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EMCO - Pneumatic Caliper Disc Brake

Licensee: Carlson Company Inc. Wichita, Kansas, USA

Brake Licensee: Carlson Company Inc. Wichita, Kansas, USA E L Emco Dynatorq Pvt. Ltd. ( Formerly
Brake Licensee: Carlson Company Inc. Wichita, Kansas, USA E L Emco Dynatorq Pvt. Ltd. ( Formerly
Brake Licensee: Carlson Company Inc. Wichita, Kansas, USA E L Emco Dynatorq Pvt. Ltd. ( Formerly

EL

Emco Dynatorq Pvt. Ltd.

( Formerly Emco Lenze Pvt. Ltd. )

( ISO 9001 : 2008 Company )

CBAA - Air Applied Spring Release Caliper Disc Brake

101
101

12.7

BRAKING RADIUS 60.3 O.D. OF DISC 38.1 9.5 19 111.3 56.3 51.5 39.6 MOUNTING BOLTS
BRAKING RADIUS
60.3
O.D. OF DISC
38.1
9.5
19
111.3
56.3
51.5
39.6
MOUNTING BOLTS
M12, 4 Pcs.
CYLINDER & PISTON
ARE STAINLESS STEEL
_ 38.1 ]
2
1000
AIR INLET
1/4"-18, NPT
98.4
182.5

[ Disc dia ( mm )

330.2
330.2

CBAA20 STATIC BRAKING FORCE 8450N AT 80 PSI WITH FULL LINING

Brake torque depends upon disc size

Torque ( Nm ) =

Force ( N ) X

Note :-

Caliper Brakes are to be operated with solenoid valve

Disc Size in Inches ( mm ) Static Torque at 80 PSI ( Nm )
Disc Size in
Inches ( mm )
Static Torque at
80 PSI ( Nm )
Weight
12
( 305 )
950
14
( 356 )
1180
16
( 406 )
1400
13.6 Kg
( Approx )
18
( 457 )
1600
24
( 610 )
2260
36
( 914 )
3650
NOTE : Dynamic torque is approximately 85% of
static torque

CBAA20

Representative Mounting Arrangement

Representative Mounting Arrangement Rotor / Disc * Additional brakes can be mounted at 90° to increase

Rotor / Disc

Representative Mounting Arrangement Rotor / Disc * Additional brakes can be mounted at 90° to increase

* Additional brakes can be mounted at 90° to increase torque.

* 1-4 Brake can be mounted depending on disc size.

The Model CBAA20 is air applied, spring released caliper brake which is used in stopping applications of industrial equipment. It has a unique design, using an actuator located between two caliper arms. This allows the brake to have a compact physical size in relation to its high torque capacity. Friction linings are changed by pulling the clip pin and removing the caliper shoe. The CBAA20 unit comes assembled and ready for mounting.

Application Areas:-

, Wire drawing machinery Test rigs Tyre industries Printing machines Mines Special-

purpose machines Bulk material handling equipment Cable machinery Sugar-

Steel mills Cranes Conveyors Wind turbines Textile machinery Paper industries

,

,

,

,

,

,

,

,

,

,

, centrifuges Ball mills Nuclear power plants Cement mills and plants Hydro

,

,

,

,

,

,

CBSA - Spring Applied Air Release Caliper Disc Brake

CBSA20 STATIC BRAKING FORCE 8450N WITH FULL LINING Brake torque depends upon disc size [
CBSA20 STATIC BRAKING FORCE
8450N WITH FULL LINING
Brake torque depends upon disc size
[
Disc dia ( mm )
Force ( N ) X
_ 38.1 ]
2
Torque ( Nm ) =
1000
Note :-
Caliper Brakes are to be operated
with solenoid valve
Disc Size in Inches ( mm ) Static Torque ( Nm ) Minimum Release Weight
Disc Size in
Inches ( mm )
Static Torque
( Nm )
Minimum Release
Weight
Pressure
12
( 305 )
950
14
( 356 )
1180
16
( 406 )
1400
60 PSI
15.5 Kg
( Approx )
18
( 457 )
1600
24
( 610 )
2260
36
( 914 )
3650
NOTE : Dynamic torque is approximately 85% of
static torque

CBSA20

Representative Mounting Arrangement

Rotor / Disc
Rotor / Disc

* Additional brakes can be mounted at 90° to increase torque.

* 1-4 Brake can be mounted depending on disc size.

The Model CBSA20 is spring applied, air released caliper brake which is used in stopping and holding applications of industrial equipment. It has a unique design, using an actuator located between two caliper arms. This allows the brake to have a compact physical size in relation to its high torque capacity. Friction linings are changed by pulling the clip pin and removing the caliper shoe. The CBSA20 unit comes assembled and ready for mounting.

Application Areas:-

, Wire drawing machinery Test rigs Tyre industries Printing machines Mines Special-

, Centrifuges Ball mills Nuclear power plants Cement mills and plants Hydro turbines.

purpose machines Bulk material handling equipment Cable machinery Sugar-

Steel mills Cranes Conveyors Wind turbines Textile machinery Paper industries

,

,

,

,

,

,

,

,

,

,

,

,

,

,

,

,

CB Caliper Brake Pneumatic Caliper Disc Brake A D E Mounting Bolts F C Air

CB Caliper Brake Pneumatic Caliper Disc Brake

A D E Mounting Bolts F C
A
D
E
Mounting Bolts
F
C

Air Inlet

1/8"NPT

B
B

Brake torque depends upon disc size

Force ( N ) X

[

Disc dia ( mm )

2

_

Lining radius ( mm ) ]

Torque ( Nm ) =

1000

Static Tangential Wearable Mounting Lining Model A B C D E F Force @ Lining
Static Tangential
Wearable
Mounting
Lining
Model
A
B
C
D
E
F
Force @
Lining
Bolts
Area
80 PSI
Volume
CB100
63.5
66.7
57
41.3
12.7
9.5
M10
556 N
21.3 cm²
5.4 cm²
CB200
73
95
79
57
16
10
M12
1100 N
52 cm²
16 cm²

Rotor / Disc Specifications Static Torque Ratings @ 80 PSI With Full Lining

3 Plcs.

C
C

D

A B Dia.
A
B
Dia.
Eq. Spcd. B.C.D.
Eq. Spcd.
B.C.D.

Representative Mounting Arrangement

Rotor / Disc
Rotor / Disc

* Additional brakes can be mounted at 60° to increase torque.

* 1-6 Brake can be mounted depending on disc size.

CB100 CB200 CB100 CB200 Part Dia. A B C D B.C.D. Number ( mm )
CB100
CB200
CB100
CB200
Part
Dia.
A
B
C
D
B.C.D.
Number
( mm
)
Static Torque
Ratings @ 80 PSI
Air Pressure
Static Torque
Ratings @ 160 PSI
Hydraulic Pressure
6161 152
50.8
34.9
15.8
9.5
42
31 Nm
50 Nm
61 Nm
99 Nm
6162 229
68.2
47.5
22.2
9.5
57.1
52 Nm
92 Nm
104 Nm
183 Nm
6163 305
98.4
71.4
31.7
9.5
84.1
73 Nm
134 Nm
147 Nm
269 Nm
Application Areas:-

Note :-

Caliper Brakes are to be operated with solenoid valve

Steel mills Cranes Conveyors Wind turbines Textile machinery Paper industries

, purpose machines Bulk material handling equipment Cable machinery Sugar-

Wire drawing machinery Test rigs Tyre industries Printing machines Mines Special-

, Centrifuges Ball mills Nuclear power plants Cement mills and plants Hydro turbines.

,

,

,

,

,

,

,

,

,

,

,

,

,

,

,

,

CSB Caliper Brake Spring Applied / Air Release Air Inlet 1 8 " NPT A

CSB Caliper Brake Spring Applied / Air Release

Air Inlet 1 8 " NPT

A E D Mounting Bolts B
A
E
D Mounting Bolts
B
C
C
Air Inlet 1 8 " NPT A E D Mounting Bolts B C F Brake torque

F

Air Inlet 1 8 " NPT A E D Mounting Bolts B C F Brake torque

Brake torque depends upon disc size

Force ( N ) X

[

Disc dia ( mm )

2

_

Lining radius ( mm ) ]

Torque ( Nm ) =

1000

Wearable Mounting Static Tangential Model A B C D E F Lining Area Lining Bolts
Wearable
Mounting
Static Tangential
Model
A
B
C
D
E
F
Lining Area
Lining
Bolts
Force
Volume
CBS100
79.4
67.5
57.1
41.3
12.7
11
M10
330 N
21.3 cm²
4.9 cm ²
CBS200
85.7
95
79
57
16
11
M12
660 N
52 cm²
13.6 cm ²

Note :-

Caliper Brakes are to be operated with solenoid valve

Rotor / Disc Specifications Static Torque Ratings at Full Lining Release Pressure 70 PSI C
Rotor / Disc
Specifications
Static Torque Ratings at Full Lining
Release Pressure 70 PSI
C
D
3 Plcs.
Eq. Spcd.
B.C.D.
A
B
Dia.
CSB100 CSB200 Part Dia. A B C D B.C.D. Number ( mm ) Release Pressure
CSB100
CSB200
Part
Dia.
A
B
C
D
B.C.D.
Number
( mm
)
Release Pressure
@ 70 PSI
6161 152
50.8
34.9
15.8
9.5
42
18 Nm
30 Nm
6162 229
68.2
47.5
22.2
9.5
57.1
31 Nm
55 Nm
6163 305
98.4
71.4
31.7
9.5
84.1
44 Nm
81 Nm

Representative Mounting Arrangement

Rotor / Disc
Rotor / Disc

* Additional brakes can be mounted at 60° to increase torque.

* 1-6 Brake can be mounted depending on disc size.

Torque Selection Guideline

Torque (Nm) = 9550 X ( Motor kW / RPM ) X Safety factor (K)
Torque (Nm) = 9550 X ( Motor kW / RPM ) X Safety factor (K)
Load Condition
Safety Factor (K)
Low masses, equal loading & non - intermittent operation
2.0
Low masses, light shock load & intermittent operation
2.5
Medium masses, light shock load & intermittent operation
3.0
Large masses, light shock load & intermittent operation
3.0
Diesel engine drive
4-5
Compressor drive
5-6
Non overhauling loads
2-3
Overhauling loads
3-4

Application Areas:-

Steel mills Cranes Conveyors Wind turbines Textile machinery Paper industries

, purpose machines Bulk material handling equipment Cable machinery Sugar-

Wire drawing machinery Test rigs Tyre industries Printing machines Mines Special-

, Centrifuges Ball mills Nuclear power plants Cement mills and plants Hydro turbines.

,

,

,

,

,

,

,

,

,

,

,

,

,

,

,

,

®

®

Emco & Emco - Carlson

Making machines friendly

The brands emco & emco - carlson stand for uncompromised quality in products as well the services. Products that are safe & reliable and service that makes our products and your machines perform efficiently.

Regd. Office : Tel : +91 (0) 22 2540 5490/2545 2244/2541 5913/2541 5914 Fax :
Regd. Office :
Tel
: +91 (0) 22 2540 5490/2545 2244/2541 5913/2541 5914
Fax : +91 (0) 22 2545 2233
Email : mktg@emco-dynatorq.in
Unit I :
Shivam Industrial Estate, Bldg. No. 3, Gala No. 12A & 12B
Tungareshwar Phata Road, Sativali, Vasai (E), Thane - 401208
Tel : +91 (0) 250 2480 489 / 2480 490
Fax : +91 (0) 250 2481 086
Email : vasai@emco-dynatorq.in
Unit II :
1002 - 1003, GIDC, Waghodia, Dist. Baroda 391 760, Gujarat
Tel : +91 (0) 2668 262186 / 263089 / 262187
Telefax : +91 (0) 2668 262180
Email : dynatorq@gmail.com
Unit III :
Gala No. 6A& 8, Kedarnath Bldg. Tungareshwar Indl. Estate,
Sativali, Vasai (E)
Tel : +91 (0 ) 250 2480 178/ 2480 921
Upcoming Unit IV :
1426, GIDC, Waghodia, Dist. Baroda 391 760, Gujarat
Website : www.emco-dynatorq.in

Emco Dynatorq Pvt. Ltd.

( Formerly Emco Lenze Pvt. Ltd. )

1st Floor, Sita Mauli, above Bank of Maharashtra, Madanlal Dhingra Road Panch Pakhadi, Thane ( West ), 400 602, INDIA

EL
EL

ISO 9001 : 2008 Company