PLUMBING SOLUTIONS Ta p w at e r a n d R a d i at o r c o n n e c t i o n PE -X a S y st e m

Quick and easy PE-Xa pipe system for tap water and radiator connection

Uponor - partnering with professionals

Uponor PE-Xa material with outstanding features

PE-Xa pipes

Our mission
Uponor keeps its promises People care more and more about the environment in which they live and work: whether it is commercial buildings, private residences or open and public spaces. Apart from that, standards and styles change and so do peoples expectations. In order to find the right systems and services to meet those demands, it becomes increasingly important to know where to go and whom to trust! With Uponor, you partner with professionals who know how to satisfy your demands. Because we ve always been working closely together with our partners and customers, we know about their needs. We want to give you more and we have to offer something special everything to help you enjoy more success. In an increasingly complex world, we shall always be the smarter choice. The Uponor PE-Xa pipe system sophisticated technology for the long run Our customers profit from convenient and reliable solutions for a wide range of installations. All Uponor products are available in the long-term. Top quality, outstanding services and environmental friendliness are key objectives in the development process. The system consists of in-house produced PE-Xa pipes and fittings that fit perfectly together. The system is complimented by the necessary accessories and a sophisticated tools program everything from one single source. Competence from the pioneers of plastic the results of more than 3 decades of experience Our expertise in the field of PE-Xa is the result of decades of experience. We have been producing PE-Xa pipes for more than 35 years now. From the beginnings until today, our output has topped the mark of 2.5 billion meters of PE-Xa pipes. This is a record that tells its own tale. Flexible Uponor PE-Xa pipes What is the difference between Uponor Pe-Xa pipes and conventional PE-X pipes? It s the memory and shrinkback effect of the PE-Xa material. After bending or expanding the pipe goes back to the original location. The Uponor PE-Xa pipes are high-pressure crosslinked which reaches the highest linking factor of all crosslinking methods. Therefore they are flexible and have a good abrasion resistance to tough onsite conditions. Uponor pipes withstand high pressure and temperature changes. They can be delivered with and without conduits, but the use in conduits has many advantages. In case someone drills into the pipe, the assembly time is significantly reduced when using a conduit. The pipe itself is also protected against damages, while the conduit also works as insulation and therefore reduces heat loss. Special structure of the molecules for outstanding material features During the production process of Uponor PE-Xa pipes mole cules with high density are linked together creating a three-dimensional network. Bodycote Polymer AB Sweden, an independent testing institute, has carried out pressure testing on more than 3,000 specimen for Uponor since 1973, which are still running. The conditions of the temperature cycling test are as follows: 15 minutes at 20C, then change to 95C water for 15 minutes and vice-versa. No problems whatsoever have occured so far. Due to the crosslinking process, the Uponor PE-Xa pipes sustain their excellent thermal and mechanical features which make it the first choice for tap water and radiator connection installations. There is no substitute for experience and expertise
Flexible with a long service life: Uponor PE-Xa pipe

Your key benefits No incrustration Corrosion and abrasion resistance Flexible and wear-proof
Structure of the molecules with non crosslinked polyethylene

Hygienic safety non toxic material Sizes from 14 up to 110 mm Quick and easy installation Low weight Thermal memory effect Bending flexibility Excellent long-run behaviour High chemical resistance

Structure of the crosslinked polyethylene PE-Xa

Technical data Uponor PE-Xa pipes Operating temperature range Specific heat transmission Thermal conductivity Pipe roughness Minimum bending radius Minimum bending radius when pipe is heat treated da = outer diameter -20C till 95C 2.3 kJ/kg C 0.35 W/m x K 0.0005 mm 8 x da 5 x da

The Uponor PE-Xa pipes with their exceptional characteristics have been displayed for more than 30 years in a continuously ongoing long-term test. The pipe provides a maximum of safety and reliability and reduces the maintenance costs to a minimum.

Only the best materials and strict quality control for particular safety and reliability
Material properties
High quality and recyclable raw materials It is a matter of common knowledge that the cheapest solution does not always bring the most valuable results. For this reason, we have decided to draw more attention to life cycle costs. Carefully selected raw materials are the basis for bestperforming finished products. In addition to that, we firmly believe that we share responsibility for the evironmental effects of our operations. Therefore, we only use materials that can easily be put back into the production process. And this applies to our PE-Xa pipes as well as to our brass fittings. The advantages are various: Uponor PE-Xa pipes are not only state-of-the-art technology, but they are also produced according to environmentally sound principles. Highest hygienic standards for clean drinking water Having clean drinking water at your disposal should always be a matter of trust. At Uponor, we do our very best to have our share in this sensitive area.
No corrosion, no incrustation with Uponor PE-Xa pipes

Quick & Easy connection only with Uponor PE-Xa pipes

Quick & Easy
Patented and reliable technology The outstanding material characteristics of Uponor PE-Xa pipes also have a major bearing on the connection techniques used. Our simple but ingenious system lets you produce pressure-sealed, durable joints in just 25 seconds. Our innovation makes use of the shrinking back effect, which is only valid for crosslinked PE-Xa pipes. The pipe ends are fitted with a Q&E ring, expanded and then pushed onto a special system fitting made of metal or the advanced PPSU (polyphenylsulfone) plastic material. The material then remembers the shape it had before being widened, and contracts back to its original form. This provides a long-term seal between the pipe and the fitting. The connection becomes firm and immovable after just a few seconds at room temperature. Modern fitting materials We are offering most modern system technology with the Uponor PPSU fitting. This fitting is made of advanced polyphenylsulfone plastic material. High temperature and pressure resistance, high strength and suitability for its use with particularly aggressive water are the key advantages of the Uponor PPSU fitting. Nowadays we offer also PPSU fittings with male and female thread as well as PPSU manifolds with male thread. Furthermore, our new PPSU fittings with swivel nut in dimensions 16 to 25 mm for the connection to manifolds, pumps etc. are now available. In general PPSU material is also used for medical purposes to sanitise medical appliances. For all our Uponor Quick & Easy threaded metal fittings as well as Uponor clamp fittings, special brass alloys are used.

1. Place the Q&E ring on the pipe

2. Widen the pipe end with the expander tool

No compromises permanent high quality of raw materials

3. Push the pipe onto the fitting done! Uponor PPSU fitting with Q&E

4. Uponor clamp tee

The PE-Xa pipes as well as the fitting system and in stallation components that leave our plants meet the highest hygienic standards. Moreover, the superior properties of the PE-Xa materials assure perfect resistance of the pipes to corrosion and incrustation. Uponor quality control We understand an elaborate system of quality management to be an essential and integral part of our success throughout the world. When we talk about the durability and the safety of our pipe systems, we know that we can keep these promises. Before our products are marketed, they undergo a process of thorough inhouse testing. Additionally, our products are tested by independent testing institutes and meet the strict quality requirements as set up by various certification institutes.

Connection with Quick & Easy from 16 up to 63 mm Our Quick & Easy fittings made of PPSU are now available for all sizes from 16 up to 63 mm. The threaded metal fittings are made of a brass alloy CW614N. The chemical composition is according to EN (European norm) 12164:1998. Forged parts are made of brass alloy CW617N. The chemical composition is according to EN 12165:1998. Connection with Uponor clamp fittings from 25 up to 110 mm The Uponor clamp fittings for dimension 25 up to 110 mm are made of dezincification resistant brass. The modular system consists of a basic body and individual connection parts. The design of the outer sleeve allows for a good grip with even force around the pipe, while the inner sleeve with its O-ring assures a good tight seal. These features allow an easy installation.

Tried and tested products to guarantee consistent quality

Tap water installation with PE-Xa pipes ...

makes it easy and safe

Your key benefits

Tap water
A clean solution Uponor PE-Xa pipes offer a unique set of qualities that make them ideal for use in drinking-water installations. Apart from their outstanding mechanical strength performance, their main advantage lies in their high degree of temperature resistance, which makes PE-Xa pipes also suitable for use in hot-water applications. This is in addition to the smooth walls, which offer less resistance to the flowing water and thus minimises the possibility of a pressure drop in the system. This smooth surface prevents the formation of deposits inside the pipe.

PE-Xa pipe the only one with thermal memory effect Simple, fast and safe installation Wide range of accessories Tee installation The well known traditional system is suitable also for concealed installation of tap water pipes. With the comprehensive range of Uponor Quick & Easy fittings, the quantity of pipes can be reduced compared to other installation methods. Manifold installation The basic prinicple of the manifold system is to provide joint free pipe installations from the manifold to each tap or outlet in order to eleminate variations in pressure and flow. This allows for isolated pipe installations, if required, minimises joints and centralises all connections in an accessible point. In addition the manifold system is well suited for the Uponor PE-Xa pipe in pipe sytem with conduits. This leads to an increased protection against water damage and meets requirements for pipe replacement e.g. in case the pipe has been drilled into. Outstanding mechanical strength performance High temperature resistance Several connection alternatives Pipes and fittings match together Quick & Easy connection using the shrinking back effect

Pipe-in-pipe installation protects from damages Maintenance free Cost-savings in the long run Long-term test under real conditions for over 30 years Proven quality Finalise projects earlier Investment with ultimate reliability Designed to last at least 50 years

Uponor Q&E PPSU manifold with male thread

Uponor tap water connection PE-Xa system

Pipe OD and wall thickness mm 16 x 2.2 Uponor Q&E PPSU connection with male thread 20 x 2.8 25 x 3.5 32 x 4.4 40 x 5.5 50 x 6.9 63 x 8.7 75 x 10.3 Uponor Q&E PPSU tap flange elbow with female thread 90 x 12.3 110 x 15.1 ID mm 11.6 14.4 18.0 23.2 29.0 36.2 45.6 54.4 65.4 79.8 Weight kg/100 m 9.8 15.4 23.6 38.0 59.2 92.3 145.9 207.7 296.5 444.2 Volume l/100 m 9.8 15.5 24.5 40.6 63.8 99.8 159.0 227.2 326.1 485.0 Delivery lengths m 100 50 50 6, 50 6 6 6 6 5.7 5.7

Pipe in Pipe system

16 x 2.2 20 x 2.8 25 x 3.5 25/20 28/23 34/28 17.3 24.4 35.4 9.8 15.5 24.5 50 50 50

OD = outer diameter; ID = inner diameter

Radiator connection with Uponor ...

safety and reliability included

Radiator connection
Oxygen diffusion tight but of course! In order to prevent corrosion of the heating system and fittings, Uponor eval PE-Xa pipes are coated with an EVOH resin. This additional plastic layer prevents the diffusion of oxygen into the hot-water circuit. The barrier layer has been specially designed to meet the requirements of the Uponor Quick & Easy connection system. Uponor eval PE-Xa pipes are ideal to connect radiators and other components to the heating system. The Uponor product range for radiator connection includes the Uponor Quick & Easy connection system, the approved and tested Uponor pipe-in-pipe system and bending supports up to the manifolds. Take advantage of an unique solution for a reliable connection from the boiler to the radiator. Uponor radiator connection PE-Xa system
Pipe OD and wall thickness mm 16 x 2.0 20 x 2.0 25 x 2.3 32 x 2.9 40 x 3.7 50 x 4.6 63 x 5.8 75 x 6.8 90 x 8.2 110 x 10 ID mm 12.0 16.0 20.4 26.2 32.6 40.8 51.4 61.2 73.6 90.0 Weight kg/100 m 9.7 13.0 18.7 26.8 43.0 66.5 104.8 146.1 211.3 314.1 Volume l/100 m 10.9 19.3 31.6 52.9 81.4 127.8 203.4 290.7 417.8 624.6 3 layers coating Delivery lengths m 100, 200 120, 240 50, 100 50 50 50 50 50 50 50

Tee installation The well known and traditional system with the wide range of Uponor Quick & Easy tees allows the installation for different kinds and connections of radiators. Less pipes are needed for flexible connections.

Manifold installation The pipes are connected from the manifold to the radiator using the same pipe dimension thus reducing the number of fittings needed. This eliminates variations in pressure and flow, and guarantees together with the conduit as pipe in pipe system the exchangeability of the pipe. If you prefer the fittings not to be embedded in the screed the manifold installation presents an ideal solution.

Pipe in Pipe system

16 x 2.0 20 x 2.0 25/20 34/28 17.2 26.1 10.9 16.06 50 50

OD = outer diameter; ID = inner diameter

Your key benefits Long-term investment is protected High resale value due to quality products Clean and safe Perfectly matching solution with Uponor eval PE-Xa pipes Secure installation Wide range of fittings for all kinds of connections to radiators Low weight with high flexibility for easy installation Oxygen diffusion tightness No corrosion in the system Manifold or tee installation One- or two-pipe installation Exchangable pipe-in-pipe system

10 year system warranty from Uponor

The Uponor promise ...

System warranty
Risks of mixed installations We advise you not to take any installation risks. Especially for concealed installation do not mix different system components. Uponor guarantees for a safe connection. Each chain is always as good as its weakest link. Therefore Uponor provides you with ultimate advantages of a complete system out of one hand. This is valid for tap water and radiator installation. Uponor system warranty The Uponor PE-Xa pipe system has the certification of the German DVGW and other international institutes, all in all 80 certifications e.g. ABS Europe Ltd., CSTB, DIN CERTCO, DVGW, KIWA N.V. This is the reason why we can provide you with a 10 year system warranty backed up by an international insurance company. In case of a mixed installation of fittings and pipes from different sources, the Uponor system warranty is no longer valid.
Certified Pipe Uponor PE-Xa pipe Certified fitting Uponor fitting
Nearly 80 approvals and certificates worldwide underline our technical and quality know-how

Your benefit
Advantages for contractors and construction companies Once installed, tight and safe with a service life of at least 50 years Reduction of total project costs through reduced maintenance costs No renovation costs because of corroded and/or blocked pipes Long term reliability increases the resale value 10 year warranty stands for high product quality

Service, support and success At Uponor, we are convinced that sharing our expertise with our partners is the best way to achieve our core purpose to create better human environments. Partnership is one of our key values, and our notion of cooperation is to jointly work at eye level. Thus, we assure that our success is your success, too. We offer our customers a wide range of superior solutions. But apart from that, it is this kind of partnership-approach that has already convinced installers and specifiers in more than 100 countries all over the world to work with us. Because Uponor is simply more. Whether you are in the plumbing business or a specifier in the status of a professional: Being a partner of Uponor will pay off for you reliably. Advantages for installers and specifiers One product specification for one system
When mixing products in one installation you will only receive the warranty for the pipe. Turn to the producer for the warranty of the fitting. But you will not receive a warranty for the whole installation! As this is the risk of the user and not the producer!

The Uponor way to success your benefits at a glance Comprehensive commercial and technical support and literature Uponor Academy training programmes Technical services for installers and specifiers Back up for swift calcu lation, material selection and bill of quantities Uponor software HSE 4.5 for planning, layout and calculation A one-stop-shop for complete solutions Certification and warranty

System approval Yes, in combination system approval

Consequences 10 years warranty

=
Uponor PE-Xa pipe Non-approved fitting of other source No system approval

Fast installation, lower labour costs and earlier completion of the building Your ideas can be realised with the wide range of items Tried and tested systems help to reliably realise your ideas Cheap systems often lead to leakages. Thus high costs for renovation and consequential damages arise for tiles, marble and bathroom accessories

?
10

11

Uponor partnering with professionals Uponor is a leading supplier of plumbing and heating systems for the residential and commercial building markets across Europe and North America and a market leader in municipal infrastructure pipe systems in the Nordic countries. Uponors key applications include indoor climate and tap water systems. Uponor International Sales takes care of all business activities in the Balkans, Western, Central and East Asia, Africa and Latin America. Uponor. Simply more.

1007828 02/09 Subject to modifications

Uponor GmbH International Sales P.O. Box 1641 97433 Hassfurt Germany T +49-(0)9521 690 0 F +49-(0)9521 690 750 E international@uponor.com W www.uponor.com/international