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Design Features

Design & Testing Standards


Sure Flow valves are designed and manufactured as per
ANSI B 16.34, API 6D & BS 5351. These standards cover
Pressure-Temperature ratings, minimum shell thickness and
bore diameter for each size/class. Manufacturer has
achieved ISO 9001 Certificate of Registration
We offer valve castings and trim standard per
NACE MR0175-96.
Castings inspection as per MSS - SP 53, 54, 59, 93 & 94.
Actuator mounting pad on the valve is as per ISO 5211.

Other applicable standards:


Face to face: ANSI B 16.10
Flange dimensions: ANSI B 16.5
Butt welded valve ends: ANSI B 16.25
Pressure tests: API 598 / B 6 6755 Part 1
Fire safe: API 607 4th Edition / API 6FA /
BS 6755 Part II

Two Piece Soft Seated Ball Valve


Actuator Mounting Pad
as per ISO-5211 in Metric/UNC
Low operating torque
Multiple Stem Sealing

Double body-gasket sealing

Antistatic device
Stem to Body
Stem to Ball

Materials of construction as
per customer's requirements

Blow out proof stem

Various end connection options

Fire safe metal lip

Valve operation by hand lever


or gear operator or actuator
High spherocity & excellent
surface finish of ball gives
positive shut off

Specially designed
Seat Ring

Face to Face as per ANSI B16.10

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Page

Range at a glance
Soft Seated Ball Valve Range
Size
Type

End
Bore
Connection

ANSI
Class

Two

Flanged

Full

150

Reduced

150

Full

300

Reduced

300

Piece

1/2" 3/4"

1"

1-1/2"

2"

3"

4"

6"

8"

10"

12"

Material of Construction
Part No.

Part

Material Options

01

Body

ASTM-A216 WCB / A351 CF8M

02

Body Adaptor

ASTM-A216 WCB / A351 CF8M

03

Ball

A351 CF8M

04

Stem

A 479 SS316

05

Seat

RPTFE

06

O Ring

VITON

07

Stem Gasket

RPTFE / GRAPHITE (Combination)

08

Spacer

ASTM - A479 SS316

09

Cup Spring

50 Cr V4

10

Stem Nut

A 194 GR8M / A 194 2H

11

Handle

MS (zinc plated)

12

Stop Pin

ASTM - A 479 SS316 / MS

13

Body Gasket

RPTFE / GRAPHITE (Combination)

14

Stud/Bolt

A 193 B8M / A 193 B7

15

Nut

A 194 GR8M / A 194 2H

16

Stem Bush

PHOSPHOR BRONZE

17

Stem Housing

ASTM - A216 WCB / A 351 CF8M

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Ordering Information

XXXX - XXXX - XXXXXXX - X - X - X


QUANTITY
SIZE
STYLE & MATERIAL
PORT
FLANGED
OPERATOR

SIZE

BODY
STYLE &

0050 - 1/2"
0200 - 2"
0800 - 8"
BV150CS
BV150SS
BV 300CS
BV300SS

0075 - 3/4"
0300 - 3"
1000 - 10"
150#CLASS
150#CLASS
300#CLASS
300#CLASS

CS
SS
CS
SS

Examples: Include Full Description


(1) 0400/BV150CS/RFL
4" 150# Carbon Steel Ball Valve
Reduced Bore, Flanged, Lever
(2) 0800/BV300SS/FFG
8" 300# Stainless Steel Ball Valve
Full Bore, Flanged, Gear

0100 - 1"
0400 - 4"
1200 - 12"

0150 - 1 1/2"
0600 - 6"

ASTM-A216 WCB
ASTM-A351 CF8M
ASTM-A216 WCB
ASTM-A351 CF8M

PORT

F - FULL BORE
R - REDUCED BORE

FLANGE

F Face to Face ANSI B 16.10


Flange Dimension ANSI B 16.5

OPERATOR

B - Bare Stem
L - Lever
G - Gear w/ wheel

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Pressure-Temperature Ratings
Full Bore - 1/2" & 3/4", Reduced Bore - 1/2" To 1"

Full Bore - 1/2" & 2-1/2", Reduced Bore - 1-1/4" To 3"


800

800
700

700

Class 300 Bo

dy Rating

600

500

PRESSURE (psi)

PRESSURE (psi)

500

400

400
300

300

Class 150 Bo

dy Rating

200

Class 150 Bo

dy Rating

200
100

100
0
-20 0

dy Rating

600

Class 300 Bo

100

200
300
TEMPERATURE (F)

400

0
-20 0

500F

100

Full Bore - 3" & 4", Reduced Bore - 4"

500F

800

700

700

Class 300 Bo

dy Rating

600

dy Rating

500

PRESSURE (psi)

PRESSURE (psi)

Class 300 Bo

600

500

400

400

300

300

Class 150 Bo

dy Rating

200

Class 150 Bo

dy Rating

200

100

100
100

200
300
TEMPERATURE (F)

400

500F

700

dy Rating

600
PRESSURE (psi)

500
400
A

100

400

500F

Temperature Limits:

Class 150 Bo

Lower limit Deg. F Upper limit Deg. F

100
200
300
TEMPERATURE (F)

400

500F

Seat Body Matl.

dy Rating

200

100

200
300
TEMPERATURE (F)

Pressure - temperature seat ratings of valves are as


given in the graph for body material A 216 - WCB.
With the exception of body seat rings and primary
soft seals, all valve components are capable of
withstanding the pressure - temperature ratings as
specified in ANSI B 16.34; BS 1560: Part II,
BS 4504 : Part I or BS 5351 as applicable.

Class 300 Bo

300

0
-20 0

Seat Material:
A = Virgin PTFE, B = RPTFE

Full Bore - 8" - 10", Reduced Bore - 10" & 12"


800

0
-20 0

400

Full Bore - 6", Reduced Bore - 4" & 8"

800

0
-20 0

200
300
TEMPERATURE (F)

WCB

-20

1000

LCB

-50

650

CF8

-425

1500

CF8M

-425

1500

RPTFE

-50

As per graph

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Fire Safe Design Features


Multi-Seal Stem
ISO Mounting
Fugitive Emission
Qualified Multiple
Stem Sealing
Blow Out Proof
Stem
Anti static Device
Stem to Body &
Stem to Ball

Anti static devices are built in the valve stem to


ensure electrical continuity between ball, stem
and body. Thus, providing greater safety while
handling volatile media.
Higher size ball valves are designed with stem
bearing to absorb radial loading on the stem.
Multiple stem sealing ensures high degree of
sealing.

ISO Pad Details

Sure Flow valves incorporate ISO-5211 top pad


which simplifies actuator/gear operator mounting.

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Fire Safe Design Features


Fire Safe Design
Body / Adapter
Seat

Ball

Secondary Sealing by
Fire Safe Metal Lip

Fire safe conformance to API 607 (Edition IV) /


API 6FA / BS-6755 Part II assures highest
standard of safety.
Certified by customers inspector and
independent certifying authorities.
Fire safe tests have been witnessed and certified
by Lloyd's Register

Double Body
Sealing

Double Body Gasket


for effective sealing

Body
Adapter

Double body gasket ensures positive body-joint


sealing against pipeline stresses.

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Reduced Bore - Dimensions & Assembly

Size

1/2"

3/4"

1"

E1 X E
L
H
G
F
C
R
T
N
No. of Holes
O
H1
ISO 5211 MTG
WT (lb.)

.55 X .35
4.25
2.20
4.33
3.50
2.38
1.38
0.44
0.62
4
1.16
0.61
3.32

.75 X .55
4.62
3.66
7.09
3.88
2.75
1.69
0.50
0.62
4
1.99
1.50
F05
5.97

1 X .75
5.00
3.86
7.09
4.25
3.12
2.00
0.44
0.62
4
2.19
1.65
F05
7.29

E1 X E
L
H
G
F
C
R
T
N
No. of Holes
O
H1
ISO 5211 MTG
Wt. (lb.)

.55 X .35
5.50
2.20
4.33
3.75
2.62
1.38
0.56
0.62
4
1.16
0.61
5.75

.75 X .55
6.00
3.66
7.09
4.62
3.25
1.69
0.62
0.75
4
1.98
1.50
F05
9.28

1 X .75
6.50
3.86
7.09
4.88
3.50
2.00
0.69
0.75
4
2.17
1.65
F05
10.61

All dimensions are in inches.

1-1/2"
2"
3"
ANSI 150 REDUCED BORE
1.5 X 1
2 X 1.5
3 X 2.5
6.50
7.00
8.00
5.00
6.50
7.28
8.27
8.27
11.42
5.00
6.00
7.50
3.88
4.75
6.00
2.88
3.62
5.00
0.56
0.62
0.75
0.62
0.75
0.75
4
4
4
2.62
3.43
4.48
1.89
2.48
3.21
F05
F07
F07
13.04
19.90
46.41
ANSI 300 REDUCED BORE
1.5 X 1.25
2 X 1.5
3 X 2.5
7.50
8.50
11.12
5.79
5.79
7.28
8.27
8.27
11.42
6.12
6.50
8.25
4.50
5.00
6.62
2.88
3.62
5.00
0.81
0.88
1.12
0.88
0.75
0.88
4
8
8
2.78
3.63
4.48
2.06
2.48
3.21
F05
F05
F07
22.54
26.08
65.20

4"

6"

8"

10"

12"

4X3
9.00
8.66
17.72
9.00
7.50
6.19
0.94
0.75
8
5.44
3.86
F10
61.88

6X4
10.50
9.49
17.72
11.00
9.50
8.50
1.00
0.88
8
6.28
4.80
F10
97.24

8X6
11.50
12.22
26.38
13.50
11.75
10.62
1.12
0.88
8
8.25
6.57
F12
172.38

10 X 8
13.00
16.00
14.25
12.75
1.19
1.00
12
8.21
10.45
F14
397.80

12 X 10
24.00
19.00
17.00
15.00
1.25
1.00
12
14.55
11.97
F16
563.55

4X3
12.00
8.66
17.72
10.00
7.88
6.19
1.25
0.88
8
5.44
3.86
F10
96.58

6X4
15.88
9.49
17.72
12.50
10.62
8.50
1.44
0.88
12
6.28
4.80
F10
203.32

8X6
16.50
15.00
13.00
10.62
1.62
1.00
12
9.11
7.11
F14
313.82

10 X 8
18.00
17.50
15.25
12.75
1.88
1.12
16
10.79
8.46
F14
601.12

12 X 10
19.75
20.50
17.75
15.00
2.00
1.25
16
14.55
11.97
F16
1200.00

Sizes 8" and above are with gear operator

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Page

10

Reduced Bore - Dimensions & Assembly


Two Piece Soft Seated Ball Valve
04
16

11

10

12

06

09

03

07

08
02

07
06

Stem Assembly Details


for 6" and 8"

05

04

04

16
17

Item

Part Name

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17

Body
Body Adapter
Ball
Stem
Seats
'O' Ring
Stem Gasket
Spacer
Cup Spring
Stem Nuts
Handle
Stop Pin
Body Gasket
Stud/Bolt
Nut
Stem Bush
Stem Housing

07

01
13

14 15

Stem Assembly Details


for 10" and 12"

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Page

11

Full Bore - Dimensions & Assembly

Size

1/2"

3/4"

1"

E
L
H
G
F
C
R
T
N
No. of Holes
O
H1
ISO 5211 MTG
WT (lb.)

0.55
4.25
3.66
7.09
3.50
2.38
1.38
0.44
0.62
4
1.99
1.50
F05
5.30

0.75
4.62
3.86
7.09
3.88
2.75
1.69
0.50
0.62
4
2.19
1.65
F05
6.63

1.00
5.00
5.00
8.27
4.25
3.12
2.00
0.44
0.62
4
2.62
1.89
F05
9.06

E
L
H
G
F
C
R
T
N
No. of Holes
O
H1
ISO 5211 MTG
Wt. (lb.)

0.55
5.50
3.66
7.09
3.75
2.62
1.38
0.56
0.62
4
1.99
1.50
F05
7.07

0.75
6.00
3.86
7.09
4.62
3.25
1.69
0.62
0.75
4
2.19
1.65
F05
9.95

1.00
6.50
5.00
8.27
4.88
3.50
2.00
0.69
0.75
4
2.62
1.89
F05
12.82

All dimensions are in inches.

1-1/2"
ANSI
1.50
6.50
6.50
8.27
5.00
3.88
2.88
0.56
0.62
4
3.43
2.48
F05
17.46
ANSI
1.50
7.50
5.79
8.27
6.12
4.50
2.88
0.81
0.88
4
3.63
2.48
F05
24.09

2"
3"
150 FULL BORE
2.00
3.00
7.00
8.00
7.01
8.66
11.42
17.72
6.00
7.50
4.75
6.00
3.62
5.00
0.62
0.75
0.75
0.75
4
4
4.14
5.44
2.85
3.86
F07
F10
24.31
55.25
300 FULL BORE
2.00
3.00
8.50
11.12
7.01
8.66
11.42
17.72
6.50
8.25
5.00
6.62
3.62
5.00
0.88
1.12
0.75
0.88
8
8
4.14
5.44
2.85
3.86
F07
F10
33.15
75.14

4"

6"

8"

10"

12"

4.00
9.00
9.65
17.72
9.00
7.50
6.19
0.94
0.75
8
6.28
4.72
F10
66.30

6.00
10.50
11.00
9.50
8.50
1.00
0.88
8
8.73
6.57
F12
137.02

8.00
11.50
13.50
11.75
10.62
1.12
0.88
8
10.77
8.46
F14
361.34

10.00
21.00
16.00
14.25
12.75
1.19
1.00
12
14.15
11.57
F16
508.30

12.00
24.00
19.00
17.00
15.00
1.25
1.00
12
20.16
16.26
F25
906.10

4.00
12.00
9.65
17.72
10.00
7.88
6.19
1.25
0.88
8
6.28
4.72
F10
99.45

6.00
15.88
12.50
10.62
8.50
1.44
0.88
12
9.27
6.95
F14
254.15

8.00
16.50
15.00
13.00
10.62
1.62
1.00
12
10.77
8.46
F14
425.35

10.00
22.38
17.50
15.25
12.75
1.88
1.12
16
14.55
11.97
F16
740.35

12.00
25.50
20.50
17.75
15.00
2.00
1.25
16
20.16
16.26
F25
1370.20

Sizes 6" and above are with gear operator

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Page

12

Full Bore - Dimensions & Assembly


Two Piece Soft Seated Ball Valve

Reduced Bore

E1

H1

Full Bore

0.06"

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Page

13

Torque & Operator Mounting Details


SIZE

ISO PAD DETAILS


ISO
5211
FLANGE

TORQUE
Inch-lb

STEM END DETAILS

d1

d2-f8

d3

d4

h-max

inch

inch

UNC

inch

inch

inch

inch

inch

inch

inch

FB # 150

inch

Height Keyway Keyway Keyway


Above Depth Width Length
Stem
Nut (h)

1/2"
3/4"
1"
1-1/2"
2"
3"
4"
6"
8"
10"
12"

F05
F05
F05
F05
F07
F10
F10
F12
F14
F16
F25

44
80
106
177
266
752
1283
3540
7965
13275
23895

40
72
96
159
226
639
1091
2655
5974
9965
17921

42
76
101
168
252
677
1155
3186
7169
11948
21506

2.56
2.56
2.56
2.56
3.54
4.92
4.92
5.91
6.89
8.27
11.81

1.38
1.38
1.38
1.38
2.17
2.76
2.76
3.35
3.94
5.12
7.87

1.97
1.97
1.97
1.97
2.76
4.02
4.02
4.92
5.51
6.50
10.00

1/4"
1/4"
1/4"
1/4"
5/16"
3/8"
3/8"
1/2"
5/8"
3/4"
5/8"

0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.16
0.20
0.20

4
4
4
4
4
4
4
4
4
4
8

0.47
0.47
0.63
0.63
0.79
1.10
1.10
1.42
1.65
2.60
3.15

0.31
0.31
0.39
0.39
0.55
0.79
0.79
0.94
-

0.35
0.35
0.56
0.88
0.90
1.09
1.09
1.38
-

1.44
2.25
2.82

0.47
0.87
0.87

1.65
2.36
3.58

RB # 150

ETC

A/F

3/4"
1"
1-1/2"
2"
3"
4"
6"
8"
10"
12"

F05
F05
F05
F05
F07
F10
F10
F12
F14
F16

44
80
106
177
407
752
1283
3540
7965
13275

40
72
96
159
346
639
1091
2655
5974
9965

42
76
101
168
387
677
1155
3186
7169
11948

2.56
2.56
2.56
2.56
3.54
4.92
4.92
5.91
6.89
8.27

1.38
1.38
1.38
1.38
2.17
2.76
2.76
3.35
3.94
5.12

1.97
1.97
1.97
1.97
2.76
4.02
4.02
4.92
5.51
6.50

1/4"
1/4"
1/4"
1/4"
5/16"
3/8"
3/8"
1/2"
5/8"
3/4"

0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.16
0.20

4
4
4
4
4
4
4
4
4
4

0.47
0.47
0.63
0.63
0.79
1.10
1.10
1.42
1.65
2.60

0.31
0.31
0.39
0.39
0.55
0.79
0.79
0.94
-

0.35
0.35
0.56
0.88
0.90
1.09
1.09
1.38
-

1.44
2.25

0.47
0.87

1.65
2.36

FB # 300

RUN

DIA.
(d)

1/2"
3/4"
1"
1-1/2"
2"
3"
4"
6"
8"
10"
12"

F05
F05
F05
F05
F07
F10
F10
F14
F14
F16
F25

71
106
159
310
389
1151
2036
5310
11505
20355
33630

60
90
127
248
312
748
1323
3452
7478
13231
21860

66
99
148
279
350
1035
1832
4514
9779
17302
28586

2.56
2.56
2.56
2.56
3.54
4.92
4.92
6.89
6.89
8.27
11.81

1.38
1.38
1.38
1.38
2.17
2.76
2.76
3.94
3.94
5.12
7.87

1.97
1.97
1.97
1.97
2.76
4.02
4.02
5.51
5.51
5.50
10.00

1/4"
1/4"
1/4"
1/4"
5/16"
3/8"
3/8"
5/8"
5/8"
3/4"
5/8"

0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.16
0.16
0.20
0.20

4
4
4
4
4
4
4
4
4
4
8

0.47
0.47
0.63
0.63
0.79
1.10
1.10
1.65
1.65
2.60
3.15

0.31
0.31
0.39
0.39
0.55
0.79
0.79
-

0.35
0.35
0.56
0.88
0.90
1.09
1.09
-

1.44
1.44
2.25
2.82

0.47
0.87
0.87

1.65
2.36
3.58

RB # 300

BTO

No of
STUDS

3/4"
1"
1-1/2"
2"
3" F
4"
6"
8"
10"
12"

F05
F05
F05
F05
07
F10
F10
F14
F14
F16

71
106
159
310
566
1151
2036
5310
11505
20355

60
90
127
248
368
748
1323
3452
7478
13231

66
99
148
279
510
1035
1832
4514
9779
17302

2.56
2.56
2.56
2.56
3.54
4.92
4.92
6.89
6.89
8.27

1.38
1.38
1.38
1.38
2.17
2.76
2.76
3.94
3.94
5.12

1.97
1.97
1.97
1.97
2.76
4.02
4.02
5.51
5.51
6.50

1/4"
1/4"
1/4"
1/4"
5/16"
3/8"
3/8"
5/8"
5/8"
3/4"

0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.16
0.16
0.20

4
4
4
4
4
4
4
4
4
4

0.47
0.47
0.63
0.63
0.79
1.10
1.10
1.65
1.65
2.60

0.31
0.31
0.39
0.39
0.55
0.79
0.79
-

0.47
0.47
0.67
0.75
0.87
1.26
1.26
-

1.44
1.44
2.25

0.47
0.47
0.87

1.65
1.65
2.36

Torque values mentioned above are without safety factor and we recommend 30% more for gear operator / actuator selection.
BTO - Break to Open. ETC = End to Close.

Toll Free: 1-800-263-8251 Toll Free Fax: 1-800-876-1164


International 1-905-335-1350 International Fax: 1-905-332-4993
Email: info@sureflowequipment.com www.sureflowequipment.com

Page

14

Torque & Operator Mounting Details


d1

A/F

Keyway
Depth

d
d

d 2 (f8)

d4

ACTUATOR

Keyway
Height

d4

Height Above
Stem Nut

h (Max)

d3

Keyway
Width

MOUNTING DETAILS OF
ACTUATOR / GEAR OPERATOR AS PER ISO-5211

STEM END DETAILS FOR


LEVER OPERATED VALVES

STEM END DETAILS FOR


ACTUATOR / GEAR OPERATOR VALVES

Valve Operation
Length of lever and diameter of handwheel (maximum 31-1/2") of gear operator are designed to keep operating force less
than 80 lb. All valves have a stopper for fully opened & closed position along with indicator to show position of ball port.

Sure Flow Equipment Inc. Limited Warranty


All products are warranted to be free of defects in material and workmanship for a period of one year from the
date of shipment, subject to below. All custom products are not subject to return, credit or refund.
If the purchaser believes a product to be defective, the purchaser shall:
(a) Notify the manufacturer, state the alleged defect and request permission to return the product. Merchandise
will not be accepted for return without a Return Code clearly marked on the outside of the package.
Contact the office to obtain a return code.
(b) If permission is given, return the product with the transportation prepaid. Collect shipments will not be
accepted. Goods must be returned prepaid.
If the product is accepted for return and found to be defective, the manufacturer will, at its discretion, either
repair or replace the product, f.o.b. factory, within 60 days of receipt, or issue credit for the purchase price.
Other than to repair, replace or credit as described above, purchaser agrees that manufacturer shall not be liable
for any loss, costs, expenses or damages of any kind arising out of the product, its use, installation or
replacement, labeling, instructions, information or technical data of any kind, description of product or use,
sample or model, warnings or lack of any of the foregoing.
NO OTHER WARRANTIES, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES
OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY, ARE MADE OR AUTHORIZED.
NO AFFIRMATION OF ACT, PROMISE, DESCRIPTION OF PRODUCT OR USE OR SAMPLE OR MODEL
SHALL CREATE ANY WARRANTY FROM MANUFACTURER, UNLESS SIGNED BY THE PRESIDENT OF
MANUFACTURER.

Catalogs Available from Sure Flow Equipment

Toll Free: 1-800-263-8251 Toll Free Fax: 1-800-876-1164


International 1-905-335-1350 International Fax: 1-905-332-4993
Email: info@sureflowequipment.com www.sureflowequipment.com

Page

15

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