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Welding consumables

Handbook

3rd edition

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Welding consumables handbook


Table of contents

Technical specifications

Wire electrodes

39

TIG welding rods

107

Stick electrodes

149

Detailed information on individual equipment and accessories can be found on the Internet at: www.ewm-group.com
Please note that no liability is assumed for this information.

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Technical specifications
Available forms of wire electrodes Overview of welding consumables Wire electrodes Flux cored wires Stick electrodes TIG welding rods Comparison table of EN name and EWM designation Standards and abbreviations Overview of gases Standardisation example Unalloyed/low-alloy Wire electrode Wire electrode/TIG CU materials welding rod Flux cored wires Unalloyed/low-alloy TIG welding rods Unalloyed/low-alloy Stick electrodes Unalloyed/low-alloy High-alloy welding consumables Aluminium wires Steel Stainless steel

Page
6 7
10 11 12 14 20 22 24 28 29 30 31 32 33 34

Material combinations

Working with ...

35 38

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Welding consumables
Available forms of wire electrodes in accordance with DIN EN ISO 544
D 200 DIN 8559 D 200 EN 759 S 200 EN ISO 544 S 200 EWM (DIN 8559) D 200 D 300 DIN 8559 EN 759 EN ISO 544 D 300 S 300 S 300 d2

d3
d1 b e1

d4

Tapped hole d1 200 300 d3 50.5 51.5 b 55 103 d4 10 10 e1 44.5 44.5

D 300

K 300

d1

DIN 8559 K 300 EN 759 B 300 EN ISO 544 B 300

EWM (DIN 8559) K 300

d1 300

d2 180

b 103

d2

BS 300
DIN 8559 less EN 759 EN ISO 544 K 300 adapterBS 300 BS 300

d1

EWM (EN ISO 544) BS 300

d1 300

d2 50.5

b 103

Drum

d1 Drum 250 520

H 780

d1

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Index of welding consumables


Wire electrodes

Alloy type A-5.18 A-5.18 A-5.18 Unalloyed A-5.18 A-5.18 A-5.18 A-5.18 A-5.28 Low-alloy, high tensile A-5.28 A-5.28 Low-alloy, low-temperature tough Low-alloy, weatherresistant A-5.28 A-5.28 A-5.28 A-5.28 Low-alloy, creepresistant A-5.28 A-5.28 A-5.9 A-5.9 High-alloy A-5.9 A-5.9 A-5.9

AWS ER 70S-2 ER 70S-6 ER 70S-6 ER 70S-6 ER 70S-6 ER 70S-6 ER 70S-6 ER 100S-G ER 100S-G ER 120S-G ER 80S-Ni1 ER 80S-Ni2 ER 80S-G ER 80S-G ER 80S-G ER 90S-G ER 307L ER 308LSi ER 309LSi ER 410 NiMo (ER 385) EN ISO 14341-A EN ISO 14341-A EN ISO 14341-A EN ISO 14341-A EN ISO 14341-A EN ISO 14341-A EN ISO 14341-A EN ISO 16834-A EN ISO 16834-A EN ISO 16834-A EN ISO 14341-A EN ISO 14341-A EN ISO 16834-A EN ISO 21952-A EN ISO 21952-A EN ISO 21952-A EN ISO 14343-A EN ISO 14343-A EN ISO 14343-A EN ISO 14343-A EN ISO 14343-A

DIN EN ISO G 42 2 C/M G3Si1+Ti G 42 4 M/C G3Si1 G 42 4 M/C G3Si1 G42 2 C / G 42 4 M G3 Si1 G 42 2 C G4Si1 G 46 4 C G4Si1 G 42 2 C G4Si1 G 46 4 C G4Si1 G 46 2 C G4Si1/ G 46 4 M G4Si1 G 62 5 Z Mn3Ni1Mo G 69 5 M Mn3Ni1CrMo G 89 6 M Mn4Ni2CrMo G 42 6 Z 3Ni1 G 42 6 Z 2Ni2 G Z Mn3Ni1Cu G CrMo1Si G MoSi G CrMo2Si G 18 8 Mn G 19 9 L Si G 23 12 L Si G 13 4 G 20 25 5 Cu L

Material no.

EWN name SW 70S G3Ti

1.5125 1.5125 1.5125 1.5130 1.5130 1.5130

SW 70S G3 SW 70S G3 BRONZE SW 70S G3 Brillance SW 70S G4 SW 70S G4 BRONZE SW 70S G4 Brillance SW 100S NiMo SW 100S NiMoCr SW 120S NiMoCr SW 80S Ni1 SW 80S Ni2 SW 80S NiCu

1.7339 1.5424 1.7384 1.4370 1.4316 1.4332 1.4351 1.4519

SW 80S CrMo1 SW 80S Mo SW 90S CrMo2 SW 307 Si SW 308 LSi SW 309 LSi SW 410NiMo SW 904 L

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Index of welding consumables


Wire electrodes

Alloy type High-alloy, heat-resistant A-5.9 A-5.9 High-alloy, creepresistant A-5.9 A-5.9 A-5.9 High-alloy, duplex A-5.9 A-5.14 A-5.14 A-5.14

AWS EN ISO 14343-A EN ISO 14343-A EN ISO 14343-A EN ISO 14343-A EN ISO 14343-A EN ISO 14343-A

DIN EN ISO

Material no. 1.4842 1.4337 1.4430 1.4576 1.4551 1.4462 2.4831 2.4155 2.4806

EWM name

ER 310 ER 312 ER 316LSi ER 318 Si ER 347 Si ER 2209 ER NiCrMo3 ER Ni-1 ER NiCr3

G 25 20 G 29 9 G 19 12 3 L Si G 19 12 3 Nb Si G 19 9 Nb Si G 22 9 3 LN S Ni 6625 (NiCr22Mo9Nb) S Ni 2061 (NiTi3) S Ni 6082 (NiCr20Mn3Nb) S Fe8 S Al 1450 (Al99,5Ti) S Al 3103 (AlMn1) S Al 4034A (AlSi5(A)) S Al 4047A (AlSi12(A)) S Al 5087 (AlMg4,5MnZr) S Al 5183 (AlMg4,5Mn0,7) S Al 5356 (AlMg5Cr) S Al 5754 (AlMg3)

SW 310 SW 312 SW 316 LSi SW 318 Si SW 347 SW 2209 Duplex SW 625 SW NiTi SW NiCr82 SW NiFe55

EN ISO 18274 EN ISO 18274 EN ISO 18274

Nickel-base

Hardfacing A-5.10 A-5.10 A-5.10 A-5.10 Aluminium A-5.10 A-5.10 A-5.10 A-5.10 ER 5087 ER 5183 ER 5356 ER 5754 ER 1450 ER 3103 ER 4043 ER 4047

EN 14700 EN ISO 18273 EN ISO 18273 EN ISO 18273 EN ISO 18273 EN ISO 18273 EN ISO 18273 EN ISO 18273 EN ISO 18273

1.4718 3.0805

SW Hard 600 SW 1450 99,5 Ti SW 3103 Mn1

3.2245 3.2585 3.3546 3.3548 3.3556 3.3536

SW 4043 Si5 SW 4047 Si12 SW 5087 MG4,5 MnZr SW 5183 Mg4,5 Mn SW 5356 Mg5 SW 5754 Mg3

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Index of welding consumables


Wire electrodes

Alloy type A-5.7 Copper/ aluminium A-5.7 A-5.7 A-5.7 A-5.7 A-5.7 Copper/tin A-5.7 Copper

AWS

DIN EN ISO S Cu 6100 (CuAl7) S Cu 6180 (CuAl10Fe) S Cu 6328 (CuAl9Ni5Fe3Mn2) S Cu 6511 (CuSiMn1) S Cu 6560 (CuSi3Mn) S Cu 1898 (CuSn1) S Cu 5180A (CuSn6P)

Material no. 2.0921 2.0937 2.0923

EWM name

ER CuAl-A1 ER CuAl-A2 ER CuNiAl ER CuSi-A ER CuSi-A ER Cu ER CuSn-A

EN ISO 24373 EN ISO 24373 EN ISO 24373 EN ISO 24373 EN ISO 24373 EN ISO 24373 EN ISO 24373

SW CuAl8 SW CuAlBz9Fe SW CuAl9Ni5 SW CuSi2

Copper/ silicon

2.1461 2.1006 2.1022

SW CuSi3 SW CuSn1 SW CuSn6 SW OF Cu

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Index of welding consumables


Flux cored wire

Alloy type A-5.18 A-5.20 A-5.20 Unalloyed A-5.20 A-5.20 A-5.29 A-5.18 Low-alloy, creepresistant Low-alloy, high tensile A-5.29 A-5.29 A-5.22 A-5.22 High-alloy A-5.22 A-5.22

AWS E 70C-6M/6C E 71T-5M-J E 71T-1M E 71T-1M/1C E 71T-11 E 81T1Ni1M-J E 70C-6MH4 E 81 T1A1M H4 E 111 T1K3M-J H4 E 307LT01/4 E 308LT01/4 E 309LT01/4 E 309LT11/-4 E 316LT01/4 E 316LT11/-4 E C316L E NiCr3T0-4 EN 758 EN ISO 17632-A EN ISO 17632-A EN ISO 17632-A EN ISO 17632-A EN ISO 17632-A

DIN EN ISO T 42 2 M M/C 1 H5 T 42 2 B M 1 H5 T 42 2 P M 1 H5 T 42 2 P M/C H5

Material no.

EWM name FCW 70TC Metal FCW 71T Basic FCW 71T Rutile FCW 71T Rutile CO2 FCW 71T Selfshield

T 46 6 1Ni P M 2 H5 T 46 4 MM 1 H5 T Mo P M 1 H5 T 69 9 Z P M 1 H5 T 18 8 Mn RM3 T 19 9 L R C/M 3 T 23 12 L R C/M 3 T 23 12 L P C/M 1 T Co2 T 19 12 3 L R C/M 3 T 19 12 3 L P C/M 1 T 19 12 3 L MM1 T Ni 6082 (NiCr20Mn3Nb) 1.4430 1.4430 1.4370 1.4316 1.4332 1.4332

FCW 81T Rutile Ni1 FCW T 70C Metal FCW 81T Rutile Mo FCW 111T NiMoCr FCW 307 Rutile FCW 308 Rutile FCW 309 Rutile FCW 309 LP Rutile FCW Cobalt 2 FCW 316 Rutile FCW 316 LP Rutile FCW 316 METAL FCW NiCr82

EN ISO 17634 EN ISO 18276-A EN ISO 17633-A EN ISO 17633-A EN ISO 17633-A EN ISO 17633-A EN 14700 EN ISO 17633-A EN ISO 17633-A EN ISO 17633-A EN ISO 14172

A-5.22 High-alloy, creepresistant A-5.22 A-5.9 Nickel-base A-5.34

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Index of welding consumables


Stick electrodes

Alloy type A-5.1 A-5.1 A-5.1 Unalloyed A-5.1 A-5.1 A-5.1 A-5.1 A-5.1 Low-alloy, creepresistant A-5.5 A-5.5 A-5.5 A-5.4 A-5.4 High-alloy A-5.4 High-alloy, heat-resistant

AWS

DIN EN ISO

Material no.

EWM name

E 6010 E 6012 E 6013 E 6013 E 6013 E 6013 E 7016 E 7018 E 7018-A1 E 8018-B2 E 9018-B3 E 307-16 E 308 L-16 E 309 L-26 E 309 Mo-26 E 310-16

EN ISO 2560-A EN ISO 2560-A EN ISO 2560-A EN ISO 2560-A EN ISO 2560-A EN ISO 2560-A EN ISO 2560-A EN ISO 2560-A EN ISO 3580-A EN ISO 3580-A EN ISO 3580-A EN ISO 3581-A EN ISO 3581-A EN ISO 3581-A EN ISO 3581-A

E 38 2 C 21 E 38 0 RC 11 E 42 0 RC 11 E 42 0 RR 12 E 35 2 RB 12 E 42 0 RC 11 E 42 2 B 12 H10 E 42 4 B 32 H5 E Mo B 42 H5 E CrMo1 B 42 H5 E CrMo2 B 42 H5 E 18 8 Mn R 12 E 19 9 LR 12 E 23 12 LR 32 E 23 12 2 LR 32 1.5424 1.7346 1.7384 1.4370 1.4316 1.4332 1.4459

SE 6010 CEL SE 6013 RC SE 6013 RC blau SE 6013 RR SE 6013 RRB SE 6013 RRC SE 7016 BR SE 7018 BH5 SE 7018 Mo SE 8018 CrMo1 SE 9018 CrMo2 SE 307 SE 308 L SE 309 L SE 309 MoL

A-5.4

EN ISO 3581-A

E 25 20 L R 12

1.4842

SE 310

A-5.4 High-alloy, creepresistant A-5.4 A-5.4 A-5.4 High-alloy, duplex A-5.4 A-5.15 A-5.15 Nickel-base A-5.11 A-5.11 Hardfacing

E 312-16 E 316 L-16 E 318-16 E 347-16 E 2209 L-16 E Ni-Cl E NiFe-Cl E NiCrFe-3 E NiCrMo3

EN ISO 3581-A EN ISO 3581-A EN ISO 3581-A EN ISO 3581-A EN ISO 3581-A EN ISO 1071 EN ISO 1071 EN ISO 14172 EN ISO 14172 EN 14700 EN 14700

E 29 9 R 12 E 19 12 3 L R 12 E 19 12 3 Nb R 12 E 19 9 Nb R 12 E 22 9 3 R 32 E C Ni-Cl 1 E C NiFe 1 1 E Ni 6082 (NiCr20Mn3Nb) E Ni 6625 E Fe 3 E Fe 8

1.4337 1.4430 1.4576 1.4551 1.4462

SE 312 SE 316 L SE 318 L SE 347 SE 2209 Duplex SE Ni SE NiFe

2.4648 2.4621

SE NiCr82 SE 625 SE Fe3 350 GP

1.4718

SE HARD 600

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Index of welding consumables


TIG welding rods

Alloy type A-5.18 Unalloyed A-5.18 A-5.18 Low-alloy A-5.28 A-5.28 A-5.28 A-5.28 Low-alloy, creepresistant A-5.28 A-5.28 A-5.28 A-5.28 A-5.9 A-5.9 A-5.9 High-alloy A-5.9

AWS

DIN EN ISO

Material no. 1.5112 1.5125 1.5130

EWM name

ER 70S-3 ER 70S-6 ER 70S-6 ER 80S-G ER 80S-Ni1 ER 80S-G ER 80S-G ER 90S-G ER 90S-G ER 90S-B9 ER 80S B6 ER 307Si ER 308LSi ER 309LSi ER 410 NiMo

EN ISO 636-A EN ISO 636-A EN ISO 636-A EN ISO 16834-A EN ISO 636-A EN ISO 21952-A EN ISO 21952-A EN ISO 21952-A EN ISO 21952-A EN ISO 21952-A EN ISO 21952-A EN ISO 14343-A EN ISO 14343-A EN ISO 14343-A EN ISO 14343-A EN 14700 EN 14700

W 2Si W 42 5 / W 3 Si1 W 46 4 / W 3 Si1 W Mn3Ni1Cu W 3Ni1 W CrMo1Si W MoSi W CrMo2Si W CrMo2VNb W CrMo91 W CrMo5Si W 18 8 Mn Si W 19 9 L Si W 23 12 L Si W 13 4 W Co1 W Co2 W 25 20 W 29 9 W 19 12 3 L Si W 19 12 3 Nb Si W 19 9 Nb Si W 20 25 5 Cu L W 22 9 3 LN W 25 9 4 N L

TR 70S G2 TR 70S G3 TR 70S G4 TR 80S NiCu TR 80S Ni1

1.7339 1.5424 1.7384

TR 80S CrMo1 TR 80S Mo TR 90S CrMo2 TR 90S CrMo2 VTi

1.4903 1.7373 1.4370 1.4316 1.4332 1.4351

TR 90S CrMo91 TR CrMo5 TR 307 Si TR 308 LSi TR 309 LSi TR 410 NiMo TR Cobalt 1 TR Cobalt 2

High-alloy, heat-resistant

A-5.9 A-5.9

ER 310 ER 312 ER 316LSi ER 318Si ER 347 Si (ER 385) ER 2209 ER 2594

EN ISO 14343-A EN ISO 14343-A EN ISO 14343-A EN ISO 14343-A EN ISO 14343-A EN ISO 14343-A EN ISO 14343-A EN ISO 14343-A

1.4842 1.4337 1.4430 1.4576 1.4551 1.4519 1.4462 1.4501

TR 310 TR 312 TR 316 LSi TR 318 Si TR 347 TR 904L TR 2209 Duplex TR 2594 SUPER Duplex

High-alloy, creepresistant

A-5.9 A-5.9 A-5.9 A-5.9

High-alloy, duplex

A-5.9 A-5.9

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Index of welding consumables


TIG welding rods

Alloy type

AWS

DIN EN ISO

Material no. 2.1006 2.1022 2.0837 2.1461 3.0805

EWM name

A-5.7 A-5.7 Copper tin A-5.7 A-5.7 A-5.10 A-5.10 A-5.10 A-5.10 Aluminium A-5.10 A-5.10 A-5.10 A-5.10

ER Cu ER CuSn-A ER CuNi ER CuSi-A ER 1450 ER 3103 ER 4043 ER 4047 ER 5087 ER 5183 ER 5356 ER 5754

EN ISO 24373 EN ISO 24373 EN ISO 24373 EN ISO 24373 EN ISO 18273 EN ISO 18273 EN ISO 18273 EN ISO 18273 EN ISO 18273 EN ISO 18273 EN ISO 18273 EN ISO 18273

S Cu 1898 (CuSn1) S Cu 5180A (CuSn6P) S Cu 7158 (CuNi30Mn1FeTi) S Cu 6560 (CuSi3Mn) S AL 1450 (Al99,5Ti) S AL 3103 (AlMn1) S AL 4043A (AlSi5(A)) S AL 4047A (AlSi12(A)) S AL 5087 (AlMg4,5MnZr) S AL 5183 (AlMg4,5Mn0,7) S AL 5356 (AlMg5Cr) S AL 5754 (AlMg3)

TR CuSn1 TR CuSn6 TR CuNi30 TR CuSi3 TR 1450 99,5 Ti TR 3103 Mn1

3.2245 3.2585 3.3546 3.3548 3.3556 3.3536

TR 4043 Si5 TR 4047 Si12 TR 5087 MG4,5 MnZr TR 5183 Mg4,5 Mn TR 5356 Mg5 TR 5754 Mg3

Brazing
Brazing filler A-5.2 R60 EN 12536 O III 1.6215 GFR R60

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Welding consumables
Comparison table of EN designation and EWM name

EN E 38 2 C 21 E 38 0 RC 11 E 42 0 RC 11 E 42 0 RR 12 E 35 2 RB 12 E 42 0 RC 11 E 42 4 B 12 H10 E 42 4 B 32 H5 E Mo B 42 H5 E CrMo1 B 42 H5 E CrMo2 B 42 H5 E 22 9 3 R 32 E 18 8 Mn R 12 E 19 9 L R 12 E 23 12 LR 32 E 23 12 2 L R 32 E 25 20 LR 12 E 29 9 R 12 E 19 12 3 L R 12 E 19 12 3 Nb R 12 E 19 9 Nb R 12 E Ni 6625 (NiCr22Mo9Nb) E Fe 3 E Fe 8 E C Ni-Cl 1 E Ni 6082 (NiCr20Mn3Nb) E C NiFe 1 1 G 42 2 C/M G3Si1+Ti G 42 4 M/C G3Si1 G 42 4 M/C G3Si1 G 42 4 M/C G3Si1 G 46 4 M/C G4Si1 G 46 4 M/C G4Si1

EWM name SE 6010 CEL SE 6013 RC SE 6013 RC blau SE 6013 RR SE 6013 RRB SE 6013 RRC SE 7016 BR SE 7018 BH5 SE 7018 Mo SE 8018 CrMo1 SE 9018 CrMo2 SE 2209 Duplex SE 307 SE 308 L SE 309 L SE 309 MoL SE 310 SE 312 SE 316 L SE 318 SE 347 SE 625 SE Fe3 350 GP SE HARD 600 SE Ni SE NiCr82 SE NiFe SW 70S G3 Ti SW 70S G3 SW 70S G3 BRONZE SW 70S G3 Brillance SW 70S G4 SW 70S G4 BRONZE

Page 150 151 152 153 154 155 156 157 158 159 160 174 164 165 166 167 168 169 170 171 172 173 176 175 161 163 162 41 40 42 43 44 45

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Welding consumables
Comparison table of EN designation and EWM name

EN G 46 4 M/C G4Si1 G 62 5 Z Mn3Ni1Mo G 69 5 M Mn3Ni1CrMo G 89 6 M Mn4Ni2CrMo G 42 6 Z 3Ni1 G 2 Ni2 G ZMn3Ni1Cu G CrMo1Si G MoSi G CrMo2Si S Fe8 G 22 9 3 LN G 18 8 Mn G 19 9 L Si G 23 12 L Si G 25 20 G 29 9 G 19 12 3 L Si G 19 12 3 Nb Si G 19 9 Nb Si G 13 4 S Ni 6625 (NiCr22Mo9Nb) G 20 25 5 Cu L S Ni 6082 (NiCr20Nb) S AL 1450 (Al99,5Ti) S AL 3103 (AlMn1) S AL 4043A (AlSi5(A)) S AL 4047A (AlSi12(A)) S AL 5087 (AlMg4,5MnZr) S AL 5183 (AlMg4,5Mn0,7) S AL 5356 (AlMg5Cr) S AL 5754 (AlMg3) S Cu 6100 (CuAl7)

EWM name SW 70S G4 Brillance SW 100S NiMo SW 100S NiMoCr SW 120S NiMoCr SW 80S Ni1 SW 80S Ni2 SW 80S NiCu SW 80S CrMo1 SW 80S Mo SW 90S CrMo2 SW Hard 600 SW 2209 Duplex SW 307 Si SW 308 LSi SW 309 LSi SW 310 SW 312 SW 316 LSi SW 318 Si SW 347 Si SW 410 NiMo SW 625 SW 904 L SW NiCr82 SW 1450 99,5Ti SW 3103 Mn1 SW 4043 Si5 SW 4047 Si12 SW 5087 Mg4,5MnZr SW 5183 Mg4,5Mn SW 5356 Mg5 SW 5754 Mg3 SW CuAl8

Page 46 50 51 52 48 49 47 54 53 55 70 68 56 57 58 59 60 61 62 63 64 65 66 67 71 72 73 74 75 76 78 79 83

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Welding consumables
Comparison table of EN designation and EWM name

EN S Cu 6328 (CuAl9Ni5Fe3Mn2) S Cu 6180 (CuAl10Fe) S Cu 6511 (CuSi2Mn1) S Cu 6560 (CuSi3Mn) S Cu 1898 (CuSn1) S Cu 5180A (CuSn6P) T 42 2 M M/C 1 H5 T 42 2 B M 1 H5 T 42 2 P M 1 H5 T 42 2 P M/C H5 T 46 6 1Ni P M 2 H5 T 46 4 MM 1 H5 T 69 6 Z P M 1 H5 T Mo P M 1 H5 T 18 8 Mn R M 3 T 19 9 L R C/M 3 T 23 12 L P C/M 1 T 23 12 L R C/M 3 T 19 12 3 L P C/M 1 T 19 12 3 L R C/M 3 T Ni 6082 (NiCr20Mn3Nb) T Co2 T 19 12 3 L M M 1 W 2Si W 3Si1 W 4Si1 W 3Ni1 W Mn3Ni1Cu W CrMo1Si W MoSi W CrMo2Si W CrMo2VNb W CrMo91

EWM name SW CuAl9Ni5 SW CuAlBz9Fe SW CuSi2 SW CuSi3 SW CuSn1 SW CuSn6 FCW 70TC Metal FCW 71T Basic FCW 71T Rutile FCW 71T Rutile CO2 FCW 81T Rutile Ni1 FCW T 70C Metal FCW 111T NiMoCr FCW 81T Rutile Mo FCW 307 Rutile FCW 308 Rutile FCW 309 LP Rutile FCW 309 Rutile FCW 316 LP Rutile FCW 316 Rutile FCW NiCr82 FCW COBALT 2 FCW 316 METAL TR 70S G2 TR 70S G3 TR 70S G4 TR 80S Ni1 TR 80 S NiCu TR 80S CrMo1 TR 80S Mo TR 90S CrMo2 TR 90S CrMo2 VTi TR 90S CrMo91

Page 86 87 81 83 84 85 88 89 91 92 94 90 96 95 97 98 100 99 102 101 103 105 104 108 109 110 111 112 115 114 116 118 117

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Welding consumables
Comparison table of EN designation and EWM name

EN W CrMo5Si W 22 9 3 N L W 25 9 4 N L W 18 8 Mn Si W 19 9 L Si W 23 12 L Si W 25 20 W 29 9 W 19 12 3 L Si W 19 12 3 Nb Si W 19 9 Nb Si W 20 25 5 Cu L O III W 13 4 S Ni 6082 (NiCr20Mn3Nb) W Ni 6625 (NiCr22Mo9Nb) T Co2 T Co1 S AL 1450 (Al99,5Ti) S AL 3103 (AlMn1) S AL 4043A (AlSi5(A)) S AL 4047A (AlSi12(A)) S AL 5356 (AlMg5Cr) S AL 5754 (AlMg3) S Cu 6100 (CuAl7) S Cu 7158 (CuNi30Mn1FeTi) S Cu 6560 (CuSi3Mn) S Cu 1898 (CuSn1) S Cu 5180A (CuSn6P) S Cu 6560 (CuSi3Mn) S Cu 1898 (CuSn1) S Cu 5410 (CuSn12P)

EWM name TR CrMo5 TR 2209 Duplex TR 2594 SUPER DUPLEX TR 307 Si TR 308 LSi TR 309 LSi TR 310 TR 312 TR 316 LSi TR 318 Si TR 347 TR 904L GFR R60 TR 410 NiMo TR NiCr82 TR 625 TR COBALT2 TR COBALT1 TR 1450 99,5 Ti TR 3103 Mn1 TR 4043 Si5 TR 4047 Si12 TR 5356 Mg5 TR 5754 Mg3 TR CuAl8 TR CuNi30 TR CuSi3 TR CuSn1 TR CuSn6 TR CuSi3 TR CuSn1 TR CuSn12

Page 113 133 134 119 120 121 122 123 124 125 126 128 148 127 129 130 132 131 135 136 137 138 141 142 147 146 143 144 145 144 145 146

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Welding consumables
Standards and abbreviations

EN standard/ EN ISO STANDARD EN 1600 EN 12536 EN 14700 EN ISO 636 EN ISO 1071 EN ISO 2560 EN ISO 3580 EN ISO 14172 EN ISO 14341 EN ISO 14343

Standard title Welding consumables Covered electrodes for manual arc welding of stainless and heat resisting steels Classification Welding consumables Rods for gas welding of non alloy and creepresisting steels Classification Welding consumables Welding consumables for hard-facing Welding consumables Rods, wires and deposits for tungsten inert gas welding of non-alloy and fine-grain steels Classification Welding consumables Covered electrodes, wires, rods and tubular cored electrodes for fusion welding of cast iron Classification Welding consumables Covered electrodes for manual metal arc welding of non-alloy and fine-grain steels Classification Welding consumables Covered electrodes for manual metal arc welding of creep-resisting steels Classification Welding consumables Covered electrodes for manual metal arc welding of nickel alloys Classification Welding consumables Wire electrodes and weld deposits for gas shielded metal arc welding of non alloy and fine grain steels Classification Welding consumables Wire electrodes, strip electrodes, wires and rods for arc welding of stainless and heat resisting steels Classification Welding consumables Wire electrodes, wires, rods and deposits for gas shielded arc welding of high strength steels Classification Welding consumables Tubular cored electrodes for gas shielded and non-gas shielded metal arc welding of non-alloy and fine grain steels Classification Welding consumables Tubular cored electrodes and rods for gas shielded and non-gas shielded metal arc welding of stainless and heat-resisting steels Classification Welding consumables Tubular cored electrodes for gas shielded metal arc welding of creep-resisting steels Classification Welding consumables Wire electrodes, wires and rods for welding of aluminium and aluminium alloys Classification Welding consumables Solid wire electrodes, solid strip electrodes, solid wires and solid rods for fusion welding of nickel and nickel alloys Classification Welding consumables Tubular cored electrodes for gas-shielded and non-gas-shielded metal arc welding of high-strength steels Classification Welding consumables Wire electrodes, wires, rods and deposits for gas shielded arc welding of creep-resisting steels Classification Welding consumables Solid wires and rods for fusion welding of copper and copper alloys Classification

EN ISO 16834 EN ISO 17632

EN ISO 17633

EN ISO 17634 EN ISO 18273 EN ISO 18274

EN ISO 18276 EN ISO 21952 EN ISO 24373

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Welding consumables
Standards and abbreviations

EN standard/ EN ISO STANDARD EN ISO 544 EN ISO 14175 EN ISO 14174 EN ISO 24598

Standard title Technical delivery conditions for filler materials and fluxes Type of product, dimensions, tolerances and markings Welding consumables Gases and gas mixtures for fusion welding and allied processes Welding consumables Fluxes for submerged arc welding and electroslag welding Classification Welding consumables Solid wire electrodes, tubular cored electrodes and electrode-flux combinations for submerged arc welding of creepresisting steels Welding consumables Covered electrodes for manual metal arc welding of stainless and heat-resisting steels Classification Welding consumables Solid wire electrodes, tubular cored electrodes and electrode-flux combinations for submerged arc welding of high strength steels Classification Welding consumables Solid wire electrodes, tubular cored electrodes and electrode/flux combinations for submerged arc welding of non alloy and fine grain steels Classification

EN ISO 3581 EN ISO 26304

EN ISO 14171

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Welding consumables
Standards and abbreviations

Test certificates in accordance with EN 10204


Type 2.1 Factory certification Inspection certificate Acceptance test certificate Acceptance test certificate 3.2 Certificate content Confirmation of agreement with the order Confirmation of agreement with the order stating the results of non-specific testing Confirmation of agreement with the order stating the results of specific testing Confirmation of agreement with the order stating the results of specific testing Certificate confirmation Manufacturer Manufacturer

2.2

3.1

The manufacturer's inspectors independent of the production department. The manufacturer's inspectors independent of the production department and the customer's appointed inspectors or the inspectors named in the official regulations.

Welding positions
PA (1G, 1F) PB (2F) PC (2G) PD (4F) PE (4G) PF (3G, 3F, 5G up) PG (3G, 3F, 5g down) Flat position Horizontal Horizontal to vertical wall Horizontal overhead Overhead Vertical up Vertical down

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Welding consumables
Standards and abbreviations

Approval and acceptance authorities


ABS BV DB DNV GL LR TV American Bureau of Shipping Bureau Veritas Deutsche Bahn Det Norske Veritas Germanischer Lloyd Lloyds Register of Shipping Technischer berwachungsverein (Technical Inspection Association)

!
AWS BS CE DIN EN

The current scope of the permit for individual welding consumables should always be requested if necessary. Separate copies may be provided.

Acceptance authorities
American Welding Society British Standard Conformit Europenne Deutsche Industrienorm European standard

Power symbols
Direct current (negatively charged electrode) Direct current (positively charged electrode) Alternating current

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21

Welding consumables
Overview of gases

Gases in accordance with DIN EN ISO 14175


Main groups Main group Sub-group Oxidising Components in volume percent Inert Reduced Slowresponding

1 I 2 3 1 M1 2 3 4 0 1 2 M2 3 4 5 6
7

100 100 Rest 0,5 < CO2 < 5 0,5 < CO2 < 5 0,5 < O2 < 3 0,5 < CO2 < 5 5 < CO2 < 15 15 < CO2 < 25 3 < O2 < 10 0,5 < CO2 < 5 5 < CO2 < 15 5 < CO2 < 15 15 < CO2 < 25 15 < CO2 < 25 25 < CO2 < 50 10 < O2 < 15 25 < CO2 < 20 5 < CO2 < 25 25 < CO2 < 50 100 Rest 0,5 < O2 < 30 Rest* Rest* 0,5 < H2 < 15 15 < H2 < 50 100 Rest* Rest* Rest* 0,5 < H2 < 10 0,5 < H2 < 50 0,5 < N2 < 5 5 < N2 < 50 0,5 < N2 < 5 Rest 2 < O2 < 10 10 < O2 < 15 10 < O2 < 15 3 < O2 < 10 0,5 < O2 < 3 3 < O2 < 10 0,5 < O2 < 3 3 < O2 < 10 0,5 < O2 < 3 Rest* Rest* Rest* Rest* Rest* Rest* Rest* Rest* Rest* Rest* Rest* Rest* Rest* Rest* Rest* Rest* Rest* 0,5 < H2 < 5 0,5 < He < 95 0,5 < H2 < 5

1 2
M3

3 4 5

1 2

1 2 1 2

3 4 5

O Z

Mixed gases not listed in the table or mixed gases with a composition outside the ranges stated **

*Argon may be completely replaced by helium for this classification


** Two mixed gases with the same Z classification may not be replaced with each other

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Welding consumables
Overview of gases

Gases in accordance with DIN EN 439


Short description Group Code Oxidising CO2 R 1 2 1 I 2 3 1 M1 2 3 4 1 M2 2 3 4 1 M3 2 3 C 1 2 1 2 > 0 to 50 >5 to 50 100 Rest > 0 to 30 100 Rest > 0 to 5 > 0 to 25 > 25 to 50 > 10 to 15 > 8 to 15 > 0 to 25 > 0 to 25 > 3 to 10 > 3 to 11 > 0 to 8 > 0 to 5 > 0 to 5 > 0 to 3 > 0 to 3 Rest Rest Rest Rest Rest Rest Rest Rest Rest Rest Rest Rest O2 Ar Rest Rest 100 100 > 0 to 95 > 0 to 5 Volume percent (vol. %) Inert He Reduced H2 > 0 to 15 > 15 to 35 Slow-responding N2

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Welding consumables
Example for standardisation in accordance with DIN EN ISO 14341 Classification by yield strength and impact energy of 47J in accordance with DIN EN ISO 14341-A
A weld metal made by GMAW has a minimum yield strength of 420 MPa and an average minimum Charpy impact of 47 J at -40C; mixed gas (M21) was used. The designation is as follows: ISO 14341-A-G 42 4 M21 3Si1 A weld metal produced using a ISO 14341-A-G 42 4 M21 3Si1 electrode has the following mechanical properties: Yield strength Minimum Charpy impact: M21 gas: ISO 14341-A G 42 4 M21 3Si1 420 MPa 47J at-40C Mixed gas Number of this international standard, classification by yield strength and Charpy impact of 47 J Wire electrode Yield strength Charpy impact at-40C Shielding gas Chemical composition

Stick electrode coating type


Abbreviation R Short description Rutile Definition Standard electrode for universal use, fine to average globular transfer, good mechanical properties, welding positions PA, PB,PC, PE, PF, (PG limited only) Use as a combination of achievable, high toughness values and universal use with increased demands on the welder and the seam finishing work. Use for the requirement of high mechanical properties, average to coarse globular transfer, poorly detaching slag, possible in all positions, please allow for baking of the electrodes Used as replacement for rutile electrodes, to make welding position PG safer, less slag formation, higher demands on the welder and the finishing work Used mainly for the root pass on pipe connectors (pipeline welding) in position PG, good mechanical properties, average globules, almost no slag

RB

Basic/rutile

Basic

RC

Rutile-cellulose

Cellulose

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Welding consumables
Example for standardisation in accordance with EN ISO 3581

E 1

19 12 3 L 2

R 3

2 4

3 5

Code for manual arc welding systems

Abbreviation for chemical composition of the weld metal The components of the alloy are given in the order Cr, Ni and Mo, respectively, without the chemical code. Alloy components such as niobium, manganese and nitrogen are included as chemical codes with no number for the alloy component. The additional L stands for a very low carbon content. The mechanical properties specified in the standard must be met.

Code 3 R B

Coating type Rutile Basic

Ratio 1 2 3 4 4 5 6 7 8

Metal recovery (%) <105 <105 >105125 >105125 >125160 >125160 >160 >160

Current type Direct current, alternating current Direct current Direct current, alternating current Direct current Direct current, alternating current Direct current Direct current, alternating current Direct current

Proof of suitability for alternating current with open circuit voltage of max. 65 V Ratio 1 2 5 3 Welding position All positions All positions except vertical-down weld Butt weld in flat position Fillet weld in flat and horizontal position Butt weld in horizontal position Fillet weld in flat position Vertical-down position and position as per code 3

4 5

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Welding consumables
Standardisation example for stick electrodes in accordance with DIN EN ISO 2560-A
E 1 1 42 2 2 3 4 B 5 4 6 2 7 H10 8

Code for manual arc welding systems Code 35 38 Minimum yield strength*1 Re (N/mm2 ) 355 380 420 460 Tensile strength: Rm (N/mm2 ) 440 - 570 470 - 600 500 - 640 530 - 680 Minimum elongation at break A5 (%) 22 20 20 20

42 46

50 500 560 - 720 18 *1 The yield strength is lower yield strength R. If it is not specified, the 0.2 % elongation limit R should be chosen. Symbol/number Z A 0
3

Minimum Charpy impact 47 J at C no requirements 20 0 -20 -30 -40 -50 -60 Chemical composition Mn Mo 0,3 - 0,6 0,3 - 0,6 0,3 - 0,6 Any otherwise agreed composition Ni 0,6 - 1,2 1,8 - 2,6 2,6 - 3,8 0,6 - 1,2 0,6 - 1,2

2 3 4 5 6 Code

No code Mo Mn Mo 4 1 Ni 2 Ni 3 Ni Mn 1 Ni 1 Ni Mo Z

2 1,4 > 1,4 - 2,0 1,4 1,4 1,4 > 1,4 - 2,0 1,4

"*2 if not specified: Mo<0.2, Ni<0.3,Cr<0.2, V<0.08, Nb<0.05, Cu<0.3, are each maximum values

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Welding consumables
Standardisation example for stick electrodes in accordance with DIN EN ISO 2560-A
Code A C R 5 RR RC RA RB B *3 ratio of coating to rod diameter 1.6 Ratio 1 2 3 6 4 5 6 7 8 <105 <105 >105 - 125 >105 - 125 >125 - 160 >125 - 160 >160 >160 Metal recovery (%) Current type Direct current, alternating current Direct current Direct current, alternating current Direct current Direct current, alternating current Direct current Direct current, alternating current Direct current *3 ratio of coating to rod diameter 1.6 Ratio 1 2 7 3 Welding position All positions All positions except vertical-down weld Butt weld in flat position Fillet weld in flat and horizontal position 4 5 Code 8 H5 H10 H15 Butt and fillet welds in flat position For fillet welds and as per figure 3 Maximum diffusible hydrogen content (ml/100 g molten weld material) 5 10 15 Coating type Acid Cellulose Rutile Thick rutile *3 Rutile/cellulose Rutile/acid Rutile/basic Basic

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Combination of parent metal and wire electrode


Unalloyed and low-alloy

SW 70S G3 Bronze

SW 70S G4 Bronze

SW 100S NiMoCr

SW 120S NiMoCr

SW 80S CrMo1 l

10CrSiMoV7 10CrMo9-10 13CrMo4-5 16Mo3 20MnNb6 9CrNiCuP3-2-4 P235 - P355 T2 L210 - L360NB L320 L360NB- L415NB P235G1TH P255G1TH P235GH P235GH - P285NH P255NH - P355NH P265GH P310GH P355NL1 - P460NL1 P420NH P420NH - P500NH GP240GH - GP280GH S185 - S355G1 S185 - S355J0 S235JRW S355J2G1W S255N - S355N S420N - S500N S420NL - S500NL S690QL S690QL1 S700MC S890QL S960QL Shipbuilding steels A, B, D, E Cast steel GS-38 GS-52 l l l l
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l l l l l l l l l l l l l l l l l l l l l l

l l

l l

l l

l l

l l

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

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SW 90S CrMo2 l l
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SW 100S NiMo

SW 70S G3 Ti

SW 80S NiCu

Overview
SW 70S G3

SW 80S Ni1

SW 80S Ni2

SW 80S Mo

SW 70S G4

Combination of wire electrode and TIG welding rod


CU materials

Overview
SW/ TR CuSn1 SW CuAlBz9Fe SW/ TR CuSn6 SW/ TR CuAl8 SW/ TR CuSi3 SW CuAl9Ni5 TR CuNi30 l l l l l l l l l l l l l l l l l l l l SW OF Cu l SW CuSi2

CuAl10Ni5Fe4 CuAl11Ni6Fe5 CuAl5 CuAl8 CuAl8Fe3 CuAl9 CuNi10Fe1Mn CuNi30Mn1Fe CuSi2Mn CuSi3Mn CuSn4 CuSn6 CuSn8 CuZn0,5 CuZn10 CuZn15 CuZn20Al CuZn5 OF-Cu SE-Cu SF-Cu Connecting of copper components and solder preform parts, suitable for furnace brazing, used in vacuum engineering and the aerospace and astronautics industry l l l

l l

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Combination of parent metals and flux cored wire


Unalloyed and low-alloy
FCW 71T Rutile CO2 FCW 81T Rutile Ni1 FCW 71T Selfshield FCW 81T Rutile Mo l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

S185 - S355 S235 - S460QL1 S355J0 - S335 S(P)275 - S(P)355 S185 - S275JR, S255- S460 S255N - S355N P235GH - P355GH P235T1/T2 - P460NL2 L210 - L445MB L210 - L360 P235GH P265GH P295GH P235 - P355 P310GH GP240R S460N S460M API X42 - X60 16Mo3 Low-temperature tough steels to 550Mpa Shipbuilding steels A, B, D, AH-32 - EH 36 Thermo-mechanically rolled tubular steel up to L690M, high tensile fine-grained steel up to S690QL, S690G1QL1

l l

l l

l l

l l l l

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FCW 111T NiMoCr l


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Overview
FCW T 70C Metal FCW 70TC Metal FCW 71T Rutile FCW 71T Basic

Combination of TIG parent metals Unalloyed and low-alloy


Overview
TR 90S CrMo2 VTi l l l l l l l l l l l l l l l l l TR 90S CrMo91 TR 80S CrMo1 TR 90S CrMo2

TR 80 S NiCu

TR 80S Ni1

S185 - S275JR S355J0 - S355 S255N - S355N P255NH - P355NH S235JRW - S355J2G1W P355NL1 - P460NL1 P235GH P265GH P310GH S460N S460M 9CrNiCu3-2-4 13CrMo4-5 13CrMoSi5-5 G17CrMo5-5 16Mo 3 10CrMo9-10 10CrSiMoV7 12CrMo9-10 A 213 T91 A 335 P91 X10CrMoVNb9-1 12CrMo19-5 X12CrMo5

l l l l

l l l l

l l l l l l l

l l l

l l l

l l l l l l

TR 80S Mo l l

TR 70S G2

TR 70S G3

TR 70S G4

TR CrMo5

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Combination of parent metals and stick electrodes Unalloyed and low-alloy


Classification E 38 2 C 21 SE 6010 CEL E 38 0 RC 11 SE 6013 RC E 42 0 RC 11 SE 6013 RC blau E 42 0 RR 12 SE 6013 RR E 35 2 RB 12 SE 6013 RRB E 42 0 RC 11 SE 6013 RRC E 42 2 B 12 H10 SE 7016 BR E 42 4 B 32 H5 SE 7018 BH5 E Mo B 42 H5 SE 7018 Mo E CrMo1 B 42 H5 SE 8018 CrMo1 E CrMo2 B 42 H5 SE 9018 CrMo2 E FE 3 SE Fe3 350 GP S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N (X56), StE 210.7, StE 240.7, StE 290.7 TM, StE 320.7 TM, StE 360.7 TM, P235G1TH, P255G1TH, S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N (X56), StE 210.7, StE 240.7, StE 290.7 TM, StE 320.7 TM, Shipbuilding steels A,B,D, cast steel GS-38GS-52 S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N (X56), StE 210.7, StE 240.7, StE 290.7 TM, StE 320.7 TM, StE 360.7 TM, P235G1TH, P255G1TH, Shipbuilding steels A,B,D, cast steel GS-38GS-52 S185 - S355, P235G1TH, P265G1TH, P295G1TH, L210 - L360, E235 - E355, GP240GH, Shipbuilding steels A,B,D, cast steel GS-38GS-52 S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355, GP240R, Shipbuilding steels A,B,D, cast steel GS-38GS-52 S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355, GP240R, Shipbuilding steels A,B,D, cast steel GS-38GS-52 S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355, GP240R, Shipbuilding steels A,B,D,E, cast steel GS-38GS-52 S185 - S355, E295, E335, P235GH, P265GH, P295GH, P235 - P460, L210 L460, S(P)275 - S(P)460, GP240R , Shipbuilding steels A,B,D,E, cast steel GS-38GS-52 S235JR - S355J2G3, P380NH - P460NH, P235GH - P285NH, P295GH, 20MnNb6, 16 Mo 3, Cast steel GS-22 Mo4 13CrMo 4 4 (1.7335), 15CrMo3 (1.3566), 13CrMoV 5 8 (1.7734), 15Cr3 (1.7015), 16MnCr5 (1.7131), 20MnCr5 (1.7147), 15CrMo5 (1.7262), 25CrMo4 (1.7218), Cast steel GS-22CrMo 5, GS-22CrMo 5 4 10CrMo9-10 (1.7380), 10CrSiMoV7 (1.8075), 30CrMoV9 (1.7707) Cast steel G17CrMo9-10 Hardfacing, suitable for wear and impacts Heat-treatable, hardfacing, suitable for wear and impacts

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Combination of high-alloy welding consumables

Classification SE 307 SW 307 Si TR 307 Si FCW 307 Rutile SE 308 L SW 308 Lsi TR 308 Lsi FCW 308 Rutile SE 309 L SW 309 Lsi TR 309 Lsi FCW 309 Rutile/ LP Rutile SE 309Mol SE 310 SW 310 TR 310 SE 312 SW 312 TR 312 SE 316 L SW 316 Lsi TR 316 Lsi FCW 316 Rutile/ LP/Metall SE 318 L SW 318 Si TR 318 Lsi SE 347 SW 347 Si TR 347 SE 2209 Duplex SW 2209 Duplex TR 2209 Duplex SW 410 NiMo TR 410 NiMo SW 904L TR 904L TR 2594 Super Duplex SE 625 SW 625 TR 625 SE NI SE NiCr82 SW NiCr82 TR NiCr82 FCW NiCr82 SW NI FE 55 sw hard 600
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Dissimilar steels (black/white joints), cladding, buffer layers for hardfacing, high C-content and difficult to weld steels, manganese high carbon steel (example: 1.3401)

1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550, 1.4552

Austenite/ferrite joints (black/white), cladding, corrosion-resistant layers on non-alloyed construction steels, buffer layers

1.4710, 1.4713, 1.4726, 1.4745, 1.4823, 1.4832, 1.4837, 1.4840, 1.4841, 1.4845, 1.4846, 1.4848, 1.4849 Corrosion-resistant analogue steel and cast steel (e.g. 1.4762, 1.4085), difficult to weld steel, manganese high carbon steel, repairs and wear-resistant layers 1. 4401, 1.4404, 1.4406, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583

1.4401, 1.4404, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583

1.4541, 1.4550, 1.4552, 1.4301, 1.4312, 1.4546, 1.4311, 1.4306

1.4462, 1.4417, 1.4460, 1.4362 Martensitic chrome steels, fine castings and steel castings of type 13% Cr4% Ni 1.4529, 1.4539 25% Cr super-duplex steels, e.g. 1.4501 X2CrNiMoCuWN 25-7-4 AND S 32750, S 32760 1.4529, 1.4539, 1.4558, 1.4876, 1.5680, 1.5681, 1.5662, 2.4605, 2.4618, 2.4856, 2.4858, 2.4951, 2.4952,Alloy 625, Alloy 800 and similar NiCr alloys N-GJL-100 - EN-GJL-350, EN-GJMB-350 - EN-GJMB-550, EN-GJMW-350 - EN-GJMW-550 1.4558, 1.4859, 1.4861, 1.4876, 1.4877, 1.4885, 1.4958, 1.4968, 2.4669, 2.4694, 2.4816, 2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952 Nickel alloys, dissimilar joints (also at temperatures >300C), platings, surfacing Ductile case iron, cast irons with spheroidal graphite Hardfacing, suitable for wear and impacts
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Combinations of aluminium wires

SG-Al99,5

SG-Al99,5Ti

SG-Al99,5Ti

Al99,9 Al99,8 Al99,7 Al99,5 Al99 AlMn1 AlMnCu AlMg3

SG-AlMn1 SG-Al99,5Ti SG-AlMg5

SG-AlMn1 SG-Al99,5Ti SG-AlMg5

SG-AlMn1

SG-AlMg5

AlMg2Mn0,8 AlMg2,7Mn AlMg3 SG-AlMg4,5Mn SG-AlMg5 SG-AlMg4,5 SG-AlMg5 SG-AlMg4,5Mn SG-AlMg5 SG-AlMg4,5Mn SG-AlMg5 SG-AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg5 SG-AlMg4,5Mn SG-AlMg4,5MnZr AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg5 SG-AlMg4,5Mn SG-AlMg5

SG-AlMg5

SG-AlMg5

SG-AlMg4,5Mn

SG-AlMg3 SG-AlMg5 SG-AlMg3

AlMg3

SG-AlMg5

SG-AlMg3

AlMg3

AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg4,5MnZr SG-AlMg4,5Mn SG-AlMg5

SG-AlMg4,5Mn SG-AlMg5 SG-AlMg4,5

SG-AlMg4,5Mn SG-AlMg5 SG-AlMg4,5

SG-AlMg4,5Mn

AlMgSi0,5

SG-AlMg5 SG-AlSi5

SG-AlMg5 SG-AlSi5

SG-AlMg5 SG-AlSi5

SG-AlMg4,5Mn SG-AlMg3 SG-AlMg5

SG-AlMg4,5Mn AlMg3 SG-AlMg5

AlMgSi0,7

SG-AlMg5 SG-AlSi5

SG-AlMg5 SG-AlSi5

SG-AlMg5 SG-AlSi5

SG-AlMg5 SG-AlMg4,5Mn

SG-AlMg5 SG-AlMg4,5Mn

AlMgSi1

SG-AlMg5 SG-AlSi5

SG-AlMg5 SG-AlSi5

SG-AlMg5 SG-AlSi5

SG-AlMg5

SG-AlMg5 SG-AlMg4,5Mn

AlMgSiCu

SG-AlMg5 SG-AlSi5

SG-AlMg5 SG-AlSi5

SG-AlMg5 SG-AlSi5

SG-AlMg5 SG-AlMg4,5Mn

SG-AlMg5 SG-AlMg4,5Mn

AlZn4,5Mg1

SG-AlMg5

SG-AlMg5

SG-AlMg5

SG-AlMg5

SG-AlMg5 SG-AlMg4,5Mn AlMg2,7Mn

SG-AlMg5 SG-AlMg4,5Mn SG-AlSi5 SG-AlMg5 SG-AlMg4,5Mn SG-AlSi5 SG-AlMg4,5Mn SG-AlMg5 SG-AlSi5 SG-AlMg4,5Mn SG-AlMg5 SG-AlSi5 SG-AlMg4,5Mn SG-AlMg5 AlMgSi0,5

SG-AlMg5 SG-AlMg4,5Mn SG-AlSi5 SG-AlMg5 SG-AlMg4,5Mn SG-AlSi5 SG-AlMg5 SG-AlMg4,5Mn SG-AlSi5 SG-AlMg4,5Mn SG-AlMg5 AlMgSi0,7

SG-AlMg4,5Mn SG-AlMg5 SG-AlSi5 SG-AlMg4,5Mn SG-AlMg5 SG-AlSi5 SG-AlMg4,5Mn SG-AlMg5 AlMgSi1

SG-AlMg4,5Mn SG-AlMg5 SG-AlSi5 SG-AlMg4,5Mn SG-AlMg5 AlMg1SiCu

A Material B

Al99,9 Al99,5 Al99,7

Al99,5 Al99

AlMn1 AlMnCu

AlMg3

AlMg2Mn0,8

SG-AlMg4,5Mn SG-AlMg4,5MnZr SG-AlMg5 AlZn4,5Mg1

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Welding consumables
Notes on working with steel

Unalloyed and low-alloy steels General information The suitability for welding of unalloyed and low-alloy steels depends largely on their carbon content. Steels with a C-content up to 0.22% can be worked using all welding procedures without limitation. With increased carbon content and thus increased cooling rates, the suitability for welding is reduced as a result of hardening. A coarse-grained structure forms in the heat-affected zone, and the Charpy impact strength decreases considerably. The hardening tendency of low-alloy structural steels can be estimated from the carbon equivalent value. In the International Institute of Welding carbon equivalent value (CEV), the influence of the key alloy elements is calculated using an empirically determined formula:

IIIW C

ev

=C+

Mn 6

Cr+Mo+V 5

Cu+Ni 15

The general limit for the welding suitability of low-alloy steels is CEV = 0.45. The welding suitability can be increased up to a CEV 0.60 through the suitable choice of an EWM filler material and correct application of heat. However, the CEV is only an estimation of the expected increase in hardness because other process and material dimensions are not taken into account in the calculation. The welding time, temperature and transformation details (welding ZTU) provide a more accurate idea of the welding suitability of low-alloy steels. This allows the structural transformations in the HAZ to be predicted for each material. Welding recommendation Welding consumables should match the mechanical properties and chemical composition of the parent metal. Basic coated stick electrodes should be used for unalloyed steels and preheated according to the CEV. In the case of rimmed cast steels, basic electrodes should be used for the segregation zones and rutile electrodes for root and final passes.

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Welding consumables
Notes on working with steel

Fine-grained steels General information Fine-grained steels are generally suitable for welding. These steels are characterised by a maximum carbon content of 0.22% and use of the main strength-enhancing alloying elements manganese, silicon, chromium, molybdenum, copper and nitrogen. Other micro-alloying elements such as aluminium, niobium, vanadium and boron are also added. In addition to enhancing strength, these also significantly increase the toughness of the steel by reducing the granularity of the structure. The type of hot forming during steel manufacture also influences its quality and properties. Fine-grained steels are currently standardised up to a yield strength of 960 MPa and can be welded using all procedures. However components should be preheated before and after welding using the t8/5 method in order to prevent faults. SEW sheet 088 provides relevant recommendations here. Preheating should generally be used above certain thickness limits. The following recommendations apply, depending on the yield strength: Yield strength (N/mm)2 <355 >355 to 420 >420 to 590 >590 Welding recommendation Thickness limit (mm) 30 20 12 8

Welding consumables should match the mechanical properties and chemical composition of the parent metal. EWM can supply solid wire electrodes and flux cored wires for all fine-grained steels.

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Welding consumables
Notes on working with steel

Pressure vessel and tubular steels, creep-resistant steels General information Creep-resistant steels are generally well suited to welding. This is mainly a result of their high purity and low carbon content. Creep-resistant steels are used for boiler, tube, container and reactor construction at operating temperatures between 500 C and 600 C. Aside from having creep-resistant properties, these steels are very-scale resistant and creep-resistant at high temperatures. The temperature resistance is due mainly to the alloy elements manganese and molybdenum.

Welding recommendation

Creep-resistant steels should be preheated to suit their sheet thickness because of the risk of hardening crack formation. The steel manufacturer will make recommendations here. Similar kinds of welding consumables are mainly used in order to guarantee the creep strength of the parent and weld metals.

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Welding consumables
Notes on working with stainless steel

Welding austenitic steels Chromium and nickel are among the main alloying elements of austenitic materials. If the correct ratio is achieved (approx. 18% chromium and 8% nickel) the austenitic range is increased so that a stable structure results even at ambient temperature. Unlike ferritic chromium steel, austenitic material cannot be further hardened and is also non-magnetic. We differentiate between stable and metastable austenites. Whereas stable austenites have no ferritic structure at ambient temperature, metastable austenites can have a ferrite component of up to 10% at ambient temperature. Austenitic steels can be welded without problems using similar welding consumables. It should however be noted that stable austenites are prone to developing heat cracks. In such cases, the heat input should be monitored during the welding process. Welding consumables containing manganese reduce this risk.

Welding of austenitic/ferritic steels (duplex steels) Duplex steels have a wide range of applications, thanks to their exceptional combination of corrosion resistance and superior strength. These properties are achieved by a high chromium content, combined with nitrogen and molybdenum. They are used in contact with corrosive media, chemicals and in offshore environments in the temperature range of -40C to 250C. Their ability to be welded is comparable to that of other high-alloy materials where similar filler materials are used.

Welding of ferritic chromium steels (chromium/ferrite) The ferritic chromium steels include materials with carbon contents below 0.1% and chromium contents between 13% and 30%. Unlike fully austenitic steels, they contain no nickel. Stabilised ferrites should be used for welding purposes. This group is alloyed with strong carbide-forming elements such as titanium and niobium which combine with the carbon during welding. The carbon cannot combine with chromium to form chromium carbide which prevents intercrystalline corrosion. Fully ferritic welding consumables with a slightly increased content of chromium, niobium and titanium should generally be used for welding, because alloying elements can be lost in the welding zone. Austenitic consumables with a slightly increased chromium and molybdenum content can be used with multi-layer welds. Only pure argon a mixture of argon and helium should be used as a shielding gas, because the steels are very given to oxidation when molten due to their high chromium content. The argon/hydrogen mixes normally used with austenitic materials are not recommended. The hydrogen makes the material very brittle.

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WC 2012 2012-9-25

Welding consumables
Overview

Welding consumables
Unalloyed Low-alloy Wire electrodes High-alloy Aluminium Copper-based Unalloyed Low-alloy High-alloy High tensile Creep resistant Hardfacing

Page
40 48 53 56 70 71 80 88 95 97

Flux cored wire electrodes

Creep resistant

SZW 2012 2012-10-4

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39

Welding consumables
Unalloyed SW 70S G3
zzSuitable for EWM forceArc and coldArc zzUnalloyed MAG solid wire electrode zzCopper-plated, layer wound zzLow-spatter thanks to high chemical purity zzFor industry, craft and repair businesses

Standards DIN EN 14341-A AWS A-5.18 Material number Chemical analysis


C 0.08 Si 0.9 Mn 1.5 P 0.015

G 42 4 M/C G3Si1 ER 70S-6 1.5125


S 0.012

Shielding gas C1 / M21 / M22 - M33 Expansion, A5 Yield strength, Rp 0.2% 20 % 420 MPa Tensile strength, Rm 500 MPa - 640 MPa Impact energy, Av 47 J (-40 C) Approvals TV / DB / GL / CE / LR Materials S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, S235 - P355T2, 20MnNb6, L210 - L360NB Shipbuilding steels A, B, D, E, Cast steel GS-38GS-52 Packing drum kg /mm Item no. 5.0 0.6 097-003450-20006 2.0 097-003450-20208 0.8 S200 097-003450-20008 5.0 1.0 097-003450-20010 1.2 097-003450-20012 0.6 097-003450-30006 0.8 097-003450-30008 15 1.0 097-003450-30010 1.2 097-003450-30012 B300 1.6 097-003450-30016 0.8 097-003450-31808 1.0 097-003450-31810 18 1.2 097-003450-31812 1.6 097-003450-31816 0.8 097-003450-25008 F250 250 1.0 097-003450-25010 1.2 097-003450-25012 F350 350 097-003450-35010 1.0 097-003450-50010 F500 500 1.2 097-003450-50012

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SZW 2012 2012-10-4

Welding consumables
Unalloyed SW 70S G3 Ti
zzLayer-wound zzUnalloyed MAG solid wire electrode zzExcellent for rusty, primed, contaminated and galvanised

surfaces

EN 440 AWS A-5.18 Chemical analysis


C 0.06 Si 0.8 Mn 1.5 Ti 0.12

G 42 2 C/M G3Si1+Ti ER 70S-2

Shielding gas C1 / M21 Expansion, A5 Yield strength, Rp 0.2% 20 % 440 MPa Tensile strength, Rm 510 MPa Impact energy, Av 47 J (-20 C) Approvals TV / CE Materials S185 - S355J0, S255N - S355N

Packing drum S200

kg 5.0

B300

15

/mm 0.6 0.8 1.0 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003535-20006 097-003535-20008 097-003535-20010 097-003535-30008 097-003535-30010 097-003535-30012 097-003535-30016

SZW 2012 2012-10-4

41

Welding consumables
Unalloyed SW 70S G3 Bronze
zzSuitable for EWM forceArc and coldArc zzUnalloyed MAG solid wire electrode zzBronze plated, layer wound zzLow-spatter thanks to high chemical purity zzFor industry, craft and repair businesses

Standards DIN EN 14341-A AWS A-5.18 Material number Chemical analysis


C 0.08 Si 0.9 Mn 1.5 P 0.012

G 42 4 M/C G3Si1 ER 70S-6 1.5125


S 0.011

Shielding gas C1 / M21 / M22 - M33 Expansion, A5 Yield strength, Rp 0.2% 20 % 420 MPa Tensile strength, Rm 500 MPa - 640 MPa Impact energy, Av 47 J (-40 C) Approvals TV / DB / GL / LR Materials S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, S235 - P355T2, 20MnNb6, L210 - L360NB Shipbuilding steels A, B, D, E Cast steel GS-38GS-52

Packing drum B300

kg 15

F250

250
www.ewm-group.com

/mm 0.8 1.0 1.2 1.6 0.8 1.0 1.2

Item no. 097-003562-30008 097-003562-30010 097-003562-30012 097-003562-30016 097-003562-25008 097-003562-25010 097-003562-25012


SZW 2012 2012-10-4

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Welding consumables
Unalloyed SW 70S G3 Brillance
zzSuitable for EWM forceArc and coldArc zzBright, layer wound zzVery low spatter in all power ranges zzIdeal for automated welding zzUnalloyed MAG solid wire electrode

EN ISO 14341-A AWS A-5.18 Material number Chemical analysis


C 0.07 Si 0.85 Mn 1.45

G42 2 C / G 42 4 M G3 Si1 ER 70S-6 1.5125

Shielding gas C1 / M21 / M22 - M33 Expansion, A5 Yield strength, Rp 0.2% 25 % 420 MPa Tensile strength, Rm 520 MPa Impact energy, Av 85 J (20 C) Approvals TV / DB / CE Materials S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2, 20MnNb6, L210 - L360NB Shipbuilding steels A, B, D, E Cast steel GS-38GS-52

Packing drum F250

kg 250

B300

15

/mm 0.8 1.0 1.2 1.6 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003689-25008 097-003689-25010 097-003689-25012 097-003689-25016 097-003689-30008 097-003689-30010 097-003689-30012 097-003689-25016

SZW 2012 2012-10-4

43

Welding consumables
Unalloyed SW 70S G4
zzSuitable for EWM forceArc and coldArc zzUnalloyed MAG solid wire electrode zzCopper-plated, layer wound zzLow-spatter thanks to high chemical purity zzFor industry, craft and repair businesses

Standards DIN EN 14341-A AWS A-5.18 Material number Chemical analysis


C 0.08 Si 1 Mn 1.7 P 0.02

G 42 2C G4Si1, G 46 4M G4Si1 ER 70S-6 1.5130


S 0.015

Shielding gas C1 / M21 / M22 - M33 Expansion, A5 Yield strength, Rp 0.2% 20 % 460 MPa Tensile strength, Rm 530 J - 680 MPa Impact energy, Av 47 J (-40 C) Approvals TV / DB / GL / CE Materials S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2, 20MnNb6, L210 - L360NB Shipbuilding steels A, B, D, E

Packing drum S200

kg 5.0 15

B300 18

F250 F500

250 500
www.ewm-group.com

/mm 0.8 1.0 0.8 1.0 1.2 1.6 0.8 1.0 1.2 1.6 1.0 1.2 1.6 1.0 1.2

Item no. 097-003451-20008 097-003451-20010 097-003451-30008 097-003451-30010 097-003451-30012 097-003451-30016 097-003451-31808 097-003451-31810 097-003451-31812 097-003451-31816 097-003451-25010 097-003451-25012 097-003451-25016 097-003451-50010 097-003451-50012
SZW 2012 2012-10-4

44

Welding consumables
Unalloyed SW 70S G4 Bronze
zzSuitable for EWM forceArc and coldArc zzUnalloyed MAG solid wire electrode zzBronze plated, layer wound zzLow-spatter thanks to high chemical purity zzFor industry, craft and repair businesses

Standards DIN EN 14341-A AWS A-5.18 Material number Chemical analysis


C 0.08 Si 1 Mn 1.7 P 0.02

G 42 2C G4Si1, G 46 4M G4Si1 ER 70S-6 1.5130


S 0.015

Shielding gas C1 / M21 / M22 - M33 Expansion, A5 Yield strength, Rp 0.2% 20 % 460 MPa Tensile strength, Rm 530 MPa - 680 MPa Impact energy, Av >47 J (-40 C) Approvals TV / DB / CE Materials S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2, 20MnNb6, L210 - L360NB Shipbuilding steels A, B, D, E

Packing drum B300

kg 15

F250
SZW 2012 2012-10-4

250
www.ewm-group.com

/mm 0.8 1.0 1.2 1.6 1.0 1.2 1.6

Item no. 097-003564-30008 097-003564-30010 097-003564-30012 097-003564-30016 097-003564-25010 097-003564-25012 097-003564-25016

45

Welding consumables
Unalloyed SW 70S G4 Brillance
zzSuitable for EWM forceArc and coldArc zzDeveloped specially for EWM forceArc zzBright, layer wound zzVery low spatter in all power ranges zzIdeal for automated welding zzUnalloyed MAG solid wire electrode

EN ISO 14341-A AWS A-5.18 Material number Chemical analysis


C 0.07 Si 0.95 Mn 1.75

G 46 2 C G4Si1/ G 46 4 M G4 Si1 ER 70S-6 1.5130

Shielding gas C1 / M21 / M22 - M33 Expansion, A5 Yield strength, Rp 0.2% 25 % 460 MPa Tensile strength, Rm 520 MPa - 560 MPa Impact energy, Av 90 J (20 C) Approvals TV / DB / CE Materials S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285GH, P235 P355T2,20MnNb6, L210 - L360NB Shipbuilding steels A, B, D, E Cast steel GS-38GS-52

Packing drum F250

kg 250

B300

15

/mm 0.8 1.0 1.2 1.6 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003690-25008 097-003690-25010 097-003690-25012 097-003690-25016 097-003690-30008 097-003690-30010 097-003690-30012 097-003690-30016
SZW 2012 2012-10-4

46

Welding consumables
Unalloyed SW 80S NiCu
zzUnalloyed MAG solid wire electrode zzCopper-plated, layer wound zzFor welding weatherproof steels

Standards EN ISO 16834-A AWS A-5.28 Chemical analysis


C 0.08 Si 0.8 Mn 1.4 Ni 0.8

G ZMn3Ni1Cu ER 80S-G
Cu 0.4

Shielding gas C1 / M2 / M3 Expansion, A5 Yield strength, Rp 0.2% 22 % 450 MPa Tensile strength, Rm 550 MPa Impact energy, Av 80 J (20 C) / 47 J (-20 C) Approvals DB / CE Materials S235JRW - S355J2G1W, 9CrNiCuP3-2-4

Packing drum B300


SZW 2012 2012-10-4

kg 15
www.ewm-group.com

/mm 0.8 1.0 1.2

Item no. 097-003524-30008 097-003524-30010 097-003524-30012

47

Welding consumables
lLow-alloylHigh tensile SW 80S Ni1
zzSolid wire electrode for welding cold tough fine-grain structural

steels

zzFor operating temperatures up to -60C zzUse in offshore technology, e.g. in pipe construction zzResistant to products containing chloride and acid gases zzRecommended for root welding

Standards EN ISO 14341-A AWS A-5.28 Chemical analysis


C 0.09 Si 0.5 Mn 1.05 Ni 0.9

G 42 6 Z 3Ni1 ER 80S-Ni1

Shielding gas C1 / M2 / M3 Expansion, A5 Yield strength, Rp 0.2% 24 % 470 MPa Tensile strength, Rm 560 MPa Impact energy, Av 47 J (-60 C) Approvals CE Materials P420NH, Gp240GH-GP280GH, S185-S355G1, S255-S355N

Packing drum B300

kg 15
www.ewm-group.com

/mm 1.0 1.2

Item no. 097-003622-30010 097-003622-30012


SZW 2012 2012-10-4

48

Welding consumables
lLow-alloylHigh tensile SW 80S Ni2
zzSolid wire electrode for welding cold tough fine-grain structural

steels

zzFor operating temperatures up to -60C zzUse in offshore technology, e.g. in pipe construction zzResistant to products containing chloride and acid gases zzRecommended for root welding

Standards EN ISO 14341-A AWS A-5.28 Chemical analysis


C 0.09 Si 0.52 Mn 1.1 Ni 2.45

G 2Ni 2 ER 80S-Ni2

Shielding gas C1 / M21 Yield strength, Rp 0.2% 420 MPa Tensile strength, Rm 570 MPa Impact energy, Av 47 J (-60 C) / 100 J (20 C) Approvals CE Materials S255N S380N, S255NL, 14Ni6, 12Ni14

Packing drum B300


SZW 2012 2012-10-4

kg 15
www.ewm-group.com

/mm 1.0 1.2

Item no. 097-003640-30010 097-003640-30012

49

Welding consumables
lLow-alloylHigh tensile SW 100S NiMo
zzSuitable for EWM forceArc and coldArc zzLow-alloy MAG solid wire electrode zzCopper-plated, layer wound zzHigh-tensile welding consumable for vehicle construction zzFor welding high-tensile fine-grain structural steels up to 690

MPa yield strength

zzFor wall thicknesses up to a maximum of 15 mm and fillet welds

Standards EN ISO 16834-A AWS A-5.28 Chemical analysis


C 0.08 Si 0.57 Mn 1.77 Ni 1

G 62 5 Z Mn3Ni1Mo ER 100S-G
Mo 0.38 Ti 0.15

Shielding gas C1 / M21 Expansion, A5 Yield strength, Rp 0.2% 18 % 690 MPa Tensile strength, Rm 740 MPa Impact energy, Av 100 J (20 C) / 47 J (-40 C) Approvals TV / DB / CE Materials S690QL, S700MC, S420N - S500N, P420NH - P500NH, S420NL - S500NL

Packing drum B300

kg 15
www.ewm-group.com

/mm 1.0 1.2

Item no. 097-003525-30010 097-003525-30012


SZW 2012 2012-10-4

50

Welding consumables
lLow-alloylHigh tensile SW 100S NiMoCr
zzLow-alloy MAG solid wire electrode zzCopper-plated, layer wound zzFor welding high-tensile fine-grain structural steels up to 690

MPa yield strength construction

zzHigh-strength welding consumables for vehicle and crane zzLow-spatter thanks to high chemical purity zzSuitable for EWM forceArc

Standards EN ISO 16834-A AWS A-5.28 Chemical analysis


C 0.09 Si 0.52 Mn 1.57 Cr 0.3

G 69 5 M Mn3Ni1CrMo ER 110S-G
Ni 1.4 Mo 0.25 V 0.09

Shielding gas M21 Expansion, A5 Yield strength, Rp 0.2% 22 % 690 MPa Tensile strength, Rm 790 MPa Impact energy, Av 80 J (20 C) / 47 J (-50 C) Approvals TV / DB / CE Materials S690QL1, S420N - S500N, P420NH - P500NH, S420NL - S500NL, S690QL

Packing drum B300


SZW 2012 2012-10-4

kg 15
www.ewm-group.com

/mm 1.0 1.2

Item no. 097-003548-30010 097-003548-30012

51

Welding consumables
lLow-alloylHigh tensile SW 120S NiMoCr
zzLow-alloy MAG solid wire electrode zzCopper-plated, layer wound zzHigh-strength welding consumables for vehicle and crane

construction steels

zzFor welding high-tensile, water-quenched fine-grain structural zzLow-spatter thanks to high chemical purity zzSuitable for EWM forceArc

Standards EN ISO 16834-A AWS A-5.28 Chemical analysis


C 0.09 Si 0.8 Mn 1.8 Cr 0.31

G 89 6 M Mn4Ni2CrMo ER 120S-G
Ni 2.2 Mo 0.55

Shielding gas M21 Expansion, A5 Yield strength, Rp 0.2% 14 % 885 MPa Tensile strength, Rm 940 MPa Impact energy, Av 70 J (20 C) / 47 J (-60 C) Approvals TV / DB / CE Materials S890QL, S960QL, S690QL, S690QL1

Packing drum B300

kg 15
www.ewm-group.com

/mm 1.0 1.2

Item no. 097-003558-30010 097-003558-30012


SZW 2012 2012-10-4

52

Welding consumables
lLow-alloylCreep resistant SW 80S Mo
zzSuitable for EWM forceArc and coldArc zzLow-alloy MAG solid wire electrode zzCopper-plated, layer wound zzCreep resistant filler for pipe and container construction zzLow-spatter thanks to high chemical purity zzMaximum operating temperature 500 C

Standards EN ISO 21952-A AWS A-5.28 Material number Chemical analysis


C 0.1 Si 0.6 Mn 1.15 Mo 0.52

G MoSi ER 80S-G 1.5424

Shielding gas M21 Expansion, A5 Yield strength, Rp 0.2% 22 % 460 MPa Tensile strength, Rm 560 MPa Impact energy, Av 60 J (20 C) / 47 J (-20 C) Approvals TV / DB / CE Materials P235G1TH - P255G1TH, P310GH, 16Mo3, L320, L360NB - L415NB

Packing drum B300


SZW 2012 2012-10-4

kg 15
www.ewm-group.com

/mm 1.0 1.2 1.6

Item no. 097-003547-30010 097-003547-30012 097-003547-30016

53

Welding consumables
lLow-alloylCreep resistant SW 80S CrMo1
zzSuitable for EWM forceArc and coldArc zzLow-alloy MAG solid wire electrode zzCopper-plated, layer wound zzCreep resistant filler for pipe and container construction zzLow-spatter thanks to high chemical purity zzMaximum operating temperature 550 C

Standards EN ISO 21952-A AWS A-5.28 Material number Chemical analysis


C 0.1 Si 0.6 Mn 1 Cr 1.2

G CrMo1Si ER 80S-G 1.7339


Mo 0.52

Shielding gas M21 Expansion, A5 Yield strength, Rp 0.2% 20 % 305 MPa Tensile strength, Rm 450 MPa Impact energy, Av 100 J (20 C) / 47 J (-10 C) Approvals TV / DB / CE Materials 13CrMo4-5

Packing drum B300

kg 15
www.ewm-group.com

/mm 1.0 1.2

Item no. 097-003546-30010 097-003546-30012


SZW 2012 2012-10-4

54

Welding consumables
lLow-alloylCreep resistant

SW 90S CrMo2
zzLow-alloy MAG solid wire electrode zzCopper-plated, layer wound zzCreep resistant filler for pipe and container construction zzLow-spatter thanks to high chemical purity zzMaximum operating temperature 600C zzFor industry, craft and repair businesses

Standards EN ISO 21952-A AWS A-5.28 Material number Chemical analysis


C 0.08 Si 0.6 Mn 0.92 Cr 2.45

G CrMo2Si ER 90S-G 1.7384


Mo 1

Shielding gas M21 Expansion, A5 Yield strength, Rp 0.2% 22 % 355 MPa Tensile strength, Rm 540 MPa Impact energy, Av 80 J (20 C) Approvals TV / DB / CE Materials 10CrMo9-10, 10CrSiMoV7

Packing drum B300


SZW 2012 2012-10-4

kg 15
www.ewm-group.com

/mm 1.0 1.2 1.6

Item no. 097-003526-30010 097-003526-30012 097-003526-30016

55

Welding consumables
High-alloy SW 307 Si
zzHigh-alloy MAG solid wire electrode zzAnnealed and layer wound zzExcellent welding characteristics thanks to high Si content zzSuitable for dissimilar joints and buffer layers zzStrain-hardening

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.08 Si 0.9 Mn 7 Cr 18

G 18 8 Mn ER 307 L 1.4370
Ni 8

Shielding gas I1 / M11 (CO2 2,5 %) Expansion, A5 Yield strength, Rp 0.2% 40 % 400 MPa Tensile strength, Rm 650 MPa Impact energy, Av 140 J (20 C) / 32 J (-196 C) Approvals TV / CE Materials Dissimilar joints, cladding, buffer layers for hardfacing, high C-content and difficult to weld steels, manganese steel (example: 1.3401)

Packing drum S200 BS300 F250

kg 5.0 15 250
www.ewm-group.com

/mm 0.8 1.0 0.8 1.0 1.2 1.6 1.0 1.2

Item no. 097-003473-20008 097-003473-20010 097-003473-30008 097-003473-30010 097-003473-30012 097-003473-30016 097-003473-25010 097-003473-25012
SZW 2012 2012-10-4

56

Welding consumables
High-alloy SW 308 LSi
zzHigh-alloy MAG solid wire electrode zzAnnealed and layer wound zzExcellent welding characteristics thanks to high Si content zzFor non-rusting Cr-Ni steels with low C content zzMaximum operating temperature 350 C zzCan be used for stabilised and non-stabilised Cr-Ni steels zzCold tough up to -196C

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.02 Si 0.9 Mn 1.8 Cr 19

G 19 9 L Si ER 308 L Si 1.4316
Ni 9

Shielding gas I1 / M11 (CO2 2,5 %) Expansion, A5 Yield strength, Rp 0.2% 42 % 390 MPa Tensile strength, Rm 600 MPa Impact energy, Av 50 J (-196 C) / 120 J (20 C) Approvals TV / DB / CE Materials 1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550, 1.4552

Packing drum S200 BS300 F250


SZW 2012 2012-10-4

kg 5.0 15 250
www.ewm-group.com

/mm 0.8 1.0 0.8 1.0 1.2 1.6 1.0

Item no. 097-003544-20008 097-003544-20010 097-003544-30008 097-003544-30010 097-003544-30012 097-003544-30016 097-003544-25010

57

Welding consumables
High-alloy SW 309 LSi
zzHigh-alloy MAG solid wire electrode zzAnnealed and layer wound zzExcellent welding characteristics thanks to high Si content zzSuitable for dissimilar joints and buffer layers zzMaximum operating temperature 300 C

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.02 Si 0.8 Mn 1.8 Cr 23.5

G 23 12 L Si ER 309 L Si 1.4332
Ni 13

Shielding gas I1 / M11 (CO2 2,5 %) Expansion, A5 Yield strength, Rp 0.2% 35 % 450 MPa Tensile strength, Rm 650 MPa Impact energy, Av 60 J (-120 C) Approvals TV / CE Materials Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed construction steels, buffer layers

Packing drum BS300

kg 15

/mm 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003554-30008 097-003554-30010 097-003554-30012 097-003554-30016


SZW 2012 2012-10-4

58

Welding consumables
High-alloy SW 310
zzHigh-alloy MAG solid wire electrode zzWeld metal made of fully austenitic chrome nickel steel zzFor welding heatproof steels zzScale resistant up to 1150 C zzNot resistant in gases containing sulphur

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.11 Si 0.4 Mn 1.5 Cr 25

G 25 20 ER 310 1.4842
Ni 20

Shielding gas I1 / M11 (CO2 2,5 %) Expansion, A5 Yield strength, Rp 0.2% 40 % 390 MPa Tensile strength, Rm 590 MPa Impact energy, Av 170 J (20 C) / 60 J (-196 C) Materials 1.4710, 1.4713, 1.4726, 1.4745, 1.4823, 1.4832, 1.4837, 1.4840, 1.4841, 1.4845, 1.4846, 1.4848, 1.4849

Packing drum BS300

kg 15

/mm 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003513-30008 097-003513-30010 097-003513-30012 097-003513-30016

SZW 2012 2012-10-4

59

Welding consumables
High-alloy SW 312
zzHigh-alloy MAG solid wire electrode zzThe weld metal features a ferrite-austenite structure zzHigh strength and wear resistance after welding zzSuitable for dissimilar joints and buffer layers zzScale resistant up to 1100 C zzSuitable for transformer

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.1 Si 0.5 Mn 1.9 Cr 29

G 29 9 ER 312 1.4337
Ni 9

Shielding gas I1 / M11 (CO2 2,5 %) Expansion, A5 Yield strength, Rp 0.2% 25 % 600 MPa Tensile strength, Rm 750 MPa Impact energy, Av 100 J (20 C) Materials Corrosion-resistant similar steel and cast steel (e.g. 1.4762, 1.4085), difficult to weld steel, manganese steel, repairs and wear-resistant layers

Packing drum BS300

kg 15

/mm 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003514-30008 097-003514-30010 097-003514-30012 097-003514-30016


SZW 2012 2012-10-4

60

Welding consumables
High-alloy SW 316 LSi
zzHigh-alloy MAG solid wire electrode zzAnnealed and layer wound zzExcellent welding characteristics thanks to high Si content zzFor non-rusting Cr-Ni steels with low C content zzMaximum operating temperature 400 C zzCan be used for stabilised and non-stabilised Cr-Ni steels

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.02 Si 0.85 Mn 1.85 Mo 2.7

G 19 12 3 L Si ER 316 L Si 1.4430
Cr 19 Ni 12

Shielding gas I1 / M11 (CO2 2,5 %) Expansion, A5 Yield strength, Rp 0.2% 37 % 400 MPa Tensile strength, Rm 610 MPa Impact energy, Av 120 J (-60 C) Approvals TV / DB / CE Materials 1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580, 1.4581, 1.4583

Packing drum S200 BS300

kg 5.0 15

/mm 0.8 1.0 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003545-20008 097-003545-20010 097-003545-30008 097-003545-30010 097-003545-30012 097-003545-30016

SZW 2012 2012-10-4

61

Welding consumables
High-alloy SW 318 Si
zzHigh-alloy MAG solid wire electrode zzAnnealed and layer wound zzExcellent welding characteristics thanks to high Si content zzCan be used for welding stabilised Cr-Ni steels zzGood resistance to corrosion due to greater Nb and Mo content zzMaximum operating temperature 400 C

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.04 Si 0.8 Mn 1.8 Mo 2.7

G 19 12 3 Nb Si ER 318 Si 1.4576
Nb 0.5 Cr 19.5 Ni 12.5

Shielding gas I1 / M11 (CO2 2,5 %) Expansion, A5 Yield strength, Rp 0.2% 36 % 400 MPa Tensile strength, Rm 610 MPa Impact energy, Av 100 J (20 C) Approvals TV / DB / CE Materials 1.4401, 1.4404, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583

Packing drum S200 BS300 F250

kg 5.0 15 250
www.ewm-group.com

/mm 0.8 1.0 0.8 1.0 1.2 1.6 1.0

Item no. 097-003476-20008 097-003476-20010 097-003476-30008 097-003476-30010 097-003476-30012 097-003476-30016 097-003476-25010


SZW 2012 2012-10-4

62

Welding consumables
High-alloy SW 347 Si
zzHigh-alloy MAG solid wire electrode zzAnnealed and layer wound zzExcellent welding characteristics thanks to high Si content zzCan be used for welding stabilised Cr-Ni steels zzSuitable for joint welding of stainless and heat-resistant steels zzVery good welding and flow characteristics zzMaximum operating temperature 400 C zzScale-resistant up to 800C zzCold tough up to -196C

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.05 Si 0.8 Mn 1.2 Mo 0.4

G 19 9 Nb Si ER 347 Si 1.4551
Nb 0.5 Cr 19.5 Ni 9.7 Cu 0.4

Shielding gas I1 / M11 (CO2 2,5 %) Expansion, A5 Yield strength, Rp 0.2% 35 % 400 MPa Tensile strength, Rm 600 MPa Impact energy, Av 100 J (20 C) Approvals CE Materials Martensitic chrome steels, fine castings and steel castings of type 13% Cr4% Ni1.4541, 1.4550, 1.4552, 1.4301, 1.4312, 1.4546, 1.4311, 1.4306

Packing drum BS300

kg 15

/mm 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003568-30008 097-003568-30010 097-003568-30012 097-003568-30016

SZW 2012 2012-10-4

63

Welding consumables
High-alloy SW 410 NiMo
zzHigh-alloy MAG solid wire electrode zzSuitable for connecting the same type of martensitic-ferrite

steels

zzUse in water turbine, steam power plant and compressor

construction

zzResistant to vapour, water and seawater atmospheres

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.03 Si 0.3 Mn 0.4 Mo 0.5

G 13 4 ER 410 NiMo 1.4351


Cu 0.3 Ni 4.5 Cr 13 Nb 0.5

Shielding gas I1 / M11 (CO2 2,5 %) Expansion, A5 Yield strength, Rp 0.2% 10 % 750 MPa Tensile strength, Rm 950 MPa Impact energy, Av 35 J (20 C) Materials 1.4313, 1.4317, 1.4351, 1.4414

Packing drum BS300

kg 15

/mm 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003589-30008 097-003589-30010 097-003589-30012 097-003589-30016


SZW 2012 2012-10-4

64

Welding consumables
High-alloy SW 625
zzHigh-alloy MAG solid wire electrode zzMaximum operating temperature of the components 1000 C zzCold tough up to -196C zzScale resistant up to 1100 C zzWeld metal resistant to phosphoric acid, hydrochloric acid,

sulphuric acid and nitric acid

zzFor permanent use in a temperature range from -196C to 550C

Standards EN ISO 18274 AWS A-5.14 Material number Chemical analysis


C 0.01 Si 0.1 Mn 0.05 Cr 22

S Ni 6625 (NiCr22Mo9Nb) ER NiCrMo3 2.4831


Ni 64 Mo 9 Nb 3.6

Shielding gas I3 (40 % He) Expansion, A5 Yield strength, Rp 0.2% 35 % 480 MPa Tensile strength, Rm 780 MPa Impact energy, Av 60 J (-196 C) Approvals CE / TV Materials Alloy 625, alloy 800 and similar Ni-Cr alloys 1.4529, 1.4539, 1.4558, 1.4876, 1.5680, 1.5681, 1.5662, 2.4605, 2.4618, 2.4856, 2.4858, 2.4951, 2.4952

Packing drum BS300


SZW 2012 2012-10-4

kg 15
www.ewm-group.com

/mm 0.8 1.0 1.2

Item no. 097-003515-30008 097-003515-30010 097-003515-30012

65

Welding consumables
High-alloy SW 904 L
zzHigh-alloy MAG solid wire electrode zzAnnealed and layer wound zzSuitable for boiler and tube steels zzResistant to media containing sulphur and chloride zzMaximum operating temperature 400 C zzCold tough up to -196C

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.02 Si 0.3 Mn 1.5 Mo 4.2

G 20 25 5 Cu L ER 385 1.4519
Nb 0.05 Cr 19.8 Ni 25 Cu 1.4 Co 0.5 Al 0.5 N 0.05 B 0.003

Shielding gas I1 / I3 (20 - 30 % He) Expansion, A5 Yield strength, Rp 0.2% 35 % 410 MPa Tensile strength, Rm 600 MPa Impact energy, Av 130 J (-196 C) Approvals CE Materials 1.4529,1.4539

Packing drum BS300 F250

kg 15 250
www.ewm-group.com

/mm 0.8 1.0 1.2 1.6 1.2

Item no. 097-003634-30008 097-003634-30010 097-003634-30012 097-003634-30016 097-003634-25012


SZW 2012 2012-10-4

66

Welding consumables
High-alloy SW NiCr82
zzHigh-alloy MAG solid wire electrode zzCold tough up to -196C zzScale-resistant up to 1,200C zzFor corrosion-resistant alloys with nickel, stainless steels and

carbon steels

zzResistant to embrittlement zzHigh strength and creep strength values zzDissimilar joints in the petrochemical industry and offshore

technology (e.g. furnaces)

Standards EN ISO 18274 AWS-SFA-5.14 Material number Chemical analysis


C 0.05 Si 0.5 Mn 3.5 Cr 22

S Ni 6082 (NiCr20Nb) ER NiCr 3 2.4806


Ni 67 Fe 3 Nb 3 Cu 0.5 Co 0.1 Ti 0.75 S 0.015 P 0.015

Shielding gas I1 / I3 (40 % He) Expansion, A5 Yield strength, Rp 0.2% 35 % 480 MPa Tensile strength, Rm 780 MPa Impact energy, Av 60 J (-196 C) Materials 1.4558, 1.4859, 1.4861, 1.4876, 1.4877, 1.4885, 1.4958, 1.4968, 2.4669, 2.4694, 2.4816,2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952 Nickel-based alloys, dissimilar joints (also at temperatures >300C), platings, surfacing

Packing drum BS300

kg 15

/mm 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003586-30008 097-003586-30010 097-003586-30012 097-003586-30016

SZW 2012 2012-10-4

67

Welding consumables
High-alloy SW 2209 Duplex
zzHigh-alloy MAG solid wire electrode zzUse in a temperature range from -40C to 250C zzFor ferrite-austenitic Cr-Ni-Mo steels zzResistant to products containing chloride and acid gases zzUse in offshore technology e.g. in pipe construction

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.015 Si 0.4 Mn 1.8 Cr 22.5

G 22 9 3 LN ER 2209 1.4462
Ni 9 Mo 3 N 0.15

Shielding gas I1 / I3 (20 - 30 % He) Expansion, A5 Yield strength, Rp 0.2% 30 % 810 MPa Tensile strength, Rm 620 MPa Impact energy, Av 65 J (-60 C) / 120 J (20 C) Approvals TV / CE / DB Materials 1.4462, 1.4417, 1.4460, 1.4362

Packing drum BS300

kg 15

/mm 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003516-30008 097-003516-30010 097-003516-30012 097-003516-30016


SZW 2012 2012-10-4

68

Welding consumables
High-alloy SW NiFe55
zzHigh-alloy MAG solid wire electrode zzCold welding of grey cast iron, malleable cast iron and spheroidal

cast iron

zzHighly resistant to cracking and good strength values zzResistant to embrittlement

Chemical analysis
C 0.03 Si 0.1 Mn 0.5 Cu 0.04 Co 0.02 Ni 55.1 Fe Rest

Shielding gas I1 / M21 Expansion, A5 Yield strength, Rp 0.2% 40 % 580 MPa Tensile strength, Rm 280 MPa Hardness 130 Materials Grey cast iron, malleable cast iron and spheroidal cast iron

Packing drum S300

kg 15

/mm 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003572-30008 097-003572-30010 097-003572-30012 097-003572-30016

SZW 2012 2012-10-4

69

Welding consumables
lHigh-alloylhardfacing SW Hard 600
zzHigh-alloy MAG solid wire electrode zzCopper-plated, layer wound zzFor impact loading and mineral abrasion zzHigh chromium content - good with aggressive media zzUp to 60 HRC

Standards EN14700 Material number Chemical analysis


C 0.45 Si 3 Cr 9.5

S Fe8 1.4718

Shielding gas M21 Hardness 52 - 60 HRC Materials Hardfacing, suitable for wear and impacts

Packing drum B300

kg 15
www.ewm-group.com

/mm 1.0 1.2 1.6

Item no. 097-003549-30010 097-003549-30012 097-003549-30016


SZW 2012 2012-10-4

70

Welding consumables
Aluminium SW 1450 99,5Ti
zzMIG solid wire electrode, aluminium zzTitanium forms fine grains and increases the mechanical qualities zzMore resistant to hot cracks than pure aluminium

Standards DIN EN 18273 AWS A-5.10 Material number Chemical analysis


Ti 0.15 Al 99.5

S AL 1450 (Al99,5Ti) ER 1450 3.0805

Shielding gas I1 Expansion, A5 Yield strength, Rp 0.2% 35 % 20 MPa Tensile strength, Rm 65 MPa Approvals TV / DB / CE Materials Al99,5Ti, Al99,3, Al99,5, Al99,6, Al99,7, Al99,85,

Packing drum BS300

kg 7.5

/mm 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003523-30008 097-003523-30010 097-003523-30012 097-003523-30016

SZW 2012 2012-10-4

71

Welding consumables
Aluminium SW 3103 Mn1
zzMIG solid wire electrode, aluminium zzAlloy for ship building/marine and offshore technology zzSeawater resistant

Standards EN ISO 18273 AWS A-5.10 Chemical analysis


Mn 1.2 Si 0.3 Mg 0.2 Al Rest

S AL 3103 (AlMn1) ER 3103

Shielding gas I1 Expansion, A5 Yield strength, Rp 0.2% 24 % 35 MPa Tensile strength, Rm 90 MPa Approvals CE Materials AlMn0,6, AlMn1, AlMn0,2Mg0,1, AlMn1Mg0,5

Packing drum S300

kg 6.0

BS300

7.5

F100

100
www.ewm-group.com

/mm 0.8 1.0 1.2 0.8 1.0 1.2 1.6 0.8 1.0 1.2

Item no. 097-003509-30608 097-003509-30610 097-003509-30612 097-003509-30008 097-003509-30010 097-003509-30012 097-003509-30016 097-003509-10008 097-003509-10010 097-003509-10012
SZW 2012 2012-10-4

72

Welding consumables
Aluminium SW 4043 Si5
zzMIG solid wire electrode, aluminium zz5% silicon zzUntreated low strength values zzSuitable for subsequent anodisation zzResistant to hot cracks zzMain areas of use are welds on cast aluminium

Standards EN ISO 18273 AWS A-5.10 Material number Chemical analysis


Si 5 Al Rest

S Al 4043A (AlSi5(A)) ER 4043 3.2245

Expansion, A5 Yield strength, Rp 0.2% 8 % 40 MPa Tensile strength, Rm 120 MPa Approvals DB / CE Materials AlSiMg, AlMgSi

Packing drum S200 BS300

kg 2.0 7.5

/mm 0.8 1.0 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003553-20008 097-003553-20010 097-003553-30008 097-003553-30010 097-003553-30012 097-003553-30016

SZW 2012 2012-10-4

73

Welding consumables
Aluminium SW 4047 Si12
zzMIG solid wire electrode, aluminium zz12% silicon zzUntreated low strength values zzNot suitable for subsequent anodisation zzMain areas of use are welds on cast aluminium

Standards EN ISO 18273 AWS A-5.10 Material number Chemical analysis


Si 12 Al Rest

S AL 4047A (AlSi12(A)) ER 4047 3.2585

Shielding gas I1 Expansion, A5 Yield strength, Rp 0.2% 5 % 60 MPa Tensile strength, Rm 130 MPa Approvals DB / CE Materials AlSiMg, AlMgSi

Packing drum BS300

kg 7.5

/mm 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003522-30008 097-003522-30010 097-003522-30012 097-003522-30016


SZW 2012 2012-10-4

74

Welding consumables
Aluminium SW 5087 Mg4,5 MnZr
zzMIG solid wire electrode, aluminium zzHigh strength, extremely resistant to corrosion, resistant to sea

water

zzVery good mechanical quality values

Standards EN ISO 18273 AWS A-5.10 Material number Chemical analysis


Mg 4.5 Mn 1 Cr 0.15 Zr 0.15

S AL 5087 (AlMg4,5MnZr) ER 5087 3.3546


Al Rest

Shielding gas I1 Expansion, A5 Yield strength, Rp 0.2% 17 % 125 MPa Tensile strength, Rm 275 MPa Approvals TV / DB / GL / CE / ABS Materials AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4, AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5

Packing drum BS300

kg 7.5

/mm 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003644-30008 097-003644-30010 097-003644-30012 097-003644-30016

SZW 2012 2012-10-4

75

Welding consumables
Aluminium SW 5183 Mg4,5 Mn
zzMIG solid wire electrode, aluminium zz4.5% magnesium, 0.7% manganese zzHigh strength, extremely resistant to corrosion, resistant to sea

water

zzSuitable for subsequent anodisation

Standards EN ISO 18273 AWS A-5.10 Material number Chemical analysis


Mg 4.5 Mn 0.7 Cr 0.15 Al Rest

S AL 5183 (AlMg4,5Mn0,7) ER 5183 3.3548

Shielding gas I1 Expansion, A5 Yield strength, Rp 0.2% 17 % 125 MPa Tensile strength, Rm 275 MPa Approvals TV / DB / GL / LR / CE / ABS Materials AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4, AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5

Packing drum BS300

kg 7.5

/mm 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003643-30008 097-003643-30010 097-003643-30012 097-003643-30016


SZW 2012 2012-10-4

76

Welding consumables
Aluminium SW 5183 Mg4,5 Mn Premium
zzFor weld-critical connections zzOptimised surface zzMIG solid wire electrode, aluminium zz4.5% magnesium, 0.7% manganese zzHigh strength, extremely resistant to corrosion, resistant to sea

water

zzSuitable for subsequent anodisation

Standards EN ISO 18273 AWS A-5.10 Material number Chemical analysis


Mg 4.5 Mn 0.7 Cr 0.15 Al Rest

S AL 5183 (AlMg4,5Mn0,7) ER 5183 3.3548

Shielding gas I1 Expansion, A5 Yield strength, Rp 0.2% 17 % 125 MPa Tensile strength, Rm 275 MPa Approvals TV / DB / GL / LR / CE / ABS Materials AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4, AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5

/mm 1.2
SZW 2012 2012-10-4 www.ewm-group.com

Item no. 097-003686-30012

77

Welding consumables
Aluminium SW 5356 Mg5
zzMIG solid wire electrode, aluminium zz5% magnesium zzHigh strength, extremely resistant to corrosion, resistant to sea

water

zzSuitable for subsequent anodisation

Standards EN ISO 18273 AWS A-5.10 Material number Chemical analysis


Mg 5 Mn 0.15 Cr 0.1 Ti 0.1

S AL 5356 (AlMg5Cr) ER 5356 3.3556


Al Rest

Shielding gas I1 Expansion, A5 Yield strength, Rp 0.2% 8 % 120 MPa Tensile strength, Rm 250 MPa Approvals TV / DB / GL / LR / CE Materials AlMg3, AlMg4,5, AlMg5, AlMgSi1, G-AlMg3, G-AlMg3

Packing drum S200 BS300

kg 2.0 7.5

/mm 0.8 1.0 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003645-20008 097-003645-20010 097-003645-30008 097-003645-30010 097-003645-30012 097-003645-30016


SZW 2012 2012-10-4

78

Welding consumables
Aluminium SW 5754 Mg3
zzMIG solid wire electrode, aluminium zz3% magnesium zzMedium strength, corrosion resistant zzSuitable for subsequent anodisation

Standards EN ISO 18273 AWS A-5.10 Material number Chemical analysis


Mg 3 Mn 0.3 Cr 0.3 Al Rest

S Al 5754 (AlMg3) ER 5754 3.3536

Shielding gas I1 Expansion, A5 Yield strength, Rp 0.2% 22 % 80 MPa Tensile strength, Rm 190 MPa Approvals TV / DB / GL / CE Materials AlMg1, AlMg2, AlMg2,5, AlMg3,5, AlMg0,5Mn, AlMg1Mn0,5, AlMg2Mn0,8, AlMgSi0,5, AlMgSi0,7

Packing drum S200 BS300

kg

7.5

/mm 0.8 1.0 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003646-20008 097-003646-20010 097-003646-30008 097-003646-30010 097-003646-30012 097-003646-30016

SZW 2012 2012-10-4

79

Welding consumables
Copper-based SW OF Cu
zzOxygen-free copper-based alloy zzLow interference due to observation of the smallest dimensional

tolerances, layer wound

zzGood resistance to wear and abrasion zzExcellent flow characteristics

Chemical analysis
Cu 99.95

Shielding gas I1 Expansion, A5 40 % Tensile strength, Rm 200 MPa Impact energy, Av 60 J (20 C) Hardness 50 HB Materials Connecting of copper components and solder preform, suitable for furnace soldering, used in vacuum engineering and the aerospace and astronautics industry

Packing drum B300

kg 15
www.ewm-group.com

/mm 1.0 1.2

Item no. 097-003610-30010 097-003610-30012


SZW 2012 2012-10-4

80

Welding consumables
Copper-based SW CuSi2
zzCopper-based, MIG/MAG solid wire electrode zzLow interference due to observation of the smallest dimensional

tolerances, layer wound

zzResistant to high temperatures and corrosion zzVery good welding and flow characteristics zzPulse arc recommended, approved for coldArc zzDesigned for galvanised metal sheets in the automotive industry zzJoint welding of Cu materials and low-alloy steels and cast iron

Standards EN ISO 24373 AWS A-5.7 Chemical analysis


Si 1.8 P 0.01 Mn 1 Sn 0.22

S Cu 6511 (CuSi2Mn1) ER CuSi-A


Cu Rest

Shielding gas I1 Expansion, A5 45 % Tensile strength, Rm 285 MPa Impact energy, Av 75 J (20 C) Hardness 62 HB Materials CuSi2Mn, CuSi3Mn, CuZn5, CuZn10, CuZn15

Packing drum B300


SZW 2012 2012-10-4

kg 15
www.ewm-group.com

/mm 1.0 1.2

Item no. 097-003565-30010 097-003565-30012

81

Welding consumables
Copper-based SW CuSi3
zzCopper-based, MIG/MAG solid wire electrode zzLow interference due to observation of the smallest dimensional

tolerances, layer wound

zzResistant to high temperatures and corrosion zzJoint welding of Cu materials and various steel sheets zzGMA-surfacing on steel zzPulse arc recommended, approved for coldArc

Standards EN ISO 24373 AWS A-5.7 BS 2901 part 3 Material number Chemical analysis
Si 2.8 Mn 0.9 Cu Rest

S Cu 6560 (CuSi3Mn) ER CuSi-A C9 2.1461

Shielding gas I1 Expansion, A5 40 % Tensile strength, Rm 350 MPa Impact energy, Av 60 J (20 C) Hardness 80 HB Materials CuSi2Mn, CuSi3Mn, CuZn5, CuZn10, CuZn15

Packing drum S200 B300 F200

/mm 0.8 1.0 0.8 1.0 1.2 1.0


www.ewm-group.com

Item no. 097-003485-20008 097-003485-20010 097-003485-30008 097-003485-30010 097-003485-30012 097-003485-20110


SZW 2012 2012-10-4

82

Welding consumables
Copper-based SW CuAl8
zzCopper-based, MIG/MAG solid wire electrode zzLow interference due to observation of the smallest dimensional

tolerances, layer wound

zzJoint welding of Cu materials and various steel sheets zzWear-resistant GMA-surfacing on steel zzResistant to high temperatures and corrosion, seawater resistant zzPulse arc recommended, approved for coldArc

Standards EN ISO 24373 AWS A-5.7 BS 2901 part 3 Material number Chemical analysis
Al 8 Mn 0.2 Ni 0.3 Cu Rest

S Cu 6100 (CuAl7) ER CuAl-A1 C 28 2.0921

Shielding gas I1 Expansion, A5 40 % Tensile strength, Rm 430 MPa Impact energy, Av 100 J (20 C) Hardness 100 HB Materials CuAl5, CuAl8, CuAl9, CuZn20Al

Packing drum S200 B300 F200


SZW 2012 2012-10-4

kg 5.0 15 200
www.ewm-group.com

/mm 0.8 1.0 0.8 1.0 1.2 1.6 1.0

Item no. 097-003486-20008 097-003486-20010 097-003486-30008 097-003486-30010 097-003486-30012 097-003486-30016 097-003486-20110

83

Welding consumables
Copper-based SW CuSn1
zzCopper-based, MIG/MAG solid wire electrode zzJoint welding of high-oxygen copper joints and materials zzLow interference due to observation of the smallest dimensional

tolerances, layer wound

zzResistant to high temperatures and corrosion zzPulse arc recommended, approved for coldArc

Standards EN ISO 24373 AWS A-5.7 Material number BS 2901 part 3 Chemical analysis
Sn 0.85 Mn 0.25 Si 0.2 P 0.01

S Cu 1898 (CuSn1) ER Cu 2.1006 C7


Cu Rest

Shielding gas I1 Expansion, A5 30 % Tensile strength, Rm 220 MPa Impact energy, Av 75 J (20 C) Hardness 60 HB Materials OF-Cu, SE-Cu, SW-Cu, SF-Cu, CuZn0,5

Packing drum B300

kg 15
www.ewm-group.com

/mm 1.0 1.2

Item no. 097-003559-30010 097-003559-30012


SZW 2012 2012-10-4

84

Welding consumables
Copper-based SW CuSn6
zzLow interference due to observation of the smallest dimensional

tolerances, layer wound

zzResistant to high temperatures and corrosion zzPulse arc recommended, approved for coldArc zzJoint welding of Cu materials and low-alloy steels and cast iron

Standards EN ISO 24373 AWS A-5.7 BS 2901 part 3 Material number Chemical analysis
Sn 6.3 P 0.2 Cu Rest

S Cu 5180A (CuSn6P) ER CuSn-A C 11 2.1022

Shielding gas I1 Expansion, A5 20 % Tensile strength, Rm 260 MPa Impact energy, Av 32 J (20 C) Hardness 80 HB Materials CuSn4, CuSn6, CuSn8

Packing drum B300

kg 15

/mm 0.8 1.0 1.2 1.6


www.ewm-group.com

Item no. 097-003614-30008 097-003614-30010 097-003614-30012 097-003614-30016

SZW 2012 2012-10-4

85

Welding consumables
Copper-based SW CuAl9Ni5
zzCopper-based, MIG/MAG solid wire electrode zzLow interference due to observation of the smallest dimensional

tolerances, layer wound

zzWear-resistant GMA-surfacing on steel zzPulse arc recommended, approved for coldArc zzJoint welding of cast and forged nickel-aluminium bronze

components

zzSurfacing on steel and aluminium bronze, including multialloys zzThe weld metal is resistant to corrosion and sea water

Standards EN ISO 24373 AWS A-5.7 BS 2901 part 3 Material number Chemical analysis
Al 9 Ni 5 Fe 4 Mn 1.5

S Cu 6328 (CuAl9Ni5Fe3Mn2) ER CuNiAl C 26 Ni 2.0923


Si 0.2 Pb 0.02 Cu Rest

Shielding gas I1 Expansion, A5 >10 % Tensile strength, Rm 560 MPa Impact energy, Av 60 J (20 C) Materials CuAl11Ni6Fe5, CuAl10Ni5Fe4 Copper - Aluminium - Nickel - Alloys

Packing drum BS300

kg 15
www.ewm-group.com

/mm 1.2

Item no. 097-003567-30012


SZW 2012 2012-10-4

86

Welding consumables
Copper-based SW CuAlBz9Fe
zzCopper-based, MIG/MAG solid wire electrode zzLow interference due to observation of the smallest dimensional

tolerances, layer wound

zzPulse arc recommended, approved for coldArc zzGood resistance to wear and abrasion zzSurfacing on steel and aluminium bronze, including multialloys zzExcellent flow characteristics zzJoint welding of Cu-Al materials

Standards EN ISO 24373 AWS A-5.7 BS 2901 part 3 Material number Chemical analysis
Al 9.5 Fe 1.1 Mn 1 Ni 0.8

S Cu 6180 (CuAl10Fe) ER CuAl-A2 C 13 2.0937


Cu Rest

Shielding gas I1 Expansion, A5 35 % Tensile strength, Rm 500 MPa Impact energy, Av 95 J (20 C) Hardness 140 HB Materials CuAl8Fe3

Packing drum B300 F200


SZW 2012 2012-10-4

kg 15 200
www.ewm-group.com

/mm 1.0 1.2 1.6 1.0

Item no. 097-003571-30010 097-003571-30012 097-003571-30016 097-003571-20110

87

Welding consumables
Unalloyed FCW 70TC Metal
zzUnalloyed metal powder MAG flux cored wire electrode zzBright, layer wound zzExcellent gap bridging and sidewall fusion zzNotch-free seam transitions zzVery high current carrying capacity and yield zzEven with rusty, primed and galvanised workpieces thanks to the

aggressive arc

Standards DIN EN ISO 17632-A AWS A-5.18 Chemical analysis


C 0.09 Si 0.7 Mn 1.5

T 42 2 M M/C 1 H5 E 70C - 6 M/ -6 C

Shielding gas C1 / M21 Expansion, A5 Yield strength, Rp 0.2% 22 % 400 MPa Tensile strength, Rm 490 MPa Impact energy, Av 27 J (-30 C) Approvals TV / DB / LR / CE Materials S185 - S355, P235GH - P355GH, P235T1/T2 - P460NL2, L210 - L445MB, S235 - S460QL1, API X42 - X60

Packing drum S200 BS300 F250

kg 5.0 15 250

/mm 1.2
www.ewm-group.com

PU/Pc. 2 1

Item no. 097-003453-20012 097-003453-30012 097-003453-25012


SZW 2012 2012-10-4

88

Welding consumables
Unalloyed FCW 71T Basic
zzUnalloyed basic MAG flux cored wire electrode zzBright, layer wound zzVery strong and highly resistant to cracking zzIdeal for thick metal sheets and rigidly clamped constructions zzHydrogen content < 5% in the weld metal

Standards DIN EN ISO 17632-A AWS A-5.20 Chemical analysis


C 0.09 Si 0.9 Mn 1.7

T 42 2 B M 1 H5 E 71T-5M-J

Shielding gas M21 Expansion, A5 Yield strength, Rp 0.2% 22 % 400 MPa Tensile strength, Rm 480 MPa Impact energy, Av 27 J (-40 C) Approvals TV / DB / GL / CE Materials S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355, GP240R

Packing drum BS300


SZW 2012 2012-10-4

kg 15
www.ewm-group.com

/mm 1.2

Item no. 097-003452-30012

89

Welding consumables
Unalloyed FCW T 70C Metal
zzUnalloyed metal powder MAG flux cored wire electrode zzBright, layer wound zzExcellent gap bridging and sidewall fusion zzNotch-free seam transitions zzVery high current carrying capacity and yield

Standards DIN EN ISO 17632-A AWS A-5.18 Chemical analysis


C 0.05 Si 0.7 Mn 1.5 P 0.015

T 46 6 M M 1 H5 E 70C-6M H4
S 0.015

Shielding gas C1 / M21 Expansion, A5 Yield strength, Rp 0.2% 26 % 460 MPa Tensile strength, Rm 530 MPa - 680 MPa Impact energy, Av 47 J (-60 C) Approvals CE Materials S185 - S355, P235GH - P355GH, P235T1/T2 - P460NL2, L210 - L445MB, S235 - S460QL1, API X42 - X60 Shipbuilding steels A, B, D, AH-32 - EH 36

kg 16

/mm 1.2
www.ewm-group.com

Item no. 097-003616-30012


SZW 2012 2012-10-4

90

Welding consumables
Unalloyed FCW 71T Rutile
zzLayer-wound zzUnalloyed rutile MAG flux cored wire electrode zzQuick solidifying slag zzWelding is possible in any position with one machine setting zzVery easy handling and controllability zzPreferred application on pipe and steel constructions, in ship

construction, on ceramic

Standards DIN EN ISO 17632-A AWS A-5.20 Chemical analysis


C 0.09 Si 0.9 Mn 1.7

T 42 2 P M 1 H5 E 71T-1M

Shielding gas M21 Expansion, A5 Yield strength, Rp 0.2% 22 % 400 MPa Tensile strength, Rm 490 MPa Impact energy, Av 27 J (-20 C) Approvals TV / DB / GL / LR / CE Materials S185 - S355, P235GH - P355GH, P235T1/T2 - P460NL2, L210 - L445MB, S235 - S460QL1, API X42 - X60

Packing drum S200 BS300


SZW 2012 2012-10-4

kg 5.0 15

/mm 1.2 1.6


www.ewm-group.com

PU/Pc. 2 1

Item no. 097-003454-20012 097-003454-30012 097-003454-30016

91

Welding consumables
Unalloyed FCW 71T Rutile CO2
zzUnalloyed rutile MAG flux cored wire electrode zzBright, layer wound zzQuick solidifying slag zzWelding is possible in any position with one machine setting zzOptimised for welding using CO2 zzVery easy handling and controllability zzPreferred application on pipe and steel constructions, in ship

construction, on ceramic

Standards EN ISO 17632-A AWS A-5.20 Chemical analysis


C 0.09 Si 0.9 Mn 1.7

T 42 2 P M/C H5 E 71T-1M/-1C

Shielding gas C1 / M21 Expansion, A5 Yield strength, Rp 0.2% 22 % 400 MPa Tensile strength, Rm 490 MPa Impact energy, Av 27 J (-20 C) Approvals CE Materials S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355, GP240R

Packing drum S200 BS300

kg 5.0 15

/mm 1.2
www.ewm-group.com

PU/Pc. 2 1

Item no. 097-003517-20012 097-003517-30012


SZW 2012 2012-10-4

92

Welding consumables
Unalloyed FCW 71T Selfshield
zzUnalloyed self-shielding flux cored wire electrode zzBright, layer wound zzCan be welded in any position, including vertically down zzVery easy handling and controllability zzHigh current carrying capacity and low spatter zzReduced barium proportion, observe safety instructions

Standards EN ISO 17632-A AWS A-5.20 Chemical analysis


C 0.19 Si 0.35 Mn 0.6 P 0.011

T 42 2 P M 1 H5 E 71T-11
S 0.006 Al 1.2

Shielding gas C1 Expansion, A5 Yield strength, Rp 0.2% 21 % 520 MPa Tensile strength, Rm 590 MPa Materials S185 - P275JR, S355J0 - S335, P255N - P355N, P235GH, P265GH, P310GH, P295Gh, S460N, S460M

Packing drum S200 B300


SZW 2012 2012-10-4

kg 2.0 5.0 15
www.ewm-group.com

/mm 0.9 1.2 1.6

Item no. 097-003455-20209 097-003455-20009 097-003455-20012 097-003455-30012 097-003455-30016

93

Welding consumables
Unalloyed FCW 81T Rutile Ni1
zzUnalloyed rutile MAG flux cored wire electrode zzFor operating temperatures up to -60C zzSuitable for cold tough fine-grain structural steels zzCan be welded in any position except vertical down zzHigh impact values up to -60 C

Standards EN ISO 758 AWS A-5.29 Chemical analysis


C 0.09 Si 0.7 Mn 1.4 P 0.01

T 46 6 1Ni P M 2 H5 E 81T1-Ni1M-J
S 0.01 Ni 0.95

Shielding gas M21 Expansion, A5 Yield strength, Rp 0.2% 19 % 470 MPa Tensile strength, Rm 550 J - 690 MPa Impact energy, Av 27 J (-60 C) Approvals CE Materials P235 GH-P355GH, Kaltzhe Sthle bis 550 Mpa

Packing drum BS300

kg 15
www.ewm-group.com

/mm 1.2

Item no. 097-003518-30012


SZW 2012 2012-10-4

94

Welding consumables
lLow-alloylCreep resistant FCW 81T Rutile Mo
zzMicroalloyed rutile flux cored wire zzSuitable for alloyed, heat-resistant boiler and tube steels zzLow-spatter thanks to high chemical purity zzExcellent modelling capabilities, outstanding for positional

welding

zzMaximum operating temperature 500 C zzParticularly suitable for MAG orbital welding

Standards EN ISO 17634 AWS A-5.29 Chemical analysis


C 0.05 Si 0.5 Mn 1.1 Mo 0.5

T 46 A Mo P M 1 H5 E 81T1-A1M H4

Shielding gas M21 Expansion, A5 Yield strength, Rp 0.2% 22 % 470 MPa Tensile strength, Rm 550 MPa - 680 MPa Impact energy, Av 60 J (20 C) Approvals TV Materials P235GH - P355GH, 16Mo3, P235T1/P235T2 - P460NL2, L210 - L445MB, S255 - S460

Packing drum B300


SZW 2012 2012-10-4

kg 16
www.ewm-group.com

/mm 1.0 1.2

Item no. 097-003603-30010 097-003603-30012

95

Welding consumables
lLow-alloylCreep resistant FCW 111T NiMoCr
zzMicroalloyed rutile flux cored wire zzFor operating temperatures up to -60C zzFor welding high-tensile fine-grain structural steels up to 690

MPa yield strength

zzAlloy for ship building/marine and offshore technology zzLow-spatter thanks to high chemical purity zzExcellent modelling capabilities, outstanding for positional

welding

zzParticularly suitable for MAG orbital welding zzCTOD tested welding material

Standards EN ISO 18276-A AWS A-5.29 Chemical analysis


C 0.08 Si 0.5 Mn 1.7 Mo 0.3

T 69 6 Z P M 1 H5 E 111 T1-K3M-J H4
Ni 2 P 0.015 S 0.015

Shielding gas M21 Expansion, A5 Yield strength, Rp 0.2% 17 % 690 MPa Tensile strength, Rm 770 MPa - 900 MPa Impact energy, Av 47 J (-60 C) Materials TM tube steels up to L690M, annealed, high-strength fine-grain structural steels up to S690QL, low-temperature tough, high-strength fine-grained construction steels up to S690G1Ql1

Packing drum B300

kg 16
www.ewm-group.com

/mm 1.2

Item no. 097-003630-30012


SZW 2012 2012-10-4

96

Welding consumables
High-alloy FCW 307 Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode zzExcellent weldability, low spatter formation zzQuick solidifying and very easy to remove slag zzFor dissimilar joints and buffer layers zzOperating temperature with dissimilar joints 300 C

Standards EN ISO 17633-A AWS A-5.22 Material number Chemical analysis


C 0.08 Si 0.6 Mn 6.4 P 0.025

T 18 8 Mn R M 3 E 307LT0-1/4 1.4370
S 0.01 Ni 8 Cr 18 Mo 0.04 N 0.03

Shielding gas C1 / M13 / M21 Expansion, A5 Yield strength, Rp 0.2% 40 % 390 MPa Tensile strength, Rm 470 MPa Impact energy, Av 47 J (0 C) Approvals CE Materials Dissimilar joints, cladding, buffer layers for hardfacing, high C-content and difficult to weld steels, manganese steel (example: 1.3401)

Packing drum BS300


SZW 2012 2012-10-4

kg 15 17
www.ewm-group.com

/mm 1.2 1.6

Item no. 097-003582-30012 097-003582-31716

97

Welding consumables
High-alloy FCW 308 Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode zzExcellent weldability, low spatter formation zzQuick solidifying and very easy to remove slag zzFor dissimilar joints and buffer layers zzOperating temperature with dissimilar joints 300 C

Standards EN ISO 17633-A AWS A-5.22 Material number Chemical analysis


C 0.04 Si 0.8 Mn 1.5 P 0.04

T 19 9 L R C/M 3 E 308LT0-1/4 1.4316


S 0.03 Ni 9.5 Cr 19.5 Mo 0.3

Shielding gas C1 / M21 Expansion, A5 Yield strength, Rp 0.2% 41 % 370 MPa Tensile strength, Rm 520 MPa Impact energy, Av 35 J (0 C) Approvals CE Materials 1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550, 1.4552

Packing drum BS300

kg 15
www.ewm-group.com

/mm 1.2

Item no. 097-003561-30012


SZW 2012 2012-10-4

98

Welding consumables
High-alloy FCW 309 Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode zzExcellent weldability, low spatter formation zzQuick solidifying and very easy to remove slag zzFor dissimilar joints and buffer layers zzVery low carbon content zzOperating temperature with dissimilar joints 300 C

Standards EN ISO 17633-A AWS A-5.22 Material number Chemical analysis


C 0.04 Si 0.8 Mn 2.5 P 0.04

T 23 12 L R C/M 3 E 309LT0-1/4 1.4332


S 0.03 Ni 13 Cr 23 Mo 0.5 Cu 0.5

Shielding gas C1 / M21 Expansion, A5 Yield strength, Rp 0.2% 30 % 390 MPa Tensile strength, Rm 520 MPa Approvals TV / DB / GL / LR / CE Materials Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed construction steels, buffer layers

Packing drum BS300


SZW 2012 2012-10-4

kg 12.5 15
www.ewm-group.com

/mm 0.9 1.2

Item no. 097-003456-30009 097-003456-30012

99

Welding consumables
High-alloy FCW 309 LP Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode zzCan be welded in any position, including vertically down zzExcellent weldability, low spatter formation zzQuick solidifying and very easy to remove slag zzFor dissimilar joints and buffer layers zzVery low carbon content zzOperating temperature with dissimilar joints 300 C

Standards EN ISO 17633-A AWS A-5.22 Material number Chemical analysis


C 0.04 Si 0.8 Mn 2.5 P 0.04

T 23 12 L P C/M 1 E 309LT1-1/-4 1.4332


S 0.03 Ni 13 Cr 24 Mo 0.5 Cu 0.5

Shielding gas C1 / M21 Expansion, A5 Yield strength, Rp 0.2% 30 % 390 MPa Tensile strength, Rm 520 MPa Impact energy, Av 54 J (0 C) Approvals TV / DB / CE / LR Materials Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed construction steels, buffer layers

Packing drum S200 BS300

kg 5.0 15
www.ewm-group.com

/mm 1.2

Item no. 097-003519-20012 097-003519-30012


SZW 2012 2012-10-4

100

Welding consumables
High-alloy FCW 316 Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode zzExcellent weldability, low spatter formation zzQuick solidifying and very easy to remove slag zzFor non-rusting Cr-Ni-Mo steels with low carbon content zzOperating temperature up to 400 C

Standards AWS A-5.22 EN ISO 17633-A Material number Chemical analysis


C 0.04 Si 0.8 Mn 2.5 P 0.04

E 316LT0-1/4 T 19 12 3 L R C/M 3 1.4330


S 0.03 Ni 13 Cr 19 Mo 2.5 Cu 0.5

Shielding gas C1 / M13 / M21 Expansion, A5 Yield strength, Rp 0.2% 30 % 380 MPa Tensile strength, Rm 485 MPa Impact energy, Av 44 J (0 C) Approvals TV / DB / GL / LR / CE Materials 1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580, 1.4581, 1.4583

Packing drum BS300 F150


SZW 2012 2012-10-4

kg 12.5 15 150
www.ewm-group.com

/mm 0.9 1.2

Item no. 097-003457-30009 097-003457-30012 097-003457-15012

101

Welding consumables
High-alloy FCW 316 LP Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode zzCan be welded in any position, including vertically down zzExcellent weldability, low spatter formation zzQuick solidifying and very easy to remove slag zzFor non-rusting Cr-Ni-Mo steels with low carbon content zzVery low carbon content zzOperating temperature up to 400 C

Standards AWS A-5.22 EN ISO 17633-A Material number Chemical analysis


C 0.04 Si 0.8 Mn 2.5 P 0.04

E 316LT1-1/-4 T 19 12 3 L P C/M 1 1.4430


S 0.03 Ni 13 Cr 19 Mo 2.5

Shielding gas C1 / M13 / M21 Expansion, A5 Yield strength, Rp 0.2% 30 % 370 MPa Tensile strength, Rm 485 MPa Impact energy, Av 54 J (0 C) Approvals TV / CE / GL Materials 1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580, 1.4581, 1.4583

Packing drum B200 BS300

kg 5.0 15
www.ewm-group.com

/mm 1.2

Item no. 097-003520-20012 097-003520-30012


SZW 2012 2012-10-4

102

Welding consumables
High-alloy FCW NiCr82
zzHigh-alloy, rutile MAG flux cored wire electrode zzExcellent weldability, low spatter formation zzSlag is removed very easily zzScale-resistant up to 1,200C zzResistant to embrittlement

Standards AWS A-5.34 EN ISO 14172 Chemical analysis


C 0.08 Si 0.3 Mn 3 P 0.03

E NiCr3T0-4 T NI 6082 (NiCr20Mn3Nb)


S 0.015 Ni 67 Cr 21 Fe 3 Nb 2.5 Cu 0.5 Ti 0.75

Shielding gas M21 Expansion, A5 Yield strength, Rp 0.2% 30 % 380 MPa Tensile strength, Rm 560 MPa Impact energy, Av 100 J (0 C) Materials 1.4558, 1.4859, 1.4861, 1.4876, 1.4877, 1.4885, 1.4958, 1.4968, 2.4669, 2.4694, 2.4816, 2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952

Packing drum BS300


SZW 2012 2012-10-4

kg 12.5 15
www.ewm-group.com

/mm 1.2

Item no. 097-003577-20212 097-003577-30012

103

Welding consumables
High-alloy FCW 316 METAL
zzCan be welded in any position, including vertically down zzMaximum operating temperature 400 C zzCan be used for stabilised and non-stabilised Cr-Ni steels zzVery homogeneous seam finish zzHigh-alloy MAG metal-cored wire electrode

Standards EN ISO 17633-A AWS A-5.9 Chemical analysis


C 0.015 Si 0.5 Mn 1.3 Cr 18.5

T 19 12 3 L M M 1 EC 316L
Mo 2.6 Ni 11.5 Cu 0.13 P 0.015 S 0.02

Shielding gas M21 Expansion, A5 Yield strength, Rp 0.2% 35 % 450 MPa Tensile strength, Rm 610 MPa Impact energy, Av 50 J (-60 C) Approvals CE Materials 1. 4401, 1.4404, 1.4406, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583

Packing drum B300

kg 15
www.ewm-group.com

/mm 1.2

Item no. 097-003631-30012


SZW 2012 2012-10-4

104

Welding consumables
High-alloy FCW COBALT2
zzCobalt-based MAG flux cored wire electrode zzExcellent wear resistance zzCan be used in conditions with high abrasion, hard impacts and

extreme temperature fluctuations

zzFor heavy-duty, corrosion-resistant GMA-surfacing on steel zzExcellent weldability, low spatter formation zzVery good corrosion resistance zzFor impact loading and mineral abrasion zzHardness 40 43 HRC zzMachinable with carbide tools

Standards EN14700 Chemical analysis


C 1.1 Cr 28 W 4 Co Rest

T Co2

Shielding gas M21 Expansion, A5 30 % Approvals CE Materials Heavy-duty, corrosion-resistant surfacing on steel Can be used in conditions with high abrasion, hard impacts and extreme temperature fluctuations

Packing drum BS300


SZW 2012 2012-10-4

kg 15
www.ewm-group.com

/mm 1.2

Item no. 097-003624-30012

105

Welding consumables
High-alloy

106

www.ewm-group.com

SZW 2012 2012-10-4

Welding consumables
Overview

Welding consumables
Unalloyed Low-alloy High-alloy Aluminium Copper-based Oxyacetylene welding rods Creep resistant

Page
108 112 119 135 143 148

TIG welding rods

Unalloyed

SZW 2012 2012-10-4

www.ewm-group.com

107

Welding consumables
Unalloyed TR 70S G2
zzUnalloyed TIG welding rod zzCopper-plated and stamped zzSuitable for boiler and tube steels zzSemi-fluid molten pool, good controllability

Standards EN ISO 636-A AWS A-5.18 Material number Chemical analysis


C 0.09 Si 0.6 Mn 1.15

W 2Si1 ER 70S-3 1.5112

Expansion, A5 Yield strength, Rp 0.2% 22 % 360 MPa Tensile strength, Rm 510 MPa Impact energy, Av 47 J (-20 C) / 100 J (20 C) Length 1000 mm Materials S185 - S275JR, S355J0 - S355, S255N - S355N, P255NH - P355NH, P235GH, P265GH,P310GH

kg 5.0

/mm 1.0 1.6 2.0 2.4 3.0


www.ewm-group.com

Item no. 097-003580-10010 097-003580-10016 097-003580-10020 097-003580-10024 097-003580-10030


SZW 2012 2012-10-4

108

Welding consumables
Unalloyed TR 70S G3
zzUnalloyed TIG welding rod zzCopper-plated and stamped zzSuitable for boiler and tube steels zzSemi-fluid molten pool, good controllability

Standards EN ISO 636-A AWS A-5.18 Material number Chemical analysis


C 0.09 Si 0.85 Mn 1.45

W 42 5 | W 3Si1 ER 70S-6 1.5125

Expansion, A5 Yield strength, Rp 0.2% 22 % 420 MPa Tensile strength, Rm 500 MPa Impact energy, Av 47 J (-50 C) / 100 J (20 C) Approvals TV / DB / CE Length 1000 mm Materials S185 - S275JR, S355JO - S335, S255N - S355N, P235GH, P265GH, P310GH

kg

5.0

/mm 1.0 1.6 2.0 2.4 3.0 4.0


www.ewm-group.com

Item no. 097-003489-10010 097-003489-10016 097-003489-10020 097-003489-10024 097-003489-10030 097-003489-10040

SZW 2012 2012-10-4

109

Welding consumables
Unalloyed TR 70S G4
zzUnalloyed TIG welding rod zzCopper-plated and stamped zzSuitable for boiler and tube steels zzSemi-fluid molten pool, good controllability zzLow-spatter thanks to high chemical purity

Standards EN ISO 636-A AWS A-5.18 Material number Chemical analysis


C 0.09 Si 0.95 Mn 1.65

W 46 4/ W4Si1 ER 70S-6 1.5130

Expansion, A5 Yield strength, Rp 0.2% 22 % 460 MPa Tensile strength, Rm 530 MPa Impact energy, Av 47 J (-40 C) / 100 J (20 C) Length 1000 mm Materials S185 -S275JR, S355JO -S335, S255N - S355N, P235GH, P265GH, P310GH, S460N, S460M

kg 5.0

/mm 1.6 2.0 2.4 3.0


www.ewm-group.com

Item no. 097-003574-10016 097-003574-10020 097-003574-10024 097-003574-10030


SZW 2012 2012-10-4

110

Welding consumables
Unalloyed TR 80S Ni1
zzUnalloyed TIG welding rod zzFor operating temperatures up to -60C zzSuitable for cold tough fine-grain structural steels zzCopper-plated and stamped zzSemi-fluid molten pool, good controllability

Standards EN ISO 636-A AWS A-5.28 Chemical analysis


C 0.09 Si 0.5 Mn 1.05

W 3Ni1 ER 80S-Ni1

Expansion, A5 Yield strength, Rp 0.2% 22 % 470 MPa Tensile strength, Rm 560 MPa Impact energy, Av 47 J (-60 C) Length 1000 mm Materials P355NL1 - P460NL1

kg 5.0
SZW 2012 2012-10-4

/mm 1.6 2.4 3.0


www.ewm-group.com

Item no. 097-003618-10016 097-003618-10024 097-003618-10030

111

Welding consumables
lLow-alloylCreep resistant TR 80 S NiCu
zzLow-alloy TIG welding rod zzCopper-plated and stamped zzFor welding weatherproof steels

Standards EN ISO 16834-A AWS A-5.28 Chemical analysis


C 0.08 Si 0.8 Mn 1.4 Ni 0.8

W ZMn3N1Cu ER 80S-G
Cu 0.4

Expansion, A5 Yield strength, Rp 0.2% 22 % 450 MPa Tensile strength, Rm 550 MPa Impact energy, Av 47 J (-20 C) / 80 J (20 C) Length 1000 mm Materials S235JRW - S355J2G1W, 9CrNiCu3-2-4

kg 5.0

/mm 1.6 2.0 2.4 3.0


www.ewm-group.com

Item no. 097-003555-10016 097-003555-10020 097-003555-10024 097-003555-10030


SZW 2012 2012-10-4

112

Welding consumables
lLow-alloylCreep resistant TR CrMo5
zzLow-alloy TIG welding rod zzCopper-plated and stamped zzCreep resistant filler for pipe and container construction zzMaximum operating temperature 600C

Standards EN ISO 21952-A AWS A-5.28 Material number Chemical analysis


C 0.08 Si 0.35 Mn 0.55 Mo 0.65

W CrMo5 Si ER 80S-B6 1.7373


Cr 6

Expansion, A5 Yield strength, Rp 0.2% 18 % 450 MPa Tensile strength, Rm 570 MPa Impact energy, Av 100 J (20 C) Length 1000 mm Materials X12CrMo5, 12CrMo-5

kg 5.0
SZW 2012 2012-10-4

/mm 1.6 2.4 3.0


www.ewm-group.com

Item no. 097-003585-10016 097-003585-10024 097-003585-10030

113

Welding consumables
lLow-alloylCreep resistant TR 80S Mo
zzLow-alloy TIG welding rod zzCopper-plated and stamped zzCreep resistant filler for pipe and container construction zzMaximum operating temperature 500 C

EN ISO 21952-A AWS A-5.28 Material number Chemical analysis


C 0.1 Si 0.6 Mn 1.15 Mo 0.52

W Mo Si ER 70S-A1 (ER 80S-G) 1.5424

Expansion, A5 Yield strength, Rp 0.2% >22 % 460 MPa Tensile strength, Rm 560 MPa Impact energy, Av 60 J (20 C) / 47 J (-20 C) Approvals TV / DB / CE Length 1000 mm Materials P255NH-P355NH, P355NL1-P460NL1, P236GH, P265GH,P310GH, 16Mo3

kg 5.0

/mm 1.6 2.0 2.4 3.0


www.ewm-group.com

Item no. 097-003487-10016 097-003487-10020 097-003487-10024 097-003487-10030


SZW 2012 2012-10-4

114

Welding consumables
lLow-alloylCreep resistant TR 80S CrMo1
zzLow-alloy TIG welding rod zzCopper-plated and stamped zzSuitable for alloyed, heat-resistant boiler and tube steels zzMaximum operating temperature 550 C zzBruscato factor max. 12ppm

Standards EN ISO 21952-A AWS A-5.28 Material number Chemical analysis


C 0.1 Si 0.6 Mn 1 Mo 0.5

W CrMo1 Si ER 80S-G 1.7339


Cr 1.2

Expansion, A5 Yield strength, Rp 0.2% 22 % 305 MPa Tensile strength, Rm 450 MPa Impact energy, Av 100 J (20 C) / 47 J (-10 C) Approvals TV / DB / CE Length 1000 mm Materials 13CrMo4-5, 13CrMoSi5-5, G17CrMo5-5

/mm 1.6 2.0 2.4 3.0


SZW 2012 2012-10-4 www.ewm-group.com

Item no. 097-003500-10016 097-003500-10020 097-003500-10024 097-003500-10030

115

Welding consumables
lLow-alloylCreep resistant TR 90S CrMo2
zzLow-alloy TIG welding rod zzCopper-plated and stamped zzSuitable for alloyed, heat-resistant boiler and tube steels zzMaximum operating temperature 600C zzBruscato factor max. 12ppm

Standards EN ISO 21952-A AWS A-5.28 Material number Chemical analysis


C 0.08 Si 0.6 Mn 0.9 Mo 1

W CrMo2 Si ER 90S-G 1.7384


Cr 2.45

Expansion, A5 Yield strength, Rp 0.2% 22 % 355 MPa Tensile strength, Rm 540 MPa Impact energy, Av 100 J (20 C) / 47 J (-10 C) Length 1000 mm Materials 10CrMo9-10, 12 CrMo19-5, 10CrSiMoV7

kg 5.0

/mm 2.0 2.4 3.0


www.ewm-group.com

Item no. 097-003541-10020 097-003541-10024 097-003541-10030


SZW 2012 2012-10-4

116

Welding consumables
lLow-alloylCreep resistant TR 90S CrMo91
zzLow-alloy TIG welding rod zzFor welding highly heat-resistant steel T91/P91

Standards EN ISO 21952-A AWS A-5.28 Chemical analysis


C 0.1 Si 0.25 Mn 0.5 Cr 8.7

W CrMo91 ER 90S-B9
Ni 0.6 Mo 1 V 0.2

Expansion, A5 Yield strength, Rp 0.2% 16 % 520 MPa Tensile strength, Rm 620 MPa Impact energy, Av 50 J (20 C) Length 1000 mm Materials A 213 T91, A 335 P91, X10CrMoVNb9-1

kg 5.0
SZW 2012 2012-10-4

/mm 1.6 2.4 3.2


www.ewm-group.com

Item no. 097-003629-10016 097-003629-10024 097-003629-10032

117

Welding consumables
lLow-alloylCreep resistant TR 90S CrMo2 VTi
zzFor welding high-temperature steels T/P24 zzLow-alloy TIG welding rod

Standards EN ISO 21952-A AWS A-5.28 Chemical analysis


C 0.1 Si 0.25 Mn 0.9 Cr 2.3

W CrMo2VNb ER 90S-G
Mo 1 V 0.3

Expansion, A5 Yield strength, Rp 0.2% 22 % 550 MPa Tensile strength, Rm 650 MPa Impact energy, Av 47 J (20 C) Length 1000 mm Materials S235JRW - S355J2G1W, 9CrNiCu3-2-4

kg 5.0

/mm 1.6 2.0 2.4 3.0


www.ewm-group.com

Item no. 097-003560-10016 097-003560-10020 097-003560-10024 097-003560-10030


SZW 2012 2012-10-4

118

Welding consumables
High-alloy TR 307 Si
zzHigh-alloy TIG welding rod zzExcellent welding characteristics thanks to high Si content zzSuitable for dissimilar joints and buffer layers zzStrain-hardening zzStamped

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.08 Si 0.85 Mn 7 Ni 8

W 18 8 Mn Si ER 307 Si 1.4370
Cr 18

Expansion, A5 Yield strength, Rp 0.2% 42 % 450 MPa Tensile strength, Rm 650 MPa Impact energy, Av 120 J (20 C) / 60 J (-80 C) Length 1000 mm Materials 1.3401 Difficult to weld steel, tool steel, spring steel, manganese steel, case-hardened steel, black/white connections

kg

5.0

/mm 1.0 1.2 1.6 2.0 2.4 3.2


www.ewm-group.com

Item no. 097-003490-10010 097-003490-10012 097-003490-10016 097-003490-10020 097-003490-10024 097-003490-10032

SZW 2012 2012-10-4

119

Welding consumables
High-alloy TR 308 LSi
zzHigh-alloy TIG welding rod zzExcellent welding characteristics thanks to high Si content zzFor non-rusting Cr-Ni steels with low C content zzMaximum operating temperature 350 C zzCold tough up to -196C zzStamped

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.02 Si 0.8 Mn 1.75 Cr 19

W 19 9 LSi ER 308 L Si 1.4316


Ni 9

Expansion, A5 Yield strength, Rp 0.2% 40 % 400 MPa Tensile strength, Rm 590 MPa Impact energy, Av 120 J (20 C) / 60 J (-196 C) Approvals TV / DB / CE Length 1000 mm Materials 1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550, 1.4552

kg

5.0

/mm 1.0 1.2 1.6 2.0 2.4 3.2


www.ewm-group.com

Item no. 097-003491-10010 097-003491-10012 097-003491-10016 097-003491-10020 097-003491-10024 097-003491-10032


SZW 2012 2012-10-4

120

Welding consumables
High-alloy TR 309 LSi
zzHigh-alloy TIG welding rod zzExcellent welding characteristics thanks to high Si content zzSuitable for dissimilar joints and buffer layers zzMaximum operating temperature 300 C zzStamped

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.02 Si 0.8 Mn 1.8 Cr 23

W 23 12 LSi ER 309LSi 1.4332


Ni 13

Expansion, A5 Yield strength, Rp 0.2% 35 % 450 MPa Tensile strength, Rm 650 MPa Impact energy, Av 130 J (20 C) / 65 J (-120 C) Approvals TV Length 1000 mm Materials Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed construction steels, buffer layers

kg 5.0

/mm 1.0 1.6 2.0 2.4 3.2


www.ewm-group.com

Item no. 097-003539-10010 097-003539-10016 097-003539-10020 097-003539-10024 097-003539-10032

SZW 2012 2012-10-4

121

Welding consumables
High-alloy TR 310
zzHigh-alloy TIG welding rod zzWeld metal made of fully austenitic chrome nickel steel zzFor welding heatproof steels zzScale resistant up to 1100 C zzNot resistant in gases containing sulphur zzStamped

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.1 Si 0.4 Mn 1.5 Cr 25

W 25 20 ER 310 1.4842
Ni 20

Expansion, A5 Yield strength, Rp 0.2% 40 % 390 MPa Tensile strength, Rm 590 MPa Impact energy, Av 170 J (20 C) / 60 J (-196 C) Length 1000 mm Materials 1.4710, 1.4713, 1.4726, 1.4745, 1.4823, 1.4832, 1.4837, 1.4840, 1.4841, 1.4845, 1.4846, 1.4848, 1.4849

kg

5.0

/mm 1.0 1.2 1.6 2.0 2.4 3.2


www.ewm-group.com

Item no. 097-003536-10010 097-003536-10012 097-003536-10016 097-003536-10020 097-003536-10024 097-003536-10032


SZW 2012 2012-10-4

122

Welding consumables
High-alloy TR 312
zzHigh-alloy TIG welding rod zzFor heavy-duty, corrosion-resistant GMA-surfacing on steel zzHigh strength and wear resistance after welding zzFor dissimilar joints and buffer layers zzStrain-hardening zzStamped

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.1 Si 0.5 Mn 1.9 Cr 29

W 29 9 ER 312 1.4337
Ni 9

Expansion, A5 Yield strength, Rp 0.2% 25 % 600 MPa Tensile strength, Rm 750 MPa Impact energy, Av 50 J (20 C) Length 1000 mm Materials Corrosion-resistant similar steel and cast steel (e.g. 1.4762, 1.4085), difficult to weld steel, manganese steel, repairs and wear-resistant layers

kg

5.0

/mm 1.0 1.2 1.6 2.0 2.4 3.2


www.ewm-group.com

Item no. 097-003538-10010 097-003538-10012 097-003538-10016 097-003538-10020 097-003538-10024 097-003538-10032

SZW 2012 2012-10-4

123

Welding consumables
High-alloy TR 316 LSi
zzHigh-alloy TIG welding rod zzExcellent welding characteristics thanks to high Si content zzFor non-rusting Cr-Ni steels with low C content zzMaximum operating temperature 400 C zzStamped

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.02 Si 0.85 Mn 1.75 Cr 19

W 19 12 3 LSi ER 316 L Si 1.4430


Ni 12 Mg 2.7

Expansion, A5 Yield strength, Rp 0.2% 40 % 400 MPa Tensile strength, Rm 600 MPa Impact energy, Av 120 J (20 C) / 50 J (-196 C) Approvals TV / DB / CE Length 1000 mm Materials 1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580, 1.4581, 1.4583

kg

5.0

/mm 1.0 1.2 1.6 2.0 2.4 3.2


www.ewm-group.com

Item no. 097-003492-10010 097-003492-10012 097-003492-10016 097-003492-10020 097-003492-10024 097-003492-10032


SZW 2012 2012-10-4

124

Welding consumables
High-alloy TR 318 Si
zzHigh-alloy TIG welding rod zzExcellent welding characteristics thanks to high Si content zzCan be used for welding stabilised Cr-Ni steels zzMaximum operating temperature 400 C zzStamped

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.04 Si 0.8 Mn 1.8 Cr 19

W 19 12 3 Nb Si ER 318 Si 1.4576
Ni 11 Mo 2.5 Nb 0.5

Expansion, A5 Yield strength, Rp 0.2% 34 % 400 MPa Tensile strength, Rm 610 MPa Impact energy, Av 90 J (20 C) / 40 J (-120 C) Approvals TV / DB / CE Length 1000 mm Materials 1.4401, 1.4406, 1.4408, 1.4429, 1.4436, 1.4571, 1.4580, 1.4581, 1.4583

kg

5.0

/mm 1.0 1.2 1.6 2.0 2.4 3.2


www.ewm-group.com

Item no. 097-003493-10010 097-003493-10012 097-003493-10016 097-003493-10020 097-003493-10024 097-003493-10032

SZW 2012 2012-10-4

125

Welding consumables
High-alloy TR 347
zzHigh-alloy TIG welding rod zzSuitable for joint welding of stainless and heat-resistant steels zzScale-resistant up to 800C zzCold tough up to -196C zzCan be used for welding stabilised Cr-Ni steels zzStamped

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.06 Si 0.95 Mn 2 Cr 20

W 19 9 Nb Si ER 347 Si 1.4551
Ni 10 Mo 0.4 Cu 0.4 Nb 0.9 S 0.015 Pb 0.02

Expansion, A5 Yield strength, Rp 0.2% 35 % 400 MPa Tensile strength, Rm 620 MPa Impact energy, Av 130 J (20 C) / 40 J (-196 C) Length 1000 mm Materials 1.4541, 1.4550, 1.4552, 1.4301, 1.4312, 1.4546, 1.4311, 1.4306

kg

5.0

/mm 1.0 1.2 1.6 2.0 2.4 3.2


www.ewm-group.com

Item no. 097-003581-10010 097-003581-10012 097-003581-10016 097-003581-10020 097-003581-10024 097-003581-10032


SZW 2012 2012-10-4

126

Welding consumables
High-alloy TR 410 NiMo
zzHigh-alloy TIG welding rod zzSuitable for soft martensitic chrome steels zzIt is recommended to temper or anneal after welding zzStamped

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.08 Si 0.45 Mn 0.6 Cr 12.5

W 13 4 ER 410 NiMo 1.4351


Ni 4.5 Mo 0.6 P 0.03 S 0.03

Expansion, A5 Yield strength, Rp 0.2% 15 % 500 MPa Tensile strength, Rm 760 MPa Impact energy, Av 50 J (20 C) Length 1000 mm Materials Martensitic chrome steels, fine castings and steel castings of type 13% Cr - 4% Ni

kg 5.0

/mm 1.6 2.0 2.4 3.2


www.ewm-group.com

Item no. 097-003590-10016 097-003590-10020 097-003590-10024 097-003590-10032

SZW 2012 2012-10-4

127

Welding consumables
High-alloy TR 904L
zzHigh-alloy TIG welding rod zzSuitable for boiler and tube steels zzResistant to media containing sulphur and chloride zzMaximum operating temperature 400 C zzCold tough up to -196C zzStamped

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.02 Si 0.3 Mn 1.5 Mo 4.2

W 20 25 5 Cu L ER 385 1.4519
Nb 0.05 Cr 19.8 Ni 25 Cu 1.4 Co 0.5 Al 0.5

Expansion, A5 Yield strength, Rp 0.2% 35 % 410 MPa Tensile strength, Rm 600 MPa Impact energy, Av 130 J (-196 C) Length 1000 mm Materials 1.4529,1.4539

kg

/mm 1.6 2.0 2.4 3.2 4.0


www.ewm-group.com

5.0

Item no. 097-003635-10010 097-003635-10016 097-003635-10020 097-003635-10024 097-003635-10032 097-003635-10040


SZW 2012 2012-10-4

128

Welding consumables
High-alloy TR NiCr82
zzHigh-alloy TIG welding rod zzCold tough up to -196C zzScale-resistant up to 1,200C zzFor corrosion-resistant alloys with nickel, stainless steels and

carbon steels

zzResistant to embrittlement zzHigh strength and creep strength values zzDissimilar joints in the petrochemical industry and offshore

technology (e.g. furnaces)

zzStamped

Standards EN ISO 18274 AWS A-5.14 Material number Chemical analysis


C 0.05 Si 0.5 Mn 3.5 Cr 22

S Ni 6082 (NiCr20Mn3Nb) ER NiCr 3 2.4806


Ni 67 Fe 3 Nb 3 Cu 0.5 Co 0.1 Ti 0.75

Expansion, A5 Yield strength, Rp 0.2% 35 % 380 J Tensile strength, Rm 620 MPa Impact energy, Av 55 J (-196 C) / 100 J (20 C) Length 1000 mm Materials 1.4558, 1.4859, 1.4861, 1.4876, 1.4877, 1.4885, 1.4958, 1.4968, 2.4669, 2.4694, 2.4816,2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952

kg 5.0

/mm 1.6 2.0 2.4 3.2


www.ewm-group.com

Item no. 097-003608-10016 097-003608-10020 097-003608-10024 097-003608-10032

SZW 2012 2012-10-4

129

Welding consumables
High-alloy TR 625
zzHigh-alloy TIG welding rod zzFor austenite ferrite joints above 300 C zzCold tough up to -196C zzScale resistant up to 1100 C zzStamped

Standards EN ISO 18274 AWS A-5.14 Material number Chemical analysis


C 0.01 Si 0.12 Mn 0.05 Cr 22

W Ni 6625 (NiCr22Mo9Nb) ER NiCrMo3 2.4831


Mo 9 Nb 3.5 Ni Rest

Expansion, A5 Yield strength, Rp 0.2% 35 % 480 MPa Tensile strength, Rm 780 MPa Impact energy, Av >80 J (-196 C) Approvals CE Length 1000 mm Materials 1.4529, 1.4539, 1.4558, 1.4876, 1.5680, 1.5681, 1.5662, 2.4605, 2.4618, 2.4856, 2.4858, 2.4951, 2.4952 High-molybdenum, corrosion-resistant steels, low-temperature tough nickel steels, alloy 625, Alloy 800

kg 5.0

/mm 1.6 2.0 2.4 3.2


www.ewm-group.com

Item no. 097-003537-10016 097-003537-10020 097-003537-10024 097-003537-10032


SZW 2012 2012-10-4

130

Welding consumables
High-alloy TR COBALT1
zzCobalt-based, high-alloy TIG welding rod zzExcellent wear resistance zzCan be used in conditions with high abrasion, hard impacts and

extreme temperature fluctuations

zzFor heavy-duty, corrosion-resistant GMA-surfacing on steel zzVery good corrosion resistance zzFor impact loading and mineral abrasion zzMachinable with carbide tools zzHardens up to 45 HRC in use zzStamped

Standards EN14700 Chemical analysis


C 0.25 Si 1 Mn 1 Cr 27

W Co1
Ni 2.5 Mo 5 Fe 3 Co Rest

Length 1000 mm Materials Hot stamping tools, exhaust valves, vapour and acid-proof fittings, valves in combustion engines

kg 5.0
SZW 2012 2012-10-4

/mm 3.2
www.ewm-group.com

Item no. 097-003625-10032

131

Welding consumables
High-alloy TR COBALT2
zzCobalt-based, high-alloy TIG welding rod zzExcellent wear resistance zzCan be used in conditions with high abrasion, hard impacts and

extreme temperature fluctuations

zzFor heavy-duty, corrosion-resistant GMA-surfacing on steel zzVery good corrosion resistance zzFor impact loading and mineral abrasion zzHardness 40 43 HRC zzMachinable with carbide tools zzStamped

Standards EN14700 Chemical analysis


C 1.1 Si 1 Mn 1 Cr 28

W Co2
W 4.5 Fe 3 Co Rest

Length 1000 mm Materials Steam valves, fittings, high-temperature liquid pumps, hot-stamped matrices, valve seats from combustion engines, shears

kg 5.0

/mm 3.2
www.ewm-group.com

Item no. 097-003633-10032


SZW 2012 2012-10-4

132

Welding consumables
High-alloy TR 2209 Duplex
zzHigh-alloy TIG welding rod zzUse in a temperature range from -40C to 250C zzUse in offshore technology, e.g. in pipe construction zzFor ferrite-austenitic Cr-Ni-Mo steels zzResistant to products containing chloride and acid gases zzStamped

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.02 Si 0.4 Mn 1.7 Cr 22.5

W 22 9 3 N L ER 2209 1.4462
Ni 9 Mo 3 N 0.15

Expansion, A5 Yield strength, Rp 0.2% 30 % 620 MPa Tensile strength, Rm 800 MPa Impact energy, Av 100 J (-46 C) / 85 J (-60 C) Approvals TV / DB / CE Length 1000 mm Materials 1.4462, 1.4417, 1.4460, 1.4362 Black/white connections

kg

5.0

/mm 1.0 1.2 1.6 2.0 2.4 3.2


www.ewm-group.com

Item no. 097-003499-10010 097-003499-10012 097-003499-10016 097-003499-10020 097-003499-10024 097-003499-10032

SZW 2012 2012-10-4

133

Welding consumables
High-alloy TR 2594 Super Duplex
zzHigh-alloy TIG welding rod zzUse in offshore technology, e.g. in pipe construction zzResistant to products containing chloride and acid gases zzMaximum operating temperature of the end product: 250 C zzFor ferrite-austenitic super duplex steels zzStamped

Standards EN ISO 14343-A AWS A-5.9 Material number Chemical analysis


C 0.03 Si 0.45 Mn 0.6 Cr 25

W 25 9 4 N L ER 2594 1.4501
Ni 9.2 Mo 4 N 0.25 S 0.01 P 0.025 Cu 0.5

Expansion, A5 Yield strength, Rp 0.2% 27 % 695 J Tensile strength, Rm 900 MPa Impact energy, Av 135 J (-50 C) Length 1000 mm Materials 25 % Cr super-duplex steels, e.g. 1.4501 X2CrNiMoCuWN 25-7-4 AND S 32750, S 32760 Black/white connections

kg 5.0

/mm 1.2 1.6 2.0 2.4 3.2


www.ewm-group.com

Item no. 097-003584-10012 097-003584-10016 097-003584-10020 097-003584-10024 097-003584-10032


SZW 2012 2012-10-4

134

Welding consumables
Aluminium TR 1450 99,5 Ti
zzTIG welding rod, aluminium zzTitanium forms fine grains and increases the mechanical qualities zzMore resistant to hot cracks than pure aluminium

Standards EN ISO 18273 AWS A-5.10 Material number Chemical analysis


Ti 0.15 Al Rest

S AL 1450 (Al99,5Ti) ER 1450 3.0805

Expansion, A5 Yield strength, Rp 0.2% >35 % >20 MPa Tensile strength, Rm >65 MPa Approvals DB / CE Length 1000 mm Materials Al99,5Ti, Al99,3, Al99,5, Al99,6, Al99,7, Al99,85,

kg 2.5

/mm 1.6 2.0 2.4 3.2 4.0


www.ewm-group.com

Item no. 097-003512-10016 097-003512-10020 097-003512-10024 097-003512-10032 097-003512-10040

SZW 2012 2012-10-4

135

Welding consumables
Aluminium TR 3103 Mn1
zzTIG welding rod, aluminium zzAlloy for ship building/marine and offshore technology zzSeawater resistant

Standards EN ISO 18273 AWS A-5.10 Chemical analysis


Mn 1.2 Si 0.3 Mg 0.2 Al Rest

S AL 3103 (AlMn1) ER 3103

Expansion, A5 Yield strength, Rp 0.2% 24 % 35 MPa Tensile strength, Rm 90 MPa Length 1000 mm Materials AlMn0,6, AlMn1, AlMn0,2Mg0,1, AlMn1Mg0,5

kg 2.5

/mm 1.6 2.0 2.4 3.2 4.0


www.ewm-group.com

Item no. 097-003575-10016 097-003575-10020 097-003575-10024 097-003575-10032 097-003575-10040


SZW 2012 2012-10-4

136

Welding consumables
Aluminium TR 4043 Si5
zzTIG welding rod, aluminium zz5% silicon zzUntreated low strength values zzNot suitable for subsequent anodisation zzResistant to hot cracks zzMain areas of use are welds on cast aluminium

Standards EN ISO 18273 AWS A-5.10 Material number Chemical analysis


Si 5 Al Rest

S Al 4043A (AlSi5(A)) ER 4043 3.2245

Expansion, A5 Yield strength, Rp 0.2% 8 % 40 MPa Tensile strength, Rm 120 MPa Approvals DB / CE Length 1000 mm Materials AlSiMg, AlMgSi

kg 2.5

/mm 1.6 2.0 2.4 3.2 4.0


www.ewm-group.com

Item no. 097-003497-10016 097-003497-10020 097-003497-10024 097-003497-10032 097-003497-10040

SZW 2012 2012-10-4

137

Welding consumables
Aluminium TR 4047 Si12
zzTIG welding rod, aluminium zz12% silicon zzUntreated low strength values zzNot suitable for subsequent anodisation zzResistant to hot cracks zzMain areas of use are welds on cast aluminium

Standards EN ISO 18273 AWS A-5.10 Material number Chemical analysis


Si 12 Al Rest

S AL 4047A (AlSi12(A)) ER 4047 3.2585

Expansion, A5 Yield strength, Rp 0.2% 5 % 60 MPa Tensile strength, Rm 130 MPa Approvals DB / CE Length 1000 mm Materials AlSiMg, AlMgSi

kg 2.5

/mm 1.6 2.0 2.4 3.2 4.0


www.ewm-group.com

Item no. 097-003510-10016 097-003510-10020 097-003510-10024 097-003510-10032 097-003510-10040


SZW 2012 2012-10-4

138

Welding consumables
Aluminium TR 5087 Mg4,5 MnZr
zzTIG welding rod, aluminium zzHigh strength, extremely resistant to corrosion, resistant to sea

water

zzVery good mechanical quality values

Standards EN ISO 18273 AWS A-5.10 Material number Chemical analysis


Mg 4.5 Mn 1 Cr 0.15 Zr 0.15

S AL 5087 (AlMg4,5MnZr) ER 5087 3.3546


Al Rest

Expansion, A5 Yield strength, Rp 0.2% 17 % 125 MPa Tensile strength, Rm 275 MPa Approvals DB / GL / CE Length 1000 mm Materials AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4, AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5

kg 2.5

/mm 1.6 2.4 2.0 3.2 4.0


www.ewm-group.com

Item no. 097-003511-10016 097-003511-10020 097-003511-10024 097-003511-10032 097-003511-10040

SZW 2012 2012-10-4

139

Welding consumables
Aluminium TR 5183 Mg4,5 Mn
zzTIG welding rod, aluminium zz4.5% magnesium, 0.7% manganese zzHigh strength, extremely resistant to corrosion, resistant to sea

water

zzSuitable for subsequent anodisation

Standards DIN EN 18273 AWS A-5.10 Material number Chemical analysis


Mg 4.5 Mn 0.7 Cr 0.15 Al Rest

S AL 5183 (AlMg4,5Mn0,7) ER 5183 3.3548

Expansion, A5 Yield strength, Rp 0.2% 17 % 125 MPa Tensile strength, Rm 275 MPa Approvals TV / DB / GL / LR / CE Length 1000 mm Materials AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4, AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5

kg 2.5

/mm 1.6 2.0 2.4 3.2 4.0


www.ewm-group.com

Item no. 097-003495-10016 097-003495-10020 097-003495-10024 097-003495-10032 097-003495-10040


SZW 2012 2012-10-4

140

Welding consumables
Aluminium TR 5356 Mg5
zzTIG welding rod, aluminium zz5% magnesium zzHigh strength, extremely resistant to corrosion, resistant to sea

water

zzSuitable for subsequent anodisation

Standards DIN EN 18273 AWS A-5.10 Material number Chemical analysis


Mg 5 Mn 0.15 Cr 0.1 Ti 0.1

S AL 5356 (AlMg5Cr) ER 5356 3.3556


Al Rest

Expansion, A5 Yield strength, Rp 0.2% 8 % 120 MPa Tensile strength, Rm 250 MPa Approvals TV / DB / LR / CE Length 1000 mm Materials AlMg3, AlMg4,5, AlMg5, AlMgSi1, G-AlMg3, G-AlMg3

kg 2.5

/mm 1.6 2.0 2.4 3.2 4.0


www.ewm-group.com

Item no. 097-003496-10016 097-003496-10020 097-003496-10024 097-003496-10032 097-003496-10040

SZW 2012 2012-10-4

141

Welding consumables
Aluminium TR 5754 Mg3
zzTIG welding rod, aluminium zz3% magnesium zzMedium strength, corrosion resistant zzSuitable for subsequent anodisation

Standards DIN EN 18273 AWS A-5.10 Material number Chemical analysis


Mg 3 Mn 0.3 Cr 0.3 Al Rest

S Al 5754 (AlMg3) ER 5754 3.3536

Expansion, A5 Yield strength, Rp 0.2% 22 % 80 MPa Tensile strength, Rm 190 MPa Approvals TV / DB / CE Length 1000 mm Materials AlMg1, AlMg2, AlMg2,5, AlMg3,5, AlMg0,5Mn, AlMg1Mn0,5, AlMg2Mn0,8, AlMgSi0,5, AlMgSi0,7

kg 2.5

/mm 1.6 2.0 2.4 3.2 4.0


www.ewm-group.com

Item no. 097-003494-10016 097-003494-10020 097-003494-10024 097-003494-10032 097-003494-10040


SZW 2012 2012-10-4

142

Welding consumables
Copper-based TR CuSi3
zzTIG welding rod, copper-based zzResistant to high temperatures and corrosion zzJoint welding of Cu materials and various steel sheets zzGMA-surfacing on steel

Standards EN ISO 24373 AWS A-5.7 BS 2901 part 3 Material number Chemical analysis
Si 2.8 Mn 0.9 Cu Rest

S Cu 6560 (CuSi3Mn) ER CuSi-A C9 2.1461

Expansion, A5 40 % Tensile strength, Rm 350 MPa Impact energy, Av 60 J (20 C) Length 1000 mm Hardness 80 HB Materials CuZn5, CuZn10, CuZn15, CuSi2Mn, CuSi3Mn

kg 10

/mm 1.6 2.0 2.4 3.2 4.0


www.ewm-group.com

Item no. 097-003540-11016 097-003540-11020 097-003540-11024 097-003540-11032 097-003540-11040

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Welding consumables
Copper-based TR CuSn1
zzTIG welding rod, copper-based zzJoint welding of high-oxygen copper joints and materials zzResistant to high temperatures and corrosion

Standards EN ISO 24373 AWS A-5.7 Material number BS 2901 part 3 Chemical analysis
Sn 0.85 Mn 0.25 Si 0.2 P 0.01

S Cu 1898 (CuSn1) ER Cu 2.1006 C7


Cu Rest

Expansion, A5 30 % Tensile strength, Rm 220 MPa Impact energy, Av 75 J (20 C) Length 1000 mm Hardness 80 - 60 HB Materials OF-Cu, SE-Cu, SW-Cu, SF-Cu, CuZn0,5

kg 10

/mm 2.0 2.4 3.2


www.ewm-group.com

Item no. 097-003609-10020 097-003609-10024 097-003609-10032


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144

Welding consumables
Copper-based TR CuSn6
zzTIG welding rod, copper-based zzResistant to high temperatures and corrosion zzJoint welding of Cu materials and low-alloy steels and cast iron

Standards EN ISO 24373 AWS A-5.7 BS 2901 part 3 Material number Chemical analysis
Sn 6.3 P 0.22 Cu Rest

S Cu 5180A (CuSn6P) ER CuSn-A C 11 2.1022

Expansion, A5 30 % Tensile strength, Rm 260 MPa Impact energy, Av 32 J (20 C) Length 1000 mm Hardness 80 - 60 HB Materials OF-Cu, SE-Cu, SW-Cu, SF-Cu, CuZn0,5

kg 10

/mm 1.6 2.0 2.4 3.2 4.0


www.ewm-group.com

Item no. 097-003613-10016 097-003613-10020 097-003613-10024 097-003613-10032 097-003613-10040

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145

Welding consumables
Copper-based TR CuNi30
zzTIG welding rod, copper-based zzGMA-surfacing on cast iron, low-alloy steels and copper-zinc

alloys

zzJoint welding of copper-nickel alloys zzSeawater resistant zzVery good corrosion resistance

Standards EN ISO 24373 AWS A-5.7 Material number Chemical analysis


Ni 31 Mn 0.8 Fe 0.5 Ti 0.4

S Cu 7158 (CuNi30Mn1FeTi) ER CuNi 2.0837


Cu Rest

Expansion, A5 36 % Tensile strength, Rm 420 MPa Impact energy, Av 240 J (20 C) Length 1000 mm Hardness 115 HB Materials CuNi10Fe1Mn, CuNi30Mn1Fe

kg 10

/mm 1.6 2.0 2.4 3.2


www.ewm-group.com

Item no. 097-003501-10016 097-003501-10020 097-003501-10024 097-003501-10032


SZW 2012 2012-10-4

146

Welding consumables
Copper-based TR CuAl8
zzTIG welding rod, copper-based zzConsiderably temperature-resistant zzVery good corrosion resistance zzWear-resistant GMA-surfacing on steel zzSeawater resistant

Standards EN ISO 24373 AWS A-5.7 Material number Chemical analysis


Al 7.7 Mn 0.2 Ni 0.3 Cu Rest

S Cu 6100 (CuAl7) ER CuAl-A1 2.0923

Expansion, A5 40 % Tensile strength, Rm 430 MPa Impact energy, Av 100 J (20 C) Approvals CE Length 1000 mm Hardness 100 HB Materials CuAl5, CuAl8, CuAl9, CuZn20Al

kg 10

/mm 1.6 2.0 2.4 3.2 4.0


www.ewm-group.com

Item no. 097-003682-10016 097-003682-10020 097-003682-10024 097-003682-10032 097-003682-10040

SZW 2012 2012-10-4

147

Welding consumables
lOxyacetylene welding rodslunalloyed GFR R60
zzUnalloyed oxyacetylene welding rod zzCopper-plated and stamped zzSemi-fluid molten pool, good controllability zzRecommended for seal welds

Standards DIN EN 12536 AWS A-5.2 Material number Chemical analysis


C 0.08 Si 0.1 Mn 1.1 Ni 0.4

O III R60 1.6215

Expansion, A5 Yield strength, Rp 0.2% 22 % 310 MPa Tensile strength, Rm 400 MPa Impact energy, Av 50 J (20 C) Approvals TV / DB Length 1000 mm Materials S235G2T - S255GT, S235JO - S275JO, P235G1TH, P255G1TH, P235GH, P265GH, P285NH, P295GH

kg 5.0

/mm 2.0 2.4 3.0 4.0


www.ewm-group.com

Item no. 097-003488-10020 097-003488-10024 097-003488-10030 097-003488-10040


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Welding consumables
Overview

Welding consumables
Unalloyed Low-alloy High-alloy Creep resistant Hardfacing

Page
149 158 161 175

Stick electrodes

SZW 2012 2012-10-4

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149

Welding consumables
Unalloyed SE 6010 CEL
zzCellulose-coated stick electrode zzCan be welded in any position, including vertically down zzParticularly suitable for vertical down welding of root, filler and

final passes

zzExcellent mechanical quality values

Standards DIN EN ISO 2560-A AWS A-5.1 Coating type Cellulose Baking not necessary Chemical analysis
C 0.14 Si 0.2 Mn 0.8

E 38 2 C 21 E 6010

Expansion, A5 Yield strength, Rp 0.2% 22 % 390 MPa Tensile strength, Rm 450 MPa - 550 MPa Impact energy, Av 47 J (-20 C) Approvals CE Materials S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N (X56), StE 210.7, StE 240.7, StE 290.7 TM, StE 320.7 TM, StE 360.7 TM, P235G1TH, P255G1TH,

A (DC-/+) 50 - 65 90 - 120 110 - 140

kg 4.0 5.0

/mm 2.5 3.2 4.0

l/mm 300 350

PU/Pc. 304 195 129

Item no. 097-003576-25300 097-003576-32350 097-003576-40350


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Welding consumables
Unalloyed SE 6013 RC
zzRutile/cellulose coated stick electrode zzCan be welded in any position, including vertically down zzGood slag removal characteristics, medium spatter tendency zzVery good ignition and reignition characteristics zzPerfect for roots zzHigh mechanical quality

Standards DIN EN ISO 2560-A

E 38 0 RC 11

AWS A-5.1 E 6012 Coating type Rutile cellulose Baking not necessary / (120 C / 1 h / possible) Chemical analysis
C 0.06 Si 0.3 Mn 0.4

Expansion, A5 Yield strength, Rp 0.2% 22 % 360 MPa Tensile strength, Rm 450 MPa - 550 MPa Impact energy, Av 47 J (20 C) Approvals TV / DB / LR / CE Materials S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N (X56), StE 210.7, StE 240.7, StE 290.7 TM, StE 320.7 TM Shipbuilding steels A, B, D Cast steel GS-38GS-52

A (DC-/+) 55 - 70 55 - 85 115 - 145 145 - 190 200 - 250


SZW 2012 2012-10-4

kg 4.0 4.4 5.0 4.4 6.0

/mm 2.0 2.5 3.2 4.0 5.0

l/mm 300 350 450

PU/Pc. 419 250 169 98 65

Item no. 097-003461-20300 097-003461-25350 097-003461-32350 097-003461-40350 097-003461-50450

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151

Welding consumables
Unalloyed SE 6013 RC Blau
zzThick rutile/cellulose coated stick electrode zzCan be welded in any position, including vertically down zzExcellent ignition and reignition characteristics zzEven with rusty, primed and galvanised workpieces thanks to the

aggressive arc

zzVery good mechanical quality values

Standards DIN EN ISO 2560-A

E 42 0 RC 12

AWS A-5.1 E 6013 Coating type Rutile cellulose Baking not necessary / (120 C / 1 h / possible) Chemical analysis
C 0.06 Si 0.3 Mn 0.4

Expansion, A5 Yield strength, Rp 0.2% 22 % 420 MPa Tensile strength, Rm 510 MPa - 610 MPa Impact energy, Av 47 J (0 C) Approvals TV / DB / CE Materials S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N (X56), StE 210.7, StE 240.7, StE 290.7 TM, StE 320.7 TM, StE 360.7 TM, P235G1TH, P255G1TH, Shipbuilding steels A, B, D Cast steel GS-38GS-52

A (AC) 50 - 60 65 - 80 110 - 140 125 - 180 160 - 230

kg 4.0 4.4 5.4

/mm 2.0 2.5 3.2 4.0 5.0

l/mm 300 350 450

PU/Pc. 380 230 136 91 64

Item no. 097-003530-20300 097-003530-25350 097-003530-32350 097-003530-40350 097-003530-50450


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Welding consumables
Unalloyed SE 6013 RR
zzThick rutile-coated stick electrode zzCan be welded in any position except vertical down zzSelf-removing slag, very low spatter tendency zzExcellent ignition and reignition characteristics zzVery homogeneous seam finish zzExcellent mechanical quality values

Standards DIN EN ISO 2560-A

E 42 0 RR 12

AWS A-5.1 E 6013 Coating type Rutile Baking not necessary / (140 C / 1 h / possible) Chemical analysis
C 0.09 Si 0.5 Mn 0.7

Expansion, A5 Yield strength, Rp 0.2% 22 % 420 MPa Tensile strength, Rm 510 MPa - 610 MPa Impact energy, Av 47 J (0 C) Approvals TV / DB / CE Materials S185 - S355, P235G1TH, P265G1TH, P295G1TH, L210 - L360, E235 - E355, GP240GH Shipbuilding steels A, B, D Cast steel GS-38GS-52

A (DC-/+) 50 - 70 55 - 85 90 - 135 130 - 170 175 - 220 220 - 270


SZW 2012 2012-10-4

kg 4.0 4.4 5.4

/mm 2.0 2.5 3.2 4.0 5.0 6.0

l/mm 300 350 450

PU/Pc. 340 205 122 77 80 50 42

Item no. 097-003459-20300 097-003459-25350 097-003459-32350 097-003459-40350 097-003459-40450 097-003459-50450 097-003459-60450

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153

Welding consumables
Unalloyed SE 6013 RRB
zzThick rutile/basic coated stick electrode zzCan be welded in any position except vertical down zzGood slag removal characteristics, medium spatter tendency zzVery good ignition and reignition characteristics zzEven with rusty, primed and galvanised workpieces thanks to the

aggressive arc

zzSatisfactory mechanical quality values

Standards DIN EN ISO 2560-A

E 35 2 RB 12

AWS A-5.1 E 6013 Coating type Rutile/basic Baking not necessary / (140 C / 1 h / possible) Chemical analysis
C 0.1 Si 0.2 Mn 0.55

Expansion, A5 Yield strength, Rp 0.2% 24 % 360 MPa Tensile strength, Rm 450 MPa - 540 MPa Impact energy, Av 47 J (-20 C) Approvals TV / DB / GL / LR / CE Materials S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355, GP240R Shipbuilding steels A, B, D, E Cast steel GS-38GS-52

A (AC) 70 - 90 115 - 145 145 - 190 200 - 250

kg 4.0 4.4 5.4

/mm 2.0 2.5 3.2 4.0 5.0

l/mm 300 350 450

PU/Pc. 230 234 230 134 90 86 54

Item no. 097-003460-20300 097-003460-25300 097-003460-25350 097-003460-32350 097-003460-40350 097-003460-40450 097-003460-50450


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Welding consumables
Unalloyed SE 6013 RRC
zzThick rutile/cellulose coated stick electrode zzCan be welded in any position except vertical down zzGood slag removal characteristics, low spatter tendency zzVery good ignition and reignition characteristics zzEven with rusty, primed and galvanised workpieces thanks to the

aggressive arc

zzSatisfactory mechanical quality values

Standards DIN EN ISO 2560-A

E 42 0 RC 12

AWS A-5.1 E 6013 Coating type Rutile cellulose Baking not necessary / (140 C / 1 h / possible) Chemical analysis
C 0.08 Si 0.4 Mn 0.6

Expansion, A5 Yield strength, Rp 0.2% 22 % 420 MPa Tensile strength, Rm 500 MPa - 640 MPa Impact energy, Av 47 J (22 C) Approvals TV / DB / CE Materials S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355, GP240R Shipbuilding steels A, B, D Cast steel GS-38GS-52

A (DC-/+) 40 - 55 55 - 85 90 - 135 130 - 170 175 - 220


SZW 2012 2012-10-4

kg 4.0 4.4 4.0 5.4

/mm 2.0 2.5 3.2 4.0 5.0

l/mm 300 350 450

PU/Pc. 370 218 118 77 55

Item no. 097-003462-20300 097-003462-25350 097-003462-32350 097-003462-40350 097-003462-50450

www.ewm-group.com

155

Welding consumables
Unalloyed SE 7016 BR
zzBasic coated, reduced hydrogen stick electrode zzCan be welded in any position except vertical down zzGood slag removal characteristics, low spatter tendency zzVery good ignition characteristics zzExcellent for positional welding zzVery good mechanical quality values zzCTOD tested welding material

Standards DIN EN ISO 2560-A AWS A-5.1 Coating type Basic-coated Baking 380 C / 1 h) Chemical analysis
C 0.05 Si 0.65 Mn 1

E 42 2 B 12 H10 E 7016

Expansion, A5 Yield strength, Rp 0.2% 22 % 420 MPa Tensile strength, Rm 500 MPa - 640 MPa Impact energy, Av 47 J (-20 C) Approvals TV / DB / CE Materials S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355, GP240R Shipbuilding steels A, B, D, E Cast steel GS-38GS-52

A (DC-/+) 60 - 90 90 - 140 140 - 190 190 - 250

kg 4.0 5.0

/mm 2.5 3.2 4.0 5.0

l/mm 350 450

PU/Pc. 202 122 75 50

Item no. 097-003464-25350 097-003464-32350 097-003464-40450 097-003464-50450


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Welding consumables
Unalloyed SE 7018 BH5
zzBasic coated, reduced hydrogen stick electrode zzCan be welded in any position except vertical down zzGood slag removal characteristics, low spatter tendency zzVery good ignition characteristics zzExcellent for positional welding zzVery good mechanical quality values zzCTOD tested welding material zzHydrogen content under 5%

Standards DIN EN ISO 2560-A AWS A-5.1 Coating type Basic Baking 400 C / 1 h) Chemical analysis
C 0.07 Si 0.6 Mn 1

E 42 4B 32 H5 E 7018

Expansion, A5 Yield strength, Rp 0.2% 24 % 440 MPa Tensile strength, Rm 510 MPa - 610 MPa Impact energy, Av 47 J (-40 C) Approvals TV / DB / GL / LR / CE Materials S185 - S355, E295, E335, P235GH, P265GH, P295GH, P235 - P460, L210 - L460, S(P)275 S(P)460, GP240R Shipbuilding steels A, B, D, E Cast steel GS-38GS-52

A (DC-/+) 50 - 70 65 - 90 110 - 140 140 - 180 180 - 230


SZW 2012 2012-10-4

kg 4.0 5.4

/mm 2.0 2.5 3.2 4.0 5.0

l/mm 300 350 450

PU/Pc. 250 171 110 78 53

Item no. 097-003463-20300 097-003463-25350 097-003463-32350 097-003463-40350 097-003463-50450

www.ewm-group.com

157

Welding consumables
lLow-alloylCreep resistant SE 7018 Mo
zzBasic coated, reduced hydrogen stick electrode zzCan be welded in any position except vertical down zzGood slag removal characteristics, low spatter tendency zzVery good ignition characteristics zzExcellent for positional welding zzExcellent mechanical quality values zzCreep resistant and super strength characteristics

EN ISO 3580-A AWS A-5.5 Material number Coating type Basic Baking 400 C / 1 h) Chemical analysis
C 0.05 Si 0.6 Mn 0.95 Mo 0.5

E Mo B42 H5 E 7018-A1 1.5424

Expansion, A5 Yield strength, Rp 0.2% >20 % >460 MPa Tensile strength, Rm 530 MPa - 680 MPa Impact energy, Av >47 J (-20 C) / >47 J (-40 C) Approvals TV / CE Materials S235JR - S355J2G3, P380NH - P460NH, P235GH - P285NH, P295GH, 20MnNb6, 16 Mo 3 Cast steel GS-22 Mo4

A (DC-/+) 65 - 95 110 - 140 140 - 180

kg 4.0 5.4

/mm 2.5 3.2 4.0

l/mm 350 450

PU/Pc. 183 110 79

Item no. 097-003472-25350 097-003472-32350 097-003472-40450


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Welding consumables
lLow-alloylCreep resistant SE 8018 CrMo1
zzBasic coated, reduced hydrogen stick electrode zzCan be welded in any position except vertical down zzGood slag removal characteristics, low spatter tendency zzVery good ignition characteristics zzExcellent for positional welding zzExcellent mechanical quality values zzCreep resistant characteristics zzMaximum operating temperature 550C zzHydrogen content under 5%

Standards EN ISO 3580-A AWS A-5.5 Material number Coating type Basic Baking 400 C / 1 h) Chemical analysis
C 0.06 Si 0.6 Mn 0.95 Cr 1.1

E CrMo1 B 42 H5 E 8018-B2 1.7346

Mo 0.5

Expansion, A5 Yield strength, Rp 0.2% 20 % 470 MPa Tensile strength, Rm 570 MPa - 670 MPa Impact energy, Av 95 J (20 C) Approvals TV / DB / CE Materials 13CrMo 4 4 (1.7335), 15CrMo3 (1.3566), 13CrMoV 5 8 (1.7734), 15Cr3 (1.7015), 16MnCr5 (1.7131), 20MnCr5 (1.7147), 15CrMo5 (1.7262), 25CrMo4 (1.7218) Cast steel GS-22CrMo 5, GS-22CrMo 5 4

A (DC-/+) 65 - 95 100 - 130 140 - 180


SZW 2012 2012-10-4

kg 3.4 4.0 5.4

/mm 2.5 3.2 4.0

l/mm 300 350 450

PU/Pc. 171 110 81

Item no. 097-003471-25300 097-003471-32350 097-003471-40450

www.ewm-group.com

159

Welding consumables
lLow-alloylCreep resistant SE 9018 CrMo2
zzBasic coated, reduced hydrogen stick electrode zzCan be welded in any position except vertical down zzGood slag removal characteristics, low spatter tendency zzVery good ignition characteristics zzMaximum operating temperature 600C zzExcellent mechanical quality values zzHydrogen content under 5%

Standards EN ISO 3580-A AWS A-5.5 Material number Coating type Basic Baking 400 C / 1 h) Chemical analysis
C 0.06 Si 0.6 Mn 0.9 Cr 2.4

E CrMo2 B 42 H5 E 9018-B3 1.7384

Mo 1

Expansion, A5 Yield strength, Rp 0.2% 20 % 470 MPa Tensile strength, Rm 570 MPa - 670 MPa Impact energy, Av 95 J (20 C) Approvals CE Materials 10CrMo9-10 (1.7380), 10CrSiMoV7 (1.8075), 30CrMoV9 (1.7707) Cast steel G17CrMo9-10

A (DC-/+) 65 - 95 100 - 130 140 - 180

kg 3.4 4.0 5.4

/mm 2.5 3.2 4.0

l/mm 300 350 450

PU/Pc. 171 110 81

Item no. 097-003542-25300 097-003542-32350 097-003542-40450


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Welding consumables
High-alloy SE Ni
zzBasic graphite-coated stick electrode zzCold welding of grey and malleable cast iron zzSoft, low spatter arc zzGood slag removal characteristics, low spatter tendency zzGraphitic separation of the carbon in the weld metal zzOptimum for the repair and maintenance of cast iron

Standards EN ISO 1071

E C Ni-Cl 1

AWS E Ni-CI Coating type Basic-graphitic Baking seldom necessary / (150 C / 2 h) Chemical analysis
C 0.5 Fe 2.5 Ni Rest

Length 350 mm Hardness 160 HB Materials EN-GJL-100 - EN-GJL-350, EN-GJMB-350 - EN-GJMB-550, EN-GJMW-350 - EN-GJMW-550

A (DC-/+) 60 - 90 90 - 120 110 - 150


SZW 2012 2012-10-4

kg 4.5 5.0

/mm 2.5 3.2 4.0


www.ewm-group.com

PU/Pc. 230 135 100

Item no. 097-003532-25350 097-003532-32350 097-003532-40350

161

Welding consumables
High-alloy SE NiFe
zzBasic graphite-coated stick electrode zzCold welding of grey cast iron, malleable cast iron and spheroidal

cast iron

zzGood slag removal characteristics, low spatter tendency zzGraphitic separation of the carbon in the weld metal zzOptimum for the repair and maintenance of cast iron

Standards EN ISO 1071

E C NiFe 1 1

AWS A-5.15 E NiFeCl Coating type Basic-graphitic coated Baking seldom necessary / (150 C / 2 h) Chemical analysis
C 1.5 Ni 55 Fe Rest

Hardness 200 HB Materials EN-GJL-100 - EN-GJL-350, EN-GJMB-350 - EN-GJMB-550, EN-GJMW-350 - EN-GJMW-550, EN-GJS-400 - EN-GJS-700

A (DC-/+) 60 - 90 90 - 120 110 - 150

kg 3.5 4.0 5.0

/mm 2.5 3.2 4.0

l/mm 300 350

PU/Pc. 212 124 101

Item no. 097-003533-25300 097-003533-32350 097-003533-40350


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Welding consumables
High-alloy SE NiCr82
zzBasic coated, high alloy nickel based stick electrode zzCold tough up to -196C zzScale-resistant up to 1,000C zzMaximum operating temperature 800C zzResistant to embrittlement zzIn sulphurous atmospheres up to 500C

Standards EN ISO 14172 AWS A-5.11

E Ni 6082 (NiCr20Mn3Nb) E NiCrFe-3

Material number 2.4668 Coating type Basic-coated Baking seldom necessary / (300 C / 2 h) Chemical analysis
C 0.05 Cr 21 Ni Rest Mn 5 Nb 2.4 Fe 5

Expansion, A5 Yield strength, Rp 0.2% 35 % 380 MPa Tensile strength, Rm >620 J Impact energy, Av >70 J (-196 C) Materials 1.4429, 1.4539, 1.4876, 1.4922, 1.5662, 2.4816, 2.4867, 2.4870 Dissimilar joints at operating temperatures of -196 C to +650 C

A (DC+) 60 - 90 80 - 120 110 - 160


SZW 2012 2012-10-4

kg 3.0 3.5 4.5

/mm 2.5 3.2 4.0

l/mm 300 350

PU/Pc. 168 98 81

Item no. 097-003579-25300 097-003579-32350 097-003579-40350

www.ewm-group.com

163

Welding consumables
High-alloy SE 307
zzRutile basic coated, high-alloy stick electrode zzSelf-removing slag, very low spatter tendency zzSuitable for dissimilar joints and buffer layers zzExcellent ignition and reignition characteristics zzMaximum operating temperature 300 C zzStrain-hardening zzWeld metal made of austenitic chrome-nickel-manganese steel

Standards EN ISO 3581-A AWS A-5.4

E 18 8 Mn R12 E 307 L -16

Material number 1.4370 Coating type Rutile/basic Baking seldom necessary / (300 C / 2 h) Chemical analysis
C 0.1 Cr 19 Ni 9 Mn 7

Expansion, A5 Yield strength, Rp 0.2% 40 % 350 MPa Tensile strength, Rm 600 MPa Impact energy, Av 70 J (20 C) Materials Dissimilar joints, cladding, buffer layers for hardfacing, high C-content and difficult to weld steels, manganese steel (example: 1.3401)

A (DC-/+) 60 - 90 80 - 110 100 - 150 150 - 200

kg 3.0 3.5 4.5

/mm 2.5 3.2 4.0 5.0

l/mm 300 350

PU/Pc. 174 106 89 57

Item no. 097-003527-25300 097-003527-32350 097-003527-40350 097-003527-50350


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Welding consumables
High-alloy SE 308 L
zzRutile-basic coated, high-alloy stick electrode zzCan be welded in any position except vertical down zzSelf-removing slag, very low spatter tendency zzExcellent ignition and reignition characteristics zzCan be used for stabilised and non-stabilised Cr-Ni steels zzVery homogeneous seam finish zzCold tough up to -196C

Standards EN ISO 3581-A AWS A-5.4

E 19 9 LR 12 E 308 L -16

Material number 1.4316 Coating type Rutile/basic Baking seldom necessary / (300 C / 2 h) Chemical analysis
C 0.03 Cr 20 Ni 11

Expansion, A5 Yield strength, Rp 0.2% 35 % 320 MPa Tensile strength, Rm 550 MPa Impact energy, Av 70 J (20 C) Approvals TV / DB / CE Materials 1.4300, 1.4301, 1.4303, 1.4306, 1.4308, 1.4311, 1.4312, 1.4371, 1.4541, 1.4543, 1.4552

A (DC-/+) 50 - 90 80 - 110 100 - 150 150 - 200


SZW 2012 2012-10-4

kg 3.0 3.2 4.3 5.4

/mm 2.0 2.5 3.2 4.0 5.0

l/mm 300 350 450

PU/Pc. 256 164 163 88 78 49

Item no. 097-003465-20300 097-003465-25300 097-003465-25350 097-003465-32350 097-003465-40350 097-003465-50450

www.ewm-group.com

165

Welding consumables
High-alloy SE 309 L
zzRutile-basic coated, high-alloy stick electrode zzCan be welded in any position except vertical down zzJoint welding on heat-resistant CrNi steels zzSelf-removing slag, very low spatter tendency zzFor dissimilar joints and buffer layers zzExcellent ignition and reignition characteristics zzMaximum operating temperature 300 C

Standards EN ISO 3581-A AWS A-5.4

E 23 12 LR 32 E 309 L-26

Material number 1.4332 Coating type Rutile/basic Baking seldom necessary / (300 C / 2 h) Chemical analysis
C 0.03 Cr 23 Ni 12

Expansion, A5 Yield strength, Rp 0.2% 30 % 400 MPa Tensile strength, Rm 550 MPa Impact energy, Av 55 J (20 C) Materials Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed construction steels, buffer layers

A (DC+) 40 - 60 60 - 90 80 - 110 100 - 150

kg 3.0 3.2 4.3

/mm 2.0 2.5 3.2 4.0

l/mm 300 350

PU/Pc. 256 161 88 79

Item no. 097-003556-20300 097-003556-25300 097-003556-32350 097-003556-40350


SZW 2012 2012-10-4

166

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Welding consumables
High-alloy SE 309 MoL
zzRutile-basic coated, high-alloy stick electrode zzCan be welded in any position except vertical down zzSelf-removing slag, very low spatter tendency zzExcellent ignition and reignition characteristics zzMaximum operating temperature 300 C zzVery homogeneous seam finish zzSuitable for dissimilar joints

Standards EN ISO 3581-A AWS A-5.4

E 23 12 2 LR 32 E 309 Mo - 26

Material number 1.4459 Coating type Rutile/basic Baking seldom necessary / (300 C / 2 h) Chemical analysis
C 0.03 Cr 23 Ni 12 Mo 3.5

Expansion, A5 Yield strength, Rp 0.2% 30 % 460 MPa Tensile strength, Rm 650 MPa Impact energy, Av 55 J (20 C) Approvals TV / DB / CE Materials Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed construction steels, buffer layers

A (DC-/+) 50 - 70 60 - 90 80 - 110 100 - 150 150 - 200


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kg 3.0 3.2 4.3 5.4

/mm 2.0 2.5 3.2 4.0 5.0

l/mm 300 350 450

PU/Pc. 162 87 78 49

Item no. 097-003466-20300 097-003466-25300 097-003466-32350 097-003466-40350 097-003466-50450

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Welding consumables
High-alloy SE 310
zzRutile basic coated, high-alloy stick electrode zzWeld metal made of fully austenitic chrome nickel steel zzFor welding heatproof steels zzSelf-removing slag, very low spatter tendency zzScale resistant up to 1150 C zzExcellent ignition and reignition characteristics zzNot resistant in gases containing sulphur

Standards EN ISO 3581-A AWS A-5.4

E 25 20 LR 12 E 310 - 16

Material number 1.4842 Coating type Rutile/basic Baking seldom necessary / (300 C / 2 h) Chemical analysis
C 0.1 Cr 25 Ni 20 Mn 3

Expansion, A5 Yield strength, Rp 0.2% 35 % 380 MPa Tensile strength, Rm 750 MPa Impact energy, Av 70 J (20 C) Materials 1.4710, 1.4713, 1.4726, 1.4745, 1.4823, 1.4832, 1.4837, 1.4840, 1.4841, 1.4845, 1.4846, 1.4848, 1.4849

A (DC-/+) 80 - 110 100 - 150 150 - 190 160 - 210

kg 3.2 3.5 4.7 4.9

/mm 2.5 3.2 4.0 5.0

l/mm 300 350

PU/Pc. 181 99 83 45

Item no. 097-003529-25300 097-003529-32350 097-003529-40350 097-003529-50350


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Welding consumables
High-alloy SE 312
zzRutile coated, high-alloy stick electrode zzCan be welded in any position except vertical down zzSelf-removing slag, very low spatter tendency zzSuitable for dissimilar joints and buffer layers zzExcellent ignition and reignition characteristics zzVery homogeneous seam finish zzScale resistant up to 1100 C

Standards EN ISO 3581-A AWS A-5.4

E 29 9 R 12 E 312 - 16

Material number 1.4337 Coating type Rutile Baking seldom necessary / (300 C / 2 h) Chemical analysis
C 0.1 Cr 29 Ni 9 Fe Rest

Expansion, A5 Yield strength, Rp 0.2% 40 % 500 MPa Tensile strength, Rm 750 J Impact energy, Av 54 J (0 C) Approvals DB / CE Materials Corrosion-resistant similar steel and cast steel (e.g. 1.4762, 1.4085), difficult to weld steel, manganese steel, repairs and wear-resistant layers

A (DC+) 40 - 60 60 - 90 80 - 100 100 - 150 150 - 200


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kg 3.0 3.2 4.3 4.2

/mm 2.0 2.5 3.2 4.0 5.0

l/mm 300 350

PU/Pc. 249 162 89 80 49

Item no. 097-003467-20300 097-003467-25300 097-003467-32350 097-003467-40350 097-003467-50350

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169

Welding consumables
High-alloy SE 316 L
zzRutile-basic coated, high-alloy stick electrode zzCan be welded in any position except vertical down zzSelf-removing slag, very low spatter tendency zzExcellent ignition and reignition characteristics zzMaximum operating temperature 400 C zzCan be used for stabilised and non-stabilised Cr-Ni steels zzVery homogeneous seam finish

Standards EN ISO 3581-A AWS A-5.4

E 19 12 3 LR 12 E 316 L - 16

Material number 1.4430 Coating type Rutile-basic coated Baking seldom necessary / (300 C / 2 h) Chemical analysis
C 0.03 Cr 19 Ni 12 Mo 3

Expansion, A5 Yield strength, Rp 0.2% 35 % 320 MPa Tensile strength, Rm 550 MPa Impact energy, Av 70 J (20 C) Approvals TV / DB / CE Materials 1. 4401, 1.4404, 1.4406, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583

A (DC-/+) 40 - 60 60 - 90 80 - 110 100 - 150 150 - 200

kg 3.0 3.2 4.3 5.4

/mm 2.0 2.5 3.2 4.0 5.0

l/mm 300 350 450

PU/Pc. 260 164 152 89 80 77 50

Item no. 097-003468-20300 097-003468-25300 097-003468-25350 097-003468-32350 097-003468-40350 097-003468-40450 097-003468-50450


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Welding consumables
High-alloy SE 318
zzRutile-basic coated, high-alloy stick electrode zzCan be welded in any position except vertical down zzSelf-removing slag, very low spatter tendency zzExcellent ignition and reignition characteristics zzMaximum operating temperature 400 C zzVery homogeneous seam finish zzCan be used for welding non stabilised Cr-Ni steels

Standards EN ISO 3581-A AWS A-5.4

E 19 12 3 Nb R 12 E 318 - 16

Material number 1.4576 Coating type Rutile/basic Baking seldom necessary / (300 C / 2 h) Chemical analysis
C 0.03 Cr 19 Ni 12 Mo 3 Nb 0.3

Expansion, A5 Yield strength, Rp 0.2% 30 % 440 MPa Tensile strength, Rm 600 J Impact energy, Av 70 J (20 C) Approvals TV / DB / CE Materials 1.4401, 1.4404, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583

A (DC-/+) 40 - 60 50 - 90 80 - 110 100 - 150 150 - 200


SZW 2012 2012-10-4

kg 3.0 3.2 4.3 5.4

/mm 2.0 2.5 3.2 4.0 5.0

l/mm 300 350 450

PU/Pc. 249 162 89 80 49

Item no. 097-003469-20300 097-003469-25300 097-003469-32350 097-003469-40350 097-003469-50450

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171

Welding consumables
High-alloy SE 347
zzRutile basic coated, high-alloy stick electrode zzCan be welded in any position except vertical down zzCan be used for welding stabilised Cr-Ni steels zzSelf-removing slag, very low spatter tendency zzExcellent ignition and reignition characteristics zzMaximum operating temperature 400 C

Standards EN ISO 3581-A AWS A-5.4

E 19 9 Nb R 12 E 347-16

Material number 1.4551 Coating type Rutile/basic Baking seldom necessary / (300 C / 2 h) Chemical analysis
C 0.03 Cr 19 Ni 9 Nb 0.3

Expansion, A5 Yield strength, Rp 0.2% 40 % 350 MPa Tensile strength, Rm 600 MPa Impact energy, Av 65 J (20 C) Approvals CE Materials 1.4300, 1.4301, 1.4303, 1.4306, 1.4308, 1.4311, 1.4312, 1.4371, 1.4541, 1.4543, 1.4552

A (DC+) 40 - 60 50 - 90 80 - 110 100 - 150 150 - 200

kg 3.0 3.2 4.5 5.0

/mm 2.0 2.5 3.2 4.0 5.0

l/mm 300 350

PU/Pc. 250 160 98 84 50

Item no. 097-003587-20300 097-003587-25300 097-003587-32350 097-003587-40350 097-003587-50450


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Welding consumables
High-alloy SE 625
zzBasic coated, high alloy nickel based stick electrode zzSelf-removing slag, very low spatter tendency zzExcellent ignition and reignition characteristics zzMaximum operating temperature of the components 1000 C zzCold tough up to -196C zzScale resistant up to 1100 C zzSuitable for transformer zzAlloy core rod

Standards EN ISO 14172 AWS A-5.11

E Ni 6625 (NiCr22Mo9Nb) E NiCrMo3

Material number 2.4621 Coating type Rutile/basic Baking seldom necessary / (300 C / 2 h) Chemical analysis
C 0.03 Cr 19.5 Mo 11 Nb 4 Ni Rest

Expansion, A5 Yield strength, Rp 0.2% 30 % 450 MPa Tensile strength, Rm 760 MPa Impact energy, Av 75 J (20 C) / 60 J (-196 C) Materials Alloy 625, alloy 800 and similar Ni-Cr alloys

A (DC-/+) 60 - 90 80 - 110 100 - 150 150 - 200


SZW 2012 2012-10-4

kg 3.2 3.5 4.7 4.9

/mm 2.5 3.2 4.0 5.0

l/mm 300 350

PU/Pc. 170 96 91 53

Item no. 097-003531-25300 097-003531-32350 097-003531-40350 097-003531-50350

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Welding consumables
High-alloy SE 2209 Duplex
zzRutile coated, high-alloy stick electrode zzFor ferrite-austenitic Cr-Ni-Mo steels zzResistant to products containing chloride and acid gases zzSelf-removing slag, very low spatter tendency zzUse in offshore technology e.g. in pipe construction zzExcellent ignition and reignition characteristics zzMaximum operating temperature of the end product: 250 C

Standards EN ISO 3581-A AWS A-5.4

E 22 93 R 32 E 2209 L-16

Material number 1.4462 Coating type Rutile/basic Baking seldom necessary / (300 C / 2 h) Chemical analysis
C 0.03 Cr 22 Ni 9 Mo 3.3 N 0.15

Expansion, A5 Yield strength, Rp 0.2% 25 % 480 MPa Tensile strength, Rm 690 MPa Impact energy, Av 50 J (20 C) Materials 1.4462, 1.4417, 1.4460, 1.4362

A (DC-/+) 60 - 90 80 - 120 110 - 170

kg 3.2 3.5 4.5

/mm 2.5 3.2 4.0

l/mm 300 350

PU/Pc. 181 99 83

Item no. 097-003528-25300 097-003528-32350 097-003528-40350


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Welding consumables
lHigh-alloylHardfacing SE Hard 600
zzBasic coated stick electrode zzFor very hard GMA welds under grinding-impact wear zzBroad range of applications with problem free processing at the

same time

zzWeld metal can be processed exclusively by grinding zzSuitable for transformer

Standards EN14700 Material number Baking 300 C / 2 h Chemical analysis


C 0.8 Cr 10 Mn 0.7 Mo 1

E Fe8 1.4718

V 1.2

Hardness 60 HRC Materials Hardfacing, suitable for wear and impacts

A (DC-/+) 80 - 120 100 - 160 160 - 220 190 - 260


SZW 2012 2012-10-4

kg 3.5 6.0

/mm 2.5 3.2 4.0 5.0

l/mm 350 450

PU/Pc. 166 98 89 55

Item no. 097-003534-25350 097-003534-32350 097-003534-40450 097-003534-50450

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175

Welding consumables
lHigh-alloylHardfacing SE Fe3 350 GP
zzBasic-coated high-performance electrode zzSuitable for repair and production welding on medium-alloy

steels

zzAlso suitable for difficult to weld steels zzBroad range of applications with problem free processing at the

same time

zzVery strong and highly resistant to cracking zzWear-resistant GMA-surfacing on steel

Standards EN14700 AWS Baking 300 C / 2 h Chemical analysis


C 0.1 Si 0.5 Mn 1 Mo 2.3

E Fe3 E3 UM / 350 GP

Cr 2.5

Tensile strength, Rm 1200 MPa Hardness 60 HRC

A (DC+) 60 - 90 95 - 150 140 - 190

kg 3.5 6.0

/mm 2.5 3.5 4.0

l/mm 350 450

PU/Pc. 155 92 80

Item no. 097-003605-25350 097-003605-32350 097-003605-40450


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