Académique Documents
Professionnel Documents
Culture Documents
OL-3
OL-3
Corrosion-Resistant Overlay
Welding Material
BM Thickness Range
6.0 mm - unlimited
Spec. No. (SFA) AWS No. (Class.) Size of Filler Metal SAW Electrode-Flux (Class.)
WELD METAL Chem. Elem. 0.15 max. C, 38 min. Ni, 12 min. Cr, 6 min. Mo, 40 max. Fe 1.6 mm minimum
Electrode / Flux Trade Name SAMS S/N PREHEAT Preheat Temp. Interpass Temp. 10 C 177 C
POST WELD HEAT TREATMENT Temperature Range Time Range Heating Rate Cooling Rate POSITION Position GAS Shielding Gas (Type) Flow Rate N/A N/A N/A N/A N/A None
All
Welding Progression
V-UP
TECHNIQUE & ELECTRICAL CHARACTERISTICS Tungsten Electrode Size and Type String or Weave Bead Stringer Brushing & Grinding N/A Orifice or Gas Cup Size Multiple or Single Layer N/A Single
Initial & Interpass cleaning (Brushing, Grinding, etc.) FILLER METAL ENiCrMo-3
LAYER 1
PROCESS SMAW
SIZE 3.2
POLARITY DCRP
AMP 65-90
VOLT 22-26
TRAVEL SPEED
SPECIFIC INSTRUCTIONS & DETAILS 1. Single layer only 2. For improved corrosion resistance, use procedure OL-4 (two layer technique).
Department
Revision Date
Approval Restrictions
None
OL-4
OL-4
Corrosion-Resistant Overlay
Welding Material
BM Thickness Range
6.0 mm - unlimited
Spec. No. (SFA) AWS No. (Class.) Size of Filler Metal SAW Electrode-Flux (Class.)
WELD METAL Chem. Elem. 0.10 max. C, 50 min. Ni, 17 min. Cr, 8 min. Mo, 20 max. Fe 3.0 mm minimum
Electrode / Flux Trade Name SAMS S/N PREHEAT Preheat Temp. Interpass Temp. 10 C 177 C
POST WELD HEAT TREATMENT Temperature Range Time Range Heating Rate Cooling Rate POSITION Position GAS Shielding Gas (Type) Flow Rate N/A N/A N/A N/A N/A None
All
Welding Progression
V-UP
TECHNIQUE & ELECTRICAL CHARACTERISTICS Tungsten Electrode Size and Type String or Weave Bead Stringer Brushing & Grinding N/A Orifice or Gas Cup Size Multiple or Single Layer N/A Single
Initial & Interpass cleaning (Brushing, Grinding, etc.) FILLER METAL ENiCrMo-3 ENiCrMo-3
LAYER 1 2
TRAVEL SPEED
Department
Revision Date
Approval Restrictions
None
OL-6
OL-6
Corrosion-Resistant Overlay
Welding Material
BM Thickness Range
6.0mm-unlimited
Spec. No. (SFA) AWS No. (Class.) Size of Filler Metal SAW Electrode-Flux (Class.)
3.0 mm minimum
POST WELD HEAT TREATMENT Temperature Range Time Range Heating Rate Cooling Rate POSITION Position GAS Shielding Gas (Type) Flow Rate N/A N/A N/A N/A N/A None
All
Welding Progression
V-UP
TECHNIQUE & ELECTRICAL CHARACTERISTICS Tungsten Electrode Size and Type String or Weave Bead Stringer Brushing & Grinding N/A Orifice or Gas Cup Size Multiple or Single Layer N/A Single
Initial & Interpass cleaning (Brushing, Grinding, etc.) FILLER METAL E316L E316L
LAYER 1 2
TRAVEL SPEED
Department
Revision Date
Approval Restrictions
None
OL-8
OL-8
Hardfacing Overlay
Welding Material
BM Thickness Range
6.0-25.4mm
SAW Electrode-Flux (Class.) 0.7 min. C, 40 min. Co, 20 min. Cr, 3 min. W, 25 max. Fe, 3 max. Ni 1.6 mm minimum Electrode / Flux Trade Name SAMS S/N PREHEAT Preheat Temp. Interpass Temp. 10 C 250 C
POST WELD HEAT TREATMENT Temperature Range Time Range Heating Rate Cooling Rate POSITION Position GAS Shielding Gas (Type) Flow Rate N/A N/A N/A N/A N/A None
All
Welding Progression
V-UP
TECHNIQUE & ELECTRICAL CHARACTERISTICS Tungsten Electrode Size and Type String or Weave Bead Stringer Brushing & Grinding N/A Orifice or Gas Cup Size Multiple or Single Layer N/A Single
Initial & Interpass cleaning (Brushing, Grinding, etc.) FILLER METAL ECoCr-A
LAYER 1
PROCESS SMAW
SIZE 3.2
POLARITY DCRP
AMP 90-130
VOLT 22-26
TRAVEL SPEED
Department
Revision Date
Approval Restrictions
None
OL-9
OL-9
Corrosion-Resistant Overlay
Welding Material
BM Thickness Range
6.0 mm - unlimited
Spec. No. (SFA) AWS No. (Class.) Size of Filler Metal SAW Electrode-Flux (Class.)
3.0 mm minimum
POST WELD HEAT TREATMENT Temperature Range Time Range Heating Rate Cooling Rate POSITION Position GAS Shielding Gas (Type) Flow Rate N/A N/A N/A N/A N/A None
All
Welding Progression
V-UP
TECHNIQUE & ELECTRICAL CHARACTERISTICS Tungsten Electrode Size and Type String or Weave Bead Stringer Brushing & Grinding N/A Orifice or Gas Cup Size Multiple or Single Layer N/A Single
Initial & Interpass cleaning (Brushing, Grinding, etc.) FILLER METAL E309 E309
LAYER 1 2
TRAVEL SPEED
Department
Revision Date
Approval Restrictions
None
P1-BU1
P1-9
Weld Build-Up
Welding Material
Spec. No. (SFA) AWS No. (Class.) Size of Filler Metal SAW Electrode-Flux (Class.)
N/A
N/A 20-483-071/074
203 mm maximum
POST WELD HEAT TREATMENT Temperature Range Time Range Heating Rate Cooling Rate POSITION Position GAS Shielding Gas (Type) Flow Rate N/A N/A N/A N/A N/A None
All
Welding Progression
V-UP
TECHNIQUE & ELECTRICAL CHARACTERISTICS Tungsten Electrode Size and Type String or Weave Bead Stringer Brushing & Grinding N/A Orifice or Gas Cup Size Multiple or Single Layer N/A
Single or multiple
LAYER
1, 2 alt.
PROCESS SMAW
SMAW
SIZE 3.2
4.0
POLARITY DCRP
DCRP
AMP
90-120 120-160
VOLT 22-26
22-26
TRAVEL SPEED
SEQUENCE/COMMENTS
Department
Revision Date
Approval Restrictions
None
P8-BU1
P*04
Weld Build-Up
Welding Material
N/A
N/A 20-484-698
40 mm maximum
POST WELD HEAT TREATMENT Temperature Range Time Range Heating Rate Cooling Rate POSITION Position GAS Shielding Gas (Type) Flow Rate N/A N/A N/A N/A N/A None
All
Welding Progression
V-UP
TECHNIQUE & ELECTRICAL CHARACTERISTICS Tungsten Electrode Size and Type String or Weave Bead Stringer Brushing & Grinding N/A Orifice or Gas Cup Size Multiple or Single Layer N/A
Single or multiple
LAYER
1, 2 alt.
PROCESS SMAW
SMAW
SIZE 3.2
4.0
POLARITY DCRP
DCRP
AMP
90-120 120-160
VOLT 22-26
22-26
TRAVEL SPEED
SEQUENCE/COMMENTS
Department
Revision Date
Approval Restrictions
None
P1-BU2
P1-21
Weld Build-Up
Welding Material
N/A
N/A 20-483-541/543
203 mm maximum
POST WELD HEAT TREATMENT Temperature Range Time Range Heating Rate Cooling Rate POSITION Position GAS Shielding Gas (Type) Flow Rate N/A N/A N/A N/A N/A None
All
Welding Progression
V-UP
TECHNIQUE & ELECTRICAL CHARACTERISTICS Tungsten Electrode Size and Type String or Weave Bead Stringer Brushing & Grinding N/A Orifice or Gas Cup Size Multiple or Single Layer N/A
Single or multiple
LAYER
1, 2 alt.
PROCESS SMAW
SMAW
SIZE 3.2
4.0
POLARITY DCRP
DCRP
AMP
90-120 120-160
VOLT 22-26
22-26
TRAVEL SPEED
SEQUENCE/COMMENTS
Department
Revision Date
Approval Restrictions
None