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Component Locations

Description
Accumulator Gp - Blade Cushion Accumulator Gp - Steering Cylinder Gp - Articulation Cylinder Gp - Blade Lift Cylinder Gp - Blade Tip Cylinder Gp - Center Shift Cylinder Gp - Side Shift Cylinder Gp - Steering (LH) Cylinder Gp - Steering (RH) Cylinder Gp - Wheel Lean Motor Gp - Circle Drive Motor Gp - Hydraulic Fan Pump Gp - Hyd Fan Pump Gp - Imp / Steer Pump Gp - Metering Pump Gp - Secondary Steering Switch Gp - Fan Drive Pressure Switch Gp - Sec Steer Pressure Swivel Gp Tank Gp - Hydraulic Oil Valve Gp - Bank 4 - LH Control Valve Gp - Bank 4 - RH Control Valve Gp - Blade Cushion Solenoid Valve Gp - Check (Fan Drive) Valve Gp - Check (Sec Steer) Valve Gp - Check (Sec Steer) Valve Gp - Combination Valve Gp - Fan Speed Sol Valve Gp - Relief (Sec Steer) Valve Gp - Shuttle Cylinder Gp - Ripper Cylinder Gp - Scarifier Valve Gp - Plow / Dozer Valve Gp - Plow Angle Valve Gp - Ripper Valve Gp - Scarifier Valve Gp - Snow Wing Lift Valve Gp - Snow Wing Tilt Valve Gp - Accugrade Sol

FLUID POWER SYMBOLS


Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 37 31 32 33 38 34 35 36 41

Part Number
162-7450 248-6251 198-8305 132-4926 131-7191 262-1908 112-5575 130-9041 130-9042 121-9242 105-3196 224-7040 169-4883 200-1934 222-3769 123-8867 167-1709 3E-6450 260-6502 207-2410 6E-3038 6E-3032 253-1320 175-0447 9T-1013 9T-6146 9T-5957 191-5292 9T-8071 131-0753 Attachments 6E-4724 112-5575 107-0547 130-3111 115-1007 119-9550 107-0545 107-0543 119-9549 137-8106 137-8104 Accugrade Attachments 239-9894

Schematic Location
E-9, E-2 B-4 E-4 E-9, E-1 F-7 E-3 F-8 F-6 F-5 D-2 E-7 B-3 B-7 A-6 D-5 A-4 A-4 A-5 E-8 B-9 D-9 C-3 E-9, E-2 B-4 A-5 C-5 B-5 B-8 A-5 C-6 I-6 I-5 H-4 H-3 H-6 H-11

RENR4162-02 July 2005


PUMP or MOTOR FLUID CONDITIONER SPRING

BASIC COMPONENT SYMBOLS


MAIN AUX.

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

10 9 11
VARIABILITY SPRING (ADJUSTABLE) LINE RESTRICTION (VARIABLE) PRESSURE COMPENSATION HYDRAULIC PNEUMATIC ENERGY TRIANGLES LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

VALVES
VALVE ENVELOPES VALVE PORTS

1 23 1 23 4

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

19 4 6

CONTROL VALVES
AB AB

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

5 21 34 35 36 38 39 40 41 15 28 16 2 18 27 20 3

FLUID STORAGE RESERVOIRS

7 22 32 33 41 13 25 29 26 14 30 3

120H and 135H Motor Grader Hydraulic System


120H: 1241-UP CAF1-UP ALZ1-UP 135H: CBC1-UP AMX1-UP

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS


RELEASED PRESSURE REMOTE SUPPLY PRESSURE

Combination Valve

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

H-8 H-7 H-11, H-12


HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

17 24 12
Tap Locations Pressure, Sampling, and Sensor
Tap Number
AA BB CC Pump Output Pressure Implement & Steering Load Sensing Signal Pressure Pump Supply Pressure (Implement / Steering)

UNIDIRECTIONAL

UNIDIRECTIONAL
CROSS FLOW

31 37

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

FLOW ALLOWED IN EITHER DIRECTION

Description
(Fan)

Schematic Location
B-8 C-7 B-5

2005 Caterpillar All Rights Reserved

Printed in U.S.A.

Electrical Symbols Table


Hydraulic Symbols (Electrical)

G
Transducer (Fluid) Transducer (Gas / Air) Generator

M
Electric Motor

Steering Pump Supply

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

Electrical Symbols (Electrical)

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes Electrical Schematic Example Hydraulic Schematic Example
Current Standard
Wire Circuit Number Identification Wire Color

VIEW OF AREA A

Current Standard
Harness identification code This example indicates wire 135 in harness "AG".

325-AG135 PK-14 325-PK


Circuit Identification Number Wire Color Wire Gauge

Previous Standard
Wire Wire Color

16

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

BB
Implement Drain Lines Implement Signal Lines Implement Supply Lines

CC

Hydraulic Fan Drive System

Hydraulic & Steering System

30 Page

AA

Implement Supply Lines

RENR4162-02

28

13

12

11

10

I
CYLINDER GP RIPPER 6E-4724 CYLINDER GP SCARIFIER 112-5575 VALVE GP PLOW/DOZER 107-0547 130-3111 VALVE GP PLOW ANGLE 115-1007

VALVE GP ACCUGRADE SOL 239-9894

BLADE LIFT (LEFT)

BLADE LIFT (RIGHT)

VALVE GP ACCUGRADE SOL 239-9894 VALVE GP SNOW WING LIFT 137-8106 VALVE GP SNOW WING TILT 137-8104

VALVE GP RIPPER 107-0545 119-9550

VALVE GP SCARIFIER 107-0543 119-9549

BLADE LIFT (LEFT)

BLADE LIFT (RIGHT)

E D C B A

K J H G F

E D C B A

E D C B A

K J H G F

K J H G F

LEFT HAND
G

RIGHT HAND

SNOW WING LIFT (HEEL)

SNOW WING TILT (TOE)

RIPPER

SCARIFIER

PLOW/DOZER

PLOW ANGLE

LEFT HAND
MULTIPLE ATTACHMENT COMBINATIONS SHOWN

RIGHT HAND ATTACHMENTS

ACCUGRADE ATTACHMENTS
CYLINDER GP SIDE SHIFT 112-5575 CYLINDER GP BLADE TIP 131-7191 CYLINDER GP STEERING (LH) 130-9041

CYLINDER GP STEERING (RH) 130-9042

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group Attachment Air Line
E
YY

ACCUMULATOR GP BLADE CUSHION 162-7450

MOTOR GP CIRCLE DRIVE 105-3196 CYLINDER GP BLADE LIFT 262-1889

VALVE GP BLADE CUSHION SOLENOID 253-1320

CYLINDER GP BLADE LIFT 1324926

ACCUMULATOR GP BLADE CUSHION 162-7450 CYLINDER GP ARTICULATION 198-8305 CYLINDER GP CENTER SHIFT 262-1908

VALVE GP BLADE CUSHION SOLENOID 253-1320

CALLOUTS
Taps (Pressure, Sampling,Sensor) by letter Components by number

SWIVEL GP 260-6502

E
CYLINDER GP WHEEL LEAN 121-9242

52

RENR4162-02

30 Page, Color 2

VALVE GP BANK 4 LH CONTROL 6E-3038

PUMP GP METERING 222-3769

VALVE GP BANK 4 RH CONTROL 6E-3032

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


Implement & Steering Pump Output. Secondary Steering Pump Output. Steering Metering Pump Output and Cylinder Circuit. Hydraulic Fan Pump Output. Snow Wing Lift and Tilt Cylinder Circuits.

Supply Line. Drain / Return Line. Scarifier and Ripper Cylinder Circuits. Signal Line Blade Tip Cylinder Circuit. Steering (Circle Drive) Control Circuit. Side Shift Cylinder Circuit. Blade Lift Cylinder Circuits. Articulation Cylinder Circuit. Center Shift Cylinder Circuit. Wheel Lean Cylinder Circuit. Plow/Dozer Lift and Tilt Cylinder Circuits.

E D C B A

K J H G F

BLADE LIFT TANK GP HYDRAULIC OIL 207-2410

SIDE SHIFT VALVE GP FAN SPEED SOL 191-5292

CIRCLE DRIVE PUMP GP HYD FAN 169-4883

BB

BLADE TIP VALVE GP SHUTTLE 131-0753

ARTICULATION

CENTER SHIFT

WHEEL LEAN

BLADE LIFT

VALVE GP CHECK(SEC STEER) 9T6146

AA

VALVE GP COMBINATION 9T-5957 ACCUMULATOR GP STEERING 248-6251

VALVE GP CHECK (FAN DRIVE) 175-0447

MOTOR GP HYDRAULIC FAN 224-7040

CC

SWITCH GP SEC STEER PRESSURE 3E-6450 VALVE GP CHECK(SEC STEER) 9T-1013 VALVE GP RELIEF (SEC STEER) 9T-8071 SWITCH GP FAN DRIVE PRESSURE 167-1709

PUMP GP IMP/STEER 200-1934

PUMP GP SECONDARY STEERING 123-8867

THIS SCHEMATIC IS FOR THE 120H & 135H MOTOR GRADER


PART #: 172-9344 CH05 (120H) PART #: 172-9347 CH05 (135H)
Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

120H & 135H IMPLEMENT/STEERING/FAN DRIVE CIRCUIT


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