROSTER FAN(S)
CHAPTER 8
SINGLE DEFROSTER
SINGLE DEFROSTER FAN

RED LO SPD WINDING BLACK 76F HI SPD WINDING 16LT GN
(313)
FROM SPLICE
(CH 8,PG 12) HI OFF LO 76-G 16WH
ORANGE
GROUND BLACK
DUAL DEFROSTER
RED RED LO SPD WINDING BLACK 76F
(313)
LEFT DEFROSTER FAN M
HI SPD WINDING ORANGE
16LT GN
FROM SPLICE
(CH 8,PG 12) HI OFF LO 76-G 16WH
GROUND BLACK
LO SPD WINDING
RIGHT DEFROSTER FAN M

HI SPD WINDING ORANGE
GROUND BLACK
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52508
Figure 63
Defroster Fan(s)
s082252a
64
8.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6


ELECTRIC WINDSHIELD WIPER WITH INTERMITTENT WIPE AND WASH
CHAPTER 8
WINDSHIELD WASHER W/WIPER DELAY SWITCH (1171)

2 1 4 3 5 6
FROM PANEL LIGHT SWITCH

(CH 2,PG 11)
62A 16DK BL
62AG
16GY 16GY 16GY 82-GB
SHEET
12BC
F4-D 15A
87B 16GY
FROM B1 BAT STUD

F10-B
14FB 8RD 14AL 10RD 82K 16GY
FROM KEY SWITCH

(CH 2,PG 2)
10A
12 12LT BL 12F 12LT BL
12BB 16LT BL
12BA 16LT BL
WIPER-LOW SPEED DELAY RELAY (143)
30
86
WIPER-HIGH SPEED DELAY RELAY
30
86
87 A 87 85
87 A 87 85
(142)
82A 16GY
82-GC 16WH
82D 16GY 16GY 16GY 16GY 82C 82F 82E
(2)
16GY
82-GC
16GY
16GY
16WH
82C
82D
16GY
82F
82E
16LT BL
(3)
87A
(430)
16GY S 87B 16GY
GN
RD
BN
BK
BL
WINDSHIELD WINDSHIELD WIPER MOTOR

P S X
WASHER PUMP (9)
(LEFT DASH PANEL)
GROUND STUD
11-GF 10WH
11-GQ 16WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00SFW2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO.
16WH
16DK BL
82J 82B 87A
P50317A
12FEB99
AE08-52508
Figure 64
Electric Windshield Wipers with Intermittent Wipe and Wash
s082252a
65
8.7. HORN, P. 7

HORN
CHAPTER 8
B1 BAT STUD
14AM
14K
10RD
8RD
F5-C 15A
TO RADIO BATTERY FEED

(CH 8,PG 13)
88B 16LT GN
14J 16RD
85 16GY

(CH 6,PG 8)
14G 18RD 85D 16GY
30
86
HORN RELAY (463-R7)
87 A 87 85
16GY
85B
85C 16GY 85B 18BK
(1)
85B 16GY
(76) STEERING
16GY
HORN (20)
85-G 16WH
WHEEL SLIP RING
PART OF ADJUSTABLE
18BK* 18YL
STEERING COLUMN
HORN BUTTON
85-G 16WH
STEERING
85-GB 16WH
J7 CAB GROUND
COLUMN GROUND
* W/STATIONARY STEERING COLUMN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52508
Figure 65
Horn
s082252a
66
8.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8

CHAPTER 8
MIRROR LIGHTS AND HEATED MIRRORS
FROM IGN RELAY

(CH 2,PG 10)
13H 12PK
FROM CAB AND TRAILER TAIL LIGHTS RELAY

(CH 11,PG 2)
13BN 12PK
F5-A 15A TO MOTORIZED MIRRORS

(CH 8,PG 9,10)
58M 16BN
(1116)
(973)
78C 16LT GN 78C 16LT GN 78 18LT GN 62AX 16DK BL 58J 18BN 78A 18LT GN 62-GAX 18WH 58J 18BN D G 58L 18BN
2 6 1 3
HEATED MIRROR SWITCH (438)
78-G 18WH
(1050)
78 B
(1054)
78-G 18WH
78B 18LT GN
(1127)
18GN 18YL 18GN 18YL
78A 18LT GN
58J 18BN
58L 18BN
(1128)
62-GAX 18WH
LEFT HEATED MIRROR

18WH
RIGHT HEATED MIRROR LEFT MIRROR LIGHT RIGHT MIRROR LIGHT

18WH
18WH
(1127) GROUND ADAPTER (456)

11-GX 18WH 11-GBM 18WH
(1128)
(1050)
11-GZ 18WH C 11-GZ 18WH
(1054)
11-GAE 18WH C 11-GAE 18WH
TO CAB DOME LIGHTS

(CH 11,PG 5-6)
CHK DATE
11-GY 18WH
18WH
63-GZ 18WH
63-GW 18WH
TO CAB DOME LIGHTS

(CH 11,PG 5-6)
CHANGE
REV
REFERENCE
DRAWN
NAME
SNS//ADDED (438),78-G 62-GAX & 62AX
P52739E
U00SFW2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52508
08
Figure 66
Mirror Lights and Heated Mirrors
s082252a
67
8.9. RIGHT MOTORIZED MIRROR, P. 9


RIGHT MOTORIZED MIRROR
CHAPTER 8
FROM MIRROR FUSE

(CH 8,PG 8)
78C 16LT GN
RIGHT MOTORIZED L2 PANEL LTS FEED ADAPTER (504)

7 5 2 62AW 16DK BL
MIRROR SWITCH (437)
4 8
62-GAV 18WH
78F
78E
18LT GN
18LT GN
(1054)
62-GAV
18WH
78F
78E
(1128)
18LT GN
MOTOR GROUND ADAPTER (456)
11-GAD 18WH
78-GA 18WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00SFW2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
BK
RD
18LT GN
78-GA
18WH
P50317A
12FEB99
AE08-52508
Figure 67 Right Motorized Mirror
s082252a
68
8.10. DUAL AXIS MOTORIZED MIRRORS, P. 10


DUAL AXIS MOTORIZED MIRRORS
CHAPTER 8
LEFT HAND MIRROR L/R U/D
RIGHT HAND MIRROR L/R U/D
(1127)
18BK
18YL
18RD
18RD
(1128)
78R 18LT GN 58J 18BN
78P 18LT GN
78P 18LT GN
78F
18BN
18LT GN
58L
78E
SHEET
78N 18LT GN
78N 18LT GN
(1054) (1050)
78F 18LT GN
78E 18LT GN
78S 18LT GN
20LT BL
20LT BL/BK STRIPE
20WH
20YL
(1137)
20WH/BK STRIPE 20YL/BK STRIPE
SWITCH FUNCTION
CIRCUIT FUNCTION LEFT MIRROR (78P+78C) (78R+78-GA) (78R+78C) (78P+78-GA) (78N+78C) (78P+78-GA) (78P+78C) (78N+78-GA) RIGHT MIRROR (78F+78C) (78S+78-GA) (78S+78C) (78F+78-GA) (78E+78C) (78F+78-GA) (78F+78C) (78E+78-GA)
LEFT RIGHT UP
LH
RH
DOWN
U/D
DUAL AXIS
L/R
MOTORIZED MIRROR SWITCH
BAT 18OR 18BK GND
(1137) A4 GND ADAPTER (456) FROM MOTORIZED MIRROR FUSE

(CH 8,PG 8)
78-GA 18WH
78C 18LT GN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00SFW2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO.
18LT GN
18BK
18YL
P50317A
12FEB99
AE08-52508
10
Figure 68 Dual Axis Motorized Mirrors
s082252a
69
8.11. POWER SOURCE (CB), P. 11


POWER SOURCE (CB)
CHAPTER 8
B2 BATTERY STUD
14W 14AA
14RD
8RD
F5-D 20A
86K
14LT GN
CB RADIO POWER
(TERMINAL BLOCK TYPE)
CB RADIO POWER
RD BK (RECEPTACLE TYPE)
86-GK 11-GI
10WH
14WH
GROUND STUD
(LEFT DASH PANEL)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52508
11
Figure 69 Power Source (CB)
s082252a
70
8.12. RADIO-CB, ACCOMMODATION PACKAGE, P. 12


RADIO-CB ACCOMMODATION PACKAGE
CHAPTER 8
FROM FUSE F5-B

(CH 2,PG 2)
86E
(428)
86E
16LT GN
16LT GN
76F 16LT GN
TO DEFROSTER FAN(S)
(CH 8,PG 4) 76-G
86AE
16WH
16LT GN
86-GE 16WH
(525)
16WH 14WH
CB RADIO
(PROVIDED BY CUSTOMER)
16GN
16LT GN
86-GF
86F
16WH
G
11-GAB
16YL
11-GAC
(429)
20GN
CB
11-GB
20BK
11-GAB
SPEAKER
8WH
14WH
GROUND STUD
(RIGHT DASH PANEL)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52508
12
Figure 70
Radio-CB, Accommodation Package
s082252a
71
8.13. RADIO-CAB, SPEAKERS, P. 13


RADIO-CAB SPEAKERS
CHAPTER 8
B1 FROM FUSE F5-B

(CH 2,PG 2)
F5-C
14AM 10RD
14K 8RD
BATTERY STUD
15A
85 16GY
TO HORN RELAY
(CH 8,PG 6)
16RD
14J
86
14G
16LT GN

(CH 6,PG 8)
18RD
(426)
18RD
LR+
LR-
RR-
RR+
18YL
LF+
16LT GN
(426)
88B
LF-
RF-
RF+
RADIO
A B
20VT
20WH
18BK
20GN
20WH/BK
20GN/BK

11-GBC 12WH
(427)
86-GA 18WH
86P 86V 18LT GN 18LT GN
20GY/BK
20VT/BK
20GY
(426)
86C 18LT GN 86D 18LT GN 86B 18LT GN
18LT GN 86W 86N 18LT GN
(428)
86A 18LT GN
TO SLEEPER SPEAKER
(CH 10,PG 4) 86AR 18LT GN 86AS 18LT GN 86AT 18LT GN 86AU 18LT GN
TO SLEEPER SPEAKER
(CH 10,PG 4)
18LT GN
86D 86B 18LT GN
86A
18LT GN
86R
18LT GN
86U
18LT GN
18LT GN
18LT GN 86C
20BK
86S
86T
(489)
86S
18LT GN
86T
18LT GN
(530)
86R 18LT GN 86U 18LT GN
18LT GN
(529)
20GN
(531)
20GN
+
(528)
20GN
+ -
LEFT FRONT SPEAKER RIGHT REAR SPEAKER

+
+
20BK
20GN
RIGHT FRONT SPEAKER

-
LEFT REAR SPEAKER

CHK DATE CHANGE
20BK
20BK
REV
REFERENCE
DRAWN
NAME
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52508
Figure 71 Radio-Cab, Speakers
s082252a
13
72
8.14. OWNER/OPERATOR SPARE SWITCH, P. 14


OWNER/OPERATOR SPARE SWITCH
CHAPTER 8
W/FUSE A1 B2 BATTERY STUD ACCESSORY ADAPTER (499)
*
12S 14AS 10RD
F10-A
14AR
10RD
30A
SPARE ACCESSORY RELAY (167) *

12-GS
30
86
87 A 87 85
18WH
PANEL LIGHTS FEED

14AF 10RD
12LT BL
PANEL LIGHTS
11-GAL 18 WH
ADAPTER (504)
62U
SPARE ACCESSORY SWITCH (517)

4
6 8
16DK BL
62-GU 18WH
14AQ 10RD
N/FUSE PANEL LIGHTS FEED ADAPTER (504)

62H
OWNER/ OPERATOR CONNECTION
SPARE ACCESSORY SWITCH (517)

4
6 8
62-GH
18WH
16DK BL
PANEL LIGHTS * FUSE AND RELAY LOCATIONS VARY- CHECK POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION.
U00EDL2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52508
14
Figure 72 Owner/Operator Spare Switch
s082252a
73
8.15. ELECTRIC LOCK RIGHT AND LEFT, P. 15


ELECTRIC LOCK - RIGHT & LEFT
CHAPTER 8
NOT OFFERED WITH 9100

81D 18LT GN 81H 18LT GN
B1 BATTERY POWER ADAPTER

14RD 14FA 62BE

16DK BL
POWER LK RELAY (1139) *
30
86
30
86
LK RELAY -UNLOCK (1140)

85
(497)
87 A
87 85 81C 18LT GN 81B 18LT GN
87 A
87
F10-A *
81
10A
81A 18LT GN 81-GB 18WH
18LT GN
81-GA 18WH
18WH
18WH
81M
81-GC
62BD
62BC
81K
81P
81N
81-GD
81F
81E
81L
18LT GN
18LT GN
18LT GN
81J
18LT GN
18LT GN
18LT GN
18DK BL
18LT GN
18LT GN
18DK BL
(1048)
(1049)
18WH
62BD
81N
62BC
18LT GN
81P
16DK BL
81-GG
18WH
16DK BL
18LT GN
81-GC
18WH
81-GD
5B
2B
5B
2B
18WH
81-GJ
DRIVER SWITCH (1042)

10 4 6 1 3 9 10 4 6 1 3 9
PASSENGER
81M
81-GF
18LT GN
81L
18WH
18LT GN
SWITCH (1043)
81-GE 18WH
81F 18LT GN 81K 18LT GN
81E 18LT GN 81J 18LT GN
(1046)
(1047)
LEFT
14WH 81-G
RIGHT POWER LOCK
POWER LOCK
* FUSE AND RELAY LOCATIONS VARYCHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION.
U00SFW2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52508
15
Figure 73
Electric Lock Right and Left
s082252a
74
8.16. INTERVISION DISPLAY, P. 16


INTERVISION DISPLAY
CHAPTER 8
D1-DATA LINK POS. (514M)
D2-DATA LINK NEG. (515M)
98G(+)
18BK
98H(-)
18BK
2 91A 20VT 3
91 20VT
RS232
91-G 20WH 6 5
(1170)
I2 IGNITION ADAPTER (495M)

62W 'CAVITY D' 18DK BL
L1 PANEL LIGHT ADAPTER

"CAVITY K'
F10-A 5A
14B 18RD 14C 18RD
B1 BATTERY ADAPTER
"CAVITY J"
13N
18PK
10
F10-B 5A
7 91-G 20WH 6 91 20VT 5 91A 20VT 4
EAGLE VISION DISPLAY MODULE
98H(-) 18BK
3 98G(+)
G1 GND ADAPTER (453M)

'CAVITY J'
18BK 2 11-GK 18WH 1 13M 18PK
(1156)
U00DDA3
RELEASE NO.
9100/9200/9400/9900
DATE PART NO. SHEET
P50317A
12FEB99
AE08-52508
16
Figure 74
Intervision Display
s082252a
75
8.17. EATON VORAD COLLISION AVOIDANCE, P. 17

CHAPTER 8
EATON VORAD-COLLISION AVOIDANCE
D1-DATA LINK POS. (514M)

'CAVITY F'
D2-DATA LINK NEG. (515M)

'CAVITY F'
G1 GND ADAPTER (453M)

'CAVITY F'
(4M)TO TURN SINGNAL SWITCH CH 11,PG 14
I2 IGNITION ADAPTER (495M)

'CAVITY D' 73G 16WH CONN 1226F
55A 12OR 70A2 12OR 57D2 12OR 57B 12OR 56B 12OR 56D 12OR KS2 57D1 12OR 70A1 12OR
73 14LTBL
73GB 16WH XS1 VORAD ECU GND
KS1
F10-B 5A
FRONT ANTENNA
4 3 2 1
RIGHT SIDE SENSOR

CONN 1239 C B A
(4F)TO MAIN CAB CH 11,PG 14
73AF 16BN
73M 16GN
73GA 16WH
98EV(+) 16BK
98EV(-) 16BK
73R 16BL
CONN 1240 C 73H 16LTBL B A CONN 1229 CONN 1230 73AF 16LTBL 73R 16LTBL
73A 16LTBL
73B 16LTBL
73C 16LTBL
73D 16LTBL
73E 16LTBL
CONN 1 FRONT END
73B 16LTBL
73C 16LTBL
73D 16LTBL
73E 16LTBL
73S 16LTBL 73P 16LTBL
73M 16LTBL
73L 16LTBL
73N 16LTBL
73J 16LTBL
CONN 1227 ECU
C 1
C 2
C 3
C 4
C 5
C 6
C 7
C 8
C 9
C 10
C 11
C 12
C 13
C 14
C 15
C 16
EATON VORAD COLLISION AVOIDANCE SYSTEM CPU
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
JPM
8APR02
CAV C OF CONN1 WAS E
55303S
U00GSC2
RELEASE NO.
9100/9200/9400/9900
DATE PART NO. SHEET
P53583S
30NOV01
AE08-52508
17
Figure 75
Eaton Vorad Collision Avoidance
s082252a
RIGHT SIDE DISPLAY
73T 16LTBL
76
8.18. EATON VORAD COLLISION AVOIDANCE, P. 18

CHAPTER 8
EATON VORAD-COLLISION AVIODANCE
J1939 Y-BLOCK CONN (1234Z)
J1939 TERMINATING RESISTOR (1234R) 3
J1939 DASH CONN (1233B) 3 98GN8(-) 20GN 98SHD8 20NONE 98YL8(+) 20YL
J1939 ABS CONN (1233C) 3
DRIVER DISPLAY UNIT

D CONN 1228 C B A 1 3 2 J1939 VORAD CONN (1233A)
73U 18LTBL
73V 18LTBL
73W 18LTBL
73X 18LTBL
98YL9(+) 20YL
98GN9(-) 20GN
98SHD9 20NONE
CONN 1227 ECU
D 1
D 2
D 3
D 4
D 5
D 6
D 7
D 8
D 9
D 10
D 11
D 12
D 13
D 14
D 15
D 16
EATON VORAD COLLISION AVOIDANCE SYSTEM CPU
U00JPM8 10DEC01 U00JJH7

10DEC01 9100/9200/9400/9900 U00GSC2

RELEASE NO. DATE PART NO. SHEET
P53583S
30NOV01
AE08-52508
18
Figure 76
Eaton Vorad Collision Avoidance
s082252a
77
8.19. TEMPERATURE/COMPASS DISPLAY, P. 19

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
TEMPERATURE/COMPASS DISPLAY
41A (464M)
F10 1
F10 2
13CD 18 PK
I1 IGN ADAPTER (494M)
F10-A 5A F10 3
CAVITY "C" B2 BAT ADAPTER (498M)
TEMP/COMP ROOF CONNECTOR (1281F/1281M)
41B (464M)
F10 4
14CD 18 RD
TEMP/COMP DISPLAY (1282M)
41A 41B 41B 18 RD 41A 41E 18 YL 41-G 18 WH 41F 41H 41J NC 41C 18 LTGN 41D 18 LTGN 18 LTGN 18 LTGN 18 LTGN 18 PK 41C 41D 41E 41-G
A B C D E F
41A 18 LTGN 41B 41C 41D 41E 41-G 18 LTGN 18 LTGN 18 LTGN 18 LTGN 18 WH 41C 41D U V
F10-B 5A
CAVITY "C" TEMP SENSOR (1284)
A B C D E F G H J K
41C 41D
18 LTGN 18 LTGN
41C 41D
A B
FRONT END CONNECTOR (1M/1F)
TEMP DISPLAY HEADLIGHT FEED (469OL) 18 LTGN 18 YL 41E A
66H
DRL NIGHT (469PL) 66H 18 YL G3 GROUND ADAPTER (455M) CAVITY "H" 41F 41H 41J COMPASS MODULE (1283) 1 2 3 A
18 WH
41-G
18 LTGN 18 LTGN 18 LTGN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JRE1
RELEASE NO.
9100/9200/9400/9900
DATE PART NO.
51083K
23NOV01
AE08-52508
SHEET
19
Figure 77
Temperature/Compass Display
s082252a
78
8.20. ROAD RELAY IV, P. 20

ROAD RELAY IV
L2 PANEL LTS ADAPTER (504M) CAVITY "B"
62EA 18 DKBL
DATA LINK POS (514M)
A B C D E F 98E(+) G
18 BK
(662) A B C D E F 98D(-) G 62EA 98E(+) 18 BK 18 BK 18 BK 18 PK I1 IGNITION ADAPTER 13PB 18 PK (495M) CAVITY "D" 18 RD F10-B 5A 4 3 LOOP BACK CONNECTOR F10-A 5A 2 1 (CAV A & J JUMPED) 10-WAY 13PB 18 PK 18 WH 98D(-) 13PB 14B 11-GPD F E D C B A F E D C B A ROAD RELAY DISPLAY MODULE
DATA LINK NEG (515M)
18 DKBL
B2 BATTERY ADAPTER (497M) CAVITY "J"
14B 18 RD
14B 18 RD
G1 GROUND ADAPTER 11-GPD 18 WH (453M) CAVITY "J"
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JRE1
RELEASE NO.
9100/9200/9400/9900
DATE PART NO.
51083K
23NOV01
AE08-52508
SHEET
20
Figure 78
Road Relay IV
s082252a
79
8.21. HEATED SEAT DRIVER, P. 21

HEATED SEAT - DRIVER

13H 12PK
FROM IGN RELAY (CH 2,PG 10)
13P 14PK
12 IGNITION ADAPTER (495)

13EF 18PK
F10 A 10A
38A 18LTGN
(1331)
(PART OF SEAT)
HI LO
(1331)

38-G 18WH
18 WH
18 BK
18 RD
18 BK
U00LDG2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO.
55093F
19FEB02
AE08-52508
SHEET
21
Figure 79 Heated Seat Driver
s082252a
80
8.22. HEATED SEAT PASSENGER, P. 22

HEATED SEAT - PASSENGER

13H 12PK
FROM IGN RELAY (CH 2,PG 10)
13P 14PK
12 IGNITION ADAPTER (495)

13EG 18PK
F10 A 10A
38B 18LTGN
(1332)
(PART OF SEAT)
HI LO
(1332)

38-GB 18WH
18 WH
18 BK
18 RD
18 BK
U00LDG2
RELEASE NO.
5000/9100/9200/9400/9900
DATE PART NO.
55093F
19FEB02
AE08-52508
SHEET
22
Figure 80
Heated Seat Passenger
s082252a

Circuitos 9200

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SERVICE MANUAL

s082252a Copyright 11/01/2002 International Truck and Engine Corporation

1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

ELECTRICAL CIRCUIT DIAGRAM

GENERATOR - FIELD - LIGHT BLUE

FUEL PUMP - TAN

GENERATOR - CHARGE - RED

AIR DRYER - GRAY

LOW AIR PRESSURE WARNING - GRAY

FRONT AXLE - GRAY

ALTERNATOR - RESISTANCE - RED

POWER DIVIDER LOCK (PDL) - GRAY

PARK BRAKE WARNING - GRAY

ANTI-THEFT WARNING - LIGHT GREEN

POWER TAKE-OFF WARNING - GRAY

ACCESSORY FEED - LIGHT BLUE

IGNITION FEED - PINK

DIFFERENTIAL LOCK - GRAY

BATTERY FEED - RED

LIGHT SWITCH FEED - YELLOW

KEY SWITCH FEED - RED

DIMMER SWITCH - YELLOW

HEADLIGHT - HIGH BEAM - YELLOW

STARTER CONTROL - PINK

HEADLIGHT - LOW BEAM - YELLOW

GLOW PLUG/PRE-HEATER - PINK

PARKING/MARKER LIGHTS - BROWN

ENGINE SHUT-OFF - GRAY

TURN SIGNAL - ORANGE

TURN SIGNAL LIGHTS - LEFT - ORANGE

ETHER START - TAN

TURN SIGNAL LIGHTS - RIGHT - ORANGE

CLEARANCE AND IDENTIFICATION LIGHTS - BROWN

ENGINE COOLING - TAN

ENGINE BRAKE GRAY

HAZZARD LIGHTS - ORANGE

AIR SUSPENSION - GRAY

PANEL LIGHTS - DARK BLUE

COURTESY AND DOME LIGHTS - DARK BLUE

INSTRUMENT FEED - TAN

AUXILIARY LIGHTS - YELLOW

ENGINE WATER TEMPERATURE - TAN

5TH WHEEL/WORK LIGHT - ORANGE

ENGINE OIL TEMPERATURE - TAN

DAYTIME RUNNING LIGHTS - YELLOW

TRANSMISSION OIL TEMPERATURE - TAN

AXLE OIL TEMPERATURE - TAN

TAIL LIGHTS - BROWN

ENGINE OIL LEVEL - TAN

LICENSE PLATE LIGHT - BROWN

WATER LEVEL - TAN

STOP LIGHTS - ORANGE

ENGINE OIL PRESSURE - TAN

BACK-UP LIGHTS - ORANGE

FUEL LEVEL - TAN

TRAILER AUXILIARY - ORANGE

INSTRUCTIONS AND CHARTS FOR ALL MODELS

Figure 1 Circuit Identification Chart, page 1

1.2. CIRCUIT IDENTIFICATION CHART, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR

COLLISION AVOIDANCE SYSTEM - LIGHT BLUE

WINDSHIELD WASHER - GRAY CLOCK/HOURMETER - LIGHT GREEN