ID

Task Name

Duration

Project Schedule for 1x7.3MW WHRPP

284 days Sat 7/21/12 Tue 4/30/13

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Chettinad Cement Co. Ltd - 1X7.3MW WHRPP at Kallur works

Site Execution
Mechanical Erection
Clinker Cooler Boiler
WPH, Eco. and EVP section structure erection
Deduster section upto 26 Mtr elevation
Platforms and railing upto 30.8 Mtr elevation
Platforms and railing upto 44.65 Mtr elevation
HP Super Heater structure erection
WPH Pressure parts
HP Eco. Pressure parts
HP Evaporator Pressure parts
HP Super Heater Pressure parts
Steam Drum Erection
Internal Piping
Intermediate Duct
Inlet duct
Booster Fan Erection
Outlet Duct
Internal Hydro test
Casing patch up for boiler
CC Boiler Water Draining and Flushing
CC Boiler Smoke Test
CC Boiler Alkali Boil Out Test
CC Boiler Steam Blowing
CC Boiler Target Plate Clearance
CC Boiler Safety Valve Floating
Page 1 of 8

284 days
284 days
284 days
172 days
45 days
45 days
20 days
20 days
7 days
10 days
15 days
15 days
15 days
5 days
15 days
10 days
10 days
8 days
10 days
10 days
15 days
1 day
3 days
2 days
5 days
2 days
1 day

Start

Sat 7/21/12
Sat 7/21/12
Sat 7/21/12
Thu 10/25/12
Thu 10/25/12
Thu 12/20/12
Sat 12/15/12
Fri 1/4/13
Sun 2/3/13
Sun 12/30/12
Fri 1/11/13
Mon 1/28/13
Thu 2/14/13
Thu 2/14/13
Sun 3/3/13
Thu 2/21/13
Tue 12/4/12
Thu 12/6/12
Fri 12/14/12
Sat 3/23/13
Fri 3/8/13
Tue 4/2/13
Sat 3/23/13
Tue 3/26/13
Sun 3/31/13
Wed 4/10/13
Sat 4/13/13

Finish

Tue 4/30/13
Tue 4/30/13
Tue 4/30/13
Sun 4/14/13
Sat 12/8/12
Sat 2/2/13
Thu 1/3/13
Wed 1/23/13
Sat 2/9/13
Tue 1/8/13
Fri 1/25/13
Mon 2/11/13
Thu 2/28/13
Mon 2/18/13
Sun 3/17/13
Sat 3/2/13
Thu 12/13/12
Thu 12/13/12
Sun 12/23/12
Mon 4/1/13
Fri 3/22/13
Tue 4/2/13
Mon 3/25/13
Wed 3/27/13
Thu 4/4/13
Thu 4/11/13
Sat 4/13/13

ID
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55

Task Name

Duration
Readyness to Provide Steam
PH-1 Boiler
Column erection up to 55mtr elevation
Staircase, Platforms and railing upto 55 Mtr elevation
HP Economiser Pressure parts
Column erection 55 to 64.6 elevation
Staircase, Platforms and railing upto 55 to 64.6Mtr elevation
HP Evaporator 2 Pressure part
Column erection 64.6 to 77.5mtr elevation
Staircase, Platforms and railing upto 64.6 to 77.5Mtr elevation
HP Evaporator 1 Pressure part
HP Steam Drum
Internal Piping
Inlet Duct
Outlet Duct
Bypass Duct
Internal Hydro test
Hammering system erection & trials
Casing patch up for boiler
PH-1 Boiler Water Draining and Flushing
PH-1 Boiler Smoke Test
PH-1 Boiler Alkali Boil Out Test
PH-1 Boiler Steam Blowing
PH-1 Boiler Target Plate Clearance
Hook-up with CC boiler
PH-1 Boiler Safety Valve Floating
Readyness to Provide Steam

1 day
181 days
20 days
15 days
20 days
10 days
7 days
9 days
10 days
10 days
10 days
6 days
15 days
8 days
8 days
8 days
8 days
10 days
15 days
1 day
7 days
6 days
7 days
5 days
15 days
2 days
7 days

PH-2 Boiler

121 days
Page 2 of 8

Start

Finish

Sun 4/14/13
Sun 4/14/13
Sat 7/21/12
Thu 1/17/13
Sat 7/21/12
Thu 8/9/12
Sun 8/5/12
Sun 8/19/12
Mon 8/20/12
Sat 9/8/12
Sun 9/9/12
Tue 9/18/12
Sun 9/16/12
Sat 9/22/12
Thu 9/20/12
Fri 9/28/12
Sat 9/29/12
Mon 10/8/12
Sat 10/6/12 Mon 10/15/12
Tue 10/16/12 Thu 10/25/12
Fri 10/26/12 Wed 10/31/12
Tue 11/6/12 Tue 11/20/12
Thu 11/1/12
Thu 11/8/12
Thu 11/1/12
Thu 11/8/12
Tue 10/23/12 Tue 10/30/12
Wed 11/21/12 Wed 11/28/12
Wed 11/21/12
Fri 11/30/12
Mon 11/19/12
Mon 12/3/12
Thu 11/29/12 Thu 11/29/12
Tue 12/4/12 Mon 12/10/12
Tue 12/4/12
Sun 12/9/12
Thu 12/13/12 Wed 12/19/12
Thu 12/20/12 Mon 12/24/12
Tue 12/25/12
Tue 1/8/13
Wed 1/9/13
Thu 1/10/13
Fri 1/11/13
Thu 1/17/13
Sat 11/10/12

Sun 3/10/13

ID
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Task Name

Duration
Column erection up to 55mtr elevation
Staircase, Platforms and railing upto 55 Mtr elevation
HP Economiser Pressure parts
Column erection 55 to 64.6 elevation
Staircase, Platforms and railing upto 55 to 64.6Mtr elevation
HP Evaporator 2 Pressure part
Column erection 64.6 to 77.5mtr elevation
Staircase, Platforms and railing upto 64.6 to 77.5Mtr elevation
HP Evaporator 1 Pressure part
HP Steam Drum
Internal Piping
Inlet Duct
Outlet Duct
Bypass Duct
Internal Hydro test
Hammering system erection & trials
Casing patch up for boiler
PH-2 Boiler Water Draining and Flushing
PH-2 Boiler Smoke Test
PH-2 Boiler Alkali Boil Out Test
PH-2 Boiler Steam Blowing
PH-2 Boiler Target Plate Clearance
Hook-up with CC boiler
PH-2 Boiler Safety Valve Floating
Readyness to Provide Steam
Air Cooled Condenser Erection & Commissioning
site mobilization
Duct/manifold fabrication
Page 3 of 8

15 days
15 days
15 days
10 days
7 days
10 days
10 days
7 days
10 days
5 days
15 days
10 days
8 days
10 days
7 days
10 days
10 days
1 day
2 days
3 days
3 days
3 days
3 days
1 day
1 day
142 days
7 days
25 days

Start

Finish

Sat 11/10/12
Sat 11/24/12
Tue 11/20/12
Tue 12/4/12
Wed 12/5/12 Wed 12/19/12
Thu 12/20/12
Sat 12/29/12
Tue 12/25/12 Mon 12/31/12
Sat 12/29/12
Mon 1/7/13
Tue 1/8/13
Thu 1/17/13
Tue 1/15/13
Mon 1/21/13
Tue 1/22/13
Thu 1/31/13
Fri 2/1/13
Tue 2/5/13
Sat 2/9/13
Sat 2/23/13
Wed 2/6/13
Fri 2/15/13
Wed 2/6/13
Wed 2/13/13
Thu 2/14/13
Sat 2/23/13
Sun 2/24/13
Sat 3/2/13
Wed 2/20/13
Fri 3/1/13
Thu 2/14/13
Sat 2/23/13
Sun 3/3/13
Sun 3/3/13
Sun 2/24/13
Mon 2/25/13
Sun 2/24/13
Tue 2/26/13
Fri 3/1/13
Sun 3/3/13
Mon 3/4/13
Wed 3/6/13
Thu 3/7/13
Sat 3/9/13
Sun 3/10/13
Sun 3/10/13
Sun 3/10/13
Sun 3/10/13
Thu 11/15/12
Fri 4/5/13
Thu 11/15/12 Wed 11/21/12
Thu 11/22/12 Sun 12/16/12

ID
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Task Name

Duration
A Frame assembly erection and alignment
Tube bundle erection
Manifold erection
Windwall Erection
Manifold Welding and Dished End
Horizontal duct erection
Air Sealing Plate
Duct Riser Erection With Bellow
Clearance for TG alignment from Customer
transition piece With Pr. Balancing
Condensate Header and SS Hose Fixing
CST and Ejector erection after front Clearance from Customer
CEP & DP Erection after Front Clearance from Customer
piping with pipe fitting and Valves
Cladding Sheet Erection
Fan Ring and Fan Cylinder Erection
Fan & Gear box and Tip Clearance adjustment
motor alignment for all pumps & fans
instrument erection
leak test
Commissioning
Piping
Auxiliaries Erection & Commissioning
Turbine & Generator package Erection & Commissioning

Page 4 of 8

20 days
30 days
5 days
25 days
25 days
2 days
10 days
5 days
5 days
20 days
20 days
2 days
3 days
15 days
15 days
20 days
15 days
4 days
10 days
5 days
6 days
90 days
90 days
89 days

Start
Thu 12/20/12
Wed 1/9/13
Fri 2/8/13
Wed 2/13/13
Wed 2/13/13
Fri 2/8/13
Fri 2/8/13
Tue 3/5/13
Thu 2/21/13
Sat 2/23/13
Tue 2/26/13
Fri 3/15/13
Sun 3/17/13
Sun 3/17/13
Fri 3/15/13
Fri 2/8/13
Thu 2/28/13
Fri 3/15/13
Fri 3/15/13
Tue 3/26/13
Sun 3/31/13
Wed 12/5/12
Wed 12/5/12
Fri 2/1/13

Finish
Tue 1/8/13
Thu 2/7/13
Tue 2/12/13
Sat 3/9/13
Sat 3/9/13
Sat 2/9/13
Sun 2/17/13
Sat 3/9/13
Mon 2/25/13
Thu 3/14/13
Sun 3/17/13
Sat 3/16/13
Tue 3/19/13
Sun 3/31/13
Fri 3/29/13
Wed 2/27/13
Thu 3/14/13
Mon 3/18/13
Sun 3/24/13
Sat 3/30/13
Fri 4/5/13
Mon 3/4/13
Mon 3/4/13
Tue 4/30/13

% Plan

%
Backlog
Complete
%

51

8%

43

51
51
51
28
100
0
0
0
0
0
0
0
0
0
0
0
90
88
0
0
0
0
0
0
0
0
0

8%
8%
8%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%

43
43
43
28
100
0
0
0
0
0
0
0
0
0
0
0
90
88
0
0
0
0
0
0
0
0
0
Page 5 of 8

% Plan
0
80
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
0
0
0
0
0
27

%
Backlog
Complete
%
0%
0
49%
31
100%
0
100%
0
100%
0
100%
0
100%
0
100%
0
100%
0
100%
0
100%
0
100%
0
0%
100
0%
100
0%
100
0%
100
0%
100
0%
100
0%
100
0%
100
0%
100
0%
100
0%
0
0%
0
0%
0
0%
0
0%
0
0%

27
Page 6 of 8

% Plan
100
100
53
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
20
100
84

%
Backlog
Complete
%
0%
100
0%
100
0%
53
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
2%
18
100%
0
0%
84
Page 7 of 8

% Plan
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
9
9
0

%
Backlog
Complete
%
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
0
0%
9
0%
9
0%
0

Page 8 of 8