Qafcos Expansion: Qafco 5 / 6

QAFCO 5/6

Qafco brief history

QAFCOs Development as major industry player: Founded in 1969: QGPC (State of Qatar) Norsk Hydro (Norway) Current: Industries of Qatar: Yara Netherlands:

75% 25% 75% 25%

- QATAR Industrialization in Mesaieed area started with Qafco in 1969. - From modest beginning as 300 KT urea producer in 1973 Qafco today is one of the largest quality Urea Producer in the world with 3000KT produced in 2010. - When Q5 and Q6 are completed by 2011/2012,QAFCO will not only be the largest Ammonia and Urea Producer in the world, but will export 15% of the world tradable urea product.

QAFCO and QAFCO 5 Site

QAFCO Unrivalled economy of scale

Single largest urea and ammonia facility in the World after Qafco 5/6 Ammonia
Ammonia Unit 1,140 t/d QAFCO-I Urea Unit 1,225 t/d QAFCO-I

0.5-0.55 mtpy Melamine 60 ktpy Urea for export 2.7-3.0 mtpy

Ammonia Unit 1,150 t/d QAFCO-2

Urea Unit 1,400 t/d QAFCO-2

Natural Gas from QP

Ammonia Unit 1,680 t/d QAFCO-3

Urea Unit 2,200 t/d QAFCO-3

Ammonia Unit 2,250 t/d QAFCO-4

Urea Unit 3,500 t/d QAFCO-4

Ammonia Unit 2,300 t/d QAFCO-5

Urea Unit 3,850 t/d QAFCO-5

Urea for export 5.4-5.7 mtpy

Ammonia Unit 2,300 t/d QAFCO-6

Urea Unit 3,850 t/d QAFCO-6

Qafco 5/6 - Project Overview

WHAT?

The Qafco 5 / 6 Project consists of the Execution of the Engineering, Procurement, Construction, Commissioning and Start Up of two new complete Ammonia and Urea plants, including Off Sites and associated Utilities.

WHERE?

The Complex is located at Mesaieed industrial City, in the State of Qatar. Mesaieed is located on the SouthEast coast of Qatar, 50 km South of the capital Doha. The project is executed on a Lumpsum Turnkey basis with Saipem responsible for Engineering, Procurement, Commissioning and Startup and Hyundai Engineering and Construction responsible for Construction.

HOW?

Project Scope / Licensors

Qafco 5 / 6 comprises of:
- 2 Ammonia process plant 2,300 tons per day each - 2 Urea process plant / granulation units 3,850 tons per day each - 2 Urea granulation storage 100,000 / 175,000 tons - Material handling system / pipe conveyer 1,000 tons/h - Urea formaldehyde process plant 85 tons per day - 2 Ammonia Storage Tanks of 50,000 mt each

Licensors:
- Ammonia Plants: - Urea Plants: - Granulation Units: - UF85: Topsoe Snamprogetti Uhde Fertilizer Technology Perstorp

Project Site Overview

Qafco 5 / 6 Site

Interconnecting

Qafco Site

Project at Qafco Site

Jetty Expansion Ammonia Storage

Cogen 1

Project at New Site

2 Ammonia Plants Urea Plants Cogen2 Plant

Urea bulk Halls

Sea Water Cooling Unit

Qafco 5 in numbers
Description Buildings Earth Movement R.C. Concrete Concrete Paving Piping Steel Structures Equipment/Packages Electrical Cables Instrument Cables Insulation Painting U/m Nr. Cm Cm Sqm Tons Tons Tons km km Sqm Sqm Quantity 12 2.250.000 120.000 163.000 23.200 33.000 54.000 2.850 3.660 262.000 713.000 Equivalent to the excavation of 3 Mont Blanc Tunnels 5 Pirelli skyscraper Equivalent to 22 Footballs Court Equivalent weight of 3850 Elephants Equivalent to 5 Eiffel Towers Equivalent weight of 290 Boeing 747 Equivalent to the distance from Rome to New York Equivalent to the surfaces of 11 Coliseum Equivalent to the surfaces of 12 Pyramid of Cheops Note

Qafco 5 in numbers
RESOURCES

Peak of up to 14,000 manpower on site Labour camp bould for in excess of 7,000 workers In excess of 125 cranes used on site Overall EPC schedule of 39 months no FEED process upfront

SCHEDULE