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Operator Manual
Preface
Dear Customers, Thanks for choosing Honeybee products. z This book is Operator Manual for Honeybee Printer Type CNC Cutting Machine produced by Dalian Huarui Heavy Industry CNC Equipment Co.,Ltd. z For correct and safe operation of this machine without malfunction, please read this Operator Manual carefully. z The Operator Manual content may be different with the product because of products upgrading. The recorded pictures are printed ones, it also may be different with the real product. z z Please keep the Operator Manual for check whenever you need. If you have questions about the Operator Manual, please contact our dealers, contact us directly, or visit our website. We will try our best to solve your problems. z This Manual is given to the machine users. Dalian Huarui Heavy Industry CNC Equipment reserved the copyright. Reproduction of this work, in whole or in part, without written permission of the publisher is prohibited. Contact: Add: No.666, Xinshuini Road, Ganjingzi District, Dalian City, Liaoning Province, China P.C 116033
Website: www.honeybeecnc.com Tel: +86 411 85865100 Fax: +86 411 85866100 After-sale service: +86 411 85867100 E-mailsale@honeybeecnc.com
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Table of Contents
CHAPTER I SAFETY AND OPERATION RULES .............................................................................4 CHAPTER II OUTLINE ...................................................................................................................8 1 INTRODUCTION .....................................................................................................................8 2 MODEL...................................................................................................................................9 3 INTRODUCTION OF OPERATION BUTTON ...........................................................................10 4 CONTROL BOX AND COMPONENTS .......................................................................................10 CHAPTER III OPERATION .............................................................................................................12 1 SYSTEM OPERATION INTERFACE .......................................................................................12 2 CNC SYSTEM START ...........................................................................................................12 3 SIMPLE OPERATION PROCEDURE .......................................................................................17 CHAPTER IV SYSTEM MENU INTRODUCTION ................................................... 1 START.................................................................................................................................20 2 WINDOWS DISPLAY LAYER .................................................................................................20 3 MENU DETAIL INTRODUCTION ...........................................................................................21 3.1 GRAPHICS .......................................................................................................................21 3.2 FILES.............................................................................................................................22 3.3 PARTS OPTIONS .............................................................................................................24 3.4 PARAMETER SET .............................................................................................................25 3.5 GRAPHICS DISPLAY AND STEEL PLATE DISPLAY .......................................................26 3.6 CUTTING MODE ...............................................................................................................27 3.7 DISPLAY KERF CONPENSATION ROUTE .........................................................................27 3.8 CNC CLEAR .....................................................................................................................27 3.9 START CUTTING .............................................................................................................27 3.10 STOP.............................................................................................................................27 3.11 MENUS UNDER MANUAL MODE .......................................................................................28 CHAPTER V USUAL CUTTING CODE ............................................................... 1 CODE MEANING ...................................................................................................................31 2 EXAMPLES ...........................................................................................................................31 CHAPTER VI MALFUNCTION AND TROUBLE SHOOTING .................................................................32 CHAPTER VII MACHINE MAINTENANCE ...........................................................................................33 CHAPTER VIII CUTTING PARAMETER FORMS(FOR REFERNCE ONLY) ...........................................35 1 OXY-FUEL CUTTING PARAMETER .......................................................................................35 1.1 OXYGEN CUTTING,NO.102(KOIKE COMMON NOZZLE) ...................................................35 1.2 OXYGEN CUTTING,NO.102D5(KOIKE SPEED NOZZLE) .................................................35 1.3 OXYGEN CUTTING, NO.102D7(KOIKE SPEED NOZZLE) ...............................................36 1.4 OXYGEN CUTTING, NO.308(GENTEC NOZZLE) .............................................................37 2 OXYGEN-PROPANE AUTO AND SEMI-AUTO GAS CUTTING ...................................................37 APPENDIX I TRANSVERSAL AND LONGITUDINAL AUTO ADJUST 90 .........
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2. PREVENT FIRE ACCIDENT Cutting machines use flammable gas such as propane, acethyne, LPG. Check regularly that the gas route are sealed well.
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Gas resource of the cutting machine should be away from flame. The related fire-extinguishing installation distinguisher should be placed at side. Operator should control when regulate the flame to prevent fire accident. Oil stain is not premitted on the oxygen pipes. Suggest users to add back fire arrester between gas resource interface and gas pipes. ( Back fire arrester life is one year and it should be replaced in time.
3. PREVENT INJURY Watch if there is people or any object when machine running. After every cutting finished, torch should be adjusted to the highest position to prevent torch touch steel plate and collision. To prevent sudden running and accident, machine repairing technician should make sure the machine is stopped and the warning board should be displayed when repair the machine. Do not touch radiator or other heated components by hand after machine running for long time.
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II. Operation Rules (1)Check if your voltage is same as the rated voltage on the nameplate. (2)Please use the plasma power soruceh which has groundingprotection to ensure security. (3)Replace the damaged power cable if any. (4)Check and dont turn on the machine if there is any gas leak from pipes. (5) Check and remove the barriers if there is any barriers on the work table and guide rails after turn on the machine. (6) Make the machine running at zero load before cutting to avoid damage to equipment and products. (7) Operator cant leave his working position at random and the non-operator cant turn on the machine. (8) Press the red emergency stop or the power switch if any emergency happen. (9) Only professional person maintenance or repair the cnc cutting machine. (10)Turn off all the gas and air valves and release all the remained gas in the pipes before turn off the machine.
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(11) Cut off the power supply and gas supply quickly if find the pipes back-fire. (12) Record the malfunction if any happened. (13) Move and Installation Remove the cnc controller before moving the machineandensure it is not shocked. Avoid strike and crash when hoist the cutting machine,move the torch in proper position to ensure balance. (14) External wire connection and gas pipes connetction Layout the power connection and pipes arrange strictly according to the regulation, ensure the wires and pipes have suitable length. If has plasma power source, then the power supply and gas supply should be connected strictly according to the requirments of plasma power sources manufacturer. (15)Dont change related parameters of the machine. Otherwise it will cause malfunction. (16) The machine installation place should be away from big press machine or other machines which will cause shaking. Remark:Only the trained opearator can operate the machine.Other people are prohibited to operate it.
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CHAPTER II OUTLINE
1 Product Introduction Bigbee CNC Cutting Machine is cost-saving, easy operate and maintenance, it is used for steel plate cutting. It is applicable in ship building, engineering machinery, mining machinery, petrol equipments, building machinery, power generation equipments, machinery and pressure vessels industries for steel plates cutting. It enjoys functions of Gantry CNC Cutting Machine and price of Portable CNC Cutting Machine, which satisfied kinds of requirements.
Bigbee CNC Cutting Machine is composed of machine body, guide rail device, driven system, servo system. The machine body is composed of cross beam, positive driven trolley, follower driven trolley, torch and gas pipe cabinet, etc.
Torch
Guide rails
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machine and cut on steel plate provided it has Windows system. 2Cross beam can adjust precision automatically and keep 90 with guide rail at every starting. 3Guide rail is made of bearing steel under heat treatment, precise grinding and chromate treatment. 4Volume-produce, low cost, production conformity and high reliability. Honeybee VUP CNC system includes all the functions of cutting. It can set preheat modes, pierce modes, cutting acceleration-deceleration methods, cutting line and kerf compensation for high quality and unique cutting regardless of oxy-fuel or plasma cutting. 2 Model Description Bigbee CNC Cutting Machine has three models HBB-I HBB-II HBB-III Specification is as below
Bigbee has three standard specifications Model IHBBI3 x 6 x 1 guide rail can be extended Track span and guide rail: 3x6 mtrs, one flame torch Model IIHBBII3 x 6 x 1A guide rail can be extended Track span and guide rail: 3x6 mtrs, one plasma torch Model IIIHBBIII3 x 6 x 1 +1Aguide rail can be extended Track span and guide rail: 3x6 mtrs, one plasma torch and one flame torch
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Machine Operation Buttons and Functions Emergency Stopstop machine when power is still on. General Power Switch: Gerneral Power on/off. As picture 2-2 shows, the upper one is Emergency Stop Button, the other is General Power Switch.
Picture 2-2
Picture 2-3
Servo Driver I/O Control Board Power Supply Box Controller Terminals and Connection Wires
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Power Supply Socket Air Switch Emergency Stop Button General Power Supply Switch
Picture 2-4 and 2-5 are VUP system control panel instruction
On and Off
Mouse
Keyboard
Direction
Menu Back
Number Function
Torch Control
Picture 2-4
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USB Interface
Picture 2-5
CHAPTER III
1 System Operation Interface
OPERATION
As picture 3-1 shows, after turn on the machine, the cnc system operation interface:
Work Display
Running Control
and
Picture 3-1 Work Display area: Cutting drawing display, display cutting running situation. Normally,
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the CNC system start interface displays the last cutting. Cutting data display: the display and setting of system cutting mode, cutting speed and kerf compensation. Menu area: Execute the functions of all menus. Chapter VI will introduce i n detail every menu's function. Observe area: has four situation display: observe input(1/4), observe situation (3/4), and
observe output (4/4), and cutting buttons (2/4) as picture 3-1 shows. Click on the in the scroll bar of observe area can shift between difference interfaces. 2 CNC System Start
Turn on the machine and enter WINXP interface, auto enter system operation inerface, as picture 3-1 If cant enter system operation automatically, enter MY COMPUTER, D:\Vup file and click file, as picture 3-2 shows
Picture 3-2 Click on this file twice, enter system operation interface. If showed picture 3-3 and 3-4, please check if the system wire connection is loose.
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Picture 3-3
Picture 3-4
After enter system operation interface, status displayed on the top left of the interface. If it shows red or yellow light, it means communication is abnormal. As picture 3-5 shows:
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Picture 3-5
Check if the Emergency Stop Switches on the side of back Strong Power Box is turned on as picture 2-2 and 2-4. If it is turned on, then check if the connection wire of back Strong Power Box is broken. Please contact us if it is broken. If it is ok, please change system file as following procedures: First, chooseMy Computer, click right key of mouse and choose Properties, as picture 3-6 shows:
Picture 3-6
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Picture 3-7
Ensure the position of USB-TO-SERIAL port. If the port display COM3, then need t set as following: find HBC.INI file in HONEYCNC file folder, then change COMM=X to COMM=3 in the picture, as picture 3-8 shows:
Picture 3-8
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Load to cnc system by usb Read File Adjust parameter set Flame or plasma cutting Finish
Following is a simple operatio procedure of cutting a simple graphics file Load File: choose the graphics you want to cut in Graphics Management(picture 3-10) or File Management (picutre 3-11). Picture 3-10 is built-in graphics, picture 3-11 is from U disk where user save files.
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Operator Manual for Bigbee Printer Type CNC Cutting Machine Picture 3-10 Graphics Management Interface
Set Parts Parameters: choose " Parameter Set (picture 3-4) and "Parts Options" menu, all parameters of parts cutting will be set, including parts position, parts dimension, cutting speed, steel plate dimension and powder mark's deviation distance, etc.
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Set Cutting Mode: choose cutting mode. This system has three cutting modes: Oxy-fuel, Plasma or Simulate. Press "cutting mode" menu one time, will change one cutting model until select the wanted cutting mode. Notice: suggest the operator who are not familiar with the machine press "Simulate" first to avoid lost caused by wrong operation.
Move: Move the cutting machine to the start point of cutting, details are as following (picture 3-14): Click"AUTO" menu, if shows"MANUAL", then enter into manual situation, bottom left has" LOCK", it can lock movement. If without"LOCK", it means step moving.
Picture 3-14
If the start cutting point is not at the bottom left of steel plate, refer to Chapter VI Re-plan and leave margin function adjusting. Function Test (optional): Ignition or arc pilot test; Cutting: Click on "START CUTTING" menu to begin cutting.
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F1Shapes: Choose drawing in the library, as picture Graphic Administration 4-2 F2 Files: Choose drawing in the available files. F3 Parts Options: Set parts ratio, revolve angle, edge distance and kerf compensation path. F4 Setup: Set parts cutting parameter and system parameters. F5 Show Part: Shift between steel plate and parts. F6 Cut Mode:Shift among oxy-fuel, plasma and demo cutting modes. F7 Display cutting drawing kerf compensation path. F8 Zero Position: Clear the operated coordinate track. F9 Start: Cutting running control button. F10 Stop: Stop running.
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Graphics Management interface is as picture 4-2It has some simple graphics for operator use:
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Graphics Macro: Display graphics library. Code Edit: cutting G code edit,as picture4-3
Upgrade Macro: Add new graphics in built-in graphics library. 3.2 File Management As picture 4-4it is File Management inteface which is important and can do the operation of cutting file input, choose, copy, delete, etc.
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Picture 4-5
Choose file source----BROWSER----choose U disk, copy the file to wanted file folder.
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Picture 4-6
User also can copy the file in U disk directly to D:\HONYCNC\part list 3.3 Parts Options Parts Options inteface as picture 4-6, it can be adjusted ratio,revolved angle,adjusted steel plates begin points and compensated kerf.
If Ratio multiple is bigger than 0, it means zoom out, if smaller than 0, means zoom in. Revolve angle,Mirror image: can revolve the graphics at many angles and directions.
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Re-plan, Keep Margin: If the graphics we want to cut is not on the postion of begin point of the steel plate, we need to adjust begin point manually. It is time waste and not accurate. The function of Re-plan and keep margin can automatically adjust the positions of cutting graphics and steel plate, as picture 4-7.
Picture 4-7
3.4
Parameter Setting
Picture 4-8 z
CutSet the cut parameters. Such as Steel size, cut and mark speed , and the drift distance of Mark torch.
z z
ProcessSet the cutting parameters for any cutting mode except for Cutting Menus. Software UserSet the CNC system, including recognizable file type and Chinese-English shift, etc.
z z
WatchObserve system I/O ,include the input, output , Status, alarm and manual output. Password/system adjust adjust for the system inner. It can only be operated by professional technicians. General operator is not suggested to know this item. (The machine cannot work normally if changed this parameter).
DiagnosisIt can only be operated by professional technicians. Operate and test for the system information, I/O portPortAlarm stateKeyboard. professional technicians
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3.5
Display Overall Graphicas picture 4-9. Display Steel Plateas picture 4-10
Picture 4-9
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3.6
Cuttign Mode
Shift among flame cutting, plasma cutting and simulation. Suggest the operator choose simulation first to have a preview of the cutting. 3.7 Display Kerf Compensation Path
Display kerf compensation path as picture 4-11. The green line is cutting path,red line is kerf compensation. If we set torch kerf compensation is 10mm, we can see it clearly:
Picture 4-11
3.8
CNC Clearing
Do not exit the CNC system,the trace of machine and travel distance coordinate will be deleted.
3.9 Start Cutting
Press this button and start to cut for machine after the parameters and cut mode are set.
3.10 Stop
The button for stop the cutting movement. If there is abnormal during cutting,
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press this button to stop cutting (for example, cant pierce the steel plate, cutting path is wrong, etc.)
3.11
z
Back to Start Point: used for find start point, back to coordinate original point. Move Distance: User can set coordinate to move to the position you want, as picture 4-12.
Picture 4-12
Manual Option: Used for correct steel plate straightness. If steel plate is not put upright, cutting graphics angle can be adjusted, which can save materials. Choose F3 Manual Option, steel plate straightness will be displayed. Press F5 as picture 4-13
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Picture 4-13
The inteface displays angular point 1, angular point 2, Put Upright, etc, As picture 4-14
Picture 4-14
Move torch to left bottom of the steel plate, press F1 Angular Point 1 as picture 4-15
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Picture 4-15
Move torch over 500mm according to steel plate direction, press F2 Angular Point 2, then press F5 Put Uprigh as picture 4-16
Picture 4-16
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Press F8--OK,, the system will remind steel plate inclination angle, click OK, the cutting graphic will revolve according to steel plate angle. Click F7 to exit steel plate adjust. As picture 4-17.
Picture 4-17
z
z z z
Axis Back to Zero: make the machine transversal and longitudinal axis back to absolute zero point. Observe overall graphic: to observe all the graphics position on the steel plate. Manual mode: can change manual running mode, include normal, step and lock. Change speed: change machine running speed.
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M08 M02 2
For example: Sample 1Square(picture5-1)Lead into place is circle 10 G91 M07 G41 G01 X110 Y0 G01 X0 Y-100 G01 X-100 Y0 G01 X0 Y110 G40 M08 M02
Picture 5-1
Square
Sample 2CirclePicture 5-2Lead into place is circle 10 G91 M07 G42 G02 X10 Y-10 I0 J-10 G03 X0 Y0 I50 J0 G02 X-10 Y-10 I-10 G40 M08 M02
Picture 5-2
Circle
Low surrounding temp in winter make keys bad contact and failure(except wrong keys)
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After start plasma power source, the cnc system is in mess codes or halted System halted in summer.
The plasma power source has high frequency and disturbs the system. Or the earth wire of plasma power source and machine dont contact with ground well. System work overtime, The heat dissipation is not good enough in summer. long-time working and many dust on axis card, it makes driver failure contact and the system halted he operator installed other programming in system, and the CNC system is covered by other programming. The solenoid valve of the control the high voltage oxygen is block. The limited current electric resistance is small, and the electric resistance is broken when there are no problems for button and solenoid valve. Run out of Battery, and dont pointed to the receive port.
Carefully check the earth wire and keep the formal state. Strictly make a distinction between machine earth wire and plasma power earth wire. Change the working conditions, and make the system heat dissipation.
Replace the battery, the wireless keyboard (remote controller) point to the receive unit.
RemarkPls contact with us and the unskilled person dont touch it when there are some problems for the machine.
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I. Daily Care and Maintenance 1. The dirt of Machine tool has to be cleaned every workday in order to make it keep
clean. After work, the air supply and power have to be closed.
2. The power has to shut down if you leave it too long time. In case of ano other
people operation.
3. In order to keep in good of lubrication, you have to pay attention to the rail and rack
II. Weekly Care and Maintenance 1.The machine has to be cleaned totally every week. Guide rails, gears and racks have to be cleaned and lubricated. 2. Check all the cutting torches and holders, clean the garbage of the burning torch in
1. Check if there is dirt on general gas inlet port, and if the every switch and the manometer is working. 2. Check if all gas-type connectors are loose, and if all pipe straps broken. To fasten or replace if necessary. 3. Check if all drive parts are loose, and if the gear and rack have inosculated. To adjust it if necessary. 4. Check if the operation plate and fastening screw are loose, clean the dust inside
cabinet by the vacuum and the blower. And check if the connector lug is loose. 5. Check all the buttons and choosing switches, replace them if broken.
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Form 6-7 102# nozzles cutting parameters Steel thickness mm 6 9.5 12.5 19 25 37.5 50 62.5 75 100 125 150 200 254 300 1.2 Model 0 0 1 2 2 3 4 5 5 6 6 7 7 8 8 Speedmm/Min 620 550 525 450 425 350 300 275 254 200 175 150 125 75 50 KerfDia,mm 1.2 1.5 1.75 2.0 2.0 2.2 2.7 3.0 3.0 3.5 3.5 4.0 4.25 6.7 7.7
102D5 nozzles cutting parameters Speedmm/Min 690 625 575 KerfDia,mm 1.2 1.5 1.75
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2 2 3 4 5 5 6 6 7 7 8 8
510 480 420 350 300 280 225 210 165 125 90 70
2.0 2.0 2.2 2.7 3.0 3.0 3.5 3.5 4.0 4.25 6.7 7.7
Form 6-9 102D7 nozzles cutting parameters Steel thickness mm 6 9.5 12.5 19 25 37.5 50 62.5 75 100 125 150 200 254 300 Model 0 0 1 2 2 3 4 5 5 6 6 7 7 8 8 Speedmm/Min 725 675 625 550 500 450 400 350 310 250 225 175 140 100 75 KerfDia,mm 1.2 1.5 1.75 2.0 2.0 2.2 2.7 3.0 3.0 3.5 3.5 4.0 4.25 6.7 7.7
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1.4
Form 6-10 308 nozzles cutting parameters Steel thickness mm 5-10 10-20 20-40 40-60 60-80 80-100 100-150 150-250 250-300 2 Model 0 1 2 3 4 5 6 7 8 Speedmm/Min 800-900 700-800 450-600 400-450 340-400 280-320 200-280 120-180 90-120 KerfDia,mm 1.2 1.5 1.75 2.0 2.0 2.2 2.7 3.0 3.0
Form 6-11 Oxygen-Propane Cutting Nozzle No. JP-No 0 1 2 3 4 5 6 7 8 Steel Thickness mm 310 520 2030 3050 5070 75100 100150 150250 250300 Kerf Width mm 1 1.5 2 23 34 34 5 5.5 6 Oxygen Pressure MPa 0.6 0.6 0.7 0.7 0.7 0.7 0.7 0.7 0.7 Proane Pressure MPa 0.025 0.025 0.025 0.03 0.035 0.035 0.04 0.04 0.04 Cutting Speed mm/min 600700 550600 450550 380450 320380 250320 160250 130160 100130 Equipment Used
Auto, Semi-auto Auto, Semi-auto Auto, Semi-auto Auto, Semi-auto Auto, Semi-auto Auto, Semi-auto Auto, Semi-auto Auto, Semi-auto Auto, Semi-auto
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APPENDIX I
automatically
Back to Zero point can ensure the Zero point position of every axis on the cutting plate. The relative CNC axis will automatically move to the Zero point position which is set at the E.X.factory of machine, until touch the back zero switch or limited position switch when the Back to Zero operation. This position is regarded as the Zero point of cutting plate. We usually use this Zero piont at the break power protection and break point memory. The Bigbee Printer CNC Cutting Machine set the Automatic back to Zero device. The machine will adjust the precision of E.X factory automatically when the machine opened every time.
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