AFE BF E J e

Operating Instructions
Edition: AD
simovert
masterdrives
Active Front End (AFE) AFE Rectifier / Regenerative Feedback Unit AC-DC Modular design for construction types E to J 400 V/92...590 A
06.2005
Contents
Contents
1 DEFINITIONS AND WARNINGS ..................................................................... 1-1
DESCRIPTION ................................................................................................. 2-1
INITIAL START-UP .......................................................................................... 3-1
TRANSPORT, STORAGE, UNPACKING........................................................ 4-1
5 5.1 5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.3
INSTALLATION ............................................................................................... 5-1 Installing the units ............................................................................................. 5-1 Mounting dimensions and dimension sheets.................................................... 5-2 AFE basic mains module with CleanPower filter for construction types E to J ....................................................................................................... 5-2 Mounting dimensions of AFE reactor, construction types E to J ...................... 5-3 AFE inverter, construction types E to G ........................................................... 5-4 AFE inverter (construction type J) .................................................................... 5-8 Installing the optional boards.......................................................................... 5-13
INSTALLATION IN CONFORMANCE WITH EMC REGULATIONS .............. 6-1
7 7.1 7.1.1 7.1.2 7.1.3 7.1.4 7.2 7.2.1 7.2.2 7.2.3 7.3 7.3.1
CONNECTING-UP AND WIRING .................................................................... 7-1 Connection overviews....................................................................................... 7-2 AFE basic mains module and CleanPower filter .............................................. 7-2 AFE Inverter construction types E to G ............................................................ 7-3 AFE Inverter construction type J ...................................................................... 7-4 Overview of core and system components for AFE functionality with example configuration ..................................................................................................... 7-5 Power connections ........................................................................................... 7-9 AFE inverter and AFE reactor........................................................................... 7-9 Auxiliary power supply, precharging............................................................... 7-10 Protective conductor connection .................................................................... 7-10 Control terminals............................................................................................. 7-11 Standard connections of the AFE inverter...................................................... 7-11
Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions
Contents
06.2005
7.4 7.5 7.6 7.7
Connecting up control cables ......................................................................... 7-13 Terminal assignments..................................................................................... 7-13 Digital inputs/outputs ...................................................................................... 7-17 Voltage Sensing Board (VSB) ........................................................................ 7-19
BASIC FUNCTION CHECK ............................................................................. 8-1
EXPLANATION OF TERMINOLOGY AND FUNCTIONALITY OF THE AFE .................................................................................................... 9-1
10
FUNCTION DIAGRAMS................................................................................. 10-1
11 11.1 11.2 11.2.1 11.2.2 11.2.3 11.2.4 11.2.5 11.2.6
PARAMETERIZATION................................................................................... 11-1 Setting parameters via the PMU..................................................................... 11-2 "Start-up" parameterization............................................................................. 11-5 Function selection (P052) ............................................................................... 11-6 Factory setting (P052 = 1) (Parameter reset)................................................. 11-6 Initialization (MLFB input) (P052 = 2) ............................................................. 11-7 Download (P052 = 3)...................................................................................... 11-8 Hardware configuration (P052 = 4)................................................................. 11-9 Closed-loop control settings (P052 = 5) ....................................................... 11-10
12 12.1 12.2 12.3 12.4 12.5 12.6 12.7 12.8 12.9 12.10
PARAMETER LIST ........................................................................................ 12-1 General visualization parameters ................................................................... 12-2 General parameters........................................................................................ 12-4 Drive data ....................................................................................................... 12-6 Hardware configuration................................................................................... 12-8 Closed-loop control......................................................................................... 12-9 Functions ...................................................................................................... 12-14 Setpoint channel ........................................................................................... 12-15 Control and status bit connections ............................................................... 12-17 Analog inputs/outputs ................................................................................... 12-25 Interface configuration .................................................................................. 12-27
6SE7087-6CX86-2BA1 Siemens AG SIMOVERT MASTERDRIVES AFE
06.2005
Contents
12.11 12.12 12.13 12.14
Diagnostic functions...................................................................................... 12-31 Gating unit .................................................................................................... 12-34 Factory parameters....................................................................................... 12-34 Profile parameters ........................................................................................ 12-35
13 13.1 13.1.1 13.1.2 13.1.3 13.1.4 13.1.5 13.2 13.2.1 13.2.2 13.2.3
CONTROL AND STATUS WORDS............................................................... 13-1 Control word ................................................................................................... 13-1 Display of control word on PMU seven-segment display ............................... 13-2 Control word 1 (visualization parameter r550 or r967) ................................... 13-3 Control word 2 (visualization parameter r551)................................................ 13-4 Sources for control words 1 and 2.................................................................. 13-5 Description of the control word bits ................................................................ 13-9 Status word................................................................................................... 13-14 Status word 1 (visualization parameter r552 or r968) .................................. 13-14 Status word 2 (visualization parameter r553) ............................................... 13-16 Description of the status word bits................................................................ 13-18
14 14.1 14.2 14.3
FAULTS AND ALARMS ................................................................................ 14-1 Faults .............................................................................................................. 14-1 Alarms............................................................................................................. 14-6 Fatal errors (FF).............................................................................................. 14-8
15 15.1 15.1.1 15.1.2 15.2 15.2.1 15.2.2 15.2.3 15.2.4 15.2.5 15.3 15.3.1 15.3.2
MAINTENANCE ............................................................................................. 15-1 Electrical components..................................................................................... 15-2 AFE basic mains module ................................................................................ 15-2 CleanPower filter ............................................................................................ 15-3 AFE inverter maintenance .............................................................................. 15-4 Replacing the fan............................................................................................ 15-4 Replacing the fan fuses (construction type J only)......................................... 15-5 Replacing the starting capacitor ..................................................................... 15-5 Replacing the capacitor battery ...................................................................... 15-6 Replacing the PMU......................................................................................... 15-7 Fuses .............................................................................................................. 15-8 Fan fuses for AFE inverters ............................................................................ 15-8 DC fuses ......................................................................................................... 15-8
Contents
06.2005
16
FORMING ....................................................................................................... 16-1
17 17.1 17.2 17.3 17.4
TECHNICAL DATA ........................................................................................ 17-1 AFE basic mains module and CleanPower filter ............................................ 17-2 AFE reactor for construction types E to G ...................................................... 17-5 AFE reactor for construction type J ................................................................ 17-6 AFE inverter.................................................................................................... 17-7
18
ENVIRONMENTAL FRIENDLINESS............................................................. 18-1
19
APPENDIX ..................................................................................................... 19-1
6SE7087-6CX86-2BA1 Siemens AG SIMOVERT MASTERDRIVES AFE
06.2005
Definitions and Warnings

For the purpose of this documentation and the product warning labels, a "Qualified person" is someone who is familiar with the installation, mounting, start-up, operation and maintenance of the product. He or she must have the following qualifications: Trained or authorized to energize, de-energize, ground and tag circuits and equipment in accordance with established safety procedures. Trained or authorized in the proper care and use of protective equipment in accordance with established safety procedures. Trained in rendering first aid.
Qualified personnel
DANGER
indicates an imminently hazardous situation which, if not avoided, will result in death, serious injury and considerable damage to property.
WARNING
indicates a potentially hazardous situation which, if not avoided, could result in death, serious injury and considerable damage to property.
CAUTION
used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
used without safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTICE
NOTICE used without the safety alert symbol indicates a potential situation which, if not avoided, may result in an undesirable result or state.
NOTE
For the purpose of this documentation, "Note" indicates important information about the product or about the respective part of the documentation which is essential to highlight.
1-1
06.2005
WARNING
Hazardous voltages are present in this electrical equipment during operation. Non-observance of the warnings can thus result in severe personal injury or property damage. Only qualified personnel should work on or around the equipment This personnel must be thoroughly familiar with all warning and maintenance procedures contained in this documentation. The successful and safe operation of this equipment is dependent on correct transport, proper storage and installation as well as careful operation and maintenance.
NOTE
This documentation does not purport to cover all details on all types of the product, nor to provide for every possible contingency to be met in connection with installation, operation or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to the local SIEMENS sales office. The contents of this documentation shall not become part of or modify any prior or existing agreement, commitment or relationship. The sales contract contains the entire obligation of SIEMENS AG. The warranty contained in the contract between the parties is the sole warranty of SIEMENS AG. Any statements contained herein do not create new warranties or modify the existing warranty.
1-2
6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE
06.2005
CAUTION
Components which can be destroyed by electrostatic discharge (ESD) The board contains components which can be destroyed by electrostatic discharge. These components can be easily destroyed if not carefully handled. If you have to handle electronic boards, please observe the following: Electronic boards should only be touched when absolutely necessary. The human body must be electrically discharged before touching an electronic board. Boards must not come into contact with highly insulating materials - e.g. plastic parts, insulated desktops, articles of clothing manufactured from man-made fibers. Boards must only be placed on conductive surfaces. Boards and components should only be stored and transported in conductive packaging (e.g. metalized plastic boxes or metal containers). If the packing material is not conductive, the boards must be wrapped with a conductive packaging material, e.g. conductive foam rubber or household aluminum foil. The necessary ESD protective measures are clearly shown again in the following diagram: a = Conductive floor surface b = ESD table c = ESD shoes d = ESD overall e = ESD chain f = Cubicle ground connection
b e
b e
f a c Sitting
Fig. 1-1
f c a
f c a
Standing
ESD protective measures
Standing / Sitting
1-3
06.2005
Safety and Operating Instructions for Drive Converters

(in conformity with the low-voltage directive 73/23/EEC)
1. General In operation, drive converters, depending on their degree of protection, may have live, uninsulated, and possibly also moving or rotating parts, as well as hot surfaces. In case of inadmissible removal of the required covers, of improper use, wrong installation or maloperation, there is the danger of serious personal injury and damage to property. For further information, see documentation. All operations serving transport, installation and commissioninng as well as maintenance are to be carried out by skilled technical personnel (Observe IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE0110 and national accident prevention rules!). For the purposes of these basic safety instructions, "skilled technical personnel" means persons who are familiar with the installation, mounting, commissioning and operation of the product and have the qualifications needed for the performance of their functions. 2. Intended use Drive converters are components designed for inclusion in electrical installations or machinery. In case of installation in machinery, commissioning of the drive converter (i.e. the starting of normal operation) is prohibited until the machinery has been proved to conform to the provisions of the directive 98/37/EG (Machinery Safety Directive - MSD). Account is to be taken of EN 60204. Commissioning (i.e. the starting of normal opertion) is admissible only where conformity with the EMC directive (89/336/EEC) has been established. The drive converters meet the requirements of the lowvoltage directive 73/23/EEC. They are subject to the harmonized standards of the series EN 50178 / DIN VDE 0160 in conjunction with EN 60439-1 / DIN VDE 0660 part 500 and EN 60146 / VDE 0558. The technical data as well as information concerning the supply conditions shall be taken from the rating plate and from the documentation and shall be strictly observed. 3. Transport, storage The instructions for transport, storage and proper use shall be complied with. The climatic conditions shall be in conformity with EN 50178.
4. Installation The installation and cooling of the appliances shall be in accordance with the specifications in the pertinent documentation. The drive converters shall be protected against excessive strains. In particular, no components must be bent or isolating distances altered in the course of transportation or handling. No contact shall be made with electronic components and contacts. Drive converters contain electrostatic sensitive components which are liable to damage through improper use. Electric components must not be mechanically damaged or destroyed (potential health risks). 5. Electrical connection When working on live drive converters, the applicable national accident prevention rules (e.g. BGV A2) must be complied with. The electrical installation shall be carried out in accordance with the relevant requirements (e.g. crosssectional areas of conductors, fusing, PE connection). For further information, see documentation. Instructions for the installation in accordance with EMC requirements, like screening, earthing, location of filters and wiring, are contained in the drive converter documentation. They must always be complied with, also for drive converters bearing a CE marking. Observance of the limit values required by EMC law is the responsibility of the manufacturer of the installation or machine. 6. Operation Installations which include drive converters shall be equipped with additional control and protective devices in accordance with the relevant applicable safety requirements, e.g. Act respecting technical equipment, accident prevention rules etc. Changes to the drive converters by means of the operating software are admissible. After disconnection of the drive converter from the voltage supply, live appliance parts and power terminals must not be touched immediately because of possibly energized capacitors. In this respect, the corresponding signs and markings on the drive converter must be respected. During operation, all covers and doors shall be kept closed. 7. Maintenance and servicing The manufacturer's documentation shall be followed. Keep these safety instructions in a safe place!
1-4
06.2005
Description
Description
The AFE (Active Front End) rectifier/regenerative feedback units belonging to the SIMOVERT MASTERDRIVES AFE series are power electronics devices that are available as cabinet units, as chassis units and as compact units. The mounting variant (modular mains connection) described in the following section for construction types E to J is available only in the 400 V line voltage range. The units can be operated on a 3-phase mains with or without an earthed neutral point. 400 V mains voltage range: 3AC 380 V ( 20 %) to 460 V (+ 5 %) The core component of the AFE rectifier/regenerative feedback unit consists of a voltage source converter with the CUSA control unit and it generates a controlled DC voltage, the so-called DC link voltage, from a 3-phase mains. This DC link voltage is kept constant almost independently of the mains voltage (also in the event of regenerative feedback). The prerequisite for this is that the DC voltage setpoint is within the operating range defined below.
DC link voltage operating range
Minimum:
Maximum:
1.53 times the rms value of the connected mains voltage. Explanation: the DC link voltage of the AFE inverter must at least be greater than the peak rectified value of the applied mains voltage to ensure that the power system is no longer controlled via the freewheeling diodes of the IGBT switches. for the 400 V mains voltage range: 740 V DC
2-1
Description
06.2005
Operating principle
On the 3-phase end, a mains angle-oriented high-speed vector control is subordinate to the DC link voltage control and impresses an almost sinusoidal current on the network so as to minimize system perturbations with the aid of the subsequently connected Clean Power filter. The vector control also enables setting of the power factor cos phi, and thus reactive power compensation, but the operating current requirement has priority. The VSB module (Voltage Sensing Board), functions as the network angle sensor, similarly to the principle of an encoder. For safety reasons, an AFE rectifier/regenerative feedback unit must be connected to the mains via a main contactor; see Fig. 2-1. For this reason, an external 24 V power supply is always required to feed the VSB board and the AFE inverter.
6 VSB Precharging contactor CUSA
RV Line supply connection L1, L2, L3 C / L+ U2 V2 W2 DC units connection D/LCF PE
Main contactor
Precharging and main contactor CleanPower filter
AFE reactor
AFE inverter with CUSA and fuses
Fig. 2-1
Basic circuit
2-2
06.2005
Description
Configuration
Both one and several inverters can be connected to the output. The maximum connected power of the inverters may amount to 4 times the rated power of the AFE inverter. The sum of active power extracted from the network must not exceed the rated power of the AFE, and this must be ensured by configuration of the system. The AFE is suitable for coupling several inverters to a common DC busbar. This allows energy to be transferred between motoring and generating drives, thus providing a power-saving feature. In voltage step-up mode, dips in the mains voltage can be compensated without changing the level of the DC link voltage. This can be achieved up to 65 % of rated line voltage without additional components on condition that the power balance defined by Equation 1 can be maintained.
3 Vline Imax = Vd Id
Equation 1: To bridge line voltage dips below 65 % of rated line voltage, the auxiliary power supply must be supported by an external UPS or similar to prevent the contactors from dropping out. Operation and control options The unit can be controlled and operated via the parameterization unit (PMU) an optional operator control panel (OP1S) the terminal strip a serial interface In combination with automation systems, the AFE rectifier/regenerative feedback unit is controlled via optional interfaces and technology boards.
2-3
01.2004
Initial Start-Up
Initial Start-Up
After removing the packaging, check that the unit is intact and undamaged. Only intact units may be started up. Please also check that all the necessary option boards are present and correct. See section "Transport, Storage, Unpacking"
Unpack and check the units
Fit the main components of the unit and install options that have not already been fitted
See section "Installation" Retrofit any optional boards which have not yet been installed, if necessary. Then install the units taking into and "Installation account the requirements at the point of installation and in Conformance with EMC the EMC instructions. Regulations"
Beginning with the PE conductor, connect the power cables and the power wiring of the AFE chokes. It is advisable to not yet connect the DC link module. Use only the included cable harnesses for further internal wiring of the main conponents. In this step, do not yet connect the control and communication cables. Exception: OP1S if the unit is to be parametrized via OP1S.
If the unit's DC link was de-energized for more than a year, the DC link capacitors must be formed again. .
Wire the main components of the unit and connect the PE conductor and the power cables
See chapters "Connecting and wiring" and "Installation in conformance with EMC Regulations"
See section "Forming"
Form the DC link capacitors, if necessary
Connect the 230 V AC auxiliary voltage or the 24 V DC and the mains voltage
Note: under no circumstances must the main contactor -K1 and the precharging contactor -K4 be connected in this phase; therefore, check the unit before connecting the mains voltage. After checking the cabling for correct connection and secure attachment, connect the mains voltage or the auxiliary power supply. After the electronics power supply has been started, the unit initializes itself. The action can take several seconds. The drive status is subsequently shown on the PMU.
See chapter entitled 111 "Basic function check"
If necessary, carry out parameter reset to factory setting
If the PMU does not show status 009 after completion of the unit initialization, or if the unit has already been See section parameterized before, you should carry out a parameter "Parameterization" reset to factory setting.
3-1
Initial Start-Up
01.2004
WARNING Carry out the basic function check
It must be ensured that no danger for persons and equipment can occur by energizing the power and the unit. You are advised to only connect the invertors after completing the basic function checks of the AFE rectifier/ regenerative feedback unit.
See chapter entitled "Basic function check"
Further start-up and parameterization according to your specific requirements
siehe "Ans
3-2
06.2005
Transport, Storage, Unpacking

The units and components are packed in the manufacturing plant corresponding to that specified when ordered. A packing label is located on the outside of the packaging. Please observe the instructions on the packaging for transport, storage and professional handling. Vibrations and jolts must be avoided during transport. If the unit is damaged, you must inform your shipping company immediately. The units and components must be stored in clean, dry rooms. Temperatures between -25 C (-13 F) and +70 C (158 F) are permissible. Temperature fluctuations must not be more than 30 K per hour. If the storage period of one year is exceeded, the unit must be newly formed. The packaging comprises board and corrugated paper. It can be disposed of corresponding to the appropriate local regulations for the disposal of board products. The units and components can be installed and commissioned after they have been unpacked and checked to ensure that everything is complete and that they are not damaged. Line-side components and their combination: 1. AFE reactor 6SE7031-0ES87-1FG1 for 92 A AFE inverters 2. CleanPower filter 6SE7031-0EB87-1FC5 for 92 A AFE inverters
Transport Storage
NOTE
Unpacking
Scope of delivery type E
3. AFE basic mains module 6SE7031-2ED83-2NB1 (with cable harness), for 92 A AFE inverters
4-1
06.2005
Scope of delivery type F
Line-side components and their combination: 1. AFE reactor 6SE703_-_ES87-1FG1 1-2: for 124 A AFE inverters 1-5: for 146 A AFE inverters 2-1: for 186 A AFE inverters 2. CleanPower filter 6SE703_-_EC87-1FC5 1-2: for 124 A AFE inverters 1-5: for 146 A AFE inverters 1-8: for 186 A AFE inverters 6SE7031-8ED83-2NB1 (with cable harness), for 146 A AFE inverters for 186 A AFE inverters 6SE7031-2ED83-2NB1 (with cable harness), for 124 A AFE inverters
3. AFE basic mains module
Scope of delivery type G
Line-side components and their combination: 1. AFE reactor 6SE703_-_ES87-1FG1 2-1: for 210 A AFE inverters 2-6: for 260 A AFE inverters 3-2: for 315 A AFE inverters 3-7: for 370 A AFE inverters 2. CleanPower filter 6SE703_-_ED87-1FC5 2-1: for 210 A AFE inverters 2-6: for 260 A AFE inverters 6SE703_-_EE87-1FC5 3-2: for 315 A AFE inverters 3-7: for 370 A AFE inverters 3. AFE basic mains module 6SE7033-7ED83-2NB1 (with cable harness), for 370 A AFE inverters 6SE7033-2ED83-2NB1 (with cable harness), for AFE inverters from 210 A to 315 A
4-2
06.2005
Scope of delivery type J
Line-side components: 1. AFE reactor 2. CleanPower filter 3. AFE basic mains module
6SE7036-0ES87-1FG1 6SE7036-0EE87-1FC5, 6SE7036-0ED83-2NB1 (with cable harness),
These can be combined as standard with both the 510 A AFE inverter: 6SE7035-1EJ80, and the 560 A AFE inverter: 6SE7036-0EJ80. Also possible as an application, combination with 590 A with 1.5 times overload.
Fig. 4-1 shows diagrams and photographs of the electrical components contained in the modules. The AFE function can therefore be implemented very quickly when these components are combined with the appropriate supply and fusing elements.
4-3
06.2005
cable harness
-K4 -R1..R3
E box: options
CUSA control/control section
VSB
-K1
6
L1
AFE Basic mains module
Cg
-R7..R9
-C4..C5
-L2
Ud
AFE reactor
CleanPower filter
AFE inverter
AFE basic mains module: 6SE703_-_E_83-2NB1 CleanPower filter: 6SE703_-_EE87-1FC5 AFE reactor: 6SE703_-_ES87-1FG1
AFE inverter:
6SE703_-_E_80 6SE703_-_EJ80
Weights: Dimensions: WxHxD

Fig. 4-1 Overview
see chapter "Technical Data" see chapter "Technical Data"
These are the core components of the AFE function. They are available only from Siemens A&D. You will also need other peripheral system components such as main switch, fuses, power supply, etc., but these are available anywhere in the world and can be ordered to suit your own requirements. You can find our recommendations with respect to peripheral system components in the technical data and in the sections dealing with electrical connections.
4-4
04.2006
Installation
5
5.1
WARNING
Installation
Installing the units
Safe converter operation requires that the equipment is mounted and commissioned by qualified personnel taking into account the warning information provided in these Operating Instructions. The general and domestic installation and safety regulations for work on electrical power equipment (e.g. VDE) must be observed as well as the professional handling of tools and the use of personal protective equipment. Death, severe bodily injury or significant material damage could result if these instructions are not followed. MASTERDRIVES components are designed in accordance with degree of protection IP20 or IBXXB in accordance with EN 60529 and as opentype devices to UL 50, thus providing protection against electrical shocks. In order to also ensure protection against mechanical and climatic stresses the components have to be operated in housings/cabinets/rooms that are designed according to the requirements of EN 60529 and classified as enclosure type to UL 50. When you position the AFE inverter, make sure that the DC link connection is on the upper side of the unit and the AFE reactor connection is on the bottom side of the unit. The AFE basic mains module and the CleanPower filter must always be mounted vertically (never sideways). To ensure a free flow of cooling air when components are installed in a control cabinet, they must be mounted at a distance of 350 mm from the base (for air inlet) and 350 mm from the reflective cabinet ceiling (for air outlet). The cabinet ventilation system must be dimensioned according to the level of heat loss. Further information can be found in the technical data. Foreign particles The units must be protected against the ingress of foreign particles as otherwise their function and operational safety cannot be ensured. Dust, gases, vapors Equipment rooms must be dry and dust-free. Ambient and cooling air must not contain any electrically conductive gases, vapors and dusts which could diminish the functionality. If necessary, filters should be used or other corrective measures taken. Ambient climate The built-in units must only be operated in an ambient climate conforming to DIN IEC 721-3-3 Class 3K3. Derating will be required with cooling air temperatures of more than 40 C (104 F) and installation altitudes above 1000 m to ensure adequate cooling of the AFE inverter.
NOTE
Clearances
Requirements at the point of installation
5-1
Installation
04.2006
5.2
5.2.1
Mounting dimensions and dimension sheets

AFE basic mains module with CleanPower filter for construction types E to J
CleanPower filter with basic mains module 45-315kW Fastening with 4x M8 bolts AFE variant shown: 315kW (590A)
*) Reactor CPF 30-45 kW rotated by 90
Display CPF 45 kW / 92 A M: 2:5
Mounting dimensions
Fig. 5-1
Example of construction type J: Mounting dimension AFE basic mains module with CleanPower filter
NOTE
The dimensions of construction type G differ only with respect to reactor and main contactor (see Appendix). Mounting Screws: 4 x M8 screws Round hole at top, slot guide at bottom.
5-2
-K1
X70
Displayed without cover
TYPSCHILD
VSB
M 2:5
04.2006
Installation
5.2.2
Mounting dimensions of AFE reactor, construction types E to J

a1 a1 a2
d2
h1
h3
d2
h2 d1 n1 l d1 n2 b
Fig. 5-2
Dimension drawings of AFE reactors
Current [A] 510...590 370 315 260 186...210 146 124 92
Voltage [V] 480 480 480 480 480 480 480 480
l [mm] 540 480 480 420 420 355 355 300
b [mm] 276 276 276 204 204 193 178 177
n1 [mm] 320 400 400 316 316 264 264 240
n2 [mm] 235 227 220 170 170 155 140 145
h1 [mm] 500 380 380 384 384 335 340 267
h2 [mm] --- *) 95 95 87 87 78 82 62
h3 [mm] --- *) 200 200 228 228 195 190 166
a1 [mm] 175 160 160 140 140 120 120 100
a2 [mm] 191 185 185 153 153 136 106 106
d1 M12 M12 M12 M10 M10 M10 M10 M10
d2 M12 M12 M12 M12 M12 M8 M8 M8
*)
The connecting lugs on this type of AFE reactor are at the top right and left, therefore no dimensions h2 and h3! Fixing dimensions of reactors
Table 5-1
Fig. 5-3
AFE reactor 6SE7036-0ES87-1FG1
5-3
Installation
04.2006
5.2.3
AFE inverter, construction types E to G

Mounting surface
Cutouts for M8 screw Dimensions [mm] a b c B H a b B Front view a h Type E 45 180 25 270 F 45 270 25 360 G 119 270 25 508
1050 1050 1450 1025 1025 1375
350 Side view
Fig. 5-4
Mounting dimension, construction types E, F and G
Partition measures
Door/roof openings An underpressure is created in the openings of the cabinet doors due to the flow of air. This is dependent on the volumetric flow and the hydraulic cross-section of the openings. The flow causes a build-up (over) pressure in the roof or in the top cover. As a result of the difference in pressure between the overpressure at the top and the underpressure at the bottom of the cabinet, a flow of air is created inside the unit, a so-called arcing short-circuit. This can be stronger or weaker depending on the volumetric flow and the door/roof opening cross-section. As a result of the flow inside the unit, air which is already pre-heated enters the heat sinks which causes an excessively high component temperature rise. In addition, a different, more unfavourable operating point is set for the fan. If the units are operated with an arcing short-circuit, this will result in the failure of the units or in their destruction! An arcing short-circuit must be prevented by the provision of partitions. The switch cabinets adjacent to the inverter cabinets must also be taken into consideration in this case. Partitions should be executed up to the cabinet frame and should be designed in such a way that the discharged air flow is taken around the cabinet beams and not pressed into them. Partitions are necessary with all types of protection higher than IP20.
5-4
04.2006
Installation
Opening cross sections
The necessary opening cross sections are 0.26 m2. The indicated opening cross-section is made up of several holes. In order to keep the pressure loss here to a minimum, the cross-sectional surface has to be at least 280 mm2 per hole (e.g. 7 mm x 40 mm). The opening and hole cross-sections ensure functioning even with high types of protection. These are implemented by using wire-lattices (wire fabric DIN 4189St-vzk-1x0.28) in front of the openings or the filters indicated in the following. If finer filters are used, the filter surface and thus the opening cross-section (upwards) have to be adapted accordingly. If filters are used, the intervals for their replacement must be observed!
5-5
Installation
04.2006
Filters
The following filter mat is approved for use: FIBROIDELASTOV made by DELBAG-Luftfilter GMBH Technical filter data in accordance with DIN 24185:
Design Filter class Volumetric flow V Initial pressure difference pA End pressure difference pE Average degree of separation Dust storage capability Fire behaviour (DIN 53438) Heat resistance max. Humidity resistance (rel. humidity) C % (m3/h) x m2 Pa Pa % g/m2 FIBROID ELASTOV 10 EU 2 2500 - 10000 9 - 46 300 72 F1/K1 80 100
Dimensions: Order No.:
1000 x 1500 x 10 mm 16 065 81
Manufacturer: DELBAG-Luftfilter GMBH Holzhauser Strasse 159 D-13509 Berlin 27 Telephone: (030) 4381-0 Fax: (030) 4381-222
Initial pressure difference pA [Pa]
100 80 60 40 20 0 0 2000 4000 6000 8000 10000 Volumetric flow V [(m/h) x m]

Fig. 5-5 Data sheet of the filter mat
5-6
04.2006
Installation
Water cooling
The units with water cooling (MLFB Annex: -1AC0) are suitable for installing in an enclosed cabinet (IP54). The mains filter connection module is identical for water and air cooling. The components not mounted on the heat sink, such as the electronics and the DC link capacitors are cooled by heat transfer at the heat sink fins. To enable this heat transfer to take place, air circulation inside the unit is necessary. Therefore, when installing the chassis unit in a cabinet, you must make sure that the air being discharged from the fan can flow into the inside of the chassis. The partitions to be provided in units with air cooling are a disturbing factor in this case! They should not be mounted. For an application in the types of protection > IP40, a distance of at least 90 mm must be observed between the top of the units and the top of the cabinet. The units do not require external cooling air. Additional losses cannot be dissipated! 1-inch internal threads are envisaged for the water connection. The connecting nipples should be made of stainless steel or thick-walled aluminium. Ideally, the connection should have flat seals. If the connecting pieces enclosed with the units are used, these should be sealed with Loctite 542 or with teflon tape. Cooling water infeed (blue) and return (red) must be connected according to the color scheme! The color markings can be found next to the 1-inch water connection below the heat sink.
Built-in components in the roof section
If components are built into a cabinet roof section (DC bus, DC 24 V supply), these should be placed in the center if possible so that the air leaving the fans can reach the openings in the roof cover unobstructed.
5-7
Installation
04.2006
5.2.4
AFE inverter (construction type J)

Mounting surface Cutouts for M8 / M10 screw
Elongated holes 9 x 12 construction type J for M8 screws

b
213 483 708
Dimensions [mm] H h b
Type J 1400 1345 45
550 Side view
800 Front view
Fig. 5-6
Mounting dimension, construction type J
NOTE
You can find a full set of dimension sheets for AFE inverters of type J in the appendix. These are identical to the dimension sheets for standard SIMOVERT MASTERDRIVES VC inverters!
Air cooling
Door/roof openings Explanation of "arcing short-circuit": An underpressure is created in the openings of the cabinet doors due to the flow of air. This is dependent on the volumetric flow and the hydraulic cross-section of the openings. The flow causes a build-up (over) pressure in the roof or in the top cover. As a result of the difference in pressure between the overpressure at the top and the underpressure at the bottom of the cabinet, a flow of air is created inside the unit, a so-called arcing short-circuit. This can be stronger or weaker depending on the volumetric flow and the door/roof opening cross-section. Due to the air flow inside the AFE inverter, preheated air starts to enter the heatsink which causes the equipment to overheat. In addition, a different, more unfavorable operating point is set for the fan.
5-8
04.2006
Installation
If the units are operated with an arcing short-circuit, this will result in the failure of the units or in their destruction! An arcing short-circuit must be prevented by the provision of partitions. The control cabinets or similar equipment mounted adjacent to the AFE inverter cabinets etc. must also be taken into account. Fig. 5-8 below shows the required partitioning. The partitioning must reach up to the cabinet frame. It must be constructed such that the exit air flow is not pushed into the crossbeams and uprights of the cabinet, but directed around them. Partitions are necessary with all types of protection higher than IP20. The required opening cross-sections are specified in the table. The indicated opening cross-section is made up of several holes. In order to keep the pressure loss here to a minimum, the cross-sectional surface has to be at least 280 mm2 per hole (e.g. 7 mm x 40 mm). The opening and hole cross-sections ensure functioning even with high types of protection. These are implemented by using wire-lattices (wire fabric DIN 4189St-vzk-1x0.28) in front of the openings or the filters indicated in the following. If finer filters are used, the filter surface and thus the opening cross-section (upwards) have to be adapted accordingly. If filters are used, the intervals for their replacement must be observed!
5-9
Installation
04.2006
Filters
The following filter mat is approved for use: FIBROIDELASTOV made by DELBAG-Luftfilter GMBH Technical filter data in accordance with DIN 24185:
Design Filter class Volumetric flow V Initial pressure difference pA End pressure difference pE Average degree of separation Dust storage capability Fire behavior (DIN 53438) Heat resistance max. Humidity resistance (rel. humidity) C % (m3/h) x m2 Pa Pa % g/m2 FIBROID ELASTOV 10 EU 2 2500 - 10000 9 - 46 300 72 F1/K1 80 100
Dimensions: 1000 x 1500 x 10 mm Order No.: 16 065 81 Manufacturer: DELBAG-Luftfilter GMBH Holzhauser Strae 159 D-13509 Berlin 27 Telephone: (030) 4381-0 Fax: (030) 4381-222
Initial pressure difference pA [Pa]
100 80 60 40 20 0 0 2000 4000 6000 8000 10000 Volumetric flow V [(m/h) x m]

Fig. 5-7 Data sheet of the filter mat
5-10
04.2006
Installation
Fan, flow rate, opening crosssections
MLFB Fan Minimum flow rate [m3/s] Min. opening cross-section in cabinet doors [m2] Degree of protection IP00 to IP42 Min. opening cross-section in top plate [m2] Degree of protection < IP20 Min. opening cross-section in top cover [m2] Degree of protection IP22 to IP42
Table 5-2
6SE7035-1TJ80 6SE7036-0TJ80 2 x RH28M 0.46 0.26
0.26
0.26
Fan, flow rate, opening cross-sections
Opening crss-sections in top plate at top (also possible at the front and/ or at the side
Direct partition between fan box and cabinet frame from all 4 sides
Cabinet frame
Partition on the left and right of and behind adjacent cabinets
Opening crosssections in the doors (with dirt filters maybe behind them)
Fig. 5-8
Partitioning
5-11
Installation
04.2006
Water cooling
Inverters with water cooling (item number suffix: -1AA0) are suitable for mounting in enclosed cabinets (IP54). The components not mounted on the heat sink, such as the electronics and the DC link capacitors, are cooled by heat transfer at the heat sink fins. To enable this heat transfer to take place, air circulation inside the unit is necessary. Therefore, when installing the chassis unit in a cabinet, you must make sure that the air being discharged from the fan can flow into the inside of the chassis. The partitions to be provided in units with air cooling are a disturbing factor in this case! They should not be mounted. For an application in the types of protection > IP40, a distance of at least 90 mm must be observed between the top of the units and the top of the cabinet. The units do not require external cooling air. Additional losses cannot be dissipated! 1-inch internal threads are envisaged for the water connection. The connecting nipples should be made of stainless steel or thick-walled aluminum. Ideally, the connection should have flat seals. If the connecting pieces enclosed with the units are used, these should be sealed with Loctite 542 or with teflon tape. Cooling water infeed (blue) and return (red) must be connected according to the color scheme! The color markings can be found next to the 1-inch water connection below the heat sink.
Built-in components in the roof section
If components are built into a cabinet roof section (DC bus, DC 24 V supply), these should be placed in the center if possible so that the air leaving the fans can reach the openings in the roof cover unobstructed. In order to ensure fault-free operation of the equipment (in terms of electromagnetic compatibility), it is advisable to provide each chassis unit with its own 24 V DC auxiliary supply with isolating transformer.
Implementation of 24 V DC auxiliary supply
5-12
04.2006
Installation
5.3
WARNING
Installing the optional boards

The boards may only be replaced by qualified personnel. It is not permitted to withdraw or insert the boards under voltage.
The electronics box of the unit contains up to three slots in which you can insert optional boards. The LBA (Local Bus Adapter) can hold either the adapter board (ADB) or optional boards. An ADB (Adapter Board) can accommodate up to two optional boards.
Slot 1 Slot 3
Slot 2
Fig. 5-9
Location of slots for chassis units
NOTE
Slot 2 can be used for technology boards (T100, T300, TSY). Slots 2 and 3 can also be used for communication boards SCB1 and SCB2.
WARNING
The unit has hazardous voltage levels up to 5 minutes after it has been powered down due to the DC link capacitors. The unit must not be opened until at least after this delay time.
CAUTION
The optional boards contain components which could be damaged by electrostatic discharge. These components can be very easily destroyed if not handled with caution. You must observe the ESD cautionary measures when handling these boards.
5-13
Installation
04.2006
Disconnecting the unit from the supply
Disconnect the unit from the incoming power supply. Remove the 24 V voltage supply for the electronics. Open the front panel. Remove the adapter board from the electronics box as follows: Undo the two fixing screws on the handles above and below the adapter board. Pull the adapter board out of the electronics box using the handles. Place the adapter board on a grounded working surface.
Preparing installation
Installing the optional board
Insert the optional board from the right onto the 64-pole system connector on the adapter board. The view shows the installed state. Screw the optional board tight at the fixing points in the front section of the optional board using the two screws attached. The optional board must be pressed tightly onto the plug connector, it is not sufficient to simply tighten the screws!
NOTE
Re-installing the unit Re-install the adapter board in the electronics box as follows: Insert the adapter board into mounting position 2 or 3. NOTE Mounting position 3 cannot be used until at least one adapter board has been installed at mounting position 2. Boards should first be installed in mounting position 2, before mounting position 3 is used. Secure the adapter board at the handles with the fixing screws. Re-connect the previously removed connections. Check that all the connecting cables and the shield sit properly and are in the correct position.
5-14
01.2004
Installation in Conformance with EMC Regulations
Installation in Conformance with EMC Regulations

The following contains a summary of general information and guidelines which will make it easier for you to comply with EMC and CE regulations. Pay attention to a good conductive connection between the housing of the mains connection module and the AFE inverters and the mounting surface. The use of mounting surfaces with good conducting properties (e.g. galvanized steel plate) is recommended. If the mounting surface is insulated (e.g. by paint), use contact washers or serrated washers. All of the metal cabinet parts must be connected through the largest possible surface area and must provide good conductivity. If necessary, use contact washers or serrated washers. Connect the cabinet doors to the cabinet frame using grounding strips which must be kept as short as possible. All signal cables must be shielded. Separate the signal cables according to signal groups. Do not route cables with digital signals unshielded next to cables with analog signals. If you use a common signal cable for both, the individual signals must be shielded from each other. Power cables must be routed separately away from signal cables (at least 20 cm apart). Provide partitions between signal cables and power cables. The partitions must be grounded. Connect the reserve cables/conductors to ground at both ends to achieve an additional shielding effect. Lay the cables close to grounded plates as this will reduce the injection of undesired signals. Use cables with braided shields. Cables with foil shields have a shielding effect which is worse by a factor of five. Contactor operating coils that are connected to the same supply network as the inverter or that are located in close proximity of the inverter must be connected to overvoltage limiters (e.g. RC circuits, varistors). You will find further information in the brochure "Installation Instructions for EMC-correct Installation of Drives" (Order No.: 6SE7087-6CX87-8CE0).
6-1
04.2006
Connecting-Up and Wiring
7
WARNING

SIMOVERT MASTERDRIVES converters are operated at high voltages. The equipment must always be disconnected from the supply before any work is carried out! Only qualified personnel should be allowed to work on this equipment! Non-observance of the safety instructions can result in death, severe personal injury or substantial property damage. Owing to the DC link capacitors, the equipment may remain at a hazardous voltage for up to 5 minutes after disconnection of the power supply. For this reason, wait for at least 5 minutes before commencing work on the converter or DC link terminals. Voltage may be present at the power and control terminals even when the motor is stopped. When working on the open converter, remember that live parts are exposed. The user is responsible for ensuring that all equipment is installed and connected up in accordance with the approved codes of practice of the country concerned and any other regional or local codes that may apply. Special attention must be paid to proper conductor sizing, fusing, grounding, isolation and disconnection measures and to overcurrent protection.
7-1
04.2006
7.1
7.1.1
Connection overviews
AFE basic mains module and CleanPower filter
AFE reactor connection L1 L2 L3
Clean-Power-Filter Components: - L1 Line reactor - C4, C5 Filter capacitor - R7, R8 Damping resistors - Cg Basic RI suppression board
AFE basic mains module Components: - K1 Line contactor - K4 Precharging contactor - R1...R3 Precharging resistors - VSB Line shaft encoder X3 connector terminal 24 V DC power supply (X3 connector on VSB board) X70 connector terminal Power supply 1AC 230 V L1/N and control precharging (For connector assignment -X70 see circuit diagrams in the Annex) Mains connection 3AC 380 ... 460 V (protection by customer) Signal cable for CU board of AFE inverter (cable harness 6SY7000-0AE62)
Fig. 7-1
Connection overview of AFE basic mains module with CleanPower filter
7-2
04.2006
7.1.2
AFE Inverter construction types E to G

DC connection For motor-end inverter Electronics box for boards CUSA -X101, -X102
X9 connector 24 V DC power supply and for precharging 230 V 1 AC Fan connection 230 V 1 AC X18 1/5
3AC connection for AFE reactor
PE/GND
Fig. 7-2
Overview of connections on AFE inverter, construction types E to G
To AFE reactor 6SE703_-_ES87-1FG1
To AFE basic mains module via cable harness 6SY7000-0AE62
230 V AC P24 / M
To AFE basic mains module -X70/1 Precharging
U2/T1 V2/T2 W2/T3 Fan C/L+ D/LX18.1 X18.5
X101 X102
-X9
CUSA
Motor-end inverter
L1 / N 230 V 1AC
Fig. 7-3
Connection overview of AFE inverter (schematic)
7-3
04.2006
7.1.3
AFE Inverter construction type J

DC connection For motor-end inverter
Electronics box for boards (CUSA) X9 connector 24 V DC power supply and for precharging 230 V AC 1AC
Fan connection 230 V 1 AC F101 / F102 fuse
PE/GND
3AC connection for AFE reactor
Fig. 7-4
Connection overview of AFE inverter, construction type J
To AFE reactor 6SE7036-0ES87-1FG1
To AFE basic mains module via cable harness 6SY7000-0AE62
230 V AC P24 / M
To AFE basic mains module -X70/1 Precharging
U2/T1 V2/T2 W2/T3 Fan C/L+ D/LF101 F102
X101 X102
-X9
CUSA
Motor-end inverter
L1 / N 230 V 1AC
Fig. 7-5
Connection overview of AFE inverter (schematic)
7-4
04.2006
7.1.4
Overview of core and system components for AFE functionality with example configuration
Control transformer AC230 V 50/60Hz 1 kVA
-T10
-G10 DC 24 V / 6 A
E box: Options
AFE basic mains module -K4 -R1...R3
-X9 -X70 Cable harness VSB 6 AFE reactor
Control CUSA / control section 6
-Q1 -K1 Uline 3AC 50/60 Hz Main fuses Type: Combined fuse or line protection Cg -R7...R9 -C4...C5 CleanPower-Filter -L1
Udc
-L2 -X2
-U1: AFE inverter
Fig. 7-6
Connection overview of complete AFE function (core and system components)
If you wish to achieve full AFE functionality, you must add the system components to the complement of core components. Table 7-1 and Table 7-2 lists the key system components as recommended by Siemens.
7-5
04.2006
AFE inverter order number / rating 6SE7033-7EG80 / 250 kW 400 V 6SE7033-2EG80 / 214 kW 400 V 6SE7032-6EG80 / 177 kW 400 V 6SE7032-1EG80 / 143 kW 400 V 6SE7031-8EF80 / 125 kW 400 V 6SE7031-5EF80 / 100 kW 400 V 6SE7031-2EF80 / 85 kW 400 V 6SE7031-0EE80 / 63 kW 400 V
Input current 370 A 315 A 260 A 210 A 186 A 146 A 124 A 92 A for 370260 A 210124 A 92 A
Mains fuse 3AC Utilization category gR or 3NE1 332-0 3NE1 331-0 3NE1 230-0 3NE1 227-0 3NE1 227-0 3NE1 225-0 3NE1 224-0 3NE1 021-0 Mains switch 400 A 350 A 310 A 250 A 250 A 200 A 160 A 100 A or
Mains fuse 3AC Utilization category gL 3NA3 260 3NA3 252 3NA3 252 3NA3 144 3NA3 144 3NA3 140 3NA3 036 3NA3 032 400 A 315 A 315 A 250 A 250 A 200 A 160 A 125 A
No-load fuse-disconnector 3NP43 70 - 0CA01 400 A 3NP42 70 - 0CA01 250 A 3NP40 70 - 0CA01 160 A 24 V power supply 10 A Regulated (SITOP) 6EP1-334-2AA00
3KL57 30-1AB00 400 A 3KL55 30-1AB00 250 A 3KL52 30-1AB00 125 A 24 V power supply 6 A Unregulated or 6SY7000-0AC66
for 370124 A 92 A
230 V control transf .1 kVA 230 V control transf . 0.63 kVA 6SY7000-0AC68 6SY7000-0AC67
Table 7-1
Recommended system components construction types E to G
7-6
04.2006
AFE inverter order number / rating 6SE7035-1EJ80 / 340 kW 400 V 6SE7036-0EJ80 / 380 kW 400 V
Input current 510 A 560 A
Mains fuse 3AC Utilization category gR or 3NE1435-0 560 A 3NE1436-0 630 A Mains switch or
Mains fuse 3AC Utilization category gL 3NA3372 630 A 3NA3372 630 A No-load fuse-disconnector 3NP54 60 - 0CA00 630 A 24 V power supply 10 A Regulated (SITOP) 6EP1-334-2AA00
3KL61 30-1AB00 630 A 24 V power supply 6 A Unregulated or 6SY7000-0AC66 230 V control transf. 1 kVA 6SY7000-0AC68
Table 7-2
Recommended system components construction type J
NOTE
Owing to the effects of electromagnetic interference, the use of a control transformer to generate the 230 V supply is generally recommended; the fans for AFE inverters can be supplied directly. The control transformer must be protected by a 6 A fuse. The 24 V power supply can be either regulated or unregulated. This power supply must be protected by a 4 A fuse. It can also be fed in directly from the plant. It is best to use combination fuses (type 3NE1....) for the line-side mains fuses, although miniature circuit-breakers are also allowed. The example configuration (Fig. 7-7) for construction type J shows a switch-disconnector and an EMC filter as a typical configuration for AFE functionality. In this case, the 230 V supply is taken directly from the mains. The same example can also be applied to construction types E to G. Only difference: The fan connection goes directly to terminals X18.1 and X18.5 on the inverter.
7-7
3PE AC380-460V 50/60Hz AC230V 50/60Hz
PE 1
< 12 >: Power connection 3 AC < 12 >
-U1 -G10 <8> -F1...3 6 4 2 -F101 -F102

M
< 7 >: Mains switch < 8 >: Fuses
< 7 > -Q1
-U1 1P24 1M
-X9:5 -X9:4
1 < 22 >: Precharging contactor 2 4 4 2 6 < 20 >: Main contactor 1 3 1 5 3 5 < 23 >: Precharging resistors -R1 < 9 >: CleanPower filter <9> VSB3 VSB2 VSB1 A2 -R2 -R3 < 23 > -K1 < 20 > 6 -K4 -U1 -X9: 2 < 22 > -X9: 1
-X70
-K4
-X300: A1 -A30
-L1
-X308: 1M 1P 24 1...26
VSB1 VSB2 VSB3
-X1: 1 4 7 < 57 >: AFE inverter < 1 >: Line angle < 2 >: Digital inputs < 3 >: Analog output -F41... -F44
M
-X2: 3 1 W2 T3 -A52
A1
< 21 >: AFE reactor
-L2
< 21 >
-K1 -X3: 2 3 5 1 7 8 6 9 27 28 30 31 -X102: H _S M P24V _O K V b M I V a M P 24
19
-X101:
-X100: 8 7 6
-X108:
-10....+10V
-U1-A10
M -10....+10V M
D O 23 D O 22 D O 21
DI 4
-X2: U2 V2 T1 T2
DI 2 P 24 AU X DI 3 DI 1 B AS E /R E S V DI 5
<2> <1> < 25 > R+ RT+ TM
<4>
< 15 > <2> M 24 AU X M R S 485 R S 485 R S 485 R S 485 R S 485
<3>
< 4 >: Digital outputs < 25 >: Serial interface RS485 < 15 > Factory setting
<4>
VSB
C /L+ D /L PE
CUSA
< 13 >: DC link Power connection DC output
-U1-X1: < 13 >
Q U IT O N /O F F1
-X100:
-X101:
14 15 17 13 18 16 20
-X102:
29 32 33 34
1 2 3 4 5
DO 3 DO 4 M 0...10V
Fig. 7-7
-U1 < 57 >
Typical circuit for AFE chassis unit, construction type J
7-8

PE
A2
04.2006
L1
L2
1
L3
04.2006
7.2
NOTE
Power connections
The connection cross-sections are determined for copper cables at 40 C (104 F) ambient temperature (according to DIN VDE 0298 Part 4 / 02.88 Group 5).
7.2.1
AFE inverter and AFE reactor

The supply terminals are marked as follows:
Motor-end inverter: AFE reactor connection: PE conductor connection: C/L+ U2/T1 PE1 D/LV2/T2 PE2 W2/T3
Mains voltage 380 V to 460 V

Order numbers Rated output Rated input current 3 ph. AC mains end [A] Reactor connection to AFE inverter -X2 Cross section VDE [mm2] Max. Output end DC DC link connection Rated output Cross section current VDE Max. [A] [mm2]
AFE reactor Position 1 6SE70... 36-0ES87-1FG1 36-0ES87-1FG1 33-7ES87-1FG1 33-2ES87-1FG1 32-6ES87-1FG1 32-1ES87-1FG1 32-1ES87-1FG1 31-5ES87-1FG1 31-2ES87-1FG1 31-0ES87-1FG1
AFE-Inverter Position 2 6SE70... 35-1EJ80 36-0EJ80 33-7EJ80 33-2EJ80 32-6EJ80 32-1EJ80 31-8EF80 31-5EF80 31-2EF80 31-0EE80
340 kW / 400 V 380 kW / 400 V 250 kW / 400 V 214 kW / 400 V 177 kW / 400 V 143 kW / 400 V 125 kW / 400 V 100 kW / 400 V 85 kW / 400 V 63 kW / 400 V
510 560 370 315 260 210 186 146 124 92
2x185 2x240 2x120 2x95 2x70 2x50 2x50 1x70 1x50 1x35
2x300 4x300 2x150 2x150 2x150 2x150 2x70 2x70 2x70 2x70
570 630 425 360 300 240 215 165 140 105
2X185 4x300 2x240 4x300 2x120 2x150 2x120 2x150 2x95 2x70 2x70 2x50 1x70 1x50 2x150 2x150 2x70 2x70 2x70 2x70
Table 7-3
Conductor cross-sections AFE inverter, construction types E to J
NOTE
The mechanical construction must provide the earth connection for the AFE reactor (baseplate connection). The terminal links must be protected against accidental contact.
7-9
04.2006
7.2.2
Auxiliary power supply, precharging

The 5-pole terminal strip is used for connecting up a 24 V voltage supply and for connecting a precharging contactor. The connections for the contactor control are floating. The position of the terminal strip can be seen from the connection overviews.
Terminal Designation Meaning Range AC 230 V 1 kVA
X9 - external DC 24 V supply, precharging contactor control
5 4 3 2 1
5 4 3 2 1
Precharge contr. Precharging contactor control Precharge contr. Precharging contactor control n.c. 0V +24 V (in) Not connected Reference potential 24 V voltage supply
0V DC24 V 3.5 A
Connectable cross-section: 2.5 mm2 (AWG 12)

Table 7-4 Connection of external DC 24 V aux. voltage supply and precharging contactor control
Fan supply
AFE inverters of construction type J (compare above) require a supply cable cross-section of 2.5 mm2 (AWG 12). Connection to F101 and F102 (fan fuses).
7.2.3
Protective conductor connection

For AFE basic mains module, directly via the mounting surface and via PE screw. For AFE inverter via PE1 and PE2 and contact via the mounting surface.
NOTE
It is important to ensure that the basic mains module and the AFE inverter are earthed at the same potential, use equipotential bonding if necessary.
7-10
04.2006
7.3
7.3.1
Control terminals
Standard connections of the AFE inverter
The basic version of the converter features the following control terminals on the CUSA board: Control terminal strips X100, X101 and X102 on CUSA electronics board Connection for OP1S operator control panel One serial interface (USS bus, RS485) Serial interfaces RS485 and RS232 (SCom1) on PMU X300
CAUTION
The CUSA board contains components which can be destroyed by electrostatic discharge. These components can be very easily destroyed if not handled with caution. See also ESD precautions outlined in Section "Definitions and warnings". The connectors for the control terminal strip are included in the scope of supply and ready connected to the cable harness of the AFE basic mains module (cf. Fig. 7-1). Cables with cross-sections from 0.14 mm2 to 1.5 mm2 (AWG: 26 to 16), or 1 mm2 (AWG: 18) can be connected using stranded wire with lugs to the connectors (recommended: 0.5 mm2 (AWG: 20)). The connectors can be identified by the pin numbers (Table 7-5), connector positions on the board are shown in Fig. 7-8. Two screen clamps and four cable ties are required from the loose components supplied to connect the control cables. Connector X9 is needed to control the pre-charging operation and to connect an external power supply (see Fig. 7-8).
Connector Label
Connectors for control terminal strip
X100 X101 X102

Table 7-5
eight-pin, coded eight-pin, coded ten-pin
1 13 25
2 14 26
3 15 27
CU CU 28
6 18 CU
7 19 31
8 20 32 33 34
7-11
04.2006
PMU
-X100 -X101
-X102
Fig. 7-8
View of CUSA
X100
1 Serial interface 2 USS (RS485) non-floating 2 3 4 Reference potential RS485 Pre-assigned for converter Control of main contactor 5 6 7 8 RS485P RS485N
A B C D
Micro controller
PMU
X300
serial interface 1 USS RS232 RS485
X101
13 14 15 16 Digital inputs: I 12 mA Pre-assigned for converter: 24 V monitoring 24V 17 24V 18 24V 19 24V 20 24V P24 M M 5V 5V 5V 5V 5V In In In In In 1
9 8 7 6 5 4 3 2 1 RS485N RS232 TxD P5V RS485P RS232 RxD n.c.
B A
X102
Pre-assigned for special applications Pre-assigned for converter: Voltage sensing Digital output 3 I 20 mA Pre-assigned for converter: Voltage sensing Digital output 4 I 20 mA Analog output: 8 bits + sign I 5 mA 25 26 27 28 29 30 31 32 33 34 Out AO D A Out AI 2 D A P24 AUX AUX AI 1 D A
+5V Switch for USS bus terminator
C D
P24
0...+10 V list
Fig. 7-9
View of standard terminals
7-12
04.2006
7.4
NOTE
Connecting up control cables

Generally, control lines that are connected to the AFE inverter must be shielded to achieve maximum possible interference immunity. The shield must be grounded at both ends. To avoid noise coupling, control wires which are directly connected to the chassis should be separated from power wiring by a minimum distance of 20 cm. Control and power cables must cross each other at an angle of 90.
7.5
X100 control terminal strip
Terminal assignments
The terminals on the control terminal strip are as follows:
Terminal Name Function
1 2 3 4 5 *)
6 7
Transmit and receive line -RS485, differential input / output, positive (RS485/T+) Transmit and receive line -RS485, differential input / output, negative (RS485/T-) Transmit output RS485 Standard, differential output, positive (RS485T+) Transmit output RS485 Standard, differential output, negative (RS485T-) M RS485 Reference potential RS485
Digital output 2, must be connected to VSB Digital output 2, must be connected to VSB
8 **)
Digital output 2, (changeover) NC contact
Possible cross-section: 1.5 mm2 (AWG 16)

In the assembled state, terminal 1 is at the top. *) An identical interface to the type on connector -X100 is available on connector -X300 on the parameterizing unit. Only one of these two interfaces may be used, see Section "Interfaces". Digital output 1 is available on -X9:4,5 (must be connected to precharging circuit / VSB) **) Load capability of digital outputs: AC 60 V, 60 VA, cos = 1 AC 60 V, 16 VA, cos = 0.4 DC 60 V, 24 W
Table 7-6 Control terminal strip X100
7-13
04.2006

Terminal Name Function Range
13 14 15
P24 AUX M24 AUX
Aux. voltage supply Reference potential Reference potential for digital inputs 1 to 5 with ext. signal voltage Digital input 1 Digital input 2 Digital input 3 Digital input 4 Digital input 5
DC 24 V / 150 mA 0V
16 17 18
19 *)
Signal sensitivity of digital inputs:

H = 24 V (13 V to 33 V) Imax = 15.7 mA L=0V ( 0.6 V to 3 V)
20

In the assembled state, terminal 1 is at the top. *) Must be used to monitor the ext. 24 V supply P576.1 = 1004; P576.2 = 1004).
Control terminal strip X101
Table 7-7
7-14
04.2006

Terminal Name Function Range
25 26
27 28
Cannot be used Cannot be used Assigned Assigned
Analog input 3 Analog input 4 Analog input 1 Reference potential for analog inputs 1, 3 Digital output 3
0 V to 5 V 0 V to 5 V 0 V to 10 V
29
30 31
Imax = 20 mA 0 V to 10 V
Assigned Assigned
Analog input 2 Reference potential for analog inputs 2, 4 Digital output 4 Reference potential for analog output 1, digital output 3, digital output 4 Analog output 1
32 33 *)
Imax = 20 mA
34 *)
0 V to 10 V Rating 5 mA equals > 2 k

*) NOTE: To increase the noise immunity of the signals, an isolating amplifier should be connected between the analog output and measuring unit for cables > 4 m.
Control terminal strip X102
Table 7-8
7-15
04.2006
X300 serial interface
A serial connection to an automation unit or PC can be made via connector X300 on the PMU. The unit can therefore be controlled and operated from the central control station or control room.
Pin Name Function Range
1 2 3 4
5 1
n.c. RS232 RxD RS485 P RTS M5V P5V RS232 TxD RS485 N
Not assigned Receive data via RS232 Data via RS485 Request to send, for direction reversal with interface converters Reference potential for P5V 5 V aux. voltage supply Transmit data via RS232 Data via RS485 Reference potential for RS232 or RS485 interface (with RF suppression for EMC) 0V +5 V, Imax = 200 mA RS232 RS485 RS232 RS485
5 6
9 6
7 8 9
Table 7-9
Serial interface X300
7-16
04.2006
7.6
Digital inputs
Digital inputs/outputs
Four parameterizable digital inputs (24 V) are available on the control terminal strip (-X101) of the CUSA board. These inputs can be used to input commands, external faults/alarms and for returning status data to the AFE inverter's control word. Connection: See Section "Connecting up control cables". Parameterization: See Section "Control and status words". Factory setting (valid for standby operation):
Digital input HIGH Command LOW Control word bit Parameter
1 2 3
ON ON
OFF1 OFF2 (electrical)
0 1 7
P554.2 = 1001 (standby) P555.2 = 1002 (standby) P565.2 = 1003 (standby)
Acknowledge
5
Table 7-10
Standby setting
Digital inputs
Basic setting
30
P590 = 1005
Digital outputs
Digital outputs 1 and 2 on the AFE inverter are pre-wired for the precharging and main contactors. For safety reasons, they cannot be wired up for other purposes. Two further digital outputs are available for optional functions. Factory setting:
Digital output Connector Pin HIGH Signal LOW Status word bit Parameter
3 4
Table 7-11
-X102 -X102
29 32
Fault Operation
3 2
603.1 = 1003 602.1 = 1004
Digital outputs
NOTE
Faults, alarms and starting lockout (HIGH active) are displayed as LOW active via the terminal strip (digital outputs). See Section "Status word".
7-17
04.2006
Basic converter interface SCom1
The USS protocol (universal serial interface) is implemented on the basic converter interface SCom1. The following documentation is available depending on the particular application of the SCom1 basic converter interface: Connection of a PC / PG with DriveMonitor software for startup/servicing/operation: The documentation is provided on DriveMonitor CD in files BEDANLTG.TXT (ASCII format) and BEDANLTG.WRI (WRITE format). Connection of higher-level PLCs with USS protocol: SIMOVERT MASTERDRIVES Application of serial interfaces with USS protocol Order No.: 6SE7087-6CX87-4KB0 Additional general comments regarding connection and parameterization: Connection: See Section "Control terminals"
NOTE
A communication link can be made either via the terminal strip on the CU -X100 (RS485 Standard) or the interface connection on the PMU -X300 (9-pin SUB D connector / RS232 or RS485 (V24)). Only one of the above possible connections may be used! A four-wire connection can be implemented when the SCom2 is connected via the terminal strip (-X100) on the CUSA board. Switchover between two-wire and four-wire connection is automatic. The bus terminations (150 in total) must be set for the last bus station (slave). For positioning of jumpers on S1, see Fig. 7-9. SCom1: Close jumpers S1.1 and S1.2 of DIP-FIX S1 on the CUSA.
NOTE
Dual-port Ram (DPR for SCB, TSY, CB, TB)
The dual-port RAM is the internal interface on the CUSA (-X107) for connection of option boards via the LBA (Local Bus Adapter, option) of the electronics box. Available option boards: TSY (Tachometer and Synchronization Board) TB (Technology Board) SCB (Serial Communication Board) CB (Communication Board) For further information about connecting option boards and parameterizing the interface, see also the operating instructions for the relevant boards. For additional information, see Section "Control and status words".
7-18
04.2006
7.7
Voltage Sensing Board (VSB)
Line voltage sensing The supply voltage is sensed using the analog board VSB (Voltage Sensing Board) via the two analog inputs on control board CUSA. Furthermore, the 24 V power supply is monitored on this board and a relay provided to control the main contactor. The VSB is an integral component of the AFE basic mains module. NOTE Connect the 24 V power supply to -X3 terminals 2 and 3. The remaining signals are carried via the supplied cable harness.
M 2 1 X4 X5
N15 Vsa Vsb OK MI HS P15 P24 10 9 8 7 6 X3 5 4 3
X1 7 4 1 3
X2 1
Fig. 7-10
View of option board VSB
7-19
04.2006
Connector assignments
VSB X3
-15-V output Line voltage component Vsa Line voltage component Vsb Ext. 24 V monitor (OK) Ref. ground for Vsa, Vsb Main contactor control +15 V output Input for 24 V ext. 24 V ground 24 V ground
10 9 8 7 6 5 4 3 2 1
X2
CUSA X102:27 X102:30 X101:19 X102:28/31 X100:7 CUSA
Do not connect Analog input 1 Analog input 2 Digital input 4 Ref. AI 1 and 2 NO contact BO2 Do not connect
External 24 V power supply External M24 power supply X100:6 Reference BO2
Line Main contactor Not assigned Main contactor Coil
1 2 3
X1
AC 230 V
1 kVA
Line voltage Not assigned Not assigned Line voltage Not assigned Not assigned Line voltage
1 2 3 4 5 6 7
X4
Phase L1
Phase L2
Phase L3
Disabled for AFE Disabled for AFE
1 2
Earthing point / screen earth
X5
7-20
06.2005
Basic Function Check
8
WARNING

It imperative to observe the procedure described here for initial commissioning of the equipment.
-T10
Control transformer AC230 V 50/60Hz 1 kVA
-G10 DC 24 V / 6 A
E box: Options
AFE basic mains module -K4 -R1...R3
-X9 -X70 VSB cable harness 6 AFE reactor
CUSA control/control section 6
-Q1 -K1 Vmains 3AC 50/60 Hz Main fuses Type: Combined fuse or line protection Cg L1 -R7...R9 -C4...C5 CleanPower filter
Vd
-L2 -X2
-U1: AFE inverter
Please check:
Starting state:
1. Main switch (or no-load fuse-disconnector) -Q1 is open 2. Mains is connected to the main switch-Q1 in clockwise phase sequence (L1, L2, L3) 3. Control cabling (cable harness, precharging, power supply, fan supply) is complete; Cable harness securely attached (cf. Chapter 7 "Typical circuit") 4. Power cabling AFE reactor, phase assignment check Connection to AFE inverter and CleanPower filter (cf. Chapter 7 "Typical circuit") 5. DC link connection not yet connected to motor inverter 6. No further control cables are connected, no communication
8-1
06.2005
Preliminary check
Main contactor -K1 and precharging contactor -K4 must be open Main switch must be open Mains voltage must be applied to the main switch Ensure clockwise rotating field Control panel (PMU) must still be dark Control transformer -T10 must be wired Fuses must be connected
Activating main switch -Q1
Control transformer -T10 supplies 230 V AC to the fan of the AFE inverter to the DC power supply -G10 to the switching contact for the precharging contactor X9: 4: 230 V, X9: 5 to the -X70.1 of the CleanPower filter 24 V power supply -G10 to the AFE inverter -X9: 1 (P24) 2:(M24) and to VSB -X3: pins 3 and 2 (ground) On the AFE inverter, the control panel (PMU) lights up, initialization has been completed after several seconds and the status message: 0009 = READY FOR ON appears on the PMU. If the READY FOR ON message does not appear, check all contacts, fuses and voltages once again and replace CUSA if necessary.
Parameter reset
P052 = 1 Reset is run P052 automatically returns to 0. P561 = 0
Disabling control of the AFE inverter
CAUTION
If this is not observed, the fuse may blow or the Clean Power filter may be subjected to increased stress!
8-2
06.2005
Checking actual value acquisition and precharging
Issue the ON command via PMU (by default, ON command P554 already set on PMU) Reaction: Precharging begins with picking up of the contactor -K4, and the DC link voltage (see display parameter r006) rises within approximately 1 second to the final value, approximately 1.35 times the mains voltage. The main contactor -K1 is connected once the final value has been reached. Contacts: cf. section entitled "Control connections" Main contactor ON command from CUSA X100 terminal 6 (M24)-7 signal from normally-open CUSA binary output 2 This command is forwarded to the mains angle acquisition circuit VSB: connector X3: terminal 5 signal X3: terminal 1 M24 Output to potential-free contact VSB: X2 terminal 1: 230 V AC X2 terminal 3: to coil of main contactor -K1 Reaction: Once the main contactor -K1 has picked up, the precharging contactor -K4 opens after approx. 500 ms. 0011 "Ready to Run" The AFE inverter is now in the "Ready to Run " state and the following actual values must be correctly displayed: r032: Mains frequency tolerance 2 % r030: Mains voltage, currently applied RMS value tolerance 2 % If the fault F004 occurs, check the mains direction of rotation, check the main contactor's contacts and check the mains voltage. If alarm A039 or F007 occurs, please check the 24 V power supply of the VSB board (connector -X3 pin 2 and 3). Status:
8-3
06.2005
Enabling control
After successful precharging and actual value check P561 = 1 Reaction: The AFE inverter pulse is audibly and evenly The DC link voltage (r006) goes to the value P071 x P125, and is stable with slight fluctuations approx. 1 %. The current consumption of the AFE inverter (r004) should be no greater than 20% of the rated current of the unit (cf. P072). Replace CUSA or VSB in the event of clear deviations in the current consumption.
Fault:
The basic function check of the AFE rectifier/regenerative feedback unit has been completed and the unit is operable. Commissioning can now take place depending on project planning.
8-4
01.2004
Explanation of Terminology and Functionality of the AFE
Operating modes of Operating modes are set via P164 "Operating mode" the AFE See Section "Function diagrams" rectifier/regenerative Applications: feedback unit Supplying the voltage-source DC link of SIMOVERT MASTERDRIVES series 6SE70 converters. Reactive power compensation Regenerative feedback from a DC voltage source to the supply system Operating modes: Operating mode "cos(phi) control " (P164 = 1, factory setting): The sinusoidal line current is controlled with an adjustable cos(phi) (P120). For a cos(phi) of 1, only active power is taken from or regenerated to the line. A cos(phi) of + 0.8 results in a distribution of the line current into 80 % active current and 60 % reactive current (inductive, as cos(phi) is positive). The sign serves only to distinguish between inductive and capacitive reactive power. In this mode, therefore, a change in the active power automatically changes the reactive power. A higher-level closed-loop DC link voltage controller controls the DC link voltage to the setpoint (r447). The output of this closed-loop DC link voltage controller is the setpoint for the active current. Operating mode "Reactive power compensation" (P164 = 0): The reactive power can be input as either capacitive or inductive (P122) ( 140 % of AFE rated apparent power) and is independent of the active power. A higher-level DC link voltage controller controls the DC link voltage to the setpoint (r447). The output of this DC link voltage controller is the setpoint for the active current. If the "sum (square-root of the sum of the squares of the absolute values) of the active and reactive power is greater than the maximum apparent power of the AFE, the reactive power is limited (= Line current management). Operating mode "Current control" (P164 = 2): The active line current can be externally specified via a setpoint node (P486). The DC link voltage is not controlled and is given by an external voltage source (e.g. master Master AFE). Operating mode: "regenerative partial load" (P164 = 3): In this operating mode, active power is fed back into the mains as from Ud > Udset.
9-1
01.2004
Indexed parameters
These parameters are divided into various "indices" (i001, i002, etc.). A separate parameter value can be assigned to each index. The meaning of the "indices" of the relevant parameter (parameter number) can be found in Section "Parameter List". Example:
Index 1 P683 i001 = 0 Bus address of serial interface Index 2 i002 = 2 Bus address of serial interface on the SCB board SCom1 (CU)
Data sets
"Indexed" parameters are divided according to data sets (indexed). GRD/RES (basic or reserve setting): These data sets make it possible, e.g. to switch from manual to automatic mode. RDS (reserve data set) 1 or 2: Two reserve data sets can be parameterized, e.g. for alternating operation of different converter types on one AFE. The data sets are selected via the "control word" and read out in r012 and r152, see Section "Function Diagrams".
9-2
10
Line frequency r032 r032 Line frequency Phase angle Phase angle
01.2004
Fig. 10-1
V(supply) r030
Analog input 1 Vsa
Analog input 2 Vsb
Line synchronization
P081 Line filter L
Line filter pre-control
K
I(active,act) r264
Gating unit
Control factor r764
Phase current 1 Vd correction and voltage limiting
Current controller
Phase current 3
Current transformation
P
r263 I(active,set) r004 r180 Vd(act) Firing angle limit r255 I(reactive,set)
I(reactive,act) r256
Block diagram of the AFE control

RES BAS r490 P164 P587
1 0
Src I setpoint I setpoint Kp P486 P487 Kp I(max,mot) P160
0000

I(active,set) r263 I(reactive,set) calculation I(reactive,set) r255
Function Diagrams
SST1 CB/TB SCB 1 with SCI (Slave 1) SCB 1 with SCI (Slave 2) SCB1/SCB2 (peer-to-peer) SCB 2 (USS) X 0: Vd control 1: Current control
2002 to 2016 3002 to 3016 4101 to 4103 4201 to 4203 4501 to 4505 4502 to 4516
P125 Vd(set) factor Kp Kp dyn Ti P129.x P130.x P131.x 2 x P071 r447 Kp Ti Vd(set) limitation Vd(set) r139 RES BAS
r126
Src Vd setpoint Vd setpoint Kp P443 P444 Kp
P161 I(max,gen)
Operating mode Reactive power cos(phi) Line filter C
P164 P122 P120 P080
0000 1001
Imax(set) r174 In P072 it calculation
Vn P071 In P072 Fn P078
+
r303 Vd(act)
SST1 CB/TB SCB 1 with SCI (Slave 1) SCB 1 with SCI (Slave 2) SCB1/SCB2 (peer-to-peer) SCB 2 (USS) 2 x r030
2002 to 2016 3002 to 3016 4101 to 4103 4201 to 4203 4501 to 4505 4502 to 4516
PI controller
r004 Output current
Function Diagrams
10-1
CU-AA act. values P655

... 3
10-2
CU-AA gain P656 +10 V # 20 ms 100 % Smoothing -10 V Voff = Parameter values [%] x Gain [V] to the terminal strip CU-AA offset P657
2
I
Function Diagrams
Fig. 10-2
1 0
...
...
...
Content of parameter 001
) + Offset [V]
Analog output
RESV BASIC
Fields which can be switched over have a shaded background.
Fig. 10-3
i.002 i.001
RESV BASIC
Switchover, basic/reserve setting (Basic/Resv)
Src basic/reserve Control word bit 30 P590
Basic/reserve changeover
i.002 i.001
RDS 2 1
Parameters involved: P443, P444, P486, P487, P554 to P589
1 0
Switchover of reserve data set (RDS)
Src RDS bit 0 Control word bit 18 P578.x i.002 i.001

RESV 1 0 BASIC
Src basic/reserve Control word bit 30 P590
Parameters involved: P120, P121, P122, P124, P129, P130, P131, P160, P161, P164, P173, P326, P366, P408, P517, P518
1 0
01.2004
r152 Active RDS
06.2005
Parameterization
11
Parameterization
The functions stored in the converters are adjusted to suit specific applications by means of parameters. Every parameter is uniquely identified by its name and number. In addition to a parameter name and number, many parameters also have a parameter index. Using these indices, it is possible to store several values for a parameter under one parameter number. Parameter numbers consist of a letter and a three-digit number. Upper case letters P, U, H and L are the codes for settable parameters and lower case letters r, n, d and c the codes for non-settable visualization parameters.
Examples
DC link voltage r006 = 541
Parameter name: Parameter number: Parameter index: Parameter value: Parameter name: Parameter number: Parameter index: Parameter value:
DC link voltage r006 No index 541 V Src ON/OFF1 P554 2 20
Src ON/OFF1 P554.2 = 20
Parameters can be entered via the PMU parameterizing unit integrated in the converter front panel, the control terminal strip of the closed-loop control module CUSA (see Section "Control terminals"), easily via the optional OP1S operator panel, the serial interfaces RS485 and RS232 at -X300 on the PMU or on a PC with the DriveMonitor service program (Version 5.3 or higher). The parameters stored in the converters can be altered only under particular conditions. The following conditions must be fulfilled before parameter settings can be changed: The relevant parameter must be a settable parameter (identifiable by upper case code letters in parameter number). Parameterization authorization must be set (P053 = 6 for parameterization via PMU or OP1S). Changes to parameter settings must be permitted by the current converter status (initial parameter settings must be set with the converter switched off).
11-1
Parameterization
06.2005
11.1
Setting parameters via the PMU

The parameterization unit (PMU) is provided for direct parameterization, operation and visualization of the converter/inverter. It is an integral component of basic units and features a four-digit, seven-segment display and several keys.
Raise key
Seven-segment display for: Drive statuses
Reversing key ON key Toggle key OFF key Lower key X300
Alarms and faults Parameter numbers Parameter indices Parameter values
Fig. 11-1
PMU parameterization unit
Key
Meaning ON key
Function Switch on device (standard) With active fault: Return to fault display Command is executed when key is released
OFF key
Switch off device with OFF1 or OFF2 depending on parameterization (P554 to P557). Command is executed when key is released. No function For switching between parameter number and parameter value in the sequence indicated (command becomes effective when the key is released). If fault display is active: For acknowledging the fault Increase the display value: Press and release: Increase value by one increment Hold down: Value is increased rapidly
Reversing key Toggle key
Raise key
Lower key
Reduce the display value: Press and release: Decrease value by one increment Hold down: Value is decreased rapidly
Hold toggle key and depress raise or lower key
Press and hold P, then press second key. The command is executed when key is released (e.g. quick toggle).
Table 11-1
Control elements on the PMU
11-2
06.2005
Parameterization
Toggle key (P key)
Since the seven-segment display on the PMU has only four digits, the 3 descriptive elements of a parameter, i.e. parameter number, parameter index (for an indexed parameter) and parameter value cannot be displayed simultaneously. It is therefore necessary to switch between the 3 elements. The toggle key is provided for this purpose. After the desired level has been selected, the parameter number can be adjusted with the Raise or Lower key.
Using the toggle key, you can switch from the parameter number to the parameter index from the parameter index to the parameter value from the parameter value to the parameter number
Parameter number P P Parameter value P
Parameter index
If the parameter is not indexed, the toggle key switches directly from the parameter number to the parameter value.
NOTE
If you change the value of a parameter, the new value normally becomes operative immediately. However, in the case of confirmation parameters (identified by an asterisk " * " in the Parameter List), the new value does not take effect until you switch from the parameter value to the parameter number. Changes to parameter settings made via the PMU are always stored in the non-volatile EEPROM after confirmation by the toggle key.
11-3
Parameterization
06.2005
Example
The following example shows the sequence of operator inputs via the PMU required to select operating mode "Reactive power compensation".
Closed-loop control settings P
0000
Set P052 to 5:
P052
0001
...
Increase number to P164:
P052
Select operating mode
...
P164
Set P164 to 0:
P164
Reactive power compensation P

1
P
P164
Return to P052:
P164
Function selection
...
P052
Set P052 to 0:
P052
Return to previous operating state P

0005
...
0000
P
P052
11-4
0005
P
P052
06.2005
Parameterization
11.2
"Start-up" parameterization
P050 = Select language: 0 = Deutsch, 1 = English, 2 = Espanol, 3 = Fracais, 4 = Italiano Access level "Expert Mode"
P051 = 3
Option boards?
no yes
Possible option boards: SCB, CB, TB, TSY
P052 = 4
Select "Hardware Configuration"
P090 = P091 = other parameters depending on option
Define and parameterize option boards: Option boards: 0: None 1: CB 2: TB 3: SCB 4: TSY (right-hand slot P090, centre slot P091) Menu selection "Closed-loop control settings": If fault "Fxxx" appears, see Section "Fault and alarm messages" Input rated supply voltage in V
P052 = 5
P071 =
P078 =
Input line frequency in Hz
P164 =
Operating mode:
0: Reactive power compensation mode 1: cos(phi) mode 2: Current control 3: Regenerative partial load
P052 = 0
Select function "Return"
End
11-5
Parameterization
06.2005
11.2.1
Function selection (P052)

Start-up functions are selected via parameter P052. These provide start-up variants specially adapted to start-up mode. Access stage 2 (P051 = 2) must be enabled and the AFE infeed must not be set to OPERATION (014). The following functions are available: Return from function selection Factory setting Initialization Download Hardware configuration Closed-loop control setting (P052 = 0) (P052 = 1) (P052 = 2) (P052 = 3) (P052 = 4) (P052 = 5)
Precondition
Forming (P052 = 20) The "Factory setting" and "Forming" functions are reset automatically on completion, i.e. P052 = 0 (return)! All other functions must be reset manually.
11.2.2
Function Condition
Factory setting (P052 = 1) (Parameter reset)

This function resets all parameters (see Section "Parameter List") to their factory values (supplied defaults). Please note the setting of P077! The "Factory setting" function can be selected in operating states CONTROL SETTINGS (005), FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009). This function sets some converter data according to the device type (dependent on MLFB / P070).
Result
P052 = 1
Select factory setting (Parameter reset)
The numbers of the newly set parameters are displayed consecutively: All parameters set to factory values acc. to Parameter List (even board configuration P090/P091) Device data (derived from MLFB of converter (P070)) P071 Rated supply voltage P072 AFE current (n) P078 Line frequency (n) Open-loop/closed-loop control parameters P173 Imax (maximum current) When the parameter have been set to their factory values, status display STARTING LOCKOUT (008) or READY FOR ON (009) appears.
11-6
06.2005
Parameterization
11.2.3
Function Condition
Initialization (MLFB input) (P052 = 2)

This function is used to alter the order number (device type) of the converter. "Initialization" can be selected in operating states CONTROL SETTINGS (005), FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009). When the order number is changed, only some parameters are reset to their factory values (shipped status of converter) as a function of the new order number. The process data connection remains unchanged.
Access level "Expert Mode" (to change P070) Select Initialization
Result
P051 = 3
P052 = 2
P070 =
Specify MLFB (= Order No. of the AFE inverter, see rating plate) When the CU board is changed, the appropriate MLFB for the converter must be entered. When setting parameters via PMU, enter the corresponding code number (PWE) according to the table below.
Rated voltage 3 AC 380 V (-20 %) to 460 V (+5 %) Order number 6SE70.. 32-1EG80 32-6EG80 33-2EG80 33-7EG80 35-1EJ80 36-0EJ80 37-0EJ80 31-0EE80 31-2EF80 31-5EF80 31-8EF80 Type power [kW] 110 132 160 200 250 315 400 45 55 75 90 Rated current [A] 210 260 315 370 510 560 656 92 124 146 186 103 109 113 117 120 123 126 75 83 91 99 PWE
11-7
Parameterization
06.2005
P052 = 0
Select "Return"
The operating display appears and, if the MLFB has been altered, the following parameters are set to new values: Converter and motor data (as derived from converter MLFB (P070) ) and open-loop and closed-loop control parameters ("Automatic parameterization" on all data sets analogous to selection of "Factory setting" function). The process data connections (e.g. analog inputs/outputs) remain unchanged. On completion of initialization, status display STARTING LOCKOUT (008) or READY FOR ON (009) appears.
11.2.4
Function Condition
Download (P052 = 3)
This function is used to read and alter parameters by means of a PC connected to the SCom1 basic converter interface. Parameters can be "downloaded" in the FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009) states.
Select "Download"
P052 = 3
The operating display (021) appears. Using a PC connected to basic converter interface SST1 and an appropriate application program (e.g. DriveMonitor), it is now possible to read and alter all parameters irrespective of the selected control mode, etc.
P052 = 0
Select "Return"
After Return, the STARTING LOCKOUT (008) or READY FOR ON (009) display appears.
11-8
06.2005
Parameterization
11.2.5
Function Condition
Hardware configuration (P052 = 4)

The purpose of this function is to define option boards (SCB, TSY, CB, TB) installed in the electronics box of the converter. The "Hardware configuration" function can be selected in the FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009) states. The LBA bus link (Local Bus Adapter) is required additionally to install option boards in the electronics box. See Section "Interfaces". All parameters which can be written in the "Hardware configuration" state ("H", see right-hand column in "Parameter List") can be altered.
Select "Hardware configuration"
Result
P052 = 4
P051 = 3
Access level "Expert Mode" (to be able to alter the following parameters)
Board in slot 2 ( RIGHT in electronics box) Board in slot 3 ( CENTRE in electronics box!) Parameter values for P090/P091: 0: No option board 1: CB Communication Board 2: TB Technology Board (P090 only) 3: SCB Serial Communication Board 4: TSY Digital Tacho and Synchronization Board
Slot in electronics box Left Centre Right Slot 1 (CU) Slot 3 (options) Slot 2 (options) Boards CUSA CB / SCB1 / SCB2 / (TSY, not with TB) CB / SCB1 / SCB2 / TSY / TB
P090 = P091 =
NOTE
Only one of each option board type may be inserted in the electronics box at one time. Technology boards (e.g. T300) must always be inserted in slot 2. The TSY board may not be inserted at the same time as a TB. If only one option board is in use, it must always be inserted in slot 2. Other parameters depending on option boards (see relevant Operating Instructions or Parameter List). Make selection between:
11-9
Parameterization
06.2005
P052 = 5
Select "Closed-loop control settings" (see Section "Closed-loop control settings") Select "Return"
P052 = 0
The operating display (r000) appears. At the same time, parameters and internal quantities are set to new values depending on the function selection.
The hardware is initialized. If one of the fault messages F050/F070/F080 appears, see Section "Fault and alarm messages". On completion of the selected function, operating display STARTING LOCKOUT (008) or READY FOR ON (009) appears.
11.2.6
Function Condition Result
Closed-loop control settings (P052 = 5)

This function is used to alter the closed-loop control settings (AFE data). The "Closed-loop control settings" can be made in the FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009). All parameters which can be written in the "Closed-loop control settings" state ("A", see right-hand column in Parameter List) can be altered by this function. "Closed-loop control settings" is terminated by resetting the status (P052 = 0) with calculation of internal quantities.
Select "Closed-loop control settings"
P052 = 5
P051 = 3
Access level "Expert Mode" (in case parameters which require Export Mode need to be altered)
Change selected parameters which can be altered in the "Closed-loop control settings" state.
P052 = 0 Select "Return"
The operating display (r000) appears. At the same time, parameters and internal quantities are set to new values depending on the function selection.
On completion of the selected function, operating display STARTING LOCKOUT (008) or READY FOR ON (009) appears.
11-10
01.2004
Parameter List
12
Parameter List
to 49 from 50 from 70 from 89 from 100 from 150 from 330 from 410 from 550 Analog Input/Output Interface Configuration Diagnostic Functions Gating Unit Factory Parameters Special Parameters Profile Parameters Tech Board Parameters from 650 from 680 from 720 from 760 from 780 from 800 from 900 from 1000
General Visualization Parameters General Parameters Drive Data Hardware Configuration Motor Data Control Functions Setpoint Channel Control and Status Bit Connections
Key to parameter list Example:

PNU *:conf-P P999 *1) 3E7Hex Parameter Name in OP1 Description "Parameter Name in OP1 "Description RDS(2) parameter6) Type=I2; 2) PKW: 1Hex=0.01 Hz; PZD Gr.: 03)
P
Range [Unit] Value Texts 300.00 to 300.00 [Hz]
# of Indices Factory Settings 2 i001=50.00 i002=50.00 or: 7) key)
read: write:
_/_ _/_
25)/ BR4) 25)/ BR4)
1) Confirmation parameter: Does not become active until confirmation (press 2) Parameter type O2 Unsigned 16-bit value I2 Signed 16-bit value L2 Nibble-coded quantity V2 Bit-coded quantity 3) Normalization group for PZD PZD group PZD normalization 0 as PKW normalization 61000Hex = P072 I(n,AFE) 71000Hex = P071 V(n,supply) Abbreviations: PZD Process Data PKW Parameter Characteristic Value 4) Operating states: U MLFB Input (initialization) H Hardware Configuration A Control Settings B Ready (including Fault) R Run 5) Minimum access level which is needed to read or write a parameter. 1 Operation via PMU/OP 2 Standard Mode 3 Expert Mode
6) Abbreviations for indexed parameters RDS(2) Reserve data set parameter with 2 indices, switched over via control word 2, bit 18 B/R Parameter with switchover option for basic and reserve setting in control word 2, bit 30 7) Parameter value is set to a default after initialization. Default settings are determined by the converter MLFB.
12-1
Parameter List
01.2004
12.1
PNU *:conf-P r000
General visualization parameters

Parameter Name in OP1 Description Operation Display Displays the operating status, fault and alarm messages See Section Operator control" for a description Operating status Visualization parameter indicating the current operating state of the AFE Description 0 = AFE MLFB input 1 = AFE initialization 2 = Hardware initialization 3 = Closed-loop control initialization 4 = Hardware settings (H) 5 = Closed-loop control settings (A) 7 = Fault 8 = Starting lockout 9 = Ready for ON 10 = DC-link precharging 11 = Ready to run 14 = Run 18 = Forming 21 = Downloading parameter settings .... Analog output: 100 % with code number (PWE) = 16384 Type = O2; PKW: 1HEX=1 PZD Gr.: 0 [A] 2 / BR Range [Unit] Value Texts # of Indices Factory Settings read: write: _/_ _/_
1 /UHABR
r001 1Hex
2 /UHABR
MLFB Input Init. MLFB H/W Init System Init H/W Setting System Set. Fault ON locked Rdy ON Precharging Rdy Run Operation Capacitor forming Download
r004 4Hex
Output Amps AFE output current (fundamental r.m.s.) Note: The displayed value corresponds to the current at the inverter (CT). The line current at the AFE input deviates from this value by the current component which flows through the filter capacitor. Analog output: 100 % with code number (PWE) = 4 * P072 Type=O2; PKW: 1HEX=0.1 A PZD Gr.: 6
r006 6Hex
DC Bus Volts Actual DC-link voltage value Display quantity for the PMU and OP. Analog output: 100 % with code number (PWE) = 4*P071 Type=I2; PKW: 1HEX=1 V PZD Gr.: 7 AFE utilization Thermal AFE utilization as a result of an I2t calculation of the output current. Loading the AFE with maximum current for 30 seconds activates an alarm (P622) and for 60 seconds to a reduction in the load current to 91 % of AFE rated current. Analog output: 100 % with code number (PWE) = 16384 % Type=O2; PKW: 1HEX=1 % PZD Group: 0
[V]
2 / BR
r010 AHex
[%]
2 / BR
12-2
01.2004
Parameter List
PNU *:conf-P r012 CHex
Parameter Name in OP1 Description Base/Reserve Basic/reserve settings of the process data connections for setpoints and control word bits Parameter values: 0: Basic setting 1: Reserve setting Analog output: 100 % with code number (PWE) = 16384 Type=O2; PKW: 1HEX=1 PZD Gr.: 0
Range [Unit] Value Texts
# of Indices Factory Settings
read: write: 2 / BR
_/_ _/_
Basic Reserve
r013 DHex
Operat. hours Display of hours run with enabled inverter (in Run operating state). Indices: i001 = Days: Days (0...9999) i002 = Hrs.: Hours (0...24) i003 = Sec.: Seconds (0...3600) Type=O2; PKW: 1HEX=1 PZD Gr.: 0 Line volts Actual line voltage (fundamental r.m.s.) Analog output: 100 % with code number (PWE) = 4 * P071 Type=O2; PKW: 1HEX=1 V PZD Gr.: 7 Line frequency Actual frequency of line voltage Analog output: 100 % with code number (PWE) = 163.84 Hz Type=O2; PKW: 1HEX=0.01 Hz PZD Gr.: 0 [Hz] [V]
2 / BR
d h s 2 / BR
r030 1EHex
r032 20Hex
2 / BR
12-3
Parameter List
01.2004
12.2
PNU *:conf-P P050 * 32Hex
General parameters
Parameter Name in OP1 Description Language Plain text display language on the optional OP operator panel and in the DriveMonitor PC program Parameter values: 0: German 1: English 2: Spanish 3: French 4: Italian Type=O2; PKW: 1HEX=1 PZD Gr.: Access Level Access level setting; the higher the access level, the more parameters can be accessed for reading and writing. Parameter values: 1: Operation via PMU/ OP 2: Standard mode 3: Expert mode Type=O2; PKW: 1HEX=1 PZD Gr.: 0 to 20 0 2 /UHABR 2 /UHAB Function Select Selection of various commissioning steps and special functions. Parameter values: 0 = Return to the previously active drive status from one of the functions described below. 1 = Parameter Reset: All parameters are reset to their original settings (factory settings). According to the Profibus profile for variable speed drives this function is also accessible via parameter P970. On completion of this function, the parameter is automatically reset to 0. 2 = Enable MLFB setting mode (switch to MLFB Input operating status). The function can be deselected only by resetting the parameter to 0 (Return). 3 = Download/upread (switch to Download operating status). The function can be deselected only by resetting the parameter to 0 (Return). 4 = Hardware configuration (switch to Hardware Settings operating status). The function can be deselected only by resetting the parameter to 0 (Return). 5 = Closed-loop control settings (switch to Closed-Loop Control Settings operating status to parameterize plant data). The parameter must be reset to 0 (Return) to exit the function without modifying parameters internally. 20 = Forming Type=O2; PKW: 1HEX=1 PZD Gr.: Return Par. Reset Range [Unit] Value Texts 0 to 5 # of Indices Factory Settings 0 read: write: _/_ _/_
2 /UHABR 2 /UHABR
Deutsch English Espanol Francais Italiano 1 to 3 2 1 /UHABR 1 /UHABR
P051 * 33Hex
Operation Standard Expert
P052 * 34Hex
Set MLFB
Download
H/W Setting
Drive Setting
Capacitor forming
12-4
01.2004
Parameter List
Parameter Name in OP1 Description Parameter access Release of interfaces for parameterization. This parameter can always be written at any time from any interface. Parameter values: 0: None 1: COM BOARD (CB) 2: BASE KEYPAD (PMU) 4: BASE SERIAL (SST1) (SST1 and OP) 8: Serial I/O (SCB with USS) (SCB) 16: TECH BOARD (TB) Setting instructions: Every interface is numerically coded. Entering the number or the product of several different numbers assigned to different interfaces releases the relevant interface(s) for utilization as a parameterizing interface. Example: A factory setting of 6 indicates that interfaces BASE KEYPAD (PMU) and BASE SERIAL (SST1) are released as parameterizing interfaces. Type=O2; PKW: 1HEX=1.0 PZD Gr.: OP Backlight Backlighting for operator panel Parameter values: 0 = Panel is always backlit 1 = Panel is only backlit when in use Type=O2; PKW: 1HEX=1 PZD Gr.: -
Range [Unit] Value Texts 0 to 31
# of Indices Factory Settings 6
read: write:
_/_ _/_
1 /UHABR 1 /UHABR
P054 36Hex
0 to 1
3 / BR 3 / BR
12-5
Parameter List
01.2004
12.3
PNU *:conf-P P070 * 46Hex P071 47Hex
Drive data
Parameter Name in OP1 Description MLFB(6SE70..) MLFB (order number) of basic unit For parameter values, see Section "Initialization" Type=O2; Line volts PKW: 1HEX=1 PZD Gr.: 2 / ABR 2/ A 90 to 1320 [V] Line supply voltage for AFE (r.m.s. of line-to-line voltage) This parameter specifies the incoming AC supply voltage. It is used to calculate the setpoint DC link voltage (P125) and the thresholds for fault messages "Line supply overvoltage", "Line supply undervoltage" (P074) and "DC link undervoltage". Type=O2; PKW: 1HEX=1 V PZD Gr.: 0 4.0 to 6540.0 [A] PZD Gr.: 0 6 to 100 [%] 65 2 / BR 2 / BR 2 /U ABR 4 /U AFE current(n) AFE rated output current Type=O2; PKW: 1HEX=0.1 A Undervoltage threshold Response threshold for shutdown on line undervoltage. The line supply voltage (P071) is the reference quantity. Note: P155: Maximum power failure time Type=O2; PKW: 1HEX=1 % PZD Gr.: FactSettingType Selective factory setting This parameter can be changed in the "MLFB Input" state (P052). If no MLFB has yet been entered, the selected factory setting type becomes effective immediately an MLFB number is entered and "MLFB Input" deselected (P052=0). It is possible to activate a specific factory setting by selecting "Par. Reset" (P052 = 1 or P970 = 0). This action does not, however, change the setting in P077. Parameter values: 0: Current factory setting remains valid. 1: AFE with OP: not currently implemented 2: AFE cabinet unit with terminal strip: This setting initializes the following parameters to values other than zero: P554, P566, P603 3: Current factory setting remains valid. 3: AFE cabinet unit with OP: Type:O2; PKW: 1HEX=1 not currently implemented PZD Gr.: 50 to 60 [Hz] PZD Gr.: 0.000 to 10.000 0.000 3 / BR 3 / BR 50 2 / ABR 2/ A Range [Unit] Value Texts 0 to 255 # of Indices Factory Settings 0 read: write: _/_ _/_
3 /U BR 3 /U
P072 48Hex P074 4AHex
P077 * 4DHex
0 to 4
3 /U BR 3 /U
P078 4EHex P080 50Hex
Line frequency Frequency of incoming AC supply Type=O2; PKW: 1HEX=1 Hz
Line filter C/mF Capacitance of the filter capacitors of one phase of the AFE line filter in mF for a "star circuit configuration". If the line filter capacitors are connected in a delta configuration, then 300% of the value must be parameterized. Type=O2; PKW: 1HEX=0.001 PZD Gr.: 0
12-6
01.2004
Parameter List
PNU *:conf-P P081 51Hex r082 52Hex P083 53Hex r089 59Hex
Parameter Name in OP1 Description Line filter L/mH Inductance L of AFE filter reactor in mH. Type=O2; Line filter L/% Inductance L of AFE filter reactor in % (calculated from P081). Analog output: 100 % with code number (PWE) = 1638.4 % Type=O2; PKW: 1HEX=0.1 % PZD Gr.: 0 R precharging Precharging resistance in ohms. Type=O2; PKW: 1HEX=0.1 Ohm PZD Gr.: 0 PKW: 1HEX=0.001 PZD Gr.: 0
Range [Unit] Value Texts 0.000 to 20.000
read: write: 3 / BR 3 / BR
_/_ _/_
[%]
3 / BR
0.0 to 1000.0 [ohms]
0.0
3 / BR 3/ B
Board Position 1 Board in slot 1 (left) in electronics box Parameter values: 0 = None (formal setting only) 6 = CUSA board for AFE Analog output: 100 % with code number (PWE) = 16384 Type=O2; PKW: 1HEX=1 PZD Gr.: 0
3 / H BR
None AFE
12-7
Parameter List
01.2004
12.4
PNU *:conf-P P090 * 5AHex
Hardware configuration
Parameter Name in OP1 Description Board Position 2 PCB in slot #2 (right) of the electronics box Parameter values: 0 = No option board 1 = Communication Board (CB) 2 = Technology Board (TB) 3 = Serial Communication Board (SCB) 4 = Digital Tacho and Synchronization Board (TSY) Setting instruction: The following are the only permissible board/slot combinations: Slot 3 (P091) Slot 2 (P090) CB TB SCB TSY SCB CB CB TB SCB TB CB SCB CB TSY TSY CB SCB TSY TSY SCB Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 to 4 0 3 / H BR 3/H Board Position 3 Board in slot 3 (centre) in electronics box For description, see P090 (board position 2). Type=O2; PKW: 1HEX=1.0 PZD Gr.: Range [Unit] Value Texts 0 to 4 # of Indices Factory Settings 0 None CB TB SCB TSY read: write: _/_ _/_
3 / H BR 3/H
P091 * 5BHex
12-8
01.2004
Parameter List
12.5
PNU *:conf-P P120 78Hex
Closed-loop control
Parameter Name in OP1 Description CosPhi set Power factor cos(PHI) setpoint. Parameter values: 0.800 ... 1.000 inductive -0.800 ... -1.000 capacitive RDS(2) parameter Type=I2; PKW: 1HEX=0.001 PZD Gr.: 4000HEX=4 140.0 to 140.0 [%] 2 i001=0.0 i002=0.0 3 / BR 3 / BR Range [Unit] Value Texts 1.000 to 1.000 # of Indices Factory Settings 2 i001=1.000 i002=1.000 read: write: 3 / BR 3 / BR _/_ _/_
P122 7AHex
React. pow.(set) Reactive power setpoint for reactive power compensation mode (P164 = 0). Parameter values: Reactive power setpoint < 0 inductive Reactive power setpoint > 0 capacitive RDS(2) parameter Type=I2; PKW: 1HEX=0.1 % PZD Gr.: 4000HEX = 400%
r123 7BHex
Reactive power/kVAr Reactive power setpoint in kVAr calculated from P122 (for the line supply voltage P071) for reactive power compensation mode (P164 = 0) Analog output: 100 % with code number (PWE) = 1638.4 kVA Type=I2; PKW: 1HEX=0.1 kVA PZD Gr.: 0
[kVAr]
3 / BR
P124 7CHex
Sm.react.pow. Smoothing time constant for reactive power setpoint specified in P122. RDS(2) parameter Type=O2; PKW: 1HEX=1 ms PZD Gr.: 0 Vd(set) factor Factor for the fixed setpoint of the DC link voltage. The line supply voltage (P071) is the reference quantity. Visualization parameters: r126: Vd fixed setpoint r447: Vd setpoint of setpoint node (P443) r139: Vd setpoint Type=O2; PKW: 1HEX=0.01 PZD Gr.: Vd (set, par) Fixed setpoint for the DC link voltage setpoint V (calculated from P125) Note: Settable via P125 Vd(set) factor Analog output: 100 % with code number (PWE) = 4 x P071 Type=O2; PKW: 1HEX=1 V PZD Gr.: 7 Vd reg. Kp Gain of DC-link voltage (Vd) controller RDS(2) parameter Type=O2; PKW: 1HEX=0.1 PZD Gr.: 0 Vd reg. Kp dyn Dynamic gain of DC-link voltage (Vd) controller RDS(2) parameter Type=O2; PKW: 1HEX=0.1 PZD Gr.: 0
0 to 900 [ms]
2 i001=50 i002=50
3 / BR 3 / BR
P125 7DHex
1.42 to 1.90
1.58
3 / BR 3 / BR
r126 7EHex
[V]
3 / BR
P129 81Hex P130 82Hex
0.0 to 31.9
2 i001=2.0 i002=2.0 2 i001=10.0 i002=10.0
3/ 3/
BR BR
0.0 to 31.9
3 / BR 3 / BR
12-9
Parameter List
01.2004
PNU *:conf-P P131 83Hex r139 8BHex
Parameter Name in OP1 Description Vd regulator Ti Integration time constant of the DC-link voltage (Vd) controller RDS(2) parameter Type=O2; PKW: 1HEX=0.1 ms PZD Gr.: 0 Ud (set) Setpoint of DC-link voltage in V Note: The Vd setpoint (r139) can be higher than the set Vd setpoint (r447). For a high line supply voltage and/or a high capacitive reactive current, the DC link voltage is automatically increased so that a minimum modulation reserve is maintained. Analog output: 100 % with code number (PWE) = 4 x P071 Type=O2; PKW: 1HEX=1 V PZD Gr.: 7 Control status Status word of the closed-loop control Parameter values: Bit00 = 1: Initialization of closed-loop control complete Bit01 = 1: Ext. 24V power supply faulted Bit02 = Reserved Bit03 = 1: Precharging completed Bit04 = 1: Active current >= 0 (motoring, rectifier operation) Bit05 = 1: Reactive current >= 0 (capacitive) Bit06 = 1: Active current at limit Bit07 = 1: Reactive current at limit Bit08 = 1: Absolute current value at limit (r174) Bit09 = 1: Smoothed line supply voltage < 80 % of P071 Bit10 = 1: Smoothed line supply voltage > 105 or 110 % of P071 Bit11 = 1: Control factor at limit Bit12 = 1 Ud2t integrator increasing Bit13 = 1 DC link voltage < 90% of setpoint Bit14 = 1 DC link voltage > 110% of setpoint Bit15 = 1 Smoothed line supply voltage < P074 Coding of bits on the PMU:
15 14 7 6 13 12 5 4 11 10 3 2 9 1 8 0
Range [Unit] Value Texts 0.5 to 100.0 [ms]
# of Indices Factory Settings 2 i001=20.0 i002=20.0
_/_ _/_
3 / BR
[V]
r150 96Hex
3 / BR
Type=V2; PKW: 1HEX=1 r152 98Hex Active RDS Active reserve data set of the AFE
PZD Gr.: 0 2 / ABR
Analog output: 100 % with code number (PWE) = 16384 Type=O2; PKW: 1HEX=1 PZD Gr.: 0
12-10
01.2004
Parameter List
PNU *:conf-P P155 9BHex
Parameter Name in OP1 Description max. t. pow.fail
_/_ _/_
0 to 3000 Maximum time until the power failure fault (F009) or line supply [ms] undervoltage fault (F004) is output. If the unsmoothed line supply voltage falls below the threshold parameterized in P074, the inverter firing pulses are inhibited. The main contactor remains closed. If the line supply voltage does not increase above the minimum threshold (P074) within the maximum time for a power failure, the power failure fault F009 is output and the main contactor is opened (deenergized). If the smoothed line supply voltage falls below the threshold parameterized in P074, fault message F004 "line supply undervoltage" is output. Type=O2; PKW: 1HEX=1 s ZD-Gr.: 0 I start(mot,max) Maximum current limit for motor operation. The line current is limited by this parameter. RDS(2) parameter Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 % 150.0 to 0.0 [%] 0.0 to 150.0 [%]
P160 A0Hex
2 i001=150.0 i002=150.0
3 / ABR 3/ A
P161 A1Hex
I start(gen,max) Maximum regenerative current limit. The regenerative feedback current is limited to the value set here..0 RDS(2) parameter Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 %
2 i001=-150.0 i002=-150.0
3 / ABR 3/ A
P164 A4Hex
Operating mode Selection of the operating mode Parameter values: 0: Operating mode reactive power compensation The setpoint for the reactive power can be set via P122. 1: Operating mode "cos(PHI)" The setpoint for the cos(PHI) can be set via P120. 2: Operating mode "closed-loop current control" The source of the current setpoint must be entered via P486. 3: Regenerative partial load RDS(2) parameter Type=O2; PKW: 1HEX=1 PZD Gr.:
0 to 2
2 i001=1 i002=1
3 / ABR 3/ A
12-11
Parameter List
01.2004
PNU *:conf-P P173 ADHex
Parameter Name in OP1 Description Imax Maximum current (fundamental r.m.s.) Setpoint for current limitation (Imax controller) to protect the AFE. Maximum 1.36 x conv.current(n) (P072). Visualization parameters: r174: Actually applied maximum current setpoint (taking derating into account) Note: The maximum current set here must always be so high so that the AFE can handle the power demanded by the drive. If the drive demands more current than the maximum current set here, the AFE shuts down with the overload fault (F013). RDS(2) parameter Type=O2; PKW: 1HEX=1 A PZD Gr.: 6
Range [Unit] Value Texts 1 to 30000 [A]
# of Indices Factory Settings 2 i001= i002=
_/_ _/_
r174 AEHex
Imax(set) Maximum current (setpoint applied) Setpoint applied for current limiting (Imax controller); takes into account the effect of the It calculation Note: Type=O2; P173 (parameterized maximum current setpoint) PKW: 1HEX=1 A PZD Gr.: 6 Analog output: 100 % with code number (PWE) = 40 x P072
[A]
3 / BR
r179 B3Hex
Output Amps (rms) Output current (fundamental rms) (fast actual value for automation purposes) Analog output: 100 % with code number (PWE) = 4*P072 Type=O2; PKW: 1HEX=0.1 A PZD Gr.: 6
[A]
3 / BR
r255 FFHex
I (reactive,set) Reactive current component setpoint. Limited by the maximum current (r174) and the active current setpoint (r263). Analog output: 100 % with code number (PWE) = 4 x P072 Type=I2; PKW: 1HEX=0.1 A PZD Gr.: 6 I (reactive,act) Actual value of reactive current component Analog output: 100 % with code number (PWE) = 4 x P072 Type=I2; PKW: 1HEX=0.1 A PZD Gr.: 6 I (active,set) Setpoint of active current component. Limited by the maximum current (r174). Analog output: 100 % with code number (PWE) = 4 x P072 Type=I2; PKW: 1HEX=0.1 A PZD Gr.: 6 [A] [A] [A]
3 / BR
r256 100Hex
3 / BR
r263 107Hex
3 / BR
r264 108Hex
I (active,act) Actual value of active current component Analog output: 100 % with code number (PWE) = 4 x P072 Type=I2; PKW: 1HEX=0.1 A PZD Gr.: 6 [A]
3 / BR
12-12
01.2004
Parameter List
PNU *:conf-P r303 12FHex
Parameter Name in OP1 Description Vd(act) Actual unsmoothed DC-link voltage value Analog output: 100 % with code number (PWE) = 4 x P071 Type=I2; PKW: 1HEX=1 V PZD Gr.: 7 Sampling Time Basic sampling time T0. Setting instructions: When the sampling time is reduced, the available computing time should be checked via parameter r725 in the "Run" state. At least 5 % of the available computing time should always be left in reserve to avoid any delayed (slow) execution of operator inputs. If fault F042 "Computing time" occurs, the sampling time setting must be increased again. Type=O2; PKW: 1HEX=0.1 ms PZD Gr.: MC switch-on del Delay time for closing (energizing) the main contactor. By delaying energization of the main contactor, it is possible to charge the DC link up to the line voltage peak value via the precharging resistors. This measure will be necessary if the external DC-link capacitance connected to the AFE is significantly higher than that of the AFE. Type=O2; PKW: 1HEX=0.1 s PZD Gr.: Max.pre-chrg. t. Maximum precharging time If the DC link is not successfully precharged within this period, fault message Precharging (F002) or, if the line voltage is too low, fault message Line Voltage (F004) is activated. RDS(2) parameter Type=O2; PKW: 1HEX=0.1 s PZD Gr.: 0
Range [Unit] Value Texts [V]
read: write: 3 / BR
_/_ _/_
P308 134Hex
0.8 to 4.0 [ms]
1.5
3 / ABR 3/ A
P325 145Hex
0.0 to 30.0 [s]
0.0
3 / BR 3/ B
P326 146Hex
0.1 to 30.0 [s]
2 i001=3.0 i002=3.0
3 / BR 3/ B
P329 149Hex
MCInvEnableDel Delay between activation of the main contactor and enabling of the inverter. By increasing this time, it is possible to ensure that the DC link is charged up completely to the peak value of the mains voltage. This is necessary if the external DC link capacity connected to the AFE is considerably greater than that of the AFE. The set time should always be at least 100 ms greater than the time that the main contactor needs to close the contacts. Type=O2; PKW: 1HEX=0.o1 s PZD-Gr.:
0.08 to 5.00 [s]
0.40
4 / BR 4 / BR
12-13
Parameter List
01.2004
12.6
PNU *:conf-P P366 16EHex
Functions
Parameter Name in OP1 Description Auto Restart Automatic restart (WEA) after power failure Parameter values: 0 = Inhibited 1 = Power failure acknowledgement only after power recovery 2 = AFE is restarted after power recovery CAUTION: External safety devices must be provided to ensure that the AFE does not start accidentally when P366 = 2! RDS(2) parameter Type=O2; PKW: 1HEX=1 PZD Gr.: 5 to 140 [%] 100 3 / BR 3 / BR Range [Unit] Value Texts 0 to 2 # of Indices Factory Settings 2 i001=0 i002=0 read: write: 3 / BR 3 / BR _/_ _/_
P387 183Hex
Vd minimum Response threshold for shutdown DC-link undervoltage in closed-loop current control mode (P164 = 2). The line supply voltage is the reference quantity (P071). Type=O2; PKW: 1HEX=1 % PZD Gr.: Forming time
P408 198Hex
1.0 to 600.0 [min] DC link forming time This parameter defines the forming period for the DC link when P052=20. RDS parameter Type=O2; PKW: 1HEX=0.1 min PZD Gr.: 0 0.0 to 6.5 [s]
2 i001=10.0 i002=10.0
2 / ABR 2 / AB
P409 199Hex
Line contac. del. Delay time for commencement of precharging process. This parameter can be used to implement a time-graded sequence for starting up a number of drive units. Type=O2; PKW: 1HEX=0.1 s PZD Gr.:
0.0
3 / BR 3/ B
12-14
01.2004
Parameter List
12.7
PNU *:conf-P P443 * 1BBHex
Setpoint channel
Parameter Name in OP1 Description Src. Ud (set) Source for the DC-link voltage setpoint. Parameter values: 1001: Fixed setpoint Other values: Acc. to process data connections of setpoint channel. B/R parameter Type=L2; PKW format(HEX)=param.value PZD Gr.: 0 0.0 to 300.0 [%] PZD: 4000HEX = 400 % [V] 3 / BR 2 i001=100.0 i002=100.0 3 / BR 3 / BR Range [Unit] Value Texts 0 to 4545 # of Indices Factory Settings 2 i001=1001 i002=1001 read: write: 3 / BR 3 / BR _/_ _/_
P444 1BCHex
Vd (set) Kp Gain for the DC-link voltage setpoint. B/R parameter Type=I2; PKW: 1HEX=0.1 % Vd (set,source) Setpoint of DC-link voltage from setpoint nodes. The Vd setpoint is always limited to sensible values so as to prevent shutdown on faults as a result of impermissibly high setpoints. Minimum value: Peak value of line voltage = 1.42 x r030 Maximum value: 2x rated line voltage = 2 x P071 Analog output: 100 % with code number (PWE) = 4*P071 Type=O2; PKW: 1HEX=1 V PZD Gr.: 7
r447 1BFHex
P486 * 1E6Hex
Src.curr.setp. Source for the setpoint of the active (line) current The parameterized active current setpoint is effective only in "Closed-loop current control" (P164 = 2) or "Slave AFE" modes (CW2, bit 27). Parameter values acc. to process data connections of setpoint channel. B/R parameter Type=L2; PKW format(HEX)=param. value PZD Gr.: 0
0 to 4545
2 i001=0 i002=0
3 / BR 3 / BR
P487 1E7Hex
Curr.setp. Kp Gain for the setpoint of the active (line) current in "Closed-loop current control" (P164 = 2) or "Slave AFE" modes (CW2, bit 27). B/R parameter Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 %
300.0 to 300.0 [%]
2 i001=100.0 i002=100.0
3 / BR 3 / BR
r490 1EAHex
Curr.setp. Active (line) current setpoint in "Closed-loop current control" (P164 = 2) or "Slave AFE" modes (CW2, bit 27). Analog output: 100 % with code number (PWE) = 400 % Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 % [A]
3 / BR
12-15
Parameter List
01.2004
Parameter Name in OP1 Description
# of Indices Factory Settings 2 i001=2.00 i002=2.00
read: write: 3 / BR 3/ B
_/_ _/_
0.00 to 100.00 SetActValDev.Ud [%] Setpoint/actual value deviation in DC-link voltage Vd In the case of a large deviation between Vd setpoint and actual value, message "Setpoint actual value deviation" (status word 1, bits 8 (r552) is activated. Cf. P518 Minimum time of setpoint/actual value deviation Ref. quantity: Vd(set) (r126) RDS(2) parameter Type=O2; PKW: 1HEX=0.01 % PZD Gr.: 0 0.0 to 10.00 [s]
P518 206Hex
Deviation Time Minimum time for setpoint/actual value deviation When there is a deviation between the setpoint/actual value (P517), the message "Setpoint/actual value deviation" (status word 1 bit 8 (r552)) is output when the time in P518 runs out. RDS(2) parameter Type=O2; PKW: 1HEX=0.01 s PZD Gr.: 0
2 i001=0.10 i002=0.10
3 / BR 3/ B
12-16
01.2004
Parameter List
12.8
PNU *:conf-P r550 226Hex r551 227Hex r552 228Hex r553 229Hex P554 * 22AHex
Control and status bit connections

Parameter Name in OP1 Description Control Word 1 Display of control word 1, bits 0 to 15 (see Section "Control word"). Type=V2; PKW: 1HEX=1 PZD Gr.: 0 2 / BR Control Word 2 Display of control word 2, bits16 to 31 (see Section "Control word"). Type=V2; PKW: 1HEX=1 PZD Gr.: 0 2 / BR Status Word 1 Display of status word 1, bits 0 to 15 (see Section "Control word"). Type=V2; PKW: 1HEX=1 PZD Gr.: 0 2 / BR Status Word 2 Display of status word 2, bits 16 to 31 (see Section "Control word"). Type=V2; PKW: 1HEX=1 PZD Gr.: 0 2 i001=1010 i002=1001 2 / BR 2 / BR 0 to 5001 Src ON/OFF1 Source for ON/OFF1 command (control word 1, bit 0) See Section "Control word" for details Parameter values: 0: OFF1 1: Illegal setting 1001: Digital input 1 CUSA 1003: Digital input 3 CUSA 1010: ON/OFF keys PMU 2001: SST1, word 1,bit 0 Other values: See permissible settings in Section "Control word" (process data connections of control word) Note: A value of 4101 or 4201 is recommended in conjunction with the inputs of the serial IO system. B/R parameter Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0 Range [Unit] Value Texts # of Indices Factory Settings read: write: 2 / BR _/_ _/_
P555 * 22BHex
1 to 5001 Src1 OFF2(coast) Source 1 of the OFF2 control command (control word 1, bit 1) See Section "Control word" for details Parameter values: 0: Illegal setting 1: Operating condition 1002: Digital input 2 CUSA Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0 1 to 5001 Src2 OFF2 (coast) Source 2 of the OFF2 control command (control word 1, bit 1) See P555 for description B/R parameter Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0
2 i001=1 i002=1002
2 / BR 2 / BR
P556 * 22CHex
2 i001=1 i002=1
2 / BR 2 / BR
12-17
Parameter List
01.2004
PNU *:conf-P P557 * 22DHex
Parameter Name in OP1 Description Src3 OFF2 (coast) Source 3 of the OFF2 control command (control word 1, bit 1) See P555 for description B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
# of Indices Factory Settings 2 i001=1 i002=1
_/_ _/_
P561 * 231Hex
0 to 5001 Src InvRelease Source for the inverter enable command (control word 1, bit 3) See Section "Control word" for details Parameter values: 0: Disable inverter 1: Automatically when delay timers run down Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 0 to 5001 Src1 Fault Reset Source 1 of "Acknowledge" control command (control word 1, bit 7) See Section "Control word" for details Parameter values: 0: No source selected 1: Illegal setting 1003: Digital input 3 on CUSA Other values: See permissible settings in Section "Control word" (process data connections of control word) Note: The "Acknowledge" control command is edge-triggered. B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 0 to 5001
2 i001=1 i002=1
3 / BR 3 / BR
P565 * 235Hex
2 i001=0 i002=1003
2 / BR 2 / BR
P566 * 236Hex
Src2 Fault Reset Source 2 of "Acknowledge" control command (control word 1, bit 7) See P565 for description B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
2 i001=0 i002=0
2 / BR 2 / BR
P567 * 237Hex
Src3 Fault Reset Source 3 of "Acknowledge" control command (control word 1, bit 7) See P565 for description B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
0 to 5001
2 i001=2001 i002=2001
2 / BR 2 / BR
P568 * 238Hex
0 to 5001 Src Jog1 ON Source for the Inching 1 setpoint (control word 1, bit 8) See Section "Control word" for details Parameter values: 0: No inching 1: Illegal setting 2001: SST1, word 1 bit 8 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
2 i001=0 i002=0
2 / BR 2 / BR
12-18
01.2004
Parameter List
Parameter Name in OP1 Description Src Jog2 ON Source for the Inching 2 setpoint (control word 1, bit 8) See Section "Control word" for details Parameter values: 0: No inching 1: Illegal setting 2001: SST1, word 1, bit 8 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW format(HEX)=param.value PZD Gr.: 0 Src.regen.enable Source for control command "Regenerative feedback enabled" (control word 1, bit 12) Parameter values: 0: Regenerative feedback disabled 1: Regenerative feedback enabled 2001: SST1, word 1, bit 8 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW format(HEX)=param.value PZD Gr.: 0
_/_ _/_
P572 * 23CHex
0 to 5001
2 i001=1 i002=1
2 / BR 2 / BR
P575 * 23FHex
1 to 5001 Src No Ext Fault1 Source for control command "External fault 1" (control word 1, bit 15) An L signal causes the drive to shut down on faults. Parameter values: 0: Illegal setting 1: No fault 1001: CUSA digital input 1 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 0 to 5001 Src. ext. 24V ok Source for the bit for monitoring the external 24 V power supply. This bit is connected to digital input 4 on the CUSA at the factory. Parameter values: 0: Ext. 24V not o.k. 1: Ext. 24V o.k. 1001: CUSA digital input 1 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2;PKW format(HEX)=param.value PZD Gr.: 0
2 i001=1 i002=1
2 / BR 2 / BR
P576 * 240Hex
2 i001=1004 i002=1004
3 / BR 3 / BR
12-19
Parameter List
01.2004
Parameter Name in OP1 Description Src. RDS bit 0 Source for bit 0 for selection of reserve data set (RDS) (control word 2, bit 18) Parameter values: 0: RDS bit 0 has a value of 0 1: RDS bit 0 has a value of 1 Other values: See permissible settings in Section "Control word" (process data connections of control word) Note: The reserve data set cannot be altered in Run mode. Any change to the bit setting will not take effect until the "Ready" state is reached. B/R parameter Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0
_/_ _/_
P586 * 24AHex
1 to 5001 Src No ExtFault2 Source for control command "External fault 2" (control word 2, bit 26) An L signal causes the device to shut down on faults if: the DC link has been precharged (operating state > 10) and the 200 ms delay timer after precharging has run down Parameter values: 0: Illegal setting 1: No fault 1004: CUSA digital input 4 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2;PKW format(HEX)=param.value PZD Gr.: 0 0 to 5001 Src.slave AFE Source for "Master/slave AFE" switchover (control word 2, bit 27) Parameter values: 0: Master AFE (int. current setpoint) 1: Slave AFE (ext. current setpoint) 1002: CUSA digital input 2 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 1 to 5001 Src No Ext Warn1 Source for control command "External alarm 1" (control word 2, bit 28) Parameter values: 0: Illegal setting 1: No alarm 1002: CUSA digital input 2 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
2 i001=1 i002=1
2 / BR 2 / BR
P587 * 24BHex
2 i001=0 i002=0
3 / BR 3 / BR
P588 * 24CHex
2 i001=1 i002=1
3 / BR 3 / BR
12-20
01.2004
Parameter List
PNU *:conf-P P589 * 24DHex
Parameter Name in OP1 Description Src No Ext Warn2 Source for control command "External alarm 2" (control word 2, bit 29) Parameter values: 0: Illegal setting 1: No alarm Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0 Src Base/Reserve Source for basic / reserve setting switchover command (control word 2, bit 30) Parameter values: 0: Basic setting 1: Reserve setting 1005: CUSA digital input 5 Other values: See permissible settings in Section "Control word" (process data connections of control word) Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 Dst Ready for ON Destination of the status bit 'Ready for ON' (status word 1, bit 0) Power is ON, the drive can be switched on. Parameter values: Depending on the selected index, all settings specified in Section "Status word" (process data connections of status word) may be parameterized. Indices: i001: GG: Select a terminal on the basic unit i002: SCI: Select a terminal on SCI1/2 i003: TSY: Select a terminal on TSY Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
_/_ _/_
P590 * 24EHex
0 to 5001
1005
3 / BR 3 / BR
P600 * 258Hex
0 to 5002
3 i001=0 i002=0 i003=0
3 / BR 3 / BR
P601 * 259Hex
Dst Rdy for Oper Destination of status bit "Ready to Run" (status word 1, bit 1) The DC link is charged, the pulses can be enabled. Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
0 to 5002
3 i001=0 i002=0 i003=0 3 i001=0 i002=0 i003=0 3 i001=0 i002=0 i003=0
3 / BR 3 / BR
P602 * 25AHex
Dst Operation Destination of status bit "Run" (status word 1, bit 2) The device is running. Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
0 to 5002
2 / BR 2 / BR
P603 * 25BHex
Dst Fault Destination of status bit "Fault" (status word 1, bit 3) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
0 to 5002
2 / BR 2 / BR
12-21
Parameter List
01.2004
PNU *:conf-P P604 * 25CHex
Parameter Name in OP1 Description Dst NO OFF2 Destination of the status bit 'No OFF2 command' (status word 1, bit 4) Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
# of Indices Factory Settings 3 i001=0 i002=0 i003=0
_/_ _/_
P606 * 25EHex
Dst ON blocked Destination of the status bit "Starting lockout active" (status word 1, bit 6) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
0 to 5002
3 i001=0 i002=0 i003=0
3 / BR 3 / BR
P607 * 25FHex
Dst Warning Destination of the status bit "Alarm" (status word 1, bit 7) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
0 to 5002
3 i001=0 i002=0 i003=0
2 / BR 2 / BR
P608 * 260Hex
Trg Bit Deviat. Destination of the status bit "DC-link voltage setpoint = Actual DC-link voltage' (status word 1, bit 8) - cf. P517; see Section "Status word" for details Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
0 to 5002
3 i001=0 i002=0 i003=0
3 / BR 3 / BR
P611 * 263Hex
Dst Low Voltage Destination of the status bit "Low voltage' (status word 1, bit 11) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
0 to 5002
3 i001=0 i002=0 i003=0
3 / BR 3 / BR
P612 * 264Hex
Dst Contactor Destination of the status bit "Energize main contactor' (status word 1, bit 12); H level: Energize contactor! CAUTION: For safety reasons, this status bit is always connected to digital output 2 on the CUSA board on the AFE. It is not possible or permissible to connect the bit in any other way as it protects the AFE against damage by preventing the main contactor from closing before the DC link has been charged. Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
0 to 5002
3 i001=1002 i002=0 i003=0
3 / BR 3 / BR
P614 * 266Hex
Dst.Gen.Mot. 0 to 5002 Destination of the status bit "Generator/motor operation" (status word 1, bit 14) Meaning: L: Motor-mode operation (rectifier) H: Generator-mode operation (regen. feedback) Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
3 i001=0 i002=0 i003=0
3 / BR 3 / BR
12-22
01.2004
Parameter List
PNU *:conf-P P618 * 26AHex
Parameter Name in OP1 Description DstCurrLimAct. Destination of the status bit "Current limit active' (status word 2, Bit 18) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
_/_ _/_
P619 * 26BHex
Dst Ext Fault 1 Destination of the status bit "External fault 1 active' (status word 2, bit 19) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
0 to 5002
3 i001=0 i002=0 i003=0
3 / BR 3 / BR
P620 * 26CHex
Dst Ext Fault 2 Destination of the status bit "External fault 2 active' (status word 2, bit 20) Notes: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). The device accepts the fault after 200 ms provided that an ON command is active. Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
0 to 5002
3 i001=0 i002=0 i003=0
3 / BR 3 / BR
P621 * 26DHex
Dst Ext Warning Destination of the status bit "External alarm active' (status word 2, bit 21) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
0 to 5002
3 i001=0 i002=0 i003=0
3 / BR 3 / BR
P622 * 26EHex
Dst.warn.i2tAFE Destination of the status bit "Inverter overload alarm" (status word 2, bit 22); cf. r010 (AFE utilization) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: -
0 to 5002
3 i001=0 i002=0 i003=0
3 / BR 3 / BR
P623 * 26FHex
DstFltOvertmpAFE Destination of the status bit "Inverter overtemperature fault" (status word 2, bit 23) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
0 to 5002
3 i001=0 i002=0 i003=0
3 / BR 3 / BR
12-23
Parameter List
01.2004
Parameter Name in OP1 Description DstWarOvertmpAFE Destination of the status bit "Inverter overtemperature alarm" (status word 2, bit 24) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
_/_ _/_
P629 * 275Hex
DstPrechrgContEn Destination of the status bit Precharging contactor energized (status word 2, bit 29) Caution: For safety reasons, this status bit on the AFE is always connection to digital output 1 on the PEU. Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 Dst Pre-Charging Destination connection for the status bit "Precharging active" (status word 2, bit 31) Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
0 to 5002
3 i001=1001 i002=0 i003=0
3 / BR 3 / BR
P631 * 277Hex
0 to 5002
3 i001=0 i002=0 i003=0
3 / BR 3 / BR
12-24
01.2004
Parameter List
12.9
PNU *:conf-P P655 * 28FHex
Analog inputs/outputs
Parameter Name in OP1 Description CUA AnaOut ActVal Actual value output via the analog output of the CUSA Setting instruction: Enter the number of the parameter whose value is to be displayed. Type=O2; PKW: 1HEX=1 PZD Gr.: 0 320.00 to 320.00 [V] 10.00 2 / BR 2 / BR CUSA AnalogOutGain Gain factor of the analog output on the CUSA, see Section "Analog outputs" Parameter values: P656 = calculated output voltage when parameter value is set to 100 % The calculation formula for the output voltage is as follows: PWE P656 + P657 Vout = 100 % Note: The output voltage at the analog output can be maximum 10 V. Type=I2; PKW: 1HEX=0.01 V PZD Gr.: 0 100.00 to 100.00 [V] 0 to 2 0.00 6 i001=0 i002=0 i003=0 i004=0 i005=0 i006=0 2 / BR 2 / BR 3 / BR 3 / BR Range [Unit] Value Texts 0 to 999 # of Indices Factory Settings 303 read: write: 2 / BR 2 / BR _/_ _/_
P656 290Hex
P657 291Hex P660 294Hex
CUSA AnalogOutOffs Offset of the analog output on the CU, cf. P656 Type=I2; PKW: 1HEX=0.01 V PZD Gr.: 0 SCI AnalogInConf Configuration of the analog inputs on the SCI1 boards, defining the type of input signals: Parameter values Terminals Terminals X428/3, 6, 9 X428/5, 8, 11 0: 10 V ... + 10 V 20 mA ... + 20 mA 1: 0 V ... + 10 V 0 mA ... + 20 mA 2: 4 mA ... + 20 mA Notes: Only one signal can be processed per input. A choice of voltage or current signals can be evaluated. Voltage and current signals must be connected to different terminals. Settings 1 and 2 allow only unipolar signals to be used, i.e. the internal process quantities are also unipolar. When setting 2 is selected, an input current of < 2 mA causes a shutdown on faults (open-wire monitoring). Offset adjustment of the analog inputs is parameterized via parameter P662. Indices: i001: Sl11 Slave 1, analog input 1 i002: Sl12 Slave 1, analog input 2 i003: Sl13 Slave 1, analog input 3 i004: Sl21 Slave 2, analog input 1 i005: Sl22 Slave 2, analog input 2 i006: Sl23 Slave 2, analog input 3 Precondition: The associated SCB board must be logged on via P090 or P091. Type=O2; PKW: 1HEX=1.0 PZD Gr.: -
10 V...+10 V 0 V...+10 V 4 mA...20 mA
12-25
Parameter List
01.2004
Parameter Name in OP1 Description SCI AnaInSmooth Smoothing time constant of analog inputs on SCI boards Formula: T=2 ms x 2P661 Indices: See P660 Type=O2; PKW: 1HEX=1.0 PZD Gr.: -
# of Indices Factory Settings 6 i001=2 i002=2 i003=2 i004=2 i005=2 i006=2
_/_ _/_
P662 296Hex
SCI AnalogInOffs Zero offset of analog inputs on SCI boards See SCI Operator's Guide for setting instructions Indices: See P660 Type=I2; PKW: 1HEX=0.01 V PZD: 4000HEX=160 V
20.00 to 20.00 [V]
6 i001=0.00 i002=0.00 i003=0.00 i004=0.00 i005=0.00 i006=0.00 6 i001=0 i002=0 i003=0 i004=0 i005=0 i006=0
3 / BR 3 / BR
P664 * 298Hex
SCI AnaOutActVal Output of actual values via analog outputs on SCI boards Setting instruction: Enter the number of the parameter whose value is to be output. See SCI Operator's Guide for details. Indices: i001: Sl11 Slave 1, analog output 1 i002: Sl12 Slave 1, analog output 2 i003: Sl13 Slave 1, analog output 3 i004: Sl21 Slave 2, analog output 1 i005: Sl22 Slave 2, analog output 2 i006: Sl23 Slave 2, analog output 3 Precondition: The associated SCB board must be logged on via P090 or P091. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 SCI AnaOut Gain Gain for analog outputs via the SCI slaves Setting instruction: See SCI Operator's Guide Indices: See P664 Type=I2; PKW: 1HEX=0.01 PZD: 4000HEX=160
0 to 1999
3 / BR 3 / BR
P665 299Hex
320.00 to 320.00
6 i001=10.00 i002=10.00 i003=10.00 i004=10.00 i005=10.00 i006=10.00 6 i001=0.00 i002=0.00 i003=0.00 i004=0.00 i005=0.00 i006=0.00
3 / BR 3 / BR
P666 29AHex
SCI AnaOut Offs Offset of analog outputs on SCI boards Setting instruction: See SCI Operator's Guide Indices: See P664 Type=I2; PKW: 1HEX=0.01 V PZD: 4000HEX=160 V
100.00 to 100.00 [V]
3 / BR 3 / BR
12-26
01.2004
Parameter List
12.10
PNU *:conf-P P680 * 2A8Hex
Interface configuration
Parameter Name in OP1 Description SCom1 Act Value Output of actual values via serial interface SST1 Defines which parameter must be transferred at which telegram position. Notes: Status word 1 (r968) should be assigned to word 1. In the case of double word parameters (type I4), the associated parameter number must be entered in two consecutive words or else only the most significant word will be transferred. The length (number of words) of the process data section in the telegram is set via P685, index i001. Indices: i001 = W01: Word 01 of (process data section) of the telegram i002 = W02: Word 02 of (process data section) of the telegram ... i016 = W16: Word 16 of (process data section) of the telegram Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 0 to 5 0 3 / H BR 3/H SCB Protocol The SCB board can be operated as a master for the SCI boards or as a communications board (see SCB Operator's Guide). Parameter values: 0 = Master for SCI boards 1 = 4-wire USS 2 = 2-wire USS 3 = Peer to Peer 4 = Not assigned 5 = Not assigned Precondition: The associated SCB board must be logged on via P090 or P091 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 to 31 2 i001=0 i002=0 3 / BR 3 / BR SCom/SCB BusAddr Bus address of serial interfaces (see Section "Serial interfaces") Indices: i001 = SST1: Bus address of serial interface 1 (CUSA) i002 = SCB: Bus address of SCB if P682 = 1, 2 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 1 to 13 2 i001=6 i002=6 3 / BR 3 / BR SCom/SCB Baud Baud rate of serial interfaces Parameter values: 1: 300 baud 8: 38400 baud 2: 600 baud 9: 57600 baud 3: 1200 baud 10: 76800 baud 4: 2400 baud 11: 93750 baud 5: 4800 baud 12: 115200 baud 6: 9600 baud 13: 187500 baud 7: 19200 baud Indices: i001 = SST1: Baud rate of ser. interface 1 (CUSA) i002 = SCB: Baud rate of SCB if P682 = 1, 2, 3 Type=O2; PKW: 1HEX=1.0 PZD Gr.: Range [Unit] Value Texts 0 to 999 # of Indices Factory Settings 16 i001=968 i002=0 i003=0 i004=0 i005=0 i006=0 i007=0 i008=0 i009=0 i010=0 i011=0 i012=0 i013=0 i014=0 i015=0 i016=0 read: write: 3 / BR 3 / BR _/_ _/_
P682 2AAHex
SCI module 4-wire USS 2-wire USS Peer-2-Peer Option 1 Option 2
P683 * 2ABHex
P684 * 2ACHex
12-27
Parameter List
01.2004
PNU *:conf-P P685 * 2ADHex
Parameter Name in OP1 Description
_/_ _/_
P686 * 2AEHex
0 to 127 SCom/SCB PCV Number of words (16-bit) in PKW section in the net data block of the telegram (see Section "Serial interfaces") Parameter values: 0: No PKW section 3, 4: PKW section is 3 (ident., ind,value), 4 words long 127: Variable PKW length for transmission of parameter description and texts. Indices: i001 = SST1: Serial interface 1 (CUSA) i002 = SCB: SCB if P682 = 1, 2 Type=O2; PKW: 1HEX=1.0 PZD Gr.: SCom/SCB # PrDat 0 to 16 Number of words (16-bit) of process data section in the net data block of the telegram (see Section "Serial interfaces"). Indices: i001 = SST1: Serial interface 1 (CUSA) i002 = SCB: SCB if P682 = 1, 2, 3 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 to 6500 [ms] SCom/SCB TlgOFF Telegram failure time for CUSA and SCB Shutdown on faults occurs if no correct telegram is received within the specified time. Setting instructions: Value 0: No monitoring and no fault shutdown; parameterize for sporadic (acyclic) telegrams (e.g. OP on SST1). If a TB is installed in slot 2 and an SCB in slot 3, then the setting in i002 is irrelevant. Indices: i001 = SST1: Serial interface 1 (CUSA) i002 = SCB: SCB Type=O2; PKW: 1HEX=1.0 ms PZD: 4000HEX=1638.4 ms 0 to 1 SCB Peer2PeerExt Direct transfer of peer-to-peer receive data of the SCB. Identification of words in received peer-to-peer telegram which must be transferred on directly. Param. values: 0: No immediate transfer (to CUSA only) 1: Direct transfer (incl. transfer to CUSA) Indices: i001 = W01: Word 01 of (process data section of telegram) i002 = W02: Word 02 of (process data section of telegram) ... i005 = W05: Word 05 of (process data section of telegram) Precondition: P682 = 3 (peer-to-peer protocol) Type=O2; PKW: 1HEX=1.0 PZD Gr.: -
2 i001=2 i002=2
3 / BR 3 / BR
P687 * 2AFHex
2 i001=0 i002=0
3 / BR 3 / BR
P689 2B1Hex
5 i001=0 i002=0 i003=0 i004=0 i005=0
3 / BR 3 / BR
12-28
01.2004
Parameter List
PNU *:conf-P P690 * 2B2Hex
Parameter Name in OP1 Description SCB Act Values Output of actual values via the serial interface of the SCB board Defines which parameter must be transferred at which telegram position. Notes: Status word 1 (r968) should be assigned to word 1. In the case of double word parameters (type I4), the associated parameter number must be entered in two consecutive words or else only the most significant word will be transferred. The length (number of words) of the process data section in the telegram is set via P685, index i002. Indices: i001 = W01: Word 01 of (process data section) of the telegram i002 = W02: Word 02 of (process data section) of the telegram ... i016 = W16: Word 16 of (process data section) of the telegram CAUTION: When P682 = 3 (peer-to-peer protocol), a maximum of 5 words can be transferred (i001 to i005). Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 CB/TB Act Values Output of actual values via CB or TB Defines which parameter must be transferred at which telegram position. Notes: Status word 1 (r968) should be assigned to word 1. In the case of double word parameters (type I4), the associated parameter number must be entered in two consecutive words or else only the most significant word will be transferred. Indices: i001= W01: Word 01 of (process data section) of the telegram i002= W02: Word 02 of (process data section) of the telegram ... i016= W16: Word 16 of (process data section) of the telegram Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 CB/TB TlgOFFTime Telegram failure time for CB and TB Shutdown on faults occurs if no correct telegram is received within the specified time. Setting instructions: Value 0: No monitoring and no fault shutdown; parameterize for sporadic (acyclic) telegrams. Type=O2; PKW: 1HEX=1.0 ms PZD: 4000HEX=1638.4 ms
# of Indices Factory Settings 16 i001=0 i002=0 i003=0 i004=0 i005=0 i006=0 i007=0 i008=0 i009=0 i010=0 i011=0 i012=0 i013=0 i014=0 i015=0 i016=0
_/_ _/_
P694 * 2B6Hex
0 to 999
16 i001=968 i002=0 i003=0 i004=0 i005=0 i006=0 i007=0 i008=0 i009=0 i010=0 i011=0 i012=0 i013=0 i014=0 i015=0 i016=0
3 / BR 3 / BR
P695 * 2B7Hex
0 to 6500 [ms]
10
3 / BR 3 / BR
12-29
Parameter List
01.2004
PNU *:conf-P P696 2B8Hex
Parameter Name in OP1 Description CB Parameter 1 Communication Board parameter 1 Refer to documentation of installed COM BOARD Setting instructions: This parameter is relevant only if a Communication Board is configured and parameterized (P090 or P091 = 1) The validity of the setting is monitored by the board. If the value is not accepted by the COM BOARD, fault 80 with fault value 5 is displayed. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 CB Parameter 2 Communication Board parameter 2 See P696 Type=O2; PKW: 1HEX=1.0 CB Parameter 3 Communication Board parameter 3 See P696 Type=O2; PKW: 1HEX=1.0 CB Parameter 4 Communication Board parameter 4 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 CB Parameter 5 Communication Board parameter 5 See P696 Type=O2; PKW: 1HEX=1.0 CB Parameter 6 Communication Board parameter 6 See P696 Type=O2; PKW: 1HEX=1.0 CB Parameter 7 Communication Board parameter 7 See P696 Type=O2; PKW: 1HEX=1.0 CB Parameter 8 Communication Board parameter 8 See P696 Type=O2; PKW: 1HEX=1.0 CB Parameter 9 Communication Board parameter 9 See P696 Type=O2; PKW: 1HEX=1.0 CB Parameter 10 Communication Board parameter 10 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 CB Parameter 11 Communication Board parameter 11 Indices: i001 - i005 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0
read: write:
_/_ _/_
3 / H BR 3/H
P697 2B9Hex P698 2BAHex P699 2BBHex P700 2BCHex P701 2BDHex P702 2BEHex P703 2BFHex P704 2C0Hex P705 2C1Hex P706 2C3Hex
0 to 65535
3 / H BR 3/H
PZD Gr.: 0 0 to 65535 0 3 / H BR 3/H
PZD Gr.: 0 0 to 65535 0 3 / H BR 3/H
0 to 65535
3 / H BR 3/H
PZD Gr.: 0 0 to 65535 0 3 / H BR 3/H
PZD Gr.: 0 0 to 65535 0 3 / H BR 3/H
PZD Gr.: 0 0 to 65535 0 3 / H BR 3/H
PZD Gr.: 0 0 to 65535 0 3 / H BR 3/H
PZD Gr.: 0 0 to 65535 0 3 / H BR 3/H
0 to 65535
5 i001=0 i002=0 i003=0 i004=0 i005=0
3 / H BR 3/H
12-30
01.2004
Parameter List
12.11
PNU *:conf-P r720 2D0Hex
Diagnostic functions
Parameter Name in OP1 Description SW Version Software version of the PCBs in positions 1 to 3 of the electronics box Indices: i001: SPl1: Software version of board in slot 1 i002: SPl2: Software version of board in slot 2 i003: SPl3: Software version of board in slot 3 Note: The TSY board has no software version. The equivalent identifier is always 0.0. Type=O2; PKW: 1HEX=0.1 PZD Gr.: 0 3 3 /U BR SW Generat.Date Date of creation of the CUSA software Indices: i001: Year: Year i002: Mon.: Month i003: Day: Day Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 3 3 /U BR SW ID Expanded software version code of the PCBs in positions 1 to 3 of the electronics box Indices: i001: SPl1: Software code of board in slot 1 i002: SPl2: Software code of board in slot 2 i003: SPl3: Software code of board in slot 3 Note: The TSY board has no software code. The equivalent code is always 0.0. Type=O2; PKW: 1HEX=0.1 PZD Gr.: 0 3 3 /U BR PCB Code Identification code of boards in slots 1, 2 and 3 of the electronics box. Indices: i001: SPl1: PCB code of board in slot 1 i002: SPl2: PCB code of board in slot 2 i003: SPl3: PCB code of board in slot 3 PCB codes: CU: 100 - 109 CB: 140 - 149 TB: 130 - 139 SCB: 120 - 129 TSY: 110 - 119 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Range [Unit] Value Texts # of Indices Factory Settings 3 read: write: _/_ _/_
3 /U BR
r721 2D1Hex
r722 2D2Hex
r723 2D3Hex
12-31
Parameter List
01.2004
PNU *:conf-P r725 2D5Hex
Parameter Name in OP1 Description CalcTimeHeadroom Available CPU computation time reserve on CUSA as % of total computing power. Relevant parameters are sampling time (P308) and pulse frequency (P761). Analog output: 100 % with code number (PWE) = 16384 % Type=O2; PKW: 1HEX=1.0 % PZD Gr.: 0
Range [Unit] Value Texts [%]
read: write: 3 / BR
_/_ _/_
r730 2DAHex
SCB Diagnosis SCB diagnostic information All values displayed in hexadecimal notation Displayed numbers overflow at FF Hex. The meaning of individual indices depends of the selected SCB protocol (P682). Indices: i001: flTC Number of error-free telegrams i002: Terr Number of errored telegrams i003: Voff USS: Number of byte frame errors SCI boards: Number of slave power outages i004: Toff USS: Number of overrun errors SCI boards: Number of fiber optic link interrupts i005: PnoS USS: Parity error SCI boards: Number of missing response telegrams i006: STxL USS: STX error SCI boards: Number of search telegrams for slave acceptance i007: ETX ETX-error i008: BcCCUSS: Block check error SCI boards: Number of configuration telegrams i009: L/KL USS/Peer to Peer: Incorrect telegram length SCI boards: Highest terminal numbers required acc. to PZD connection (P554 to P631) i010: T/An USS: Timeout SCI boards: Analog inputs/outputs required acc. to PZD connection of setpoint channel and actual value output via SCI (P664). i011: Res1 Reserved i012: Res2 Reserved i013: Warn SCB-DPR alarm word i014: Sl1? Setting indicating whether slave 1 is needed and, if yes, of what type 0: No slave needed 1: SCI1 2: SCI2 i015: Sl2? Setting indicating whether slave 2 is needed and, if yes, of what type 0: No slave needed 1: SCI1 2: SCI2 i016: IniF SCI boards: Initialization error Type=L2; PKW: 1HEX=1.0 PZD Gr.: 0
24
3 / H BR
12-32
01.2004
Parameter List
PNU *:conf-P r731 2DBHex r748 2ECHex
Parameter Name in OP1 Description CB/TB Diagnosis For detailed information please refer to the operating manuals of the relevant Com board (CB) or Tech board (TB). Type=L2; PKW: 1HEX=1.0 PZD Gr.: 0 Trip Time Times of fault events (reading of hours run counter (r013) at the time a fault occurred) Indices: Day Hours Seconds Latest fault (1) i001=S1-d i002=S1-h i003=S1-s Last acknowledged fault (2) i004=S2-d i005=S2-h i006=S2-s 2nd last acknowledged fault (3) i007=S3-d i008=S3-h i009=S3-s ... ... ... ... Oldest stored fault (8) i022=S8-d i023=S8-h i024=S8-s Description of faults in: r947 Fault number r949 Fault value r951 Fault number list P952 Number of faults Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0
read: write:
_/_ _/_
3 / H BR
24
2 / BR
12-33
Parameter List
01.2004
12.12
PNU *:conf-P r764 2FCHex
Gating unit
Parameter Name in OP1 Description Modulation Depth Control factor of closed-loop control for gating unit. Analog output: 100 % with code number (PWE) = 400 % Type=O2; PKW: 1HEX=0.1 % PZD: 4000HEX=400 % [%] Range [Unit] Value Texts # of Indices Factory Settings read: write: 3 / BR _/_ _/_
12.13
PNU *:conf-P P789 315Hex P799 * 31FHex
Factory parameters
Parameter Name in OP1 Description RAM Access Value Content of a memory location on the CUSA board Type=L2; PKW format(HEX)=param.value Special Access Parameter for special access Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 PZD Gr.: 0 0 to 65535 0 3 / BR 3 / BR Range [Unit] Value Texts 0 to 65535 # of Indices Factory Settings 0 read: write: 3 / BR 4 / BR _/_ _/_
12-34
01.2004
Parameter List
12.14
Profile parameters
Parameter Name in OP1 Description CB Bus Address Protocol-dependent bus address for communication boards: see board documentation Note: The validity of the bus address is monitored by the Com Board. If its value is not accepted by COM BOARD, fault F080 with fault value 5 is displayed Precondition: P090 = 1 or P091 = 1 (Communication board logged on) Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 to 31 6 3 / BR 3 / BR Parameter Access Enabling of interfaces for parameterization See P053 for description. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 to 5001 1005 3 / BR 3 / BR Src Base/Reserve Source for basic/reserve setting switchover command (control word 2, bit 30); this parameter is identical to P590. See P590 for description. Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 Range [Unit] Value Texts 0 to 200 # of Indices Factory Settings 3 read: write: _/_ _/_
3 / H BR 3/H
P927 * 39FHex
P928 * 3A0Hex
12-35
Parameter List
01.2004
PNU *:conf-P r947 3B3Hex
Parameter Name in OP1 Description Fault Memory Display of faults which caused the last 8 fault events (r748); up to 8 faults can be stored for each event. Each fault has its own fault number (see list of faults, Section 7). For plain text information associated with fault numbers: See r951. Indices: Fault 1 Fault 2 ... Fault 8 Latest fault (1) i001=S1-1 i002=S1-2 ... i008=S1-8 Last acknowledged fault (2) i009=S2-1 i010=S2-2 ... i016=S2-8 2nd last acknowledged fault (3) i017=S3-1 i018=S3-2 ... i024=S3-8 ... Oldest fault stored (8) i057=S8-1 i058=S8-2 ... i064=S8-8 Notes: A value of "0" means "No fault". In the event of a power failure, only the current and last acknowledged fault are stored. Indices 17 to 64 are then reset to 0. See P952 for the number of stored fault events. Example of a fault: Last acknowledged fault (2)
Index 9 10 11 12 13 14 15 16 r947 35 37 0 r949 0 2 0 Index 4 5 6 r748 62 1 7
read: write: 2 / BR
_/_ _/_
Fault time (r748): after 62 days, 1 hour, 7 sec operating hours Faults occurrences (r947): Fault value (r949): 35 No further details 37 2 Type=O2; r949 3B5Hex PKW: 1HEX=1.0 PZD Gr.: 0 64 3 / BR Fault Value Fault value of faults, facilitates troubleshooting for a variety of parameters. The fault values are stored in the same indices as the associated fault numbers (r947) - see example in r947. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Fault Texts List of fault texts; every fault text is stored under the same index as its fault number. Example (cf. r947): Fault 35 is stored in r947, i009. This is (r951, i035): 'Ext.fault1'. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0
r951 3B7Hex
116
2 / BR
12-36
01.2004
Parameter List
PNU *:conf-P P952 * 3B8Hex
Parameter Name in OP1 Description # of Faults Number of faults Contains the number of fault events stored in the fault memory (max. 8). If the parameter is set to "0", the entire contents of the diagnostic memory (r748 - fault time, r947 - fault number, r949 - fault value) are erased. Type=O2; PKW: 1HEX=1.0 PZD Gr.: Warning Param1 Alarm parameter 1 If one of the alarms numbered from 1 to 16 occurs, the corresponding bar in the 7-segment display lights up.
16 15 8 7 14 13 6 5 12 11 4 3 10 2 9 1
_/_ _/_
r953 3B9Hex
3 / BR
Type=V2; r954 3BAHex
PKW: 1HEX=1.0
PZD Gr.: 0 3 / BR
Warning Param2 Alarm parameter 2 If one of the alarms numbered from 17 to 32 occurs, the corresponding bar in the 7-segment display lights up.
32 31 24 23 30 29 22 21 28 27 20 19 26 25 18 17
Type=V2; r955 3BBHex
PKW: 1HEX=1.0
PZD Gr.: 0 3 / BR
48 47 40 39 46 45 38 37 44 43 36 35 42 41 34 33
Type=V2; r956 3BCHex
PKW: 1HEX=1.0
PZD Gr.: 0 3 / BR
64 63 56 55 62 61 54 53 60 59 52 51 58 57 50 49
Type=V2; r957 3BDHex
PKW: 1HEX=1.0
PZD Gr.: 0 3 / BR
80 79 72 71 78 77 70 69 76 75 68 67 74 73 66 65
Type=V2;
PKW: 1HEX=1.0
PZD Gr.: 0
12-37
Parameter List
01.2004
PNU *:conf-P r958 3BEHex
Parameter Name in OP1 Description Warning Param6 Alarm parameter 6 (CB alarms) If one of the alarms numbered from 81 to 96 occurs, the corresponding bar in the 7-segment display lights up.
96 95 88 87 94 93 86 85 92 91 84 83 90 89 82 81
read: write: 3 / BR
_/_ _/_
Type=V2; r959 3BFHex
PKW: 1HEX=1.0
PZD Gr.: 0 3 / BR
Warning Param7 Alarm parameter 6 (TB alarms 1) If one of the alarms numbered from 97 to 112 occurs, the corresponding bar in the 7-segment display lights up.
110 112 111 109 102 104 101 103 106 108 107 105 100 98 97 99
Type=V2; r960 3C0Hex
PKW: 1HEX=1.0
PZD Gr.: 0 3 / BR
Warning Param8 Alarm parameter 6 (TB alarms 2) If one of the alarms numbered from 113 to 128 occurs, the corresponding bar in the 7-segment display lights up.
126 128 127 125 120 118 117 119 122 124 123 121 116 114 113 115
Type=V2; r964 3C4Hex
PKW: 1HEX=1.0
PZD Gr.: 0 3 / BR
Drive ID Drive identification Character string of the "Text" type. The first 2 characters contain the Ident number for drive identification on the Profibus. The remaining 24 characters contain the model name for displaying the drive model on visualization systems. Parameter values: 2 Byte: Ident number: 8022Hex 24 Byte: Model name (drive type): "MASTERDRIVES FC" Note: This parameter cannot be selected on the PMU; the value cannot be displayed on the OP. Type=VS; PKW: 1HEX=1.0 PZD Gr.: Profile # Profibus-specific parameter Note: This parameter cannot be selected on the PMU; the value cannot be displayed on the OP. Analog output: 100 % with code number (PWE) = 16384 Type=OS; PKW: 1HEX=1.0 PZD Gr.: 0
r965 3C5Hex
3 / BR
r967 3C7Hex r968 3C8Hex
Control Word 1 Visualization parameter for control word 1 (bits 0 - 15) Identical to r550 (control word 1) Type=V2; PKW: 1HEX=1.0 PZD Gr.: 0 Status Word 1 Visualization parameter for status word 1 (bits 0 - 15) Identical to r552 (status word 1) Type=V2; PKW: 1HEX=1.0 PZD Gr.: 0
2 / BR
2 / BR
12-38
01.2004
Parameter List
PNU *:conf-P P970 * 3CAHex
Parameter Name in OP1 Description Factory Settings Parameter reset to factory settings Parameter values: 0: Parameter reset: All parameters are reset to their original values (factory settings). This parameter is then automatically reset to "1". 1: No parameter reset Note: The same function can be selected with P052 = 1. Type=O2; PKW: 1HEX=1.0 PZD Gr.: -
read: write: 3/ B 3/ B
_/_ _/_
P971 * 3CBHex
EEPROM Saving Transfer to the EEPROM of parameter values stored in the RAM (to protect data when power is disconnected/fails) when the value of parameter changes from 0 to 1. The parameter must be set to 0 manually. Parameter values: 0: Change parameters 1: Save parameters Type=O2; PKW: 1HEX=1.0 PZD Gr.: Par # List Pt1 List of available parameter numbers, part 1 The parameter numbers are listed in ascending sequence. The first 0 to appear in the list indicates that no further parameters are available. Indices: The value range of the index extends from 1 to 116. Index 116 has the special function of referring to the parameter number which contains the next part of the complete list. A value of 0 stored in index 116 indicates that there are no further parts of the complete list. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Par # List Pt2 List of available parameter numbers, part 2 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Par # List Pt3 List of available parameter numbers, part 3 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Par # List Pt4 List of available parameter numbers, part 4 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Par # List Pt5 List of available parameter numbers, part 5 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Par # List Pt6 List of available parameter numbers, part 6 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0
0 to 1
3 / BR 3 / BR
r980 3D4Hex
116
3 / BR
r981 3D5Hex r982 3D6Hex r983 3D7Hex r984 3D8Hex r985 3D9Hex
116
3 / BR
116
3 / BR
116
3 / BR
116
3 / BR
116
3 / BR
12-39
Parameter List
01.2004
PNU *:conf-P r986 3DAHex r987 3DBHex r988 3DCHex r989 3DDHex r990 3DEHex
Parameter Name in OP1 Description Par # List Pt7 List of available parameter numbers, part 7 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Par # List Pt8 List of available parameter numbers, part 8 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Par # List Pt9 List of available parameter numbers, part 9 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Par # List Pt10 List of available parameter numbers, part 10 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Par # List chg1 List of altered parameters, part 1 The parameter numbers are listed in ascending sequence. The first 0 to appear in the list indicates that no further parameters are available. Indices: The value range of the index extends from 1 to 116. Index 116 has the special function of referring to the parameter number which contains the next part of the complete list. A value of 0 stored in index 116 indicates that there are no further parts of the complete list. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Par # List chg2 List of altered parameters, part 2 See r990. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Par # List chg3 List of altered parameters, part 3 See r990. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0
read: write: 3 / BR
_/_ _/_
116
3 / BR
116
3 / BR
116
3 / BR
116
3 / BR
r991 3DFHex r992 3E0Hex
116
3 / BR
116
3 / BR
12-40
01.2004
Control and Status Words
13
13.1

Control word
Operating states can be read in visualization parameter r001: e.g. READY FOR ON: r001 = 009 The functional sequences are described in the order in which they occur. An individual source can be parameterized for every control command (fixed values, digital inputs, PMU, PZD part of the telegram from the automation devices). The selection parameters for the sources are, with the exception of P590 and P591, indexed 2x as follows: Index i001: Basic setting (GRD) Index i002: Reserve setting (RES) One parameter is available to "connect up the source(s) for the control commands. The basic setting for the ON command (control word bit 0, control word 1) must be "connected up to digital input 1 of the CU (terminal -X101:16): Control word 1 table shows that the factory setting of parameter P554.1 is 1010 for the basic setting of the ON command source. Table A for the possible sources of the ON command specifies that 1010 is the "PMU operator control panel source. Look for the parameter value for the required source in Tables X and A. The result for digital input 1 (BE1) on the CU can be found in Table X, it is 1001. This parameter value must now be entered in parameter P554.1.
Possible sources Tab. X,A Parameter value Required source connection 1001 BE1 terminal -X101:16
Introduction and example of application
Example of source connection
Command ON/OFF1 (GRD)
Parameter P554.1
A HIGH signal at terminal -X101:16 switches on the converter while a LOW signal switches it off.
13-1
01.2004
NOTES
Multiple connections are permitted! The control word commands "OFF2 (bit 1), "OFF3 (bit 2) and "Acknowledge (bit 7) are always simultaneously effective from 3 sources (can be parameterized)! "Acknowledge (bit 7) is always additionally effective from the PMU! If the "ON command (bit 0) is connected to a serial interface (SCom, CB/TB, SCB-SCom), then an "OFF2" or "OFF3" command must also be parameterized on the terminal strip. Otherwise, the converter cannot be switched off via a defined command in the event of a communications failure!
13.1.1
Display of control word on PMU seven-segment display

15 14 7 6 5 4 13 12 3 2 11 10 1 0 9 8 23 22 31 30 21 20 29 28 19 18 27 26 17 16 25 24
Control word 1
Control word 2
13-2
01.2004
13.1.2
Designation Bit No. (meaning)
Control word 1 (visualization parameter r550 or r967)

The factory setting applies only when P077 = 0.
High / Low values (1 = High, 0 = Low) Parameter No. GRD (RES) Fact. setting GRD (RES) (P077 = 0) Possible sources see 8.1.4
ON / OFF1 (stop) 0 OFF2 (electrical)
ON 1 ON 1 Reserved Enabled 1 Reserved Reserved Reserved ON
OFF1 0 OFF2 0 P554.1 (2) P555.1 (2) P556.1 (2) P557.1 (2) 1010 (1001) 0001 (1002) 0001 (0001) 0001 (0001) Tab. X,A Tab. X,B Tab. X,B Tab. X,B
&
2 Inverter enable 3 4 5 6 Acknowledge
Inhibited 0 P561.1 (2) 0001 (0001) Tab. X,F
P565.1 (2) 7 0 Inching 1 1) 8 Inching 2 1) 9 PZD control by PLC Inching 1 ON 1 Inching 2 ON 1 Control 1 Reserved Reserved Reserved Reserved No fault 1 External fault 1 0 P575.1 (2) Inching 1 OFF 0 Inching 2 OFF 0 No control 0 P569.1 (2) P568.1 (2) 1 P566.1 (2) P567.1 (2)
0000 (1003) 0000 (0000) 2001 (2001) 1010 (fixed) 0000 (0000)
Tab. X,C Tab. X,C Tab. X,C
Tab. X,C
0000 (0000) SCom1/2 CB / TB SCB 2
Tab. X,C
10
11 12 13 14 External fault 1 15
0001 (0001)
Tab. X,D
1) There is no inching setpoint 1 or inching setpoint 2 on the AFE
13-3
01.2004
13.1.3
Control word 2 (visualization parameter r551)

The factory setting applies only when P077 = 0.
Designation Bit No. (meaning)
High / Low values (1 = High, 0 = Low)
Parameter No. GRD (RES)
Fact. setting GRD (RES) (P077 = 0)
Possible sources see 8.1.4
Ext. 24 V 16 17 Reserve data set 18 19 20 21 22 23 24 25 External fault 2 26 Slave AFE 27 External alarm 1 28 External alarm 2 29 Basic / reserve 30 31
5) 4) 3)
Ext. 24 V ok 1
Ext. 24 V not ok 0 P576.1 (2) 1004 (1004) Tab. X,I
Reserved RDS 2 1 Reserved Reserved Reserved Reserved Reserved Reserved Reserved No fault 1 Slave AFE 1 No alarm 1 No alarm 1 Reserve setting 1 Reserved
3) On MASTERDRIVES CUVC, this bit corresponds to bit 0 for the data set of the setpoint channel 4) On MASTERDRIVES CUVC, this bit corresponds to bit 0 for the data set of the motor 5) The AFE always uses a main contactor without check-back
RDS 1 0 P578.1 (2) 0000 (0000) Tab. X,I
External fault 2 0 Master AFE 0 External alarm 1 0 External alarm 2 0 Basic setting 0 P590 1005 Tab. X,I P589.1 (2) 0001 (0001) Tab. X,G P588.1 (2) 0001 (0001) Tab. X,G P587.1 (2) 0000 (0000) Tab. X,I P586.1 (2) 0001 (0001) Tab. X,G
13-4
01.2004
13.1.4
Sources for control words 1 and 2

Table X (external terminals) 1001 1002 1003 1004 1005 4101 4102 4103 4104 4105 4106 4107 4108 4109 4110 4111 4112 4113 4114 4115 4116 4201 4202 4203 4204 4205 4206 4207 4208 4209 4210 4211 4212 4213 4214 4215 4216 5001
BE1 terminal -X101:16 BE2 terminal -X101:17 BE3 terminal -X101:18 Assigned BE5 terminal -X101:20 SCI, slave1, terminal 01 SCI, slave1, terminal 02 SCI, slave1, terminal 03 SCI, slave1, terminal 04 SCI, slave1, terminal 05 SCI, slave1, terminal 06 SCI, slave1, terminal 07 SCI, slave1, terminal 08 SCI, slave1, terminal 09 SCI, slave1, terminal 10 SCI, slave1, terminal 11 SCI, slave1, terminal 12 SCI, slave1, terminal 13 SCI, slave1, terminal 14 SCI, slave1, terminal 15 SCI, slave1, terminal 16 SCI, slave2, terminal 01 SCI, slave2, terminal 02 SCI, slave2, terminal 03 SCI, slave2, terminal 04 SCI, slave2, terminal 05 SCI, slave2, terminal 06 SCI, slave2, terminal 07 SCI, slave2, terminal 08 SCI, slave2, terminal 09 SCI, slave2, terminal 10 SCI, slave2, terminal 11 SCI, slave2, terminal 12 SCI, slave2, terminal 13 SCI, slave2, terminal 14 SCI, slave2, terminal 15 SCI, slave2, terminal 16 TSY, terminal 1
13-5
01.2004
Table A 0000 1010 2001 3001 4501 4502 4503 4504 4505 Table B 0001 1010 2001 3001 4501 4502 4503 4504 4505 Table C 0000 2001 3001 4501 4502 4503 4504 4505 Table D 0001 2001 3001 4501 4502 4503 4504 4505
Constant value 1 SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Constant value 0 SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Constant value 1 PMU operator panel SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Constant value 0 PMU operator panel SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5
13-6
01.2004
Table E 0000 0001 1010 2001 3001 4501 4502 4503 4504 4505 Table F 0000 0001 2001 3001 4501 4502 4503 4504 4505 Table G 0001 2004 3004 4501 4502 4503 4504 4505 Table H 0001 4501 4502 4503 4504 4505
No MC checkback SCB1/2 peer-to-peer, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Constant value 1 SCom1 word 4 CB/TB word 4 SCB1/2 peer-to-peer, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, SCB2 USS, word 4 SCB1/2 peer-to-peer, word 5 Constant value 0 Constant value 1 SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Constant value 0 Constant value 1 PMU operator panel SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5
13-7
01.2004
Table I 0000 0001 2004 3004 4501 4502 4503 4504 4505
Constant value 0 Constant value 1 SCom1 word 4 CB/TB word 4 SCB1/2 peer-to-peer, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, SCB2 USS, word 4 SCB1/2 peer-to-peer, word 5
13-8
01.2004
13.1.5
Description of the control word bits
Bit 0: ON / OFF1 command ( "ON") / (L "OFF1") Condition Result Positive edge change from L to H (L H) in READY FOR ON (009) state. PRECHARGING (010) The precharging contactor is closed. The DC link is precharged, the main contactor then closed and the precharging contactor opened. READY TO RUN (011) RUN (014). Bit 1: OFF2 command (L "OFF2") (electrical) Condition Result LOW signal The inverter pulses are inhibited and the main contactor opened. STARTING LOCKOUT (008) until the command is withdrawn. NOTE The OFF2 command is simultaneously effective from three sources (P555, P556 and P557)!
Bit 2: Reserved
Bit 3: Inverter enable command (H "Inverter enable") / (L "Inverter inhibit") Condition Result Condition Result HIGH signal and READY TO RUN (011) RUN (014) The inverter pulses are enabled. LOW signal In RUN (014): Change to READY TO RUN (011) display, inverter pulses are inhibited.
Bit 4: Reserved
Bit 5: Reserved
Bit 6: Reserved
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01.2004
Bit 7: Acknowledge command ( "Acknowledge") Condition Result Positive edge change from L to H (L H) in FAULT (007) state. Reset all current faults after they have been transferred to the diagnostics memory. STARTING LOCKOUT (008) if no further faults are active. FAULT (007) if other faults are still active. NOTE The acknowledge command is simultaneously effective from three sources (P565, P566 and P567) and always from the PMU!
Bit 8: Inching 1 ON command ( "Inching 1 ON") / (L "Inching 1 OFF") Condition Result Condition Result Positive edge change from L to H (L H) in the READY FOR ON state (009). An ON command is automatically issued (refer to control word bit 0). LOW signal An OFF1 command is automatically issued (refer to control word bit 0).
Bit 9: Inching 2 ON command ( "Inching 2 ON") / (L "Inching 2 OFF") Condition Result Condition Result Positive edge change from L to H (L H) in the READY FOR ON state (009). An ON command is automatically issued (refer to control word bit 0). LOW signal An OFF1 command is automatically issued (refer to control word bit 0).
Bit 10: Control via PLC command (H "Control via PLC") Condition HIGH signal; The process data PZD (control word, setpoints) sent via the SCom1 interface of the CU, the CB/TB interface (option) and the SCom/SCB interface (option) are evaluated only in the case of an accepted command. When several interfaces are in operation, only the process data of the interfaces sending an H signal are evaluated. With an L signal, the last values remain in the appropriate dual-port RAM of the interface. NOTE An H signal is displayed in visualization parameter r550 "Control word 1" if one of the interfaces sends an H signal!
Result
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01.2004
Bit 11: Reserved
Bit 12: Regenerative feedback enable command (H "Regenerative feedback enable") Condition Result Bit 13: Reserved HIGH signal Regenerative feedback operation is enabled.
Bit 14: Reserved
Bit 15: External fault 1 command (L "External fault 1") Condition Result LOW signal FAULT (007) and fault message (F035). The inverter pulses are inhibited and the main contactor opened. See Section "Fault and alarm messages"
Bit 16: Monitoring of external 24 V voltage supply (L "24V not o.k." / H "24V o.k.") Condition Result LOW signal Alarm A039 in operating states STARTING LOCKOUT (008) and READY FOR ON (009). Fault F007 in operating states PRECHARGING (010), READY TO RUN (011) and RUN (014). Bit 17: Reserved
Bit 18: Reserve data set RDS bit 0 command (L "RDS1" / H "RDS2") Condition READY FOR ON (009), PRECHARGING (010) or READY TO RUN (011) A HIGH signal activates RDS2, and a LOW signal RDS1. The parameter settings of the appropriate reserve data set in the setpoint channel and closed-loop/open-loop control are activated. See Section "Function diagrams".
Result
Bit 19: Reserved
Bit 20: Reserved
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01.2004
Bit 21: Reserved
Bit 22: Reserved
Bit 23: Reserved
Bit 24: Reserved
Bit 25: Reserved
Bit 26: External fault 2 command (L "External fault 2") Condition Result LOW signal; Command is not activated until converter switches to READY TO RUN (011) and elapse of a 200 ms timer. FAULT (007) and fault message (F036). The inverter pulses are inhibited and the main contactor (if installed) opened. See Section "Fault and alarm messages".
Bit 27: Slave/master drive command (H "Slave AFE") / (L "Master drive") Slave AFE The closed-loop control operates with an external line active current setpoint. The DC link voltage is specified by the master AFE. The closed-loop control operates with an internal line active current setpoint (= output of DC link voltage controller). The DC link voltage is maintained constantly at the set value.
Master AFE
Bit 28: External alarm 1 command (L "External alarm 1") Condition Result LOW signal The converter continues to operate in its current status. An alarm message (A015) is output. See Section "Fault and alarm messages".
Bit 29: External alarm 2 command (L "External alarm 2") Condition Result LOW signal The converter continues to operate in its current status. An alarm message (A016) is output. See Section "Fault and alarm messages".
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01.2004
Bit 30: Select reserve/basic setting (H "Reserve setting") / (L "Basic setting") Condition Result Condition Result HIGH signal The parameter values for the reserve setting for the control word itself, the setpoint channel and closed-loop control are activated. LOW signal The parameter values for the basic setting for the control word itself, the setpoint channel and closed-loop control are activated.
Bit 31: Reserved
13-13
01.2004
13.2
Status word
Status words are process data as defined by the explanation in Section "Process data". A "destination" at which the bit status can be identified (digital outputs of CUSA, SCI 1/2 terminals, TSY terminals) can be parameterized for each bit in a status word. One parameter is available for "wiring up" the destination for each status bit. As shown below, the selection parameters have three indices: Index i001 Selection of a terminal on the CUSA / PEU board (basic unit) Index i002 Selection of a terminal on the SCI 1/2 board (option) Index i003 Selection of a terminal on the TSY board (option) Example of wiring to The message "motor operation" (status word 1, bit 14) must be "wired up" to digital output 3 (BA3) on the CUSA (terminal X102:29/33) as a a destination high-active signal: "Wiring" of a status bit to a digital output on the CUSA is parameterized via index i001. The table for status word 1 indicates that the message "Motor operation" is assigned to parameter P614. Look for the parameter value for the desired destination in the same table. The result is 1003 for digital output 3 on the CU. This parameter value must now be set in parameter P614.1. Introduction and example of application
Bit # Bit 14 Meaning Motor operation Parameter P614.1 Parameter value Desired destination connection 1003 BA3 terminal -X102:29/33
When a High signal is applied to terminal -X102:29/33, the AFE operates in generator mode and, in the case of a Low signal, in motor mode. If a value assigned to a terminal (digital output BA) is allocated to a destination once in a selection parameter, then it will not be available in the same index of any other selection parameter as a terminal is only suitable for the output of one status bit. NOTE Faults, alarms and starting lockout (HIGH active) are displayed as LOW active via the terminal strip (digital outputs). This also applies to any option boards! See Section "Digital outputs".
13.2.1
Status word 1 (visualization parameter r552 or r968)

PMU display "Status word 1"
15 14 7 6 5 4 13 12 3 2 11 10 1 0 9 8
13-14
01.2004
Bit # Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Bit 14 1) Bit 15
Value
1 = High 0 = Low Ready for ON Not ready for ON Ready to RUN Not ready to RUN Run Inv. pulses inhibited Fault No fault No OFF2 OFF2 Reserved Starting lockout No starting lockout Alarm No alarm No setp./act.v. deviation Setp./act. val. deviation PZD control requested (not permitted) Reserved "Undervoltage" fault No "Undervolts." fault MC energized MC not energized Reserved Generator operation Motor operation Reserved
Select destin. P600.x x=1 P601.x P602.x P603.x
Value
Destination
1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
0000 1001 1002 1003 1004 0000
No destination Assigned (precharging) Assigned (main contactor) BA3, -X102:29/33 BA4, -X102:32/33 No destination SCI 1/2, slave 1, BA1 SCI 1/2, slave 1, BA2 SCI 1/2, slave 1, BA3 SCI 1/2, slave 1, BA4 SCI 1/2, slave 1, BA5 SCI 1/2, slave 1, BA6 SCI 1/2, slave 1, BA7 SCI 1/2, slave 1, BA8 SCI 2 only, slave 1, BA9 SCI 2 only, slave 1, BA10 SCI 2 only, slave 1, BA11 SCI 2 only, slave 1, BA12 SCI 1/2, slave 2, BA1 SCI 1/2, slave 2, BA2 SCI 1/2, slave 2, BA3 SCI 1/2, slave 2, BA4 SCI 1/2, slave 2, BA5 SCI 1/2, slave 2, BA6 SCI 1/2, slave 2, BA7 SCI 1/2, slave 2, BA8 SCI 2 only, slave 2, BA9 SCI 2 only, slave 2, BA10 SCI 2 only, slave 2, BA11 SCI 2 only, slave 2, BA12 No destination TSY, BA1 TSY, BA2
P604.x
4101 4102 4103
P606.x P607.x P608.x always 1 x=2 P611.x P612.x
4104 4105 4106 4107 4108 4109 4110 4111 4112 4201 4202 4203 4204 4205
P614.x
4206 4207 4208 4209 4210 4211 4212 x=3 0000 5001 5002
1) This bit corresponds to bit "CW/CCW rotation" on the MASTERDRIVES CUVC
13-15
01.2004
13.2.2
Status word 2 (visualization parameter r553)

PMU display "Status word 2"
31 30 23 22 21 20 29 28 19 18 27 26 17 16 25 24
13-16
01.2004
Bit # Bit 16 Bit 17 Bit 18 2) Bit 19 Bit 20 Bit 21 Bit 22 Bit 23 Bit 24 Bit 25 Bit 26 Bit 27 Bit 28 Bit 29 3) Bit 30 Bit 31
Value
1 = High 0 = Low Reserved Reserved
Select destin. x=1 P618.x P619.x P620.x P621.x P622.x P623.x P624.x
Value
Destination No destination Assigned Assigned BA3, -X102:29/33 BA4, -X102:32/33 No destination SCI 1/2, slave 1, BA1 SCI 1/2, slave 1, BA2 SCI 1/2, slave 1, BA3 SCI 1/2, slave 1, BA4 SCI 1/2, slave 1, BA5 SCI 1/2, slave 1, BA6 SCI 1/2, slave 1, BA7 SCI 1/2, slave 1, BA8 SCI 2 only, slave 1, BA9 SCI 2 only, slave 1, BA10 SCI 2 only, slave 1, BA11 SCI 2 only, slave 1, BA12 SCI 1/2, slave 2, BA1 SCI 1/2, slave 2, BA2 SCI 1/2, slave 2, BA3 SCI 1/2, slave 2, BA4 SCI 1/2, slave 2, BA5 SCI 1/2, slave 2, BA6 SCI 1/2, Slave 2, BA7 SCI 1/2, Slave 2, BA8 SCI 2 only, Slave 2, BA9 SCI 2 only, Slave 2, BA10 SCI 2 only, Slave 2, BA11 SCI 2 only, Slave 2, BA12 No destination TSY, BA1 TSY, BA2
0000 1001 1002 1003 1004 0000 4101 4102 4103 4104 4105 4106 4107 4108 4109 4110 4111 4112 4201
1 0 1 0 1 0 1 0 1 0 1 0 1 0
Current limit active Current limit not active External fault 1 No external fault 1 External fault 2 No external fault 2 External alarm No external alarm AFE i2t alarm No AFE i2t alarm AFE overtemp. fault No AFE overtemp. fault AFE overtemp. alarm No AFE overtemp. alarm Reserved Reserved Reserved Reserved
x=2
1 0 1 0
PC contactor energized PC cntact. not energized Reserved Precharging active Precharging not active
P629.x
4202 4203 4204
P631.x
4205 4206 4207 4208 4209 4210 4211 4212 0000 5001 5002
x=3
2) 3)
This bit corresponds to "Overspeed" bit on the MASTERDRIVES CUVC This bit corresponds to "Bypassing contactor energized" bit on the MASTERDRIVES CUVC
13-17
01.2004
13.2.3
Description of the status word bits
Bit 0: "Ready for ON" signal (H) HIGH signal Meaning STARTING LOCKOUT (008) or READY FOR ON (009) state The power supply, open-loop control and closed-loop control are all operative. The inverter pulses are inhibited. Bit 1: "Ready to Run" signal (H) HIGH signal Meaning PRECHARGING (010) or READY TO RUN (011) state The power supply, open-loop control and closed-loop control are all operative. The converter is switched on. Precharging has been completed. The AFE inverter pulses are disabled and Ud control is disabled. Bit 2: "Run" signal (H) HIGH signal Meaning RUN state (014) The converter is in operation. The AFE inverter pulses are enabled. Ud control is in operation. Bit 3: "Fault" signal (H) HIGH signal Meaning FAULT state (007) A fault (fault type irrelevant) has occurred. Output at terminal strip (CUSA, TSY, SCI1/2) with L signal.
Bit 4: "OFF2" signal (L) LOW signal Meaning Bit 5: Reserved OFF2 command is active An OFF2 command (control word bit 1) has been issued.
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01.2004
Bit 6: "Starting lockout" signal (H) HIGH signal Meaning STARTING LOCKOUT state (008) The power supply, open-loop control and closed-loop control are all operative. The signal is continuously applied as long as an OFF2 command via control word bit 1 or an ON command via control word bit 0 is active (edge evaluation). Output at terminal strip (CUSA, SCB1) with L signal.
Bit 7: "Alarm" signal" (H) HIGH signal Meaning Alarm (Axxx) An alarm (type irrelevant) has occurred. This signal remains active until the cause has been eliminated. Output at terminal strip (CUSA, SCB1) with L signal.
Bit 8: "Setpoint/actual value deviation" signal (L) LOW signal Meaning "Setpoint/actual value deviation" alarm (A034) There is currently a deviation between the Vd setpoint and Vd actual value which is greater than the setting in P517 (set/act.val.dev. Vd) and active for longer than P518 (set/act.val.dev.time). The bit is reset to an H signal as soon as the deviation decreases to below the setting in parameter P517. Bit 9: "PZD control requested" signal (H) HIGH signal Bit 10: Reserved This signal is always active.
Bit 11: "Undervoltage fault" signal (H) HIGH signal Meaning "Undervoltage in DC link" fault (F008) The DC link voltage has dropped below the permissible limit value. See Section "Fault and alarm messages" Output at terminal strip (CUSA, TSY, SCI1/2) with L signal.
Bit 12: "MC energized" signal (H) HIGH signal WARNING The main contactor is energized. On the AFE, this status bit is always connected to digital output 2 on the CUSA. A different wiring is not possible and is also not allowed because the AFE inverter might be destroyed if the main contactor is activated before the DC link has been precharged.
13-19
01.2004
Bit 13: Reserved
Bit 14: "Motor operation" signal (L) LOW signal Bit 15: Reserved AFE operates in rectifier mode (active current >= 0)
Bit 16: Reserved
Bit 17: Reserved
Bit 18: "Current limit active" signal (L) LOW signal Meaning AFE operates at the present current limit setting If the AFE output current is limited, the DC-link voltage can no longer be regulated to the selected setpoint. Output at terminal strip (CUSA, SCB1) with L signal.
Bit 19: "External fault 1" signal (H) HIGH signal Meaning " External fault 1" An "External fault 1" is active in control word bit 1. Output at terminal strip (CUSA, SCB1) with L signal.
Bit 20: "External fault 2" signal (H) HIGH signal Meaning " External fault 2" An "External fault 2" is active in control word bit 26. Output at terminal strip (CUSA, SCB1) with L signal.
Bit 21: "External alarm" signal (H) HIGH signal Meaning "External alarm" An "External alarm 1" is active in control word bit 28 or an "External alarm 2" in control word bit 29. Output at terminal strip (CUSA, SCB1) with L signal.
Bit 22: "AFE i2t alarm" signal (H) HIGH signal Meaning "AFE i2t alarm" (A025) If the converter continues to operate under the current load conditions, the AFE will be thermally overloaded. Output at terminal strip (CUSA, SCB1) with L signal.
13-20
01.2004
Bit 23: "AFE overtemperature fault" signal (H) HIGH signal Meaning "Inverter temperature too high" fault (F023) The inverter temperature limit value has been exceeded. See Section "Fault and alarm messages". Output at terminal strip (CUSA, SCB1) with L signal.
Bit 24: "AFE overtemperature alarm" signal (H) HIGH signal Meaning "Inverter temperature too high" alarm (A022) Alarm-tripping temperature threshold of inverter has been exceeded. See Section "Fault and alarm messages". Output at terminal strip (CUSA, SCB1) with L signal
Bit 25: Reserved
Bit 26: Reserved
Bit 27: Reserved
Bit 28: Reserved
Bit 29: "PC energized" signal (H) HIGH signal WARNING The precharging contactor is energized. The status bit is always connected to terminal -X9 on the AFE. A different wiring is not possible and is also not allowed because the AFE inverter might be destroyed if the main contactor is activated before the DC link has been precharged.
Bit 30: Reserved
Bit 31: "Precharging active" signal (H) HIGH signal Meaning PRECHARGING state (010) The DC link is precharged as soon as an ON command is issued.
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06.2005
Faults and Alarms
14
14.1
Faults and Alarms

Faults
General information about faults The available information for each fault event comprises the following parameters: Parameter r947 Fault number r949 Fault value r951 Fault texts P952 Number of faults r748 Fault time If a fault message is not acknowledged before the electronics supply voltage is disconnected, then the same fault message will be active again when the supply is next turned on. The drive cannot be started until the message has been acknowledged (exception: Automatic restart function is selected, see P366).
Fault messages
No. F002
Description of fault Precharging The DC-link voltage failed to reach the minimum limit ( P071 line supply voltage) during precharging. The maximum precharging time (P326) has been exceeded. Line overvoltage The voltage at the input terminals is higher than the response threshold (110 % or 120 % of P071 in inverter disabled or Run states). The voltage at the input terminals is higher than the maximum voltage limit + 5 % (E.g.: 460 V + 5 % = 483 V) and DC-link voltage is higher than the maximum continuous permissible value.
Line voltage range 380 V to 460 V 500 V to 575 V 660 V to 690 V Max. contin. perm. Vd Max. contin. perm. Vd at III >90% P072 at III 90% P072 740 V 922 V 1100 V 760 V 947 V 1130 V
Remedial measures Check the line voltage, compare with P071 Line voltage Check the maximum precharging time (P326);
F003
Check the line voltage, compare with P071 Line voltage
F004
Line undervoltage
Check the line voltage
Check P074 The voltage at the input terminals is less than the response threshold (50 % of P071 during precharging and Compare with P071 Line voltage P074 in operation). The line supply undervoltage fault is Check the line phase sequence also activated if Vsupply < 80 % of P071 and if F013 occurs. If the fault occurs immediately after the drive is started up (for the first time), then the phase sequence may be incorrect. The line must always be connected in a CW phase sequence.
14-1
Faults and Alarms
06.2005
Fault messages No. F006 Description of fault DC-link overvoltage The drive has been shut down due to an excessive DClink voltage. Line voltage range I Shutdown threshold 380 V to 460 V I approx. 820 V 500 V to 575 V 660 V to 690 V F007 Electrical off Failure of the electronic voltage supply -G10 in the mains connection module (external 24 V) F008 DC-link undervoltage The DC-link voltage has dropped below the minimum limit value ( line supply voltage) I I approx. 1020 V approx. 1220 V Check the external voltage supply Check the wiring (hardware and software) for the ext. 24 V monitoring function (software FS: 576 = 1004 = digital input 4). Check the main contactor control in cases where the fault occurs immediately after precharging P160 Maximum motor current limit P173 Maximum current Check the line voltage and line frequency Compare with the threshold in Undervoltage threshold P074 the maximum Line failure time P155 the Line voltage P071 Check the main contactor control in cases where the fault occurs immediately after precharging the AFE output for short circuit or earth fault Check the maximum current P173 IMaximum current the AFE load Measure inlet or ambient air temperature. Apply reduction curves when theta >40 C. See section "Technical Data" in Operator's Guide Check whether fan -E1 is connected and/or rotating in the correct direction. the air inlet and outlet openings for dirt/blockage. the temperature sensor connected to -X30 Remedial measures Regenerative feedback power of the connected converter is greater than that of the AFE. Check the following parameters: P572 Source regeneration enable P161 Max. generator current limit of AFE P173 Maximum current
F009
Supply failure The line voltage has remained below the undervoltage threshold (P074) for longer than the maximum line failure period (P155). The line failure fault is also activated if the line voltage frequency drops below 40 Hz or exceeds 70 Hz.
F011
Overcurrent The drive has been shut down as a result of overcurrent. The trip threshold has been exceeded.
F013
Overload The maximum current parameterized in P173 has been exceeded by more than 10% or the load in regenerative feedback mode was so high that the DC-link voltage has reached its maximum value. Inverter temp. The inverter temperature has exceeded its maximum limit. r949 = 1 Inverter temperature limit is exceeded r949 = 2 Sensor 1: Break in sensor lead or sensor defective
F023
r949 = 18 Sensor 2: Break in sensor lead or sensor defective r949 = 34 Sensor 3: Break in sensor lead or sensor defective r949 = 50 Sensor 4: Break in sensor lead or sensor defective F024
1.5 P326.
Check Overload precharging resistor Precharging resistor protection has responded during DC- for high-resistance short circuit or earth fault during forming or WEA link forming and automatic restart (WEA). whether line voltage < 80 % during WEA Fault F024 occurs when II > 1 % P072 for longer than
14-2
06.2005
Faults and Alarms
Fault messages No. F025 UCE Ph. L1 A UCE shutdown has occurred in phase L1 Description of fault Remedial measures Check phase L1 for short circuit or earth fault (-X2:U2 - including motor). the contacts on the CU. F026 UCE Ph. L2 A UCE shutdown has occurred in phase L2 Check phase L2 for short circuit or earth fault (-X2:V2 - including motor). the contacts on the CU. F027 UCE Ph. L3 A UCE shutdown has occurred in phase L3 Check phase L3 for short circuit or earth fault (-X2:W2 - including motor). the contacts on the CU. F029 Meas. val. sensing A fault has occurred in the measured value sensing circuit. (r949 = 1) Offset cannot be adjusted in phase L1. (r949 = 2) Offset cannot be adjusted in phase L2. (r949 = 3) Offset cannot be adjusted in phases L1 and L3. F030 DC link short-circuit A short-circuit in the DC link has been detected: (r949 = 1) During pre-charging of the DC link, a shortcircuit has been detected. (r949 = 2) A DC link short-circuit has been detected during forming. (r949 = 3) A DC link short-circuit has been detected during operation. F035 Ext. fault 1 Parameterizable external fault input 1 has been activated Check the DC link Check the load connected to the DC link Defect in the measured value sensing circuit Defect in the power section (valve is not blocking)
Check whether an external fault has occurred whether the lead to the appropriate digital input is interrupted P575 Src No Ext Fault1 See section "Digital inputs" in Operator's Guide Check whether an external fault has occurred whether the lead to the appropriate digital input is interrupted P586 Src No Ext Fault2 See section "Digital inputs" in Operator's Guide Check: Maximum connected inverter power greater than 4 x AFE inverter power? If No: Check the DC link If Yes: Contact your local SIEMENS AG branch Replace the CUSA (-A10) board Replace the CUSA (-A10) board
F036
Ext. fault 2 Parameterizable external fault input 2 has been activated
F039
DC link ground fault An earth fault has been detected during DC-link precharging
F040 F041
AS internal Incorrect operating status EEprom fault A fault occurred as values were been saved to the EEPROM Comp. time Computation time problems
F042
Reduce the computation time load, increase P308 Sampling time, check r725 Available computation time.
14-3
Faults and Alarms
06.2005
Fault messages No. F045 Description of fault Opt.brd.HW A hardware fault occurred as an option board was being accessed Par.con. Int.comp.time Interf. pulse freq Fault during power OFF or pulse inhibit SW release The SW versions of the EPROMs on the CU are different. The fault occurs as a result of the comparison of the language EPROM and CU software. F050 TSY init. TSY board initialization error Check whether the TSY is correctly inserted the parameter is set correctly for the installed board P090 Board Position 2 r723 PCB Code F060 MLFB missing This fault is set if the MLFB = 0 (0.0 kW) when the device exits the INITIALIZATION state. MLFB = order number. Multiparal. Fault in connection with the multiparallel circuit has been detected P091 Board position 3 724 PCB Code Remedial measures Replace the CUSA board Check the connection between the subrack and option boards Switch the device off and on again. Replace the CUSA (-A10) board. F047 F048 F049 Replace the CUSA (-A10) board. Switch the device off and the on again. Replace the CUSA (-A10) board if the fault occurs again. Replace the language EPROM
F046
Enter the appropriate MLFB in parameter P070 MLFB (6SE70..) after acknowledgement in INITIALIZATION. (MLFB can be entered only if the appropriate access levels are set in the two access parameters.) Check ImPI and the communications card and if required, replace Check configuration and connections of the multiparallel circuit Check parameter settings (P070 "MLFB(6SE70..)") Replace the CUSA (-A10). Replace the ImPI Check the connection CU -X100:1 to 5 or check connection PMU -X300. Check P687.01"SCom/SCB TlgOFF" Replace the CUSA (-A10).
F062
F065
INT1 telegram No telegram has been received on interface 1 (SCom1/USS protocol) within the telegram failure period.
F070
SCB init. SCB board initialization error
r949 = 1 or 2 Check the contacts on the SCB and whether the board slot matches the appropriate parameter setting. r723 PCB Code , r724 PCB Code and P090 Board Position 2, P091 Board Position 3 r949 = 5 Error in initialization data Check parameters P682 and P684 r949 = 6 Timeout during initialization and r949 = 10 Error in configuration channel Check parameters P090, P091, P682 and P684
F072
SCB heartb. SCB is no longer processing the monitoring counter (heartbeat counter).
Replace the SCB Check the connection between the subrack and option board Check connection from signal source to SCI1 (slave 1) -X428:4, 5.
F073
Aninput1 SL1 Amps at analog input 1, slave1, have dropped below 4mA
14-4
06.2005
Faults and Alarms
Fault messages No. F074 F075 F076 F077 F078 F079 Description of fault Aninput2 SL1 Amps at analog input 2, slave1, have dropped below 4mA Aninput3 SL1 Amps at analog input 3, slave1, have dropped below 4mA Aninput1 SL2 Amps at analog input 1, slave2, have dropped below 4mA Aninput2 SL2 Amps at analog input 2, slave2, have dropped below 4mA Aninput3 SL2 Amps at analog input 3, slave2, have dropped below 4mA SCB telegram A telegram has not been received from the SCB (USS, peer-to-peer, SCI) within the telegram failure time. F080 TB/CB init. Board initialization error at the DPR interface Remedial measures Check connection from signal source to SCI1 (slave 2) -X428:7, 8. Check connection from signal source to SCI1 (slave 3) -X428:10, 11. Check connection from signal source to SCI1 (slave1) -X428:4, 5. Check connection from signal source to SCI1 (slave 2) -X428:7,8. Check connection from signal source to SCI1 (slave 3) -X428:10, 11. Check the connections of the SCB1(2). Check P687.01"SCom/SCB TlgOFF". Replace the SCB1(2). Replace the CU (-A10). r949 = 1 TB/CB not inserted or TB/CB board code incorrect r949 = 2 TB is not compatible r949 = 3 CB is not compatible r949 = 5 Error in initialization data Check contacts on the T300 / CB board and whether the board slot matches the appropriate parameter setting; P090 Board Position 2, P091 Board Position 3 r723 PCB Code, r724 PCB Code r949 = 6 Timeout during initialization r949 = 10 Error in configuration channel Check the CB initialization parameters; P918 CB Bus Address, 696 to P705 CB Parameters 1 to 10 F081 TB/CB heartb. TB or CB is no longer processing the monitoring counter Replace the TB or CB Check the connection between the subrack and option board Check the connections of the CB/TB. Check P695 "CB/TB TlgOFFTime". Replace the CB. Replace the TB. F091 Form.interrupt Forming of the DC link has been interrupted. r949 = 1 r949 = 2 r949 = 3 r949 = 4 F255 Abortion due to another fault Abortion because Vd too low Abortion by OFF command Abortion because no ON command within 20 s of forming function selection Depending on the fault Line voltage too low or incorrect line voltage (P071) parameterized OFF command No ON command Switch the device off and then on again. Replace the CU if the fault occurs again. Table 14-1 Fault numbers, causes and their counter-measures
F082
TB/CB Tlgr. No new process data have been received from the TB or CB within the telegram failure time.
Fault in NOVRAM
14-5
Faults and Alarms
06.2005
14.2
Alarms
An alarm message is periodically displayed on the PMU by A=alarm and a 3-digit number. An alarm cannot be acknowledged. It is automatically deleted once the cause has been removed. Several alarms can be active simultaneously, in which case they are displayed one after another. If the AFE inverter is operated with the OP1S control panel, the warning is displayed in the bottom line of the operation display. The red LED also flashes (refer to the OP1S Operating Instructions).
Alarm messages
Alarm No.
ParamNo. Bit No.
Description
Remedial measures
A001
P953 0
Comp. time CU board comp. time utilization too high Ext. alarm 1 Parameterizable, external alarm input 1 has been activated Ext. alarm 2 Parameterizable, external alarm input 2 has been activated Power supply of the power section An UCE error is detected during pulse disable. The power supply of the power section is interrupted. Overcurrent An overcurrent has been detected. Overvoltage A DC-link overvoltage condition has been detected. Inv.temp. The alarm activation threshold has been exceeded.
Check r725 Available computation time. Increase P308 Sampling time External alarm is active. Check whether the lead to the appropriate digital input is interrupted. Check parameter P588 Src No Ext Warn1 See section "Digital inputs" in Operator's Guide External alarm is active. Check whether the lead to the appropriate digital input is interrupted. Check parameter P589 Src No Ext Warn2. See section "Digital inputs" in Operator's Guide Check the power supply of the power section.
A015
P953 14
A016
P953 15
A017
P954 0
A020
P954 3
Check the driven load for an overload condition. Are the dynamic requirements too high? Check the line voltage. Are the dynamic requirements too high? Check r011 AFE temperature. Measure inlet or ambient air temperature. Apply reduction curves when theta >40 C. See section "Technical Data" in Operator's Guide Check whether fan -E1 is connected and/or rotating in the correct direction. the air inlet and outlet openings for dirt/blockage. the temperature sensor connected to -X30
A021
P954 4
A022
P954 5
A025
P954 8
I2t- inv. The inverter will be thermally overloaded if it continues to operate under the current load conditions.
Check whether the rated output current or peak current (operating class II) is (was) too high. Check r010 AFE Utilization
14-6
06.2005
Faults and Alarms
Alarm messages Alarm No. ParamNo. Bit No. A039 P955 6 Electrical off The electronics voltage supply is not o.k. Check the ext. 24 V voltage supply -G1 the digital input and signal lead for monitoring of the ext. 24 V voltage supply A040 P955 7 Supply voltage The voltage at the input terminals is outside the rated range (< 80 % or > 110 % of P071) in operation Current unbalance The output currents show an unbalance of > 25 % I(conv-rated) Reactive current limited The reactive current of the AFE is limited. Check the line voltage P071 Line voltage Check the line connections the line voltages in the individual phases Check the line voltage (r030) maximum current (P173) motor-mode current limit (P160) generator-mode current limit (P161) A048 P955 15 Vd2t integrator The monitoring function of the maximum continuous DC link voltage (using the Vd2tintegrator) has reached 50 % of the final value. If the high DC link voltage is caused by a high capacitive reactive current, then this might be limited (A047). If the high DC link voltage is caused by a high line voltage (r030), the line overvoltage fault (F003) message will be activated eventually (depending on the amplitude of Vd). No slave On the ser. I/O (SCB1 with SCI1/2), no slave is connected or fiber optic is interrupted or no supply to slaves. Slave incorrect On the ser. I/O, the slaves connected do not correspond to the parameter setting (slave number or slave type). Peer bdrate Baud rate for peer connection is too high or different. Peer PZD-L PZD length set too high for peer connection (>5). Peer Lng f. The PZD lengths of the sender and receiver in the peer connection do not match. TB-Param Alarm occurs if a TB is logged on and connected, but it does not respond to parameter jobs from the PMU, SCom1 or SCom2 within 6 s. Check the line voltage (r030) DC-link voltage (r006) Description Remedial measures
A046
P955 13
A047
P955 14
A049
P956 0
P660 SCI AnalogInConf Check slave. Check fiber optic. Check P660 SCI AnalogInConf
A050
P956 1
A051
P956 2
Match baud rates of SCB boards involved in the link P684 SCom/SCB Baud Reduce the number of words P686 SCom/SCB # PrDat.. Match word lengths of sender and receiver P686 SCom/SCB # PrDat Replace TB configuration (software).
A052
P956 3
A053
P956 4
A057
P956 8
14-7
Faults and Alarms
06.2005
Alarm messages Alarm No. ParamNo. Bit No. A065 P957 0 WEA active The WEA option (P366) restarts the drive. No time monitor is activated when the DC link is precharging. The automatic restart process can be aborted with an OFF command.
CAUTION The WEA function can place operating personnel at risk. Check whether you really need to use WEA. Change P366 WEA if necessary.
Description
Remedial measures
A081.. A096 A097.. A112 A113.. A128
r958 0...15 r959 0...15 r960 0...15
CB alarm See Operator's Guide for CB board TB alarm 1 See Operator's Guide for TB board TB alarm 2 See Operator's Guide for TB board Table 14-2 Alarm numbers, causes and their counter-measures
14.3
Fatal errors (FF)

Fatal errors are serious hardware or software errors which no longer permit normal operation of the unit. They only appear on the PMU in the form "FF<No>". The software is re-booted by actuating any key on the PMU.
FFxx FF01
Fault message Time sector overflow A non-removable time sector overflow has been identified in the higher priority time sectors. Access error option board A fatal fault has occurred as external option boards (CB, TB, SCB, TSY ..) were being accessed Stack overflow Stack overflow.
Switch device off and on again. Call service department if fatal fault is displayed again
Increase sampling time (P308) or reduce pulse frequency (P761) Replace the CUSA Replace the CUSA Replace the LBY Replace the option board Increase sampling time (P308) or reduce pulse frequency (P761) Replace the CUSA Replace the CUSA
FF03
FF06
FFxx
Any other fatal fault.
Table 14-3
Fatal errors
14-8
04.2006
Maintenance
15
WARNING
Maintenance
SIMOVERT MASTERDRIVES units are operated at high voltages. All work carried out on or with the equipment must conform to all the national electrical codes (BGV A2 in Germany). Maintenance and service work may only be executed by qualified personnel. Only spare parts authorized by the manufacturer may be used. The prescribed maintenance intervals and also the instructions for repair and replacement must be complied with. Hazardous voltages are still present in the drive units up to 5 minutes after the converter has been powered down due to the DC link capacitors. Thus, the unit or the DC link terminals must not be worked on until at least after this delay time. The power terminals and control terminals can still be at hazardous voltage levels even when the motor is stationary. If it is absolutely necessary that the drive converter be worked on when powered-up: Never touch any live parts. Only use the appropriate measuring and test equipment and protective clothing. Always stand on an ungrounded, isolated and ESD-compatible pad. If these warnings are not observed, this can result in death, severe bodily injury or significant material damage.
15-1
Maintenance
04.2006
15.1
15.1.1
Position 1 2
Electrical components
AFE basic mains module
Equipment designation -A52 -K1 VSB module Main contactor Brief description Line angle and voltage sensing 6SE7090-0XX84-1GA1 Main contactor 230 V, 50/60 Hz 3RT1476-6AP36 (for 370 ... 590 A) 3RT1466-6AP36 (for 210 ... 315 A) 3RT1456-6AP36 (for 146 ... 186 A) 3RT1446-1AL20 (for 92 ... 124 A) Main contactor accessory Precharging contactor 230 V, 50/60 Hz 3RT1035-1AL20 (for 510 ... 590 A) 3RT1025-1AL20 (for 210 ... 370 A) 3RT1016-1AP01 (for 92 ... 186 A) for contactor 230 V, 50/60 Hz Precharging resistors 5 Ohm 5 6SY7000-0AF51 (for 210...370 A) 10 6SX7010-0AC80 (for 92...186 A) Signal exchange with AFE inverter 6SY7000-0AE62
3 4
-K1 -Z1 -K4
Varistor Contactor
5 6
-Z4 -R1...R3
Varistor Resistor
Cable harness
Table 15-1
Components of the AFE basic mains module
15-2
04.2006
Maintenance
15.1.2
Position 1
CleanPower filter
Equipment designation -L1 Commutating reactor Brief description Reactor 4EU3652-6UA000A (510 ... 590 A) Reactor 4EU3652-3UB000A (370 A) Reactor 4EU3052-8UA000A (315 A) Reactor 4EU3052-7UA000A (260 A) Reactor 4EU2752-6UA000A (210 A) Reactor 4EU2752-2UB000A (186 A) Reactor 4EU2752-1UB000A (146 A) Reactor 4EU2752-1UB000A (124 A) Reactor 4EP4000-8US00 (92 A) Filter capacitor 6SY7000-0AF56 (510 ... 590 A) Filter capacitor 6SY7000-0AF55 (370 A) Filter capacitor 6SY7000-0AF54 (315 A) Filter capacitor 6SY7000-0AF56 (210 ... 260 A) Filter capacitor 6SY7000-0AF55 (146 ... 186 A) Filter capacitor 6SY7000-0AF54 (124 A) Filter capacitor 6SY7000-0AF54 (92 A) Resistor Filter res. 6SY7000-0AF67 (510..590 A) Filter res. 6SY7000-0AF67 (370 A) Filter res. 6SY7000-0AF66 (260 ... 315 A) Filter res. 6SY7000-0AF65 (186 210 A) Filter res. 6SY7000-0AF64 (124 146 A) Filter res. 6SY7000-0AF63 (92 A) Basic RI suppression 6SX7010-0FB10 Measurement tap line voltage 6SY7000-0AE61
-C4, -C5
Capacitor
-C4
-R7.1 ... R9.1 -R7.2 ... R9.2 -R7 ... R9
4 5
-Cg Board (not required for IT system) Cable harness (only as of 146 A CleanPower filter)
Table 15-2
Components of the CleanPower filter without AFE reactor
15-3
Maintenance
04.2006
15.2
15.2.1
AFE inverter maintenance

Replacing the fan
The fan is designed for an operating time of L10 35 000 hours at an ambient temperature of Tu = 40 C. It should be replaced in good time to maintain the availability of the unit.
Construction type G
The fan assembly consists of: the fan housing one fan The fan assembly is installed between the capacitor battery and the motor connection.
Replacement
Withdraw connector X20. Remove the cable ties. Undo the 2 M6x12 Torx screws. Remove the fan assembly by pulling it out forwards. Install the new fan assembly by following the same steps in the reverse order. Before commissioning the new fan, check it for freedom of movement and correct air flow direction. The air must be expelled upwards out of the device.
Construction type J
The fan assembly consists of: the fan housing one or two fans the starting capacitors The fan assembly is fitted at the top of the chassis. Withdraw connector X20. Undo the two M8 screws in the fan assembly. Pull the fan assembly out forwards (if necessary, lower it slightly when you pull it out) and store it in a safe place.
CAUTION
The fan assembly weighs about 30 kg!
15-4
04.2006
Maintenance
Disconnect the cable connections and terminals on the fan. Remove the fan support plate from the fan assembly and detach the fan from the support plate. Install the new fan assembly in reverse sequence. Prior to start-up, check that the fan can run freely and check for correct direction of air flow. The air must be blown upwards out of the unit.
Torx M6x12 Torx M6x12
Fan
Fig. 15-1
Fan housing
Fan assembly
15.2.2
Replacing the fan fuses (construction type J only)

The fuses are located in a fuse holder which is mounted on a DIN rail at the bottom left of the unit. You must open this holder to replace the fuses.
15.2.3
Replacing the starting capacitor

The starting capacitor is on or inside the fan assembly. Withdraw the plug connections on the starting capacitor (construction type J). next to the fan terminal (construction type G). Unscrew the starting capacitor. Install the new starting capacitor in reverse sequence (4.5 Nm).
15-5
Maintenance
04.2006
15.2.4
Replacing the capacitor battery

The unit is an assembly which consists of the DC link capacitors, the capacitor support and the DC link bus module.
Construction type G
Remove the terminal for the balancing resistor (cable eye M6). Undo the mechanical mounting. Swing the capacitor battery out forwards and lift the unit at an angle of 45 out of the converter.
Construction type J
The capacitor battery comprises three assemblies. Each assembly contains a capacitor support and a DC link bus module. Undo the plug-in connections Undo the mechanical fastening (three screws: Two left, one right) Swing the capacitor sideways until it reaches the limit stop, lift the unit slightly and pull it forwards out of the converter.
CAUTION
The capacitor battery weighs up to 30 kg!
15-6
04.2006
Maintenance
15.2.5
Replacing the PMU

Remove the grounding cable on the side. Press the spring catches on the adapter section carefully together, remove the PMU with adapter from the electronics box. Withdraw connector X108 on the CUx board. Using a screwdriver, carefully lever the PMU forwards out of the adapter section. Install the new PMU in the reverse sequence.
Adapter section PMU Snap catches
E-box
Fig. 15-2
PMU with adapter section on the electronics box
15-7
Maintenance
04.2006
15.3
15.3.1
Fuses
Fan fuses for AFE inverters
Line voltage 3AC 380 V to 460 V Order No. 6SE70.. 35-1TJ80 36-0TJ80 Order No. 6SE70.. 31-1EE80 31-1EE80-1AA0 31-2EF80 31-2EF80-1AA0 31-5EF80 31-5EF80-1AA0 31-8EF80 31-8EF80-1AA0 32-1EG80 32-1EG80-1AA0 32-6EG80 32-6EG80-1AA0 33-2EG80 33-2EG80-1AA0 33-7EG80 33-7EG80-1AA0 Manufacturer: FNQ-RFan Fuse (F101 / F102) FNQ-R-5 FNQ-R-5 Fan Fuse (F1 / F2) FNQ-R-2 FNQ-R-2 FNQ-R-2 FNQ-R-2 FNQ-R-5 FNQ-R-5 FNQ-R-5 FNQ-R-5 Bussmann
15.3.2
DC fuses
Order No. 6SE70... Fuse gR (SITOR) [A] Type North-America [A] 250 350 350 450 550 550 630 630 550 630 Type 170M3716 170M3718 170M3718 170M3720 170M6709 170M6709 170M6710 170M6710 2x170M6709 2x170M6710 [V] 660 660 660 660 660 660 660 660 660 660
Line voltage 3AC 380 V to 460 V 31-0EE80 160 3NE3224 31-2EF80 250 3NE3227 31-5EF80 250 3NE3227 31-8EF80 315 3NE3230-0B 32-1EG80 450 3NE3233 32-6EG80 450 3NE3233 33-2EG80 500 3NE3334-0B 33-7EG80 500 3NE3334-0B 35-1EJ80 450 2x3NE3233 36-0EJ80 550 2x3NE3335
15-8
06.2005
Forming
16
Forming
For units in the 400 V and 690 V voltage classes (cf. 9th digit of the MLFB, letter E or H), the DC link capacitors must be formed again after an idle period of more than 2 years. For units in the 500 V voltage class (cf. 9th digit of the MLFB, letter F), the DC link capacitors must be formed again after an idle period of more than 1 year. If this is not carried out, the unit can be damaged when the line voltage is powered up. If the unit was started-up within one year after having been manufactured, the DC link capacitors do not have to be re-formed. The date of manufacture of the unit can be read from the serial number. (Example: A-J60147512345)
Digit 1 and 2 3 Example AM N P R S T U V 4 1 to 9 O N D 5 to 14
Forming time in hours
How the serial number is made up
Meaning Place of manufacture 2000 2001 2002 2003 2004 2005 2006 2007 January to September October November December Not relevant for forming
6 5 4 3 2 1
0V V 50 90 /6 V 400 Off-circuit idle time in years

1 2 3 4 5
Fig. 16-1
Forming time depending on the idle time of the AFE inverter
16-1
Forming
06.2005
P408
Set forming time (60.0 to 600.0 minutes)
P052 = 20
Select "Form DC link"
P key
The operating display appears: The AFE must be switched on within 20 s or else a shutdown on faults (F091) will occur (fault value 4).
Switch on AFE NOTE: While forming is in progress, the SIMOVERT MASTERDRIVES MC/VC must not be switched on! - The DC link forming operation is carried out (forming period as set in P408). - During the forming period set in P408, the pre-charging contactor is energized and de-energized in such a way that the DC link capacitor is charged up to the line voltage peak value. - The current limit set in P160 is not effective with respect to the forming operation! End On completion of the function, operating display "Ready" (009) appears.
16-2
06.2005
Technical Data
17
Technical Data
CleanPower filter
AFE basic mains module

Fig. 17-1 AFE basic mains module mounted on CleanPower filter (type of construction G)
Fig. 17-2
AFE reactor for AFE inverters 510...590 A / 400 V
17-1
Technical Data
06.2005
17.1
AFE basic mains module and CleanPower filter

EN 50178 EN 60204-1 Only use components conforming to UL Air cooling
EU low-voltage directive 73/23/EEC and RL93/68/EEC EU machine directive 89/392/EEC UL conformity Type of cooling Permissible ambient and coolingmedium temperature during operation during storage, transport
0 C to +50 C (32 F to 114 F) -25 C to +70 C (-13 F to 158 F) See operating manual for MASTERDRIVES inverters, construction type J and construction types E to G Relative humidity 95 % during transport and storage 85 % during operation (moisture condensation not permissible) Class 3K3 to DIN IEC 721-3-3 (during operation) Pollution degree 2 to IEC 664-1 (DIN VDE 0110, Part 1). Moisture condensation during operation is not permissible Category III to IEC 664-1 (DIN VDE 0110, Part 2) to EN 60529 IP00 to EN 61800-3 No radio interference suppression Radio interference suppression filter for Class A1 to EN 55011 to DIN IEC 68-2-6
Installation height Permissible humidity rating
Climatic class Pollution degree Overvoltage category Degree of protection Radio interference suppression Standard Options Mechanical specifications Vibrations During stationary use: Constant amplitude - of deflection - of acceleration During transport: - of deflection - of acceleration Shocks
0.075 mm in the frequency range 10 Hz to 58 Hz 9.8 m/s2 in the frequency range > 58 Hz to 500 Hz 3.5 mm in the frequency range 5 Hz to 9 Hz 9.8 m/s2 in the frequency range > 9 Hz to 500 Hz to DIN IEC 68-2-27 / 08.89 30 g, 16 ms half-sine shock Class 3M4 to DIN IEC 721-1:1991
General technical data
Mechanical environmental conditions

Table 17-1
17-2
06.2005
Technical Data
Supply system type Mains voltage Mains frequency Rated operating voltage Rated current Power loss
TN-C; 3/PEN 3AC 400 V 50 Hz / 60 Hz 3 AC 380 (-20 %) V to 3AC 460 (+5 %) V) 92 A, 124 A, 146 A, 186 A, 210 A, 260 A, 315 A, 370 A, 510...590 A CleanPower filter Approx. 200 Watt (construction types E and F) Approx. 300 Watt (construction type G) Approx. 500 Watt (construction type J) AFE basic mains module Negligible AFE reactor See below DC24, 1 AC 230 V See operating manual for AFE chassis units Depends on incoming fuse I Cover with large surface against direct contact, in case of indirect contact automatic disconnection by overcurrent protective device in the TN system
Table 17-2 Electrical technical data
Control voltage / auxiliary supply Incoming fuse Short-circuit strength Protection class to EN50178 Protective measures
17-3
Technical Data
06.2005
Dimensions
CleanPower filter 210 A ... 590 A: 502x700x377 124 A ...186 A: 439x700x377 92 A: 243x700x377 AFE basic mains module 210 A 590 A: 354x260x290 146 A 186 A: 290x260x235 92 A ... 124 A: 235x260x211
BxHxT mm BxHxT mm BxHxT mm BxHxT mm BxHxT mm BxHxT mm
Weight
CleanPower filter 510 A 590 A: 370 A: 315 A: 260 A: 210 A: 186 A: 124 A 146 A: 92 A:
78 kg 70 kg 65 kg 55 kg 50 kg 49 kg 47 kg 26 kg
AFE basic mains module 370 A 590 A 16 kg 210 A 315 A 14 kg 146 A ... 186 A 8 kg 92 A ... 124 A 6 kg Surface Tank
Table 17-3
Housing sendzimized Mounting plate special housing

Mechanical technical data
The machine control is manufactured in accordance with DIN EN 60439-1, also taking into account DIN EN 60204-1. In the delivery state, the protection against indirect contact for the machine control is afforded by automatic disconnection in the TN system. If protection against indirect contact with the equipment is to be afforded by a different system, the circuit configuration must be adapted accordingly. DIN EN 60204-1 specifies that only electricians and/or other personnel with proper training in handling electrical circuitry may have access to the internal components of the electrical system. The electronic and associated electrical components are installed according to the recommendations of the relevant component manufacturers. The characteristics specified in Section 3 apply only on condition that the low-voltage switchgear combination is used in accordance with these recommendations and those of the switchgear combination manufacturer. Implementation of the requirements of Council Directive 98/37/EEC Machinery Directive is guaranteed when the machine is in the precommissioned state.
17-4
06.2005
Technical Data
17.2
MLFB Rated voltage
AFE reactor for construction types E to G

6SE703x-xES87-1FG1 480 V 50/60 Hz IP00 / T40/F 1-0 94 A 400 Watt [mm] 300 267 177 50 kg
Table 17-4
Rated frequency Degree of protection / Temperature class x-x Rated current Power loss Dimensions (max.) Width Height Depth Weight approx.
1-2 128 A 550 Watt [mm] 355 330 178 70 kg
1-5 155 A 650 Watt [mm] 355 327 193 75 kg
Technical data for AFE reactor construction types E and F
MLFB Rated voltage Rated frequency Degree of protection / Temperature class x-x Rated current Power loss Dimensions (max.) Width Height Depth Weight approx.
Table 17-5
6SE703x-xES87-1FG1 480 V 50/60 Hz IP00 / T40/F 2-1 215 A 900 Watt [mm] 420 384 204 90 kg 2-6 265 A 1150 Watt [mm] 420 384 204 105 kg 3-2 330 A 1200 Watt [mm] 480 380 276 160 kg 3-7 374 A 1250 Watt [mm] 480 380 276 165 kg
Technical data for AFE reactor construction type G
17-5
Technical Data
06.2005
17.3
MLFB Rated voltage
AFE reactor for construction type J

6SE7036-0ES87-1FG1 480 V 50/60 Hz
Rated frequency
Degree of protection / Temperature IP00 / T40/F class Rated current Power loss (at 620 A) Dimensions (max.) Width Height Depth Weight approx.
Table 17-6
620 A 2500 Watt [mm] 540 500 382 230 kg

Technical data for AFE reactor construction type J
17-6
06.2005
Technical Data
17.4
AFE inverter
EN 50178 EN 61800-3 EN 60204-1 UL: CSA: E 145 153 LR 21 927
EU low-voltage directive 73/23/EEC and RL93/68/EEC EU directive EMC 89/336/EEC EU machine directive 89/392/EEC Approval Type of cooling Permissible ambient and coolingmedium temperature during operation during storage during transport
Air cooling with built-in fan
0 C to +40 C (32 F to 104 F) (up to 50 C, see Fig. "Derating curves") -25 C to +70 C (-13 F to 158 F) -25 C to +70 C (-13 F to 158 F) 1000 m above sea level (100 % load capability) > 1000 m to 3500 m above sea level (for load capability. see Fig. "Derating curves") Relative humidity 95 % 85 % during transport and storage during operation (moisture condensation not permissible)
Installation height
Permissible humidity rating
Climatic class Pollution degree Overvoltage category Degree of protection Class of protection Shock protection Radio interference suppression Standard Options
Class 3K3 to DIN IEC 721-3-3 (during operation) Pollution degree 2 to IEC 664-1 (DIN VDE 0110. Part 1). Moisture condensation during operation is not permissible Category III to IEC 664-1 (DIN VDE 0110, Part 2) EN 60529 IP00 Class 1 to IEC 536 (DIN VDE 0106, Part 1) to EN 60204-1 and DIN VDE 0106 Part 100 (BGV A2) to EN 61800-3 No radio interference suppression Radio interference suppression filter for Class A1 to EN 55011 Industrial to EN 61800-3 For interior installation to DIN IEC 68-2-6
Interference immunity Paint finish Mechanical specifications Vibrations During stationary use: Constant amplitude - of deflection - of acceleration During transport: - of deflection - of acceleration Shocks
0.075 mm in the frequency range 10 Hz to 58 Hz 9.8 m/s in the frequency range > 58 Hz to 500 Hz 3.5 mm in the frequency range 5 Hz to 9 Hz 9.8 m/s in the frequency range > 9 Hz to 500 Hz to DIN IEC 68-2-27 / 08.89 30 g, 16 ms half-sine shock
Table 17-7 AFE inverter, general data
17-7
Technical Data
06.2005
100
Permissible rated output voltage in % acc. to VDE 0110 / IEC 664-1 (not necessary acc. to UL / CSA)
75
50
1000
2000
3000
4000
Installation altitude above sea level in m Permissible rated current in % 100 75 50 25 0 Temp [C] 50 45 40 35 30 0 10 20 30 40 50 25 Derating factor K2 0.76 0.879 1.0 1.125 * 1.25 * 1.375 * * See the following Note
Cooling-medium temp. in C Permissible rated current in % 100 90 80 70 60 0 Altitude [m] 1000 2000 3000 4000 1000 2000 3000 4000 Derating factor K1 1.0 0.9 0.845 0.8
Installation altitude above sea level in m
Fig. 17-3
Derating curves
The derating of the permissible rated current for installation altitudes of over 1000 m and at ambient temperatures below 40 C is calculated as follows: Total derating = Deratingaltitude x Deratingambient temperature K = K1 x K2 NOTE It must be borne in mind that total derating must not be greater than 1! Example: Altitude: 3000 m Ambient temperature: 35 C K1 = 0.845 K2 = 1.125
Total derating = 0.845 x 1.125 = 0.95
17-8
06.2005
Technical Data
Designation Order No. Rated voltage Input Output Rated frequency Rated current Input Output Rated output Auxiliary current supply [Hz] [A] 3 AC DC [kVA] [V] 4.0 6.2 510 570 330...400 560 630 360...440 370 425 6SE70... 35-1EJ80 [V] 36-0EJ80
Value 33-7EG80 33-2EG80 32-6EG80 32-1EG80
3 AC 380 (-20 %) to 460 (+5 %) DC to 740 50 / 60 315 360 260 300 210 240
DC 24 (20 - 30) 2.5 3.6 1 AC or 2 AC 230 2.2 3.4 3 3 3 3 0.95 1.4 3 3
Max. aux. curr. requirement [A] Standard version at 20 V Max. aux. curr. requirement [A] Standard version at 20 V
Auxiliary current supply fan [V]

Aux. curr. requirem. at 50 Hz [A] Aux. curr. requirem. at 60 Hz [A]
Pulse frequency Base load current Base load duration Overload current Overload duration
[kHz] [A] [s] [A] [s]
Load class II to EN 60 146-1-1 0.91 x rated output current 240 1.36 x rated output current 60 < 0.99 0.98 5.8 0.46 79 J [mm] 800 1400 565 [kg] 250 800 1400 565 250 508 1450 465 155 508 1450 465 155 508 1450 465 155 508 1450 465 155 0.97 6.8 0.46 77 J 4.05 0.41 82 G 3.47 0.41 82 G 0.97 2.75 0.31 80 G 2.18 0.31 80 G
Losses, cooling, power factor Power factor AFE inv. cos Efficiency (rated operation) Power loss [kW] Cooling-air requirement [m/s]
Sound pressure level IP00[dB(A)]
Sound pressure levels, types of construction, dimensions, weights Type of construction Dimensions Width Height Depth Weight approx.
Table 17-8
Air-cooled AFE inverters, construction types G and J
17-9
Technical Data
06.2005
Bezeichnung Order No. Rated voltage Input Output Rated frequency Rated current Input Output Rated output Auxiliary current supply [Hz] [A] 3 AC DC [kVA] [V] 1.7 2.7 92 105 58...70 124 140 78...95 146 165 6SE70... 31-0EE80 [V] 31-2EF80
Value 31-5EF80 31-8EF80
3 AC 380 (-20 %) to 460 (+5 %) DC to 740 50 / 60 186 215 115...135 2.1 3.2 1 AC or 2 AC 230 0.43 0.49 3 3 3 3 0.80 1.2
90...110
DC 24 (20 - 30)
Max. aux. curr. requirement [A] Standard version at 20 V Max. aux. curr. requirement [A] Standard version at 20 V
Auxiliary current supply fan [V]

Aux. curr. requirem. at 50 Hz [A] Aux. curr. requirem. at 60 Hz [A]
Pulse frequency Base load current Base load duration Overload current Overload duration
[kHz] [A] [s] [A] [s]
Load class II to EN 60 146-1-1 0.91 x rated output current 240 1.36 x rated output current 60 < 0.99 0.97 1.05 0.10 69 E [mm] 270 1050 350 [kg] 55 360 1050 350 65 360 1050 350 65 360 1050 350 65 0.97 1.35 0.14 69 F 1.56 0.14 69 F 1.70 0.14 69 F 0.97
Losses, cooling, power factor Power factor AFE inv. cos Efficiency (rated operation) Power loss [kW] Cooling-air requirement [m/s]
Sound pressure level IP00 [dB(A)]
Sound pressure levels, types of construction, dimensions, weights Dimensions Abmessungen Width Hhe Depth Weight approx.
Table 17-9
Air-cooled AFE inverters, construction types E and F
17-10
01.2004
Environmental Friendliness
18
Environmental Friendliness
The number of components has been significantly reduced over earlier converter series by the use of highly integrated components and the modular design of the complete series. Thus, the energy requirement during production has been reduced. Special significance was placed on the reduction of the volume, weight and variety of metal and plastic components. ABS: PMU board LOGO LDPE: Capacitor ring PA6.6: Fuse holder, mounting strip, capacitor holder, cable holder, terminal blocks, terminal strip, supports, PMU adapter, covers, cable holders PC: Covers PP: Insulating plates bus retrofit PS: Fan housing UP: Clamping section fastening bolts, tensioning washer
Environmental aspects during development
Plastic components used
Halogen-containing flame retardants were, for all essential components, replaced by environmentally-friendly flame retardants. Environmental compatibility was an important criterion when selecting the supplied components. Environmental aspects during production Purchased components are generally supplied in recyclable packaging. Surface finishes and coatings were eliminated with the exception of the galvanized sheet steel side panels. ASIC devices and SMD devices were used on the boards. The production is emission-free. The unit can be broken down into recyclable mechanical components as a result of easily releasable screw and snap connections. The plastic components are to DIN 54840 and have a recycling symbol. After the service life has expired, the product must be disposed of in accordance with the applicable national regulations.
Environmental aspects for disposal
18-1
06.2005
Appendix
19
Appendix
Order number: 6SE708x-xCX86-2BA1 x-x stands for language code e.g. 0-0 for German SIMOVERT MASTERDRIVES Active Front End (AFE) AFE rectifier/regenerative feedback unit AC-DC Chassis unit construction types E to G and J 400 V / 92 A to 370 A and 510 A to 590 A with modular mains connection
Appendix to operating manual
Contents
Circuit diagram for CleanPower filter Circuit diagram for AFE basic mains module Dimension sheet for AFE inverter construction types E to G and J Dimension sheet CleanPower filter mounted with AFE basic mains module
19-1
SIEMENS
SCHALTUNGSUNTERLAGEN / Diagram and charts
Modular line connection for AFE inverter
Version date
28.04.2005
SIEMENS AG
AUTOMATION & DRIVES SYSTEMS ENGINEERING SYSTEMS ENGINEERING PLANT CHEMNITZ Documentation label A5E00200986B-A3
=INHALT/1
Datum Bearb. Gepr. nderung Datum Name Norm 28.04.2005 Ahrent Fries MCPM
SIMOVERT-MASTERDRIVES AFE Modular line connection

Urspr. Ers.f. Ers.d.
SIEMENS AG A&D SE WKC
Cover sheet A5E00200986 B-A3
= DECKBLATT + Bl.
1
Bl.
Contents
Enclosure COVER SHEET CONTENTS CPF NBM...47A NBM...72A NBM...590A Location Page 1 1 1 1 1 1 Name of page Cover sheet Contents CleanPower filter 92A - 590A / 400V Basic mains module 10,2A - 47A / 400V Basic mains module 59A - 72A / 400V Basic mains module 92A - 590A / 400V
Column X: an automatically generated page was revised manually
WUP1204D / 28. Mai.1993
Additional field on page
Date 28.04.2005 28.04.2005
Responsible Ahrent KS2 Ahrent Ahrent Ahrent Ahrent
6SE703.-.E.87-1FC5 6SE7024-7EC83-2NB1 6SE7027-2ED83-2NB1 6SE703.-.ED83-2NB1
28.04.2005 28.04.2005 28.04.2005 28.04.2005
=COVER SHEET/1
Datum Bearb. Gepr. nderung Datum Name Norm KS2 Fries MCPM
=CPF/1 SIMOVERT-MASTERDRIVES AFE Modular line connection

Contents A5E00200986 B-A3
= INHALT + Bl.
1
Bl.
To AFE reactor
Measured-value connection to basic mains mo dule Cable assembly FKBL1-VSB1 6SY7000-0AE61
-X3-CPF
1 1 1 3) 1 3) 1 3) 1
-R7.1
W1/2 U1/2 V1/2 2
-R8.1
2
-R9.1
2
-R7.2
2
-R8.2
2
-R9.2
2
7 6 5
-L1
U2 U1
V2 V1
W2 W1
2)
4 3 2 1
RE -C4 RE
1 2
RE
3
W1/1
U1/1
V1/1
-Cg
-C5
1) 1 2 3
PE
PE
PE
from basic mains m odule
1) -C5 connected in parallel to -C4 available from 160 kW 2) Discharge resis tors (inserted in connection terminal -C4 or -C5) 3) -R7.1 connected in parallel to -R7.2 -R8.1 connected in parallel to -R8.2 -R9.1 connected in parallel to -R9.2 =CONTENTS/1
Datum A379A75719 A279A39719 nderung Datum Name 19.04.05 Ahr. Bearb. Gepr. Norm 01.12.2003 Ahrent Fries MCPM
MLFB-No.:
available from 315 kW SIMOVERT-MASTERDRIVES AFE Modular line connection

92A : 124A : 146A : 186A : 210A : 260A : 315A : 370A : 510..590A :
6SE7031-0EB87-1FC5 6SE7031-2EC87-1FC5 6SE7031-5EC87-1FC5 6SE7031-8EC87-1FC5 6SE7032-1ED87-1FC5 6SE7032-6ED87-1FC5 6SE7033-2ED87-1FC5 6SE7033-7ED87-1FC5 6SE7036-0ED87-1FC5 6SE703.-.E.87-1FC5 A5E00200986 B-A3
= CPF +
=NBM...47A/1
CleanPower filter 92A - 590A / 400V
Bl.
1 1
Bl.
To AFE reactor
L1 L2 L3
AFE inverter connection

-X101/102 Cable assembly FKBL2-VSB3 6SY7000-0AE62
-X11
U1/1 V1/1 W1/1
-A1
VSB
-X1
7 6
L2
-X3
10 9 8 7 6 5 4 3 2 1 P24 M
L3
5 4 3
-R1
2 1
-R2
2 1
-R3
2 1 L1
2 1
15 V output Line voltage component Vsa Line voltage component Vsb Ext. 24 V monitoring o.k. Reference ground for Vsa, Vsb Main contactor con trol 15 V output External 24 V input 24 V ground 24 V ground
24 VDC power supply connection External 24 VDC
-X2
3 2
-X4
2
Main contactor switch-in
Disabled for AFE devices Grounding point Shield ground
-K1
1.4
1 2
3 4
5 6
-K4
1.5
1 2
3 4
5 6
-X5
1
-X70
3 2 1 M24 L1 N X9/7 ME
Connection: 230 V AC control voltage
*)
P24
-X10
U1/L1 V1/L2 W1/L3
-K1
Main contactor
A1 A2
-K1.1
1 2
-K4
Precharging
A1 A2
-K4.1
*) From AFE inverter

PE L1 L2 L3
1.1 1 1.1 3 1.1 5 2 4 6 1.2 1 1.3 3 1.3 5 2 4 6
3PE AC380-460V 50/60Hz
-X1 to -X4 plug-type terminal; -X5 M4 bolts on VSB -X10, -X11 modular terminal -X70 modular terminal
From customer's supply connection

=CPF/1
Datum A379A75 719 A279A39 719 nderung Datum Name 19.04.05 Ahr. Bearb. Gepr. Norm 01.12.2003 Ahrent Fries MCPM
=NBM...72A/1 SIMOVERT-MASTERDRIVES AFE Modular line connection

Basic mains module 10.2A - 47A / 4 00V
6SE7024-7EC83-2NB1 A5E00200986 B-A3
= NBM...47A + Bl.
1 1
Bl.
To AFE reactor L1 L2 L3

-X101/102 Cable assembly FKBL2-VSB3 6SY7000-0AE62
1)
U1/1 V1/1 W1/1
-A1
VSB
-X1
L3
-X3
10 9 8 7 6 5 4 3 2 1
P24 M
7 6
L2
5 4 3
-R1
2 1
-R2
2 1
-R3
2 1 L1
2 1
15 V output Line voltage component Vsa Line voltage component Vsb Ext. 24 V monitoring o.k. Reference ground for Vsa, Vsb Main contactor control 15 V output External 24 V input 24 V ground 24 V ground
-X2
3 2
-X4
2 1
Disabled for AFE devices Grounding point Shield ground
-K1
1.4
1 2
3 4
5 6
-K4
1.5
1 2
3 4
5 6
-X5
1
-X70
3 2 1 M24 L1 N X9/7 ME *)
Connection: 230 V AC control voltage
P24
1)
U1/L1 V1/L2 W1/L3
Main contactor
-K1
A1 A2
-K1.1
1 2
Precharging
-K4
A1 A2
-K4.1
*) From AFE inverter
1) Connections at conta ctor -K1

PE L1 L2 L3
1.1 1 2 4 6 1.2 1 2 4 6
-X1 to -X4 plug-type terminal; -X5 M4 bolts on VSB -X70 modular terminal
1.1 3 1.1 5 1.3 3 1.3 5
3PE AC380-460V 50/60Hz From customer's supply con nection =NBM...47A/1

Datum A379A75 719 A279A39 719 nderung Datum Name 19.04.05 Ahr. Bearb. Gepr. Norm 01.12.2003 Ahrent Fries MCPM
=NBM...590A/1 SIMOVERT-MASTERDRIVES AFE Modular line connection

Basic mains module 59A - 72A / 400V
6SE7027-2ED83-2NB1 A5E00200986 B-A3
= NBM...72A + Bl.
1 1
Bl.
to CleanPower filter
Measured-value connection from CleanPower filter L3 -X3 Cable assembly FKBL1-VSB1 6SY7000-0AE61 1) -A1
W1/1

-X101/102
Cable assembly FKBL2-VSB3 6SY7000-0AE62
L1
L2
U1/1
V1/1
VSB
-X1
L3 7 6 L2 2 2 2 1 5 4 3 L1 2 1
-X3
10 9 8 7 6 5 4 3 2 1 P24 M
-R1
-R2
1
-R3
1
15 V output Line voltage component Vsa Line voltage component Vsb Ext. 24 V monitoring o.k. Reference ground for Vsa, Vsb Main contactor control 15 V output External 24 V input 24 V ground 24 V ground
-X2
3 2
-X4
2 1 Disabled for AFE devices
-K1
1.4
1 2
3 4
5 6
-K4
1.5
1 2
3 4
5 6
-X5
1
Grounding point Shield ground
-X70
3 2 1 L1 N
Connection 230 V AC control voltage
Precharging_L1
2)
A1 1 A1 1 2
AFE inverter X9/5
1)
U1/L1 V1/L2 W1/L3
-K1
Main contactor
-K1.1
A2 2
-K4
Precharging
-K4.1
A2
PE
L1
L2
L3
1) Connections at contactor -K1 2) Contactor suppressor circuit for NBM 92 to 124 A
3PE AC380-460V 50/60Hz From customer's supply connection
1.1 1 1.1 3 1.2 5
2 4 6
1.2 1 1.3 3 1.3 5
2 4 6
-X1 to -X4 plug-type terminal; -X5 M4 bolts on VSB -X70 modular terminal
=NBM...72A/1
Datum A379A75719 A279A39719 nderung Datum Name 19.04.05 Ahr. Bearb. Gepr. Norm 01.12.2003 Ahrent Fries MCPM
SIMOVERT-MASTERDRIVES AFE Modular line connection

Basic mains module 92A - 590A / 400V
6SE703.-.ED83-2NB1 A5E00200986 B-A3
= NBM...590A + Bl.
1 1
Bl.
*) Reactor CPF 30-45 kW rotated by 90
Display CPF 45 kW / 92 A M: 2:5
TYPSCHILD
VSB
-K1
X70
Displayed without cover
Mounting dimensions
CleanPower filter with ba sic mains module 45-315kW Fastening with 4x M8 bolts AFE variant shown: 315kW (590A) M 2:5
The following editions have been published so far:
Edition AB AC AD
Internal Item Number A5E00243916 A5E00243916 A5E00243916
Version AD consists of the following chapters:

Chapter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Definitions and Warnings Description Initial Start-Up Transport, Storage, Unpacking Installation Installation in Conformance with EMC Regulations Connecting-Up and Wiring Basic Function Check Explanation of Terminology and Functionality of the AFE Function Diagrams Parameterization Parameter List Control and Status Words Faults and Alarms Maintenance Forming Technical Data Environmental Friendliness Appendix Changes reviewed edition reviewed edition first edition reviewed edition reviewed edition first edition reviewed edition reviewed edition first edition first edition reviewed edition first edition first edition reviewed edition reviewed edition reviewed edition reviewed edition first edition reviewed edition Pages 4 3 2 4 14 1 20 4 2 2 10 40 21 8 8 2 10 1 15 Version date 06.2005 06.2005 01.2004 06.2005 04.2006 01.2004 04.2006 06.2005 01.2004 01.2004 06.2005 01.2004 01.2004 06.2005 04.2006 06.2005 06.2005 01.2004 06.2005
We reserve the right to make changes to functions, technical data, standards, drawings and parameters.
The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. We have checked the contents of this document to ensure that they coincide with the described hardware and software. However, differences cannot be completely excluded, so that we do not accept any guarantee for complete conformance. However, the information in this document is regularly checked and necessary corrections will be included in subsequent editions. We are grateful for any SIMOVERT Registered Trade Mark recommendations for improvement.
Siemens AG Automation and Drives Motion Control Systems P.O. Box 3180, D 91050 Erlangen Germany www.siemens.com/motioncontrol Siemens AG 2006 Subject to change without prior notice Order No.: 6SE7087-6CX86-2BA1 Printed in Germany

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Operating Instructions

DESCRIPTION ................................................................................................. 2-1

INITIAL START-UP .......................................................................................... 3-1

TRANSPORT, STORAGE, UNPACKING........................................................ 4-1

5 5.1 5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.3

INSTALLATION IN CONFORMANCE WITH EMC REGULATIONS .............. 6-1

Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions

7.4 7.5 7.6 7.7

BASIC FUNCTION CHECK ............................................................................. 8-1

EXPLANATION OF TERMINOLOGY AND FUNCTIONALITY OF THE AFE .................................................................................................... 9-1

FUNCTION DIAGRAMS................................................................................. 10-1

11 11.1 11.2 11.2.1 11.2.2 11.2.3 11.2.4 11.2.5 11.2.6

6SE7087-6CX86-2BA1 Siemens AG SIMOVERT MASTERDRIVES AFE

12.11 12.12 12.13 12.14

14 14.1 14.2 14.3

Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions

FORMING ....................................................................................................... 16-1

17 17.1 17.2 17.3 17.4

ENVIRONMENTAL FRIENDLINESS............................................................. 18-1

APPENDIX ..................................................................................................... 19-1

6SE7087-6CX86-2BA1 Siemens AG SIMOVERT MASTERDRIVES AFE

Definitions and Warnings

Definitions and Warnings

Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions

Definitions and Warnings

6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE

Definitions and Warnings

Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions

Definitions and Warnings

Safety and Operating Instructions for Drive Converters

6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE

DC link voltage operating range

Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions

RV Line supply connection L1, L2, L3 C / L+ U2 V2 W2 DC units connection D/LCF PE

Precharging and main contactor CleanPower filter

AFE inverter with CUSA and fuses

6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE

Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions

Unpack and check the units

Form the DC link capacitors, if necessary

See chapter entitled 111 "Basic function check"

If necessary, carry out parameter reset to factory setting

Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions

WARNING Carry out the basic function check

See chapter entitled "Basic function check"

Further start-up and parameterization according to your specific requirements

6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE

Transport, Storage, Unpacking

Transport, Storage, Unpacking

Scope of delivery type E

Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions

Transport, Storage, Unpacking

Scope of delivery type F

3. AFE basic mains module

Scope of delivery type G

6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE

Transport, Storage, Unpacking

Scope of delivery type J

6SE7036-0ES87-1FG1 6SE7036-0EE87-1FC5, 6SE7036-0ED83-2NB1 (with cable harness),

Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions

Transport, Storage, Unpacking

AFE Basic mains module

Weights: Dimensions: WxHxD