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NAME
DATE
PART
FOR LEFT SIDE WALL LOWER SECTION REFER DRG. NO. 926112020
ASME SECTION I CALCULATION FOR WALL THICKNESS OF THE TUBE DUE TO THE INTERNAL PRESSURE PG- 27.2.1
S.NO
INPUT PARAMETERS
1 2 3 4 5 6 7 8 9 10 11 12 13 14
MAXIMUM ALLOWABLE WORKING PRESSURE HYDROSTATIC PRESSURE DESIGN PRESSURE MAXIMUM ALLOWABLE WORKING TEMPERATURE TEMPERATURE ALLOWANCE DESIGN TEMPERATURE MATERIAL ALLOWABLE STRESS OUTSIDE DIAMETER WALL THICKNESS UNDER TOLERANCE CORROSION ALLOWANCE FACTOR FOR EXPANDED TUBE ENDS BENDING RADIUS
PO PH P TO dT T
S D SN1 C1 C2 e R
S.NO
RESULT
REFERENCE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
MINIMUM WALL THICKNESS WITHOUT ALLOWANCES CHOSEN WALL THICKNESS WITHOUT ALLOWANCES MINIMUM WALL + CORROSION ALLOWANCE CHOSEN WALL WITHOUT UNDERTOLERANCE EXCESS WALL THICKNESS MAXIMUM PRESSURE MINIMUM ALLOWABLE STRESS INSIDE DIAMETER ( CHOSEN NOMINAL WALL) INSIDE DIAMETER ( CHOSEN WALL WITHOUT ALLOWANCE )
PG 27.2.1
PG 27.2.1 PG 27.2.1
54.5 mm 54.5 mm 11.47 42.28 1.84 9.85 42.43 2.49 mm SEE NOTE 2 TRD 301 ANNEX 2 SEE NOTE 1 SEE NOTE 1
SVA
BO SVI BI U
TRD 301 ANNEX 2 TRD 301 ANNEX 2 TRD 301 ANNEX 2 TRD 301 SEE NOTE 2
NOTE 1 IN THE MODEL CALCULATION WHICH WAS SEND THROUGH YOU HAVE MENTIONED Sn BUT YOU HAVE USED t 2 PLEASE CLARIFY
FOR YOUR CALCULATION YOU HAVE TAKEN r/Sv = SQRT(0.5 * (da/2Sv)^2+(R/Sv)^2+sqrt(0.25*((da/2Sv)^2+(R/Sv)^2)^2-da/2Sv*(da/2Sv -1)*(R/Sv)^2) INSTEAD OF r/Sv = SQRT(0.5 * (da/2Sv)^2+(R/Sv)^2+sqrt(0.25*(da/2Sv)^2+(R/Sv)^2)-da/2Sv*(da/2Sv -1)*(R/Sv)^2)
PLEASE REFER TRD 301 ANNEX 2 PAGE NO 2 EQN. 8 3 AS PER THE DRAWING MAX OUT OF ROUNDNESS CALCULATION ASHOWN AS 200*(dumax - dumin) (dumax + dumin) BUT AS PER YOUR MODEL CALCULATION IT IS WHAT IS THE SPECIFICATION FOR EQUATION --- 2 REFER YOUR DRAWING NO. 926112020 OUT OF ROUNDNESS IS MENTIONED AS 13.37% PLEASE CONFORM WHICH ONE MIN ( 20 * du / R)
DESIGN PRESSURE P MAXIMUM ALLOWABLE WORKING TEMPERATURE TO TEMPERATURE ALLOWANCE DESIGN TEMPERATURE MATERIAL ALLOWABLE STRESS OUTSIDE DIAMETER WALL THICKNESS UNDER TOLERANCE CORROSION ALLOWANCE FACTOR FOR EXPANDED TUBE ENDS BENDING RADIUS S D SN1 C1 C2 e R Dt T
S.NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
RESULT MINIMUM WALL THICKNESS WITHOUT ALLOWANCES CHOSEN WALL THICKNESS WITHOUT ALLOWANCES MINIMUM WALL + CORROSION ALLOWANCE CHOSEN WALL WIHTOUT UNDERTOLERANCE EXCESS WALL THICKNESS MAXIMUM PRESSURE MINIMUM ALLOWABLE STRESS INSIDE DIAMETER ( CHOSEN NOMINAL WALL) T SN T + C2 SN + C2 SN - T PMAX SMIN di D/2T R/T R/D di/2T WALL THICKNESS AT THE EXTRADOS OF THE BEND MAXIMUM ROUNDNESS r/T SVA BO U 3.25 mm 6.35 mm 4.25 mm 7.35 mm 3.104 mm 217.13 bar 2 47.61 N/mm 50.8 mm 50.8 mm 9.78 29.27 1.50 7.83 29.45 3.22 mm 0.992 13.36842 %
REFERENCE PG 27.2.1
PG 27.2.1 PG 27.2.1
DESIGN PRESSURE P MAXIMUM ALLOWABLE WORKING TEMPERATURE TO TEMPERATURE ALLOWANCE DESIGN TEMPERATURE MATERIAL ALLOWABLE STRESS OUTSIDE DIAMETER WALL THICKNESS EFFICIENCY CORROSION ALLOWANCE UNDER TOLERANCE TEMPERATURE COEFFICIENT BENDING RADIUS S D SN1 E C2 C1 Y R Dt T
S.NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
RESULT MINIMUM WALL THICKNESS WITHOUT ALLOWANCES UNDER TOLERANCE FOR MINIMUM THICKNESS (t * 0.125) CHOSEN WALL THICKNESS WITHOUT ALLOWANCES MINIMUM WALL + CORROSION ALLOWANCE CHOSEN WALL WITH UNDERTOLERANCE EXCESS WALL THICKNESS MAXIMUM PRESSURE MINIMUM ALLOWABLE STRESS INSIDE DIAMETER ( CHOSEN NOMINAL WALL) t t1 SN t + C2 SN - C2 SN - t PMAX SMIN d 4.44 mm 0.56 mm 8.56 mm 5.44 mm 7.49 mm 4.116 mm 123.03 bar 2 59.40 N/mm 99.32 mm 99.32 mm 12.86 90.01 3.50 11.17 90.08 5.44 mm 1.000 5.999 SVI
REFERENCE PG 27.2.2
PG 27.2.2 PG 27.2.2
INSIDE DIAMETER ( CHOSEN WALL WITHOUT ALLOWANCE ) d da/2Sn R/Sn R/da d/2t WALL THICKNESS AT THE EXTRADOS OF THE BEND r/t SVA
(includes the corrosion allowance of 1 mm, but without undertolerance) BO WALL THICKNESS AT THE EXTRADOS OF THE BEND (SVA + t1) WALL THICKNESS AT THE INTRADOS OF THE BEND (includes the corrosion allowance of 1 mm, but without undertolerance) BI WALL THICKNESS AT THE INTRADOS OF THE BEND (SVI + t1) MAXIMUM ROUNDNESS MIN ( 20 * du / R) U
CALUCLATION PROCEDURE) TRD 301 ANNEX 2 TRD 301 ANNEX 2 TRD 301 ANNEX 2 TRD 301 ANNEX 2 TRD 301
23
RESULT
SATISFACTORY
PROJECT : QUENA NEWSPRINT PAPERS LIMITED - EGYPT SUB : PIPE THICKNESS AT EXTRADOS AND INTRADOS OF THE BEND
S.NO
DESCRIPTION
BENDING RADIUS
TEMP
151.01 151.03 151.04 151.05 151.06 151.07 151.08 153.01 153.02 153.02 153.03 153.04 153.05
MAIN DOWNCOMER SIDE WALL SUPPLIERS SIDE WALL RISERS EXTENDED SIDE WALL DOWNCOMER FRONT/REAR WALL RISER B.BANK DOWNCOMER B.BANK RISER STEAM PPG - DRUM TO SH SUPER HEATER INTERCONNECTING SUPER HEATER INTERCONNECTING ST . PPG SH III M.O.H. MAIN OUTLET HEADER ST PPG DRUM - SWR
UNDER TOLERANC CORR. THK AT THK AT FOR MIN REMARKS ALLOW. EXTRADOS INTRADOS THK. (t*0.125) NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1
PROJECT : QUENA NEWSPRINT PAPERS LIMITED - EGYPT SUB : PIPE THICKNESS AT EXTRADOS AND INTRADOS OF THE BEND
S.NO
DESCRIPTION
PIPE SIZE (A) 323.9 114.3 139.7 114.3 139.7 168.3 139.7 114.3 219.1 168.3 219.1 219.1 88.9
BENDING RADIUS 1200 400 500 400 500 600 500 500 800 600 500 1000 300
TEMP
PIPE PIPE THK. THK.WITH MIN THK. PROV. NEG - TOL (B REQ (t) (B) * 0.875) 17.48 8.56 9.53 8.56 9.53 10.97 9.53 8.56 12.7 10.97 12.7 25.4 7.62 15.30 7.49 8.34 7.49 8.34 9.60 8.34 7.49 11.11 9.60 11.11 22.23 6.67 12.59 4.44 5.43 4.44 5.43 6.54 5.43 4.44 8.76 6.73 9.21 11.48 3.46
151.01 151.03 151.04 151.05 151.06 151.07 151.08 153.01 153.02 153.02 153.03 153.04 153.05
MAIN DOWNCOMER SIDE WALL SUPPLIERS SIDE WALL RISERS EXTENDED SIDE WALL DOWNCOMER FRONT/REAR WALL RISER B.BANK DOWNCOMER B.BANK RISER STEAM PPG - DRUM TO SH SUPER HEATER INTERCONNECTING SUPER HEATER INTERCONNECTING ST . PPG SH III M.O.H. MAIN OUTLET HEADER ST PPG DRUM - SWR
298 298 298 298 298 298 298 298 420 420 465 465 298
UNDER TOLERANC CORR. THK AT THK AT FOR MIN REMARKS ALLOW. EXTRADOS INTRADOS THK. (t*0.125) 1.57 1 15.16 16.13 OKAY 0.56 1 6.00 6.35 OKAY 0.68 1 7.11 7.53 OKAY 0.56 1 6.00 6.35 OKAY 0.68 1 7.11 7.53 OKAY 0.82 1 8.36 8.87 OKAY 0.68 1 7.11 7.53 OKAY 0.56 1 6.00 6.35 OKAY 1.10 1 10.86 11.54 OKAY 0.84 1 8.57 9.10 OKAY 1.15 1 11.36 12.62 OKAY 1.44 1 13.92 14.74 OKAY 0.43 1 4.89 5.16 OKAY
NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1