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02GBD0809

Series G
(Industrial Gearbox)

Technical
Up to - 1,860 kW / 165,000 Nm

INDUSTRIAL GEARBOX
www.davidbrown.com

SERIES G
PRODUCTS IN THE RANGE
Serving an entire spectrum of mechanical drive applications from food, energy, mining and metal; to automotive,
aerospace and marine propulsion, we are here to make a positive difference to the supply of drive solutions.

Series A
Worm Gear units
and geared motors
in single & double
reduction types

Series B
Conex helicoidal
gear geometry right
angle gearmotors
and reducers

Series BD
Screwjack worm
gear unit

HTP
High torque
planetary gear units

Series BS
Worm gear unit

Series C
Right angle drive
helical worm geared
motors & reducers

DuoDrive
Dual gears on
parallel output
shafts

Series E
Economical
planetary servo
gearboxes

Extruder Drive
Rugged duty
reducer takes high
screw pressure

Series F
Parallel angle
helical bevel helical
geared motors &
reducers

Series G
Helical parallel shaft
& bevel helical right
angle drive gear
units

Series H
Large helical
parallel shaft &
bevel helical right
angle drive units

Series J
Shaft mounted
helical speed
reducers

Series K
Right angle helical
bevel helical geared
motors & reducers

Series M
In-line helical
geared motors &
reducers

Series P
Precision planetary
servo gearboxes

Roloid Gear Pump


Lubrication and fluid
transportation pump

Series W
Precision right angle
servo gearboxes

Series X
Cone Ring
Pin and bush
elastomer coupling

Series X
Gear
Torsionally rigid,
high torque coupling

Series X
Grid
Double flexing steel
grid coupling

Series X
Nylicon
Gear coupling with
nylon sleeve

Series X
Torque Limiter
Overload protection
device

We offer a wide range


of repair services and
many years experience of
repairing demanding and
highly critical transmissions
in numerous industries.

We can create custom engineered transmission solutions of any size and configuration.

ATEX
Compliance Assured

Total compliance with the ATEX Directive safeguarding the use of


industrial equipment in potentially explosive atmospheres is
assured for users of our geared products.
Certification is available for standard gearboxes and geared
motors with badging displaying the CE Mark and the Ex mark,
name and location of the manufacturer, designation of series or
type, serial number, year of manufacture, Ex symbol and
equipment group/category.
ATEX directive 94/9/EC (also known as ATEX 95 or ATEX 100A)
and the CE Marking Directive are enforced in all EC member
states. Compliance is compulsory for designers, manufacturers or
suppliers of electrical and non-electrical equipment for use in
potentially explosive atmospheres created by the presence of
flammable gases, vapours, mists or dusts.
Ex compliant standard gearboxes can be supplied against Groups
2 or 3 for surface industries in designated hazardous location
Zones 1 and 2 for gases, vapours and mists; and in Zones 21 and
22 for dusts.

SERIES G
CONTENTS PAGE
General Description

Unit Designations

Design Features

3-4

Explanation and use of Ratings and Service Factors

5-7

Selection Procedure

8-9

Lubrication

10

Unit Handings and Shaft Rotations

11 - 12

Standard Shaft Sealing Arrangements

13

Inputshaft Options

14

Outputshaft Options

15

Outputbore Options

16

REDUCER

Overhung & Axial Loads on Shafts

19 - 20

Agitator Applications

21 - 22

Parallel Shaft Units

Moments of Inertia

25

Exact Ratios

26

Mechanical Ratings - Input Power / Output Torque

27 - 31

Thermal Ratings

Dimension Sheets - Speed Reducers

33 - 36

Fan Cooling

32

37

Right Angle Shaft Units

Moments of Inertia

39

Exact Ratios

40

Mechanical Ratings - Input Power / Output Torque

41 - 45

Thermal Ratings

Dimension Sheets - Speed Reducers

Fan Cooling

46
47 - 52
53

Hollow Output Shaft with Shrink Disc

54

Keyed Sleeves

55

Cooling Coil Connections

56

Backstops

57

Torque Arm

58

MOTORISED

Dimension Sheets - Geared Motors

Shipping Specification

60 - 61
62

SERIES G
GENERAL DESCRIPTION
Series G
Series G gear units are available in parallel shaft
helical units and right angle shaft bevel/helical
units in double, triple and quadruple reduction
gear stages having a maximum output torque of
up to 162,000 Nm.

Parallel shaft unit

The modular design and construction of


the Series G offers many engineering and
performance benefits including a high degree of
interchangeability of parts and sub assemblies.
This in turn provides considerable economies
of production whilst maintaining the highest
standard of component integrity.
Adding to the range of power transmission
geared motors this product takes advantage of
our many years of accumulated design expertise
together with the use of high quality materials
and components. The end result is a series of
speed reducing gear units offering high load
carrying capacities, increased efficiency, quiet
running and reliability.

Right angle shaft unit

The Range Includes


8 sizes of units with a ratio coverage of
6.3:1 to 315:1.

Type 'J' right angle shaft unit

Parallel shaft helical units and


Right angle bevel/helical units.

Design Features Include


Profile ground helical gears / hard
finished spiral bevel gears.
High level of surface finish for quiet
running.

Right angle shaft unit with mechanical fan


and hollow output shaft with shrink disc

Units can be offered in horizontal


mounting positions or alternatively vertical
mounting.
Specially designed units are available for
heavy duty agitator or tower applications.
All units are also available with a hollow
bore for output shaft mounting. Output bores
are connected by a shrink disc or can be
supplied with a keyed sleeve.

Parallel shaft unit with a lantern housing


coupling and motor

Backstops can be fitted to all Series G


units when required to operate in
non-reversing drives.
As improvements in design are being made
continually this specification is not to be regarded
as binding in detail and drawings and capacities
are subject to alteration without notice. Certified
drawings will be sent on request.

Right angle heavy duty agitator unit

SERIES G
UNIT DESIGNATIONS
1

9 10 11 12 13 14 15 16 17 18 19 20

* THIS PAGE MAY BE PHOTOCOPIED


ALLOWING THE CUSTOMER TO
ENTER THEIR ORDER

*
EXAMPLE

1 4

3 0 5

0 .

- -

R L 1 -

20 - TORQUE ARM &


Gearcase Finish

1 - SERIES G

RANGE


2, 3 - SIZE OF UNIT

1 4

THROUGH

- -

NO TORQUE ARM + STD PAINT

- TORQUE ARM + STD PAINT

- STD EXTREME CLIMATIC PAINT

F
- STD EXTREME CLIMATIC PAINT
+ TORQUE ARM
Z
- SPECIAL

4 - NO OF REDUCTIONS

THROUGH

19 - CASE CONSTRUCTION
-

S - SG IRON

F - FABRICATED STEEL CASE

5 - REVISION VERSION

- CAST IRON

ETC

18 - OIL LEVEL
6, 7, 8 - NOMINAL OVERALL RATIO

eg

See pages
26 for parallel shaft units
40 for right angle units

9 - UNIT VERSION
H - HORIZONTAL PARALLEL SHAFT UNIT

- DIPSTICK

- SIGHTGLASS

17 - COOLING

- NONE

F - MECHANICAL FAN

C - COOLING COIL

A - MECHANICAL FAN & COOLING COIL

V - VERTICAL PARALLEL SHAFT UNIT


B - HORIZONTAL RIGHT ANGLE UNIT

16 - SHAFT ROTATION

R - VERTICAL RIGHT ANGLE UNIT

1
2
3 OR 4

10 - OUTPUTSHAFT

SEE PAGES
11 and 12

14, 15 - UNIT HANDLING

- METRIC SOLID SINGLE EXTENSION

D - METRIC SOLID DOUBLE EXTENSION

eg R L SEE PAGES

11 and 12

F - METRIC SOLID SINGLE EXTENSION (REVERSIBLE)

13 - TYPE OF UNIT

G - METRIC SOLID DOUBLE EXTENSION (REVERSIBLE)

FOR REDUCER (STANDARD UNIT)

A - METRIC AGITATOR WITH DROP BEARING HOUSING

ENTER TO ALLOW FITTING OF MOTOR


SEE PAGES 60 and 61


C - METRIC TOWER WITH EXTENDED BEARING HOUSING


N - INCH SOLID SINGLE EXTENSION

P - INCH SOLID DOUBLE EXTENSION

L - INCH SOLID SINGLE EXTENSION (REVERSIBLE)

R - INCH SOLID DOUBLE EXTENSION (REVERSIBLE)

S - INCH AGITATOR WITH DROP BEARING HOUSING

T - INCH TOWER WITH EXTENDED BEARING HOUSING

H - STD HOLLOW SLEEVE WITH SHRINK DISC

J - STD HOLLOW SLEEVE WITH SHRINK DISC (REVERSIBLE)

K - STD KEYED HOLLOW SLEEVE (REVERSIBLE)

12 - BACKSTOP

NO BACKSTOP

BACKSTOP FITTED

11 - INPUTSHAFT

- METRIC STANDARD SINGLE EXTENSION

- METRIC DOUBLE EXTENDED PARALLEL UNIT

- INCH STANDARD SINGLE EXTENSION

- INCH DOUBLE EXTENDED PARALLEL UNIT


L
- METRIC HEAVY DUTY SINGLE EXTENSION

(FOR RIGHT ANGLE UNITS ONLY)

Reversible OPTION should be selected for all units SUbject to Torque Reversals
(see page 5 for explanation of use and associated rating factors)

SERIES G
DESIGN FEATURES
Shaft Mounted Units
Shaft mounted units can be mounted on the driven machine shaft extension and connected to the foundation by a torque
arm, supplied as an optional extra.
Additionally, unit feet are available for mounting on a baseplate with motor and coupling, the complete assembly being
mounted on the driven machine shaft extension and connected to the foundation by a torque arm.
Shaft mounted units are fitted with a 'shrink disc' device to provide positive clamping on the driven machine shaft extension.
It is positioned on the input side of the gear unit.
Shaft mounted units with keyed sleeves may also be supplied for fitting on to a keyed shaft.

Motorised Gear Units


Gear units are available as standard assemblies comprising IEC standard metric (B5) flanged and NEMA 'C' motors directly
mounted on the gearcase input shaft housings by adaptors. Motor and gear unit shafts are connected by flexible couplings.

Baseplates
Standard baseplates can be supplied for units with parallel or right angle shafts. Assemblies comprise of gear units and
foot mounted motors correctly aligned in manufacture and connected by our couplings. Coupling guards are fitted.
Baseplates for right angle shaft gear units are designed for use with either foot or shaft mounted arrangements, and provision is made for attaching torque arms where required.
Designs provide ample stiffness to prevent distortion under load. Full details are available from our Application Engineers.

Backstops
Externally mounted Backstops can be fitted to all Series G gear units, when required to operate in non-reversing drives.
They are located on the helical pinion shaft and have adequate capacities to deal with full rated torques. All backstops are
centrifugal lift off type. Changing the direction of locking rotation is a simple operation. If required, a torque limiting backstop with controllable tension release can be fitted to all units (consult our Application Engineers).

Preservation / Protection
Series G gear units are despatched without oil.
Prior to despatch they are test run with a rust preventative oil giving adequate protection to internal parts for a period of six
months covering normal transport and covered storage.
Shaft extensions and hollow output shafts are protected with a rust inhibitor which is proof against sea water and suitable
for under-cover storage up to 12 months.
Note:

Where gear units are to operate in abnormal conditions, or where they are to stand for long periods without running, eg in plant installation, we must be notified so that suitable protective arrangements can be made.

SERIES G
DESIGN FEATURES
Gears
High quality alloy case hardening materials provide long life wear resistance and fatigue strength.
Profile ground single helical gears and hard finished spiral bevel gears ensure high standards of accuracy, surface finish
and quiet running characteristics. Helical gears are fitted in parallel shaft units. Units with shafts at right angles incorporate
spiral bevel and helical gears.

Gearcases
Standard gearcases are of rigid cast iron construction with modern styling, special cases can be supplied as SG iron or
fabricated steel.
Horizontal split case design for ease of maintenance.
Gearcase design using finite element analysis to give high strength to weight ratio.
Inspection cover provided for viewing gear contacts.
Oil level dipstick, ventilator and drain plugs are fitted.
With an option to fit an oil level sight glass.

Gearcase Finish
Gearcase housings are shot blasted to SA 2-1/2 (or better) prior to painting.
Standard Paint System - Short oil alkyd resin/pigment semi-gloss, Colour: - RAL 5009 (Blue).
Optional Paint System for Extreme Climatic and Environmental Conditions - Two pack epoxy acrylic
semi-gloss finish, Colour: - RAL 5009 (Blue).
Both paint systems are resistant to dilute acids and alkalis, oils and solvents, sea water and temperatures up to 140 Deg C.

External Dimensions
Shaft extensions and hollow wheelshaft bores are to metric standards.
Fasteners are metric.

Lubrication
Lubrication in most instances is by the transfer of oil by gears dipping in the sumps of gear unit bases. Where high pitch
line speeds could cause churning of the lubricant. Spray lubrication is necessary where shown and complete systems can
be supplied when required.
The unit oil grade and change period will be stamped on the nameplate. The change period will be 6 months for mineral oil
based lubricants and 18 months for synthetic oil based lubricants. These figures assume a sump temperature of 110oC. Oil
change periods can be extended for lower sump temperatures see installation and maintenance leaflet.
Units are provided with a dipstick, ventilator and drain plugs.

Cooling
Depending on the application standard gear units are cooled by:
Normal heat dissipation by convection from external surfaces.

Mechanical fan fitted to high speed shaft.

Cooling water coil fitted in gear unit base.

Fan and cooling coil.

Separate oil cooler incorporated in forced lubrication system.
As improvements in design are being made continually this specification is not to be regarded as binding in detail and drawings
and capacities are subject to alteration without notice. Certified drawings will be sent on request.

SERIES G

EXPLANATION AND USE OF RATINGS


AND ASSOCIATED RATING FACTORS
Gear unit selection is made by comparing actual loads with catalogue ratings. Catalogue ratings are based on a standard set
of loading conditions, whereas actual load conditions vary according to type of application. Service Factors are therefore used
to calculate an equivalent load to compare with catalogue ratings. i.e. Equivalent Load = Actual Load x Service Factor
Mechanical and Thermal Service Factor must be considered:- Mechanical Service Factors Fm and Fs

Thermal Service Factors Ft, Fd, Fh and Fv

Mechanical ratings and service factors Fm and Fs


Mechanical ratings measure capacity in terms of life and/or strength, assuming 10 hr/day continuous running under uniform
load conditions.
Catalogue ratings allow 100% overload at starting, braking or momentarily during operation up to 10 times per day.
The unit selected must therefore have a catalogue rating at least equal to half maximum overload.
Mechanical Service Factor Fm (Table 1) is used to modify the actual load according to daily operating time, and type of loading.
Required mechanical power rating P(mech) = absorbed power x Fm
Load characteristics for a wide range of applications are detailed in Table 3 opposite, which are used in deciding the appropriate Service Factor Fm from Table 1.
If loading can be calculated, or accurately assessed, actual loads should be used instead modifying using Fm.
For units subject to torque reversal or frequent stop/start overloads in excess of 10 times per day, the following check should be
made

gear unit input power capacity (kW) >
Tm x Fs x n

2 x 9550

Where Tm =


n =

motor starting torque (Nm) or rating of torque limiting device, fluid coupling etc

number of starts factor (See table 2)

input speed (rev/min)

Fs =

For applications where high inertia loads are involved e.g. crane travel drives, slewing motion etc, or when units are to operate
in extremely dusty or moist/humid atmospheres, unit selection should be referred to our Application Engineers.

Table 1. Mechanical Service Factor (Fm)


Prime Mover

Electric motor, stream


turbine or hydraulic
motor

Multi-cylinder internal
combustion engine

Single cylinder internal


combustion engine

Load classification-driven machine

Duration of
service hours
per day

Uniform

Moderate
Shock

Heavy
Shock

Under 3

1.00

1.00

1.50

3 to 10

1.00

1.25

1.75

Over 10

1.25

1.50

2.00

Under 3

1.00

1.25

1.75

3 to 10

1.25

1.50

2.00

Over 10

1.50

1.75

2.25

Under 3

1.25

1.50

2.00

3 to 10

1.50

1.75

2.25

Over 10

1.75

2.00

2.50

Table 2. Number of Starts Factor (Fs)


Start / Stops
per hour (1)

Up to
1

10

40

60

>200

Unidirectional

1.0

1.03

1.06

1.10

1.15

1.20

Reversing

1.4

1.45

1.50

1.55

1.60

1.70

Note: (1) Intermediate values are obtained by linear interpolation




SERIES G

EXPLANATION AND USE OF RATINGS


AND ASSOCIATED RATING FACTORS
Driven Machine

Table 3

Cranes
main hoists
bridge travel
trolley travel

U = Uniform load
M = Moderate shock load
H = Heavy shock load
= Refer to Application
Engineering

Driven Machine
Agitators
pure liquids
liquids and solids
liquids-variable density
Blowers
centrifugal
lobe
vane
Brewing and distilling
bottling machinery
brew kettles-continuous
duty
cookers-continuous duty
mash tubs-continuous
duty
scale hopper-frequent
starts
Can filling machines
Cane knifes

Car pullers

Clarifiers

Classifiers

Clay working
machinery
brick press
briquette machine
clay working machinery
pug mill

H
H
M
M

Conveyors-uniformly
loaded or fed
apron
assembly
belt
bucket
chain
flight
oven
screw
Conveyors-heavy
duty not uniformly
fed
apron
assembly
belt
bucket
chain
flight
live roll
oven
reciprocating
screw
shaker

Crusher
ore
stone
sugar

H
H
H

Dredges
cable reels
conveyors
cutter head drives
jig drives
manoeuvring winches
pumps
screen drive
stackers
utility winches

M
M
H
H
M
M
H
M
M

type of Dry dock cranes


load main hoist
auxiliary hoist
boom, luffing
rotating, swing or slew
U
tracking, drive wheels
M
M
Elevators
bucket-uniform load
bucket-heavy load
U
bucket-continuous
M
centrifugal discharge
U
escalators
freight
gravity discharge
M
man lifts
passenger
M
M
Fans
centrifugal
M
cooling towers
induced draft
M
forced draft
induced draft
M
large, mine, etc
large, industrial
M
light, small diameter

Car dumpers

Compressors
centrifugal
lobe
reciprocating
multi-cylinder
single cylinder

type of
load

U
M
U
U
U
M
U

U
M
M
M
U

Feeders
apron
belt
disc
reciprocating
screw

M
M
U
H
M

Food industry
beef slicer
cereal cooker
dough mixer
meat grinders

M
U
M
M

Generators-not
welding

U
M

Hammer mills

M
H

Hoists
heavy duty
medium duty
skip hoist

H
M
M

Laundry washers
reversing

Laundry tumblers

Line shafts
driving processing
equipment
light
other line shafts

M
U
U

Lumber industry
barkers-hydraulicmechanical
burner conveyor
chain saw and drag saw
chain transfer
craneway transfer
de-barking drum
edger feed
gang feed
green chain
live rolls
log deck

M
M
H
H
H
H
M
M
M
H
H

U
U
U
U
U
U
U
U

M
M
M
M
M
M
M
H
M
H

Driven Machine
log haul-incline
log haul-well type
log turning device
main log conveyor
off bearing rolls
planer feed chains
planer floor chains
planer tilting hoist
re-saw merry-go-round
conveyor
roll cases
slab conveyor
small waste
conveyor-belt
small waste
conveyor-chain
sorting table
tipple hoist conveyor
tipple hoist drive
transfer conveyors
transfer rolls
tray drive
trimmer feed
waste conveyor
Machine tools
bending roll
punch press-gear driven
notching press- belt
driven
plate planers
tapping machine
other machine tools
main drives
auxiliary drives
Metal mills
draw bench carriage
and main drive
pinch, dryer and
scrubber rolls-reversing
slitters
table conveyors
non-reversing
group drives
individual drives
reversing
wire drawing and
flattening machine
wire winding machine
Mill-rotary type
ball
cement kilns
dryers and coolers
kilns, other than cement
pebble
rod
plain
wedge bar
tumbling barrels
Mixers
concrete mixers
-continuous
concrete mixers
-intermittent
constant density
variable density
Oil industry
chillers
oil well pumping
paraffin filter press
rotary kilns
Paper mills
agitators, (mixers)
barker-auxiliarieshydraulic
barker-mechanical
barking drum
beater and pulper
bleacher
calenders
calenders-super
converting machine,
except cutters, platers
conveyors
couch
cutters-plates
cylinders
dryers
felt stretcher
felt whipper
jordans

type of
load

Driven Machine

H
H
H
H
M
M
M
M

log haul
presses
pulp machine reel
stock chest
suction roll
washers and thickeners
winders

M
H
H

Pullers
barge haul

U
M
M
M
M
M
M
M
M
M
M
H
H
H
M
U
M
M
M
H
M
M
H
H
H
H
H
H
H
H
M
M
U
M
M
M
M
M
M
H
H
M
U
M
H
M
U
M
H
M
M
M
H
M

type of
load
H
M
M
M
M
M
M

Printing presses

Pumps
centrifugal
proportioning
reciprocating
single acting; 3 or
more cylinders
double acting; 2 or
more cylinders
single acting; 1 or 2
cylinders
double acting; single
cylinder
rotary
gear type
lobe, vane
Rubber and plastics
industries
crackers
laboratory equipment
mixed mills
refiners
rubber calenders
rubber mill-2 on line
rubber mill-3 on line
sheeter
tire building machines
tire and tube press
openers
tubers and strainers
warming mills

H
U
M
M
M

U
U
H
M
H
M
M
M
M
M
M
M

Sand muller

Sewage disposal
equipment
bar screens
chemical feeders
collectors
dewatering screws
scum breakers
slow or rapid mixers
thickeners
vacuum filters

U
U
U
M
M
M
M
M

Screens
air washing
rotary-stone or gravel
travelling water intake

U
M
U

Slab pushers

Steering gear
Stokers

Sugar industry
cane knives
crushers
mills

M
M
M

Textile industry
batchers
calenders
cards
dry cans
dryers
dyeing machinery
knitting machines
looms
mangles
nappers
pads
range drives
slashers
soapers
spinners
tenter frames
washers
winders
Windlass

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M

SERIES G

EXPLANATION AND USE OF RATINGS


AND ASSOCIATED RATING FACTORS
Thermal ratings and service factors
The Thermal ratings are a measure of the gear units ability to dissipate heat. If they are exceeded the lubricant may overheat
and breakdown, resulting in gear failure.
Thermal ratings are given on page 32 for parallel shaft units and page 46 for right angle shaft units. The following choices are
available:

i)
No additional cooling

ii)
Unit fitted with fan cooling

iii)
Unit fitted with water cooling coil

iv)
Unit fitted with cooling coil and fan
Catalogue thermal limitations are based on the unit operating continuously in an environment with an ambient temperature
equal to 25oC and in a horizontal mounting position. The thermal rating is affected by ambient temperature, duration of running
per hour, altitude and operating area. To account for these varying conditions, the service factors given in tables 4, 5, 6 and 7
should be applied as follows:
Ptherm
=

Absorbed Power
Ft x Fd x Fh x Fv

Required thermal rating (kW)


=
Service factor for ambient temperature (see Table 4)
=
Service factor for intermittent duty (see Table 5)
=
Thermal service factor for altitude (see Table 6)
=
Thermal service factor for air velocity correction (operating area) (see Table 7)

Ptherm =
Ft
Fd
Fh
Fv

Table 4. Ambient Temperature Factor (Ft)


Unit Type

All Units

Ambient Temperature
-20C

-10C

0C

15C

25C

30C

35C

45C

1.65

1.50

1.35

1.14

1.00

0.93

0.86

0.71

Table 5. Intermittent Duty Factor (Fd)


% Running time per hour

Unit Output
Speed (Rev / min)






100
1.00
1.00
1.00
1.00
1.00
1.00
1.00

0
to
10
>10
to
25
>25
to
50
>50
to
100
>100
to
150
>150
to
200
>200

Table 6. Altitude Adjustment Factor (Fh)


Altitude (m)

80
1.18
1.16
1.14
1.08
1.04
1.00
1.00

60
1.45
1.39
1.31
1.19
1.08
1.00
1.00

40
1.72
1.64
1.54
1.33
1.19
1.06
1.00

20
2.38
2.22
2.00
1.64
1.41
1.23
1.00

Table 7. Ambient Air Velocity Correction Factor (Fv)


Use Fv = 1.0 For Fan Cooled Units

Factor Fh

Sea Level

1.0

Operating Area

If Vv is not known
use this value for
Fv

Air Velocity Vv
m/sec

Factor Fv If Vv is
known use this
formula for Fv

500

0.97

1000

0.93

Small confined space


(no fan)

0.86

0 - 1.4

Fv = 0.1 Vv + 0.86

1500

0.90

> 1.4 - < 6

Fv = 0.2 Vv + 0.72

2000

0.87

Large indoor
space
(& fan cooled)

3000

0.81

Sheltered
outdoor space
(no fan)

1.3

>2 - < 6

Fv = 0.17 Vv + 0.9

4000

0.75

1.5

>2

5000

0.70

Outdoor space
(no fan)

Fv = 0.17 Vv + 0.9
(max Fv = 1.92)

General
When checking thermal capacities of units, use actual load required to be transmitted, not rating of prime mover.


SERIES G
SELECTION PROCEDURE
EXAMPLE

APPLICATION DETAILS

Absorbed power of driven machine = 70 kW


Output speed of gearbox or Input speed of machine = 65 rev/min
Application
= Uniformly loaded belt conveyor operating in a

large indoor space
Duration of service (hours per day) = 24hrs
Motor speed
= 3 phase electric motor,

4 pole, 1450 rev/min
Mounting position
= Horizontal, Right Angle Shaft
Ambient temperature
= 35oC
Running time (%)
= 100%
Altitude
= Sea Level

2 DETERMINE MECHANICAL SERVICE FACTOR (Fm)


Refer to Load Classification by Application, table 3, page 6
Application =

Conveyors-uniformly
loaded or fed
apron
assembly
belt
bucket
chain

1 DETERMINE RATIO OF GEARBOX REQUIRED



Motor speed
Gearbox output speed

1450
65

Uniformly loaded belt conveyor

Duration of service (hours per day) =

Refer to exact ratios (page 40) for nearest standard ratio

22:1

Electric motor,
steam turbine
or
hydraulic motor

3 DETERMINE REQUIRED MECHANICAL OUTPUT


TORQUE CAPACITY OF GEARBOX

Pmech = 70 x 1.25 =

24hrs

Under 3

0.80

Moderate
Shock
1.00

3 to 10

1.00

1.25

Over 10

1.25

1.50

Uniform

Therefore mechanical service factor (Fm)

87.5 kW

4 DETERMINE SIZE OF GEAR BOX REQUIRED

Unit input power capacity > Pmech

Refer to ratings tables, Input speed = 1450rev/min, therefore refer to page 42.

NOMINAL OUTPUT SPEED


REV / MIN

NOMINAL
RATIO

22.

65.9

RIGHT ANGLE UNIT - SIZE

CAPACITY

G14

G15

G16

G17

Input Power - kW

69.2

103

185

243

Output Torque - Nm

9550

14000

23700

35300


Mechanical input power capacity must be equal or more than required mechanical input power capacity of the gear box
(Pmech). Required mechanical input power = 87.5 kW. At a 22:1 ratio, nominal output speed 65.9 a G15 unit has a
mechanical input power capacity of 103 kW. Therefore the unit is acceptable.
If the unit is subject to torque reversal or frequent stop /starts the input power capacity must be checked in accordance
with the formulae on page 5.

5 DETERMINE EXACT RATIO OF GEARBOX


Refer to exact ratios table, page 40

Nominal Ratio
Column Entry

15

14

16

17

6 7 8

2 2 .

Exact ratio

21.775
=

21.541

Uniform load

Load classification-drive

Duration of
servicehrs per day

Prime mover

Required mechanical = Absorbed power x Fm


rating (Pmech)

Refer to mechanical service factor (Fm), table 1, page 5

= 22.31

U
U
U
U
U

21.756

22.894

21.541

Go to point 6
page 9

1.25

SERIES G
SELECTION PROCEDURE
6 DETERMINE THERMAL SERVICE FACTOR (Ft)

Refer to table 4, page 7


Ambient temperature =

Ambient
temperature oC -20

7 DETERMINE THERMAL SERVICE FACTOR (Fd)

35oC

-10

15

25

30

35

Factor Ft

1.65 1.50 1.35 1.14 1.00 0.93 0.86

Ft

Refer to table 5, page 7


Unit running time per hour
Nominal output speed (rev/min)

>10
>25
>50
8 DETERMINE ALTITUDE ADJUSTMENT
THERMAL SERVICE FACTOR (Fh)

Altitude (m)

Factor Fh

Sea Level
500
1000

1.0
0.97
0.93

Fh

Ptherm


Ptherm

If Vv is not known
use this value
for Fv

Operating
Area

1.0

Ptherm

Absorbed Power (kW)


70

0.86 x 1.0 x 1.0 x 1.0

1.0
1.0
1.0

1.16
1.14
1.08

1.0

Large indoor
space
& fan cooled

Fv

Air Velocity
Vv
m/sec

Factor Fv
If Vv is known use
this formula for Fv

0.86

0 - 1.4

Fv = 0.1 Vv + 0.86

1.0

> 1.4 - < 6

Fv = 0.2 Vv + 0.72

1.0

= 81.4 kW

11 CHECK THERMAL CAPACITY


Refer to Page 46

Thermal Rating > Ptherm


Right Angle Shaft Units - Triple Reduction

Thermal Ratings Kw
Type of
Cooling

Input Speed
(rev/min)

No Additional
Cooling

960
1750
1450

Fan Cooling
1160
960
Cooling Coil

Ft x Fd x Fh x Fv

80

9 DETERMINE AMBIENT AIR VELOCITY FACTOR (Fv)

10 CALCULATE REQUIRED THERMAL RATING Ptherm

100

Refer to table 6, page 7

Small confined

space

to 25
to 50
to 100

Fd

100%
65.9

% Running time per hour

Unit Output
Speed (Rev / min)

0.86

=
=

1750

Ratio

G1430

G1530

G1630

12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1

62
49
31
179
154
111
158
135
96
138
117
83
124
104
73
174
149
106

65
54
37
181
161
124
161
142
108
140
123
93
126
110
83
180
160
123

107
91
65
288
261
211
259
234
187
230
207
163
210
188
147
281
255
205

Ptherm = 81.4 kW
therefore unit requires
cooling.
Thermal rating for the
nearest fan cooled G15
unit is
25:1 ratio = 142 Kw.
Thermal capacity is
therefore acceptable.

12 CHECK OVERHUNG LOADS


13 CHECK COUPLING HUB CAPACITIES

If sprocket, gear, etc is mounted on the input or output shaft


then refer to Overhung loads procedure, pages 18 TO 24

NOTE:

It is advisable that all selections are verified by our Application Engineers.


If any of the following conditions occur then our Application Engineers must be consulted:

a) Inertia of the Driven Machine (Referred to motor speed) >1.0
b) Ambient temperature is above 50oC

Inertia of Gear Unit plus Motor


SERIES G
LUBRICATION
All Series G units are despatched without oil (a warning label is attached), and therefore filled by the client. The grade and
type of oil will be stamped on the nameplate in accordance with either of the types of oil from tables 2 and 3. Recommended
oils are listed in the Approved Lubrication scheme booklet. The oil change period will be as stated in the lubrication section of
Design Features page 4.
The approximate quantity of oil required is given in Table 1, but the unit should always be filled to the level marked on the
dipstick or any other level indicator fitted (sight glass etc). Warning: Do not overfill the unit as this can cause leakage and
overheating.
Where possible run the unit without load for a short time to circulate the lubricant thoroughly, then stop the unit and recheck the
oil level after allowing the unit to stand for 10 minutes and if necessary top up to the correct mark on the dipstick or any other
level indicator fitted (sight glass etc).
In addition where bearings are grease packed, the greases approved are NLGI grade 2 and recommended greases are listed
in the Approved Lubrication scheme booklet.

TABLE 1 LUBRICANT QUANTITY (Litres)


UNIT SIZE

Unit Type
Parallel Shaft
2 Stage
Parallel Shaft
3 Stage
Parallel Shaft
4 Stage
Right Angle
3 Stage
Right Angle
4 Stage

14

15

16

17

18

19

21

22

Horizontal

22

20

47

42

92

95

180

161

Vertical

18

18

40

37

80

85

140

150

Horizontal

21

19

46

41

91

94

185

175

Vertical

18

18

40

37

80

85

140

155

Horizontal

21

19

46

41

91

94

185

175

Vertical

18

18

40

37

80

85

140

155

Horizontal

21

19

47

42

92

95

185

175

Vertical

20

20

43

39

87

92

140

170

Horizontal

48

43

94

96

190

175

Vertical

45

39

89

89

140

185

TABLE 2 OIL GRADES


EP Mineral Oil (type E)
LUBRICANT
Oil Grade

AMBIENT TEMPERATURE RANGE


-5C to 20C
5E (VG 220)

0C to 35C

20C to 50C

6E (VG 320)

7E (VG 460)

TABLE 3 OIL GRADES

Polyalphaolefin based Synthetic (type H)


LUBRICANT
Oil Grade

AMBIENT TEMPERATURE RANGE


-30C to 35C
5H (VG 220)

20C to 50C
6H (VG 320)

10

SERIES G

UNIT HANDINGS & SHAFT ROTATIONS


PARALLEL SHAFT UNITS
Column 14 Entry - Output Shaft Positions
L
SINGLE EXTENSION ON LEFT
Horizontal

R
SINGLE EXTENSION ON RIGHT

Vertical

D
DOUBLE EXTENSION

Vertical

Horizontal

Column 16 Entry - Shaft Rotations

Horizontal
(Not applicable on vertical units)

Rotation directions are defined as viewed from


output shaft end** (This side if double extended or
keyed hollow sleeve)
** Driven machine side for shaft mounted units,
opposite side to shrink disc.

Note: for shaft mounted units driven machine side (opposite to shriink disc) is assumed as extension side.

Column 15 Entry - Input Shaft Positions


L
SINGLE EXTENSION ON LEFT
Horizontal

Rotation

R
SINGLE EXTENSION ON RIGHT

Vertical

D
DOUBLE EXTENSION

Horizontal
(Not applicable on vertical units)

Horizontal
(Not applicable on vertical units)

Parallel Shaft

Outputshaft

Inputshaft

2 Stage &
4 Stage

Clockwise

Clockwise

1 (std)

Anticlockwise Anticlockwise

3 Stage
n/a

n/a

Clockwise

Anticlockwise

n/a

1 (std)

Anticlockwise

Clockwise

n/a

All units are rotation reversible, except when fitted


with a backstop (anti-runback device).
(std) if no rotation is entered rotation will be
assumed as standard build.

Double & Quadruple Reduction

L R 1

R R 1

D R 1

R L

Horizontal Mounting
D L

R L

L D 1

R D 1

D D 1

Vertical Mounting

L R 1

R R 1

D R 1

R L

Horizontal Mounting
Triple Reduction

D L

R L

L D 1

Vertical Mounting

Note: parallel shaft unit handings

or

are subject to a reduction in external overhung load capacities

11

R D 1

D D 1

SERIES G

UNIT HANDINGS & SHAFT ROTATIONS


RIGHT ANGLE SHAFT UNITS
Column 14 Entry - Output Shaft Positions
L
SINGLE EXTENSION ON LEFT
Horizontal

Vertical

R
SINGLE EXTENSION ON RIGHT
Vertical

Horizontal

Column 16 Entry - Shaft Rotations

D
DOUBLE EXTENSION
Horizontal
(Not applicable on vertical units)

Rotation directions are defined as viewed from


output shaft end** (This side if double extended or
keyed hollow sleeve)
** Driven machine side for shaft mounted units,
opposite side to shrink disc.

Note: for shaft mounted units driven machine side (opposite to shriink disc) is assumed as extension side.

Column 15 Entry - Input Shaft Positions


B
STANDARD RIGHT ANGLE EXTENSION
Horizontal

Vertical

Vertical

Horizontal

Right Angle Shafts - Triple & Quadruple Reduction


Type J Shafts - Triple & Quadruple Reduction

Outputshaft

Inputshaft

3 Stage & 4 Stage

Clockwise

Clockwise

1 (std)

Anticlockwise Anticlockwise

Clockwise

Anticlockwise

3*

Anticlockwise

Clockwise

4*

All units are rotation reversible, except when fitted


with a backstop (anti-runback device).

Note: Only available for ratios:


G14, G16, G18 Units - Ratios 22 to 63
G15, G17, G19, G22 Units - Ratios 28 to 80
G21 Units - Ratios 25 to 71
L

Right Angle
Shafts

Rotation

J
RIGHT ANGLE UNIT TYPE J

(std) if no rotation is entered rotation will be


assumed as standard build.

R B

R B

D B

Horizontal Mounting

Vertical Mounting

Horizontal Mounting

Vertical Mounting

Note: For units fitted with a backstop please see page 58 for backstop position.

12

SERIES G

STANDARD SHAFT
SEALING ARRANGEMENTS
Right Angle Unit Input Shaft

Heavy Duty Agitator Unit Output Shaft

Face Seal
(to prevent
ingress of foreign
bodies)
Labyrinth
(Grease packed)

Face
Seal

Viton

Drywell

Flinger
(to eliminate oil surge
from bearing to seal

Lip Seal

Parallel Unit Input Shaft

Bearing
(Grease purge)
Lip Seal
Labyrinth
(Grease purge)

Face Seal
(to prevent
ingress of foreign
bodies)

Labyrinth
(Grease packed)

Viton
Lip Seal

Heavy Duty Tower Unit Output Shaft


G21 & G22 Units

Face Seal
(to prevent
ingress of
foreign bodies)

Labyrinth
(Grease packed)

Flinger

Viton
Lip Seal

Labyrinth
(Grease purge)
Lip Seal

Standard Unit Output Shaft

Lip Seal

Labyrinth
(Grease purge)

13

SERIES G
INPUTSHAFT OPTIONS
INPUTSHAFT OPTIONS
* Inch shaft has an open
ended keyway, therefore no
'C' dimension is required.

Parallel Shaft Units


SIZE OF UNIT

TYPE OF
INPUTSHAFT

14 AND 15

Standard Metric

16 AND 17

Standard Metric

18 AND 19

Standard Metric

21 AND 22

Standard Metric

14 AND 15

Inch

16 AND 17

Inch

18 AND 19

Inch

21 AND 22

Inch

W2

Tapped hole
dimn V4

14 AND 15

TYPE OF
INPUTSHAFT

NO OF
REDUCTIONS

C*

2 Stage

3 and 4 Stage

2 Stage

3 and 4 Stage

2 Stage

3 and 4 Stage

2 Stage

3 and 4 Stage

2 Stage

3 and 4 Stage

2 Stage

3 and 4 Stage

2 Stage

3 and 4 Stage

2 Stage

3 and 4 Stage

NO OF
REDUCTIONS

Standard Metric

3 Stage

HD Metric
Standard Metric

16 AND 17

3 Stage

HD Metric
Standard Metric
HD Metric
Standard Metric

18 AND 19

HD Metric
Standard Metric

21 AND 22

C*
3
3

4 Stage

3 Stage

4 Stage

HD Metric

3 Stage

4 Stage

Standard Metric

14 AND 15
16 AND 17

18 AND 19

21 AND 22

Metric

1.8750
1.8740
1.3750
1.3745
2.2500
2.2490
1.7500
1.7490
3.2500
3.2490
2.2500
2.2490
4.2500
4.2490
3.0000
2.9990

Single

Single

Double D

Double P

HD

5/8 UNF
x 1.25 deep
1/2 UNF
x 1 deep
3/4 UNF
x 1.62 deep
5/8 UNF
x 1.25 deep
1 UNF
x 2 deep
3/4 UNF
x 1.62 deep
1 UNF
x 2 deep
3/4 UNF
x 1.62 deep

38.018 / 38.002 M12 x 32

100.013
75.03
75.011
-

Inch

3 Stage

Inch

4 Stage

Inch

3 Stage

Inch

4 Stage

Inch

3 Stage

Inch

4 Stage

48.5

22

90

18

64

28

116

22

85

4.13

0.500

2.47

4.53

4.13

0.375

1.92

7.48

5.88

0.750

3.58

5.71

4.13

0.500

2.47

8.27

7.5

1.000

4.69

7.48

6.50

0.750

3.33

130
90
150
130

10

41

14

53.5

14

53.5

18

64

10

41

14

53.5

20

79.5

25

95

14

53.5

18

64

M24 x 52

210

200

28

106

M20 x 43

160

150

20

79.5

3.94

3.44

0.375

1.66

5.51

4.13

0.500

2.10

3.94

3.44

0.375

1.66

6.30

5.25

0.750

3.33

5.51

4.13

0.500

2.10

8.27

7.5

1.00

4.44

6.30

5.25

0.750

3.33

1.5000
1.4995
1.8750
1.8740
1.5000
1.4995
3.0000
2.9990
1.8750
1.8740
4.0000
3.9990
3.0000
2.9990

14

14

5.71

60.030 / 60.011
100.035

64

1.51

140

140

18

0.3125

90.035 / 90.013
50.018 / 50.002 M16 x 36

38

3.00

90

160

10

3.74

50.018 / 50.002
75.011 / 75.030 M20 x 43

Z
53.5

2.10

100

100

Y
14

0.500

60.030 / 60.011

3 Stage

4.13

50.018 / 50.002
50.018 / 50.002 M16 x 36

5.31

DIMENSIONS IN MM (Inch Shaft in Inches)


V4
W
W2

38.018 / 38.002 M12 x 32

Inch

Inch

DIMENSIONS IN MM (Inch Shaft in Inches)


V
V4
W
W2
50.018
M16
138
130
50.002
x 36
35.018
M12
99
90
35.002
x 25
60.03
M20
148
140
60.011
x 43
45.018
M16
118
110
45.002
x 36
85.035
M24
190
180
85.013
x 52
60.03
M20
150
140
60.011
x 43
110.035
M30
210
200
110.013
x 63
80.03
M20
190
180
80.011
x 43

Right Angle Shaft Units


SIZE OF
UNIT

Column 11 Entry

C*

5/8 UNF
x 1.25 deep
5/8 UNF
x 1.25 deep
5/8 UNF
x 1.25 deep
3/4 UNF
x 1.62 deep
5/8 UNF
x 1.25 deep
1 UNF
x 2 deep
3/4 UNF
x 1.62 deep

SERIES G
OUTPUTSHAFT OPTIONS
OUTPUTSHAFT OPTIONS
C*

W3

Y1

Z1

* Inch shaft has an open


ended keyway, therefore no 'C' dimension is
required.

Column 10 Entry

Column 10 Entry

Metric

Inch

Single

Single

Double

Double

Agitator

A Tower

Agitator

Tower

Tapped hole
dimn V5
W1

SIZE OF UNIT
14
15
16
17
18
19
21
22

14
15
16
17
18
19
21
22

TYPE OF OUTPUTSHAFT
Standard Single
Standard Double
Standard Agitator / Tower
Standard Single
Standard Double
Standard Agitator / Tower
Standard Single
Standard Double
Standard Agitator / Tower
Standard Single
Standard Double
Standard Agitator / Tower
Standard Single
Standard Double
Standard Agitator / Tower
Standard Single
Standard Double
Standard Agitator / Tower
Standard Single
Standard Double
Standard Agitator / Tower
Standard Single
Standard Double
Standard Agitator / Tower

Inch Single
Inch Double
Inch Agitator / Tower
Inch Single
Inch Double
Inch Agitator / Tower
Inch Single
Inch Double
Inch Agitator / Tower
Inch Single
Inch Double
Inch Agitator / Tower
Inch Single
Inch Double
Inch Agitator / Tower
Inch Single
Inch Double
Inch Agitator / Tower
Inch Single
Inch Double
Inch Agitator / Tower
Inch Single
Inch Double
Inch Agitator / Tower

V1

DIMENSIONS IN MM (Inch Shaft in Inches)


C*

V1

V5

W1

W3

Y1

Z1

110.035
110.013

M30 x 3.5
63 deep

180

170

28

116

130.04
130.015

M30 x 3.5
63 deep

190

180

32

137

145.04
145.015

M42 x 4.5
81 deep

230

220

36

153

170.04
170.015

M42 x 4.5
81 deep

250

240

40

179

190.046
190.017

M42 x 4.5
81 deep

300

290

45

200

210.046
210.017

M42 x 4.5
81 deep

350

340

50

221

220.046
220.017

M42 x 4.5
81 deep

350

340

50

231

240.046
240.017

M42 x 4.5
81 deep

380

340

56

252

4.500
4.499

1 UNF
x 2 deep

7.09

6.50

1.00

4.94

5.000
4.999

1 UNF
x 2 deep

7.48

7.13

1.25

5.55

6.000
5.999

1.25 UNF
x 2.5 deep

9.06

8.75

1.50

6.66

6.750
6.749

1.25 UNF
x 2.5 deep

9.84

9.38

1.75

7.39

7.500
7.499

1.5 UNF
x 3 deep

11.81

11.38

1.75

8.15

8.250
8.249

1.5 UNF
x 3 deep

13.78

13.00

2.00

8.88

8.500
8.499

1.5 UNF
x 3 deep

13.78

13.00

2.00

9.13

9.250
9.249

1.5 UNF
x 3 deep

14.96

14.25

2.50

9.95

15

SERIES G
OUTPUTBORE OPTIONS
OUTPUTBORE OPTIONS
L1

L2

Column 10 Entry *
Metric
With Shrink Disc H

SIZE OF UNIT TYPE OF OUTPUTBORE


14

Standard with Shrink Disc

15

Standard with Shrink Disc

16

Standard with Shrink Disc

17

Standard with Shrink Disc

18
19

Standard with Shrink Disc


Standard with Shrink Disc

21

Standard with Shrink Disc

22

Standard with Shrink Disc

D1

D3

D2

DIMENSIONS IN MM (Inch Bore in Inches)


D

D1

D2

D3

L1

L2

120

95.035

100.087

96

415

180

255

95.000

100.000

110.035

115.087

111

420

180

260

110.000

115.000

125.040

130.100

126

533

230

325

125.000

130.000

145.040

150.100

147

548

230

340

145.000

150.000

160.040

170.100

162

688

300

410

160.000

170.000

170.040

180.100

172

708

300

430

170.000

180.000

210.046

220.100

212

824

350

500

210.000

220.000

230.046

240.100

232

839

350

515

230.000

240.000

140
160
180
200
220
260
280

* Please see pages 55 & 56 for details of the hollow output shaft with Kibo bush

16

SERIES G
NOTES

17

SERIES G

REDUCER

SERIES G
18

SERIES G

OVERHUNG & AXIAL


LOADS ON SHAFTS
Maximum permissible overhung loads
When a sprocket, gear etc. is mounted on the shaft a calculation, as below, must be made to determine the overhung load on
the shaft, and the results compared to the maximum permissible overhung loads tabulated. Overhung loads can be reduced by
increasing the diameter of the sprocket, gear, etc. If the maximum permissible overhung load is exceeded, the sprocket, gear,
etc. should be mounted on a separate shaft, flexibly coupled and supported in its own bearings, or the gear unit shaft should be
extended to run in an outboard bearing. Alternatively, a larger gear is often a less expensive solution.
Permissible overhung loads vary according to the direction of rotation. The values tabulated are for the most unfavourable
direction with the unit transmitting full rated power and the load P applied midway along the shaft extension. Hence they can
sometimes be increased for a more favourable direction of rotation, or if the power transmitted is less than the rated capacity of
the gear unit, or if the load is applied nearer to the gear unit case. Refer to our Application Engineers for further details. In any
event, the sprocket, gear etc. should be positioned as close as possible to the gear unit case in order to reduce bearing loads
and shaft stresses, and to prolong life.
All units will accept 100% momentary overload on stated capacities.

Overhung load (Newtons)

Overhung member
Chain sprocket*
Spur or helical pinion
Vee belt sheave
Flat belt pulley

kW x 9,500,000 x K
NxR

P=
where
P
kW
N
R
K

=
=
=
=
=

equivalent overhung load (Newtons)


power transmitted by the shaft (kilowatts)
speed of shaft (rev/min)
pitch radius of sprocket, etc. (mm)
factor

K (factor)
1.00
1.25
1.50
2.00

* If multistrand chain drives are equally loaded and the


outer strand is further than dimension A output or B
input, refer to our Application Engineers.

Note: 1 Newton = 0.10197 kg = 0.2248 lbs.


Fra

Frb

Frb
B

Parallel
Input Shaft

Output Shaft

Output Shaft - Distance 'A'

(midway along the shaft extension)


Size of unit

Dimension
A(mm)

G14

90

G15

95

G16

115

G17

125

G18

150

G19

175

G21

175

G22

190

Right Angle
Input Shaft

Input Shaft - Distance 'B'

(midway along the shaft extension)

Size of unit

Parallel Shaft Unit

Right Angle Shaft Unit

2 Stage

3 & 4 Stage

3 Stage

4 Stage

G14 and G15

67.5

47.5

50

G16 and G17

72.5

57.5

70

50

G18 and G19

95

72.5

80

70

G21 and G22

105

95

105

80

Axial Thrust Capacities (Newtons)

Permissible axial thrust capacities vary according to the direction of rotation and the direction of thrust, towards or away from
the unit. The values tabulated are for the most unfavourable direction and hence can sometimes be increased. Similarly they
can sometimes be increased if the power transmitted is less than the rated capacity of the gear unit.
Thrust capacities tabulated refer to outputshafts, and are calculated without any overhung loads being applied. In cases where
combined axial thrusts and overhung loads are to be applied, refer to our Application Engineers.
19

SERIES G

OVERHUNG & AXIAL


LOADS ON SHAFTS
OVERHUNG LOADS (Fra) ON OUTPUTSHAFT (KN)
Parallel Shaft Units
Right Angle Shaft Units

Handings:
LR, RL, DL and DR
All handings with preferred shaft rotations
Unit Size

Shaft Speed
(Rev/min)

14

15

16

17

18

19

21

22

< 240

25

40

43

82

85

116

130

160

< 180

27

43

46

82

87

116

130

160

< 130

29

47

49

82

90

116

130

160

< 90

32

50

52

82

95

116

130

160

< 45

34

55

55

82

110

116

197

197

< 20

31

55

55

82

116

116

275

275

OVERHUNG LOADS (Fra) ON OUTPUTSHAFT (KN)


Parallel Shaft Units
Right Angle Shaft Units

Handings:
LL and RR
All handings with non-preferred shaft rotations
Unit Size

Shaft Speed
(Rev/min)

14

15

16

17

18

19

21

22

< 240

25

32

28

60

60

80

80

80

< 180

27

35

29

60

61

80

80

80

< 130

29

37

31

60

63

80

80

80

< 90

32

40

31

60

68

80

80

80

< 45

34

45

31

60

80

80

130

130

< 20

31

45

31

60

80

80

250

250

AXIAL THRUST ON OUTPUTSHAFT (KN)


Unit Size

Shaft Speed
(Rev/min)

14

15

16

17

18

19

21

22

< 240

5.0

8.5

8.0

25

16

26

26

36

< 180

5.1

8.6

8.5

25

17

27

27

36

< 130

5.3

9.9

9.5

27

18

30

27

36

< 90

6.2

12

10

29

19

34

27

36

< 45

11

20

15

40

36

45

37

37

< 20

19

32

28

65

65

65

80

87

OVERHUNG LOADS (Frb) ON INPUTSHAFT (KN)


Unit Type

Parallel Shaft

Right Angle

Unit Size
14

15

16

17

18

19

21

22

2 Stage

15

15

22

22

39

39

70

70

3 and 4 Stage

6.9

6.9

9.1

9.1

16

16

25

25

2 Stage

11

11

16

16

41

41

56

56

3 and 4 Stage

11

11

16

16

41

41

20

SERIES G

AGITATOR APPLICATIONS
BENDING MOMENT CAPACITY
To calculate the Bending Moment on the gearbox output shaft using
the method recommended in The Engineering Equipment Users'
Association Handbook No. 9:Bending Moment = Absorbed Power (kW) x 9.5 x L = kNm

Shaft Speed x 0.75 R
The above information is given for guidance. When more precise
bending moment values are available they should be used.
Check the Bending Moment Capacity of the Gearbox
Agitator units are suitable for supporting a paddle directly coupled to
the gearbox output shaft and for accepting the bending moments and
axial thrusts generated from the forces at the paddle. Agitator type
units have an extended bearing span and taper bearings to accept
higher loads than the standard unit.

Output Torque
(Nm)
L
metres

Check the Bending Moment Capacity limited by shaft stress, using


Table 2.
R
metres

Check the Bending Moment Capacity limited by bearing life, using


Table 3.
Note:

Bearing Capacities are based on 10,000 hours, L10 life.


For other bearing lives multiply the values in Table 3 by
the factors in Table 1.
P
(kN)

Table 1 Bearing Life Factors (FB)

3/ R
4

Required Life (hours)

Factor

5000

10000

25000

50000

100000

1.23

0.76

0.62

0.50

For intermediate values



FB = (

10000
) 0.3
Required Life (hours)

Table 2 Bending Moment Capacity (kNm)

Allowable Bending Moment at output shaft lower bearing, limited by SHAFT STRESS

Unit Type
Agitator Units

Unit Size
14

15

16

17

18

19

21

22

11.2

17.3

24.2

37.3

50

68

102

**

Table 3 Bending Moment Capacity (kNm)

Allowable Bending Moment on output shaft bearings, limited by BEARING LIFE (10,000 hrs L10)*
Unit Type

Agitator Units

*
**

Output
Speed
rev/min

14

15

< 240

5.9

< 180

7.4

< 130
< 90

Unit Size
16

17

18

19

21

10.9

11.5

25.7

26.9

36.8

40

12.9

14.5

30.1

33.7

45

53

10.6

16.8

21.2

38.9

48.8

61

84

11.5

18.4

22.9

42.6

53

68

91

< 45

16.6

25.2

33.3

55

73

89

133

< 20

24.1

32.9

46.7

71

97

117

176

For other lives multiply values by the factors in table 1


Consult Application Engineering
21

22

**

SERIES G

AGITATOR APPLICATIONS
AXIAL THRUST LOADS

Table 4 Axial thrust capacity (kN)

Allowable thrust on output shaft, limited by COVER BOLT STRESS


Unit Size

Unit Type
Agitator Units

Note:

14

15

16

17

18

19

21

22

30

40

55

65

65

65

150

**

The values in table 4 are calculated for the most adverse direction of rotation. For the opposite rotation they can be
increased. Consult our Application Engineers for an analysis where necessary.

Table 5 Axial thrust capacity (kN)

Allowable thrust on output shaft, limited by BEARING LIFE (10,000 hrs L10)*

Direction
Of Thrust

Unit Type

Agitator Units

Agitator Units

Output
Speed
rev/min

14

15

16

17

Unit Size
18

19

21

< 240

14

26

23

51

40

55

56

< 180

14

27

24

52

41

56

58

< 130

15

28

25

52

41

57

58

< 90

16

30

28

57

46

63

66

< 45

26

43

45

81

75

97

110

< 20

40

63

70

116

115

146

175

< 240

10

22

17

44

31

45

40

< 180

11

23

18

45

32

46

41

< 130

11

24

18

46

32

47

41

< 90

13

25

21

50

37

53

50

< 45

23

39

38

74

65

86

93

< 20

36

59

64

110

106

135

157

22

**

**

*
For other lives multiply values by the factors in table 1 page 21.
Note: Values are based on the most unfavourable directions of rotation. Higher values may be permitted after analysis by
our Application Engineers.

22

SERIES G
NOTES

23

SERIES G

PARALLEL SHAFT UNITS


Contents

Page No

Moments of Inertia

25

Exact Ratios

26

Mechanical Ratings - Input Power / Output Torque

27 - 31

Thermal Ratings

32

Dimension Sheets - Speed Reducers

33 - 37

24

SERIES G

MOMENTS OF INERTIA
PARALLEL SHAFT UNITS
MOMENTS OF INERTIA (Kg cm2) Referred to Input Shaft
PARALLEL SHAFT UNITS - without fans

G15

G16

G17

G18

G19

G21

G22

410
335
295
255
225
195
170
145
125
105
98
90
85
79
73
45
39
37
35
34
33
31
31
30
30
29
29
18
18
18
18
-

485
395
345
300
260
220
190
165
135
115
105
97
89
83
77
43
41
39
37
35
34
32
31
31
30
30
29
18
18
18
18

1420
1320
1140
975
835
700
585
485
445
415
380
350
320
296
292
150
141
133
126
120
118
112
108
107
92
91
90
57
53
52
52
-

1765
1620
1400
1165
985
825
690
565
505
460
420
380
345
315
310
165
150
140
135
125
122
115
111
110
95
92
91
60
53
52
52

6670
5760
4645
4010
3735
3230
2500
2335
1945
1730
1665
1530
1345
1305
1200
610
595
560
515
505
475
435
430
415
365
360
350
250
225
220
220
-

7960
6860
5490
4685
4310
3685
2860
2610
2150
1910
1810
1650
1430
1375
1250
655
630
590
535
520
490
445
435
425
365
360
355
250
225
220
220

23000
20000
17500
15200
12900
11300
9590
8050
7490
6630
6130
5650
5265
4935
4765
2395
2270
2150
2050
1970
1925
1670
1625
1600
1300
1280
1270
840
730
720
715
-

25190
21900
18800
16400
13900
12000
10200
8480
7860
6910
6360
5830
5400
5040
4850
2470
2330
2190
2090
1990
1950
1825
170
1750
1450
1420
1410
960
840
835
830

DOUBLE REDUCTION

G14

TRIPLE REDUCTION

6 7 8
6.3
7.1
8.0
9.0
10.
11.
12.
14.
16.
18.
20.
22.
25.
28.
32.
36.
40.
45.
50.
56.
63.
71.
80.
90.
100
112
125
140
160
180
200
225
250

PARALLEL SHAFT UNITS - SIZE

QUADRUPLE REDUCTION

NOMINAL
RATIO
COLUMN
ENTRY

PARALLEL SHAFT UNITS - with fans

If fan cooling is required the inertia of the fan must be added to the table above.

MOMENTS OF INERTIA of fans (Kg cm2)


G14/G15

G16/G17

G18/G19

G21

DOUBLE REDUCTION

284

739

2365

4906

TRIPLE REDUCTION

N/A

284

739

2365

GD2 (Kg cm2) = 4 x Moment of Inertia (Kg cm2)

25

SERIES G

EXACT RATIOS
PARALLEL SHAFT UNITS
EXACT RATIOS - PARALLEL SHAFT UNITS
Double Reduction
Nominal Ratio
Column Entry

UNIT - SIZE
G14

G15

G16

G17

G18

G19

6.3

6.1

6.528

6.324

7.1

7.029

7.06

6.986

8.0

7.752

7.7

7.729

8.393

9.0

8.578

8.873

8.82

9.078

6 7 8

G21

G22

7.36

8.016

7.93

8.153

8.221

8.935

8.76

9.221

9.106
10.293

10.

9.531

9.785

9.929

9.938

9.765

10.051

10.104

11.

10.643

10.828

11.063

11.34

10.957

11.204

11.324

11.285

12.

11.957

12.031

12.641

12.766

12.797

12.245

12.765

12.647

14.

13.534

13.435

14.36

14.223

14.092

13.739

14.494

14.257

16.

15.462

15.094

15.504

16.253

15.982

16.047

16.608

16.188

18.

17.084

18.463

17.671

17.851

18.549

20.

19.517

19.934

20.04

19.938

Triple Reduction
Nominal Ratio
Column Entry

UNIT - SIZE

6 7 8

G14

G15

G16

G17

G18

G19

G21

G22

18.

17.401

17.934

17.539

20.

19.335

20.19

19.168

20.569

22.

21.591

21.966

22.494

23.058

21.507

21.994

23.051

22.973

25.

24.256

24.406

25.704

25.958

25.12

24.036

25.985

25.746

28.

27.455

27.254

29.199

28.921

27.662

26.969

29.506

29.023

32.

31.365

30.619

31.525

33.048

31.371

31.499

33.809

32.955

36.

34.721

34.657

35.77

37.542

35.182

34.688

36.34

37.761

40.

38.579

39.592

40.269

40.532

38.45

39.339

41.011

40.587

45.

43.08

43.828

44.865

45.99

43.141

44.117

45.96

45.804

50.

48.399

48.698

51.268

51.774

50.388

48.215

51.81

51.332

56.

54.782

54.379

58.239

57.683

55.488

54.098

58.829

57.865

63.

62.583

61.094

62.877

65.916

62.928

63.185

67.408

65.705

71.

69.151

74.879

69.58

72.455

75.287

80.

78.999

80.842

78.909

80.924

G21

G22
-

Quadruple Reduction
Nominal Ratio
Column Entry

UNIT - SIZE

6 7 8

G14

G15

G16

G17

G18

G19

71.

70.494

80.

78.327

71.59

73.105

81.324

80.504

79.169

90.

87.465

88.984

87.8

92.044

91.298

91.671

90.715

88.423

100

98.265

98.872

104.001

104.559

102.455

100.949

97.506

101.318

112

111.224

110.407

118.142

112.886

112.825

114.485

115.479

108.903

125

127.063

124.039

127.55

133.716

127.953

128.475

132.32

128.977

140

136.419

140.398

140.233

151.897

140.825

141.479

142.226

147.786

160

153.263

160.392

166.109

163.993

158.034

160.449

159.476

158.85

180

173.476

172.201

188.694

180.299

174.029

176.59

188.872

178.116

200

198.181

193.464

203.721

213.568

197.364

198.17

216.416

210.948

225

218.978

242.607

218.227

232.618

241.712

250

250.163

261.927

247.488

259.808

26

SERIES G

PARALLEL SHAFT UNIT MECHANICAL


RATINGS AT 1750 RPM INPUT

278

7.1

246

8.0

219

9.0

194

10.

175

11.

156

12.

140

14.

125

16.

109.4

18.

97.2

20.

87.5

22.

79.5

25.

70.0

28.

62.5

32.

54.7

36.

48.6

40.

43.8

45.

39.9

50.

35.0

56.

31.3

63.

27.8

71.

24.6

80.

21.9

90.

19.4

100

17.5

112

15.6

125

14.0

140

12.5

160

10.9

180

9.7

200

8.8

225

7.8

250

7.0

Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm

PARALLEL SHAFT UNITS - SIZE


G14

G15

G16

G17

G18

G19

G21

G22

288
9330
260
9680
242
9930
224
10200
206
10400
187
10500
169
10700
151
10800
135
11000
116
10600
108
11000
97.8
11000
87.9
11000
78.4
11000
69.2
11000
59.8
11000
54.4
11000
49.2
11000
44.2
11000
39.4
11000
34.8
11000
29.4
10700
26.7
10800
24.1
10900
21.7
11000
19.3
11000
17.1
11000
15.5
11000
13.9
11000
12.4
11000
10.9
11000
-

291
11900
262
12300
244
12700
227
13000
208
13200
189
13400
170
13600
153
13600
136
14000
116
13300
107
13700
96.6
13800
86.6
13900
77.4
14000
68.4
14000
59.1
13500
53.7
13700
48.6
13800
43.6
14000
38.9
14000
34.4
14000
28.7
13300
25.8
13200
23.2
13600
20.6
13800
18.3
14000
16
14000
14.9
14000
13.2
14000
11.7
14000
10.3
14000

551
19100
534
20000
497
20400
461
21600
424
22300
387
22700
368
24500
314
23800
295
24200
238
22400
229
24200
210
24700
191
25600
168
25600
156
25600
137
25600
122
25600
110
25600
96
25600
84.6
25600
78.4
25600
69.4
25600
61.2
25600
56.7
25600
47.9
25600
42.2
25600
39.2
25600
35.6
25600
30.1
25600
26.5
25600
24.6
25600
-

551
24600
534
25800
497
26200
461
27700
424
28700
387
29200
372
31900
314
30600
295
31100
238
28800
238
32400
230
34900
204
35200
180
35300
167
35400
143
34400
129
34700
116
34900
103
35200
90.5
35300
84.3
35400
70.5
33500
62.7
33800
59
34300
49.7
34200
43.8
34200
40.7
34300
37
34300
31.2
34200
27.4
34200
25.5
34200

1250
42300
1170
43900
1060
45400
986
47000
950
49500
875
51000
761
51700
724
54100
648
54800
570
52700
570
57500
512
57900
445
58600
405
58600
357
58600
305
58600
292
58600
261
58600
223
58600
203
58600
179
58600
137
51500
129
53300
118
55600
108
57000
101
58600
89.3
58600
81
58600
72.3
58600
65.7
58600
58
58600
-

1250
53000
1170
55000
1060
57000
986
59000
950
62100
875
64000
761
64900
724
67900
648
68800
570
66100
570
72200
512
76800
479
79100
435
79100
384
79200
305
70100
305
76600
281
79200
241
79200
219
79200
193
79200
153
72400
144
75200
133
78400
120
79300
109
79300
96.3
79300
87.4
79300
78
79300
70.9
79300
62.6
79300

2250
89000
2250
98000
2250
110000
2150
116000
1980
119000
1815
123000
1630
125000
1470
130000
1360
130000
1185
130000
1060
130000
941
130000
830
130000
726
130000
676
130000
600
130000
536
130000
476
130000
420
130000
367
130000
342
130000
315
130000
275
130000
256
130000
217
130000
190
130000
177
130000
158
130000
133
130000
116
130000
108
130000
-

2250
99300
2250
110000
2250
124000
2150
130000
1980
134000
1820
139000
1630
141000
1510
149000
1430
152000
1200
147000
1180
161000
1050
161000
926
161000
810
161000
755
161000
670
161000
599
161000
532
161000
470
161000
411
161000
382
161000
352
162000
308
162000
287
162000
243
162000
212
162000
198
162000
177
162000
149
162000
130
162000
121.0
162000

DOUBLE REDUCTION

6.3

CAPACITY

TRIPLE REDUCTION

NOMINAL
OUTPUT
SPEED
rev / min

QUADRUPLE REDUCTION

NOMINAL
RATIO

Bold Text: Forced lubrication System Required


27

SERIES G

PARALLEL SHAFT UNIT MECHANICAL


RATINGS AT 1450 RPM INPUT

230

7.1

204

8.0

181

9.0

161

10.

145

11.

129

12.

116

14.

104

16.

90.6

18.

80.6

20.

72.5

22.

65.9

25.

58.0

28.

51.8

32.

45.3

36.

40.3

40.

36.3

45.

32.2

50.

29.0

56.

25.9

63.

23.0

71.

20.4

80.

18.1

90.

16.1

100

14.5

112

12.9

125

11.6

140

10.4

160

9.1

180

8.1

200

7.3

225

6.4

250

5.8

Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm

PARALLEL SHAFT UNITS - SIZE


G14

G15

G16

G17

G18

G19

G21

G22

253
9870
228
10200
210
10400
192
10500
175
10600
159
10800
143
10900
129
11000
115
11000
96.6
10600
89.6
11000
81
11000
72.8
11000
64.9
11000
57.3
11000
49.5
11000
45
11000
40.7
11000
36.6
11500
32.6
11000
28.8
11000
24.3
10700
22.1
10800
20
10900
17.9
11000
16
11000
14.1
11000
12.8
11000
11.5
11000
10.3
11000
9.1
11000
-

255
12600
230
13100
213
13300
194
13500
177
13600
160
13800
144
13900
129
14000
114
14000
96.6
13400
88.5
13700
80
13800
71.9
13900
64.1
14000
56.6
14000
48.9
13500
44.5
13700
40.2
13800
36.1
14000
32.2
14000
28.5
14000
23.8
13300
21.4
13200
19.2
13600
17.1
13800
15.1
14000
13.3
14000
12.3
14000
11
14000
9.7
14000
8.5
14000

483
20200
468
21200
435
21600
404
22800
372
23600
339
24000
313
25200
275
25200
259
25600
209
23700
201
25600
180
25600
158
25600
139
25600
129
25600
114
25600
101
25600
90.8
25600
79.6
25600
70.1
25600
65
25600
57.5
25600
50.7
25600
47
25600
39.7
25600
35
25600
32.4
25600
29.4
25600
24.9
25600
21.9
25600
20.3
25600
-

483
26000
468
27200
435
27700
404
29300
372
30400
339
30800
320
33200
275
32400
259
32900
209
30400
209
34300
191
34900
169
35200
149
35300
139
35400
119
34400
107
34700
96
34900
84.9
35200
75
35300
69.8
35400
59.6
34200
52.5
34200
48.8
34200
41.2
34200
36.3
34200
33.7
34200
30.6
34200
25.8
34200
22.7
34200
21.1
34200

1090
44700
1030
46400
930
48000
865
49700
833
52300
767
53900
667
54700
635
57200
568
58000
500
55700
482
58600
430
58600
369
58600
335
58600
296
58600
265
58600
242
58600
216
58600
185
58600
168
58600
148
58600
120
54500
113
56400
103
58600
92.2
58600
83.8
58600
74
58600
67.1
58600
59.9
58600
54.4
58600
48
58600
-

1090
56100
1030
58200
930
60200
865
62300
833
65600
767
67600
667
68600
635
71800
568
72700
500
70000
500
76300
449
76800
397
79100
361
79100
319
79200
267
74200
261
79200
233
79200
200
79200
181
79200
160
79200
134
76600
126
79300
111
79300
99.4
79300
90.4
79300
79.8
79300
72.4
79300
64.6
79300
58.7
79300
51.8
79300

1860
89000
1860
98000
1860
110000
1860
122000
1760
129000
1570
130000
1380
130000
1210
130000
1130
130000
984
130000
879
130000
780
130000
689
130000
602
130000
561
130000
498
130000
445
130000
395
130000
349
130000
304
130000
283
130000
261
130000
228
130000
213
130000
180
130000
157
130000
146
130000
131
130000
110
130000
96.5
130000
89.2
130000
-

1860
99300
1860
110000
1860
124000
1860
136000
1740
142000
1590
147000
1430
149000
1300
155000
1220
156000
1040
152000
980
161000
871
161000
769
161000
672
161000
627
161000
557
161000
497
161000
442
161000
390
161000
341
161000
317
162000
292
162000
256
162000
238
162000
201
162000
176
162000
164
162000
146
162000
124
162000
108
162000
101.0
162000

28

DOUBLE REDUCTION

6.3

CAPACITY

TRIPLE REDUCTION

NOMINAL
OUTPUT
SPEED
rev / min

QUADRUPLE REDUCTION

NOMINAL
RATIO

SERIES G

PARALLEL SHAFT UNIT MECHANICAL


RATINGS AT 1160 RPM INPUT

184

7.1

163

8.0

145

9.0

129

10.

116

11.

104

12.

93

14.

83

16.

72.5

18.

64.4

20.

58.0

22.

52.7

25.

46.4

28.

41.4

32.

36.3

36.

32.2

40.

29.0

45.

25.8

50.

23.2

56.

20.7

63.

18.4

71.

16.3

80.

14.5

90.

12.9

100

11.6

112

10.4

125

9.3

140

8.3

160

7.3

180

6.4

200

5.8

225

5.2

250

4.6

Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm

PARALLEL SHAFT UNITS - SIZE


G14

G15

G16

G17

G18

G19

G21

G22

214
10400
189
10600
173
10700
158
10900
144
11000
130
11000
117
11000
104
11000
92
11000
77.8
10700
71.7
11000
64.8
11000
58.2
11000
51.9
11000
45.9
11000
39.6
11000
36
11000
32.6
11000
29.3
11000
26.1
11000
23
11000
19.4
10700
17.7
10800
16
10900
14.3
11000
12.8
11000
11.3
11000
10.3
11000
9.2
11000
8.2
11000
7.3
11000
-

211
13000
187
13300
171
13400
156
13500
142
13700
129
13800
115
13900
103
14000
90.9
14000
77.8
13500
70.8
13700
64
13800
57.5
13900
51.3
14000
45.3
14000
39.1
13500
35.6
13700
32.2
13800
28.9
14000
25.8
14000
22.8
14000
19
13300
17.1
13400
15.3
13600
13.7
13600
12.1
14000
10.6
14000
9.8
14000
8.8
14000
7.8
14000
6.8
14000

413
21600
400
22600
372
23000
345
24400
318
25200
289
25600
254
25600
223
25600
207
25600
179
25300
161
25600
144
25600
126
25600
111
25600
103
25600
90.9
25600
80.8
25600
72.6
25600
63.7
25600
56.1
25600
52
25600
46
25600
40.5
25600
37.6
25600
31.7
25600
28
25600
25.9
25600
23.6
25600
19.9
25600
17.5
25600
16.3
25600
-

413
27800
400
29100
372
29600
345
31300
318
32400
290
33000
264
34300
235
34600
222
35200
179
32600
169
34700
153
34900
135
35200
119
35300
111
35400
94.9
34400
85.2
34700
76.8
34900
67.9
35200
60
35300
55.8
35400
47.7
34200
42.1
34300
39.1
34300
32.9
34200
29
34200
27
34300
24.5
34300
20.6
34200
18.2
34200
16.9
34200

937
47700
881
49500
796
51200
740
53000
713
55800
656
57600
570
58400
520
58600
460
58600
422
58600
386
58600
345
58600
295
58600
268
58600
237
58600
212
58600
194
58600
173
58600
148
58600
135
58600
119
58600
103
58300
93.6
58600
82.7
58600
73.7
58600
67
58600
59.2
58600
53.7
58600
47.9
58600
43.5
58600
38.4
58600
-

937
59800
881
62100
796
64300
740
66500
713
70000
656
72300
570
73200
543
76700
486
77600
425
74100
416
79100
371
79100
318
79200
289
79200
255
79200
228
79200
209
79200
186
79200
160
79300
145
79300
128
79300
111
79300
101
79300
89.2
79300
79.5
79300
72.3
79300
63.8
79300
57.9
79300
51.7
79300
46.9
79300
41.4
79300

1490
89000
1490
98000
1490
110000
1490
122000
1410
129000
1260
130000
1110
130000
970
130000
900
130000
788
130000
704
130000
625
130000
552
130000
482
130000
449
130000
399
130000
357
130000
317
130000
279
130000
244
130000
227
130000
209
130000
183
130000
170
130000
144
130000
126
130000
117
130000
104
130000
88.4
130000
77.2
130000
71.9
130000
-

1490
99200
1490
110000
1490
124000
1490
136000
1490
152000
1350
155000
1190
155000
1070
159000
1010
161000
866
159000
786
161000
698
161000
616
161000
539
161000
502
161000
447
161000
399
161000
354
162000
312
162000
273
162000
254
162000
234
162000
205
162000
191
162000
161
162000
141
162000
131
162000
117
162000
99
162000
87
162000
80.5
162000

29

DOUBLE REDUCTION

6.3

CAPACITY

TRIPLE REDUCTION

NOMINAL
OUTPUT
SPEED
rev / min

QUADRUPLE REDUCTION

NOMINAL
RATIO

SERIES G

PARALLEL SHAFT UNIT MECHANICAL


RATINGS AT 960 RPM INPUT

152

7.1

135

8.0

120

9.0

107

10.

96

11.

86

12.

77

14.

69

16.

60.0

18.

53.3

20.

48.0

22.

43.6

25.

38.4

28.

34.3

32.

30.0

36.

26.7

40.

24.0

45.

21.3

50.

19.2

56.

17.1

63.

15.2

71.

13.5

80.

12.0

90.

10.7

100

9.6

112

8.6

125

7.7

140

6.9

160

6.0

180

5.3

200

4.8

225

4.3

250

3.8

Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm

PARALLEL SHAFT UNITS - SIZE


G14

G15

G16

G17

G18

G19

G21

G22

177
10400
156
10600
143
10800
131
10900
119
11000
108
11000
96.7
11000
86.2
11000
76.1
11000
64.7
10800
59.3
11000
53.6
11000
48.2
11000
43
11000
37.9
11000
32.8
10900
29.8
11000
27
11000
24.2
11000
21.6
11000
19.1
11000
16.1
10700
14.6
10800
13.2
10900
11.9
11000
10.6
11000
9.3
11000
8.5
11000
7.6
11000
6.8
11000
6
11000
-

175
13000
155
13300
142
13400
129
13500
118
13700
106
13800
95.5
13900
85.2
14000
75.2
14000
64.4
13500
58.6
13700
53
13800
47.6
13900
42.4
14000
37.5
14000
32.4
13500
29.4
13700
26.6
13800
23.9
14000
21.3
14000
18.8
14000
15.7
13300
14.2
13400
12.7
13600
11.3
13800
10
14000
8.8
14000
8.1
14000
7.3
14000
6.4
14000
5.6
14000

352
22300
350
23900
326
24400
300
25500
267
25600
240
25600
210
25600
185
25600
172
25600
149
25600
133
25600
119
25600
105
25600
92.2
25600
85.5
25600
75.3
25600
66.9
25600
60.1
25600
52.7
25600
46.4
25600
43
25600
38
25600
33.5
25600
31.1
25600
26.3
25600
23.1
25600
21.5
25600
19.5
25600
16.5
25600
14.5
25600
13.5
25600
-

352
28600
350
30800
326
31300
303
33200
279
34300
254
34900
225
35200
198
35300
185
35400
156
34400
140
34700
126
34900
112
35200
98.7
35300
91.8
35400
78.5
34400
70.5
34700
63.6
34900
56.2
35200
49.6
35300
46.2
35400
39.5
34200
34.7
34200
32.3
34300
27.2
34200
24
34200
22.3
34300
20.3
34300
17.1
34200
15
34200
14
34300

820
50400
771
52300
697
54200
648
56100
619
58600
553
58600
474
58600
431
58600
381
58600
350
58600
320
58600
285
58600
245
58600
222
58600
196
58600
175
58600
160
58600
143
58600
123
58600
111
58600
98.3
58600
85.3
58600
77.5
58600
68.4
58600
61
58600
55.4
58600
48.9
58600
44.4
58600
39.6
58600
36
58600
31.8
58600
-

820
63200
771
65600
697
68000
648
70400
624
74100
575
76400
500
77500
464
79100
410
79100
352
74000
345
79200
307
79200
264
79100
240
79100
212
79200
189
74200
173
79200
154
79200
132
79200
120
79200
106
79200
91.9
79300
83.5
79300
73.8
79300
65.8
79300
59.8
79300
52.8
79300
47.9
79300
42.7
79300
38.8
79300
34.3
79300

1230
89000
1230
98000
1230
110000
1230
122000
1170
12900
1040
130000
920
130000
800
130000
750
130000
653
130000
583
130000
518
130000
457
130000
400
130000
372
130000
331
130000
295
130000
262
130000
231
130000
202
130000
188
130000
173
130000
151
130000
141
130000
119
130000
104
130000
96.9
130000
86.4
130000
73.1
130000
63.8
130000
59.4
130000
-

1230
99100
1230
110000
1230
124000
1230
136000
1230
152000
1150
159000
1010
159000
897
161000
835
161000
729
161000
652
161000
579
161000
511
161000
447
161000
416
161000
370
161000
330
162000
293
162000
259
162000
226
162000
210
162000
194
162000
170
162000
158
162000
134
162000
117
162000
109
162000
97
162000
82
162000
72
162000
66.6
162000

30

DOUBLE REDUCTION

6.3

CAPACITY

TRIPLE REDUCTION

NOMINAL
OUTPUT
SPEED
rev / min

QUADRUPLE REDUCTION

NOMINAL
RATIO

SERIES G

PARALLEL SHAFT UNIT MECHANICAL


RATINGS AT 725 RPM INPUT

115

7.1

102

8.0

91

9.0

81

10.

73

11.

65

12.

58

14.

52

16.

45.3

18.

40.3

20.

36.3

22.

33.0

25.

29.0

28.

25.9

32.

22.7

36.

20.1

40.

18.1

45.

16.1

50.

14.5

56.

12.9

63.

11.5

71.

10.2

80.

9.1

90.

8.1

100

7.3

112

6.5

125

5.8

140

5.2

160

4.5

180

4.0

200

3.6

225

3.2

250

2.9

Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm

PARALLEL SHAFT UNITS - SIZE


G14

G15

G16

G17

G18

G19

G21

G22

134
10400
118
10600
108
10800
98.9
10900
89.9
11000
81.3
11000
73.1
11000
65.1
11000
57.5
11000
49.2
10800
44.8
11000
40.5
11000
36.4
11000
32.4
11000
28.6
11000
24.8
11000
22.5
11000
20.4
11000
18.3
11000
16.3
11000
14.4
11000
12.1
10700
11
10800
10
10900
9
11000
8
11000
7
11000
6.4
11000
5.8
11000
5.1
11000
4.5
11000
-

132
13000
117
13300
107
13400
97.7
13500
88.8
13700
70.3
13800
72.1
14000
64.3
14000
56.8
14000
48.7
13500
44.2
13700
40
13800
35.9
13900
32
14000
28.3
14000
24.5
13500
22.2
13700
20.1
13800
18.1
14000
16.1
14000
14.2
14000
11.9
13200
10.7
13400
9.6
13600
8.5
13800
7.5
14000
6.6
14000
6.2
14000
5.5
14000
4.8
14000
4.3
14000

266
22300
266
24000
258
25600
227
25600
202
25600
181
25600
159
25600
140
25600
130
25600
113
25600
100
25600
90.2
25600
79
25600
69.6
25600
64.5
25600
56.9
25600
50.5
25600
45.4
25600
39.8
25600
35
25600
32.5
25600
28.7
25600
25.3
25600
23.5
25600
19.8
25600
17.5
25600
16.2
25600
14.7
25600
12.4
25600
11
25600
10.2
25600
-

266
28600
266
30900
266
33800
237
34400
213
34700
192
34900
170
35200
150
35300
139
35400
118
34400
106
34700
95.4
34900
84.3
35200
74.5
35300
69.3
35400
59.3
34400
53.3
34700
48
34900
42.4
35200
37.5
35300
34.9
35400
29.8
34200
26.2
34200
24.4
34300
20.6
34200
18.1
34200
16.8
34300
15.3
34300
12.9
34200
11.4
34200
10.6
34300

634
51500
634
56900
570
58600
512
58600
468
58600
418
58600
358
58600
326
58600
287
58600
264
58600
242
58600
216
58600
185
58600
168
58600
148
58600
132
58600
121
58600
108
58600
92.5
58600
84
58600
74.2
58600
64.4
58600
58.5
58600
51.6
58600
46
58600
41.8
58600
36.9
58600
33.5
58600
29.9
58600
27.2
58600
24
58600
-

634
64600
634
71300
573
73900
532
76500
504
79100
450
79100
386
79100
351
79200
310
79200
266
74000
261
79200
232
79200
264
79100
181
79100
160
79200
143
74200
131
79200
116
79200
99.8
79200
90.7
79200
80
79200
69.4
79300
63.1
79300
55.7
79300
49.7
79300
45.1
79300
39.9
79300
36.2
79300
32.3
79300
29.3
79300
25.9
79300

935
89000
935
98000
935
110000
935
122000
885
129000
785
130000
695
130000
603
130000
562
130000
494
130000
441
130000
392
130000
346
130000
302
130000
281
130000
250
130000
223
130000
198
130000
174
130000
152
130000
142
130000
131
130000
114
130000
106
130000
90
130000
78.6
130000
73.2
130000
65.3
130000
55.2
130000
48.2
130000
55.9
130000
-

935
99200
935
109000
935
124000
932
135000
932
152000
879
161000
776
161000
679
161000
632
161000
552
161000
494
161000
439
161000
387
161000
338
162000
315
162000
280
162000
250
162000
222
162000
195
162000
171
162000
161
165000
147
162000
128
162000
119
162000
101
162000
88
162000
82
162000
73
162000
62
162000
55
164000
51.1
164000

31

DOUBLE REDUCTION

6.3

M,P

TRIPLE REDUCTION

NOM

QUADRUPLE REDUCTION

NOMINAL
RATIO

SERIES G

PARALLEL SHAFT UNIT


THERMAL RATINGS
Thermal Ratings kW

These thermal ratings assume the gear unit is in constant use working in an ambient temperature of 25C * installed in a large
indoor space at sea level.
These ratings must be adjusted for alternative operating and environment conditions refer to Thermal ratings and service factors on
page 6.
*maximum bulk oil temperature 95C

Parallel Shaft Units - Double Reduction


Type of Cooling

Input Speed
(rev/min)
1750

No Additional
Cooling

1450
1160
960
1750

Fan Cooling

1450
1160
960
1750

Cooling Coil

1450
1160
960
1750

Fan and Cooling


Coil

1450
1160
960

Ratio

G1420

G1520

G1620

G1720

G1820

G1920

G2120

G2220

8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1

82
63
82
63
81
63
81
64
148
121
131
106
114
92
103
82
224
191
219
188
215
185
213
183
265
231
250
217
235
204
225
195

92
73
91
73
89
72
89
72
151
127
134
112
117
98
106
88
238
209
233
206
229
202
226
200
273
243
259
231
246
218
236
210

138
114
142
119
146
122
149
125
239
209
218
189
197
170
182
156
372
336
371
336
371
336
371
336
431
394
415
379
400
365
390
355

131
111
136
116
140
121
143
124
231
205
209
185
187
165
172
151
378
348
376
346
375
345
373
344
434
402
417
386
401
371
390
360

217
180
228
191
239
201
245
208
374
323
338
291
303
260
279
239
653
588
651
588
649
587
648
586
746
677
716
650
688
624
669
606

165
163
184
182
200
199
211
209
348
346
316
314
286
283
264
262
558
555
560
557
561
558
562
559
663
660
637
633
611
608
594
591

196
176
234
212
267
244
287
264
415
386
388
361
362
336
344
319
584
553
600
568
614
582
623
592
713
680
692
660
672
640
658
627

208
188
248
227
281
260
303
281
438
412
411
385
383
359
364
340
612
583
628
600
644
615
654
625
748
717
726
696
706
676
691
662

Ratio

G1430

G1530

G1630

G1730

G1830

G1930

G2130

G2230

22:1
56:1
22:1
56:1
22:1
56:1
22:1
56:1
22:1
56:1
22:1
56:1
22:1
56:1
22:1
56:1
22:1
56:1
22:1
56:1
22:1
56:1
22:1
56:1

58
39
56
39
55
39
54
38
156
124
151
120
147
117
144
115

62
45
60
44
58
44
57
43
163
136
158
132
154
129
151
126

92
68
92
69
92
70
93
71
177
143
158
126
139
110
125
99
251
211
247
209
243
206
241
204

89
69
91
72
93
74
94
75
180
152
161
135
142
118
129
107
257
225
253
223
250
220
248
219

147
109
151
114
155
119
158
122
307
249
272
220
239
192
216
173
431
365
425
361
420
358
416
355

126
97
139
110
150
120
156
127
331
282
296
251
262
221
238
200
428
374
426
374
425
373
423
373

136
115
160
138
181
158
193
170
383
351
351
321
319
290
296
268
398
366
406
374
414
382
419
387

145
124
170
149
191
169
204
182
401
370
368
339
334
307
311
284
419
388
427
397
435
405
441
411

Ratio

G1440

G1540

G1640

G1740

G1840

G1940

G2140

G2240

100:1
200:1
100:1
200:1
100:1
200:1
100:1
200:1

36
26
35
26
35
26
34
26

41
30
40
30
39
29
38
29

63
45
63
46
63
47
63
47

65
51
65
52
66
53
66
54

103
81
106
84
109
88
111
90

102
82
109
89
115
95
118
99

116
92
134
109
149
124
159
133

129
104
148
122
163
137
172
146

Parallel Shaft Units - Triple Reduction


Type of Cooling

Input Speed
(rev/min)
1750

No Additional
Cooling

1450
1160
960
1750

Fan Cooling

1450
1160
960
1750

Cooling Coil

1450
1160
960

Parallel Shafts - Quadruple Reduction


Type of Cooling

Input Speed
(rev/min)
1750

No Additional
Cooling

1450
1160
960

32

SERIES G

DIMENSIONS HORIZONTAL PARALLEL


SHAFTS DOUBLE REDUCTION
G

2 0

H Double Reduction Parallel Shaft Units Horizontal


B

P
W

W1

W2
W3

E
E1

Tapped
hole
dimn V5

Tapped
hole
dimn V4

For shaft/sleeve
tolerance refer to shaft
options tables pages
14 to 16
R holes for

U1

U1

G
H

K1

S bolts

U
K2
M

Y1

(Opposite side of
case)

Hollow Shaft Option

V1

Input Shaft

* Maximum bolt length

Output Bore

Unit
Size

E1

H1

G14

325

554

230

250

370

177

265

300

150

170

G15

365

594

230

250

370

177

265

300

150

G16

430

728

300

335

515

225

330

380

G17

485

783

300

335

515

225

330

G18

570

953

385

420

710

290

G19

635 1018 385

420

710

G21

765 1240 465

507

G22

805 1280 465

507

Unit
Size
G14
G15
G16
G17
G18
G19
G21
G22

285

820

295

315

360

130

285

820

255

315

370

190

225

385

1060 370

370

460

380

190

170

385

1060 315

370

480

440

500

250

153

350 1240 338

480

600

290

440

500

250

220

1374 407

480

650

750

340

530

600

300

225

695

480 1655 465

560

700

750

340

530

600

300

245

755

490 1715 485

560

730

Input Shaft
V
50
k6
50
k6
60
m6
60
m6
85
m6
85
m6
110
m6
110
m6

V4
M16
x 36
M16
x 36
M20
x 43
M20
x 43
M24
x 52
M24
x 52
M30
x 63
M30
x 63

L1

H1

D1

D2

H1

Output Shaft

L2

Z1

K1

520

K2

500

Output Shaft

W2

138

130

14

53.5

138

130

14

53.5

148

140

18

64

148

140

18

64

190

180

22

90

190

180

22

90

210

200

28

116

210

200

28

116

V1
110
m6
130
m6
145
m6
170
m6
190
m6
210
m6
220
m6
240
m6

V5
M30
x63
M30
x63
M42
x81
M42
x81
M42
x81
M42
x81
M42
x81
M42
x81

Output Bore

W1

W3

Y1

Z1

D1

D2

L1

L2

180

170

28

116

95

100

180

255

190

180

32

137

110

115

180

260

230

220

36

153

125

130

230

325

250

240

40

179

145

150

230

340

300

290

45

200

160

170

300

410

350

340

50

221

170

180

300

430

350

340

50

231

210

220

350

500

380

340

56

252

230

240

350

515

33

M16
18.5 6 xx 60*
M16
18.5 6 xx 60*
M24
28 6 xx 80*
M24
28 6 xx 80*
M30
33 6xx100*
M30
33 6xx100*
M36
39 6xx100*
M36
39 6xx100*

U1

25

684

55

25

684

55

30

898

70

30

898

70

37

1036

90

40

1170

90

50

1380 120

50

1440 120

SERIES G

DIMENSIONS VERTICAL PARALLEL


SHAFTS DOUBLE REDUCTION
2 0

V Double Reduction Parallel Shaft Units Vertical


5

Tapped
hole
dimn V5

Z
V

W2

W3

Tapped
hole
dimn V4

W1

F
F

F1

H1
H1

Input Shaft

Z1

P2

Y1

V1

G2

Output Shaft

Pump

G2

N
A

Agitator Unit
Agitator unit has a drywell
and grease lubricated
lower bearings

Q2

W1
G3

G1

Note

Tower Unit

W1

Q2

G3

J1

R1

For shaft tolerance refer to


shaft options tables pages
14 and 15

K1
M

Unit
Size

F1

G1

G2
(min)

G3

H1

J1

K1

P2

G14

325

554

230

177

390

390

135

230

300

150

260

750

820

295

315

236

360

G15

365

594

230

177

390

390

135

260

300

150

220

750

820

255

315

236

370

G16

430

728

300

225

515

506

175

300

380

190

325

970 1060 370

370

285

460

G17

485

783

300

225

515

506

175

340

380

190

270

970 1060 315

370

285

480

G18

570

953

385

290

700

656

205

370

500

250

281 1126 1240 338

480

345

600

G19

635 1018 385

290

700

656

205

400

500

250

350 1260 1374 407

480

345

650

G21

765 1240 465

340

750

790

255

500

600

300

395 1515 1655 465

560

400

700

G22

805 1280 465

340

750

790

265

600

300

415 1575 1715 485

560

400

730

Unit
Size
G14
G15
G16
G17
G18
G19
G21
G22

Input Shaft
V
50
k6
50
k6
60
m6
60
m6
85
m6
85
m6
110
m6
110
m6

V4
M16
x 36
M16
x 36
M20
x 43
M20
x 43
M24
x 52
M24
x 52
M30
x 63
M30
x 63

Q2

R1

X
475 4 24
4X
495 24
X
595 4 33
X
615 4 33
X
760 4 40
X
815 4 40
X
925 4 48
4X
*
48

Output Shaft

W2

138

130

14

53.5

138

130

14

53.5

148

140

18

64

148

140

18

64

190

180

22

90

190

180

22

90

210

200

28

116

210

200

28

116

V1
110
m6
130
m6
145
m6
170
m6
190
m6
210
m6
220
m6
240
m6

V5
M30
x63
M30
x63
M42
x81
M42
x81
M42
x81
M42
x81
M42
x81
M42
x81

W1

W3

Y1

Z1

180

170

28

116

190

180

32

137

230

220

36

153

250

240

40

179

300

290

45

200

350

340

50

221

350

340

50

231

380

340

56

252

34

* = Contact Application Engineering

T
30
30
45
45
55
55
70
70

SERIES G

DIMENSIONS HORIZONTAL PARALLEL


SHAFTS TRIPLE & QUADRUPLE REDUCTION
3 0 H Triple and Quadruple Reduction Parallel Shaft Units Horizontal
G
4
W1

Tapped
hole
dimn V5

E1

Tapped
hole
dimn V4

W2
5

W3

P
W

U1

For shaft/sleeve
tolerance refer to
shaft options tables
pages 14 to 16

U1

G
H

R holes for
S bolts

K1

K2
M

Y1

(Opposite side of
case)

V1

Input Shaft

Output Shaft

* Maximum bolt length

Output Bore

Unit
Size

E1

H1

G14

435

554

230

250

370

177

265

300

150

170

G15

475

594

230

250

370

177

265

300

150

G16

570

728

300

335

515

225

330

380

G17

625

783

300

335

515

225

330

G18

755

953

385

420

710

290

G19

820 1018 385

420

710

G21 1010 1240 465

507

G22 1050 1280 465

507

Unit
Size
G14
G15
G16
G17
G18
G19
G21
G22

285

820

295

275

360

18.5

130

285

820

255

275

370

190

225

385

1060 370

340

460

380

190

170

385

1060 315

340

480

440

500

250

153

350 1240 338

440

600

290

440

500

250

220

1374 407

440

650

750

340

530

600

300

225

695

480 1655 465

540

700

750

340

530

600

300

245

745

490 1715 485

540

730

Input Shaft
V
35
k6
35
k6
45
m6
45
m6
60
m6
60
m6
80
m6
80
m6

V4
M12
x 25
M12
x 25
M16
x 36
M16
x 36
M20
x 43
M20
x 43
M20
x 43
M20
x 43

L1

H1

D2

D1

H1

L2

Hollow Shaft Option


W

Z1

K1

520

K2

500

Output Shaft

W2

99

90

10

38

99

90

10

38

118

110

14

48.5

118

110

14

48.5

150

140

18

64

150

140

18

64

190

180

22

85

190

180

22

85

V1
110
m6
130
m6
145
m6
170
m6
190
m6
210
m6
220
m6
240
m6

V5
M30
x63
M30
x63
M42
x81
M42
x81
M42
x81
M42
x81
M42
x81
M42
x81

Output Bore

W1

W3

Y1

Z1

D1

D2

L1

L2

180

170

28

116

95

100

180

255

190

180

32

137

110

115

180

260

230

220

36

153

125

130

230

325

250

240

40

179

145

150

230

340

300

290

45

200

160

170

300

410

350

340

50

221

170

180

300

430

350

340

50

231

210

220

350

500

380

340

56

252

230

240

350

515

35

6 X m16
X 60*
m16
18.5 6 XX 60*
m24
28 6 XX 80*
m24
28 6 XX 80*
m30
33 6XX100*
m30
33 6XX100*
m36
39 6XX100*
m36
39 6XX100*

U1

25

684

55

25

684

55

30

898

70

30

898

70

37

1036

90

40

1170

90

50

1380 120

50

1440 120

SERIES G

DIMENSIONS VERTICAL PARALLEL SHAFTS


TRIPLE & QUADRUPLE REDUCTION

3 0
4

V Triple and Quadruple Reduction Parallel Shaft Units Vertical


5

Tapped
hole
dimn V5

Z
V

W2

W3

Tapped
hole
dimn V4

W1

F
F

F1

H1
H1

Input Shaft

Z1

P2

Y1

V1

G2

Output Shaft

Pump

G2

N
A

Tower Unit

G1

G3

Agitator unit has a drywell


and grease lubricated
lower bearings

Q2

Note

W1

Agitator Unit

W1

Q2

G3

For shaft tolerance refer to


shaft options tables pages
14 and 15

J1

R1
K1
M

Unit
Size

F1

G1

G2
min

G3

H1

J1

K1

P2

G14

435

554

230

177

390

390

135

230

300

150

260

750

820

295

275

236

360

G15

475

594

230

177

390

390

135

260

300

150

220

750

820

255

275

236

370

G16

570

728

300

225

515

506

175

300

380

190

325

970 1060 370

340

285

460

G17

625

783

300

225

515

506

175

340

380

190

270

970 1060 315

340

285

480

G18

755

953

385

290

700

656

205

370

500

250

281 1126 1240 338

440

345

600

G19

820 1018 385

290

700

656

205

400

500

250

350 1260 1374 407

440

345

650

G21 1010 1240 465

340

750

790

255

500

600

300

395 1515 1655 465

540

400

700

G22 1050 1280 465

340

750

790

265

600

300

415 1575 1715 485

540

400

730

Unit
Size
G14
G15
G16
G17
G18
G19
G21
G22

Input Shaft
V
35
k6
35
k6
45
m6
45
m6
60
m6
60
m6
80
m6
80
m6

V4
M12
x 25
M12
x 25
M16
x 36
M16
x 36
M20
x 43
M20
x 43
M20
x 43
M20
x 43

Q2

R1

X
475 4 24
X
495 4 24
X
595 4 33
X
615 4 33
X
760 4 40
X
815 4 40
925 448X
4X
*
48

Output Shaft

W2

99

90

10

38

99

90

10

38

118

110

14

48.5

118

110

14

48.5

150

140

18

64

150

140

18

64

190

180

22

85

190

180

22

85

V1
110
m6
130
m6
145
m6
170
m6
190
m6
210
m6
220
m6
240
m6

V5
M30
x63
M30
x63
M42
x81
M42
x81
M42
x81
M42
x81
M42
x81
M42
x81

W1

W3

Y1

Z1

180

170

28

116

190

180

32

137

230

220

36

153

250

240

40

179

300

290

45

200

350

340

50

221

350

340

50

231

380

340

56

252

36

* = Contact Application Engineering

T
30
30
45
45
55
55
70
70

SERIES G

FAN COOLING DIMENSIONS


PARALLEL SHAFTS
Parallel Shaft Units with Mechanical Fans
B1
B1

H1

F1

W3

F2

H2

Double Reduction

Triple and Quadruple Reduction

Unit
Size

B1

F1

F2

H1

H2

W3
(Useable
shaft
extension)

Unit
Size

G14

585

225

452

200

63

315

108

G14

G15

625

225

452

200

63

315

108

G15

G16

766

281

581

245

85

370

108

G16

G17

821

281

581

245

85

370

108

G18

1005

361

758

304

110

480

135

G19

1070

361

758

304

110

480

G21

1333

428

961

358

155

560

G22

1373

428

961

358

155

560

B1

F1

F2

H1

W3
(Useable
shaft
extension)

85

340

78

H2

Not Available
766

268

471

245

G17

821

268

471

245

85

340

78

G18

1005

350

623

304

110

440

110

135

G19

1070

350

623

304

110

440

110

155

G21

1333

428

803

358

155

540

135

155

G22

1373

428

803

358

155

540

135

37

SERIES G

RIGHT ANGLE UNITS


Contents

Page No

Moments of Inertia

39

Exact Ratios

40

Mechanical Ratings - Input Power / Output Torque

41 - 45

Thermal Ratings

46

Dimension Sheets - Speed Reducers

47 - 53

38

SERIES G

MOMENTS OF INERTIA
RIGHT ANGLE SHAFTS
MOMENTS OF INERTIA (Kg cm2) Referred to Input Shaft
RIGHT ANGLE UNITS - without fans

G14

G15

G16

G17

G18

G19

G21

G22

610

2100

10900

9.0

565

2060

10350

31200

10.

540

1940

9630

29000

31600

11.

515

1830

9210

27000

29400

12.

495

565

1740

2110

9040

10180

25400

27400

14.

475

540

1660

1960

8710

9650

23900

25800

16.

460

515

1580

1840

8240

9410

22600

24300

18.

445

490

1515

1740

8140

9000

21400

22900

20.

435

470

1505

1640

7870

8460

20400

21700

22.

115

455

430

1560

1875

8320

19000

20700

25.

110

440

412

1545

1835

8010

7900

20200

28.

105

120

393

450

1755

1980

7570

8070

32.

100

115

374

430

1645

1920

7260

7713

36.

96

110

360

411

1620

1825

7010

7370

40.

93

105

348

391

1555

1695

6800

7100

45.

50

100

187

376

780

1660

6690

6860

50.

45

95

180

364

750

1590

3040

6740

56.

43

50

177

196

740

830

2940

3080

63.

41

45

171

189

715

775

2860

2980

71.

44

435

186

1520

760

2820

2890

80.

42

435

179

1500

730

7500

2840

90.

110

440

420

1530

7420

7930

100

105

435

410

1510

1610

7900

112

105

110

394

430

1580

1790

125

95

107

371

425

1570

1760

140

95

106

360

397

1460

1750

160

95

96

348

370

1450

1570

180

46

95

187

360

1440

1550

200

42

94

178

348

725

1545

225

42

47

175

188

680

800

250

41

42

172

178

670

720

280

42

176

670

715

315

42

173

710

TRIPLE REDUCTION

6 7 8
8.0

RIGHT ANGLE SHAFT UNITS - SIZE

QUADRUPLE REDUCTION

NOMINAL
RATIO
COLUMN
ENTRY

RIGHT ANGLE UNITS - with fans

If fan cooling is required the inertia of the fan must be added to the table above.

MOMENTS OF INERTIA of fans (Kg cm2)

TRIPLE REDUCTION

G14/G15

G16/G17

G18/G19

G21

284

739

2365

4906

GD2 (Kg cm2) = 4 x Moment of Inertia (Kg cm2)

39

SERIES G

EXACT RATIOS
RIGHT ANGLE SHAFTS
EXACT RATIOS - RIGHT ANGLE UNITS
Triple Reduction
Nominal Ratio
Column Entry

RIGHT ANGLE SHAFT UNITS - SIZE

6 7 8

G14

G15

G16

G17

G18

G19

G21

G22

8.0

7.691

8.095

7.842

9.0

8.863

8.755

8.663

9.127

10.

9.774

9.584

9.939

10.11

10.194

11.

10.816

10.937

11.08

12.

12.018

12.338

12.312

12.323

12.109

11.434

11.291

12.464

12.529

14.

13.42

13.653

13.718

14.062

13.586

12.77

13.893

14.041

13.993

16.

15.077

15.17

15.675

15.83

15.868

15.184

15.828

15.682

18.

17.065

16.94

17.807

20.

19.495

19.031

19.225

17.637

17.474

17.037

17.973

17.678

20.154

19.817

19.898

20.594

22.

21.775

21.541

20.073

21.756

22.894

22.636

21.912

22.136

25.

24.195

23.001

24.609

24.492

24.718

24.738

24.85

25.597

24.723

28.
32.

27.017

27.487

27.288

27.972

27.757

28.384

28.686

28.589

30.353

30.541

31.182

31.49

32.419

31.021

32.337

32.039

36.

34.356

34.104

35.422

35.084

35.7

34.806

36.718

36.117

40.

39.249

38.315

38.243

40.091

40.487

40.652

42.073

41.01

45.

41.605

43.368

43.244

45.543

42.83

44.767

45.223

46.991

50.

46.743

49.544

49.417

49.17

50.024

50.769

52.335

50.509

56.

52.907

52.518

56.136

55.6

55.087

53.708

59.426

58.452

63.

60.442

59.003

60.606

63.536

62.474

62.729

68.092

66.372

71.

66.784

72.174

69.078

73.19

76.051

80.

76.295

77.922

78.34

81.745

G21

G22

Quadruple Reduction
Nominal Ratio
Column Entry

RIGHT ANGLE SHAFT UNITS - SIZE

6 7 8

G14

G15

G16

G17

G18

G19

71.

73.432

68.805

80.

79.28

78.03

83.586

90.

89.584

94.412

88.634

86.279

89.844

93.356

100

101.765

101.931

97.661

97.847

102.173

100.345

112

109.869

115.18

110.755

111.207

117.073

114.115

125

130.142

130.84

124.29

122.463

125.838

130.757

140

147.837

141.26

136.87

138.883

149.034

140.546

160

159.611

167.326

155.221

155.855

170.768

166.453

180

169.192

190.077

175.521

171.63

183.552

190.728

200

200.412

205.214

196.97

194.643

194.176

205.007

225

227.661

217.533

216.906

220.098

229.968

216.872

250

245.792

257.672

245.99

246.994

263.505

256.847

280

292.708

271.994

283.223

294.304

315

316.018

308.463

316.338

40

SERIES G

8.0

219

9.0

194

10.

175

11.

156

12.

140

14.

125

16.

109

18.

97

20.

87.5

22.

79.5

25.

70

28.

62.5

32.

54.7

36.

48.6

40.

43.8

45.

38.9

50.

35

56.

31.3

63.

27.8

71.

24.6

80.

21.9

90.

19.4

100

17.5

112

15.6

125

14

140

12.5

160

10.9

180

9.7

200

8.8

225

7.8

250

280

6.3

315

5.6

CAPACITY
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm

RIGHT ANGLE SHAFT UNITS - SIZE


G14

G15

G16

G17

G18

G19

G21

G22

196
7920
196
9130
196
10100
190
10800
173
11000
157
11000
141
11000
126
11000
111
11000
83.5
9550
83.5
10600
78.1
11000
70.2
11000
62.6
11000
55.2
11000
50.2
11000
45.6
11000
40.7
11000
35.9
11000
-

196
12700
189
13600
171
13700
155
13800
139
14000
124
14000
110
14000
83.5
13000
82.5
13400
77.1
13800
69.3
14000
61.8
14000
54.5
14000
50.2
14000
45.1
14000
40.2
14000
35.5
14000
-

417
17800
417
19300
417
21100
417
24000
393
25500
354
25500
310
25500
273
25600
253
25600
210
24000
199
25600
179
25600
157
25600
138
25600
128
25600
113
25600
99.2
25600
87.4
25600
81
25600
67.6
25600
62.7
25600
55.4
25600
48.8
25600
45.2
25600
38.2
25600
33.7
25600
31.2
25600
26.7
25600
23.6
25600
21.9
25600
20.3
25600
-

417
27100
417
30900
404
33700
375
34800
325
34400
293
35300
273
35400
210
31000
210
34700
189
35000
167
35200
148
35300
138
35400
118
34500
106
35200
93.5
35300
87
35400
72.3
35400
67.3
35400
58.3
34700
52.2
35400
48.6
35400
40.8
35200
36
35300
33.5
35400
26.7
30000
23.6
31500
23.4
35300
21.8
35400

925
38600
925
42600
925
48900
925
54400
913
58600
815
58600
699
58600
635
58600
561
58600
471
56100
450
58600
402
58600
344
58600
313
58600
276
58600
261
58600
224
58600
203
58600
180
58600
165
58600
145
58600
126
51500
116
53300
102
55600
91.4
57000
83
58600
73.3
58600
64.8
58600
57.8
58600
52.5
58600
46.3
58600
-

925
61300
925
68200
925
74500
863
77800
750
79000
682
79000
603
79000
471
70500
457
74600
432
79000
371
79200
337
79200
297
79200
265
74600
241
79200
219
79200
194
79200
166
74100
157
79300
126
72400
125
79300
111
79300
98.5
79300
89.5
79300
79
79300
69.9
79300
62.3
79300
56.6
79300
50
79300

1825
88500
1825
98000
1825
111000
1809
120000
1710
127000
1543
130000
1361
130000
1190
130000
1109
130000
941
127000
857
130000
761
130000
671
130000
587
130000
546
130000
473
130000
418
130000
365
130000
340
130000
300
130000
278
130000
244
130000
213
130000
199
130000
168
130000
147
130000
137
130000
129
130000
109
130000
95
130000
89
130000
-

1825
99300
1825
110000
1825
124000
1800
135000
1700
142000
1560
147000
1410
150000
1300
158000
1220
160000
936
142000
901
153000
844
161000
745
161000
652
161000
607
161000
491
150000
465
161000
406
161000
378
161000
334
162000
311
162000
273
162000
239
162000
222
162000
188
162000
164
162000
153
162000
145
162000
122
162000
107
162000
99.4
162000

TRIPLE REDUCTION

NOMINAL
OUTPUT
SPEED
rev / min

QUADRUPLE REDUCTION

NOMINAL
RATIO

RIGHT ANGLE SHAFT MECHANICAL


RATINGS AT 1750 RPM INPUT

Bold Text: Forced lubrication System Required


41

SERIES G

8.0

181

9.0

161

10.

145

11.

129

12.

116

14.

104

16.

91

18.

81

20.

72.5

22.

65.9

25.

58.0

28.

51.8

32.

45.3

36.

40.3

40.

36.3

45.

32.2

50.

29.0

56.

25.9

63.

23.0

71.

20.4

80.

18.1

90.

16.1

100

14.5

112

12.9

125

11.6

140

10.4

160

9.1

180

8.1

200

7.3

225

6.4

250

5.8

280

5.2

315

4.6

CAPACITY
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm

RIGHT ANGLE SHAFT UNITS - SIZE


G14

G15

G16

G17

G18

G19

G21

G22

172
8400
166
9400
162
10100
157
10800
144
11000
130
11000
117
11000
104
11000
91.9
11000
69.2
9550
69.2
10700
64.7
11000
58.1
11000
51.8
11000
45.8
11000
41.6
11000
37.8
11000
33.7
11000
29.8
11000
-

162
12700
156
13500
142
13700
128
13800
115
14000
103
14000
82.5
14000
69.2
12000
69.2
13400
63.9
14000
57.4
14000
51.2
14000
45.2
14000
41.6
14000
37.3
14000
33.3
14000
29.4
14000
-

365
18900
365
20400
365
22300
365
25400
327
25500
293
25600
257
25600
227
25600
210
25600
185
23700
165
25600
148
25600
130
25600
114
25600
106
25600
93.8
25600
82.2
25600
72.4
25600
67.1
25600
56
25600
51.9
25600
45.9
25600
40.4
25600
37.5
25600
31.7
25600
27.9
25600
25.9
25600
22.1
25600
19.6
25600
18.1
25600
16.8
25600
-

373
29300
365
32700
345
34700
311
34900
275
35200
243
35300
226
35400
185
32700
174
34700
157
34900
139
35200
123
35300
114
35400
99.2
35000
87.7
35200
77.5
35200
72.1
35300
59.9
35300
55.8
35400
49
35200
43.2
35300
40.2
35400
33.8
35200
29.8
35300
27.8
35400
22.1
30000
19.6
31500
19.4
35300
18
35400

767
38600
767
42600
767
48800
767
54300
757
58600
676
58600
580
58600
527
58600
466
58600
407
58500
373
58600
333
58600
286
58600
259
58600
229
58600
216
58600
185
58600
169
58600
149
58600
136
58600
120
58600
106
54500
96.2
56400
84.9
58600
75.7
58600
68.8
58600
60.7
58600
53.7
58600
47.9
58600
43.5
58600
38.4
58600
-

767
61200
767
68100
767
74400
726
79000
623
79000
567
79000
501
79100
407
73300
392
77100
359
79100
308
79200
279
78200
247
79200
220
75000
200
79200
182
79200
160
79300
145
78400
130
79300
107
74300
104
79300
91.6
79300
81.7
79300
74.2
79300
65.5
79300
57.9
79300
51.6
79300
46.9
79300
41.4
79300

1500
88000
1500
97000
1500
110000
1500
120000
1432
129000
1273
130000
1123
130000
983
130000
915
130000
776
127000
706
130000
627
130000
554
130000
484
130000
451
130000
391
130000
345
130000
301
130000
280
130000
248
130000
231
130000
202
130000
177
130000
165
130000
139
130000
122
130000
113
130000
107
130000
90
130000
79
130000
74
130000
-

1500
98800
1500
109000
1500
124000
1500
135000
1490
150000
1370
155000
1230
158000
1100
161000
1020
161000
776
141000
747
153000
701
161000
619
161000
541
161000
504
161000
407
150000
385
161000
337
162000
313
162000
277
162000
258
162000
227
162000
198
162000
184
162000
156
162000
136
162000
127
162000
120
162000
101
162000
88.5
162000
82.4
162000

TRIPLE REDUCTION

NOMINAL
OUTPUT
SPEED
rev / min

QUADRUPLE REDUCTION

NOMINAL
RATIO

RIGHT ANGLE SHAFT MECHANICAL


RATINGS AT 1450 RPM INPUT

Bold Text: Forced lubrication System Required


42

SERIES G

8.0

145

9.0

129

10.

116

11.

104

12.

93

14.

83

16.

73

18.

64

20.

58.0

22.

52.7

25.

46.4

28.

41.4

32.

36.3

36.

32.2

40.

29.0

45.

25.8

50.

23.2

56.

20.7

63.

18.4

71.

16.3

80.

14.5

90.

12.9

100

11.6

112

10.4

125

9.3

140

8.3

160

7.3

180

6.4

200

5.8

225

5.2

250

4.6

280

4.1

315

3.7

CAPACITY
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm

RIGHT ANGLE SHAFT UNITS - SIZE


G14

G15

G16

G17

G18

G19

G21

G22

138
8450
133
9380
130
10100
126
10800
115
11000
104
11000
93.4
11000
83.3
11000
73.5
11000
55.3
9550
55.3
10600
51.8
11000
46.5
11000
41.5
11000
36.6
11000
33.3
11000
30.2
11000
27
11000
23.8
11000
-

130
12700
125
13500
114
13700
103
13800
90.2
14000
82.2
14000
72.6
14000
55.3
12000
55.3
13400
51.1
13800
45.9
14000
40.9
14000
36.2
14000
33.2
14000
29.9
14000
26.6
14000
23.5
14000
-

299
19300
299
20800
299
22700
294
25600
262
25600
235
25600
206
25600
182
25600
168
25600
148
25300
132
25600
119
25600
104
25600
91.6
25600
84.9
25600
75.1
25600
65.8
25600
57.9
25600
53.7
25600
44.8
25600
41.5
25600
36.7
25600
32.3
25600
30
25600
25.3
25600
22.3
25600
20.7
25600
17.7
23500
15.7
24500
14.5
25600
13.4
25600
-

299
29300
297
33200
276
34700
249
35000
220
35200
195
35300
181
35400
148
33000
139
34700
126
35000
111
35200
98
35300
91.2
35400
79.4
35000
70.2
35200
62
35300
57.7
35400
47.9
35300
44.6
35400
39.2
35200
34.6
35300
32.2
35400
27
35200
23.9
35300
22.2
35400
17.7
30000
15.7
31500
15.5
35300
14.5
35400

613
38500
613
42500
613
48700
613
54200
607
58600
541
58600
464
58400
422
58600
373
58600
326
58600
299
58600
267
58600
228
58600
208
58600
183
58600
173
58600
148
58600
135
58600
119
58600
109
58600
96.4
58600
84.7
58300
76.9
58600
67.9
58600
60.6
58600
55
58600
48.6
58600
42.9
58600
38.3
58600
34.8
58600
30.7
58600
-

613
61100
613
68000
613
74300
583
79000
500
79100
454
79100
401
79100
326
73300
314
77100
287
79200
246
79200
224
79200
197
79200
176
75000
160
79200
145
79200
128
79300
118
79300
104
79300
88.7
77000
83
79300
73.3
79300
65.3
79300
59.3
79300
52.4
79300
46.3
79300
41.3
79300
37.5
79300
33.1
79300

1200
88000
1200
97000
1200
110000
1200
120000
1148
129000
1020
130000
900
130000
787
130000
733
130000
621
127000
566
130000
503
130000
444
130000
388
130000
361
130000
313
130000
276
130000
241
130000
224
130000
198
130000
185
130000
162
130000
141
130000
132
130000
111
130000
97
130000
91
130000
86
130000
72
130000
63
130000
59
130000
-

1200
98600
1200
109000
1200
123000
1200
135000
1200
151000
1140
161000
1000
161000
878
161000
818
161000
621
141000
598
152000
562
161000
496
161000
434
161000
404
161000
325
150000
308
162000
269
162000
251
162000
222
162000
207
162000
181
162000
158
162000
147
162000
125
162000
109
162000
101
162000
95.8
162000
81
162000
70.7
162000
65.9
162000

43

TRIPLE REDUCTION

NOMINAL
OUTPUT
SPEED
rev / min

QUADRUPLE REDUCTION

NOMINAL
RATIO

RIGHT ANGLE SHAFT MECHANICAL


RATINGS AT 1160 RPM INPUT

SERIES G

8.0

120

9.0

107

10.

96

11.

86

12.

77

14.

69

16.

60

18.

53

20.

48.0

22.

43.6

25.

38.4

28.

34.3

32.

30.0

36.

26.7

40.

24.0

45.

21.3

50.

19.2

56.

17.1

63.

15.2

71.

13.5

80.

12.0

90.

10.7

100

9.6

112

8.6

125

7.7

140

6.9

160

6.0

180

5.3

200

4.8

225

4.3

250

3.8

280

3.4

315

3.0

CAPACITY
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm

RIGHT ANGLE SHAFT UNITS - SIZE


G14

G15

G16

G17

G18

G19

G21

G22

114
8450
110
9380
107
10100
104
10800
95.1
11000
86
11000
77.3
11000
68.9
11000
60.8
11000
45.8
9550
45.8
10700
42.8
11000
38.5
11000
34.3
11000
30.3
11000
27.5
10800
25
10900
22.3
11000
19.7
11000
-

107
12700
103
13500
94
13700
85
13800
76.3
14000
68
14000
60.1
14000
45.8
12000
45.8
13400
42.3
14000
38
14000
33.9
14000
29.9
14000
27.5
14000
24.7
14000
22
14000
19.5
14000
-

247
19200
247
20800
247
22700
244
25600
217
25600
195
25600
171
25600
150
25600
139
25600
122
25600
109
25600
98.2
25600
86
25600
75.8
25600
70.2
25600
62.1
25600
54.4
25600
48
25600
44.4
25600
37.1
25600
34.4
25600
30.4
25600
26.8
25600
24.8
25600
21
25600
18.5
25600
17.1
25600
14.6
23500
13
24500
12
25700
11.1
25700
-

247
29200
246
33200
229
34700
206
34900
182
35200
161
35300
150
35400
122
33000
115
34700
104
34900
91.8
35200
81.1
35300
75.5
35400
65.7
35000
58.1
35200
51.3
35300
47.7
35400
39.7
35300
36.9
35400
32.4
35300
28.6
35300
26.6
35400
22.4
35400
19.7
35400
18.4
35400
14.6
30000
13
31500
12.8
35400
11.9
35400

507
38400
507
42400
507
48600
507
54200
503
58600
448
58600
385
58600
350
58600
309
58600
269
58600
247
58600
221
58600
189
58600
172
58600
152
58600
143
58600
123
58600
112
58600
98.5
58600
90.4
58600
79.8
58600
70.1
58600
63.7
58600
56.2
58600
50.1
58600
45.5
58600
40.2
58600
35.5
58600
31.7
58600
28.8
58600
25.4
58600
-

507
61000
507
68000
507
74200
482
79100
414
79100
376
79100
332
79200
269
73500
260
77100
238
79200
204
79200
185
79200
163
79300
145
75000
132
79200
120
79300
106
79300
97.5
79300
86.1
79300
75.6
79300
68.7
79300
60.6
79300
54.1
79300
49.1
79300
43.4
79300
38.3
79300
34.2
79300
31.1
79300
27.4
79300

995
88000
995
97000
995
110000
995
120000
950
129000
845
130000
746
130000
652
130000
607
130000
514
126000
469
130000
417
130000
368
130000
321
130000
300
130000
259
130000
228
130000
200
130000
185
130000
164
130000
153
130000
134
130000
117
130000
109
130000
92
130000
81
130000
75
130000
71
130000
60
130000
52
130000
49
130000
-

996
98500
996
109000
996
123000
996
135000
996
151000
943
161000
832
161000
728
161000
678
161000
514
141000
495
152000
466
161000
411
161000
359
161000
334
162000
269
150000
255
162000
223
162000
208
162000
184
162000
171
162000
150
162000
131
162000
122
162000
103
162000
90.2
162000
83.9
162000
79.3
162000
67
162000
58.8
162000
55.1
164000

44

TRIPLE REDUCTION

NOMINAL
OUTPUT
SPEED
rev / min

QUADRUPLE REDUCTION

NOMINAL
RATIO

RIGHT ANGLE SHAFT MECHANICAL


RATINGS AT 960 RPM INPUT

SERIES G

8.0

91

9.0

81

10.

73

11.

65

12.

58

14.

52

16.

45

18.

40

20.

36.3

22.

33.0

25.

29.0

28.

25.9

32.

22.7

36.

20.1

40.

18.1

45.

16.1

50.

14.5

56.

12.9

63.

11.5

71.

10.2

80.

9.1

90.

8.1

100

7.3

112

6.5

125

5.8

140

5.2

160

4.5

180

4.0

200

3.6

225

3.2

250

2.9

280

2.6

315

2.3

M,P
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm
Input Power - kW
Output Torque - Nm

RIGHT ANGLE SHAFT UNITS - SIZE


G14

G15

G16

G17

G18

G19

G21

G22

86.4
8450
83.2
9380
81
10100
78.5
10800
71.8
11000
65
11000
58.4
11000
52
11000
45.9
11000
34.6
9550
34.6
10700
32.4
11000
29.1
11000
25.9
11000
22.9
11000
20.8
10800
18.9
11000
16.8
11000
14.9
11000
-

81
12700
78.1
13500
71
13700
64.2
13800
57.6
14000
51.4
14000
45.4
14000
34.6
12000
34.6
13400
32
14000
28.7
14000
25.6
14000
22.6
14000
20.8
14000
18.7
14000
16.6
14000
14.7
14000
-

187
19200
187
20800
187
22700
184
25600
164
25600
147
25600
129
25600
114
25600
105
25600
92.4
25600
82.6
25600
74.2
25600
65
25600
57.3
25600
53.1
25600
46.9
25600
41.1
25600
36.2
25600
33.6
25600
28
25600
25.9
25600
22.9
25600
20.2
25600
18.7
25600
15.8
25600
13.9
25600
12.9
25600
11
23500
9.8
24500
9.1
25700
8.4
25700
-

187
29200
186
33200
173
34700
156
34900
138
35200
122
35300
113
35400
92.4
33000
87
34700
78.4
34900
69.4
35200
61.3
35300
57
35400
49.6
35000
43.9
35200
38.7
35300
36
35400
29.9
35300
27.9
35400
24.5
35300
21.6
35400
20.1
35400
16.9
35400
14.9
35400
13.9
35400
11
30000
9.8
31500
9.7
35400
9
35400

383
38400
383
42400
383
48600
383
54100
380
58600
339
58600
291
58600
264
58600
233
58600
204
58600
187
58600
167
58600
143
58600
130
58600
114
58600
108
58600
92.7
58600
84.2
58600
74.4
58600
68.2
58600
60.2
58600
52.9
58600
48.1
58600
42.4
58600
37.8
58600
34.4
58600
30.3
58600
26.8
58600
23.9
58600
21.7
58600
19.2
58600
-

383
61000
383
68000
383
74100
365
79100
313
79200
285
79200
251
79200
204
73500
196
77100
180
79200
154
79300
140
79300
123
79300
110
75000
100
79300
90
79300
80.2
79300
73.6
79300
65
79300
57.1
79300
51.9
79300
45.8
79300
40.8
79300
37.1
79300
32.7
79300
29
79300
25.8
79300
23.5
79300
20.7
79300

752
88000
752
97000
752
110000
752
120000
720
129000
639
130000
564
130000
493
130000
459
130000
389
126000
355
130000
315
130000
278
130000
243
130000
226
130000
195
130000
172
130000
150
130000
140
130000
124
130000
115
130000
101
130000
88
130000
82
130000
70
130000
61
130000
57
130000
53
130000
45
130000
39
130000
37
130000
-

752
98200
752
109000
752
123000
752
135000
752
151000
714
161000
630
161000
551
161000
514
161000
389
141000
374
152000
353
162000
311
162000
272
162000
253
162000
203
150000
193
162000
168
162000
157
162000
139
162000
129
162000
113
162000
99
162000
92.2
162000
77.9
162000
68.1
162000
63.4
162000
59.9
162000
51.4
164000
44.9
164000
41.8
164000

45

TRIPLE REDUCTION

NOM

QUADRUPLE REDUCTION

NOMINAL
RATIO

RIGHT ANGLE SHAFT MECHANICAL


RATINGS AT 725 RPM INPUT

SERIES G

RIGHT ANGLE SHAFT


THERMAL RATINGS

Thermal Ratings kW
These thermal ratings assume the gear unit is in constant use working in an ambient temperature of 25C (77F) * installed in a
large indoor space at sea level.
These ratings must be adjusted for alternative operating and environment conditions refer to Thermal ratings and service factors on
page 6.
*maximum bulk oil temperature 95C (203F)

Right Angle Shafts - Triple Reduction


Type of Cooling

Input Speed
(rev/min)
1750

No Additional
Cooling

1450
1160
960
1750
1450

Fan Cooling
1160
960
1750
1450
Cooling Coil
1160
960
1750

Fan and Cooling


Coil

1450
1160
960

Ratio

G1430

G1530

G1630

G1730

G1830

G1930

G2130

G2230

12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1

67
50
30
65
50
31
63
49
31
62
49
31
179
154
111
158
135
96
138
117
83
124
104
73
174
149
106
168
145
104
164
141
102
161
138
101
249
221
170
231
204
156
213
188
143
201
177
134

72
58
38
69
56
38
67
55
37
65
54
37
181
161
124
161
142
108
140
123
93
126
110
83
180
160
123
175
156
121
170
151
118
166
149
116
252
231
188
234
214
174
217
198
160
206
187
150

107
89
61
107
90
63
107
90
64
107
91
65
288
261
211
259
234
187
230
207
163
210
188
147
281
255
205
277
251
203
272
248
200
269
245
199
399
371
313
375
348
292
351
325
272
335
309
258

102
87
63
104
89
66
105
91
68
106
93
70
285
264
221
257
237
197
229
211
173
210
192
157
283
261
219
279
258
217
275
255
215
273
254
214
399
376
329
376
354
308
354
332
288
338
317
274

167
139
97
171
145
103
176
150
109
178
153
112
485
441
357
436
395
317
388
350
278
354
318
251
473
430
347
467
425
345
461
421
343
458
418
341
681
633
537
640
594
501
600
556
467
572
529
444

146
124
89
160
138
102
173
150
113
180
158
120
541
502
424
489
452
379
437
403
335
400
368
304
479
441
367
477
441
368
476
440
369
475
440
370
737
695
608
693
652
568
649
611
530
619
581
503

176
154
117
208
185
144
235
211
167
252
227
182
763
722
634
696
656
573
629
591
512
581
544
469
554
516
439
563
526
449
571
534
459
576
540
465
967
923
828
909
866
774
851
809
721
810
770
684

186
166
129
220
198
158
247
225
182
265
242
198
785
748
669
717
682
606
649
616
544
601
568
500
573
539
468
582
549
479
591
558
489
596
564
495
992
953
868
933
895
813
875
838
759
834
798
721

Right Angle Shafts - Quadruple Reduction


Type of Cooling

Input Speed
(rev/min)
1750

No Additional
Cooling

1450
1160
960

Ratio

G1440

G1540

G1640

G1740

G1840

G1940

G2140

G2240

100:1
250:1
100:1
250:1
100:1
250:1
100:1
250:1

62
45
62
45
61
45
61
46

61
46
61
47
62
48
62
48

83
63
86
67
89
70
90
72

75
59
82
66
88
72
92
76

92
72
109
88
123
101
132
109

94
76
110
92
124
105
133
113

46

SERIES G

DIMENSIONS HORIZONTAL RIGHT ANGLE


SHAFTS TRIPLE REDUCTION

G 3 0 B Triple Reduction Right Angle Units Horizontal


N

Q
W1

W2

W3

U1

For shaft/sleeve
tolerance refer to shaft
options tables pages
14 to 16

U1
G
H

R holes for
S bolts

K1

K2
M

Y1

(Opposite side of
case)

Z1

Hollow Shaft Option

L2

V1

H1
H1

D1

D2

Output Shaft

L1

Input Shaft

Output Bore

Unit
Size

E1

H1

G14

720

230

250

370

177

265

300

150

170

G15

760

230

250

370

177

265

300

150

G16

940

300

335

515

225

330

380

G17

995

300

335

515

225

330

G18 1220 385

420

710

290

G19 1285 385

420

710

G21 1630 465

507

G22 1670 465

507

Unit
Size
G14
G15
G16
G17
G18
G19
G21
G22

285

820

295

360

130

285

820

255

370

190

225

385

1060 370

460

380

190

170

385

1060 315

480

440

500

250

153

350 1240 338

600

290

440

500

250

220

750

340

530

600

300

225

750

340

530

600

300

245

Input Shaft
V

V4

38
k6
38
k6
50
k6
50
k6
75
m6
75
m6
100
m6
100
m6

M12
x 32
M12
x32
M16
x 36
M16
x 36
M20
x 43
M20
x 43
M24
x 52
M24
x 52

W2

K1

K2

520

500

1374 407

650

695

480 1655 465

700

745

490 1715 485

730

Output Shaft
Y

m16
18.5 6 xx 60*
m16
18.5 6 xx 60*
m24
28 6 XX 80*
m24
28 6 xx 80*
m30
33 6xx100*
m30
33 6xx100*
m36
39 6xx100*
m36
39 6xx100*

Output Bore

V1

V5

W1

W3

Y1

Z1

D1

D2

L1

L2

110
m6
130
m6
145
m6
170
m6
190
m6
210
m6
220
m6
240
m6

M30
x63
M30
x63
M42
x81
M42
x81
M42
x81
M42
x81
M42
x81
M42
x81

180

170

28

116

95

100

180

255

190

180

32

137

110

115

180

260

230

220

36

153

125

130

230

325

250

240

40

179

145

150

230

340

300

290

45

200

160

170

300

410

350

340

50

221

170

180

300

430

350

340

50

231

210

220

350

500

380

340

56

252

230

240

350

515

100

90

10

41

100

90

10

41

140

130

14

53.5

140

130

14

53.5

160

150

20

79.5

160

150

20

79.5

210

200

28

106

210

200

28

106

47

U1

25

684

55

25

684

55

30

898

70

30

898

70

37

1036

90

40

1170

90

50

1380 120

50

1440 120

E1

Tapped
hole
dimn V4

Tapped
hole
dimn V5

SERIES G

DIMENSIONS VERTICAL RIGHT ANGLE


SHAFTS TRIPLE REDUCTION
5

G 3 0 R Triple Reduction Right Angle Units Vertical


Tapped
hole
dimn V5

V
F1

Input Shaft

H1

W3

W1

For shaft tolerance refer to


shaft options tables pages
14 and 15

Z1

P2

Y1

V1

Pump

G2

Output Shaft

G2

Agitator Unit

W1

W2

Q2

W1

Note Agitator unit has a drywell


and grease lubricated
lower bearings

G1

Tapped
hole
dimn V4

Q2

G3

G3

Tower Unit
J1

R1
K1
M

Unit
Size

F1

G1

G2 (min)
No With
Fan Fan

G3

H1

J1

K1

P2

Q2

R1

G14

720

230

177

390

390

135

155

230

300

150

260

750

820

295

236

360

475

30

G15

760

230

177

390

390

135

155

260

300

150

220

750

820

255

236

370

495

G16

940

300

225

515

506

175

205

300

380

190

325

970 1060 370

285

460

595

G17

995

300

225

515

506

175

205

340

380

190

270

970 1060 315

285

480

615

G18 1220 385

290

700

656

205

245

370

500

250

281 1126 1240 338

345

600

760

G19 1285 385

290

700

656

205

245

400

500

250

350 1260 1374 407

345

650

815

G21 1630 465

340

750

790

255

315

500

600

300

395 1515 1655 465

400

700

925

G22 1670 465

340

750

790

265

315

600

300

415 1575 1715 485

400

730

4x
24
4x
24
4x
33
4x
33
4x
40
4x
40
4x
48
4x
48

Unit
Size
G14
G15
G16
G17
G18
G19
G21
G22

Input Shaft

Output Shaft

V4

W2

V1

V5

W1

W3

Y1

Z1

38
k6
38
k6
50
k6
50
k6
75
m6
75
m6
100
m6
100
m6

M12
x 32
M12
x32
M16
x 36
M16
x 36
M20
x 43
M20
x 43
M24
x 52
M24
x 52

100

90

10

41

170

28

116

90

10

41

190

180

32

137

140

130

14

53.5

230

220

36

153

140

130

14

53.5

250

240

40

179

160

150

20

79.5

300

290

45

200

160

150

20

79.5

350

340

50

221

210

200

28

106

350

340

50

231

210

200

28

106

M30
x63
M30
x63
M42
x81
M42
x81
M42
x81
M42
x81
M42
x81
M42
x81

180

100

110
m6
130
m6
145
m6
170
m6
190
m6
210
m6
220
m6
240
m6

380

340

56

252

48

30
45
45
55
55
70
70

* = Contact Application Engineering

SERIES G

DIMENSIONS HORIZONTAL RIGHT ANGLE


SHAFTS QUADRUPLE REDUCTION

G 4 0 B Quadruple Reduction Right Angle Units Horizontal


N

Q
W1

Tapped
hole
dimn V4

W2

W3

U1

For shaft/sleeve
tolerance refer to shaft
options tables pages
14 to 16

U1
G
H

R holes for
S bolts

K1

K2
M

Y1

(Opposite side of
case)

Z1

Hollow Shaft Option

L2

V1

Input Shaft

H1

L1

H1

D1

D2

Output Shaft

Output Bore

Unit
Size

E1

H1

G16

965

300

335

515

225

330

380

190

225

385

G17 1020 300

335

515

225

330

380

190

170

385

G18 1265 385

420

710

290

440

500

250

153

G19 1330 385

420

710

290

440

500

250

220

G21 1660 465

507

750

340

530

600

300

225

G22 1700 465

507

750

340

530

600

300

245

Unit
Size
G16
G17
G18
G19
G21
G22

Input Shaft
V

V4

38
k6
38
k6
50
k6
50
k6
75
m6
75
m6

M12
x 32
M12
x 32
M16
x 36
M16
x 36
M20
x 43
M20
x 43

W2

K1

K2

1060 370

460

28

1060 315

480

28

350 1240 338

600

33

1374 407

650

33

695

480 1655 465

700

39

745

490 1715 485

730

39

520

500

Output Shaft
Y

S
6 X m24
X 80*
6 x m24
x 80*
6 x m30
x 100*
6 x m30
x 100*
6 x m36
x 100*
6 x m36
x 100*

Output Bore

V1

V5

W1

W3

Y1

Z1

D1

D2

L1

L2

145
m6
170
m6
190
m6
210
m6
220
m6
240
m6

M42
x81
M42
x81
M42
x81
M42
x81
M42
x81
M42
x81

230

220

36

153

125

130

230

325

250

240

40

179

145

150

230

340

300

290

45

200

160

170

300

410

350

340

50

221

170

180

300

430

350

340

50

231

210

220

350

500

380

340

56

252

230

240

350

515

100

90

10

41

100

90

10

41

140

130

14

53.5

140

130

14

53.5

160

150

20

79.5

160

150

20

79.5

49

U1

30

898

70

30

898

70

37

1036

90

40

1170

90

50

1380 120

50

1440 120

E1

Tapped
hole
dimn V5

SERIES G

DIMENSIONS VERTICAL RIGHT ANGLE


SHAFTS QUADRUPLE REDUCTION
5

G 4 0 R Quadruple Reduction Right Angle Units Vertical


Tapped
hole
dimn V5

F1

Input Shaft

H1

W3

W1

For shaft tolerance refer to


shaft options tables pages
14 and 15

Z1

P2

Y1

V1

Pump

G2

Output Shaft

Heavy Duty
Agitator Unit

G2

W1

W2

Q2

W1

Note Agitator unit has a drywell


and grease lubricated
lower bearings

G1

Tapped
hole
dimn V4

Q2

G3

G3

Heavy Duty
Tower Unit

J1

R1
K1
M

Unit
Size

F1

G1

G2
(min)

G3

H1

J1

K1

P2

Q2

R1

G16

965

300

225

515

506

175

300

380

190

325

970

1060

370

285

460

595

4x
33

45

G17

1020

300

225

515

506

175

340

380

190

270

970

1060

315

285

480

615

4x
33

45
55

G18

1265

385

290

700

656

205

370

500

250

281

1126

1240

338

345

600

760

4x
40

G19

1330

385

290

700

656

205

400

500

250

350

1260

1374

407

345

650

815

4x
40

55
70
70

G21

1660

465

340

750

790

255

500

600

300

395

1515

1655

465

400

700

925

4x
48

G22

1700

465

340

750

790

265

600

300

415

1575

1715

485

400

730

4x
48

Unit
Size

Input Shaft

Output Shaft

V4

W2

V1

V5

W1

W3

Y1

Z1

G16

38
k6

M12
x 32

100

90

10

41

145
m6

M42
x81

230

220

36

153

G17

38
k6

M12
x 32

100

90

10

41

170
m6

M42
x81

250

240

40

179

G18

50
m6

M16
x 36

140

130

14

53.5

190
m6

M42
x81

300

290

45

200

G19

50
m6

M16
x 36

140

130

14

53.5

210
m6

M42
x81

350

340

50

221

G21

75
m6

M20
x 43

160

150

20

79.5

220
m6

M42
x81

350

340

50

231

G22

75
m6

M20
x 43

160

150

20

79.5

240
m6

M42
x81

380

340

56

252

50

* = Contact Application Engineering

SERIES G

DIMENSIONS HORIZONTAL J TYPE


RIGHT ANGLE SHAFTS TRIPLE REDUCTION

G 3 0 B Triple Reduction J Type Right Angle Units Horizontal


W2

Only available for ratios:


G14, G16, G18 Units - Ratios 22 to 63
G15, G17, G19, G22 Units - Ratios 28 to 80
G21 Units - Ratios 25 to 71

Tapped
hole
dimn V4

W1

W3

U1

U1
G
H

E
E1

Tapped
hole
dimn V5

For shaft/Sleeve
Tolerance refer to
shaft options tables
pages 14 to 16

R holes for
S bolts

K1

K2
M

Y1

(Opposite side of
case)

H1

V1

Input Shaft

H1

D1

D2

Output Shaft

* Maximum bolt length

Output Bore

Unit
Size

E1

H1

G14

325

554

230

250

370

177

265

300

150

170

G15

365

594

230

250

370

177

265

300

150

G16

430

728

300

335

515

225

330

380

G17

485

783

300

335

515

225

330

G18

570

953

385

420

710

290

G19

635 1018 385

420

710

G21

765 1240 465

507

G22

805 1280 465

507

Unit
Size
G14
G15
G16
G17
G18
G19
G21
G22

285

820

295

395

360

130

285

820

255

395

370

190

225

385

1060 370

510

460

380

190

170

385

1060 315

510

480

440

500

250

153

350 1240 338

650

600

290

440

500

250

220

1374 407

650

650

750

340

530

600

300

225

695

480 1655 465

865

700

750

340

530

600

300

245

745

490 1715 485

865

730

V1

V5

W1

W3

Y1

Z1

D1

D2

L1

L2

110
m6
130
m6
145
m6
170
m6
190
m6
210
m6
220
m6
240
m6

M30
x63
M30
x63
M42
x81
M42
x81
M42
x81
M42
x81
M42
x81
M42
x81

180

170

28

116

95

100

180

255

190

180

32

137

110

115

180

260

230

220

36

153

125

130

230

325

250

240

40

179

145

150

230

340

300

290

45

200

160

170

300

410

350

340

50

221

170

180

300

430

350

340

50

231

210

220

350

500

380

340

56

252

230

240

350

515

Input Shaft
V

V4

38
k6
38
k6
50
k6
50
k6
75
m6
75
m6
100
m6
100
m6

M12
x 32
M12
x32
M16
x 36
M16
x 36
M20
x 43
M20
x 43
M24
x 52
M24
x 52

W2

L1

L2

Z1

Hollow Shaft Option

K1

520

K2

500

Output Shaft

100

90

10

41

100

90

10

41

140

130

14

53.5

140

130

14

53.5

160

150

20

79.5

160

150

20

79.5

210

200

28

106

210

200

28

106

Output Bore

51

m16
18.5 6 xx 60*
m16
18.5 6 xx 60*
m24
28 6 XX 80*
m24
28 6 xx 80*
m30
33 6xx100*
m30
33 6xx100*
m36
39 6xx100*
m36
39 6xx100*

U1

25

684

55

25

684

55

30

898

70

30

898

70

37

1036

90

40

1170

90

50

1380 120

50

1440 120

SERIES G

DIMENSIONS VERTICAL J TYPE RIGHT


ANGLE SHAFTS TRIPLE REDUCTION

G 3 0 R Triple Reduction J Type Right Angle Units Vertical


5

Tapped
hole
dimn V5
P

W3

W1

Only available for ratios:


G14, G16, G18 Units - Ratios 22 to 63
G15, G17, G19, G22 Units - Ratios 28 to 80
G21 Units - Ratios 25 to 71

W3

Y1

Z1

G2

Heavy Duty
Tower Unit

G1
Q2

Agitator unit has a drywell


and grease lubricated
lower bearings

Output Shaft

W1
G3

Note

V1

Input Shaft
Heavy Duty
Agitator Unit

G2

Pump
V

P2

H1

H1

F1

W1

Q2

G3

R1

For shaft/Sleeve
Tolerance refer to
shaft options tables
pages 14 to 16

Tapped
hole
dimn V4

J1

K1
M

Unit
Size

F1

G1

G2
(min)

G3

H1

J1

K1

P2

Q2

R1

G14

325

554

230

177

390

390

135

230

300

150

260

750

820

295

395

236

360

475

30

G15

365

594

230

177

390

390

135

260

300

150

220

750

820

255

395

236

370

495

G16

430

728

300

225

515

506

175

300

380

190

325

970 1060 370

510

285

460

595

G17

485

783

300

225

515

506

175

340

380

190

270

970 1060 315

510

285

480

615

G18

570

953

385

290

700

656

205

370

500

250

281 1126 1240 338

650

345

600

760

G19

635 1018 385

290

700

656

205

400

500

250

350 1260 1374 407

650

345

650

815

G21

765 1240 465

340

750

790

255

500

600

300

395 1515 1655 465

865

400

700

925

G22

805 1280 465

340

750

790

265

600

300

415 1575 1715 485

865

400

730

4x
24
4x
24
4x
33
4x
33
4x
40
4x
40
4x
48
4x
48

Unit
Size
G14
G15
G16
G17
G18
G19
G21
G22

Input Shaft
V

V4

38
k6
38
k6
50
m6
50
m6
75
m6
75
m6
100
m6
100
m6

M12
x 32
M12
x 32
M16
x 36
M16
x 36
M20
x 43
M20
x 43
M24
x 52
M24
x 52

W2

Output Shaft
Y

V1

V5

W1

W3

Y1

Z1

110
m6
130
M6
145
M6
170
M6
190
M6
210
M6
220
M6
240
M6

M30
x63
M30
x63
M42
x81
M42
x81
M42
x81
M42
x81
M42
x81
M42
x81

180

170

28

116

190

180

32

137

230

220

36

153

250

240

40

179

300

290

45

200

350

340

50

221

350

340

50

231

380

340

56

252

100

90

10

41

100

90

10

41

140

130

14

53.5

140

130

14

53.5

160

150

20

79.5

160

150

20

79.5

210

200

29

106

210

200

28

106

52

* = Contact Application Engineering

30
45
45
55
55
70
70

SERIES G

FAN COOLING DIMENSIONS


RIGHT ANGLE SHAFTS

Right Angle Shaft Units with Mechanical Fans

B
B1

F1

F3

F2

W3

F1

Triple Reduction Only


Unit
Size

B1

F1

F2

F3

W3
(useable shaft extension)

G14

720

670

387

140

480

70

G15

760

710

387

140

480

70

G16

940

860

507

180

620

100

G17

995

915

507

180

620

100

G18

1220

1133

625

230

790

105

G19

1285

1198

625

230

790

105

G21

1630

1496

762

297

955

155

G22

1670

1536

762

297

955

155

53

SERIES G

HOLLOW OUTPUT SHAFT


WITH SHRINK DISC

The gear unit is fitted with a 'shrink disc' device located on the hollow output shaft to provide a positive outer locking connection
between gear unit and driven shaft. The 'shrink disc' is a friction device, without keys, which exerts an external clamping force
on the hollow output shaft, thus establishing a mechanical shrink fit between the gear unit hollow shaft and driven shaft. 'Shrink
disc' capacities have ample margins in dealing with transmitted torques and external loading imposed on gear units.

WORKING PRINCIPLE
The 'shrink disc' consists of a locking collar, a tapered inner ring and locking screws. By tightening the locking screws, the
locking collar and tapered inner ring are pulled together, exerting radial forces on the inner ring, thus creating a positive friction
connection between hollow shaft and driven shaft.
As the tapered surfaces of locking collar and inner ring are lubricated with Molykote 321R or similar and the taper angle is not
self locking, locking collar will not seize on the inner ring and can be released easily when removal is necessary.
When the shrink disc is clamped in position the high contact pressures between tapered surfaces and screw heads and their
seatings ensure hermetic sealing and eliminate the possibility of fretting corrosion.

21
22
Unit
Size

I1

I2

Type

95
h6
110
h6
125
h6
145
h6
160
h6
170
g6
210
g6
230
g6

100
h6
115
h6
130
h6
150
h6
170
g6
180
g6
220
g6
240
g6

94.5

115

413

55

50

HSD 120-81-95

22

120 197

53

M12

121

109.5

130

418

60

60

HSD 140-81-110

22

140 230

58

M14

193

124.5

147

530

70

70

HSD 160-81-125

28

160 290

68

M16

295

144.5

167

545

90

90

HSD 180-81-145

28

180 320

85

M16

295

159.5

185

685

90

90

HSD 200-81-160

30

200 340

85

M16

295

169.5

195

705 105 105

HSD 220-81-170

30

220 370 103 M20

570

209.5

225

820 130 105

HSD 260-81-210

30

260 430

M20

570

229.5

235

835 145 105

M24
x50
M24
x50
M24
x50
M30
x60
M30
x60
M30
x60
M30
x60
M30
x60

Torque
Ta (Nm)

HSD 280-81-230

30

280 460 132 M20

570

HOLLOW SHAFT
d1

d2

d3

119

END PLATE

L1

L2

L3

C1

d5

d6

K1

Circlip

10.0
9.8
10.0
9.8
12.0
11.8
12.0
11.8
12.0
11.8
12.0
11.8
14.0
13.8
14.0
13.8

99.75
99.5
114.75
114.50
129.75
129.50
149.75
149.50
169.75
169.5
184.75
184.50
219.75
219.50
239.75
239.50

M
crs

78

26

55

M12

D1300-1000

90

26

65

M12

D1300-1150

103

26

70

M16

D1300-1300

120

33

85

M16

D1300-1500

135

33

100

M16

D1300-1700

150

33

110

M16

D1300-1850

170

33

130

M20

D1300-2200

190

33

150

M20

D1300-2400

14

95

100

96

415

180

255

276

20

15

110

115

111

420

180

260

276

20

16

125

130

126

533

230

325

348

25

17

145

150

147

548

230

340

348

25

18

160

170

162

688

300

410

442

25

19

170

180

172

708

300

430

442

25

21

210

220

212

824

350

500

510

28

22

230

240

232

839

350

515

535

28

Customers Shaft

l
3.2

min

5 x 15 o

d2

d4

3.2

Hollow Shaft and


Shrink Disc

l2
L1

30 o

3 rad
(max)

K
Tapped
hole

l1

L3
L2
H

End Plate
(If required)

C1

Circlip

D3

D2

19

d4

Recess for
end plate
Screws M
(tightened to
torque Ta)

Anti-Fretting bush

54

d6

18

d3

d5

17

d2

d1

16

d1

15

SHRINK DISC

d3

14

CUSTOMERS SHAFT

D1

Unit
Size

K1 hole
Two tappings
'P' at 180o

SERIES G

KEYED SLEEVES
Column 10 Entry

Customers Shaft
l

3.2

3.2
Chamfer
5 x 15

l3

-0.3
-0.5

O d1

O d1

O d1

O d4 min

l4

l1

Inch

Consult Application
Engineering for dimensions
of Inch sleeves

'K' Tapped hole

4 rad
(max)

Metric

l2

End Plate
(If required)

Hollow Shaft
L1

L1

C1

O d6

O d5

O D1

O D1

Circlip

O K1 hole
Two tappings
'P' at 180v

UNIT
SIZE
14
15
16
17
18
19
21
22

UNIT
SIZE
14
15
16
17
18
19
21
22

CUSTOMERS SHAFT
l3
l4
(min)

d1

d4

l1

l2

95
h6
110
h6
125
h6
145
h6
160
h6
180
g6
210
g6
230
g6

115

335

95

80

280

20

130

335

105

90

280

20

147

430

120

100

360

25

167

430

130

110

360

25

192

570

145

125

520

25

207

570

155

135

520

25

225

670

165

145

610

30

250

670

175

155

610

30

HOLLOW SHAFT

25
(p9)
28
(p9)
32
(p9)
36
(p9)
40
(p9)
45
(p9)
50
(p9)
50
(p9)

86.0
85.8
100.0
99.8
114.0
113.8
133.0
132.7
152.0
151.6
165.0
164.7
193.0
192.7
213.0
212.7

M24
x 50
M24
x 50
M24
x 50
M30
x 60
M30
x 60
M30
x 60
M30
x 60
M30
x 60

Key Section
(not supplied)
25 x 14
28 x 16
32 x 18
36 x 20
40 x 22
45 x 25
50 x 28
50 x 28

END PLATE

D1

L1

C1

d5

d6

K1

Circlip

95
H7
110
H7
125
H7
145
H7
160
H7
180
H7
210
H7
230
H7

20

180

20

26

55

M12

D1300-1000

180

20

90

26

65

M12

D1300-1150

22

230

25

103

26

70

M16

D1300-1300

22

230

25

120

33

85

M16

D1300-1500

22

300

25

135

33

100

M16

D1300-1700

22

300

25

150

33

110

M16

D1300-1850

26

350

28

170

33

130

M20

D1300-2200

26

350

28

99.75
99.50
114.75
114.50
129.75
129.50
149.75
149.50
169.75
169.50
184.75
184.50
219.75
219.50
239.75
239.50

78

20

10.0
9.8
10.0
9.8
12.0
11.8
12.0
11.8
12.0
11.8
12.0
11.8
14.0
13.8
14.0
13.8

M
crs

190

33

150

M20

D1300-2400

55

SERIES G

COOLING COIL
CONNECTIONS

Cooling coils can be fitted to all unit types and handings.


Cooling coil connections for water inlet and outlet pipes are 12mm on all sizes.
The protruding cooling coil pipe can be connected to customers pipe work via a suitable straight coupling.
Water supply:

Cooling coils are suitable for fresh, brackish or sea water with flow in either direction.
Connections are therefore interchangeable.


For best performance, the water supply should be at 10oC / 12oC temperature and at a flow
rate of 5 litres / minute.

14

310

120

163

15

270

120

163

16

370

150

220

17

315

150

220

18

315

200

285

19

385

200

285

21

400

200

355

22

420

200

355

12mm

SIZE OF UNIT

Gear
Case

50mm
A

56

SERIES G
BACKSTOPS
Externally mounted Backstops can be fitted to all Series G gear units, when required to operate in non-reversing drives.
They are located on the helical pinion shaft and have adequate capacities to deal with full rated torques. All backstops are
centrifugal lift off type. Changing the direction of locking rotation is a simple operation.

Parallel Shaft Units

Column 16 entry, shaft rotation shown

4 Stage

3 Stage

A
2

Right Angle Shaft Units

Column 16 entry, shaft rotation shown


For right angle units, if backstop position is required at opposite side of unit to outputshaft, column 16 entry must be 3
or 4 (see page 14)
A
A
3 Stage
4 Stage
1
1

2
C

2
C

3
C

Unit Size

G14

325

G15

365

G16

430

G17

485

G18

570

G19

635

G21

765

G22

805

C
B

Backstop

275

175

85-40

340

210

120-50

433

290

170-63

500

310

200-63
57

Note: Torque limiting backstops with controllable tension release can be fitted to
all Series G units (for details consult
our Application Engineers).

SERIES G
TORQUE ARM
The torque arm must be flexibly mounted to the
chassis structure

Torque arms are available for all shaft mounted units with parallel
or right angle shafts. They are supplied as optional extras and are
secured to gear cases as shown below.
Torque arms must be secured to the chassis structure in a flexible
mounting as indicated.

Each pair of
disc springs
to be
compressed
'X' mm
on assembly

Shaft mounted units are designed to operate in the horizontal position. Reference must be made to our Application Engineers, with
details, where units are required to operate in an inclined position.

When used on Traverse drives with high inertia driven loads, eg


crane drives (slewing, long travel and cross travel) bogie drives and
selected high inertia load roller table drives, it is recommended that
shaft mounted units should be fitted with shock absorbing Torque
Arms. Consult our Application Engineers with specific application
details.

SHAFT MOUNTED UNITS FOR HIGH INERTIA DRIVE

It is recommended that the torque arm is fitted on the side of the


unit adjacent to the driven machine.

SIZE
OF
UNIT

B1

B1

135

55

195

16
645

17
700

167

65

18
845

19
910

222

80


14
490

15
530

21 & 22

Disc Spring Ref

60

M30

207

80 x 41 x 4

1.1

41

50

75

M36

262

100 x 51 x 6

1.1

52

70

105

M48

336

125 x 71 x 6

1.7

72

MIN

MAX

95

40

253

125

328

150

Contact our Application Engineers

58

SERIES G

MOTORISED

SERIES G

59

SERIES G
MOTORISED DIMENSIONS

Parallel Shaft Units

LB

Double Reduction
IEC Motors
Unit
Size
G1420

G1520

G1620
G1720

Motor
Size
200
225
250
280
200
225
250
280
250
280
315
250
280
315

Column
13 Entry
D
E
F
G
D
E
F
G
F
G
H
F
G
H

LB (max)

325
325
325
325
365
365
365
365
430
430
430
485
485
485

428
458
458
458
428
458
458
458
513
513
543
513
513
543

229
229
275
275
229
229
275
275
298
298
330
298
298
330

651
786
839
951
651
786
839
951
839
951
1028
839
951
1028

400
450
550
550
400
450
550
550
550
550
660
550
550
660

Triple and Quadruple Reduction

Motor
Column
Size
13 Entry
324TC/326TC
R
364TC/365TC
S
404TC/405TC
T

G1430 /
G1440

G1530 /
G1540
G1540

G1630 /
G1640

G1730 /
G1740
G1740

G1830 /
G1840

G1930 /
G1940

Motor
Size
132
160
180
200
225
250
132
160
180
200
225
250
132
160
180
200
225
250
280
315
132
160
180
200
225
250
280
315
180
200
225
250
280
315
180
200
225
250
280
315

Column
13 Entry
A
B
C
D
E
F
A
B
C
D
E
F
A
B
C
D
E
F
G
H
A
B
C
D
E
F
G
H
C
D
E
F
G
H
C
D
E
F
G
H

229
229
229

LB
(max)
657
785
839

339.7
339.7
352.4

445
460.9
495.8

324TC/326TC
364TC/365TC
404TC/405TC

R
S
T

445
460.9
495.8

229
229
229

657
785
839

339.7
339.7
352.4

364TC/365TC
404TC/405TC
444TC/445TC
364TC/365TC
404TC/405TC
444TC/445TC

S
T
U
S
T
U

515.9
550.8
582.6
515.9
550.8
582.6

383
383
383
383
383
383

785
839
951
785
839
951

339.7
352.4
352.4
339.7
352.4
352.4

Motor
Size
254TC/256TC
284TC/286TC
324TC/326TC
364TC/365TC
404TC/405TC

Column
13 Entry
P
Q
R
S
T

LB (max)

373.2
389.1
405
420.9
455.8

170
170
170
170
177

546
605
657
785
839

254
285.8
339.7
339.7
352.4

254TC/256TC
284TC/286TC
324TC/326TC
364TC/365TC
404TC/405TC

P
Q
R
S
T

373.2
389.1
405
420.9
455.8

170
170
170
170
177

546
605
657
785
839

254
285.8
339.7
339.7
352.4

254TC/256TC
284TC/286TC
324TC/326TC
364TC/365TC
404TC/405TC
444TC/445TC

P
Q
R
S
T
U

438.2
454.1
470
485.9
520.8
552.6

170
170
170
170
177
213

546
605
657
785
839
951

254
285.8
339.7
339.7
352.4
425.5

254TC/256TC
284TC/286TC
324TC/326TC
364TC/365TC
404TC/405TC
444TC/445TC

P
Q
R
S
T
U

438.2
454.1
470
485.9
520.8
552.6

170
170
170
170
177
213

546
605
657
785
839
951

254
285.8
339.7
339.7
352.4
425.5

254TC/256TC
284TC/286TC
324TC/326TC
364TC/365TC
404TC/405TC
444TC/445TC
254TC/256TC
284TC/286TC
324TC/326TC
364TC/365TC
404TC/405TC
444TC/445TC

P
Q
R
S
T
U
P
Q
R
S
T
U

538.2
554.1
570
585.9
620.8
652.6
538.2
554.1
570
585.9
620.8
652.6

198
198
198
198
198
213
198
198
198
198
198
213

546
605
657
785
839
951
546
605
657
785
839
951

254
285.8
339.7
339.7
352.4
425.5
254
285.8
339.7
339.7
352.4
425.5

IEC Motors
Unit
Size

NEMA Motors

NEMA Motors

LB (max)

435
435
435
435
435
435
475
475
475
475
475
475
570
570
570
570
570
570
570
570
625
625
625
625
625
625
625
625
755
755
755
755
755
755
820
820
820
820
820
820

358
388
388
388
418
418
358
388
388
388
418
418
423
453
453
453
483
483
483
513
423
453
453
453
483
483
483
513
553
553
583
583
583
613
553
553
583
583
583
613

170
175
175
200
225
275
170
175
175
200
225
275
170
175
175
200
225
275
275
330
170
175
175
200
225
275
275
330
198
200
225
275
275
330
198
200
225
275
275
330

420
540
598
651
786
839
420
540
598
651
786
839
420
540
598
651
786
839
951
1028
420
540
598
651
786
839
951
1028
598
651
786
839
951
1028
598
651
786
839
951
1028

300
350
350
400
450
550
300
350
350
400
450
550
300
350
350
400
450
550
550
660
300
350
350
400
450
550
550
660
350
400
450
550
550
660
350
400
450
550
550
660

60

SERIES G
MOTORISED DIMENSIONS

Right Angle Shaft Units

LB

Triple Reduction
IEC Motors
Unit
Size

G1430

G1530

G1630

G1730

G1830

G1930

Motor
Size
132
160
180
200
225
250
280
132
160
180
200
225
250
280
200
225
250
280
315
200
225
250
280
315
225
250
280
315
225
250
280
315

Column
13 Entry
A
B
C
D
E
F
G
A
B
C
D
E
F
G
D
E
F
G
H
D
E
F
G
H
E
F
G
H
E
F
G
H

NEMA Motors

LB (max)

803
833
833
833
863
863
863
843
873
873
873
903
903
903
1053
1083
1083
1083
1113
1108
1138
1138
1138
1168
1363
1363
1363
1393
1428
1428
1428
1458

420
540
598
651
786
839
951
420
540
598
651
786
839
951
651
786
839
951
1028
651
786
839
951
1028
786
839
951
1028
786
839
951
1028

300
350
350
400
450
550
550
300
350
350
400
450
550
550
400
450
550
550
660
400
450
550
550
660
450
550
550
660
450
550
550
660

Motor
Size
254TC/256TC
284TC/286TC
324TC/326TC
364TC/365TC
404TC/405TC

Column
13 Entry
P
Q
R
S
T

LB (max)

818.3
834.1
850
865.9
900.8

546
605
657
785
839

254
285.8
339.7
339.7
352.4

254TC/256TC
284TC/286TC
324TC/326TC
364TC/365TC
404TC/405TC

P
Q
R
S
T

858.3
874.1
890
905.9
940.8

546
605
657
785
839

254
285.8
339.7
339.7
352.4

324TC/326TC
364TC/365TC
404TC/405TC
444TC/445TC

R
S
T
U

1070
1085.9
1120.8
1152.6

657
785
839
951

339.7
339.7
352.4
425.5

324TC/326TC
364TC/365TC
404TC/405TC
444TC/445TC

R
S
T
U

1125.9
1140.9
1175.8
1207.6

657
785
839
951

339.7
339.7
352.4
425.5

364TC/365TC
404TC/405TC
444TC/445TC

S
T
U

1365.9
1400.8
1432.6

785
839
951

339.7
352.4
425.5

364TC/365TC
404TC/405TC
444TC/445TC

S
T
U

1430.9
1465.8
1497.6

785
839
951

339.7
352.4
425.5

Motor
Size
254TC/256TC
284TC/286TC
324TC/326TC
364TC/365TC
404TC/405TC

Column
13 Entry
P
Q
R
S
T

LB (max)

1063.3
1079.1
1095
1110.9
1145.8

546
605
657
785
839

254
285.8
339.7
339.7
352.4

254TC/256TC
284TC/286TC
324TC/326TC
364TC/365TC
404TC/405TC

P
Q
R
S
T

1118.3
1134.1
1150
1165.9
1200.8

546
605
657
785
839

254
285.8
339.7
339.7
352.4

254TC/256TC
284TC/286TC
324TC/326TC
364TC/365TC
404TC/405TC
444TC/445TC

P
Q
R
S
T
U

1363.3
1379.1
1396
1410.9
1445.8
1477.6

546
605
657
785
839
951

254
285.8
339.7
339.7
352.4
425.5

254TC/256TC
284TC/286TC
324TC/326TC
364TC/365TC
404TC/405TC
444TC/445TC

P
Q
R
S
T
U

1428.8
1444.1
1461
1475.9
1510.8
1542.6

546
605
657
785
839
951

254
285.8
339.7
339.7
352.4
425.5

Quadruple Reduction
NEMA Motors

IEC Motors
Unit
Size

G1640

G1740

G1840

G1940

Motor
Size
132
160
180
200
225
250
132
160
180
200
225
250
160
180
200
225
250
280
315
160
180
200
225
250
280
315

Column
13 Entry
A
B
C
D
E
F
A
B
C
D
E
F
B
C
D
E
F
G
H
B
C
D
E
F
G
H

LB (max)

1048
1078
1078
1078
1108
1108
1113
1133
1133
1133
1163
1163
1378
1378
1378
1408
1408
1408
1438
1443
1443
1443
1473
1473
1473
1503

420
540
598
651
786
839
420
540
598
651
786
839
540
598
651
786
839
951
1028
540
598
651
786
839
951
1028

300
350
350
400
450
550
300
350
350
400
450
550
350
350
400
450
550
550
660
350
350
400
450
550
550
660

61

SERIES G
SHIPPING SPECIFICATION
UNIT MASS (KG)
Gear
Unit

No of
Reductions

2 Stage

Parallel
Shat

3 Stage

4 Stage

3 Stage
Right
Angle
Shaft
4 Stage

Unit Size

Output
Shaft

14

15

16

17

18

19

21

22

Standard

360

415

790

905

1530

1875

3150

3640

Shaft Mount

340

385

755

855

1435

1755

2950

3370

Agitator

400

455

840

980

1630

1995

3350

Standard

375

430

805

920

1550

1895

3200

3690

Shaft Mount

355

400

770

870

1455

1775

3000

3420

Agitator

415

470

855

995

1650

2015

3400

Standard

385

440

820

935

1580

1925

3250

3740

Shaft Mount

365

405

785

885

1485

1805

3050

3470

Agitator

425

480

870

1010

1680

2045

3450

Standard

395

450

840

940

1640

1985

3350

3840

Shaft Mount

375

420

805

890

1545

1865

3150

3570

Agitator

435

490

890

1015

1740

2105

3550

Standard

840

940

1620

1965

3300

3790

Shaft Mount

805

705

1525

1845

3100

3520

Agitator

890

890

1720

2085

3500

Mass excludes: lubricant, cooling fans or coil.

UNIT VOLUME (m3)


Gear Unit

No of Reductions

2 Stage

Parallel
Shaft

3 Stage

4 Stage

3 Stage
Right
Angle
Shaft
4 Stage

Output Shaft

Unit Size
14

15

16

17

18

19

21

22

Standard

0.275

0.279

0.579

0.593

1.122

1.296

2.08

2.21

Shaft Mount

0.202

0.202

0.418

0.418

0.811

0.895

1.76

1.84

Agitator

0.309

0.316

0.636

0.649

1.233

1.421

2.35

Standard

0.259

0.263

0.558

0.572

1.081

1.25

2.06

2.21

Shaft Mount

0.185

0.185

0.397

0.397

0.769

0.849

1.72

1.80

Agitator

0.293

0.301

0.616

0.629

1.193

1.377

2.32

Standard

0.259

0.263

0.558

0.572

1.081

1.25

2.06

2.17

Shaft Mount

0.185

0.185

0.397

0.397

0.769

0.849

1.72

1.80

Agitator

0.293

0.301

0.616

0.629

1.193

1.377

2.32

Standard

0.262

0.266

0.57

0.586

1.116

1.28

2.12

2.18

Shaft Mount

0.212

0.214

0.462

0.474

0.89

0.994

1.73

1.82

Agitator

0.304

0.314

0.645

0.66

1.26

1.44

1.47

Standard

0.581

0.598

1.148

1.314

2.15

2.21

Shaft Mount

0.47

0.483

0.916

1.021

1.76

1.84

Agitator

0.657

0.673

1.296

1.478

2.5

62

SERIES G
NOTES

SERIES G
IMPORTANT
Product Safety Information
General - The following information is important in ensuring safety. It must be brought to the attention of personnel involved in the
selection of the equipment, those responsible for the design of the machinery in which it is to be incorporated and those involved in its
installation, use and maintenance.
The equipment will operate safely provided it is selected, installed, used and maintained properly. As with any power transmission
equipment proper precautions must be taken as indicated in the following paragraphs, to ensure safety.
Potential Hazards - these are not necessarily listed in any order of severity as the degree of danger varies in individual circumstances. It
is important therefore that the list is studied in its entirety:1) Fire/Explosion
(a) Oil mists and vapour are generated within gear units. It is therefore dangerous to use naked lights in the proximity of gearbox
openings, due to the risk of fire or explosion.
(b) In the event of fire or serious overheating (over 300 oC), certain materials (rubber, plastics, etc.) may decompose and produce
fumes. Care should be taken to avoid exposure to the fumes, and the remains of burned or overheated plastic/rubber materials
should be handled with rubber gloves.
2) Guards - Rotating shafts and couplings must be guarded to eliminate the possibility of physical contact or entanglement of clothing. It
should be of rigid construction and firmly secured.
3) Noise - High speed gearboxes and gearbox driven machinery may produce noise levels which are damaging to the hearing with
prolonged exposure. Ear defenders should be provided for personnel in these circumstances. Reference should be made to the
Department of Employment Code of Practice for reducing exposure of employed persons to noise.
4) Lifting - Where provided (on larger units) only the lifting points or eyebolts must be used for lifting operations (see maintenance manual
or general arrangement drawing for lifting point positions). Failure to use the lifting points provided may result in personal injury and/or
damage to the product or surrounding equipment. Keep clear of raised equipment.
5) Lubricants and Lubrication
(a) Prolonged contact with lubricants can be detrimental to the skin. The manufacturer's instruction must be followed when handling
lubricants.
(b) The lubrication status of the equipment must be checked before commissioning. Read and carry out all instructions on the lubricant
plate and in the installation and maintenance literature. Heed all warning tags. Failure to do so could result in mechanical damage
and in extreme cases risk of injury to personnel.
6) Electrical Equipment - Observe hazard warnings on electrical equipment and isolate power before working on the gearbox or
associated equipment, in order to prevent the machinery being started.
7) Installation, Maintenance and Storage
(a) In the event that equipment is to be held in storage, for a period exceeding 6 months, prior to installation or commissioning,
application engineering must be consulted regarding special preservation requirements. Unless otherwise agreed, equipment must
be stored in a building protected from extremes of temperature and humidity to prevent deterioration.
The rotating components (gears and shafts) must be turned a few revolutions once a month (to prevent bearings brinelling).
(b) External gearbox components may be supplied with preservative materials applied, in the form of a "waxed" tape overwrap or wax
film preservative. Gloves should be worn when removing these materials. The former can be removed manually, the latter using
white spirit as a solvent.
Preservatives applied to the internal parts of the gear units do not require removal prior to operation.
(c) Installation must be performed in accordance with the manufacturer's instructions and be undertaken by suitably qualified
personnel.
(d) Before working on a gearbox or associated equipment, ensure that the load has been removed from the system to eliminate the
possibility of any movement of the machinery and isolate power supply. Where necessary, provide mechanical means to ensure
the machinery cannot move or rotate. Ensure removal of such devices after work is complete.
(e) Ensure the proper maintenance of gearboxes in operation. Use only the correct tools and approved spare parts for repair and
maintenance. Consult the Maintenance Manual before dismantling or performing maintenance work.
8) Hot Surfaces and Lubricants
(a) During operation, gear units may become sufficiently hot to cause skin burns. Care must be taken to avoid accidental contact.
(b) After extended running the lubricant in gear units and lubrication systems may reach temperatures sufficient to cause burns. Allow
equipment to cool before servicing or performing adjustments.
9) Selection and Design
(a) Where gear units provide a backstop facility, ensure that back-up systems are provided if failure of the backstop device would
endanger personnel or result in damage.
(b) The driving and driven equipment must be correctly selected to ensure that the complete machinery installation will perform
satisfactorily, avoiding system critical speeds, system torsional vibration, etc.
(c) The equipment must not be operated in an environment or at speeds, powers, torques or with external loads beyond those for
which it was designed.
(d) As improvements in design are being made continually the contents of this catalogue are not to be regarded as binding in detail,
and drawings and capacities are subject to alterations without notice.
The above guidance is based on the current state of knowledge and our best assessment of the potential hazards in the operation of
the gear units.
Any further information or clarification required may be obtained by contacting an Application Engineer.

SERIES G
Contacts
AUSTRALIA

EUROPE

ITALY

THAILAND

David Brown Gear


Industries Ltd
13-19 Franklin Avenue
Bulli, NSW 2516
Australia

Benzler TBA BV
Jachthavenweg 2
NL-5928 NT Venlo

David Brown
Hydraulics Italia S.R.L.
Via Del Costruttore, 64
41058 Vignola (MO)
Italy
Tel: +39 059 770 0411
Fax: +39 059 770 0425

David Brown (Thailand) Ltd


700/43 Moo 6
Amata Nakorn Industrial Estate
Tumbol Klongtumru
Muang,
Chonburi
20000
Thailand

SOUTH AFRICA

Tel: +66 3845 9044


Fax: +66 3821 3655

Tel: +61 2 4283 0300


Fax: +61 2 4283 0333

CHINA
David Brown Gear Systems
Trading (Shanghai) Co. Ltd
No. 218 Xi Zhang South Road,
Silver Tower, Suite 1204B
Shanghai 200021 P.R.China
Tel: +86 21 53966 555
Fax: +86 21 53966 913

DENMARK
Benzler Transmission A/S
Fuglebvej 3D
DK-2770 Kastrup,
Danmark
Tel: +45 36 34 03 00
Fax: +45 36 77 02 42

Netherlands & the rest of Europe


Tel: +31 77 324 59 00
Fax: +31 77 324 59 01
Austria
Tel: +43 7 229 618 91
Fax: +43 7 229 618 84

Germany
Tel: 0800 350 40 00
Fax: 0800 350 40 01

FINLAND
Oy Benzler AB
Vanha Talvitie 3C
FI-00580 Helsingfors,
Finland
Tel: +358 9340 1716
Fax: +358 9340 1761

FRANCE
WECO Transmissions SA
Tel: +333 8937 0113
Fax: +333 8937 3936

David Brown
Gear Industries Ltd
12 Birmingham Street,
Benoni Industrial
1500
South Africa
Tel: +27 11 748 0000
Fax: +27 11 421 2553

SWEDEN & NORWAY


AB Benzlers
Box 922 (Landskronavgen 1)
251 09 Helsingborg
Sweden
Tel: +46 42 18 68 00
Fax: +46 42 21 88 03

www.davidbrown.com
www.benzlers.com

UNITED KINGDOM
David Brown
Gear Systems Ltd
Park Road
Lockwood, Huddersfield
West Yorkshire, HD4 5DD
Tel:
Fax:

+44 (0) 1484 465 610


+44 (0) 1484 465 586

USA
Cone Drive
240 East 12th Street
Traverse City
Michigan
49684
USA
Tel: +1 888 994 2663
Fax: +1 888 907 2663

www.davidbrown.com