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Wire Description

Wire Number
149 200 425 483 C468 F416 F425 F429 F483 G430 674 676 802

Wire Color

Description
Power Circuits

KENR6337 June 2006

Harness And Wire Electrical Schematic Symbols


Symbols
T

RD BK PK BR BU GN PU BU WH YL BU PU YL

Un-Switched Battery Power Ground Circuits Main Chassis Monitoring Circuits Hot XMSN Oil Lvl SW To Hot XMSN Lvl Lmp Hot Hyd Oil Lvl SW To Hot Hyd Oil Lvl Lamp Engine Oil Level SW To Engine Oil Lvl Lamp Steer Oil Level SW TO Steer Oil Level Lamp Cold XMSN Oil Lvl SW To Cld XMSN Lvl Lmp Aftercooler Level SW To Aftercooler Lamp Cold Hyd Oil Lvl SW To Cold Hyd Oil Lvl Lmp Jacket Water SW To Jacket Water Lamp Lighting Circuits Monitoring Level Switch Power Circuit Service Lamp Test Circuit Control Circuits Grease Level SW To Grease Level Lamp

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Circuit Breaker Symbol

Symbols And Definitions


Fuse - A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

Component Location
Component Diode - Coolant Level Lamp Diode - Hydraulic Oil Level Lamp Diode - Steer Oil / Engine Oil Level Lamp Diode - XMSN Oil Level Lamp Lamp - Aftercooler Level Lamp - Cold Hydraulic Oil Level Lamp - Cold XMSN Oil Level Lamp - Engine Oil Level Lamp - Grease Level Lamp - Hot Hydraulic Oil Level Lamp - Hot XMSN Oil Level Lamp - Jacket Water Lamp - Steer Oil Level Suppressor - Grease Lamp Switch - Aftercooler Level Switch - Cold Hydraulic Oil Switch - Cold XMSN Oil Level Switch - Engine Oil Level Switch - Grease Level Switch - Hot Hydraulic Oil Switch - Hot XMSN Oil Level Switch - Jacket Water Level Switch - Steer Oil Level Switch - Wiggins On/Off A = Located inside of Wiggins Service Box Schematic Location D-3 C-3 B-3 C-3 D-2 C-2 B-2 B-2 D-2 C-2 C-2 E-2 B-2 D-3 E-7 C-8 B-8 D-7 C-7 C-8 B-8 E-7 D-7 E-2 Machine Location A A A A A A A A A A A A A A 1 2 3 4 5 6 7 8 9 A

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

793D Off-Highway Truck Electrical System - Attachment


FDB1-UP

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Harness And Wire Symbols


1 2
Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.
Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes Part Number for Connector Plug

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.
Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...) Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness. (C1, C2, C3, .....)

Machine locations are repeated for components located close together.

C-C4 AG-C3 130-6795 130-6795


Pin Single Wire Connector Socket

AG-C4 111-7898 1
Receptacle

L-C12 3E-5179

Part Number For Connector Recepticle

325-AG135 PK-14

5A
Pin or Socket Number

9X-1123

Fuse (5 Amps)
Component Part Number

Connector Location
Connector Number
CONN 1 CONN 2 CONN 3 CONN 4 CONN 5

Schematic Location
E-6 D-6 C-6 D-5 D-4

Machine Location
10 11 12 A A

Plug Harness identification code: This example indicates wire 135 in harness "AG".

2
Ground Connection Circuit Identification Number

200-L32 BK-14
Wire Color Wire Gauge

Fast Fill Fluid Center


2006 Caterpillar All Rights Reserved

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

Printed in U.S.A.

Related Electrical Service Manuals


Title
Fluids Service System:

Form Number
RENR8387

KENR6337
A

11 1 10

6 12 2 3 7

Machine Harness Connector And Component Locations

12 Page

WIGGINS SERVICE BOX 200-WA2 BK-16 WA-C2 1552267 149-WA1 PU-16 674-WA3 BU-16 676-WA13 PU-14 WIG ON/OFF 2510031
A B C RD-18 WH-18 BK-18 1 3 2

AFTERCOOLER LVL SW 172-8660

BK-18 BK-18

1 2

AX-C2 1552269 F429-AX1 BU-16 674-AX4 BU-16

E
200-WA33 BK-16

CONN 1
AX-C1 WW-C2 3E3370 1698670 A F429-AX1 BU-16 B G430-AX2 YL-16 C 674-AX3 BU-16 F429-WW5 BU-16 G430-WW4 YL-16 674-WW13 BU-16

G430-WA4 YL-16

G430-WA4 YL-16 676-WA24 PU-16

JACKETWATER LVL SW 172-8660

BK-18 BK-18

1 2

AX-C3 1552269 G430-AX2 YL-16 674-AX5 BU-16

JACKETWATER LVL LAMP 7N-5876 LAMP 9D-3127 BASE AS. 9D-2867 LENS

TOP RADIATOR TANK

WIRE GROUP COLOR DESCRIPTIONS


WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. GROUND CIRCUIT.
WW-C4 1552269
BK-18 BK-18 1 2

WA-C3 1552272 676-WA18 PU-16 676-WA19 PU-16 676-WA24 PU-16 676-WA25 PU-16

1 2 3 4

200-WA22 BK-16 COOLANT LVL LAMP DIODE 123-0316

676-WA25 PU-16
F429-WA5 BU-16 F429-WA5 BU-16

AFTERCOOLER LVL LAMP 7N-5876 LAMP 9D-3127 BASE AS. 9D-2867 LENS 200-WA22 BK-16 200-WA23 BK-16

ENG OIL LVL SW 172-8660

C468-WW11 BU-16 674-WW14 BU-16

CONN 4
TO CONNECTOR CC-C5 ON 220-4371 SCHEMATIC (CHASSIS PORTION)

D
STER OIL LVL SW 172-8660
BK-18 BK-18 1 2

WW-C3 3E3364 1 149-WW1 PU-16 2 200-WW2 BK-16

802-WA6 YL-16

802-WA6 YL-16 676-WA26 PU-16

CONN 5
WW-C1 WA-C1 1552252 3E5178 1 149-WW1 PU-16 149-WA1 PU-16 2 200-WW2 BK-16 200-WA2 BK-16 3 674-WW3 BU-16 674-WA3 BU-16 4 G430-WW4 YL-16 G430-WA4 YL-16 5 F429-WW5 BU-16 F429-WA5 BU-16 6 802-WW6 YL-16 802-WA6 YL-16 7 483-WW7 BR-16 483-WA7 BR-16 8 F483-WW8 WH-16 F483-WA8 WH-16 9 425-WW9 PK-16 425-WA9 PK-16 10 F425-WW10 PU-16 F425-WA10 PU-16 11 C468-WW11 BU-16 C468-WA11 BU-16 12 F416-WW12 GN-16 F416-WA12 GN-16

NN-C2 1552269 F416-NN1 GN-16 674-NN4 BU-16

GREASE LVL LAMP 7N-5876 LAMP 9D-3127 BASE AS. 9D-2867 LENS 200-WA23 BK-16

CONN 2
NN-C1 WW-C5 3E3370 1698670 A F416-NN1 GN-16 B 802-NN2 YL-16 C 674-NN3 BU-16 F416-WW12 GN-16 802-WW6 YL-16 674-WW15 BU-16

674-NN5 BU-16 802-NN2 YL-16 GREASE LVL SW 6G-4195 RH PLATFORM

G430-WW4 YL-16 F429-WW5 BU-16 802-WW6 YL-16 483-WW7 BR-16 F483-WW8 WH-16 425-WW9 PK-16 F425-WW10 PU-16 C468-WW11 BU-16 F416-WW12 GN-16 674-WW14 BU-16 674-WW18 BU-16 674-WW17 BU-16 674-WW19 BU-16 674-WW15 BU-16 674-WW13 BU-16

WA-C4 1552269 676-WA26 PU-16 676-WA20 PU-16

1 2

GREASE LAMP SUPPRESSOR 106-8704

483-WA7 BR-16

483-WA7 BR-16 676-WA27 PU-16

674-WW3 BU-16

676-WA13 PU-14 676-WA15 PU-16 676-WA16 PU-16 676-WA17 PU-16 676-WA18 PU-16 WA-C5 1552272 676-WA15 PU-16 676-WA16 PU-16 676-WA27 PU-16 676-WA28 PU-16

HOT HYD 7N-5876 9D-3127 9D-2867

OIL LVL LAMP LAMP BASE AS. LENS

1 2 3 4

200-WA25 BK-16 HYD OIL LVL LAMP DIODE 123-0316 676-WA28 PU-16

HOT HYD OIL LVL SW 172-8660

BK-18 BK-18

1 2

WH-C2 1552269 483-WH1 BR-16 674-WH4 BU-16 483-WH1 F483-WH2 674-WH4 674-WH5 BR-16 WH-16 BU-16 BU-16

676-WA19 PU-16

CONN 3
WH-C1 3E3370 674-WH3 BU-16
A B C

676-WA14 PU-16

676-WA20 PU-16 676-WA21 PU-16 676-WA22 PU-16 676-WA23 PU-16

F483-WA8 WH-16

F483-WA8 WH-16

WW-C6 1552267

COLD HYD OIL LVL LAMP 7N-5876 LAMP 9D-3127 BASE AS. 9D-2867 LENS 200-WA25 BK-16 200-WA26 BK-16

C
ABBREV RD WH OR YL PK BK GY PU BR GN BU COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

483-WW7 BR-16 F483-WW8 WH-16 674-WW19 BU-16

COLD HYD OIL LVL SW 172-8660

BK-18 BK-18

1 2

WH-C3 1552269 F483-WH2 WH-16 674-WH5 BU-16

425-WA9 PK-16 WA-C6 1552272 676-WA17 PU-16 676-WA21 PU-16 676-WA29 PU-16 676-WA30 PU-16

425-WA9 PK-16 676-WA29 PU-16

HOT XMSN OIL LVL LAMP 7N-5876 LAMP 9D-3127 BASE AS. 9D-2867 LENS 200-WA26 BK-16 200-WA27 BK-16 200-WA34 BK-16

1 2 3 4

XMSN OIL LVL LAMP DIODE 123-0316

HOT XMSN OIL LVL SW 172-8660

WW-C8 1552269
BK-18 BK-18 1 2

425-WW9 PK-16 674-WW17 BU-16

425-WW9 PK-16 674-WW17 BU-16 F425-WA10 PU-16

676-WA30 PU-16 F425-WA10 PU-16

COLD XMSN OIL LVL LAMP 7N-5876 LAMP 9D-3127 BASE AS. 9D-2867 LENS 200-WA27 BK-16 200-WA28 BK-16

KENR6337

COLD XMSN OIL LVL SW 172-8660

WW-C9 1552269
BK-18 BK-18 1 2

SYMBOL DESCRIPTION BLADE, SPADE, RING, OR SCREW TERMINAL CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT

F425-WW10 PU-16 674-WW18 BU-16

F425-WW10 PU-16 674-WW18 BU-16

C468-WA11 BU-16

C468-WA11 BU-16 676-WA31 PU-16

12 Page, Color 2

WA-C7 1552272 676-WA22 PU-16 676-WA23 PU-16 676-WA31 PU-16 676-WA32 PU-16

ENG OIL 7N-5876 9D-3127 9D-2867

LVL LAMP LAMP BASE AS. LENS

1 2 3 4

200-WA28 BK-16 STER OIL/ENG OIL LVL LAMP DIODE 123-0316 200-WA29 BK-16

676-WA32 PU-16 F416-WA12 GN-16 F416-WA12 GN-16

STER OIL LVL LAMP 7N-5876 LAMP 9D-3127 BASE AS. 9D-2867 LENS 200-WA29 BK-16 200-WA34 BK-16 # H#

CONNECTOR ATCH WIRE, CABLE, COMPONENT CIRCUIT GROUPING DESIGNATION

IDENT AX NN WW WH WA WB

PART NO. 209-1796 130-7854 246-5496 262-2830 250-9283

ATCH ATCH ATCH ATCH ATCH ATCH ATCH

LOC F-6 E-4 B-9 C-6 E-3

TYPE HARNESS HARNESS HARNESS HARNESS HARNESS HARNESS

NAME TOP RADIATOR TANK RH PLATFORM MAIN FAST FILL HYD TANK MAIN BOX BOX GROUND

THIS DIAGRAM IS FOR THE FAST FILL SERVICE SYSTEM (WIGGINS) FOR THE 793D MINING TRUCK. PART NO. 220-4373 CHG 00 COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF, THE XMSN SHIFTER IN NEUTRAL AND THE PARK BRAKE SW IN THE OFF POSITION.