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Sandstone 2000TM
F-3374R 05/97
Formation Analysis
To perform a successful acidization treatment, operators must know the composition of the formation at the treatment point. The dominant mineral component and temperature of the target formation will determine the most effective formation conditioning system (preflush), HF/HCl treatment blend, and volumes. The presence of potassium feldspars, sodium feldspars, illite, carbonates, and zeolites is a primary concern since these compounds can form or contribute to forming significant matrix-blocking precipitates, such as sodium or potassium fluosilicates and aluminum fluorides, during HF/HCl treatments. Water-sensitive clays also require special consideration because they may swell, obstructing the formation matrix. Precipitates and swelling can be controlled or eliminated with effective treatment planning. HCl-sensitive formations must be identified before treatment so that severe precipitation of sandstone reaction products will not occur. If possible, an X-ray diffraction analysis of a formation core from the target area should be obtained. For wells without core samples, Halliburtons Spectral Gamma Ray Log procedure can provide an accurate target area mineral analysis for use in treatment planning.
Formation Conditioning
Treatment of a well before sandstone acidization can greatly increase the success rate of the stimulation treatment. Formation conditioning design depends on the presence of key minerals. Proper formation conditioning before treatment with HF acids is critical to the success of the stimulation treatment. The flowcharts on Pages 8 and 9 can help you design an effective conditioner for your formation. Table 1 (Page 2) describes the problems that certain minerals commonly found in sandstone formations can cause. Table 2 (Page 3) describes various formation conditioning systems and when they should be used. Effective Sandstone Acidizing 1
Carbonate Illite
Chlorite Mica
Zeolite
Clays
Ion exchange on clays was previously thought to be of minor consequence. However, recent work has shown that the impact of ion exchange can be dramatic for brines undergoing deep matrix invasion in sandstone with clays having a significant ion-exchange capacity. When ion exchange occurs, the cations naturally present on the surfaces of the clays are replaced or exchanged with ions from the invading brine. This transformed brine must also maintain compatibility with the formation.
NH4Cl
Recent research involving 3-ft columns packed with sand and clay has demonstrated the importance of brine compatibility both before and after ion exchange. For example, when 3% CLAYFIX (NH4Cl) flows across an ion-exchanging clay, the solution becomes 3.3% sodium chloride brine. This initial concentration may be sufficient before ion exchange. However, the concentration of salt after exchange is not high enough to prevent swelling of watersensitive clays (smectite or mixed-layer clay). The result is the loss of matrix permeability. The most effective brine for sandstone acidizing is NH4Cl. CLAYFIX 5 Conditioner provides sufficient ion exchange and maintains enough salt concentration to prevent clay swelling before and after ion exchange.
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100
75
Instability Rating
ime
50 25
An
alc
Feldspar
Temperature (oF)
When formation minerals have an instability rating of 0 to 25, use HCl preflushes and HCl-HF fluids. At high instability ratings of 75 to 100, use only organic, acid-based systems. This consists of the organic acid-based CLAY-SAFE conditioners followed by an organic-HF system, Volcanic Acid System. If the stability rating is from 25 to 75, use CLAY-SAFE conditioners. The HF stage can either be an HCl-based fluid or the Volcanic Acid System. A very successful recommendation has been the use of CLAY-SAFE conditioners followed by the appropriate HCl-HF fluid system. HCl alone can be very damaging in these types of formations, but HCl in the presence of HF is not. The HF prevents massive silica deposition, which minimizes the effect of the clays HCl-sensitivity. As the instability rating exceeds 50, use the Volcanic Acid Systems. Many cases exist in which HCl-based fluids worked well, and others where completely organic acid systems provided excellent results. Historical performance of treatments in the area and personal experience can help you choose the appropriate fluid.
Acetic Acid
Despite the sensitivity of clays to HCl, they are stable in acetic acid and fairly stable in formic acid. Unfortunately, both of these acids are similar to fresh water in the presence of water-sensitive clays. Substituting acetic acid (MSA) for CLAYFIX is not a good alternative, since MSA does not exchange ions with the clays or prevent clay swelling. MSA is not an equivalent substitute for HCl because it does not dissolve iron scales and is slow to dissolve carbonates. However, use of CLAY-SAFE conditioners should provide sufficient ion exchange to help 1) prevent precipitates in the HF/HCl process, 2) control clay swelling, and 3) stabilize the clay to sandstone acidization.
Carbonates
Sandstone formations containing greater than 5% carbonates are prone to matrix precipitation of complex aluminum fluorides as spent HF flows across the carbonates. The solution to this problem requires 1) deep removal of the carbonate with large preflushes of HCl or 2) the use of an additive that prevents precipitation. For example, 50 gal/ft of 15% HCl preflush in a sandstone containing only 5% calcite will remove the calcite in a radius of about 2 ft from the wellbore. If spent HF follows, aluminum fluoride precipitation will begin 2 ft from the wellbore. Since 150 gal/ft of spent HF would penetrate about 5 ft from the wellbore in a 20% porosity rock, several feet of matrix would be subject to precipitation and plugging. To remove the carbonate to a distance of 5 ft, 300 gal/ft of 15% HCl preflush would be required.
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Laboratory tests and field studies have revealed that the addition of ALCHEK in the sandstone acidizing treatment can help prevent precipitation of aluminum fluorides as spent HF flows across carbonate. Preventing precipitation ensures that the formation retains the full permeability improvement potential of the sandstone acidizing system.
Additional Information
Brines that remain compatible both before and after ion exchange include 5% NH4Cl, 7% KCl, 5% CaCl2, and 6% NaCl. These brines are sufficient to complete the ion exchange in deep-matrix invasion and prevent clay-swelling. They should be considered for a variety of operations including gravel-packing, sandstone acidizing treatments, killing wells, perforating, and any other operations where deep-matrix invasion is expected. In fact, practices such as killing a well with seawater alone might be a source of deep-matrix damage.
Treatment
The correct ratio of HCl to HF in an acid blend is selected based on the minerals present in the target area of the well. The flowchart on Page 9 is designed to help you determine the best acid blend for your needs. Table 3 describes the available sandstone acid systems. Table 3Sandstone Acidizing Systems
Fluid Name Advantages
Sandstone Completion Acid This acid formulation is the fluid of choice when the mineralogy is unknown. It offers maximum dissolving power with minimum secondary precipitation and prevents aluminum precipitation. Fines Control Acid This formulation is a retarded system that removes deep damage caused by fines and swelling clays. It also helps prevent fines migration.
This acid is compatible with formations high in feldspars and illite. It also helps prevent fines migration. This organic acid system is compatible with HCl-sensitive minerals. It can also be used used in high temperature applications.
This acid uses a high HF concentration to remove silica scale from geothermal wells.
HF Reactions
The three stages of matrix reactions that can affect your choice of acid systems are described in the following paragraphs. Primary Stage The primary HF reaction removes matrix damage and improves permeability. Live HF reacts with sand, feldspars, and clays. The reaction results primarily in silicon fluorides with some aluminum fluorides. The HF acid provides the greatest dissolving power during this phase while only a small amount of HCl is consumed. The primary stage is the stage that removes skin damage. Secondary Stage During the secondary reaction, the silicon fluorides react with the clay and feldspar. The reaction releases a large amount of aluminum into the solution, consumes a large amount of HCl, and forms silicon precipitates. Only the aluminum fluorides are present at the end of the secondary reaction; the silicon fluorides have vanished. The critical part of the reaction is to control how the silicon precipitates. Researchers have discovered that precipitation of silicon as silica gel is not a significant problem in flow tests conducted below 250F. Silica gel precipitation is not a problem if the fluid is in flow. If live HF is shut-in across the perforations, severe and permanent damage to the matrix permeability can result from the silica gel precipitates. If the temperature is above 100F, this precipitation cannot be prevented.
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The precipitation of silicon as silicon fluorides can be very damaging. This precipitation of silicon can be prevented with improved fluid design. In one case in Indonesia, Silica Scale Acid was used on a potassium-dominant feldspar formation at 200F. Based on previous research, silicon fluoride precipitates would likely form. An ammonium chloride overflush was used, and the treatment pressure was increased. When an HCl overflush was used in other treatments, the treatment pressure decreased. The ammonium chloride overflush increased the treatment pressure response because the HF was no longer active, and the fluosilicate precipitates were plugging the matrix. Pressure did not increase with the HCl overflush because the HCl redissolved the precipitate. The dissolved precipitate continued to react until the silicon fluorides were no longer present, thereby preventing the pressure increase. Based on these observations, a pressure increase from an ammonium chloride overflush indicates a potential incompatibility between the acid and the formation mineralogy. The success rate of sandstone acidizing depends on how effectively the acid blend prevents silicon fluoride precipitation. Tertiary Stage During the tertiary reaction, the aluminum fluorides react with either clay or carbonates until all remaining acid is consumed. The resulting solution contains spent acid and complex aluminum fluorides. If a brine source is available to raise the pH and mix with the aluminum, the aluminum will precipitate with small amounts of silica gel to form alumino silicate scale. Although the addition of 3 to 5% acetic acid and ALCHEK in the treatment process can greatly reduce or eliminate alumino silicate scale in the wellbore, only ALCHEK can effectively prevent alumino silicate scale deep in the matrix.
HCl/HF Ratios
The ratio of Hcl to HF depends on the dominant minerals and temperature in the formation. Tests were conducted on sodium feldspars, potassium feldspars, and illite-dominant formations to determine the best acid blend to prevent sodium and potassium fluosilicate precipitation at varying temperatures. The results are listed in Tables 4 through 6 (Page 10). The optimal ratio of HCl to HF is 9:1; the minimum ratio is 6:1. Research and field results have shown Fines Control Acid (retarded HF) provides excellent compatibility with formation minerals.
Acid Volumes
What are the guidelines for choosing lower HF volumes? Although 1.5% HF has half the dissolving power of 3% HF, doubling the volume of 1.5% HF will not produce the same results, because lower HF concentrations react much more slowly with sand. This slower reaction allows the HF to use more of its dissolving power on such targeted damage sources as clays and feldspars while using less dissolving power on sand. Table 7 shows the different HF concentrations and volumes that will give the same performance.
Start
Yes
No
No
Yes
Yes
No
Yes
No
*Recent experimental results indicate that ALCHECK can successfully prevent or reduce the formation of aluminum precipitates during HF treatments in which carbonates are present.
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Present?
No
HCIsensitive?
Yes Present?
Yes
Go to Clays
No
K present? (illite) No
Sodium Feldspar
F >175 <175 HF Blend Sandstone CompletionTM K-SparTM
Potassium Feldspar
F >250 <250 HF Blend Sandstone CompletionTM K-SparTM
TM
Final Blend Choose most compatible or weakest HF blend from all applicable categories
Organic-HF Acid
Acetic HF and formic HF fluids often are used to remove skin damage and increase production in wells that cannot tolerate HCl-based fluids. However, these fluids can produce severe secondary precipitation of HF reaction products and are not recommended. New organic HF acid systems can replace the use of acetic HF and formic HF fluids in HCl-sensitive formations. An organic acid, such as ALCHEK, is blended with the HF acid to prevent the secondary precipitation with HCl-sensitive minerals, such as chlorite, zeolites, and clays. Volcanic Acid, Halliburtons new organic-HF acidizing blend, is also suited for use in high-temperature formations and helps prevent HCl-induced sludging. It incorporates NH4Cl to prevent swelling of water-sensitive clays and a penetrating agent to help acid contact the damage. Volcanic Acid II is based on ALCHEK as the organic acid.
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Avoiding Problems
ALCHEK
If carbonates are present in the formation, the addition of ALCHEK in the HCl/HF treatment blend successfully prevents or reduces the formation of aluminum precipitates. Alumino-silicate is an amorphous scale containing both aluminum and silicon. The scale forms when spent HF has lost all acid, the silicon fluorides have completely reacted to place a large amount of aluminum into solution, and a brine source is available to raise the pH. ALCHEK is more effective than acetic acid at preventing aluminum scaling and aluminum precipitation in the formation. ALCHEK is used in Sandstone Completion Acid, Volcanic Acid II, and in other acid systems when the formation consists of 5% or more carbonates.
Clean Water
The use of clean water, rather than saltwater or potassium chloride water, will ensure that the ammonium chloride is at its full potential to perform ion exchange with the formation instead of the sodium or potassium in the contaminated water. If contaminated water is used, the concentration of ammonium chloride may be insufficient to prevent matrix plugging from fluosilicate precipitation or clay swelling.
Brine Compatibility
Recent studies at Halliburton Energy Services have revealed that heavy completion brines are incompatible with most formation waters. In most cases, the combination of heavy brines and formation water results in salt precipitation. Formation zones with heavy brine losses from the wellbore should be preflushed with large volumes of CLAYFIX 5 Conditioner. The CLAYFIX 5 Conditioner will dissolve the salt and increase the effectiveness of the acid treatment. Failure to use CLAYFIX 5 Conditioner will allow salt to precipitate in the matrix when the HCl preflush contacts the heavy brine.
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similar to peanut butter to form. One recent case involved a well with two unsuccessful HF treatments. An N-Ver-Sperse mud removal treatment brought the well in at close to the tubing-limited production rate.
Scales in Wells
For a successful HF stimulation, mechanically or chemically clean the wellbore before treatment. Cleaning the wellbore ensures that the treatment acid will react with the formation instead of the wellbore contents. Cleaning also prevents scale in the wellbore from being pushed down into the formation.
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9.
Gdanski, R.D. and Shuchart, C.E.: Newly Discovered Equilibrium Control HF Stoichiometry, paper SPE 30456 presented at the 1995 SPE Annual Technical Conference and Exhibition, Dallas, Oct. 22-25. Gdanski, R.D.: Kinetics of the Tertiary Reaction of HF on AluminoSilicates, paper SPE 31076 presented at the 1996 SPE Formation Damage Symposium, Lafayette, Feb. 14-15. Guichard, J.A. III, Allison, D., Gdanski, R.D., and Ghalambor, A.: Modified Retarded Stimulation Treatments Improve Production From Wilcox Reservoirs, paper SPE 31139 presented at the 1996 SPE Formation Damage Symposium, Lafayette, Feb. 14-15. Shuchart, C.E., Gdanski, R.D.: Improved Success in Acid Stimulations with a New Organic-HF System. SPE 36907, European Petroleum Conference, Milan, Italy, October 22-24, 1996. Gdanski, R.D.: Kinetics of the Secondary Reaction of HF on AluminoSilicates, SPE 37214, 1997 SPE International Symposium on Oilfield Chemistry, Houston, February 18-21, 1997. Shuchart, C.E.: Chemical Study of Organic-HF Blends Leads to Improved Fluids, SPE 37281, 1997 SPE International Symposium on Oilfield Chemistry, Houston, February 18-21, 1997. Gdanski, R.D.: Kinetics of the Primary Reaction of HF on AluminoSilicates, SPE 37459, 1997 SPE Production Operations Symposium, Oklahoma City, March 9-11, 1997.
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Notice: This publication is based on sound engineering practices, but because of variable well conditions and other information that must be relied upon, Halliburton makes no warranty, express or implied, as to the accuracy of the data or of any calculations or opinions expressed herein. Halliburton shall not be liable for any loss or damage, whether due to negligence or otherwise, arising out of or in connection with such data, calculations, or opinions. Effective Sandstone Acidizing 13
Notes
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