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L. Magne, J. Tapia, E. Altamirano, C. Muoz, G. Titichoca, I. Yutronic CMDI de Collahuasi Lmagne Ingeniera
Is located 4.400 meters above sea level in the Andean plateau of the Tarapac Region of the far north of Chile, to 245 km from Iquique.
BM 3
DI 01
CV - 09 CV - 07
SU - 01 DI 02 CS - 003 CS - 004
Line #2
SAG 2 BM 4
CV - 06 PP- 05 PP- 06 SU - 02 CV - 10 CV - 08
CS - 1011 CS - 1012
DI 1051
Line #3
BM 1012
Line 1 2 1011
SAG D x L, foot 32 x 15 32 x 15 40 x 24
CS -1013 CS - 1014
SAG 1011
BM 1013
PP- 1021 PP- 1023 SU - 1021 PP- 1022 PP- 1024
CV - 1037 CV - 1038
CV - 1036
SAG 1011: Charge baffle in trunnion End discharge: Grates Pulp lifters Cone discharge
Liners design
1.941 cm2
d/h = 2,56 (706/276) Vlif t/Vmol ~ (rea entre lifters x filas de lifters)/rea transversal del molino
d/h: it relates liners distance and media box high between lifters Vlift/Vmill: it relates volume between liners and mill volume Lifting angle: is the attack lifters angle (one o more) Using MillMED simulations is calculated the effect over:
Useful impacts (Ball-Ore, Ore-Ore, Ore-Liners) Useless impacts (Ball-Ball, Ball-Liners)
SAG Mills Linings Design: Relation Between SAG Diameter and Row Lifters Number
60 56 54 48
42 36 32 30 27 24 30 30 30 30 30 30 32 30 30 30 36 36 36 36 36 36 36 36
36
18 28 28 28 28 32 32 32 32 34 34 36 36 36 36 36 36 36 36 36
4,50 4,2 4,00 3,50 3,00 2,50 2,00 2,00 1,6 1,50 1,00 0,50 0,00 28 28 28 32 34 Dimetro Molino (pies)
Cant. Filas Lifters/Dim. Molino (pies) Distancia Entre Centro de Lifters (pies)
38
38
40
4,0
3,3 2,9
3,4
3,3
3,3 3,1
0,96
1,07
0,94
0,94
0,94
34
36
38
40
[ ]
32 feet Collahuasi SAG mills, have the best condition of slurry evacuation in trommel: = 61 m3/h/m2 Antaminas SAG mill has the worst condition of slurry evacuation in trommel: = 222 m3/h/m2 Esperanza and Escondidas SAG mills have high values of , but they have a screen Trommel of 40 feet SAG mill of Collahuasi has an high value of = 172 m3/h/m2.
Open SAG 1011 Initial Condition Modification 1 Modification 2 Modification 3 Area, % 22,8 35,0 31,8 29,2 Pulp 3 Flow, m /h 3.174 3.174 3.174 3.174 Free 2 Area, m 18,5 28,4 25,8 23,7 Flow by Free 3 2 Area, m /m /h 172 112 123 134
28% more than the free area permit 22% more than flow discharge capacity
SAG 1 - 2
SAG 1011
8 (7,25)
En blanco, medida el 16 de febrero de 2010 En amarillo, medida original
583 mm
Strangulation of 182 mm
289 mm
Strangulation of 188 mm
182 mm
385 mm
Opposing directors
188 mm 328 mm
Material: Polyurethane
697 mm
674 mm 350 mm
95 mm
503 mm
298 mm
Material: Polyurethane
Trunnion liner with positive angle Grates in discharge zone, for maximum evacuation
Plant Results
SAG 1 - 2: The cilinder liners useful life increased in 15% (from 4,6 Mt to 6,3 Mt) Ball load level incresed since 12 to 16%, and until 18%, without risk of damage of linings Bigger operational speed from the begining of useful life of liners By pass of fines decrease (washed pebbles) Mill capacity increased up to 1.800 tph (from 1.400 tph, 28%) SAG 1011: The cilinder liners useful life increased in 34% (from 8,5 Mt to 11,4 Mt) Ball load level incresed since 14 to 16%, without risk of damage of linings Bigger operational speed from the begining of useful life of liners The trommels mesh useful life incresed from 45 to 75 days Strong decrease of by pass of fines (washed pebbles) Pebbles belt is not a restriction of the process and the accidental detentions (for masive discharge of load) were eliminated Mill capacity increased up to 5.500 tph (from 3.900 tph, 41%)
Plant Results
We want to thank to all the suppliers that have participated and contributed their experience and commitment in the carried out developments.