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SERVICE MANUAL

SERVICE MANUAL SECTION 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS Truck Model: 5000i Start Date: 11/04/2002 Truck Model: 9200i Start Date: 11/04/2002 Truck Model: 9400i Start Date: 11/04/2002 Truck Model: 9900i Start Date: 11/04/2002 s082252a, Formerly CTS-5298 11/01/2002

s082252a Copyright 11/01/2002 International Truck and Engine Corporation

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

Table of Contents

1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1 1.1. CIRCUIT IDENTIFICATION CHART, P. 1. .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . .1 1.2. CIRCUIT IDENTIFICATION CHART, P. 2. .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . .2 1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..3 1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..4 1.5. SCHEMATIC SYMBOLS, P. 5.. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . ..5 1.6. RELAY PINOUT, FUNCTION DATA & SEALED RELAY, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 1.7. LAMP BULB CHART, P. 7. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . ..7 2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 2.1. START FEED, P. 1. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . ..8 2.2. ACCESSORY, P. 2. .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . ..9 2.3. BATTERY, B1, P. 3. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . .10 2.4. BATTERY, B2, P. 4. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . ..11 2.5. BATTERY, B2 (CONT.), P. 5. .. .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . ..12 2.6. 3+1 BATTERY SYSTEM (DEEP CYCLE BATTERY B2 BATTERY), P. 6. . . . . . . . . . . . . . . . . . . . . . . .13 2.7. GROUND ADAPTER COMPOSITE, P. 7. .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . .14 2.8. GROUND STUD COMPOSITE, P. 8.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..15 2.9. GROUND STUD COMPOSITE, P. 9.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..16 2.10. IGNITION, P. 10. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . .17 2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11. . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . .18 3. 12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3). . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 3.1. W/CAT AND CUMMINS ENGINES, P. 1. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . .19 3.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . .20 3.3. W/I6 HEUI ENGINE, P. 3. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. ..21 3.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 4. ENGINE SYSTEMS (CHAPTER 4). .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. ..23 4.1. CATERPILLAR C10, C12, C15, AND C16 CRUISE CONTROL, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 4.2. CATERPILLAR C10, C12, C15 AND C16 ENGINE BRAKE, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 4.3. CATERPILLAR C10, C12, C15 AND C16 ENGINE CONTROLS, P. 3.. . . .. . .. . .. . .. . .. . .. . .. . .. .25 4.4. CUMMINS ISM , ISX CRUISE CONTROL, P. 4.. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. ..26 4.5. CUMMINS ISM, ISX ENGINE BRAKE, P. 5. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . .27 4.6. CUMMINS ISM, ISX ENGINE CONTROLS, P. 6. .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. ..28 4.7. CUMMINS AHD AND ISM ENGINE CONTROLS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 4.8. I6 HEUI CRUISE CONTROL, P. 8. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. .30 4.9. I6 HEUI ENGINE BRAKE, P. 9. .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . .31 4.10. I6 HEUI ENGINE CONTROLS, P. 10. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. .32 4.11. I6 HEUI MODULE POWER & GROUND SYSTEM, P. 11. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .33 4.12. I6 HEUI ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 12. . .. . . .. . .. .34 4.13. I6 HEUI SURGE TANK & EXHAUST BRAKE SOLENOID, P. 13. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. .35 5. FANS (CHAPTER 5). .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. .36 5.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C12, C15 AND C16 W/ AND N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1. .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . ..36

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5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS 5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 2. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 3.. .. . .. . .. .. . .38

6. GAUGES AND SYSTEMS (CHAPTER 6). .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .39 6.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1. . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. .39 6.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2. . . . .. . . . .. . . . ..40 6.3. ENGINE OIL PRESSURE GAUGE, P. 3. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . ..41 6.4. ENGINE OIL TEMPERATURE GAUGE, P. 4. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .42 6.5. ENGINE WATER TEMPERATURE GAUGE, P. 5. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .43 6.6. FUEL LEVEL GAUGE, P. 6. . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. .44 6.7. PYROMETER GAUGE, P. 7. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .45 6.8. SPEEDOMETER GAUGE TACHOMETER GAUGE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 6.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .47 6.10. VOLTMETER GAUGE, P. 10.. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .48 6.11. ETHER START, P. 11. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . ..49 6.12. MANIFOLD PRESSURE GAUGE, P. 12. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .50 7. WARNING LIGHTS (CHAPTER 7). . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .51 7.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 7.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2.. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .52 7.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 7.4. LOW AIR PRESSURE WARNING LIGHT, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 7.5. LOW FUEL LEVEL WARNING LIGHT, P. 5.. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . ..55 7.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . .56 7.7. DIFFERENTIAL LOCK WARN LIGHT 4X2, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 7.8. DIFFERENTIAL LOCK WARN LIGHT 6X4, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 8. CAB ACCESSORIES (CHAPTER 8). . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. .59 8.1. CIGAR LIGHTER, P. 1. . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . ..59 8.2. CLOCK, P. 2.. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .60 8.3. ELECTRIC WINDOW RIGHT, P. 3. . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . .61 8.4. ELECTRIC WINDOW RIGHT AND LEFT, P. 4.. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .62 8.5. DEFROSTER FAN(S), P. 5. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . ..63 8.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6. . . . . . . . . . . . .64 8.7. HORN, P. 7. .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..65 8.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .66 8.9. RIGHT MOTORIZED MIRROR, P. 9.. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .67 8.10. DUAL AXIS MOTORIZED MIRRORS, P. 10. .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . ..68 8.11. POWER SOURCE (CB), P. 11.. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .69 8.12. RADIO-CB, ACCOMMODATION PACKAGE, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 8.13. RADIO-CAB, SPEAKERS, P. 13.. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .71 8.14. OWNER/OPERATOR SPARE SWITCH, P. 14. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .72 8.15. ELECTRIC LOCK RIGHT AND LEFT, P. 15. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .73 8.16. INTERVISION DISPLAY, P. 16.. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .74 8.17. EATON VORAD COLLISION AVOIDANCE, P. 17. .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..75 8.18. EATON VORAD COLLISION AVOIDANCE, P. 18. .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..76 8.19. TEMPERATURE/COMPASS DISPLAY, P. 19. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .77 8.20. ROAD RELAY IV, P. 20.. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .78 8.21. HEATED SEAT DRIVER, P. 21. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .79 8.22. HEATED SEAT PASSENGER, P. 22. . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. .80 9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. .81
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9.1. AIR DRYER, P. 1. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. ..81 9.2. ABS/ATC (BENDIX), P. 2. .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. .82 9.3. ABS/ATC (BENDIX) (CONT.), P. 3. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. ..83 9.4. ABS/ATC (BENDIX) (CONT.), P. 4. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. ..84 9.5. ABS/ATC (WABCO), P. 5. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ..85 9.6. ABS/ATC (WABCO) (CONT.), P. 6. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . .86 9.7. ABS/ATC (WABCO) (CONT.), P. 7. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . .87 9.8. TRAILER CONNECTION BACK OF SLEEPER MOUNTED W/TRACTOR ABS, P. 8. . . .. . .. .88 9.9. TRAILER CONNECTION W/FOUR WHEEL TRAILER FRAME MOUNTED, P. 9. .. .. .. . .. .. ..89 9.10. TWO SPEED AXLE WIRING, P. 10.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. .90 9.11. TRUCK BODY CONNECTION, P. 11. .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . .91 9.12. TRAILER CONNECTION N/SLEEPER BACK OF CAB MOUNTED, P. 12. . . . . . . .. . . . .. . . .. . .92 9.13. TRAILER CONNECTION W/FOUR WHEEL TRAILER FRAME MOUNTED W/5000, P. 13. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. ..93 9.14. MERITOR G SERIES TRANSMISSION, P. 14. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . ..94 9.15. EATON AUTOSHIFT TRANSMISSION CAB WIRING, P. 15. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . .95 9.16. EATON AUTOSHIFT TRANSMISSION TRANSMISSION WIRING, P. 16. . . . . . . . . . . . . . . . . . . . .96 9.17. EATON LIGHTNING TRANSMISSION TRANSMISSION WIRING, P. 17. . . . .. . . . . . . . . . . . . . . . .97 10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10). . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . .98 10.1. AUXILIARY CIRCULATION FAN (LOW ROOF), P. 1. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. ..98 10.2. AUXILIARY CIRCULATION FAN (HIGH ROOF), P. 2. . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . .99 10.3. AUXILIARY CIRCULATION FAN (SKYRISE), P. 3. . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .100 10.4. BUNK FLUORESCENT AND READING LIGHTS, P. 4. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . .101 10.5. BUNK SPEAKERS, P. 5. .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .102 10.6. LUGGAGE COMPARTMENT LIGHTS, P. 6. .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .103 10.7. POWER SOURCE, P. 7. .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .104 10.8. REFRIGERATOR WIRING, P. 8.. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .105 10.9. TV/VCR WIRING, P. 9. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .106 10.10. OVERHEAD CABINETS, ACCENT LIGHTS, P. 10. .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .107 10.11. OPTIONAL SLEEPER MOUNTED RADIO CONTROLS, P. 11.. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .108 10.12. SHORE POWER WIRING WITHOUT DC/AC INVERTER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109 10.13. SHORE POWER WIRING WITH DC/AC INVERTER, P. 13. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. .110 11. LIGHT SYSTEMS (CHAPTER 11).. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .111 11.1. BACK-UP LIGHTS, P. 1.. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .111 11.2. CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .112 11.3. CAB CLEARANCE AND IDENTIFICATION LIGHTS, P. 3. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . ..113 11.4. WORK LIGHT N/SLEEPER, P. 4. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. ..114 11.5. CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . .115 11.6. CAB DOME, READING AND COURTESY LIGHTS W/SKYRISE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . .116 11.7. DAYTIME RUNNING LIGHTS (DRL) USA, P. 7. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. ..117 11.8. FOGLIGHTS CAB/FRONT END EFFECTS, P. 8. .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . .118 11.9. HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119 11.10. HEADLIGHTS, P. 10. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .120 11.11. PANEL LIGHTS, P. 11. . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .121 11.12. PARK/TURN/SIDE MARKER LIGHTS WITH DRL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 11.13. SPOTLIGHT, P. 13.. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .123 11.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14. . . . . . . . . . . . . . . .124 11.15. WORK LIGHT W/SLEEPER, P. 15.. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .125 12. HEATER AND AIR CONDITIONER (CHAPTER 12).. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .126 12.1. AIR CONDITIONER CAB, P. 1. . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .126
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5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS 12.2. 12.3. 12.4. 12.5. 12.6. HEATER CAB, P. 2. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. ..127 HEATER BUNK AUXILIARY BLOWER, P. 3. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128 HEATER BUNK W/STANDARD TEMPERATURE CONTROL, P. 4. . .. . .. .. . .. .. . .. .. . .. .. . ..129 HEATER BUNK W/THERMOSTAT TEMPERATURE CONTROL, P. 5. . . . . . . . . . . . . . . . . . . . . . .130 LOWERED HEATER BOX, P. 6. .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . ..131

13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . .132 13.1. LEFT GAUGE CLUSTER (CONNECTOR 423). . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . .132 13.2. LEFT GAUGE CLUSTER (CONNECTOR 424). . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . .133 13.3. LEFT GAUGE CLUSTER GAUGE INFORMATION.. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . ..134 13.4. LEFT GAUGE CLUSTER TERMINAL INFORMATION.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..135 13.5. LEFT GAUGE CLUSTER TERMINAL INFORMATION.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..136 13.6. RIGHT GAUGE CLUSTER (CONNECTOR 420). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137 13.7. RIGHT GAUGE CLUSTER GAUGE INFORMATION. . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . .138 13.8. RIGHT GAUGE CLUSTER TERMINAL INFORMATION. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .139 13.9. SPEEDOMETER/TACHOMETER MODULE TERMINAL INFORMATION. . . . . . . . . . . . . . . . . . .140 13.10. SPEEDOMETER/TACHOMETER MODULE TERMINAL INFORMATION. . . . . . . . . . . . . . . . . .141 13.11. CONNECTOR COMPOSITES (1), (2), (3).. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .142 13.12. CONNECTOR COMPOSITES (4), (9), (11), (15), (20), (27). . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . .143 13.13. CONNECTOR COMPOSITES (40), (41), (42), (43), (48), (65).. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. .144 13.14. CONNECTOR COMPOSITES (66), (71), (72), (76), (77), (94).. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. .145 13.15. CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115). . . . . . . . . . . . . . . . .146 13.16. CONNECTOR COMPOSITES (116), (117), (118), (127A), (128). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147 13.17. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147), (148). . .148 13.18. CONNECTOR COMPOSITES (149), (150), (151), (152), (161), (162). . . . . . . . . . . . . . . . . . . . . . . . . .149 13.19. CONNECTOR COMPOSITES (165), (166), (167), (170), (171), (180). . . . . . . . . . . . . . . . . . . . . . . . . .150 13.20. CONNECTOR COMPOSITE (190). .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. .151 13.21. CONNECTOR COMPOSITES (196), (199), (200), (201), (209), (211), (214), (216). . . . . . . . . . .152 13.22. CONNECTOR COMPOSITES (217), (218), (220), (221). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153 13.23. CONNECTOR COMPOSITES (227), (228), (229). . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. .154 13.24. CONNECTOR COMPOSITES (230), (231), (236), (241). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155 13.25. CONNECTOR COMPOSITES (243), (244), (249), (250), (251).. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . ..156 13.26. CONNECTOR COMPOSITES (252), (260), (267). . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. .157 13.27. CONNECTOR COMPOSITES (268), (273), (275), (278), (282), (289). . . . . . . . . . . . . . . . . . . . . . . . . .158 13.28. CONNECTOR COMPOSITES (290), (291), (292), (293), (294), (296). . . . . . . . . . . . . . . . . . . . . . . . . .159 13.29. CONNECTOR COMPOSITES (298), (299), (311), (312), (313), (315, 316). . . . . . . . . . . . . . . . . . . .160 13.30. CONNECTOR COMPOSITES (316), (318), (320), (321), (322), (323). . . . . . . . . . . . . . . . . . . . . . . . . .161 13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354). . . . . . . . . . . . . . . . . .162 13.32. CONNECTOR COMPOSITES (355), (360), (363), (379), (393), (396). . . . . . . . . . . . . . . . . . . . . . . . . .163 13.33. CONNECTOR COMPOSITES (400), (402), (403), (404), (406), (409). . . . . . . . . . . . . . . . . . . . . . . . . .164 13.34. CONNECTOR COMPOSITES (417), (420), (421). . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. .165 13.35. CONNECTOR COMPOSITES (422), (423), (424), (425), (426).. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . ..166 13.36. CONNECTOR COMPOSITES (427), (428), (429), (430). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167 13.37. CONNECTOR COMPOSITES (433), (434), (435). . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. .168 13.38. CONNECTOR COMPOSITES (436), (437), (440), (441), (442).. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . ..169 13.39. CONNECTOR COMPOSITES (453), (454). .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. ..170 13.40. CONNECTOR COMPOSITES (455), (456), (460), (462). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171 13.41. CONNECTOR COMPOSITES (462), (463). .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. ..172 13.42. CONNECTOR COMPOSITES (463). . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . .173 13.43. CONNECTOR COMPOSITES (464). . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . .174 13.44. CONNECTOR COMPOSITES (464), (465), (466), (468), (470), (1000).. .. .. .. .. .. . .. .. .. .. .. ..175 13.45. CONNECTOR COMPOSITES (474), (480), (481), (482), (483), (489). . . . . . . . . . . . . . . . . . . . . . . . . .176 13.46. CONNECTOR COMPOSITES (491), (492), (494), (495), (497), (498), (499), (501). . . . . . . . . . .177
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13.47. CONNECTOR COMPOSITES (502), (503), (504), (506). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178 13.48. CONNECTOR COMPOSITES (509), (511), (512), (513), (514), (515). . . . . . . . . . . . . . . . . . . . . . . . . .179 13.49. CONNECTOR COMPOSITES (517), (520), (521), (522), (523), (524), (525), (526). . . . . . . . . . .180 13.50. CONNECTOR COMPOSITES (528), (529), (530), (531), (560), (562), (574). . . . . . . . . . . . . . . . . .181 13.51. CONNECTOR COMPOSITES (575), (576), (577), (578), (579), (582). . . . . . . . . . . . . . . . . . . . . . . . . .182 13.52. CONNECTOR COMPOSITES (584), (585), (587).. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .183 13.53. CONNECTOR COMPOSITES (592), (592F), (593), (594), (600). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184 13.54. CONNECTOR COMPOSITES (603), (604), (605), (606), (607), (610), (611). . . . . . . . . . . . . . . . . .185 13.55. CONNECTOR COMPOSITES (612), (613), (640), (642), (643), (659). . . . . . . . . . . . . . . . . . . . . . . . . .186 13.56. CONNECTOR COMPOSITES (662), (675), (676), (690). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187 13.57. CONNECTOR COMPOSITES (720), (753), (755), (766), (767), (768). . . . . . . . . . . . . . . . . . . . . . . . . .188 13.58. CONNECTOR COMPOSITES (769), (770), (771), (774), (775), (776), (777), (778), (789). . .189 13.59. CONNECTOR COMPOSITES (791), (823), (851), (854), (884), (885), (887). . . . . . . . . . . . . . . . . .190 13.60. CONNECTOR COMPOSITES (904), (905), (906).. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .191 13.61. CONNECTOR COMPOSITES (907), (909), (912), (913), (914), (915), (916), (918). . . . . . . . . . .192 13.62. CONNECTOR COMPOSITES (922), (923), (925).. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .193 13.63. CONNECTOR COMPOSITES (926), (930), (935), (936), (937). .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .194 13.64. CONNECTOR COMPOSITES (938), (939), (940), (941), (942). .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .195 13.65. CONNECTOR COMPOSITES (955), (956), (962), (963), (992), (993), (994). . . . . . . . . . . . . . . . . .196 13.66. CONNECTOR COMPOSITES (995999), (1000), (1033), (1034). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197 13.67. CONNECTOR COMPOSITES (1039), (1040), (1041), (1042), (1043), (1044). . . . . . . . . . . . . . . . .198 13.68. CONNECTOR COMPOSITES (1045), (1046), (1047), (1048). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199 13.69. CONNECTOR COMPOSITES (1049), (1050), (1051). .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .200 13.70. CONNECTOR COMPOSITES (1053), (1054), (1056), (1057). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201 13.71. CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1086), (1088), (1090F).. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .202 13.72. CONNECTOR COMPOSITES (1090M), (1091), (1093), (1094), (1095). . . . . . . . . . . . . . . . . . . . . . . .203 13.73. CONNECTOR COMPOSITES (1097), (1098), (1099), (1108). .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .204 13.74. CONNECTOR COMPOSITES (1110), (1112), (1113), (1125), (1126). . . . . . . . . . . . . . . . . . . . . . . . . . .205 13.75. CONNECTOR COMPOSITES (1127), (1128), (1130), (1135). . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .206 13.76. CONNECTOR COMPOSITES (1137), (1138), (1139), (1140), (1141). . . . . . . . . . . . . . . . . . . . . . . . . . .207 13.77. CONNECTOR COMPOSITES (1155), (1156), (1157), (1158), (1159), (1170). . . . . . . . . . . . . . . . . .208 13.78. CONNECTOR COMPOSITES (1171), (1188), (1189), AND JUNCTION POINTS J7 AND J4.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .209 13.79. CONNECTOR COMPOSITES (1190), (1193), (1194), (1195), (1223), (1224), (1225). . . . . . . . .210 13.80. CONNECTOR COMPOSITES (1227), (1229), (1239A, B, C), (1239), (1240) . . . . . . . . . . . . . . . . .211 13.81. CONNECTOR COMPOSITES (1241), (1243), (1244), (1258), (1260), (1261). . . . . . . . . . . . . . . . .212 13.82. CONNECTOR COMPOSITES (1262), (1263), (1264), (1265), (1279). . . . . . . . . . . . . . . . . . . . . . . . . .213 13.83. LEFT BLANK INTENTIONALLY. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .214 13.84. CONNECTOR COMPOSITE (1285). .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .215 13.85. CONNECTOR COMPOSITES (1286), (1287), (1288), (1289), (1290). . . . . . . . . . . . . . . . . . . . . . . . . .216 13.86. CONNECTOR COMPOSITES (1304), (1305), (1306), (1307). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217 13.87. CONNECTOR COMPOSITES (1310), (1311), (1312), (1313), (1315). . . . . . . . . . . . . . . . . . . . . . . . . .218 13.88. CONNECTOR COMPOSITES (1322), (1323), (1324), (1327), (1328). . . . . . . . . . . . . . . . . . . . . . . . . .219 13.89. CONNECTOR COMPOSITES (1331), (1332). .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .220 14. FUSES, CIRCUIT BREAKERS, RELAYS (CHAPTER 14). . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . .221 14.1. POWER DISTRIBUTION CENTER, FUSE AND CIRCUIT BREAKER LOCATION, P. 1. . . . . .221 14.2. FUSE AND CIRCUIT BREAKER LOCATION (CONT.), P. 2. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .222 14.3. RELAY LOCATION, P. 3.. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .223 14.4. PRO SLEEPER FUSE INDEX, P. 4. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .224

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1. INSTRUCTIONS AND CHARTS (CHAPTER 1)


1.1. CIRCUIT IDENTIFICATION CHART, P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR

CHAPTER 1

CIRCUIT NUMBER

DESCRIPTION - COLOR

CIRCUIT NUMBER

DESCRIPTION - COLOR

GENERATOR - FIELD - LIGHT BLUE

37

FUEL PUMP - TAN

GENERATOR - CHARGE - RED

38

39

AIR DRYER - GRAY

40

LOW AIR PRESSURE WARNING - GRAY

41

42

FRONT AXLE - GRAY

ALTERNATOR - RESISTANCE - RED

43

POWER DIVIDER LOCK (PDL) - GRAY

44

PARK BRAKE WARNING - GRAY

45

ANTI-THEFT WARNING - LIGHT GREEN

10

46

POWER TAKE-OFF WARNING - GRAY

11

GROUND - WHITE

47

SPEEDOMETER - GRAY

12

ACCESSORY FEED - LIGHT BLUE

48

TACHOMETER - GRAY

13

IGNITION FEED - PINK

49

DIFFERENTIAL LOCK - GRAY

14

BATTERY FEED - RED

50

LIGHT SWITCH FEED - YELLOW

15

KEY SWITCH FEED - RED

51

DIMMER SWITCH - YELLOW

16

52

HEADLIGHT - HIGH BEAM - YELLOW

17

STARTER CONTROL - PINK

53

HEADLIGHT - LOW BEAM - YELLOW

18

GLOW PLUG/PRE-HEATER - PINK

54

PARKING/MARKER LIGHTS - BROWN

19

ENGINE SHUT-OFF - GRAY

55

TURN SIGNAL - ORANGE

20

56

TURN SIGNAL LIGHTS - LEFT - ORANGE

21

ETHER START - TAN

57

TURN SIGNAL LIGHTS - RIGHT - ORANGE

22

58

CLEARANCE AND IDENTIFICATION LIGHTS - BROWN

23

ENGINE COOLING - TAN

59

24

ENGINE BRAKE GRAY

60

HAZZARD LIGHTS - ORANGE

25

PYROMETER - TAN

61

AIR SUSPENSION - GRAY

26

AMMETER - TAN

62

PANEL LIGHTS - DARK BLUE

27

VOLTMETER - TAN

63

COURTESY AND DOME LIGHTS - DARK BLUE

28

INSTRUMENT FEED - TAN

64

AUXILIARY LIGHTS - YELLOW

29

ENGINE WATER TEMPERATURE - TAN

65

5TH WHEEL/WORK LIGHT - ORANGE

30

ENGINE OIL TEMPERATURE - TAN

66

DAYTIME RUNNING LIGHTS - YELLOW

31

TRANSMISSION OIL TEMPERATURE - TAN

67

32

AXLE OIL TEMPERATURE - TAN

68

TAIL LIGHTS - BROWN

33

ENGINE OIL LEVEL - TAN

69

LICENSE PLATE LIGHT - BROWN

34

WATER LEVEL - TAN

70

STOP LIGHTS - ORANGE

35

ENGINE OIL PRESSURE - TAN

71

BACK-UP LIGHTS - ORANGE

36

FUEL LEVEL - TAN

72

TRAILER AUXILIARY - ORANGE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

RROEPKE
RELEASE NO.

INSTRUCTIONS AND CHARTS FOR ALL MODELS


DATE PART NO. SHEET

P52600M

29JUL98

AE08-52011

Figure 1 Circuit Identification Chart, page 1

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

1.2. CIRCUIT IDENTIFICATION CHART, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 1

NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR

CIRCUIT NUMBER

DESCRIPTION - COLOR

CIRCUIT NUMBER

DESCRIPTION - COLOR

73 74 75 76 77 78 79 80 81 82 83 84 85 86

COLLISION AVOIDANCE SYSTEM - LIGHT BLUE

87 88

WINDSHIELD WASHER - GRAY CLOCK/HOURMETER - LIGHT GREEN

HEATER BLOWER MOTOR - LIGHT GREEN AUXILIARY FAN - LIGHT GREEN AIR CONDITIONER - LIGHT GREEN MIRRORS - HEATED * MOTORIZED - LIGHT GREEN SEAT BELTS - LIGHT GREEN

89 90 91 92 93 94 HYDRAULIC BRAKE PUMP - GRAY INTERCOMMUNICATIONS - VIOLET TRANSMISSION (ELECTRONIC) - TAN AXLE SHIFT CONTROL - TAN ANTILOCK BRAKES - GRAY EXHAUST EMISSION - TAN SNOW PLOW LIGHTS - YELLOW CRUISE CONTROL AND ELECTRONIC ENGINE - VIOLET DATA LINK AND DIAGNOSTICS - BLACK THROTTLE POSITION SENSOR - VIOLET

POWER DOOR LOCKS - LIGHT GREEN WINDSHIELD WIPERS - GRAY POWER WINDOW - LIGHT GREEN CIGAR LIGHTER - LIGHT GREEN HORN - ELECTRIC - GRAY RADIO - ENTERTAINMENT - LIGHT GREEN

95 96 97 98 99

NOTE: NOT ALL CIRCUITS MAY BE USED. COLORS ABOVE ARE NEW STD COLORS FOR MAJOR HARNESSES.

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

JPM JKP

10DEC01 4MAR02

GSC2 ADDED CIR 73 DESC


ADDED SEAT BELTS.

A
B

P53583S
55093F

RROEPKE
RELEASE NO.

INSTRUCTIONS AND CHARTS FOR ALL MODELS


DATE PART NO. SHEET

P52600M

29JUL98

AE08-52011

02

Figure 2

Circuit Identification Chart, page 2

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3


CHAPTER 1
INSTRUCTIONS

- SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED.
SWITCH-MANUAL MAGNETIC SWITCH

- MULTIPLE CONNECTORS ARE DISPLAYED ON SCHEMATIC AS SHOWN. REFER TO CONNECTOR COMPOSITE WITH APPLICABLE NUMBER FOR MORE COMPLETE INFORMATION.

12

AND/OR

12

30

86

87 A 87 85

INDICATES CASE GROUND

SINGLE IN-LINE CONNECTORS DISPLAYED AS SHOWN WITHOUT CONNECTOR NUMBER.

RELAY-SUPPRESSED

- PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS.
IGN (24) INDICATES BASIC FEED WIRE CIRCUIT IDENTIFICATION

CIRCUIT NUMBER
16PK

WIRE GAUGE &


13

BUSS IN FUSE PRINTED CIRCUIT IN INSTRUMENT CLUSTER A CIRCUIT BREAKER CONNECTOR

COLOR

LOCATION IN FUSE/CIRCUIT BREAKER

F1

CONNECTOR

VOLTMETER

20A

FUSE RATING

- MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS.

60 16OR

55A/60 16OR

55 16OR

55A 16OR

FLASHER

- SWITCHES , RELAYS & COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL CONNECTIONS OR CONTACTS.
WINDOW SWITCH 83-E 16LTGN WIRE CONNECTION 12B 14LTBL 83-C 16LTGN 83-GB 16WH WIRE CONNECTION BUSSED CONTACT INTERNAL CONTACT ETHER SWITCH

F18
DOWN
UP

F19 20A

16BN

INTERNAL CONTACT

16RD 78 83-F 16LTGN 83-H 16LTGN 16LTGN 75A 14LTGN PIG-TAIL

RROEPKE

INSTRUCTIONS AND CHARTS FOR ALL MODELS

P52600M

29JUL98

AE08-52011

Figure 3 Circuit Diagram Instructions, page 3

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4


CHAPTER 1
INSTRUCTIONS

F - JUNCTIONS ARE USED TO IDENTIFY MULTIPLE CONNECTIONS WITH A COMMON FEED OR GROUND. THE JUNCTION MAY BE A STUD OR A CONNECTOR WITH ALL CIRCUITS CONNECTED INTERNALLY BY BUS BAR.

A
STUD OR ADAPTER

K
J6

BUS ADAPTER

GROUND JUNCTION

THIS VEHICLE USES BUSSED CONNECTORS AND ARE REFERRED TO AS ADAPTERS GROUND, FEED, IGNITION, ACCESSORY OR BATTERY.

- CIRCUIT 11 DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY DEDICATE GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR SYSTEM CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS, NEITHER THE LETTER G OR THE COLOR WHITE WILL BE USED.

GROUND CIRCUITS ARE DESCRIBED THUS:


11-G 11-GA 11-GB SUFFIX G IS NOT A SUFFIX BUT INDICATES A GROUND CIRCUIT 97-G 97-GA 97-GB SUFFIX G IS NOT A SUFFIX BUT INDICATES A GROUND CIRCUIT

COMMON GROUND CIRCUIT NUMBER

DEDICATED GROUND CIRCUIT NUMBER

- ABBREVIATIONS: COLOR,NOUN AND ENGINE COLOR ABBREVIATION


A AQ - AQUA BK - BLACK BL - BLUE BN - BROWN DK GN - DARK GREEN GD - GOLD GY - GRAY GN - GREEN LT BL - LIGHT BLUE LT GN - LIGHT GREEN OR - ORANGE PK - PINK PL - PURPLE RD - RED SIL - SILVER TN - TAN VT - VIOLET WH - WHITE YL - YELLOW ACCESSORY ACC AC - AIR CONDITIONER AUX - AUXILIARY AWG - AMERICAN WIRE GAUGE GND I IGNITION IGN IND - INDICATOR L - LEFT BATTERY BAT CONN - CONNECTION OR CONNECTOR LT - LIGHT N/ - NOT WITH OPT - OPTIONAL R - RIGHT S - START OR SENDER THERMO - THERMOSTAT W/ - WITH W/O - WITHOUT

NOUN ABBREVIATION
G GROUND

DRL - DAYTIME RUNNING LIGHTS ENG - ENGINE FL - FUSIBLE LINK FWD - FORWARD

GA - GAUGE

RROEPKE

INSTRUCTIONS AND CHARTS FOR ALL MODELS

P52600M

29JUL98

AE08-52011

Figure 4

Circuit Diagram Instructions, page 4

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

1.5. SCHEMATIC SYMBOLS, P. 5


CHAPTER 1
SCHEMATIC SYMBOL CHART

SYMBOL

DESCRIPTION

SYMBOL

DESCRIPTION

MALE/FEMALE IN-LINE CONNECTION ALARM-ELECTRONIC FEMALE TERMINAL

MALE TERMINAL

GROUND

SOLENOID-GENERAL USAGE

FUSE / CIRCUIT BREAKER

TYPE 1 TYPE 2 OR 3

A CIRCUIT BREAKER MOTOR-ELECTRIC

DIODE

CIGAR LIGHTER LIGHT EMITTING DIODE (LED)

FUSIBLE LINK

RESISTOR HORN

SWITCH CONTACT, NORMALLY OPEN

SWITCH CONTACT, NORMALLY CLOSED

JUNCTION POINT SPEAKER-SOUND SYSTEM

SPLICE

SWITCH-PUSH BUTTON

FLASHER-TURN SIGNAL,HAZARD

SWITCH-PRESSURE

SWITCH-MANUAL/MECHANICAL

MAGNETIC SWITCH

SWITCH-WITH LIGHT

LIGHT-SINGLE FILAMENT

30

86 RELAY-SUPPRESSED

LIGHT-DOUBLE FILAMENT

87 A 87 85

ACCELERATOR POSITION SENSOR

SENDER-OIL,WATER,FUEL,TEMPERATURE

RROEPKE

INSTRUCTIONS AND CHARTS FOR ALL MODELS

P52600M

29JUL98

AE08-52011

Figure 5

Schematic Symbols

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

1.6. RELAY PINOUT, FUNCTION DATA & SEALED RELAY, P. 6


CHAPTER 1
RELAY PINOUT AND FUNCTION DATA SEALED MINIATURE RELAY DATA

DATA RELAY AND FUNCTION DATA

RELAY SCHEMATIC 1 30 86 5

TYPICAL RELAY(INSERTION END)

ENERGIZING COIL

87 A 3 4 87 2 85 COMMON CONTACT 30

86 87 NORMALLY OPEN CONTACT 87A

NORMALLY CLOSED CONTACT

85 ENERGIZING COIL

CABLE INSERTION END

RELAY INSERTION END 85 A/2 A E D D/3 30 B/5 B 86 87A C 87

C/4

E/1

FUSEBLOCK SOCKET CONNECTOR SOCKET

FUSEBLOCK SOCKET CONNECTOR SOCKET

SEALED MINIATURE RELAY DATA


RELAY SCHEMATIC

30

86

ENERGIZING COIL NORMALLY OPEN COIL


30 86

COMMON CONTACT 87 A 87 85

NORMALLY CLOSED COIL

85

87A

87

ENERGIZING COIL

FUNCTION WHEN 12V IS APPLIED TO THE RELAY COIL,THE SWITCH WIPER IS PULLED FROM THE NORMALLY CLOSED POSITION TO THE NORMALLY OPEN POSITION.

TYPICAL RELAY (INSERTION END)

NOTE: THE RELAY IS PRINTED WITH THE NUMBERS 85,86,87,87A AND 30. THE CONNECTOR BODY IS PRINTED WITH 85,86,87,87A AND 30.
30 86 86 30

85

87A

87

87

87A

85

FUSEBLOCK SOCKET CONNECTOR SOCKET CABLE INSERTION END

FUSEBLOCK SOCKET CONNECTOR SOCKET RELAY INSERTION END

RROEPKE

INSTRUCTIONS AND CHARTS FOR ALL MODELS

P52600M

29JUL98

AE08-52011

Figure 6 Relay Pinout, Function Data & Sealed Relay

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

1.7. LAMP BULB CHART, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 1

LAMP BULB CHART

BULB APPLICATION
AIR RESTRICTION GAUGE.............................. BACK-UP LIGHTS..................................... CIGAR LIGHTER...................................... CLOCK - ANALOG..................................... CLEARANCE/IDENTIFICATION LIGHTS - SMALL............ CLEARANCE/IDENTIFICATION LIGHTS - LARGE............ COURTESY LIGHT..................................... DOME LIGHT......................................... EXTERIOR MIRROR LIGHT.............................. FOG LIGHT.......................................... FRONT TURN SIGNAL 9200/9400/9900..................................... HEADLIGHTS 9200/9400/9900 INCANDESCENT HIGH/LOW BEAMS.............................. HALOGEN (OPTIONAL) HIGH/LOW BEAM............................... HEATER AND AIR CONDITIONER CONTROLS................ HIGH BEAM INDICATOR............................... INSTRUMENT CLUSTER ILLUMINATION LIGHT............................. WARNING LIGHT................................. READING LIGHT...................................... SIDE TURN SIGNAL - 9200/9400/9900.................. SPEEDOMETER....................................... SPOTLIGHT.......................................... STOP-TAIL-TURN SIGNAL.............................. TACHOMETER......................................... TURN SIGNAL INDICATOR............................. WORK LIGHT.........................................

WATTS OR CANDLEPOWER
2 CANDLEPOWER.......................... 32 CANDLEPOWER......................... 1 CANDLEPOWER.......................... 2 WATTS............................ 2 CANDLEPOWER.......................... 4 CANDLEPOWER.......................... 21 CANDLEPOWER......................... 21 CANDLEPOWER......................... 2 CANDLEPOWER.......................... 100 WATTS..............................

TRADE NUMBER
57 1156 1455 VDO-600 802 194 904 1142 1142 1895 4921-1

32/3 CANDLEPOWER.......................

3157

65/35 WATTS............................

6053

65/35 WATTS............................ 3 CANDLEPOWER.......................... 0.5 CANDLEPOWER........................

H5054 168 37

1 CANDLEPOWER.......................... 0.5 CANDLEPOWER........................ 15 CANDLEPOWER......................... 32/3 CANDLEPOWER....................... 1 CANDLEPOWER.......................... 30 WATTS............................... 32/3 CANDLEPOWER....................... 1 CANDLEPOWER.......................... 0.5 CANDLEPOWER........................ 35 WATTS...............................

161 37 1003 3157 161 4405 1157 161 37 4411

SLEEPER
DOME LIGHT......................................... LUGGAGE COMPARTMENT LIGHT.......................... READING LIGHT...................................... OVERHEAD CABINET LIGHT............................. TV/VCR & MICROWAVE CABINET LIGHT................... 15 WATTS............................... 12 CANDLEPOWER......................... 12 CANDLEPOWER......................... 12 CANDLEPOWER......................... 12 CANDLEPOWER......................... F15T8-CW 211-2 912 211-2 211-2

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

JKP

4MAR02

ADDED & EDITED SLPR ITEMS

55093F

RROEPKE
RELEASE NO.

INSTRUCTIONS AND CHARTS FOR ALL MODELS


DATE PART NO. SHEET

P52600M

29JUL98

AE08-52011

07

Figure 7 Lamp Bulb Chart

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)


2.1. START FEED, P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


12V POWER DISTRIBUTION - START FEED

CHAPTER 2

B1 BAT STUD

14FB 8RD

14C 10RD

F7-A 25A

12RD B

15

KEY SWITCH (40)

S A I OFF GND

S A I OFF S

S A I OFF I

I OFF

FROM DRL PARK BRAKE SWITCH


(CH 11,PG 7)

44 18GY 44A 16GY


14PK 17

PUSH BUTTON START SWITCH (41)


W/PUSH BUTTON START W/KEY SWITCH START 17 14PK

14PK

14PK

17A

17

START FEED ADAPTER (509)

17B

(2)

16PK (CH 3,PG 1-5)

START MAGNETIC SWITCH

17B

14PK

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52502

Figure 8

Start Feed

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

2.2. ACCESSORY, P. 2
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


12V POWER DISTRIBUTION - ACCESSORY

CHAPTER 2

B1 BAT STUD

14FB 8RD

14C 10RD

15 12RD

F7-A 25A

KEY SWITCH
S S S S

(40)
I OFF

A GND

I OFF S

OFF I

OFF

10RD

14AJ

F5-B
D

15A
16LT GN 12LT BL
12LT BL

TO RADIO
(CH 8,PG 13)

86 16LT GN

86

12M

(426)
E 86E 16LT GN 86E 16LT GN

12

12F 12LT BL

TO CB RADIO
(CH 8,PG 12)

(428)

12A

14BJ 10RD

12AC 12LT BL

F6-C 30A
30 86

ACCESSORY ADAPTER RELAY


85

12LT BL

A1 ACCESSORY ADAPTER (499)


12F

87 A 87

(145)

*
12AD 10LT BL 12-GH 16WH

A3 ACCESSORY ADAPTER (501)


12W

TO 4C CONTROL RELAY
(CH 12,PG 1)

12S

12P

12LT BL

12LT BL

12LT BL

ONWER/OPERATOR SPARE SWITCH

RIGHT ELECTRIC WINDOW RELAY

(CH 11,PG 8)

(CH 8,PG 14)

(CH 8,PG 3)

12LT BL

FOG LIGHTS FUSE

LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION.
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

RELAY

* FUSE AND RELAY

ELECTRIC WIPER INTERMITTENT

W/FUSE

(CH 8,PG 6)

P50317A

12FEB99

AE08-52502

Figure 9

Accessory

s082252a

10

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

2.3. BATTERY, B1, P. 3


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


12V POWER DISTRIBUTION - BATTERY

CHAPTER 2

FUSE LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION.

06BK

CRANKING MOTOR SOLENOID

BATTERIES COPPER BUS BAR N/3+1 BAT

STARTER MAGNETIC FUSIBLE LINKS SWITCH

FROM ALTERNATOR
(CH 3,PG 1-5)

2 04RD

150A MEGA FUSE


14A 02RD 14A 02RD

B1 BAT STUD

B2 BAT STUD

14 02RD

F10-A 30A
14CP 10RD 94AH 10GY

TO TRAILER ABS RELAY


(CH 9,PG 8,9)

TYPE I ONLY

F4-D 15A FROM STARTER MAGNETIC SWITCH


(CH 3,PG 1-5) 14AL 10RD 82K 16GY A B

TO ELECTRIC WIPER INTERMITTENT RELAY


(CH 8,PG 6)

F7-A 25A
14C
2RD 14A

15 12RD

10RD

TO KEY SWITCH
(CH 2,PG 2)

F7-C 15A
14L 14FB 8RD 10RD 57H 12OR

TO RIGHT TURN RELAY


(CH 11,PG 14)

F7-B 15A
56H 12OR

TO LEFT TURN RELAY


(CH 11,PG 14)

B1 BAT STUD
14AJ 10RD

TO A3 ACC ADAPTER RELAY


(CH 8,PG 2)

8RD

14K

F2-C 30A
14R 10RD 14S 12RD

TO IGNITION RELAY
(CH 2,PG 10)

F2-D 20A
55 12OR

TO FLASHER
(CH 11,PG 14)

F7-D 30A
14F 10RD 70E 10OR

TO STOP LIGHT RELAY


(CH 11,PG 14)

F5-C 15A
14AM 10RD 85 16GY

TO HORN RELAY
(CH 8,PG 7)

14J
10RD 14V

88B 16LT GN

16RD

TO RADIO BATTERY FEED


(CH 8,PG 13)

B1 BAT ADAPTER (497)


14BD 14RD 14BC 14RD 14AN 10RD

14G

TO ABS RELAY
(CH 9,PG 2)

18RD

TO SPEEDOMETER/ TACHOMETER MODULE


(CH 6,PG 3,5,6,8,10 CH 7,PG 2-5

TO RIGHT ELECTRIC WINDOW FUSE


(CH 8,PG 3)

CH 9,PG 10)

TO CATERPILLAR RUN RELAY FUSE


(CH 4,PG 3)

F9-C 15A
66A 14YL

TO DRL MODULE (USA)


(CH 11,PG 7)

B2 BAT STUD
14W 6RD 14AD 16RD

14BL 14RD

F9-A 15A
39A 16GY

TO AIR DRYER FUSE


((CH 9, PG 1)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52502

Figure 10 Battery, B1

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

11

2.4. BATTERY, B2, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

12V POWER DISTRIBUTION - BATTERY

F10-A 30A *
14AR 10RD 14AS 10RD A B

TO OWNER/OPERATOR SPARE (CH 8,PG 14) SWITCH W/FUSE

F8-A 10A
14D 10RD

TYPE 1 ONLY
50A 18YL

TO HEADLIGHT SWITCH
(CH 11,PG 9)

B2 BATTERY STUD

F8-B 25A

TYPE 1 ONLY
51 14YL

TO HEADLIGHT RELAY
(CH 11,PG 9)

14AA 14RD

86K 14LT GN

TO POWER SOURCE
(CH 8,PG 11)

F5-D 20A
14BW 6RD 97DL 14VT

TO DATA LINK
(CH 4,PG 3,6,10,14)

F3-C 30A
14B 10RD 68 10BN

TO CAB & TRAILER TAIL RELAY


(CH 11,PG 2)

F3-D 10A
14W 6RD 14E 10RD 50 18YL

TO HEADLIGHT SWITCH
(CH 11,PG 9)

F3-A 20A
58D 12BN

TO TRAILER MARKER RELAY


(CH 11,PG 2)

F3-B 20A
70 12OR

TO STOP LIGHT SWITCH


(CH 11,PG 14)

F6-A 20A
14AH 10RD 14M 10RD XXX

TO OWNER/OPERATOR OPTION TO OWNER/OPERATOR OPTION TO WORK LIGHT


(CH 11,PG 15)

** **

F6-B 10A
XXX

F2-A 15A
14T 10RD 65A 14OR 84 14LT GN

TO CAB CIGAR LIGHTER


(CH 8,PG 1)

B2 BATTERY ADAPTER (498)

F2-B 10A
63 18DK BL 14AX 18RD

TO DOME & COURTESY LIGHTS


(CH 11,PG 5)

TO REFRIGERATOR FUSE
(CH 10,PG 8)

14H 6RD

14Y 14RD

F1-D 15A
14X 10RD

63P 16DK BL

TO SPOTLIGHT & READING (CH 11,PG 5,13) LIGHTS TO HIGH SPEED RELAY
(CH 12,PG 2)

F1-A 30A

75 10LT GN

F1-B 10A
14Z 10RD 77T 14LT GN

TO A/C CONTROL RELAY


(CH 12,PG 1)

75A 14LT GN

TO HEATER CONTROL RELAY


(CH 12,PG 2)

F1-C 20A

**
CHK DATE

EXTRA FUSES PROVIDED FOR OWNER/OPERATOR CONNECTION


CHANGE REV REFERENCE DRAWN NAME

FUSE LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION.

SEB//ADDED 14BW JKP 4MAR02


RMVD 14N, ADDED 14AX.

A B

P52739E 55093F

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52502

04

Figure 11 Battery, B2

s082252a

12

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

2.5. BATTERY, B2 (CONT.), P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

12V POWER DISTRIBUTION - BATTERY

*
14AV 10RD

F10-D 30A
14AX 10RD

TO OVERHEAD CABINET LIGHTS


(CH 10,PG 10)

TO AUX CIRCULATION FAN


(CH 10,PG 1-3)

B2 BATTERY STUD
14AK 6RD 14AW 10RD

TO TV/VCR WIRING

* *
14AU 10RD

(CH 10,PG 9)

F10-C 20A
14AY 12RD

TO SLEEPER POWER SOURCE


(CH 10,PG 7)

F10-B 15A
75AX 14LT GN

TO AUX BUNK BLOWER RELAY


(CH 12,PG 3)

*
14AP 14RD

F10-A 30A
75AW 10LT GN

TO SLEEPER BLOWER RELAYS


(CH 12,PG 3)

F8-D 20A
63AA 14DK BL

TO SLEEPER LIGHTS/LUGGAGE COMPARTMENT LIGHTS


(CH 10,PG 4,6)

FUSE LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION.
CHANGE REV REFERENCE DRAWN NAME

CHK

DATE

JKP

4MAR02

ADDED O/H CABINET LTS TO

55093F

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

F10-D & AUX CIR FAN PG WAS 1, F8-D WAS CH 10, PG 3,5.

P50317A

12FEB99

AE08-52502

05

Figure 12

Battery, B2 (cont.)

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

13

2.6. 3+1 BATTERY SYSTEM (DEEP CYCLE BATTERY B2 BATTERY), P. 6


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


12V POWER DISTRIBUTION - 3 + 1 BATTERY SYSTEM

CHAPTER 2

POWER DISTRIBUTION CENTER

FROM MEGA FUSE ALTERNATOR


(CH 3,PG 1-5) 14A 2RD

B1

14A 6RD

14AB 6RD

B2

16RD

6RD

14A

16RD

GND STUD

10 RUST

14-FL

7V ISOLATED BATTERY MAGNETIC


11-G 14WH 11H 1/0 RD

16RD

11-GG

SWITCH

8WH

10WH

1/0 BK

GND STUD
(RIGHT DASH PANEL)

4/0BK

DEEP CYCLE BATTERY

TO CRANKING MOTOR SOLENOID


(CH 3,PG 1-5) 1ST 2ND 3RD

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52502

Figure 13

3+1 Battery System (Deep Cycle Battery B2 Battery)

s082252a

14

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

2.7. GROUND ADAPTER COMPOSITE, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

12V POWER DISTRIBUTION - GROUND ADAPTER COMPOSITE

TO ENG GND
(CH 3,PG 1-4)

11-GA 6WH

11-GR 14WH

DATA LINK 6-WAY


(CH 4,PG 3,6,10,14)

GND STUD

(RIGHT DASH PANEL)

G1 GROUND ADAPTER (453)


11-GA 12WH

62-GJ 18WH 62-GK 18WH 11-GT 18WH 62-GN 18WH 62-GL 18WH 62-GQ 18WH 62-GR 18WH 11-GAE 18WH 13-GCP 14WH 11-GZ 18WH

CRUISE ON/OFF SWITCH


(CH 4,PG 1,4,8)

CRUISE SET/RESUME SWITCH


(CH 4,PG 1,4,8)

ENG BRAKE ON/OFF


(CH 4,PG 2,5,9)

11-G 8WH

ENG BRAKE SELECT


(CH 4,PG 2,5,9) CUMMINS & DET. INC/DEC IDLE DIAG DEIS. ONLY (CH 4,PG 10,14) CUMMINS ONLY

G4 GROUND ADAPTER (456)


11-GB 8WH 11-GC 10WH 11-GX 18WH

DIAG ON/OFF
(CH 4,PG 14)

RIGHT POWER MIRROR


(CH 8,PG 8)

ABS TRAILER RELAY


(CH 9,PG 8)

LEFT POWER MIRROR


(CH 8,PG 8)

11-GAD 18WH

RIGHT MOTORIZED MIRROR


(CH 8,PG 9)

GND STUD

(LEFT DASH PANEL)

G3 GROUND ADAPTER (455)


11-GE 12WH

11-GAW 14WH 13-GAD 18WH 94-G 16WH 11-GAC 14WH 38-G 18WH

RIGHT WINDOW SWITCH & RELAY


(CH 8,PG 3)

AIR DRYER RELAY


(CH 9,PG 1)

11-GD 8WH

ABS RELAYS
(CH 9,PG 2,5)

FOG LIGHT RELAY & SWITCH


(CH 11,PG 8)

DRIVER HEATED SEAT


(CH 8,PG 21)

G2 GROUND ADAPTER (454)


11-GI 10WH 11-GY 10WH

38-GB 18WH 11-GBC 12WH

PASSENGER HEATED SEAT


(CH 8,PG 22)

AUXILIARY BUNK BLOWER RELAY & SLEEPER OPTIONS


(CH 12,PG 3 ; CH 10,PG 6-10)

11-GAV 18WH 25-G 18WH

CLOCK

(CH 8,PG 2 CH 11,PG 11)

PYROMETER CONTROL MODULE


(CH 6,PG 7)

11-GBD 12WH

SLEEPER OPTIONS
(CH 10,PG 1-4)

*NOTE - A GROUND ADAPTER AS REFERRED TO IN THIS MANUAL IS AN INTERNALLY BUSSED CONNECTOR USED TO CONNECT & DISTRIBUTE GROUND CIRCUITS TO VARIOUS POINTS IN THE VEHICLE.
CHK DATE CHANGE REV REFERENCE DRAWN NAME

JKP

4MAR02

REVISED 11-GBC &

55093F

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

11-GBD. ADDED 38-G & 38-GB.

P50317A

12FEB99

AE08-52502

07

Figure 14 Ground Adapter Composite

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

15

2.8. GROUND STUD COMPOSITE, P. 8


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


GROUND STUD COMPOSITE

CHAPTER 2

11-GG 10WH

FUSE BLOCK ASSY GND

TO ENG GND
(CH 3,PG 1-5)

75-G 10WH 57-G 18WH 56-G 18WH

HEATER CONN #1
(CH 12,PG 2)

RIGHT TURN RELAY


(CH 11,PG 14)

LEFT TURN RELAY


(CH 11,PG 14) 70-G 18WH 58-G 18WH

STOP LIGHT RELAY


(CH 11,PG 14)

TRAILER TAIL RELAY


(CH 11,PG 2)

58-GA
11-GA 6WH

18WH

TRAILER MARKER RELAY


(CH 11,PG 2) 77-G 18WH 13-GT 18WH

GND STUD
(RIGHT DASH PANEL) 50-GB 18WH 75-GC 18WH

AIR CONDITIONING RELAY


(CH 12,PG 1)

HEATER CONTROL RELAY


(CH 12,PG 2)

11-G 8WH

HEADLIGHT RELAY
(CH 11,PG 9)

MED SPEED RELAY


(CH 12,PG 2) 75-GB 18WH 13-GA 18WH

HIGH SPEED RELAY


(CH 12,PG 2)

IGNITION RELAY
(CH 2,PG 20)

11-GA 12WH 75-GL 18WH 75-GM 18WH 75-GK 18WH

G1 GND ADAPTER
(CH 2,PG 7)

HVAC CONTROL
(CH 12,PG 2)

AIR DIST
(CH 12,PG 2)

RECIRC
(CH 12,PG 2)

14WH

MERITOR G XMSN
(CH 9,PG 14)

57-GA 16WH 11-GAB 16WH 38-G 18WH 43-G 18WH 11-GC 10WH

RIGHT SIDE TURN LIGHT


(CH 11,PG 12)

11-GB 8WH

DOME,READING,CLEARANCE & ID LIGHTS


(CH 11,PG 3-6)

AIR SUSPENSION RELEASE SWITCH


(CH 7,PG 1)

PDL SWITCH
(CH 7,PG 6)

G4 GND ADAPTER
(CH 2,PG 7)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52502

Figure 15 Ground Stud Composite

s082252a

16

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

2.9. GROUND STUD COMPOSITE, P. 9


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


GROUND STUD COMPOSITE

CHAPTER 2

62-GAS 11-GE 12WH 84-G 16WH 11-GK 16WH 11-GD 8WH 40-GA 16WH 40-GB 18WH

CAB/TRAILER LGT SWITCH


(CH 11,PG 2)

G3 GND ADAPTER
(CH 2,PG 7) 62-GAR 16WH

CAB/TRAILER LGT SWITCH


(CH 11,PG 2)

CIGAR LIGHTER
(CH 8,PG 1) 62-GW 18WH 11-GS 16WH

PANEL LGT SWITCH


(CH 2,PG 11 ; CH 11,PG 11)

PANEL LGT SWITCH


(CH 2,PG 11 ; CH 11,PG 11)

LOW AIR SWITCH 1


(CH 7,PG 4) 11-GP 12WH

L4 PANEL GND ADAPTER


(CH 2,PG 11) 66-GA

GND STUD
(LEFT DASH PANEL)

16WH 56-GA 16WH

LOW AIR SWITCH 2


(CH 7,PG 4)

LT SIDE TURN LGT


(CH 11,PG 12)

66-G 14WH

14WH 44-GB 16WH

DRL MODULE
(CH 11,PG 7)

DRL PARK BRAKE SWITCH


(CH 11,PG 7)

11-GY 10WH 11-GI 10WH 11-GN 10WH 86-GK 14WH

TO G2 GROUND ADAPTER
(CH 2,PG 7)

TO GROUND TERMINAL (B-PILLAR)


(CH 9,PG 9 ; CH 12,PG 4,5)

TO AUX POWER
(CH 8,PG 11)

62-GB 18WH 62-GD 11-GF 10WH 18WH 62-GC 18WH 52-GE 12WH

RIGHT GAUGE CLUSTER PANEL LIGHTS


(CH 11,PG 11)

SPEEDO/TACH MODULE PANEL LIGHTS


(CH 11,PG 11,14)

LEFT GAUGE CLUSTER PANEL LIGHTS


(CH 11,PG 11)

HEADLIGHTS
(CH 11,PG 9)

11-GJ 18WH 77-GS 18WH 82-GB 16WH 11-GQ 16WH 82-GC 16WH 11-GM 18WH 11-GL 18WH

RIGHT SIDE CLUSTER


(CH 6,PG 1,2,9)

A/C CONTROL RELAY


(CH 12,PG 1)

WASH/WIPE INTERMITTENT SWITCH


(CH 8,PG 6)

WIPER MOTOR
(CH 8,PG 6)

LEFT SIDE CLUSTER


(CH 6,PG 4)

SPEEDO/TACH MODULE
(CH 6,PG 3,5,6,8,10 CH 7,PG 2-5 CH 9,PG 10)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52502

Figure 16

Ground Stud Composite

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

17

2.10. IGNITION, P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

12V POWER DISTRIBUTION - IGNITION

B1 BAT STUD F2-C 30A


14R 10RD 14C 10RD
14FB 8RD 14K 8RD

30

87 A

IGNITION RELAY (462-R1)


14S 12RD

TO BACK-UP LIGHTS
(CH 11,PG 1) 13H 12PK
87

15 12RD

86

F7-A 25A

13-GA 18WH

71 18OR

85

B A

F4-A 10A

13B 12PK

13 12PK

KEY SWITCH (40)

(CH 12,PG 2)

13A 12PK

13BM 16PK

13U 12PK

TO MOTORIZED AND HEATED MIRRORS


(CH 8,PG 8)
13BL 14PK 13CP 14PK 13Z 12PK 13AH 14PK

13BN 12PK

13P 12PK

ENGINE FAN

(CH 5,PG 1)

13V 16PK

I2 IGNITION ADAPTER (495)

IGN-DRL FEED

HVAC CONTROL FEED

ECM

ABS TRAILER RELAY

AIR DRYER RELAY

(CH 12,PG 2)

(CH 4,PG 3,7,10,15)

(CH 11,PG 7)

(CH 9,PG 8)

(CH 9,PG 1) 13Y 14PK

13AT 18PK

13F 12PK

13J 12PK

13W 14PK

28B 18TN

28A 18TN

28C 18TN

28D 18TN

93 14TN

13EG 18PK

13EF 18PK

13AB 14PK

PYROMETER FUSE

PDL BUZZER

AUX BUNK BLOWER RELAY

MERITOR G XMSN FUSE

DRIVER HEATED SEAT

PASSENGER HEATED SEAT

2 SPEED AXLE SWITCH

ABS IGNITION RELAY

ETHER START FUSE

(CH 12,PG 3)

(CH 8,PG 21)

(CH 9,PG 10)

(CH 8,PG 22)

(CH 9,PG 2,6)

SPEEDO/TACH CLUSTER

RIGHT GAUGE CLUSTER

LEFT GAUGE CLUSTER

LEFT GAUGE CLUSTER

(CH 4,PG 3,6,14 CH 6,PG 4 CH 7,PG 2 CH 11,PG 4,15)

(CH 6,PG 3,5,6,8,10 CH 7,PG 2-5 CH 9,PG 10)

(CH 6,PG 1,2,9 CH 7.PG 1,4-8 CH 9,PG 2,5 CH 11,PG 7)

(CH 4,PG 3,6,10,14)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

(CH 9,PG 14)

NAME

JKP

4MAR02

2 SPEED AXLE SW WAS GOING

55093F

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

(CH 6,PG 11)

(CH 6,PG 7)

(CH 7,PG 6)

13L 12PK

13X 18PK

TO CH 11, PG 10. ADDED 13EF & 13EG AT (495).

S A GND I OFF

S A OFF S I

S I OFF

S A I OFF I

F4-C 10A

TO HIGH SPEED RELAY (462-R2)

I1 IGNITION ADAPTER (494)

P50317A

12FEB99

AE08-52502

10

Figure 17

Ignition

s082252a

18

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

12V POWER DISTRIBUTION - PANEL LIGHTS ADAPTER COMPOSITE

62T 16DK BL 62AG 16DK BL 62D 18DK BL 62C 18DK BL 62B 18DK BL
62S 16DK BL

CIGAR LIGHTER LIGHT


(CH 11,PG 11)

WIPER SWITCH
(CH 8,PG 6)

SPEEDO/TACH MODULE
(CH 11,PG 11)

LEFT SIDE CLUSTER


(CH 11,PG 11)

RIGHT SIDE CLUSTER


(CH 11,PG 11)

62P 16DK BL 62AR 16DK BL

HEATER CONTROL PANEL LIGHT


(CH 11,PG 11)

62W 16DK BL

TRAILER LIGHTS SWITCH


(CH 11,PG 2)

62A 16DK BL

62AS 16DK BL 62AP 16DK BL


62M 16DK BL

HEADLIGHT SWITCH
(CH 11,PG 9)

DOME LIGHT SWITCH GAUGE PANEL LIGHT


(CH 11,PG 11)

62AB 16DK BL 62AN 16DK BL 62AL 16DK BL

FOG LIGHT SWITCH


(CH 11,PG 8)

RIGHT WINDOW SWITCH


(CH 8,PG 3)

(CH 11, PG 11)

L1 PANEL LTS FEED ADAPTER (503)

62AQ 16DK BL 62BP 16DK BL 62M 16DK BL 62AW 16DK BL 62AY 16DK BL 62AV 16DK BL

62AE 16DK BL

CLOCK (CH 11,PG 11) BUNK CONTROL PNL SWITCH


(CH 10,PG 3,8,9)

ENGINE FAN OVERRIDE SWITCH


(CH 5,PG 3,4)

RT MOTO MIRRORS SW
(CH 8,PG 9)

ETHER START SWITCH


(CH 6,PG 11)

62A 16DK BL

62W 16DK BL

62 16DK BL

L2 PANEL LTS FEED ADAPTER (504)

CRUISE/DIAGNOSTIC/ENG BRAKE SWITCHES


(CH 4,PG 1,2,4-6,8-10,12-14)

62U 16DK BL 62H 16DK BL 62X 16DK BL 11-GAL 18WH

SPARE SWITCH W/FUSE


(CH 8,PG 14)

SPARE SWITCH N/FUSE


(CH 8,PG 14)

REFRIGERATOR SWITCH
(CH 10,PG 6)

SPARE SWITCH W/FUSE


(CH 8,PG 14)

PANEL LIGHT SWITCH (425)

A C

L4 PANEL LTS GND ADAPTER (506)

62-GH 18WH 62-GAB 18WH

SPARE SWITCH N/FUSE


(CH 8,PG 14)

GAUGE PANEL LIGHT


(CH 11,PG 11)

62-GAY 18WH 11-GT 18WH

ETHER START SWITCH


(CH 6,PG 11)

62-GW 18WH

11-GS 16WH

CRUISE/DIAGNOSTIC/ENG BRAKE SWITCHES


(CH 4,PG 1,2,4-6,8-10,12-14)

11-GP 12WH

86-GK 18WH

REFRIGERATOR SWITCH
(CH 10,PG 6)

11-GD 8WH (LEFT DASH PANEL)

11-GK 16WH

62-GAS 18WH 62-GAR 16WH 62-GC 18WH 62-GB 18WH

HEADLIGHT SWITCH
(CH 11,PG 9)

TRAILER LIGHTS SWITCH


(CH 11,PG 2)

GND STUD
11-GF 10WH
CHK DATE CHANGE REV REFERENCE DRAWN

LEFT SIDE CLUSTER


(CH 11,PG 11)

RIGHT SIDE CLUSTER


(CH 11,PG 11)

62-GD 18WH
NAME

SPEEDO/TACH MODULE
(CH 11,PG 11)

JKP

4MAR02

ADDED CIR 62X & 86-GK

55093F

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52502

11

Figure 18 Panel Lights Adapter Composite

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

19

3. 12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3)


3.1. W/CAT AND CUMMINS ENGINES, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

CHARGING AND CRANKING (12V) W/CAT AND CUMMINS ENGINES

B1 BATTERY STUD

START FEED ADAPTER (509)

14 02RD 2 04RD

14A 02RD

17B 14PK

ALTERNATOR
B

150A MEGA FUSE


11-G 12WH

(2)

BATTERIES
14A 02RD

2-G 04WH

06BK

06BK

(CH 4,PG 2,7)

01BK

TO ECM POWER CONN

TO ECM POWER CONN W/CAT


(CH 4,PG 2) 14 02RD

FRAME GROUND

14D 12RD

14C 12RD

17B 16PK

STARTER MAGNETIC SWITCH

15A 15A

14A 12RD

14B 12RD

06BK

06BK

+ -

08PK

2 04RD

17C

(2) 12GA, BL FUSIBLE LINKS


06BK 06BK

4/0 BK

4/0 BK 4/0 BK
M

CRANKING MOTOR SOLENOID CRANKING MOTOR


2/O BK

4/0 BK 2-G 04WH 11-GA 06WH 11-GS 02BK 11-GU 12WH

FROM ECM GROUND W/ISX,ISM


(CH 4,PG 7)

11-G 12WH

FROM SENSOR GROUND SPLICE


(CH 3,PG 2 CH 5,PG 2 CH 6,PG 4,9 CH 12,PG 1)

FRAME GROUND

CAB J4 GROUND
CHK DATE CHANGE REV REFERENCE DRAWN

ENGINE GROUND
NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

54719V

26JUL01

AE08-54038

01

Figure 19

W/Cat and Cummins Engines

s082252a

20

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

3.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

12V CRANKING SYSTEM W/OVERCRANK PROTECTION W/CAT AND CUMMINS

B1 BATTERY STUD

START FEED ADAPTER (509)

14A 02RD

17B 14PK

(2)

150A MEGA FUSE


14 02RD 2 04RD
14A 02RD 17B 16PK

TO ALTERNATOR
(CH 3,PG 1)

14 02RD 2 04RD

STARTER MAGNETIC SWITCH

17C

12BL

FL

12BL

FL

8PK

17D 18PK

CRANKING MOTOR SOLENOID (275)


17D 18PK 17-G 18WH

CRANKING MOTOR
FOR REMAINDER OF CRANK MOTOR SOLENOID AND CRANK MOTOR WIRING SEE CHARGING & CRANKING SECTION.

11-GU 12WH

17-G 18WH

17D 18PK

ENGINE GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

54719V

26JUL01

AE08-54038

02

Figure 20

W/Overcrank Protection W/Cat and Cummins Engines

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

21

3.3. W/I6 HEUI ENGINE, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

CHARGING AND CRANKING (12V) W/I6 HEUI ENGINE

2 4RD

40A
14A 10RD

14B 10RD 11-G 10WH

TO MODULE POWER
(CH 4,PG 11)

150A MEGA FUSE

14A 02RD

17B 14PK

B1 BATTERY STUD

START FEED ADAPTER (509)

B
ALTERNATOR

BATTERIES
+ 2 04RD

06BK

06BK

06BK

01BK

14A 02RD

17B 16PK

11-GL

14-FL 02RD

06BK

06BK

FRAME GROUND

06BK

06BK

4/0 BK 4/0 BK

17C 08PK

CRANKING MOTOR SOLENOID

4/0 BK

CRANKING MOTOR

11-GA 06WH

MAIN GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

STARTER MAGNETIC SWITCH

54719V

26JUL01

AE08-54038

03

Figure 21

W/I6 HEUI Engine

s082252a

22

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

3.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

12V CRANKING SYSTEM W/OVERCRANK PROTECTION W/I6 HEUI

START FEED ADAPTER (509)

B1 BATTERY STUD

14A 02RD

150A MEGA FUSE

17B 14PK

14A 02RD

TO ALTERNATOR
(CH 3,PG 3)

2 04RD

2 04RD

17B 16PK

STARTER MAGNETIC SWITCH (4 TERM)


17D 18PK
17C

14 02RD

8PK

CRANKING MOTOR SOLENOID 275


17D 18PK 17-G 18WH

CRANKING MOTOR
FOR REMAINDER OF CRANK MOTOR SOLENOID AND CRANK MOTOR WIRING SEE CHARGING & CRANKING SECTION.

11-GU 14WH

17-G 18WH

17D 18PK

STARTER MOTOR GROUND


CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

54719V

26JUL01

AE08-54038

04

Figure 22

W/Overcrank Protection W/I6 HEUI

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

23

4. ENGINE SYSTEMS (CHAPTER 4)


4.1. CATERPILLAR C10, C12, C15, AND C16 CRUISE CONTROL, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

CAT C10, C12, C15 & C16 - CRUISE CONTROL

G4 GROUND ADAPTER (456)

PANEL LTS FEED ADAPTER (504)


11-GX 18WH 62AV 16DK BL

THROTTLE POSITION SENSOR


WH BK RD

(404)
99A(8V) 18VT 99 18VT 97AE 18VT 2 4 1 3

11-GT 18WH

62J 16DK BL

CRUISE ON/OFF (435)

7 6 8
62K 16DK BL

CLUTCH SWITCH
(PEDAL IN RELEASED POSITION)
99-GA 18VT

18BK

97-GC 18VT

62-GK 18WH

(PEDAL IN RELEASED POSITION)

(294)

97AH 18VT

97-GB 18VT

97-GA 18VT

24-G 18GY

FROM ENGINE BRAKE ON/OFF SWITCH


(CH 4,PG 2)

99 18VT

99A(8V) 18VT

97-GH 18VT

97AE 18VT

97-GF 18VT

18BK

BRAKE SWITCH (141)

62-GJ 18WH

VEHICLE SPEED SENSOR (1099)

7
97AL 18VT

2 1 3 6

5 4

CRUISE SET/ RESUME (436)


F

97AA 18VT

97AB 18VT

(190)

97-GA 16VT

97AA 16VT

97AL 16VT

97AB 16VT

99A(8V) 16VT

97AH 16VT

97AE 16VT

99 16VT

97AK 16VT

97-G 16VT

45

44

35

22

59

66

33

ECM (400)
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

97AJ 16VT

32

54719V

26JUL01

AE08-54039

01

Figure 23

Caterpillar C10, C12, C15 and C16 Cruise Control

s082252a

24

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

4.2. CATERPILLAR C10, C12, C15 AND C16 ENGINE BRAKE, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

CAT C10, C12, C15 & C16 - ENGINE BRAKE

ECM POWER (1094)


A 14C 12RD B 14D 12RD C 11-G 12WH 11-G 10WH 14D 14RD 14C 14RD

TO BATTERIES
(CH 3,PG 1)

PANEL LTS FEED ADAPTER (504)


62AV 16DK BL

62N 16DK BL

24AD 16GY

J1939 TERM RESISTOR (1098)


C B A C

J1939 BACKBONE (1097)


B A

TO SPLICE
(CH 4,PG 1)

5 4 6

ENGINE BRAKE ON/OFF SWITCH (434)

24-G 18GY
98SHD 20 98GN(-) 20GN 98GN(-) 20GN 98YL(+) 20YL 98SHD 20 98YL(+) 20YL

62-GN 18WH

24AD 16GY

62L 16DK BL

98SHD 14BK 4

5 6 1

2 3

ENGINE BRAKE SELECTOR 2,1,3 SWITCH (433)


62-GL 18WH

CENTER SOLENOID

(190)
98SHD 20 98GN(-) 20GN 98YL(+) 20YL 97-GK 14WH 97-GJ 14WH 97-GB 14WH 14C 14RD 14D 14RD 14E 14RD

24AE 16GY

24AF 16GY

34

42

50

63

67

65

53

52

48

40

23

ECM CONN (400) G4 GROUND ADAPTER (456)

J1939 DATA LINK

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

11-GX 18WH

11-GT 18WH

24AE 16GY

24AF 16GY

ENGINE BLOCK GROUND

11-G 10WH

FRONT & REAR SOLENIODS

54719V

26JUL01

AE08-54039

02

Figure 24 Caterpillar C10, C12, C15 and C16 Engine Brake

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

25

4.3. CATERPILLAR C10, C12, C15 AND C16 ENGINE CONTROLS, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

CAT C10, C12, C15 & C16 - ENGINE CONTROLS

G4 GROUND ADAPTER (456)

TO SPEEDO/ TACH MODULE


(CH 6,PG 8, CH 7,PG 2,3)

F6-D 5A

13Z 12PK

13 12PK

TO KEY SWITCH
(CH 2,PG 10)

11-GT 18WH

DATA LINK (137)


PWR NEG POS GND

47/48(+) 18GY

47/48(-) 18GY

11-GR 14WH
98C(-) 14BK 98A(+) 14BK

F5-D
97DL 14VT

14AA 14RD

14W 06RD

DATA LINK POSITIVE (514)


A B A C B C

20A (423)
28A 18TN 28D 18TN 13V 16PK

11-GX 18WH

BAT STUD

FROM FUSE F4-A


(CH 2,PG 10)

LEFT GAUGE CLUSTER


SERV/ CHECK ENG WARN ENG

DATA LINK NEGATIVE (515)


98(+) 18BK 98B(-) 18BK 13D 20PK

LOW COOLANT LEVEL SWITCH (402) (423)


C NO LIQUID PRESENT A

13

10

97AZ 18VT

97AT 18VT

D LIQUID PRESENT

(2)

DASH CONN (190)

13D 16PK

34-G 16WH 34B 16TN 34A 16TN

98(+) 16BK

97AT 16VT

98B(-) 16BK

ECM (400)
* RELAY LOCATIONS VARYCHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION.
CHK DATE CHANGE

70

28

29

97-G 16WH

49

REV

REFERENCE

DRAWN

NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

54719V

27JUL01

AE08-54039

Figure 25

Caterpillar C10, C12, C15 and C16 Engine Controls

s082252a

34 16TN

97AZ 16VT

54

03

26

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

4.4. CUMMINS ISM , ISX CRUISE CONTROL, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

CUMMINS ISM, ISX - CRUISE CONTROL

TO SPLICE
(CH 4,PG 6) 97-GH 18VT

97-GB 18VT 97-GC 18VT

PANEL LTS FEED ADAPTER (504)

18BK

62J 16DK BL 2 3 1 4 5 6
62K 16DK BL

62AV 16DK BL

(294)

62-GJ 18WH

CLUTCH SWITCH W/PEDAL RELEASED (294)

CRUISE ON/OFF SWITCH (435)

97-GB 18VT

7 1 8

2 3 6

5 4

CRUISE SET/ RESUME SWITCH (436)

62-GK 18WH

18BK

(294)

VEHICLE SPEED SENSOR (1099)

97AH 18VT

11-GT 18WH 97AA 18VT

97AE 18VT

97AB 18VT

A
11-GX 18WH

DASH CONN (190)

97AE 18VT

97AA 18VT

ECM CONN (1086)


CHK DATE CHANGE

97AH 18VT

15

16

24

97AB 18VT

25

36

REV

REFERENCE

DRAWN

NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

97AK 16VT

97AJ 16VT

G4 GROUND ADAPTER (456)

27

54719V

27JUL01

AE08-54039

04

Figure 26

Cummins ISM, ISX Cruise Control

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

27

4.5. CUMMINS ISM, ISX ENGINE BRAKE, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

CUMMINS ISM, ISX - ENGINE BRAKE

PANEL LTS FEED ADAPTER (504)

62N 16DK BL

24AD 18GY

2 1 3 4

5 6

ENGINE BRAKE ON/OFF SWITCH (434)

62L 16DK BL

62AV 16DK BL

5 4 6 1

2 3

ENGINE BRAKE SELECTOR 2-1-3 SWITCH (433)

24-G 18GY

62-GN 18WH

62-GL 18WH

11-GT 18WH

TO SPLICE
(CH 4,PG 6)

98GN(-) 20GN

98GN(-) 20GN

98YL(+) 20YL

98YL(+) 20YL

98SHD 20

98SHD 20

24AF 18GY

24AP 18GY

24AE 18GY

J1939 TERM RESISTOR (1098)

J1939 BACKBONE (1097)

G4 GROUND ADAPTER (456)

98GN(-) 20GN 98SHD 20 98YL(+) 20YL 98SHD 14BK Q L M

FRT & REAR SOLENOID

REAR SOLENOID

(190)

ENGINE BLOCK GROUND

98GN(-) 20GN

98SHD 20

98YL(+) 20YL

24AP 18GY

24AE 18GY

24AF 18GY

47

37

46

18

ECM CONN (1086)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

11-GX 18WH

54719V

27JUL01

AE08-54039

05

Figure 27

Cummins ISM, ISX Engine Brake

s082252a

28

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

4.6. CUMMINS ISM, ISX ENGINE CONTROLS, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

CUMMINS ISM, ISX - ENGINE CONTROLS

FROM FUSE F4-A


DATA LINK (+)

DATA LINK (-)

14W 6RD

(CH 2,PG 10)

B2 BATTERY STUD
FEED 12V GROUND

97-GB 18VT 97-GC 18VT

FROM CRUISE CONTROL


(CH 4,PG 4)

DATA LINK (137)

24-G 18GY
14AA 14RD

FROM ENGINE BRAKE


(CH 4,PG 5)

13V 16PK

98A(+) 14BK

98C(-) 14BK

11-GR 14WH

F5-D 20A
97DL 14VT 11-GT 18WH 11-GX 18WH

28D 18TN

99-GA 18VT

FROM THROTTLE POSITION SENSOR


(CH 4,PG 7)

(423)

LEFT GAUGE CLUSTER


STOP ENG

97-GH 18VT

A B WARN ENG C

G4 GND ADAPTER (456) DATA LINK POSITIVE (514)


97-GF 18VT

FROM CLUTCH SWITCH


(CH 4,PG 4)

BRAKE SWITCH W/PEDAL RELEASED (141)

97-GE 18VT

(423)

10

11

5 3 4 6

PANEL LTS FEED ADAPTER (504)

62-GR 18WH

DATA LINK NEG (515)

A B C

47/48(+) 18 GY

47/48(-) 18 GY

11-GT 18WH

98(+) 16BK

97AM 18VT

TO SPEEDO/ TACH MODULE


(CH 6,PG 3,5,8 CH 7,PG 2,3)

G4 GND ADAPTER (456)

97AT 18VT

97AP 18VT

98B(-) 16BK

97-GA 18VT

11-GX 18WH

97AM 18VT

97AP 18VT

97AT 18VT

97-GA 18VT

98B(-) 18BK

(CH 5,PG 2)

ECM CONN (1086)


CHK DATE

44

43

20

10

97-GAB 18VT

FROM A/C PRESSURE SWITCH

23-GB 16TN

34

CHANGE

REV

REFERENCE

DRAWN

NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

97AL 18VT

98(+) 18BK

97AL 18VT

62AV 16DKBL

DIAGNOSTIC ON/OFF SWITCH (241)

62R 16DKBL

97-GA 18VT

(141)

DASH CONN (190)


F

54719V

27JUL01

AE08-54039

06

Figure 28

Cummins ISM, ISX Engine Controls

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

29

4.7. CUMMINS AHD AND ISM ENGINE CONTROLS, P. 7

Figure 29 Cummins AHD and ISM Engine Controls

s082252a

30

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

4.8. I6 HEUI CRUISE CONTROL, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

I6 HEUI - CRUISE CONTROL

PANEL LTS FEED ADAPTER (504) I1-IGN ADAPTER


13AA 16PK 97DS 16VT
62AV 16DK BL

F10-C 5A

97AD 18VT

62J 16DK BL

62K 16DK BL

CRUISE ON/OFF SWITCH (435)

2 3 1

7
62-GJ 18WH 97AE 18VT

2 3 1 6

5 4

CRUISE SET/ RESUME SWITCH (436)

97-GB 18VT

97CR 18VT

62-GK 18WH

97CF 18VT

G4 GND ADAPTER (456) DASH CONN (190)


R J K I

11-GX 18WH

97DK 18VT

97DJ 18VT

VEHICLE SPEED SENSOR (303)

11-GT 18WH

47 16VT

CEC CONN (379)

97CR 18VT

97CF 18VT

97DK 18VT

97DJ 18VT

24

35

32

31

39

40

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

47A 16VT

54719V

30JUL01

AE08-54039

08

Figure 30

I6 HEUI Cruise Control

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

31

4.9. I6 HEUI ENGINE BRAKE, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

I6 HEUI - ENGINE BRAKE

G1 GND ADAPTER (453)


TO ABS CONTROL MODULE
(CH 9,PG 2)
24-GA 18WH

L2 PNL LGT ADAPTER (504)

ENG BRAKE RELAY (286)

30

85

62N 16DK BL

87A

87

86

I1 IGN ADAPTER (494)


24AS 16GY
62L 16DK BL

24A 18GY

24AT 18GY

24AN 18GY

24AF 16GY

ENG BRAKE ON/OFF (434)

7 4

5 6 1

2 3

62AX 16DK BL

24AR 16GY

ENG BRAKE SELECT (433)

24AM 16GY

24AD 18GY 24AE 16GY

62-GN 18WH

RESISTOR PRINTED CIRCUIT BOARD CONNECTOR (390)


L

24 16GY

(PRINTED CIRCUIT BOARD)

11-GAX 18WH

62-GL 18WH

(190) TO CEC CONN (379)


(CH 4,PG 10)

G4 GND ADAPTER (456)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

54719V

30JUL01

AE08-54039

09

Figure 31 I6 HEUI Engine Brake

s082252a

32

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

4.10. I6 HEUI ENGINE CONTROLS, P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

I6 HEUI - ENGINE CONTROLS

B1 BAT ADAPTER (497)


DATA LINK (+) DATA LINK (-)

* FUSE LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATIONS PANEL LTS FEED ADAPTER (504)
62AV 16DK BL

FEED 12V

GROUND

I1 IGN ADAPTER
13V 16PK

DATA LINK (137)

14DLF 14RD

98B(-) 14BK

F11-A 5A TO FUSE F4-A


(CH 2,PG 10)

98(+) 14BK

11-GR 14WH

F10-D 5A
97DL 14VT

98-G 18VT 2 1 3 4 5 6 8 7

DATA LINK NEG (515)


B B C A
47/48(-) 18GY 47/48(+) 18 GY

GND ADAPTER (453)

DIAGNOSTIC ON/OFF SWITCH (241)


98 18BK

28A 18TN

C A

11-GT 18WH

DATA LINK POSITIVE (514)

62-GR 18WH

(423)
3 12

PANEL LTS GND ADAPTER (506)

28D 18TN

28A 18TN

STOP ENG

SPEEDOTACH MODULE (421)


(CH 6,PG 3,5,8 CH 7,PG 2,3)

BRAKE SW (141)

97AL 16VT

97DT 16VT

14BB 14RD

F10-B 10A

B1 BAT ADAPTER (497)

SERV/ CHECK ENG

WARN ENG

LEFT GAUGE CLUSTER


10 11

97CT 16VT

13

(423)
98A(+) 14BK 98C(-) 14BK

(141)
B A

POWER CONN (490)


(CH 4,PG 19) 14B 10RD

97AA 18VT

97T 18VT

97AF 18VT

98 18BK

97NM 18VT

97CT 16VT

CEC MODULE RELAY (396)

30

85

11-G 10WH

87A

87

86

98C(-) 18BK

97AA 18VT

97T 18VT

97AF 18VT

CEC CONN (379)


45 55 54 17

11-GW 14WH

11-GX 14WH

11-GY 14WH

24 18GY

98 18BK

97M 18VT

11-GZ 14WH

97N 18VT

97CK 14PL

97AL 14PL

(CH 4, PG 17) 16

97CL 14PL

15

34

44

43

23

42

21

22

41

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

97AH 16VT

TO ENG BRAKE

98A(+) 18BK

DASH CONN (190)

97NM 18VT

97CM 10PL

25

54719V

30JUL01

AE08-54039

10

Figure 32 I6 HEUI Engine Controls

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

33

4.11. I6 HEUI MODULE POWER & GROUND SYSTEM, P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

I6 HEUI - MODULE POWER & GROUND SYSTEM

TO BATTERY
(CH 3,PG 6)

14B 10RD

11-G 10WH

POS BAT

NEG BAT

14B 10RD

11-G 10WH

CEC MODULE CONN (379)

POWER CONN (490)


11-G 10WH

11-GZ 14WH 11-GY 14WH 11-GW 14WH

42 23 1 2 41 22 21

LOW PWR GND HSO GND DC/DC(-) DC/DC(-)

MODULE POWER RELAY (396) B1 BATTERY ADAPTER (497) F10-B * 10A


14BB 14RD
87 A 30

11-GX 14WH 97AL 14PL 97CK 14PL 97CM 10PL 97CL 14PL

V IGN-HSO
DC/DC(+) DC/DC(+)

14B 10RD

86

97DT 16VT

85

97CT 16VT

97CT 16VT

87

(190)

97AH 16VT 97CR 16VT

25

MPR

13AA 16PK

97DS 16VT

97CR 16VT

24

V IGN

F10-C * 5A

I1 IGN ADAPTER (494) * FUSE LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATIONS

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

54719V

30JUL01

AE08-54039

11

Figure 33 I6 HEUI Module Power & Ground System

s082252a

34

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

4.12. I6 HEUI ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

I6 HEUI - ACCELERATOR,BAP,AMBIENT AIR TEMPERATURE SENSOR SYSTEMS

I1 IGN ADAPTER (494) BAROMETRIC PRESSURE SENSOR (1160) F10-A * 10A AMBIENT AIR TEMP SENSOR (463)

13BB 16PK

97CD 18VT

97Z 18VT

97BU 16VT
97BW 18VT

B ACCEL POSITION SENSOR A C

99B 18VT 99A 18VT 99C(5V) 18VT 99D 18VT 99E 18VT

NO IDLE POSITION SWITCH C NC

D F E

97 18VT

B
97U(5V) 18VT

APS/IVS SWITCH (267)

A
97A 18VT

ENGINE CONN. (190)

97U(5V) 18VT

97W 18VT

97CD 18VT

97CD 18VT

97W 18VT

99B 18VT

CLUTCH SWITCH (294)

99D 18VT

97BL(5V) 18VT

97AK 18VT

CEC MODULE CONN (379) * FUSE AND RELAY LOCATIONS VARY. CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION
CHK DATE CHANGE REV REFERENCE

27

97A 18TN

26

29

11

APS

VREF

BAP

DRAWN

NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

VBREF GND

ATS

IVS

97AX 16VT
12

99D 18VT

99B 18VT

97AX 16VT

54719V

30JUL01

AE08-54039

12

Figure 34

I6 HEUI Accelerator, BAP, Ambient Air Temp Sensor System

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

35

4.13. I6 HEUI SURGE TANK & EXHAUST BRAKE SOLENOID, P. 13

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

I6 HEUI - SURGE TANK & EXHUAST BRAKE SOLENOID

SURGE TANK (METAL TANKS)

CEC (379)

10

34 B TN

(400-A)

METAL SURGE TANK

EXHAUST BRAKE SOLENOID,I6 N/ABS, N/ALLISON WT TRANSMISSIONS

EXHAUST BRAKE SOLENOID (372)


A

(372)

B A B
24B 16GY

(372)

KEY SWITCH (40) F9-D


A
13 12PK 13U 12PK 23 16TN R

23 16TN

(2)

CEC MODULE CONN. (379)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

24A 16GY

47

54719V

30JUL01

AE08-54039

13

Figure 35

I6 HEUI Surge Tank & Exhaust Brake Solenoid

s082252a

36

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

5. FANS (CHAPTER 5)
5.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C12, C15 AND C16 W/ AND N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 5

HORTON & KYSOR ENGINE FAN W/CAT C10, C12, C15 & C16 W/ & N/ A/C, W/ & N/ MANUAL FAN OVERRIDE SWITCH

ECM (400)

41

11
(2-J)

97-G 16WH

23C 16TN

23A 16TN
23A 16TN

23B

23D 16TN

11-GU 12WH

23-GA 16WH
23-GB 16TN

TO PANAL FEED ADAPTER (503)


(CH 2,PG 11)

ENGINE BLOCK GROUND (228)

(2-K)

62M 16DK BL

(227)
BATT GRD

16BK

ENGINE FAN OVERRIDE SWITCH (659) A/C PRESSURE SWITCH


OPEN > 300 PSI CLOSE < 210 PSI

(7)

(5)

(1)

OFF

ON

(8)

(4) (6)

23B 16TN

16BK

11-GR 16WH

16BK

CAB GROUND

16RD

FAN SOLENOID N.O. HORTON N.C. KYSOR

SOLENOID ON OFF OFF ON

FAN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

23-GY 16WH

54719V

30JUL01

AE08-54040

01

Figure 36 Horton and Kysor Engine Fan With Cat C10, C12, C15 and C16 W/ and N/ A/C, W/ and N/ Manual Fan Override Switch

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

37

5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 5

HORTON AND KYSOR ENGINE FAN W/CUMMINS ISM, ISX W/ & N/ A/C, W/ & N/ MANUAL FAN OVERRIDE SWITCH

6 97-GAB 18VT

17

34

38

ECM (1086)

ENGINE BLOCK GROUND (2-J)


23A 16TN
11-GU 12WH

23A 16TN

TO PANAL FEED ADAPTER (503)


(CH 2,PG 11)

23-GB 16TN

23C 16TN

23D 16TN

23B 16TN

23-GA 16WH

(2-K)

62M 16DK BL

BATT

GRD

(7)

(5)

(1)

(228)

(227)
OFF ON

(8)

(4) (6)

16BK

23B 16TN

A/C PRESSURE SWITCH


OPEN > 300 PSI CLOSE < 210 PSI

ENGINE FAN OVERRIDE SWITCH (659)


11-GR 16WH 23-GY 16WH

16BK

CAB GROUND
16BK

16RD

FAN SOLENOID N.O. HORTON N.C. KYSOR

SOLENOID ON OFF OFF ON

FAN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

54719V

30JUL01

AE08-54040

02

Figure 37 Horton and Kysor Engine Fan With Cummins ISM, ISX W/ and N/ A/C, W/ and N/ Manual Fan Override Switch

s082252a

38

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 5

HORTON & KYSOR ENGINE FAN W/I6 HEUI W/SHUTTER

FAN SOLENOID (227) ENGINE FAN CONTROL CONN (1075)

A B 97EFS 16TN 97EFT 16TN

(2)
K 23A 16TN

(2)
J

23D 16TN

23 16TN

FREON PRESSURE SWITCH (228)

23B 16TN

(2)
23 16TN

F9-A
23A 16TN

33

CEC MOD CONN (379)

KEY SWITCH (40)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00CJB5
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

13 12PK

13U 12PK

54719V

30JUL01

AE08-54040

03

Figure 38

Horton and Kysor Engine Fan With I6 HEUI Engines W/Shutter

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

39

6. GAUGES AND SYSTEMS (CHAPTER 6)


6.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


4X2 REAR AXLE OIL TEMPERATURE GAUGE

CHAPTER 6

FROM FUSE F4-A


(CH 2,PG 10)

13V

18TN

28C

16PK

(420) REAR AXLE TEMPERATURE GAUGE

I G

(420)

(420)

18TN

32

(3)

11-GJ

J4 GND
32-G

CAB

14RD

14BN

32

11-GF

10WH

(298)

11-GQ

16WH

18WH

GROUND
14RD 14BN

(LEFT DASH PANEL)

STUD

REAR AXLE TEMPERATURE SENDER

GROUNDS TO AXLE HOUSING

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52506

Figure 39

4x2 Rear Axle Oil Temperature Gauge

s082252a

40

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

6.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE

CHAPTER 6

FROM FUSE F4-A


(CH 2,PG 10)

13V

18TN

28C

16PK

FORWARD-REAR AXLE TEMPERATURE GAUGE

(420)

REAR-REAR AXLE TEMPERATURE GAUGE

I G G

(420)

(420)

(420)

11-GJ

18WH

32A

18TN

32

(3)

(3)

16WH

18TN

14RD

32A

14BN

32-G

CAB GND

14RD

14BN

32-GA

J4
32

11-GQ

J4 CAB GND

(299)
11-GF 10WH

(298)

14RD

14RD

14BN

DASH PANEL)

STUD

REAR-REAR FORWARD-REAR AXLE TEMPERATURE SENDER AXLE TEMPERATURE SENDER

GROUNDS TO GROUNDS TO AXLE HOUSING AXLE HOUSING

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

14BN

GROUND

(LEFT

P50317A

12FEB99

AE08-52506

Figure 40

6x4 Axle Forward-Rear and Rear-RearTemperature Gauge

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

41

6.3. ENGINE OIL PRESSURE GAUGE, P. 3


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


ENGINE OIL PRESSURE GAUGE

CHAPTER 6

FROM FUSE
(+) (+)

FROM FUSE F5-C


(CH 2,PG 3)

F4-A ENGINE OIL PRESSURE GAUGE


(-) S (-) C S C (CH 2.PG 10)

16PK

(424)

18TN

18TN

18TN

14G

18TN

(422)

35C(-)

35C(+)

35S(+)

35S(-)

18RD

28B

18TN

16RD

13V

14J

(421)

SPEEDOMETER/ TACHOMETER MODULE

(421)

(421)

18GY

47/48(+)

47/48(-)

18GY

11-GL

FROM ENGINE CONTROLS


(CH 4,PG 3,6,10,14,18)

11-GQ 11-GF

10WH

16WH

18WH

GROUND STUD

(LEFT DASH PANEL)

NOTE: CIRCUITS 47/48(+) & 47/48(-) PROVIDE DATA FROM THE ECM FOR THE ENGINE OIL PRESSURE GAUGE.

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52506

Figure 41

Engine Oil Pressure Gauge

s082252a

42

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

6.4. ENGINE OIL TEMPERATURE GAUGE, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 6

ENGINE OIL TEMPERATURE GAUGE

FROM FUSE F4-A


(CH 2,PG 10)

28A 18TN

13V 16PK

(423)

(423)
G 11-GM 18WH 11-GQ 16WH
11-GF 10WH

ENGINE OIL TEMPERATURE GAUGE


S

(LEFT DASH PANEL)

(423)
30

GROUND STUD

(2-B)

(2-B)
30 16TN

W/ISX
ENGINE OIL TEMP SENDER (316)
30 18TN

(2-B)
30 16TN

W/ISM,C10,C12 C15,C16
ENGINE OIL TEMP SENDER (316)

30 16TN

30-G 18WH

30-GB 16WH

(393)
30-GB 16WH 30-GB 16WH

11-GU 12WH

ENGINE GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME

11-GU 12WH

ENGINE GROUND
B 54719V

CJB5//RMVD SER 60, N14, AHD, ISM & 3406E.

U00EDL2
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52506

04

Figure 42 Engine Oil Temperature Gauge

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

43

6.5. ENGINE WATER TEMPERATURE GAUGE, P. 5


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


ENGINE WATER TEMPERATURE GAUGE

CHAPTER 6

FROM FUSE
(+) (+)

FROM FUSE F5-C


(CH 2,PG 3)

ENGINE WATER TEMPERATURE GAUGE


(-)

F4-A
S C (CH 2,PG 10)

S (-)

16PK

(424)

18TN

18TN

18TN

14G

18TN

29C(-)

29C(+)

29S(+)

29S(-)

18RD

28B

18TN

16RD

13V

14J

(422)

(421)

SPEEDOMETER/ TACHOMETER MODULE

(421)

(421)

18GY

47/48(+)

47/48(-)

18GY

11-GL

FROM ENGINE CONTROLS


(CH 4,PG 3,6,10,14,18)

11-GQ 11-GF

10WH

16WH

18WH

GROUND STUD

(LEFT DASH PANEL)

NOTE: CIRCUITS 47/48(+) & 47/48(-) PROVIDE DATA FROM THE ECM FOR THE ENGINE WATER TEMPERATURE GAUGE.

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52506

Figure 43

Engine Water Temperature Gauge

s082252a

44

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

6.6. FUEL LEVEL GAUGE, P. 6


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


FUEL LEVEL GAUGE

CHAPTER 6

FROM FUSE
(+) (+)

FROM FUSE F5-C


(CH 2,PG 3)

FUEL LEVEL GAUGE


(-)

F4-A
S C (CH 2,PG 10)

S (-)

(420)

18TN

18TN

18TN

18TN

18TN

28B

14G

(422)

36C(+)

36S(+)

36C(-)

36S(-)

18RD

16RD

13V

16PK

14J

(421)

SPEEDOMETER/ TACHOMETER MODULE

(421)

(421)

18TN

(3)

11-GL

FUEL LEVEL
(FULL 88.5 TO 94.5 OHMS) (EMPTY 0 TO 1.5 OHMS)
11-GF

14RD

11-GQ

36

SENDER

10WH

16WH

18WH

36

GROUND STUD

(LEFT DASH PANEL)

36-G

14BN

J4 CAB GROUND

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52506

Figure 44

Fuel Level Gauge

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

45

6.7. PYROMETER GAUGE, P. 7


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


PYROMETER GAUGE

CHAPTER 6

PYROMETER IGNITION ADAPTER (494)


A D G

13AB

14PK

*
F10-A 10A (423)

25

18TN

25A

25B

(15)

18RD

18TN

18BN

18BL

18TN

PYROMETER CONTROL MODULE

18RD

18YL

(492)

(15)

18GN

16RD-ALUMEL

16YL-CHROMEL

18WH

25-G

GROUND ADAPTER (454)

(491)

20YL-CHROMEL

20RD-ALUMEL

EXHAUST THERMO COUPLE

FUSE LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION.

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

25-GA

18WH

P50317A

12FEB99

AE08-52506

Figure 45

Pyrometer Gauge

s082252a

46

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

6.8. SPEEDOMETER GAUGE TACHOMETER GAUGE, P. 8


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


SPEEDOMETER GAUGE - TACHOMETER GAUGE

CHAPTER 6

FROM FUSE F4-A


(CH 2,PG 10)

FROM FUSE F5-C


(CH 2,PG 3)

16RD

13V

16PK

14J

WITH DIGITAL ODOMETER ONLY

18TN

28B

14G

18RD

(421)

TACHOMETER GAUGE
RPM

SPEEDOMETER GAUGE
MPH

(421)

47/48(+)

18GY

47/48(-)

18GY

11-GL 11-GQ
11-GF

FROM ENGINE CONTROLS


(CH 4,PG 3,6,10,14,18)

10WH

16WH

18WH

(LEFT DASH PANEL)

GROUND STUD

NOTE: CIRCUITS 47/48(+) & 47/48(-) PROVIDE DATA FROM THE ECM FOR THE SPEEDOMETER GAUGE, TACHOMETER GAUGE, ENGINE OIL PRESSURE GAUGE & WARNING LIGHT, ENGINE WATER TEMPERATURE GAUGE & WARNING LIGHT.

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52506

Figure 46

Speedometer Gauge Tachometer Gauge

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

47

6.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 6

TRANSMISSION OIL TEMPERATURE GAUGE

FROM FUSE F4-A


(CH 2,PG 10)

28C 18TN

13V 16PK

(420)

I G S

TRANSMISSION OIL TEMPERATURE GAUGE (420)

(420)

11-GJ 18WH

31 18TN

(2-V)
11-GQ 16WH

31 16TN

31 16TN
11-GF 10WH

(LEFT DASH PANEL)

31-G 16WH

TRANSMISSION OIL TEMPERATURE SENDER (236)

GROUND STUD
31-G 16WH

11-GU 12WH

ENGINE GROUND

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CJB5//RMVD W/3406, W/SERIES60, W/M11,N14.

54719V

U00EDL2
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52506

09

Figure 47

Transmission Oil Temperature Gauge

s082252a

48

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

6.10. VOLTMETER GAUGE, P. 10


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


VOLTMETER GAUGE

CHAPTER 6

FROM FUSE
(+) (+)

FROM FUSE F5-C


(CH 2,PG 3)

F4-A VOLTMETER
S C (CH 2,PG 10)

S (-) (-)

16PK

(424)

18TN

18TN

18TN

14G

18TN

(422)

27C(-)

27C(+)

27S(+)

27S(-)

18RD

28B

18TN

16RD

13V

14J

(421)

SPEEDOMETER/ TACHOMETER MODULE

(421)

11-GL

11-GQ 11-GF

10WH

16WH

18WH

GROUND STUD

(LEFT DASH PANEL)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52506

10

Figure 48

Voltmeter Gauge

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

49

6.11. ETHER START, P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 6

ETHER START

IGNITION ADAPTER (494)


13L 12PK

PANEL LTS FEED ADAPTER (504)

ETHER START SWITCH (600)

5 4 6

21H 18TN

62AY 16DK BL

F10-A 10A

(390)
THERMO SWITCH
OPEN >50 CLOSE <40 5 F F 18BN 21B 16TN

62-GAY 18WH

PANEL LTS GND ADAPTER (506)

(2-Q)

21A 18TN

21 18TN

(1)

21A 16TN

21 16TN

(72)

FUSE LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION.

BK

BK

ETHER CONTROL VALVE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CJB5//21B-16TN WAS 21A-14TN.

54719V

U00EDL2
RELEASE NO.

5000/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52506

11

Figure 49

Ether Start

s082252a

50

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

6.12. MANIFOLD PRESSURE GAUGE, P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 6

MANIFOLD PRESSURE GAUGE

MANIFOLD PRESSURE
1

GAUGE CONTROLLER MODULE

(1285)

11-GHD 18WH

62AB 18DK BL

98MA(+) 18BK

28MA 18TN

98MB(-) 18BK

28M 18TN

F10-A 10A

F10-A 10A

FUSE LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION.
CHANGE REV REFERENCE DRAWN NAME

CHK

DATE

Figure 50

Manifold Pressure Gauge

BATTERY ADAPTER (497)

14MA 18RD

*
PANEL LIGHT ADAPTER (503) GROUND ADAPTER (453)
U00CJB5
RELEASE NO.

IGNITION ADAPTER (494)

13MA 18PK

DATA LINK NEGATIVE (515)

DATA LINK POSITIVE (514)

5000/9200/9400/9900
DATE PART NO. SHEET

54719V

25JUL01

AE08-52506

12

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

51

7. WARNING LIGHTS (CHAPTER 7)


7.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


AIR SUSPENSION RELEASE WARNING LIGHT

CHAPTER 7

FROM FUSE F4-A


(CH 2,PG 10)

13V 28C

18TN

16PK

(420)

AIR SUSP DUMP (420)

38

18TN

AIR SUSPENSION RELEASE VALVE


MECHANICAL

GROUNDING SWITCH

FUNCTION (SHOWN IN RUN POSITION)

SUSPENSION PRESSURIZED

SUSPENSION PRESSURE EXHAUST DASH PANEL

11-GB

8WH

18WH

38-G

GROUND STUD

(RIGHT DASH PANEL)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52507

Figure 51 Air Suspension Release Warning Light

s082252a

52

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

7.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


ENGINE OIL PRESSURE WARNING LIGHT

CHAPTER 7

FROM
NOTE: AUDIBLE ALARM WILL SOUND 5 SHORT BEEPS WHEN LIGHT TURNS ON. ALARM IS AN INTERNAL FEATURE IN THE SPEEDOMETER/TACHOMETER MODULE. LOW OIL PRESS (423)
28A 18TN

FROM FUSE F5-C


(CH 2,PG 3)

FUSE F4-A
(CH 2,PG 10)

16PK

(423)
14G 18TN 18RD 28B

(422)

18TN

35L

16RD

13V

14J

(421)

SPEEDOMETER/ TACHOMETER MODULE

(421)

(421)

18GY

47/48(+)

47/48(-)

18GY

11-GL

FROM ENGINE CONTROLS


(CH 4,PG 3,6,10,14,18)

11-GQ 11-GF

10WH

16WH

18WH

GROUND STUD

(LEFT DASH PANEL)

NOTE: CIRCUITS 47/48(+) & 47/48(-) PROVIDE DATA FROM THE ECM FOR THE ENGINE OIL PRESSURE WARNING LIGHT.

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52507

Figure 52

Engine Oil Pressure Warning Light

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

53

7.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


ENGINE WATER TEMPERATURE WARNING LIGHT

CHAPTER 7

FROM
NOTE: AUDIBLE ALARM WILL SOUND 5 SHORT BEEPS WHEN LIGHT TURNS ON. ALARM IS AN INTERNAL FEATURE IN THE SPEEDOMETER/TACHOMETER MODULE. HIGH WATER TEMP (423)
28A 18TN

FROM FUSE F5-C


(CH 2,PG 3)

FUSE F4-A
(CH 2,PG 10)

16PK

(423)
14G 18RD 28B 18TN

(422)

18TN

29L

16RD

13V

14J

(421)

SPEEDOMETER/ TACHOMETER MODULE

(421)

(421)

18GY

47/48(+)

47/48(-)

18GY

11-GL

FROM ENGINE CONTROLS


(CH 4,PG 3,6,10,14,18)

11-GQ 11-GF

10WH

16WH

18WH

GROUND STUD

(LEFT DASH PANEL)

NOTE: CIRCUITS 47/48(+) & 47/48(-) PROVIDE DATA FROM THE ECM FOR THE ENGINE WATER TEMPERATURE WARNING LIGHT.

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52507

Figure 53 Engine Water Temperature Warning Light

s082252a

54

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

7.4. LOW AIR PRESSURE WARNING LIGHT, P. 4


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


LOW AIR PRESSURE WARNING LIGHT

CHAPTER 7

FROM
NOTE: AUDIBLE ALARM WILL SOUND 5 SHORT BEEPS WHEN LIGHT TURNS ON. ALARM IS AN INTERNAL FEATURE IN THE SPEEDOMETER/TACHOMETER MODULE.

FROM FUSE F5-C


(CH 2,PG 3)

FUSE F4-A
(CH 2,PG 10)

16PK

LOW AIR

(420)
28C 18TN

(420)
14G 18RD 28B 18TN

40

18GY

40C 18GY

16RD

13V

14J

(421)

SPEEDOMETER/ TACHOMETER
16GY 16GY 40A 40B

MODULE

LOW AIR PRESSURE SWITCH 1 (460)


OPEN 60 PSI (AT DASH PANELINSIDE CAB)

LOW AIR PRESSURE SWITCH 2 (512)


(AT DASH PANELINSIDE CAB)
11-GL 18WH

(421)

OPEN 60 PSI

16WH

40-GA

40-GB

16WH

11-GQ 11-GF

10WH

16WH

11-GD 8WH

GROUND STUD

(LEFT DASH PANEL)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52507

Figure 54 Low Air Pressure Warning Light

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

55

7.5. LOW FUEL LEVEL WARNING LIGHT, P. 5


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


LOW FUEL LEVEL WARNING LIGHT

CHAPTER 7

FROM
NOTE: AUDIBLE ALARM WILL SOUND 5 SHORT BEEPS WHEN LIGHT TURNS ON. ALARM IS AN INTERNAL FEATURE IN THE SPEEDOMETER/TACHOMETER MODULE. LOW FUEL LEVEL (420)
28C 18TN

FROM FUSE F5-C


(CH 2,PG 3)

FUSE F4-A
(CH 2,PG 10)

(420)
18TN 28B
14G 18RD

18TN

36L

16RD

13V

16PK

14J

(421)

(421)

SPEEDOMETER/ TACHOMETER MODULE

(421)

(421)

(3)

11-GL 11-GQ
11-GF

18TN

FUEL LEVEL SENDER


(FULL 88.5 TO 94.5 OHMS) (EMPTY 0 TO 1.5 OHMS)
10WH

14RD

36

16WH

18WH

36

GROUND STUD

(LEFT DASH PANEL)

36-G

14BN

J4 CAB GROUND

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52507

Figure 55

Low Fuel Level Warning Light

s082252a

56

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

7.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


POWER DIVIDER LOCK (PDL) WARNING LIGHT & BUZZER

CHAPTER 7

FROM FUSE F4-A


(CH 2,PG 10)

IGNITION ADAPTER (494)

16PK

13V

13X 28C 18TN

(420)

18PK

POWER PDL
+ -

DIVIDER LOCK BUZZER (562)

(420)

18GY

43

N/BUZZER
43

W/BUZZER

18GY

43A

43B 18GY

POWER DIVIDER LOCK SWITCH

18WH

43-G

11-GB 8WH

GROUND STUD

(RIGHT DASH PANEL)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

18GY

43B

P50317A

12FEB99

AE08-52507

Figure 56 Power Divider Lock (PDL) Warning Light and Buzzer

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

57

7.7. DIFFERENTIAL LOCK WARN LIGHT 4X2, P. 7


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


DIFFERENTIAL LOCK WARN LIGHT - 4X2

CHAPTER 7

KEY SWITCH (40)

A A

B1 BATTERY STUD
14K 06RD 14C 10RD S

OFF

F7-A 25A
B 15 12RD OFF I S A I 13 12PK 13B 12PK

F4-A 10A

A S OFF S I

GND
28C 18TN

OFF S I

INDICATOR LIGHT

(420)

(2)

DIFFERENTIAL LOCK CARRIER SWITCH (NO)

YL

BK

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

BK

GN

GN

16PK

13V

P50317A

12FEB99

AE08-52507

Figure 57

Differential Lock Warn Light 4x2

s082252a

58

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

7.8. DIFFERENTIAL LOCK WARN LIGHT 6X4, P. 8


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


DIFFERENTIAL LOCK WARN LIGHT - 6X4

CHAPTER 7

B1 BATTERY STUD

KEY SWITCH (40)


6RD 14K

A A

I
10RD 14C

OFF

F7-A 25A
15 12RD OFF I S B A I 13 12PK 13B 12PK

F4-A 10A
13V 16PK

28C

A S OFF S I

18TN

(420)

GND

OFF S I

INDICATOR LIGHT (FWD RR-AXLE)

INDICATOR LIGHT (RR RR-AXLE)

(420)

(420)

DIFFERENTIAL LOCK CARRIER SWITCH (NO) (FWD FR-AXLE)


14BN

14WH

14WH

BK

BK

14BN
14GN

GROUND STUD (RIGHT DASH PANEL)


14YL 14YL BK BK 14GN

DIFFERENTIAL LOCK CARRIER SWITCH (NO) (RR RR-AXLE)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

18GY

49K

18GY

49L

P50317A

12FEB99

AE08-52507

Figure 58

Differential Lock Warn Light 6x4

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

59

8. CAB ACCESSORIES (CHAPTER 8)


8.1. CIGAR LIGHTER, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

CIGAR LIGHTER (CAB)

B2 BAT STUD

14T 10RD

14W 6RD

TO DOME AND COURTESY LIGHTS


(CH 11,PG 5,6)

F2-B 10A
63 18DKBL 84 14LTGN

F2-A 15A
65A 14OR

TO WORK LIGHT
(CH 11,PG 4,15)

B
84H 14LTGN 62AA 16DKBL

(1090)

A
TO JS2 SPLICE
62T 16DKBL

CIGAR LIGHTER

(1090)
84-GH 16WH

C
84-G 16WH 11-GD 8WH

(1090)

GROUND STUD
CHK DATE CHANGE REV REFERENCE DRAWN NAME

LEFT DASH PANEL

JKP

5DEC00

ADDED CIRS 84H, 84-GH, & 62AA.

P53958R

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52508

01

Figure 59

Cigar Lighter

s082252a

60

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.2. CLOCK, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

CLOCK (CAB)

LEFT BLANK INTENTIONALLY

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

JKP

4MAR02

REMOVED GEOMETRY

55093F

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52508

02

Figure 60

Clock

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

61

8.3. ELECTRIC WINDOW RIGHT, P. 3


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


ELECTRIC WINDOW - RIGHT

CHAPTER 8

B1 BATTERY ADAPTER (497)

NOT OFFERED WITH 92,94 & 9900 MODELS

14RD

14BD

A1 ACCESSORY ADAPTER (499)

PANEL LTS FEED ADAPTER (503)

F4-B 20A

12W

62AL

83

14LT GN

12LT BL

ELECTRIC WINDOW
86

30

RELAY (1159)
87 85

87 A

16DK BL

83L 14LT GN

83M 14LT GN

14LT GN

14WH

83D

12-G

5 DN 4 6 1

2 UP

DRIVER RIGHT WINDOW SWITCH


83M 14LT GN
14LT GN

(1158)

83-GA 14WH

62-GBR 16WH

(1157)

83M

14LT GN

83L

83L

11-GAW

14WH

(1045)

16RD

GROUND ADAPTER (455) RIGHT WINDOW MOTOR

RELAY LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION.

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00SFW2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

16YL

14LT GN

P50317A

12FEB99

AE08-52508

Figure 61

Electric Window Right

s082252a

62

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.4. ELECTRIC WINDOW RIGHT AND LEFT, P. 4


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


ELECTRIC WINDOW - RIGHT & LEFT

CHAPTER 8

NOT OFFERED WITH 9100 PANEL LTS FEED


83J 14LT GN

B1 BATTERY
14RD 14BD

A1 ACCESSORY ADAPTER (499)


12W 83 14LT GN 12LT BL

ADAPTER (503)
83K 14LT GN
62AL 16DK BL

ADAPTER (497)

DRIVER SIDE RIGHT (1040)

62BS 16DK BL

(1034)
83C 14LT GN

F4-B 20A

8 DN 4 10

5B

2B UP 3

7 83-GA 14WH 9

30

86

ELECTRIC WINDOW RELAY


85

62BR

16DK BL

87 A

87

18WH

14LT GN

14LT GN

83-GB

14WH

83E

83C

62-GBT

(1138) *

83-GA
83J

14WH

14LT GN

83D 14LT GN

DRIVER
14LT GN 83-GBW 14WH 83H

12-G 14WH

SIDE LEFT (1039)

PASS SIDE (1041)


62BR 16DK BL

62BT 16DK BL

8 DN 4 10

5B

2B UP 6 1 3

8 DN

5B

2B UP 6 1 3

(1033)
10

83N

83F

14LT GN

14LT GN

62-GBS 18WH 83D 14LT GN

83J 14LT GN

83K 14LT GN

83K 14LT GN

62-GBR

62-GBR 18WH

(1044)

18WH

83M 14LT GN 83L 14LT GN


YL RD

(1045)

LEFT WINDOW
11-GAW 14WH RD

MOTOR

* FUSE AND RELAY LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION. GROUND ADAPTER (455)

RIGHT WINDOW MOTOR

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00SFW2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

YL

P50317A

12FEB99

AE08-52508

Figure 62

Electric Window Right and Left

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

63

8.5. DEFROSTER FAN(S), P. 5


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


DEFROSTER FAN(S)

CHAPTER 8

SINGLE DEFROSTER

SINGLE DEFROSTER FAN


RED LO SPD WINDING BLACK 76F HI SPD WINDING 16LT GN

(313)

FROM SPLICE
(CH 8,PG 12) HI OFF LO 76-G 16WH

ORANGE

GROUND BLACK

DUAL DEFROSTER

RED RED LO SPD WINDING BLACK 76F

(313)

LEFT DEFROSTER FAN M

HI SPD WINDING ORANGE

16LT GN

FROM SPLICE
(CH 8,PG 12) HI OFF LO 76-G 16WH

GROUND BLACK

LO SPD WINDING

RIGHT DEFROSTER FAN M


HI SPD WINDING ORANGE

GROUND BLACK

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52508

Figure 63

Defroster Fan(s)

s082252a

64

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


ELECTRIC WINDSHIELD WIPER WITH INTERMITTENT WIPE AND WASH

CHAPTER 8

WINDSHIELD WASHER W/WIPER DELAY SWITCH (1171)


2 1 4 3 5 6

FROM PANEL LIGHT SWITCH


(CH 2,PG 11)

62A 16DK BL

62AG
16GY 16GY 16GY 82-GB
SHEET

12BC

F4-D 15A
87B 16GY

FROM B1 BAT STUD


F10-B
14FB 8RD 14AL 10RD 82K 16GY

FROM KEY SWITCH


(CH 2,PG 2)

10A
12 12LT BL 12F 12LT BL

12BB 16LT BL
12BA 16LT BL

WIPER-LOW SPEED DELAY RELAY (143)

30

86

WIPER-HIGH SPEED DELAY RELAY

30

86

87 A 87 85

87 A 87 85

(142)

82A 16GY

82-GC 16WH
82D 16GY 16GY 16GY 16GY 82C 82F 82E

(2)

16GY

82-GC

16GY

16GY

16WH

82C

82D

16GY

82F

82E

16LT BL

(3)
87A

(430)

16GY S 87B 16GY

GN

RD

BN

BK

BL

WINDSHIELD WINDSHIELD WIPER MOTOR


P S X

WASHER PUMP (9)

(LEFT DASH PANEL)

GROUND STUD

11-GF 10WH

11-GQ 16WH

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00SFW2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO.

16WH

16DK BL
82J 82B 87A

P50317A

12FEB99

AE08-52508

Figure 64

Electric Windshield Wipers with Intermittent Wipe and Wash

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

65

8.7. HORN, P. 7
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


HORN

CHAPTER 8

B1 BAT STUD

14AM

14K

10RD

8RD

F5-C 15A

TO RADIO BATTERY FEED


(CH 8,PG 13)

88B 16LT GN

14J 16RD
85 16GY

TO SPEEDO/ TACH MODULE


(CH 6,PG 8)

14G 18RD 85D 16GY

30

86

HORN RELAY (463-R7)

87 A 87 85

16GY

85B

85C 16GY 85B 18BK

(1)

85B 16GY

(76) STEERING

16GY

HORN (20)
85-G 16WH

WHEEL SLIP RING

PART OF ADJUSTABLE
18BK* 18YL

STEERING COLUMN

HORN BUTTON
85-G 16WH

STEERING
85-GB 16WH

J7 CAB GROUND

COLUMN GROUND
* W/STATIONARY STEERING COLUMN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52508

Figure 65

Horn

s082252a

66

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

MIRROR LIGHTS AND HEATED MIRRORS

FROM IGN RELAY


(CH 2,PG 10)

13H 12PK

FROM CAB AND TRAILER TAIL LIGHTS RELAY


(CH 11,PG 2)

13BN 12PK

F5-A 15A TO MOTORIZED MIRRORS


(CH 8,PG 9,10)

58M 16BN

(1116)

(973)
78C 16LT GN 78C 16LT GN 78 18LT GN 62AX 16DK BL 58J 18BN 78A 18LT GN 62-GAX 18WH 58J 18BN D G 58L 18BN

2 6 1 3

HEATED MIRROR SWITCH (438)

78-G 18WH

(1050)

78 B

(1054)

78-G 18WH

78B 18LT GN

(1127)
18GN 18YL 18GN 18YL

78A 18LT GN

58J 18BN

58L 18BN

(1128)

62-GAX 18WH

LEFT HEATED MIRROR


18WH

RIGHT HEATED MIRROR LEFT MIRROR LIGHT RIGHT MIRROR LIGHT


18WH

18WH

(1127) GROUND ADAPTER (456)


11-GX 18WH 11-GBM 18WH

(1128)

(1050)
11-GZ 18WH C 11-GZ 18WH

(1054)
11-GAE 18WH C 11-GAE 18WH

TO CAB DOME LIGHTS


(CH 11,PG 5-6)
CHK DATE

11-GY 18WH

18WH

63-GZ 18WH

63-GW 18WH

TO CAB DOME LIGHTS


(CH 11,PG 5-6)

CHANGE

REV

REFERENCE

DRAWN

NAME

SNS//ADDED (438),78-G 62-GAX & 62AX

P52739E

U00SFW2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52508

08

Figure 66

Mirror Lights and Heated Mirrors

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

67

8.9. RIGHT MOTORIZED MIRROR, P. 9


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


RIGHT MOTORIZED MIRROR

CHAPTER 8

FROM MIRROR FUSE


(CH 8,PG 8)

78C 16LT GN

RIGHT MOTORIZED L2 PANEL LTS FEED ADAPTER (504)


7 5 2 62AW 16DK BL

MIRROR SWITCH (437)

4 8

62-GAV 18WH

78F

78E

18LT GN

18LT GN

(1054)

62-GAV

18WH

78F

78E

(1128)

18LT GN

MOTOR GROUND ADAPTER (456)

11-GAD 18WH

78-GA 18WH

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00SFW2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

BK

RD

18LT GN

78-GA

18WH

P50317A

12FEB99

AE08-52508

Figure 67 Right Motorized Mirror

s082252a

68

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.10. DUAL AXIS MOTORIZED MIRRORS, P. 10


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


DUAL AXIS MOTORIZED MIRRORS

CHAPTER 8

LEFT HAND MIRROR L/R U/D

RIGHT HAND MIRROR L/R U/D

(1127)

18BK

18YL

18RD

18RD

(1128)
78R 18LT GN 58J 18BN

78P 18LT GN

78P 18LT GN
78F

18BN

18LT GN

58L

78E
SHEET

78N 18LT GN

78N 18LT GN

(1054) (1050)
78F 18LT GN

78E 18LT GN

78S 18LT GN

20LT BL

20LT BL/BK STRIPE

20WH

20YL

(1137)
20WH/BK STRIPE 20YL/BK STRIPE

SWITCH FUNCTION

CIRCUIT FUNCTION LEFT MIRROR (78P+78C) (78R+78-GA) (78R+78C) (78P+78-GA) (78N+78C) (78P+78-GA) (78P+78C) (78N+78-GA) RIGHT MIRROR (78F+78C) (78S+78-GA) (78S+78C) (78F+78-GA) (78E+78C) (78F+78-GA) (78F+78C) (78E+78-GA)

LEFT RIGHT UP

LH

RH

DOWN

U/D

DUAL AXIS
L/R

MOTORIZED MIRROR SWITCH

BAT 18OR 18BK GND

(1137) A4 GND ADAPTER (456) FROM MOTORIZED MIRROR FUSE


(CH 8,PG 8)

78-GA 18WH

78C 18LT GN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00SFW2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO.

18LT GN

18BK

18YL

P50317A

12FEB99

AE08-52508

10

Figure 68 Dual Axis Motorized Mirrors

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

69

8.11. POWER SOURCE (CB), P. 11


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


POWER SOURCE (CB)

CHAPTER 8

B2 BATTERY STUD

14W 14AA

14RD

8RD

F5-D 20A

86K

14LT GN

CB RADIO POWER
(TERMINAL BLOCK TYPE)

CB RADIO POWER
RD BK (RECEPTACLE TYPE)

86-GK 11-GI

10WH

14WH

GROUND STUD

(LEFT DASH PANEL)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52508

11

Figure 69 Power Source (CB)

s082252a

70

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.12. RADIO-CB, ACCOMMODATION PACKAGE, P. 12


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


RADIO-CB ACCOMMODATION PACKAGE

CHAPTER 8

FROM FUSE F5-B


(CH 2,PG 2)

86E

(428)

86E

16LT GN

16LT GN

76F 16LT GN

TO DEFROSTER FAN(S)
(CH 8,PG 4) 76-G
86AE

16WH
16LT GN

86-GE 16WH

(525)
16WH 14WH

CB RADIO
(PROVIDED BY CUSTOMER)
16GN

16LT GN

86-GF

86F

16WH

G
11-GAB

16YL

11-GAC

(429)

20GN

CB
11-GB

20BK

11-GAB

SPEAKER

8WH

14WH

GROUND STUD

(RIGHT DASH PANEL)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52508

12

Figure 70

Radio-CB, Accommodation Package

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

71

8.13. RADIO-CAB, SPEAKERS, P. 13


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


RADIO-CAB SPEAKERS

CHAPTER 8

B1 FROM FUSE F5-B


(CH 2,PG 2)

F5-C

14AM 10RD

14K 8RD

BATTERY STUD

15A
85 16GY

TO HORN RELAY
(CH 8,PG 6)

16RD

14J

86

14G
16LT GN

TO SPEEDO/ TACH MODULE


(CH 6,PG 8)

18RD

(426)

18RD

LR+

LR-

RR-

RR+

18YL
LF+

16LT GN

(426)

88B

LF-

RF-

RF+

RADIO
A B

20VT

20WH

18BK

20GN

20WH/BK

20GN/BK

G2 GROUND ADAPTER (454)


11-GBC 12WH

(427)
86-GA 18WH
86P 86V 18LT GN 18LT GN

20GY/BK

20VT/BK

20GY

(426)
86C 18LT GN 86D 18LT GN 86B 18LT GN
18LT GN 86W 86N 18LT GN

(428)

86A 18LT GN

TO SLEEPER SPEAKER
(CH 10,PG 4) 86AR 18LT GN 86AS 18LT GN 86AT 18LT GN 86AU 18LT GN

TO SLEEPER SPEAKER
(CH 10,PG 4)

18LT GN

86D 86B 18LT GN

86A

18LT GN

86R

18LT GN

86U

18LT GN

18LT GN

18LT GN 86C
20BK

86S

86T

(489)

86S

18LT GN

86T

18LT GN

(530)
86R 18LT GN 86U 18LT GN

18LT GN

(529)

20GN

(531)
20GN
+

(528)
20GN
+ -

LEFT FRONT SPEAKER RIGHT REAR SPEAKER


+
+

20BK

20GN

RIGHT FRONT SPEAKER


-

LEFT REAR SPEAKER


CHK DATE CHANGE

20BK

20BK

REV

REFERENCE

DRAWN

NAME

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52508

Figure 71 Radio-Cab, Speakers

s082252a

13

72

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.14. OWNER/OPERATOR SPARE SWITCH, P. 14


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


OWNER/OPERATOR SPARE SWITCH

CHAPTER 8

W/FUSE A1 B2 BATTERY STUD ACCESSORY ADAPTER (499)

*
12S 14AS 10RD

F10-A

14AR

10RD

30A

SPARE ACCESSORY RELAY (167) *


12-GS

30

86

87 A 87 85
18WH

PANEL LIGHTS FEED


14AF 10RD

12LT BL

PANEL LIGHTS
11-GAL 18 WH

ADAPTER (504)
62U

GROUND ADAPTER (506)

SPARE ACCESSORY SWITCH (517)


4

6 8

16DK BL

62-GU 18WH
14AQ 10RD

N/FUSE PANEL LIGHTS FEED ADAPTER (504)


62H

OWNER/ OPERATOR CONNECTION

SPARE ACCESSORY SWITCH (517)


4

6 8

62-GH

18WH

16DK BL

PANEL LIGHTS * FUSE AND RELAY LOCATIONS VARY- CHECK POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION.
CHK DATE CHANGE REV REFERENCE DRAWN NAME

GROUND ADAPTER (506)

U00EDL2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52508

14

Figure 72 Owner/Operator Spare Switch

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

73

8.15. ELECTRIC LOCK RIGHT AND LEFT, P. 15


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


ELECTRIC LOCK - RIGHT & LEFT

CHAPTER 8

NOT OFFERED WITH 9100


81D 18LT GN 81H 18LT GN

B1 BATTERY POWER ADAPTER


14RD 14FA 62BE

PANEL LTS FEED ADAPTER (503)


16DK BL

POWER LK RELAY (1139) *

30

86

30

86

LK RELAY -UNLOCK (1140)


85

(497)

87 A

87 85 81C 18LT GN 81B 18LT GN

87 A

87

F10-A *
81

10A

81A 18LT GN 81-GB 18WH

18LT GN

81-GA 18WH

18WH

18WH

81M

81-GC

62BD

62BC

81K

81P

81N

81-GD

81F

81E

81L

18LT GN

18LT GN

18LT GN

81J

18LT GN

18LT GN

18LT GN

18DK BL

18LT GN

18LT GN

18DK BL

(1048)

(1049)

18WH

62BD

81N

62BC

18LT GN

81P

16DK BL

81-GG

18WH

16DK BL

18LT GN

81-GC

18WH

81-GD

5B

2B

5B

2B

18WH

81-GJ

DRIVER SWITCH (1042)


10 4 6 1 3 9 10 4 6 1 3 9

PASSENGER
81M

81-GF
18LT GN

81L

18WH

18LT GN

SWITCH (1043)

81-GE 18WH

81F 18LT GN 81K 18LT GN

81E 18LT GN 81J 18LT GN

(1046)

(1047)

LEFT
14WH 81-G

RIGHT POWER LOCK

POWER LOCK

* FUSE AND RELAY LOCATIONS VARYCHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION.
CHK DATE CHANGE REV REFERENCE DRAWN NAME

GROUND ADAPTER (456)

U00SFW2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52508

15

Figure 73

Electric Lock Right and Left

s082252a

74

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.16. INTERVISION DISPLAY, P. 16


NAVISTAR INTERNATIONALTRANSPORTATION CORP.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ELECTRICAL CIRCUIT DIAGRAM


INTERVISION DISPLAY

CHAPTER 8

D1-DATA LINK POS. (514M)

D2-DATA LINK NEG. (515M)

98G(+)

18BK

98H(-)

18BK

2 91A 20VT 3

91 20VT

RS232
91-G 20WH 6 5

(1170)

I2 IGNITION ADAPTER (495M)


62W 'CAVITY D' 18DK BL

L1 PANEL LIGHT ADAPTER


"CAVITY K'

F10-A 5A
14B 18RD 14C 18RD

B1 BATTERY ADAPTER
"CAVITY J"

13N

18PK

10

F10-B 5A

7 91-G 20WH 6 91 20VT 5 91A 20VT 4

EAGLE VISION DISPLAY MODULE

98H(-) 18BK

3 98G(+)

G1 GND ADAPTER (453M)


'CAVITY J'

18BK 2 11-GK 18WH 1 13M 18PK

(1156)
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DDA3
RELEASE NO.

9100/9200/9400/9900
DATE PART NO. SHEET

P50317A

12FEB99

AE08-52508

16

Figure 74

Intervision Display

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

75

8.17. EATON VORAD COLLISION AVOIDANCE, P. 17

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

EATON VORAD-COLLISION AVOIDANCE

D1-DATA LINK POS. (514M)


'CAVITY F'

D2-DATA LINK NEG. (515M)


'CAVITY F'

G1 GND ADAPTER (453M)


'CAVITY F'

(4M)TO TURN SINGNAL SWITCH CH 11,PG 14

I2 IGNITION ADAPTER (495M)


'CAVITY D' 73G 16WH CONN 1226F

55A 12OR 70A2 12OR 57D2 12OR 57B 12OR 56B 12OR 56D 12OR KS2 57D1 12OR 70A1 12OR

73 14LTBL

73GB 16WH XS1 VORAD ECU GND

KS1

F10-B 5A

FRONT ANTENNA
4 3 2 1

RIGHT SIDE SENSOR


CONN 1239 C B A

(4F)TO MAIN CAB CH 11,PG 14

73AF 16BN

73M 16GN

73GA 16WH

98EV(+) 16BK

98EV(-) 16BK

73R 16BL

CONN 1240 C 73H 16LTBL B A CONN 1229 CONN 1230 73AF 16LTBL 73R 16LTBL

73A 16LTBL

73B 16LTBL

73C 16LTBL

73D 16LTBL

73E 16LTBL

CONN 1 FRONT END

73B 16LTBL

73C 16LTBL

73D 16LTBL

73E 16LTBL

73S 16LTBL 73P 16LTBL

73M 16LTBL

73L 16LTBL

73N 16LTBL

73J 16LTBL

CONN 1227 ECU

C 1

C 2

C 3

C 4

C 5

C 6

C 7

C 8

C 9

C 10

C 11

C 12

C 13

C 14

C 15

C 16

EATON VORAD COLLISION AVOIDANCE SYSTEM CPU

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

JPM

8APR02

CAV C OF CONN1 WAS E

55303S

U00GSC2
RELEASE NO.

9100/9200/9400/9900
DATE PART NO. SHEET

P53583S

30NOV01

AE08-52508

17

Figure 75

Eaton Vorad Collision Avoidance

s082252a

RIGHT SIDE DISPLAY

73T 16LTBL

76

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.18. EATON VORAD COLLISION AVOIDANCE, P. 18

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

EATON VORAD-COLLISION AVIODANCE

J1939 Y-BLOCK CONN (1234Z)

J1939 TERMINATING RESISTOR (1234R) 3

J1939 DASH CONN (1233B) 3 98GN8(-) 20GN 98SHD8 20NONE 98YL8(+) 20YL

J1939 ABS CONN (1233C) 3

DRIVER DISPLAY UNIT


D CONN 1228 C B A 1 3 2 J1939 VORAD CONN (1233A)

73U 18LTBL

73V 18LTBL

73W 18LTBL

73X 18LTBL

98YL9(+) 20YL

98GN9(-) 20GN

98SHD9 20NONE

CONN 1227 ECU

D 1

D 2

D 3

D 4

D 5

D 6

D 7

D 8

D 9

D 10

D 11

D 12

D 13

D 14

D 15

D 16

EATON VORAD COLLISION AVOIDANCE SYSTEM CPU

U00JPM8 10DEC01 U00JJH7


CHK DATE CHANGE REV REFERENCE DRAWN NAME

10DEC01 9100/9200/9400/9900 U00GSC2


RELEASE NO. DATE PART NO. SHEET

P53583S

30NOV01

AE08-52508

18

Figure 76

Eaton Vorad Collision Avoidance

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

77

8.19. TEMPERATURE/COMPASS DISPLAY, P. 19


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TEMPERATURE/COMPASS DISPLAY

41A (464M)

F10 1

F10 2

13CD 18 PK

I1 IGN ADAPTER (494M)

F10-A 5A F10 3

CAVITY "C" B2 BAT ADAPTER (498M)

TEMP/COMP ROOF CONNECTOR (1281F/1281M)

41B (464M)

F10 4

14CD 18 RD

TEMP/COMP DISPLAY (1282M)

41A 41B 41B 18 RD 41A 41E 18 YL 41-G 18 WH 41F 41H 41J NC 41C 18 LTGN 41D 18 LTGN 18 LTGN 18 LTGN 18 LTGN 18 PK 41C 41D 41E 41-G

A B C D E F

41A 18 LTGN 41B 41C 41D 41E 41-G 18 LTGN 18 LTGN 18 LTGN 18 LTGN 18 WH 41C 41D U V

F10-B 5A

CAVITY "C" TEMP SENSOR (1284)

A B C D E F G H J K

41C 41D

18 LTGN 18 LTGN

41C 41D

A B

FRONT END CONNECTOR (1M/1F)

TEMP DISPLAY HEADLIGHT FEED (469OL) 18 LTGN 18 YL 41E A

66H

DRL NIGHT (469PL) 66H 18 YL G3 GROUND ADAPTER (455M) CAVITY "H" 41F 41H 41J COMPASS MODULE (1283) 1 2 3 A

18 WH

41-G

18 LTGN 18 LTGN 18 LTGN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00JRE1
RELEASE NO.

9100/9200/9400/9900
DATE PART NO.

51083K

23NOV01

AE08-52508

SHEET

19

Figure 77

Temperature/Compass Display

s082252a

78

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.20. ROAD RELAY IV, P. 20


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ROAD RELAY IV

L2 PANEL LTS ADAPTER (504M) CAVITY "B"

62EA 18 DKBL

DATA LINK POS (514M)

A B C D E F 98E(+) G

18 BK

(662) A B C D E F 98D(-) G 62EA 98E(+) 18 BK 18 BK 18 BK 18 PK I1 IGNITION ADAPTER 13PB 18 PK (495M) CAVITY "D" 18 RD F10-B 5A 4 3 LOOP BACK CONNECTOR F10-A 5A 2 1 (CAV A & J JUMPED) 10-WAY 13PB 18 PK 18 WH 98D(-) 13PB 14B 11-GPD F E D C B A F E D C B A ROAD RELAY DISPLAY MODULE

DATA LINK NEG (515M)

18 DKBL

B2 BATTERY ADAPTER (497M) CAVITY "J"

14B 18 RD

14B 18 RD

G1 GROUND ADAPTER 11-GPD 18 WH (453M) CAVITY "J"

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00JRE1
RELEASE NO.

9100/9200/9400/9900
DATE PART NO.

51083K

23NOV01

AE08-52508

SHEET

20

Figure 78

Road Relay IV

s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

79

8.21. HEATED SEAT DRIVER, P. 21


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

HEATED SEAT - DRIVER


13H 12PK

FROM IGN RELAY (CH 2,PG 10)

13P 14PK

12 IGNITION ADAPTER (495)


13EF 18PK

F10 A 10A
38A 18LTGN

(1331)

(PART OF SEAT)

HI LO

(1331)

G3 GROUND ADAPTER (455)


CHK DATE CHANGE REV REFERENCE DRAWN NAME

38-G 18WH

18 WH

18 BK

18 RD

18 BK

U00LDG2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO.

55093F

19FEB02

AE08-52508

SHEET

21

Figure 79 Heated Seat Driver

s082252a

80

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.22. HEATED SEAT PASSENGER, P. 22


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

HEATED SEAT - PASSENGER


13H 12PK

FROM IGN RELAY (CH 2,PG 10)

13P 14PK

12 IGNITION ADAPTER (495)


13EG 18PK

F10 A 10A
38B 18LTGN

(1332)

(PART OF SEAT)

HI LO

(1332)

G3 GROUND ADAPTER (455)


CHK DATE CHANGE REV REFERENCE DRAWN NAME

38-GB 18WH

18 WH

18 BK

18 RD

18 BK

U00LDG2
RELEASE NO.

5000/9100/9200/9400/9900
DATE PART NO.

55093F

19FEB02

AE08-52508

SHEET

22

Figure 80

Heated Seat Passenger

s082252a