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Project Specification for Painting

Contents
1 GENERAL...................................................................................................................................................................2 2 PAINTING SCHEDULE............................................................................................................................................2 3 PAINT SYSTEM.........................................................................................................................................................2 4 SURFACE PREPARATION......................................................................................................................................2 4.1 Abrasive Materials.................................................................................................................................................2 4.2 Surface Preparation Grade.....................................................................................................................................3 5 SPLIT OF PAINTING WORK..................................................................................................................................3 6 PAINT MATERIALS.................................................................................................................................................3 7 COLOUR......................................................................................................................................................................3 8 INSPECTION..............................................................................................................................................................3 9 PAINT REPAIR PROCEDURE................................................................................................................................4 9.1 Repair at shop for defects or damages...................................................................................................................4 9.2 Repair at field for shop painting.............................................................................................................................4 10 PAINT MATERIAL SUPPLIER LIST...................................................................................................................4 11 REFERENCES..........................................................................................................................................................4 11.1 Shell Standards.....................................................................................................................................................4 11.2 American Standards.............................................................................................................................................5 11.3 British Standards..................................................................................................................................................5 11.4 RAL......................................................................................................................................................................5 11.5 International Standards.........................................................................................................................................5

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1 GENERAL This specification covers minimum requirements of the painting for Malaysia LNG Tiga Plant Project. 2 PAINTING SCHEDULE The paint system shall be in accordance with the painting schedules given in Table 1. (1) All stainless steel including non-austenitic stainless steel shall be painted except for the following items: (a) (b) (c) (d) (e) (f) (g) (h) (2) (3) All materials associated with installation of insulation systems (e.g. jacketing, bands, etc.) Non-pressure parts instruments Electrical components Tubing Machine surface, such as shaft and valves stems Bolting Items in a controlled or air conditioned environment Ductwork

Coating of shop welds and field (site) for piping before hydrotesting is allowed for welds with at least 2 passes provided non-destructive testing is executed in line with DEP 31.38.01.31-Gen. Following portion shall be painted with the same painting system except hot-dip galvanized/stainless steel. (a) (b) (c) (d) (e) For valve flange, valve and equipment flange - Outer surface area from the outer-edge of raised face to outer-edge of flange - Inside surface of bolt hole Contact surface at pipe or pipe shoe to the pipe support or pipe sleeper Contact surface of structural steel Anchor bolt and nut after assembled Bottom surface of base plate of structural steel

In case of in-practical and/or inaccessible to apply an applicable painting system, painting shall be applied as much as possible. 3 PAINT SYSTEM Details of the paint systems, including quality of surface preparation, number of coat and the specified dry film thickness (DFT) of the paint systems are given in Table 2. 4 SURFACE PREPARATION Surface preparation shall be in accordance with the paint systems in given Table 2. 4.1 Abrasive Materials (1) Suitable abrasives for use in blast cleaning for carbon steels and low alloy steels are: (a) (b) (c) Chilled iron grit or shot. Steel and malleable iron grit or shot. Non-metallic abrasive (aluminium oxide, copper slag, garnet, etc.)

Sand or other materials producing silica dust shall not be used. (2) Aluminium oxide or other abrasives (free from any chloride or iron / steel contamination) shall be used for blasting stainless steel, high nickel alloy steel (9% Ni), aluminium and aluminium alloy.

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4.2 Surface Preparation Grade (1) (2) 5 Surface preparation grade shall be in accordance with ISO 8501-1. Surface profile shall be in accordance with ISO 8503-2.

SPLIT OF PAINTING WORK Split of painting work at Manufacturers shop and Construction site is given in Table 3.

PAINT MATERIALS For easy reference, a generic description of the paint materials indicated in the specification, together with a specific properties and characteristic are given in Table 4. (1) (2) Lead containing paints, coal-tar epoxy paints and coal-tar urethane paints should not be use because of the associated health and environmental restrictions. Paints specifically intended for use on austenitic stainless steel or high nickel-chromium alloys shall not contain free chlorides or other halides after curing, although trace amounts in the raw materials may be acceptable. Chlorides or other halides tied up within the cured resins chemical molecule are acceptable, unless they are subject to release through aging within the temperature range specified. Such paint formulations shall also not contain metallic zinc, because of the possibility of inducing liquid metal embrittlement. Note: Vulnerable alloys to zinc embrittlement, such as austenitic stainless steel, high alloy materials, shall be protected to avoid contamination of zinc during painting, e.g. overspray with zinc containing paint. (3) Where complete paint systems are applied, all coats shall be preferably of the same paint supplier. Where it is not feasible, the compatibility between brands shall be certified by the painting contractor.

COLOUR The colour schemes such as colour schedule for structural steel, equipment, piping etc. and colour band for piping are indicated in Table 5.

INSPECTION The following coating inspections shall be applied and reported. (1) (2) (3) (4) (5) (6) (7) Surface contamination and surface preparation grade as per ISO 8501-1 and ISO 8502-1/2/3. Wet film thickness as per ISO 2808 Method No. 7B (1991) or Method 1A (1997) (spot check). Dry film thickness as per ISO 2808, Method No.6(1991) or Method No.6 and/or 7(1997) (refer to Notes below). Holiday test for internal tank lining as per ASTM D5162. Adhesion of the primer to the steel substrate and the intercoat adhesion of the subsequent coat(s). The acceptance criteria for adhesion test are: (a) ISO 2409 : minimum classification 0 or 1. (b) ISO 4624 : minimum pull off force 300N/cm2. Appearance

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Note : No reading shall be lower than 80% of the specified dry film thickness (DFT) and not more than 10% of the readings shall be below the specified DFT. No reading shall exceed the specified DFT by more than 50% unless otherwise indicated by the paint manufacturers product data sheets. When structural steel members are airless sprayed, manufactures stated limits on layer dry thickness shall not be exceeded. Inspection record shall include: (1) General information (2) Material information (3) Environmental condition (4) Surface preparation (5) Paint system and paint application information (6) Curing and dry period between coats and of complete systems (7) Test method and results Record of surface preparation grade, dry film thickness and colour of topcoat shall be reported for manufacturers shop works except otherwise specified. 9 9.1 PAINT REPAIR PROCEDURE Repair at shop for defects or damages (1) (2) (3) 9.2 Any defect or damage at shop shall be repaired. The surfaces shall be prepared using mechanically operated tools for small local damaged spots. Subsequently compatible coat(s) shall be applied until they meet the specification.

Repair at field for shop painting (1) (2) (3) (4) Shop painted surfaces shall be repaired at field. Weld and other small areas shall be prepared by use of power tool cleaning or hand tool cleaning or a combination of these methods, subject to approval. Subsequently compatible coat(s) shall be applied until they meet the specification. Table-6 is an example of first repairing materials suitable for power tool cleaning or hand tool cleaning.

10

PAINT MATERIAL SUPPLIER LIST Paint material supplier list are shown in Table 7.

11 11.1

REFERENCES Shell Standards Painting and Coating of New Equipment Shop and Field Fabrication of Piping Shell Standard Colours Booklet issued 1987 DEP 30.48.00.31-Gen DEP 31.38.01.31-Gen

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11.2 American Standards 11.3 Standard practice for discontinuity (holiday) testing of non-conductive protective coating on metallic substrates Standard specification for zinc (hot-dip galvanized) coatings on iron and steel products Standard specification for pipe, steel, black and hotdipped, zinc-coated, welded and seamless ASTM D 5162 ASTM A 123 ASTM A 53

British Standards Paint colours for building purposes Hot-dip galvanized coating on iron and steel articles RAL - colour cards BS 4800 BS 729

11.4 11.5

RAL International Standards Paints and Varnishes - Cross-cut test for adhesion Paints and Varnishes - Determination of film thickness Paints and Varnishes - Pull-off test for adhesion Preparation of steel substrates before application of paints and related products - Visual assessment of surface cleanliness - Part 1 : Rust grads and preparation grades of uncoated steel substrates and steel substrates after overall removal of previous coatings Preparation of steel substrates before application of paints and related products - Tests for the assessment of surface cleanliness - Part 2 : Laboratory determination of chloride on cleaned surfaces Preparation of steel substrates before application of paint and related products - Test for the assessment of surface cleanliness - Part 3 : Assessment of dust on steel surfaces prepared for painting (pressuresensitive tape method) Preparation of steel substrates before application of paints and related products - Surface roughness characteristics of blast cleaned steel substrates - Part 2 : Method for the grading of surface profile of abrasive blast-cleaned steel - Comparator procedure Hot dip galvanized coatings on fabricate iron and steel articles Specification and test method ISO 2409 ISO 2808 ISO 4624 ISO 8501-1

ISO 8502-2 ISO 8502-3

ISO 8503-2

ISO 1461

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Table 1 : PAINTING SCHEDULES Operating Temperature (deg. C) (Note 1)

No 1. 0

Item and Substrate Structural Steel and Firefighting System 1. 1 Unfireproofed Structural Steel (Except AFC platform) 1.2 Fireproofed with Cementitious Material or Tile 1. 3 Fire Fighting System (Above-ground) 1. 4 Flare Derrick Structure Carbon Steel, Low Alloy Steel Carbon Steel, Low Alloy Steel Carbon Steel

Paint System No

---

1 (Note 2)(Note 10) 1(Note 10) 1 9 (Note 4) G (Note 3)

--- T < 120

2. 0

Hot Dip Galvanized Carbon --Steel : ASTM A 123 ( 1989) or ISO 1461 (1999) 1. 5 Grating and Bolt/Nut (Note 11) Hot Dip Galvanized Carbon --Steel : ISO 1461 (1999) Equipment (Columns / Vessels / Heat Exchangers / Air Fin Coolers) 2. 1 Uninsulated/Insulated 2. 2 Uninsulated/Insulated 2. 3 Uninsulated/Insulated 2. 4 2. 5 2. 6 2. 7 2. 8 Carbon Steel, Low Alloy Steel 9% Ni Steel T < 120 T < 120 120 - 200 201 - 400 (Note 5) T<120 --Cryogenic 200 201 - 450 (Note 5)

G (Note 3)

1 2 3 4 7-1 1 1 5 6 7 -2 G (Note 3)

Carbon Steel, Low Alloy Steel Uninsulated/Insulated Carbon Steel, Low Alloy Steel Uninsulated/Insulated Carbon Steel, Low Alloy Steel Equipment Platform and Unfireproofed Skirt Carbon Steel, Low Alloy Steel Fireproofed Skirt Carbon Steel, Low Alloy Steel Uninsulated/Insulated Stainless Steel Stainless Steel Stainless Steel

2. 9 Uninsulated/Insulated 2.10 Uninsulated/Insulated 2.11 Air Fin Coolers (except pressure parts) 3. 0 Furnaces, Stacks, Flare Stacks and Flue Ducts 3. 1 Uninsulated/Insulated 3. 2 Uninsulated/Insulated 3. 3 Uninsulated/Insulated 3. 4 Uninsulated/Insulated 3. 5 Uninsulated/Insulated

Hot Dip Galvanized Carbon --Steel : ASTM A 123 ( 1989) or ISO 1461 (1999)

Carbon Steel, Low Alloy Steel 9% Ni Steel Carbon Steel, Low Alloy Steel Carbon Steel, Low Alloy Steel Carbon Steel, Low Alloy Steel

T < 120 T < 120 120 - 200 201 - 400 (Note 5)

1 2 3 4 7-1

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Operating Temperature Item and Substrate (deg. C) (Note 1) Hot Dip Galvanized Carbon --Steel : ASTM A 123 ( 1989) or ISO 1461 (1999) Stainless Steel Cryogenic 200 Stainless Steel 201 - 450 Stainless Steel (Note 5)

No 3. 6 Uninsulated/Insulated 3. 7 Uninsulated/Insulated 3. 8 Uninsulated/Insulated 3. 9 Uninsulated/Insulated 4. 0 Storage and Sphere Tank 4.1 Storage Tank (1) External (2) External (3) Internal

Paint System No G (Note 3) 5 6 7-2

Uninsulated/Insul ated Underside of Bottom Plate

(4) Internal/Chemical Resistance (5) Internal/Industrial Water 4.2 Ethane Spheres (1) External

Carbon Steel, Low Alloy Steel Carbon Steel, Low Alloy Steel Carbon Steel, Low Alloy Steel Carbon Steel, Low Alloy Steel Carbon Steel, Low Alloy Steel

T < 120 --T < 80 T < 60 T < 60

10 + 1 (Note 6) 10 + 16 (Note 6) 10 (Note 6) 10 + 12 (Note 6) 10 + 11 (Note 6)

5. 0

Uninsulated/Insul 9% Ni Steel T < 120 ated (2) Internal Ethane Spheres 9% Ni Steel T < 120 & Bullets Package Units, Pumps, Motors, Compressors, Electrical Equipments, Instruments. 5. 1 Uninsulated/Insulated 5. 2 Uninsulated/Insulated 5. 3 Uninsulated/Insulated Carbon Steel, Low Alloy Steel 9% Ni Steel T < 120 T < 120 T 120 --Cryogenic 200 T > 200

(Note 7) + 2 (Note 7)

M1 (Note 8) S1 (Note 8) M2 (Note 8)

Carbon Steel, Low Alloy Steel 5. 4 Hot Dip Galvanized Carbon Steel : ASTM A 123 ( 1989) or ISO 1461 (1999) 5. 5 Uninsulated/Insulated Stainless Steel 5. 6 Uninsulated/Insulated Stainless Steel

S1 (Note 8) S2 (Note 8)

6. 0

Piping and Pipe Support 6. 1 Uninsulated/Insulated 6. 2 Uninsulated/Insulated 6. 3 Uninsulated/Insulated Carbon Steel, Low Alloy Steel 9% Ni Steel Carbon Steel, Low Alloy Steel T < 120 T < 120 120 - 200 1 2 3

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Operating Temperature (deg. C) (Note 1) 201 - 400 (Note 5) --Cryogenic 200 201 - 450 (Note 5)

No 6. 4 Uninsulated/Insulated

Item and Substrate Carbon Steel, Low Alloy Steel 6. 5 Uninsulated/Insulated Carbon Steel, Low Alloy Steel 6. 6 Hot Dip Galvanized Carbon Steel : ASTM A 53 ( 1997) 6. 7 Uninsulated/Insulated 6. 8 Uninsulated/Insulated 6. 9 Uninsulated/Insulated Stainless Steel Stainless Steel Stainless Steel

Paint System No 4 7-1 G or 8 (Note 3) 5 6 7-2

7. 0

Offshore Structures, Topside Facilities (Jetty ie: Loading Arm, Gangway, Tower Crane) 7. 1 Offshore Structures, Tidal Zone 7. 2 Topside Facilities, Equipment and Piping 7. 3 Topside Facilities, Equipment and Piping Carbon Steel, Low Alloy Steel Carbon Steel, Low Alloy Steel Carbon Steel, Low Alloy Steel T < 120 T < 120 120 - 200 11 9 3

8. 0

Aluminium and Aluminium Alloy Surfaces 8. 1 Uninsulated/Insulated T < 120 18 (Note 9)

Note : 1. 2. 3.

4. 5. 6. 7. 8.

The operating temperature(OT) is the temperature which exists inside equipment and piping during any intended operation or surface temperature of the items. In general, structural steel including equipment platform are to be painted, not hot galvanized, unless otherwise specified. All surfaces of hot dip galvanized materials, such as instrumental/electrical support materials, tray, duct, air duct, grating etc. do not require painting. Painting system No8 shall be applied only for hot dip galvanized cold support after construction. Repair portion due to cut and weld to be touched-up by organic zinc paint. Painting is not required for flare derric. If painting is required for galvanized surfaces, painting system shall be applied as follows: Up to 200deg.C : Paint System No.5 Above 200deg.C : Paint System No.6 Top coat for firefighting system shall be painted according paint system 1. If top coat does not achieve a good covering, a second top coat with DFT 75m shall be applied. Paint system 7-1 and 7-2 is intended for below ambient to high temperature applications and may be used for special applications such as cyclic, intermittent, or dual operating applications up to 600 deg. C. Shop applied preconstruction primer with Zinc Rich Primer/ 25m shall be used at Manufacturers Shop. Painting System No. 10 shall be applied at Manufacturers Shop. Painting System No. 1, No. 11, No. 12 and No. 16 shall be applied at Field. Shop applied preconstruction primer with zinc-free epoxy primer/25m shall be applied at Manufactures shop. Surface preparation shall be Sa 2-1/2. Manufacturer's standard is acceptable for package units, pumps, motors, compressors, electrical equipment, instrument items and so on with the following conditions : (1) Painting systems for carbon steel and low alloy steel shall meet the following minimum specifications : a) Epoxy basis paint system with 3 layers and total dry film thickness of 150m for up to operating temperature 120deg.C. (Paint Sys. No. M1) b) Heat resistant paint system for operating temperature above 120 deg. C. (Paint sys. No. M2) c) Surface preparation :
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Sa 2-1/2 Painting system for stainless steel, aluminum and aluminium alloy shall be meet the following minimum specification: a) Epoxy basis paint system for up to operating temperature 120 deg. C. ) (Paint Sys. No. S1) b) Heat resistant paint system for operating temperature above 120 deg. C. (Paint Sys. No. S2) c) Surface preparation: Light sweep blast d) No zinc containing paint or primers shall be applied on stainless steel and high nickel alloy steel (9% Ni) (3) Finish colour : Shell Standard 26/Silver Grey, RAL 7032 or BS4800 18B21. (Refer to Table 5) (4) Where complete paint systems applied, all paint material shall be the same paint supplier. Where it is not feasible, the compatibility between brands shall be certified by the painting contractor. (5) Manufacturer's standard painting procedure shall be submitted to the Purchaser for approval. Manufacturers standard is acceptable in condition of certificate of suitability for aluminium or aluminium alloy surfaces. Finish coat is not required and only primer shall be applied for bottom surface of base plate of structural (2) For concrete foundation and structures, hot dip galvanized mild steel shall be used for lifting lugs, other embedded items exposed to atmosphere and anchors and welded to embedded items.

9. 10. steel. 11.

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Table 2 : PAINT SYSTEM

Painting System

Sys No.
1

Surface Substrate Preparation (ISO 8501) Carbon Sa 2 1/2 Steel, Low Alloy Steel 9%Ni Steel Sa 2 1/2

Total Primer Intermediate Coat Top Coat No of No No of Generic DFT Generic No of DFT Generic DFT Coat of Coat Description (m) Description Coat (m) Description (m) Coat (Min.) Alkyl zinc 1 75 High build, 1 75 High build, 1 75 Min.3 silicate epoxy sealer aliphatic polyurethane High build, polyamidecured, zincfree epoxy Alkyl zinc silicate 1 100 --High build, high solids, polyamidecured epoxy Silicone acrylic 1 100 Min.2

Total DFT (m) 225

200

Carbon Sa 2 1/2 Steel, Low Alloy Steel Carbon Sa 2 1/2 Steel, Low Alloy Steel Stainless Steel

75

---

30*2= Min.3 60

135

Alkyl zinc silicate

75

---

Heatresistance, aluminium silicone Silicone acrylic

25*2= Min.3 50

125

Light Silicone sweep blast acrylic

25

---

25 Min.2

50

Stainless Steel

Light sweep Heatblast resistance, aluminium silicone Alkyl zinc silicate

25

---

Heatresistance, aluminium silicone Heatresistance aluminium silicone Heatresistance aluminium silicone High build, aliphatic polyurethane

25 Min.2

50

7-1

Carbon Sa 2 1/2 Steel, Low Alloy Steel Stainless Steel

75

---

15x2 = Min.3 30

105

7-2

Light blast Heatsweep blast resistance, aluminium silicone Hot dip galvanized after light sweep blast Zinc phosphate epoxy primer Alkyl zinc silicate

25

---

25 Min.2

50

8 Hot Dip (Note.1) Galvanized Carbon Steel 9

40

---

100 Min.2

140

Carbon Sa 2 1/2 Steel, Low Alloy Steel Carbon Sa 2 1/2 Steel, Low Alloy Steel Carbon Sa 2 1/2 Steel, Low Alloy Steel

10

Zinc rich epoxy or Alkyl zinc silicate Polyamidecured epoxy primer

75 Polyamide1 cured, MIO pigmented, epoxy tie coat 25 ---

40 High solid, Alpigmented epoxy ---

100*2 Min.4 =200

315

25

11

75

---

Solvent-free high solids, amine-cured epoxy

500 Min.2

575

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Painting System Surface Substrate Preparation (ISO 8501) Carbon Sa 2 1/2 Steel, Low Alloy Steel Total Top Coat No of No of Generic DFT Coat Coat Description (m) (Min.) High build, 1 100 Min.3 amine adduct-cured epoxy or phenolic epoxy Solvent-free, high-solids epoxy (Hot applied) Alkyl silicate, Alpigmented 40 High solids, Alpigmented epoxy 150 High solid, amine-cured epoxy 1 800 Min.1 Total DFT (m) 300

Sys No.
12

Primer Intermediate Coat No Generic DFT Generic No of DFT of Description (m) Description Coat (m) Coat Amine1 100 Amine 1 100 cured, adductphenolic cured, epoxy phenolic primer epoxy

13

Carbon Sa 2 1/2 Steel, Low Alloy Steel Carbon Sa 2 1/2 Steel, Low Alloy Steel

---

---

800

14

Alkyl zinc silicate

75

---

40 Min.2

115

15

Hot Dip Light sweep Zinc Galvanized blast if aged phosphate Carbon epoxy Steel primer Carbon Sa 2 1/2 Steel, Low Alloy Steel High solid, amine-cured epoxy

16

40 Polyamidecured, MIO pigmented, epoxy tie coat 100 High solid, amine-cured epoxy

100 Min.3

180

150 Min.3

400

17-1

Carbon Surface preparation and painting system under intumescent coating shall be in accordance with manufacturers Steel, Low recommendation. Alloy Steel Epoxy basis paint with 3 layers and total dry film thickness of 150 m shall be applied in accordance with manufacturers standard for operating temperature up to 120 deg. C.

17-2 Carbon Sa 2-1/2 (M1) Steel, Low Alloy Steel 17-3 Carbon Sa 2-1/2 (M2) Steel, Low Alloy Steel 17-4 (S1) Stainless Steel, Al and Al Alloy Stainless Steel, Al and Al Alloy

Heat resistant paint system shall be applied in accordance with manufactures standard for operating temperature above 120 deg. C.

Light sweep Non-zinc containing epoxy basis paint shall be applied in accordance with manufacturers standard for blast operating temperature up to 120 deg. C.

17-5 (S2)

Light sweep Heat resistant paint system shall be applied in accordance with manufactures standard for operating blast temperature above 120 deg. C.

18

Aluminium Light sweep Polyamide or blast cured epoxy Aluminium primer Alloy Hot-Dip Light sweep Polyamide Galvanized blast cured epoxy Carbon primer Steel for Colour Coding Purpose

50

---

Aliphatic polyurethane

35 Min.2

85

19

50

---

Aliphatic polyurethane

35 Min.2

85

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Painting System Surface Substrate Preparation (ISO 8501) Hot-Dip St 2/3 Galvanized Carbon Steel Total No of Coat Total DFT (m)

Sys No.
G

Primer Intermediate Coat Top Coat No No of Generic DFT Generic No of DFT Generic DFT of Coat Description (m) Description Coat (m) Description (m) Coat (Min.) Organic zinc paint shall be applied for touch-up of damaged and welded portions.

Note 1

This duplex system shall be applied to hot dip galvanized steel in cases where access for future maintenance is difficult.

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Table 3 : SPLIT OF PAINTING WORK Split of Painting Work Construction Manufacturers Shop Field Shop Field Structural Steel and Fire Fighting System Structural Steel Complete paint system Touch-up Fire Fighting Equipment Complete paint system Touch-up Fire Fighting Items Complete paint system Touch-up Equipment Equipment External Complete paint system Touch-up External Internal Complete paint system Touch-up AFC Hot dip galvanize Touch-up by zinc paint Furnaces, Stacks, Flare Stacks and Flue Ducts Furnaces Complete paint system Touch-up Stacks Complete paint system Touch-up Flare Stacks Complete paint system Touch-up Flue Ducts Complete paint system Touch-up Storage and Sphere Tank Storage Tank External Preconstruction primer Complete paint system Internal Preconstruction primer Complete paint system Ethane Spheres External Preconstruction primer Complete paint system Internal Preconstruction primer Rotating Machine, Packaged Equipment, Instrumental/Electrical Items. Rotating Machinery Complete paint system Touch-up Packaged Units Complete paint system Touch-up Instrument/Electrical Items Complete paint system Touch-up Piping and Pipe Support Up to A/G Pipe Exterior (Note 1) Touch-up and top coat Substrate
intermediate coat Up to intermediate coat Up to intermediate coat

No 1.0

2.0

3.0

4.0

5.0

6.0

A/G Fitting etc.

Interior Exterior Interior Exterior Interior Exterior Interior

(Note 1) (Note 1) (Note 1) (Note 1) (Note 1) Up to primer (Note 1) (Note 1)

Touch-up and top coat

A/G Flange

Touch-up and top coat

A/G Valve Pipe Support

Touch-up and top coat

Up to intermediate coat

Touch-up and top coat Touch-up Touch-up Note 3 Touch-up Touch-up

Inline Component Complete paint system Piping Internal Complete paint system U/G Piping 7.0 Offshore Structures, Topside Facilities Offshore Structures Complete paint system Topside Facilities Complete paint system

Note 2

Note 1 : Refer to S-000-13B0-101 Project Specification for Surface Protection and Rust Prevention. Note 2: Up to primer of Table-2,Paint System No.1/3/4. Note 3: Shall be followed Para. 2.3 of S-000-1360-055.

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Table 4 : PAINT MATERIALS

No 1 2

Generic Description High solids, polyamine-cured epoxies High build, polyamide-cured epoxies High build, aliphatic polyurethanes Phenolic epoxies (Alkyl) zinc silicate

Properties and Characteristic Polyamine-cured(amine or amine adduct-cured) epoxies generally have a good resistance to chemical and solvents. Polyamide-cured epoxies exhibit a longer potlife, superior flexibility and durability compared with amine-cured epoxies. They possess adequate chemical resistance. Two component isocyanate-free urethanes produce extremely hard, resistant and durable coatings. Aliphatic urethanes are preferred over aromatic urethanes because of their excellent durability and gloss retention. Two component, high build, amine-cured or amine adduct-cured phenolic epoxy coatings have excellent resistance to a wide range of solvents and (organic) acids. Two component, moisture curing, zinc (alkyl) silicate coating, containing a minimum of 87% metallic zinc by weight of pigment equivalent to SSPCPaint 20, is a hard, abrasion resistant coating that can withstand temperatures up to 600deg.C.

4 5

6 7

Aluminium pigmented silicates One component, (alkyl) silicate, zinc-free coating is suitable for temperatures up to 600deg.C. Aluminium silicones Aluminium pigmented, silicone resin-based paint. Heat resistant up to 450deg.C. In general, a minimum temperature of 200deg.C is required for 2 hours to obtain a sufficient cure. One component, aluminium (or colour) pigmented acrylic-modified silicone resin. Heat resistant up to 350degC. Full cure can be achieved at ambient temperature. Two component, epoxy-based primer containing a minimum 90% zinc content in the dry coat. Developed to provide sacrificial protection to steel surfaces and as a preconstruction primer. Two component, amine-cured, modified epoxies without solvent. They can be applied as a heavy duty coating up to 700micro-meter thick. - delete Two component, polyamide-cured intermediate epoxy suitable for sealer coat of zinc silicate. Two component, zinc phosphate containing epoxy primer suitable for galvanized surfaces. Two component, polyamide-cured, micaceus iron oxide(MIO) pigment containing epoxy intermediate/tie coat. Two component, polyamide-cured, aluminium pigment containing epoxy suitable for top coat.

8 9

Silicone acrylics Zinc rich epoxy primer

10 Solvent free epoxies 11 - delete 12 High build, epoxy sealer 13 Zinc phosphate epoxy primer 14 Polyamide-cured, MIO pigmented, epoxy tie coat 15 High solids, Al-pigmented epoxy

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Table 5 : COLOUR SCHEME

No. 1. 0 1. 1 1. 2

Substrate Structural Steel Structural Steel All Handrails, Ladders and Cages including Packaged Units and Rotating Machinery Top Handrail in H2S Area

Colour Schedule Name of Colour Shell No BS 4800 No RAL No

Grey Yellow

--28

18B21 10E53

7001 1018

1. 3 1. 4 2. 0 2. 1 2. 2 2. 3 2. 4 2. 5 2. 6 2. 7 2. 8 3. 0 3. 1 3. 2

Stripes of Blue and Yellow (Note 4)

10/28

---/10E53

5009/ 1018

Galvanized Items Not applicable Equipment and Tank Furnaces Stacks Vessels Columns Reactor Heat Exchanger Air Fin Cooler Storage Tank Aluminium Aluminium Aluminium Aluminium Aluminium Aluminium Aluminium White 3 3 3 3 3 3 3 --00A05 00A05 00A05 00A05 00A05 00A05 00A05 00E55 9006 9006 9006 9006 9006 9006 9006 9016

Packaged Units and Rotating Machinery Packaged Units Rotating Machinery and Motor Silver Grey Silver Grey 26 26 18B21 18B21 7032 7032

4. 0 4. 1 4. 2 4. 3 5. 0 5. 1

Electrical Equipment and Instrument Items (Note 1) Electrical Equipment Motor Instrument DEP and/or T-Spec. or Mft's Std Colour Silver Grey 26 18B21 7032

DEP and/or T-Spec. or Mft's Std Colour

Safety Requirement Dangerous Stripes of Black and ---/28 ---/10E53 9005/ 1018

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No. Substrate Obstructions 5. 2 5. 3 5. 4 5. 5 6. 0 6. 1 Dangerous Machinery Fire Equipment and Services First aid Equipment Colour Schedule Name of Colour Yellow (Note 5) Alter Orange Shell Red or OSHA Safety Red Dark Green 33 11 9 --06E51 04D45 ----2003 3002 6002 1028 Shell No BS 4800 No RAL No

Overhead Yellow (Melon Traveling Cranes Yellow) Piping (Note 2 & 3) CS / low and Aluminium + intermediate alloy Wording and Arrow pipe and valve Stainless steel White + Wording pipe and valve up and Arrow to 200 Dec. C Stainless steel Aluminium + pipe and valve Wording and Arrow above 200 Dec. C Fire Water Valve Handles OSHA Safety Red Black

00A05

9006

6. 2

---

00E55

9016

6. 3

00A05

9006

6. 4 6. 5 6. 6

11 ---

04D45 ---

3002 9005

Control Valves Actuator 1) Fail to open 2) Fail to close Green OSHA Safety Red 9 11 --04D45 6002 3002

Note : 1 2 3 4

DEP's and/or T-Spec.'s colour schedule shall be applied for electrical equipment and instrument items. In case of no colour schedule in relevant documents, manufacturer's standard colour shall be submitted for approval. Arrows and wording shall be applied in accordance with T-11.515.301 (S-000-13A0-102) Project Specification for Identification of Piping and Equipment. The same criteria with MLNG Dua PJ is applied for piping color scheme. Dimension of stripes of blue and yellow for top handrail in H2S area shall be as follows
500 mm 500 mm 500 mm 500 mm

Yellow

Blue
\

Yellow

Blue
\

Following is an example of stripes of black and yellow for dangerous obstruction.

100 mm 100 mm 100 mm 100 mm 100 mm 100 mm 45

Black

Yellow

Black

Yellow

Black

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Table 6 : FIRST REPAIRING MATERIALS SUITABLE FOR HAND/POWER TOOL CLEANING

Paint System Repair No 1 Spot 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17-1 17-2 17-3 17-4 17-5 18 19 Spot Spot Spot Spot Spot (Note 1) Spot Spot (Note 2) (Note 3) (Note 3) (Note 3) Spot Spot (Note 4) (Note 5) Spot Spot Spot Spot Spot Spot

Surface Preparation St 2/St 3 St 2/St 3 St 3 St 3 St 3 St 3

1'st Repairing Materials Surface tolerant, polyamide-cured or amine-cured modified epoxy primer Surface tolerant, polyamide-cured or amine-cured modified epoxy primer Inorganic zinc primer Inorganic zinc primer Silicone acrylic primer Heat resistance aluminium silicone primer

St 3 St 3

Zinc phosphate epoxy primer Surface tolerant, polyamide-cured or amine-cured modified epoxy primer

St 3 St 3

Inorganic zinc primer Zinc phosphate epoxy primer

St 3 St 3 St 3 St 3 St 3 St 3

Epoxy primer Heat resistant paint Epoxy primer Heat resistant paint Epoxy primer Epoxy primer

Note : 1 2 3 Repair procedure for Paint System No.7 is still very limited. Repairing for preconstruction primer is not required. Tank internal coating systems, such as Paint System No.11, 12, 13, are not required repairing because those internal coating systems are applied at site with complete system.
Berrys Commissioning Handbook

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4 5 Repairing is not required for underside of bottom plate after tank erection. As per manufacturer's recommendation.

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Table 7 : PAINT MATERIAL SUPPLIER LIST (Note 1) No Conventional Paint Paint Material Supplier Remarks Akzo Ameron Berger Carboline Chugoku Croda Except for zinc silicate Crown Berger Dai Nippon Toryo Devoe Coating Hempel ICI International Paints Kansai W & J Leigh Max Meyer Except for zinc silicate Nippon Paint Sigma Coating Silicone Aluminium Paint Material Supplier Remarks Akzo Ameron Berger Carboline Chugoku

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Jotun

Country International International International International International International International International International International International International International International International International International International International

Country International International International International International

Dai Nippon Toryo Devoe Coating Hempel International Paints Kansai W & J Leigh Nippon Paint Sigma Coating Spencer Jotun

International International International International International International International International International International

Note 1 : The Malaysian manufacturers are required to use paint material made in Malaysia.

Berrys Commissioning Handbook