Chapter 3 Datasheets Roof Panels

Roof System KS1000 RW
Product Data
Application
The KS1000RW is a trapezoidal formed roof system with astandard fastening method (through fixed), which is suitable for all building applications, with a roof slope:
OO
3.
More than 4 (7%) for roofs with one panel in the slope direction; More than 6 (10%) for roofs with two or more panels in slope direction.
OO
The KS1000RW panel can also be used for wall cladding.
Dimensions & Weight

(box)
14 6 1.3 50
30.5 mm 58 mm
30.5 mm 6
14
1.3
333.3 mm
1,000 mm cover width 333.3 50 mm

6 14
333.3 mm 30.5 mm 30.5 mm
B (box)
d
(micro)
0.8 20
Internal Facing Profiles

1.3 22 3
22
Q (minibox)
d core thickness (mm) D overall dimension (mm)
50
25 60 sheet 0.5/0.4 mm 9.03
40 75 9.63
50 85 10.03
60 95 10.43
70 105 10.83
80 115 11.23
100 135 12.03
120 155
160 195
(euro)
4
Weight (kg/m2)
12.83 14.43
Product Tolerances
Panel length For panel length under 6m 4mm Panel length is equal or over 6m and under 12m 6mm Panel length is equal or over 12m 8mm Panel width 3mm 50
F (at)
Certification Reference
(wave)
50
Kingspan possesses a wide range of insulated panel approvals (building, technical, thermal, static, fire, acoustic). In case you require further information, please contact Kingspan Technical department. 25
minibox)
3 1.3 22
50 Thickness Panel thickness d50mm 2mm Panel thickness 50mm<d<100mm +3mm 2mm Trapez If the project requires panels to be connected in the direction of the roof slope, the panels must have Panel thickness d100mm +3mm 3mm Squarness of the cut end 0.5% of the panel width. an overlap. Depending on the overlap length, the Panel bow (1 + 2) / 2 10 mm insulating core at the panel end under the overlap B (box) must be removed during mounting. For these
Panel End Lap Cut Back
Available Lengths
14 6
The standard panel length is between 2 and 14.5 meters. Panels shorter than 2m and longer than 14.5m are available on request. Please contact your Kingspan sales partner.
makro)
50
M (micro)
20
Panel cut-backs for roofing and wall panels can be divided into three types: CUT BACK 1 CUT BACK 2 CUT BACK 3 unseparated cut backs separated cut back with insulation not removed separated cut back with insulation removed 50250mm 50, 80, 150, 200 and 250mm 50, 80, 150, 200 and 250mm
(at)
Q (minibox)
22 3 1.3 22
3.1.1
0.8
1.3
50
14 situations, we can deliver panels with cut backs 6 already made. These panels are normally delivered with a cut back up to 250mm, but other cutback lengths are possible (see below). Cut backs for all types of panels (roof, wall, PUR, mineral wool) can be ordered. All RW panels have a cut back of 20mm conditional of manufacturing.
30
3.

Product Data
4. Plastisol 200m Plastisol is a high performance coating system with a grain finish and a nominal thickness of 200m. Typical properties of Plastisol are excellent abrasion, high corrosion resistance, excellent flexibility and therefore very good scratch resistance.
Cut Back
Internal Coating Options

1. Polyester Polyester coating with a nominal thickness of 15m. The standard colour is grey white, (similar RAL9002). 2. Foodsafe The surface of this 150m thick polymer coating is non-toxic and resistant to mould, durable and easy to clean. It is chemically inert and safe for continuous contact with unpacked food. The standard colour is white. Consult Kingspan about the availability of other colours. Other coating systems are available by discussion with Kingspan. Plain and coloured aluminium is available on a project specific basis. Contact Kingspan Technical Services.
Steel
Galvanic protection options 1. Hot-dip zinc coated steel with a total of 275g/m2 of zinc, according to EN10147:2000. This can be finished with a number of coatings Polyester, Spectrum, PVDF, Plastisol and Foodsafe finishes. 2. Galvalloy (hot-dip coated with eutectic alloy of approx. 95% Zn, 5% Al and other elements) in accordance with EN10214 for 200m Plastisol coated steel. Substrate thicknesses
OO OO OO
Standard external sheet thickness 0.50mm. Standard internal sheet thickness 0.40mm. Other thicknesses are available by arrangement with Kingspan.
Insulation Core External Coating Options

1. Standard Polyester PES Polyester is a universal, economic coating system suitable for exterior and interior applications. The nominal coating thickness is 25m. 2. PVDF PVDF offers unequalled colour and gloss retention and good corrosion resistance. The nominal coating thickness is 25m. It can be used in climates with extremely high UV radiation combined with extreme temperatures and relative humidity. The standard colour range includes metallic silver. 3. Spectrum Kingspan Spectrum is a 60m Polyurethane coated semi gloss finish with a slight granular effect. It offers an outstanding durability- and weather resistance performance, excellent corrosion and UVresistance as well as high color & gloss retention characterstics. Its superior flexibility enables high resistance against mechanical damages. Kingspan Spectrum is available in a wide range of solid and metallic colours. Furthermore it is free of clorine, phtalates and plasticizers and 100% recyclable. Rigid PUR or Firesafe IPN closed-cell foam is the standard insulating core used. It is made to a non-deleterious specification with Zero Ozone Depletion Potential ODP and is CFC/HCFC free.
Seals
Factory Applied Side Joint Tape All KS1000RW panel side joints have factory applied anti-condensation seals fitted into the groove to seal automatically the joint between panels.
3.1.2

Product Data
Performance
Thermal Insulation according to EN ISO 10211-2
Panel Thickness (mm) 25 40 50 60 70 80 100 120 160 IPN l = 0.0224 U (W/m2K) 0.745 0.505 0.411 0.348 0.300 0.266 0.213 0.180 0.143 R (m2K/W) 1.20 1.84 2.29 2.73 3.19 3.62 4.52 5.42 6.85
3.
Building Regulations
Kingspan KS1000RW insulated sandwich panels apply to the european standard EN14509: Selfsupporting double skin metal faced insulating panels and conform to additional National Building Regulations and standards.
Quality
Kingspan insulated sandwich panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with ISO9001:2000 standards, ensuring long term reliability and service life.
U Thermal transmittance W/m2K R Thermal resistance m2K/W l Long-term Thermal conductivity W/mK
Biological Kingspan insulated sandwich panels are immune to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the construction, and the panels are nondeleterious. Fire KS1000RW insulated sandwich panels have been tested and approved and comply with National Building Regulations and Norms. Panels with FIREsafe IPN core are classified as B-s1,d0 according EN 13501-1. The panels do not propagate fire spread.
Panel Thickness (mm) 25/60 40/75 50/85 60/95 70/105 80/115 100/135 120/155 160/195 R30, RE30, REI 20, REW20 N/A Fire resistance according EN 13501-2 Roof application
Guarantees & Warranties

Kingspan will provide external coating and product guarantees on a project by project basis.
Packing
Standard packing road transportation KS1000RW panels are stacked weather side to weather side (to minimise palette height). The top, bottom, sides and ends are protected with foam and timber packing and the entire palette is wraped in plastic. The number of panels in each pack depends on panel thickness and length. The table below is shown as a guide. Quantities are reduced for exceptionally long panels. Typical palette height is 1.100mm. Maximum palette weight is 3.500kg.
Panel core thickness (mm) Number of panels in package 25 40 50 60 70 80 100 120 160
23
17
15
13
11
Acoustics
Panel Thickness (mm) 25 40 50 60 70 80 100 120 160 26 25 single figure weighted sound reduction Rw (dB)
Delivery
All deliveries (unless indicated otherwise) are by road transport to project site. Off loading is the responsibility of the client.
Site Installation
Site assembly instructions are available from Kingspan. Kingspan will arrange training of the site fitters and supervisors if requested.
3.1.3
3.
Module 1,000 mm 333.3 30.5 External weather sheet 30.5 30.5 333.3
333.3
27
Panel Dimensions
58
Internal liner sheet Overall width
PVC sealing tape (factory applied) or Butyl sealing tape (site applied)
27
16.1
50.5
30.5
16.1
30.5
20
42
36~
33
35
1 5 10 11
56
1 5 10 11
12.3
22 3 22
Available Panel Thicknesses

Note: Overall Panel Thickness (D) 60 75 85 95 105 115 135 155 195 1088 1097 1107 1125 1083 1079 1074 1069 1067 Overall Panel Width
External sheet thickness of 0.5mm to 0.9mm Internal sheet thickness of 0.4mm to 0.9mm All dimensions in milimetres
Insulation Core (d)
25
40
50
60
70
80
100
120
3.1.4
160
1.3
1.3
75
10
65
Anti-condensation tape (factory applied)
75
Roof System KS1000 TOPDEK

Product Data
Application
The KS1000TOPDEK is a roof system with a direct fastening of bottom deck to structure, which can be used for all building applications where the roof slope is 1% (0.5) or more. The panel can be used for curved roofs having adiameter of Rmin in longitudinal direction=50m and in transversal direction=20m.
3.
Dimensions & Weight
200 mm
200 mm
200 mm 1,000 mm cover width
200 mm
200 mm
d core thickness (mm) D overall dimension (mm) Weight (kg/m2) PVC membrane ext. sheet 0.6 mm int.
20 50 8.66
50 80 9.86
60 90 10.26
70 100 10.66
80 110 11.06
100 130 11.86
Product Tolerances
Panel length For panel length under 6m 4mm Panel length is equal or over 6m and under 12m 6mm Panel length is equal or over 12m 8mm Panel width 3mm Thickness Panel thickness d50mm 2mm Panel thickness 50mm<d<100mm +3mm 2mm Panel thickness d100mm +3mm 3mm Squarness of the cut end 0.5% of the panel width. Panel bow (1 + 2) / 2 10 mm

If the project requires panels to be connected in the direction of the roof slope, the panels must have an overlap. Depending on the overlap length, the insulating core at the panel end under the overlap must be removed during mounting. For these situations, we can deliver panels with cut backs already made. These panels are normally delivered with a cut back up to 250mm, but other cutback lengths are possible (see below). Cut backs for all types of panels (roof, wall, PUR, mineral wool) can be ordered.
Available Lengths
The standard panel length is between 2 and 12 meters. Panels shorter than 2m and longer than 12m are available on request. Please contact your Kingspan sales partner.
Cut Back
Kingspan possesses a wide range of insulated panel approvals (building, technical, thermal, static, fire, acoustic). In case you require further information, please contact Kingspan Technical department.
Panel cut-backs for roofing and wall panels can be divided into three types: CUT BACK 1 CUT BACK 2 CUT BACK 3 unseparated cut backs separated cut back with insulation not removed separated cut back with insulation removed 50250mm 50, 80, 150, 200 and 250mm 50, 80, 150, 200 and 250mm
3.2.5
3.

Product Data
Steel
Galvanic protection options 1. Hot-dip zinc coated steel with a total of 275g/m2 of zinc, according to EN10147:2000. This can be finished with a number of coatings Polyester, Spectrum, PVDF, Plastisol and Foodsafe finishes. 2. Galvalloy (hot-dip coated with eutectic alloy of approx. 95% Zn, 5% Al and other elements) in accordance with EN10214 for 200m Plastisol coated steel. Internal substrate thicknesses
OO OO

Standard internal sheet thickness 0.60mm. Other thicknesses are available by arrangement with Kingspan. The external cover layer a single ply waterproof membrane made from softened PVC of 1.2mm thickness with a nonwoven pad.
External substrate specification

OO
Insulation Core External Coating Options

1. Standard Polyester PES Polyester is a universal, economic coating system suitable for exterior and interior applications. The nominal coating thickness is 25m. 2. PVDF PVDF offers unequalled colour and gloss retention and good corrosion resistance. The nominal coating thickness is 25m. It can be used in climates with extremely high UV radiation combined with extreme temperatures and relative humidity. The standard colour range includes metallic silver. 3. Spectrum Kingspan Spectrum is a 60m Polyurethane coated semi gloss finish with a slight granular effect. It offers an outstanding durability- and weather resistance performance, excellent corrosion and UVresistance as well as high color & gloss retention characterstics. Its superior flexibility enables high resistance against mechanical damages. Kingspan Spectrum is available in a wide range of solid and metallic colours. Furthermore it is free of clorine, phtalates and plasticizers and 100% recyclable. 4. Plastisol 200m Plastisol is a high performance coating system with a grain finish and a nominal thickness of 200m. Typical properties of Plastisol are excellent abrasion, high corrosion resistance, excellent flexibility and therefore very good scratch resistance. Rigid PUR or Firesafe IPN closed-cell foam is the standard insulating core used. It is made to a non-deleterious specification with Zero Ozone Depletion Potential ODP and is CFC/HCFC free.
Seals
Factory Applied Side Joint Tape All KS1000TOPDEK panel side joints have factory applied anti-condensation seal fitted into the groove to seal automatically seal the joint between panels.
Waterproof Foil Connections

OO
The longitudinal connections should be welded using a hot-air gun after mounting the panels. The transverse connections should be sealed with the waterproof PVC tape of 160mm width using ahotair gun. The installation instructions should detail how the waterproof foil is applied around ridges, gables, attics and other areas.
OO
3.2.6

Product Data
Performance
Panel Thickness (mm) 20 50 60 70 80 100 IPN l = 0.0224 U (W/m2K) 0.92 0.41 0.35 0.3 0.27 0.22 R (m2K/W) 0.92 2.27 2.69 3.16 3.53 4.38
3.

Packing
Standard packing road transportation KS1000TOPDEK panels are stacked weather side to weather side (to minimise palette height). The top, bottom, sides and ends are protected with foam and timber packing and the entire palette is wraped in plastic. The number of panels in each pack depends on panel thickness and length. The table below is shown as a guide. Quantities are reduced for exceptionally long panels. Typical palette height is 1.100mm. Maximum palette weight is 3.500kg.
Panel core thickness (mm) Number of panels in package 20 50 60 70 80 100
Biological Kingspan insulated sandwich panels are immune to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the construction, and the pa nels are nondeleterious. Fire KS1000TOPDEK insulated sandwich panels have been tested and approved and comply with National Building Regulations and standards. Panels with FIREsafe IPN core are classified as B-s1,d0 according EN 13501-1.
Panel Thickness (mm) 20/50 50/80 60/90 70/100 80/110 100/130 REI 20 N/A Fire resistance according EN 13501-2 Roof application
30
16
14
12
10
Delivery
Site Installation
Acoustics Panel KS1000TOPDEK (60mm thick) have a single figure weighted sound reduction Rw=26dB.
Kingspan KS1000TOPDEK insulated sandwich panels apply to the european standard EN14509: Selfsupporting double skin metal faced insulating panels and conform to additional National Building Regulations and standards.
Quality
3.2.7
3.
Overall width External facing single ply membrane Butyl sealing tape or PVC sealing tape when required (site applied)
Panel Dimensions
Internal prole 200 Module 1,000 mm 200 200 200
200
50
d D
27
20.8
30
50
Anti-condensation tape (site applied)
65
11 0 115
22.5 25 50 Note:
26.5

Overall Panel Thickness (D) 50 80 90 100 110 130 1.090 Overall Panel Width
External facing single ply membrane Internal trapezoidal deck 0.55mm0.9mm thick All dimensions in milimetres
Insulation Core (d)
20
50
60
70
80
100
3.2.8
Q (minibox)
22 3 1.3 22 50 50 25 30
Roof System KS1000 FF

B (box)
14 6 14 6 1.3 50
3.
Product Data
Application
Trapez
A (makro) KS1000FF is a trapezoidal formed roof system B (box) with a standard fastening method (through fixed) and 50 14 14 a mineral fibre insulation core, which is applicable for 6 6 all building applications, where the roof slope is:
3 OO
M (micro)
0.8 22 20
More than 5 (8.5%) for roofs with one panel in the slope direction; More than 8 (14%) for roofs with two or more panels in the slope direction. F (at)
0.8
OO
1.3
50
M with (micro) The KS1000FF panel high fire performance 20 can also be used for wall claddings.
Q (minibox)
22 3 1.3
Dimensions & Weight

1,000 mm cover width 250 mm 250 mm 250 mm
250 mm
1.3 6 14 50 6 14
PVC membrane
Q (minibox)
22 3 1.3 22
B (box)
Internal Facing Profiles

Trapez
56 1.3 1.3 22 3 50.5 5 16 30 16 35 6 14 50 6 14
22
B (box)
d core thickness (mm) Weight (kg/m2)
299 9 16
Q (minibox)
60 94 sheet 0.6/0.5 mm 17.34 80 114 19.54 100 134 21.74 120 154 23.94 150 184 27.24 200 234 32.74
D overall dimension (mm) S (segment)

9 299 1.3
Product Tolerances 22
1.5
22
20 Certification Reference
Panel length Q (minibox) For panel length under 6m 4mm Panel length is equal or over 6m and under 12m 6mm L (tramline) Panel length is equal or over 12m 8mm
12.5Panel 24.5 width 9 16 9 0.8 24.5 1.5 25
Kingspan possesses M a (micro) wide range of insulated panel approvals (building, technical, thermal, static, fire, acoustic). In case you require further information, please contact Kingspan Technical department. S (segment)
299 9 16 9 299 1.5
3mm
Thickness Panel thickness d50mm 2mm 20 Panel thickness 50mm<d<100mm +3mm 2mm Panel thickness d100mm +3mm 3mm M (micro) Squarness of the cut end 0.5% of the panel width. Panel bow (1 + 2) / 2 10 mm S (segment)
0.8
Available Lengths 299 9
16
299 1.5
The standard panel length is between 2 and 13.5 (7) meters. Panels shorter than 2m and longer than 13.5m are available on request. Please contact your Kingspan sales partner.
If the project requires panels to be connected in the direction of the roof slope, the panels must have an overlap. Depending on the overlap length, the insulating core at the panel end under the overlap must be removed during mounting. For these situations, we can deliver panels with cut backs already made. These panels are normally delivered with a cut back up to 250mm, but other cutback lengths are possible (see below). Cut backs for all types of panels (roof, wall, PUR, mineral wool) can be ordered.
Panel cut-backs for roofing and wall panels can be divided into three types: CUT BACK 1 CUT BACK 2 CUT BACK 3 unseparated cut backs separated cut back with insulation not removed separated cut back with insulation removed
3.3.9
0.8
3.

Product Data
Its superior flexibility enables high resistance against mechanical damages. Kingspan Spectrum is available in a wide range of solid and metallic colours. Furthermore it is free of clorine, phtalates and plasticizers and 100% recyclable. 4. Plastisol 200m Plastisol is a high performance coating system with a grain finish and a nominal thickness of 200m. Typical properties of Plastisol are excellent abrasion, high corrosion resistance, excellent flexibility and therefore very good scratch resistance.
Cut Back
The minimum length of a panel on which a cut back can normally be made is 2,700mm. Cut backs on shorter length panels are possible by special arrangement.

Steel
Galvanic protection options 1. Hot-dip zinc coated steel with a total of 275g/m2 of zinc, according to EN10147:2000. This can be finished with a number of coatings Polyester, Spectrum, PVDF, Plastisol and Foodsafe finishes. 2. Galvalloy (hot-dip coated with eutectic alloy of approx. 95% Zn, 5% Al and other elements) in accordance with EN10214 for 200m Plastisol coated steel. Substrate thicknesses
OO OO OO
Standard external sheet thickness 0.50 mm. Standard internal sheet thickness 0.40 mm. Other thicknesses are available by arrangement with Kingspan.
Insulation Core
Mineral fiber of a high specific weight, suitable for applications that require fire resistance of more than 45 minutes.
External Coating Options

1. Standard Polyester PES Polyester is a universal, economic coating system suitable for exterior and interior applications. The nominal coating thickness is 25m. 2. PVDF PVDF offers unequalled colour and gloss retention and good corrosion resistance. The nominal coating thickness is 25m. It can be used in climates with extremely high UV radiation combined with extreme temperatures and relative humidity. The standard colour range includes metallic silver. 3. Spectrum Kingspan Spectrum is a 60m Polyurethane coated semi gloss finish with a slight granular effect. It offers an outstanding durability- and weather resistance performance, excellent corrosion and UVresistance as well as high color & gloss retention characterstics.
Seals
Factory Applied Side Joint Tape All KS1000FF panel side joints have factory applied anti-condensation seal fitted into the groove to automatically seal the joint between panels.
3.3.10

Product Data
Performance
Panel Thickness (mm) 60 80 100 120 150 200 HCFC Free l = 0.044 U (W/m2K) 0.673 0.516 0.418 0.351 0.283 0.214 R (m2K/W) 1.32 1.77 2.22 2.68 3.36 4.50
3.

Packing
Standard packing road transportation KS1000FF panels are stacked weather side to weather side (to minimise palette height). The top, bottom, sides and ends are protected with foam and timber packing and the entire palette is wraped in plastic. The number of panels in each pack depends on panel thickness and length. The table below is shown as a guide. Quantities are reduced for exceptionally long panels. Typical palette height is 1.100mm. Maximum palette weight is 2.500kg.
Panel core thickness (mm) Number of panels in package 60 80 100 120 150 200
Biological Kingspan insulated sandwich panels are immune to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the construction, and the panels are nondeleterious. Fire KS1000FF insulated sandwich panels have been tested and approved and comply with National Building Regulations and standards. The system is classified as A2-s1,d0 according EN13501-1.
Panel Thickness (mm) 60/94 80/114 100/134 120/154 150/184 200/234 Fire resistance according EN 13501-2 Roof application not tested REI 90 REI120 contact Technical department
14
10
Delivery
Site Installation
Acoustics Panel KS1000FF (60mm thick) have a single figure weighted sound reduction Rw=32dB.
Kingspan KS1000FF insulated sandwich panels apply to the european standard EN14509: Selfsupporting double skin metal faced insulating panels and conform to additional National Building Regulations and standards.
Quality
3.3.11
3.
Module 1,000 mm 250 250 250
250
Panel Dimensions
70 External weather sheet
10 998
25
25
Internal liner sheet
Overall width
PVC sealing tape (factory applied) or butyl sealing tape (site applied)
64.9 22
66 22
15
21.2
34
34
33
34
34 0.8 24
20 66

Insulation Core (d) D 60 80 d 100 120 150 200 Note: 1.3 5 External sheet thickness of 0.5mm to 0.9mm 14 Internal sheet thickness of 0.4mm to 0.9mm All dimensions in milimetres Overall Panel Thickness (D) 94 114 134 154 184 234 1.080 Overall Panel Width
3.3.12
14
51
8
55. 5
Roof System KS1000 RT

Product Data
Application
The KS1000RT Roof Tile system is suitable for building applications with roof slopes of 21% (12) and above.
3.
Dimensions & Weight

1,000 mm cover width 200 mm 40 mm d D
d core thickness (mm) D overall dimension (mm) Weight (kg/m2) 0.7/0.4 steel
45 85 12.58
60 100 13.23
80 120 14.10
100 140 14.96
Product Tolerances
Cut to Length Liner Sheet Length Cover Width Thickness End Square 0.05% 0.1% 0mm 2mm 3mm +0.1% +0.1% +3mm +2mm +3mm
Panel End Cut Back

All panels are produced with a standard cut back of 160mm, but can be supplied to special order with a cut back of 50 or 100mm.
Please contact local Kingspan Technical department.
Available Lengths
Kingspan Roof Tile is manufactured cut to length in a continuous manufacturing process. Standard lengths are available between 2.1 and 16.0 metres. Consideration must be given to lifting and handling methods, especially where steeper roof pitches are contemplated. In practical terms advanced handling techniques should be considered if lengths over 6.0 metres are being considered. Panel length is defined as the overall length of the outer sheet including the end overlap.
Cut ba ck = 1 60 mm
Panel
length
3.4.13
3.

Product Data
Tile Pitch
Kingspan Roof Tile is manufactured with standard end laps and pitch length. Manufactured panel length is therefore a multiple of the pitch. The pitch length of the Roof Tile is 325mm with a standard eaves overhang of 160mm. In circumstances where the panel length is greater than the roof pitch the panels are site cut at the apex and the junction covered by the ridge flashing. Panel size to suit the projects needs can be choosen from the length table as below. When using Kingspan Roof Tile Panels consideration must be taken when ordering the required length of panel. Use the table to select the panel length nearest to that required. Variance in the panel length is taken up under the ridge flashing. When detailing the ridge junction the designer must ensure that the chosen panel length is long enough to provide a sound practical junction detail. In practical terms a shortfall of length no greater than 40mm from the ridge line will ensure good insulation continuity of the infill insulation. Where this is not the case the next panel size up must be chosen and the surplus length cut to suit the site dimension. Kingspan Technical Services can provide advice on this and all aspects of the design and installation of Kingspan Roof Tile.
Panel length 100 mm 325 mm 50 mm
160 mm
Panel Lengths (mm)

No. of Tiles 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Tile Length 325mm 2,100 2,425 2,750 3,075 3,400 3,725 4,050 4,375 4,700 5,025 5,350 5,675 6,000 6,325 6,650 No. of Tiles 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Tile Length 325mm 6,975 7,300 7,625 7,950 8,275 8,600 8,925 9,250 9,575 9,900 10,225 10,550 10,875 11,200 11,525 No. of Tiles 36 37 38 39 40 41 42 43 44 45 46 47 48 Tile Length 325mm 11,850 12,175 12,500 12825 13,150 13,475 13,800 14,125 14,450 14,775 15,100 15,425 15,750
3.4.14

Product Data
Materials Steel
Substrate
OO
3.
Building Regulations & Standards

Kingspan insulated roof and wall systems conform to the following Building Regulations and standards.
Fe 220 G hot-dip zinc coated steel according to EN10147:1992. Standard external sheet thickness 0.7mm, standard internal sheet thickness 0.4mm. High performance polymer, 50 micron thick. Colour Terracotta or Anthracite. Reverse side of sheet coated with a light grey polyester coating. Lining Enamel: 15 micron thick coating developed for use for the internal lining of insulated panels. Standard colour is bright white with an easily cleaned surface. Polyisocyanurate (PIR/IPN): with zero ozone depletion (Zero ODP). Available in LPCB certified product range, please contact Kingspan.
OO
Quality & Durability

Kingspan Insulated Panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with ISO 9001:2000 standard, ensuring long term reliability and service life.
Coatings External Weather Sheet

OO
OO
Coatings Internal Liner Sheet

OO

Kingspan will provide external coating and product warranties and guarantees on an individual project basis.
Insulation Core
OO
Packing
Standard Packing KS1000RT panels are stacked weather sheet face down and require turning over during unpacking/erection. The top, bottom, sides and ends are protected with foam and timber packing and the entire pack is wrapped in plastic. The number of panels in each pack is a maximum of 10 for 45mm thick, typical pack height is 1.100mm. Number of panels per pack will vary according to panel thickness and panel length.
Seals
Factory Applied Side Lap Tape All side laps have a factory applied anti condensation tape.
Performance
Thermal Insulation
Panel Thickness (mm) 45 60 80 100 IPN l = 0.0224 U (W/m2K) 0.45 0.32 0.25 0.20 R (m2K/W) 2.05 2.96 3.83 4.83
Delivery
Site Installation Procedure

Site assembly instructions are available from the Kingspan.
Biological Kingspan panels are normally immune to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the construction, and the panels are not considered deleterious. Fire Kingspan KS1000RT panels comply with National Building Regulations and standards. Acoustics All KS1000RT panels have a single figure weighted sound reduction Rw=25dB.
3.4.15
3.
Panel Dimensions
1,000 mm cover width 200 mm
40 mm D d
Available Panel Thickness

Note: Overall Panel Thickness (D) 85 100 120 140
Above dimensions are theoretical, actual dimensions will vary due to manufacturing tolerances. Exactly precise dimensions must always be measured from actual samples. All dimensions in millimetres.
Insulation Core (d)
45
60
80
100
3.4.16

Chapter 3 Datasheets Roof Panels

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Chapter 3 Datasheets Roof Panels

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Roof System KS1000 RW

The KS1000RW panel can also be used for wall cladding.

Dimensions & Weight

1,000 mm cover width 333.3 50 mm

333.3 mm 30.5 mm 30.5 mm

Internal Facing Profiles

25 60 sheet 0.5/0.4 mm 9.03

100 135 12.03

Panel End Lap Cut Back

Roof System KS1000 RW

Internal Coating Options

Insulation Core External Coating Options

Roof System KS1000 RW

Guarantees & Warranties

Internal liner sheet Overall width

Roof System KS1000 RW

Available Panel Thicknesses

Insulation Core (d)

Anti-condensation tape (factory applied)

Roof System KS1000 TOPDEK

Dimensions & Weight

200 mm 1,000 mm cover width

100 130 11.86

Panel End Lap Cut Back

Roof System KS1000 TOPDEK

Internal Coating Options

External substrate specification

Insulation Core External Coating Options

Waterproof Foil Connections

Roof System KS1000 TOPDEK

Guarantees & Warranties

Internal prole 200 Module 1,000 mm 200 200 200

Anti-condensation tape (site applied)

Roof System KS1000 TOPDEK

Available Panel Thicknesses

Insulation Core (d)

Roof System KS1000 FF

Dimensions & Weight

Internal Facing Profiles

D overall dimension (mm) S (segment)

Panel End Lap Cut Back

Available Lengths 299 9

Roof System KS1000 FF

Internal Coating Options

External Coating Options

Roof System KS1000 FF

Guarantees & Warranties

Module 1,000 mm 250 250 250

70 External weather sheet

Internal liner sheet

Roof System KS1000 FF

Available Panel Thicknesses

Roof System KS1000 RT

Dimensions & Weight

100 140 14.96

Panel End Cut Back

Roof System KS1000 RT

Panel length 100 mm 325 mm 50 mm

Panel Lengths (mm)

Roof System KS1000 RT

Building Regulations & Standards

Quality & Durability

Coatings External Weather Sheet