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* SAT-Solutions.COM
* SAT-Solutions.COM

SAT-Solutions.COM

EXAOPC

O-TAS Server

EXAOPC O-TAS Server DCS SW HUB VNET HUB DCS I/O Room @LCB DCS SW HUB EDI
EXAOPC O-TAS Server DCS SW HUB VNET HUB DCS I/O Room @LCB DCS SW HUB EDI

DCS SW HUB

VNET HUB

DCS I/O Room @LCB

DCS SW HUB

EDI

Server DCS SW HUB VNET HUB DCS I/O Room @LCB DCS SW HUB EDI Card Reader

Card Reader

T/L Control Room @LCB

O-TAS Client

SW HUB EDI Card Reader T/L Control Room @LCB O-TAS Client USB D / P P
SW HUB EDI Card Reader T/L Control Room @LCB O-TAS Client USB D / P P
USB
USB

D/P Printer

VNET HUB

ESD I/O
ESD
I/O

EDI

USB D / P P r i n t e r VNET HUB ESD I/O EDI
DCS
DCS
ESD
ESD
D / P P r i n t e r VNET HUB ESD I/O EDI DCS

Report Printer

MFX4
MFX4

CMPCT

Loading Area

MFX4
MFX4

CMPCT

Hardwire

CCB Building

VNET UTP CableMFX4 CMPCT Loading Area MFX4 CMPCT Hardwire CCB Building CANBus Co-axial Cable Ethernet UTP Cable Fiber

CANBus Co-axial CablePrinter MFX4 CMPCT Loading Area MFX4 CMPCT Hardwire CCB Building VNET UTP Cable Ethernet UTP Cable

Ethernet UTP CablePrinter MFX4 CMPCT Loading Area MFX4 CMPCT Hardwire CCB Building VNET UTP Cable CANBus Co-axial Cable

Fiber Optic CablePrinter MFX4 CMPCT Loading Area MFX4 CMPCT Hardwire CCB Building VNET UTP Cable CANBus Co-axial Cable

*

Loading Area MFX4 CMPCT Hardwire CCB Building VNET UTP Cable CANBus Co-axial Cable Ethernet UTP Cable
Loading Area MFX4 CMPCT Hardwire CCB Building VNET UTP Cable CANBus Co-axial Cable Ethernet UTP Cable

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Display • Large, Full Graphic Display 1⁄4 VGA • LED backlit Keypads Alphanumeric / 32

Display

• Large, Full Graphic Display 1⁄4 VGA

• LED backlit

Keypads Alphanumeric / 32 keys + 4 Soft Keys Foil Keypad

Integrated Batch/Card Readers

• Transponder [Proximity]

Communication

• 1 x Ethernet [TCP/IP] 5 ports

• 1 x CANopen Field Bus [baud rate up 1,000 kbaud]

• 1 x Modbus RTU via RS232 or RS485

Protocols

MODBUS RTU

CANopen

*

Field Bus [baud rate up 1,000 kbaud] • 1 x Modbus RTU via RS232 or RS485
Field Bus [baud rate up 1,000 kbaud] • 1 x Modbus RTU via RS232 or RS485
Field Bus [baud rate up 1,000 kbaud] • 1 x Modbus RTU via RS232 or RS485
Pulse input • 1x Pulse Input (Dual Pulse Security) (50 KHz) • 1x Pulse Input

Pulse input

• 1x Pulse Input (Dual Pulse Security) (50 KHz)

• 1x Pulse Input (Single Pulse Security) (50 KHz)

Temperature measurement

• 1x RTD Pt100 4wire

Density measurement

• 1x direct Density Input [Frequency]

• 1x RTD Pt100 4wire

Analog Input

• 2x Analog Input 4–20 mA for example: pressure measurement, density, etc

Analog output

• 2x Analog Output 4–20 mA for example: flow control, blending, etc

Digital I/Os

• 12x digital Output (8x relay output, 4x solid state)

• 12x digital input (optocoupler)

Pulse output

• 2x Pulse Output configurable to net or gross volume or mass

• 1x Pulse

copy of pulse input (for meter prover)

Approvals • [Ex]: • [W&M]: OIML; PTB; IEC; CAN (UL); NMI (Australia); and many int’l

Approvals

• [Ex]:

• [W&M]: OIML; PTB; IEC; CAN (UL); NMI (Australia); and many int’l approvals

ATEX; and many int’l approvals

Degree of protection

• Ex: IP65

Power Supply 110240 VAC, +10, 15%, 50/60 Hz / 15 W

Explosion Proof

• EEX d IIB T6 IP65

Operating Temperature

• –25°C to +60°C

Dimensions

W 200 mm x H 255 mm x D 329 mm

Weight

20 kg

Ethernet Option PCB Exi Buffer Curcuit for Keypad RFID Option PCB CPU Assembly *
Ethernet Option PCB Exi Buffer Curcuit for Keypad RFID Option PCB CPU Assembly *

Ethernet Option PCB

Exi Buffer Curcuit for Keypad

RFID Option PCB CPU Assembly
RFID Option PCB
CPU Assembly

*

Ethernet Option PCB Exi Buffer Curcuit for Keypad RFID Option PCB CPU Assembly *
Ethernet Option PCB Exi Buffer Curcuit for Keypad RFID Option PCB CPU Assembly *
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*

Calibration Switch

- Left side is Cal Mode

Right side is Operate Mode

Calibration Switch - Left side is Cal Mode Right side is Operate Mode - *
-
-
Calibration Switch - Left side is Cal Mode Right side is Operate Mode - *

*

Calibration Switch - Left side is Cal Mode Right side is Operate Mode - *
Calibration Switch - Left side is Cal Mode Right side is Operate Mode - *

*

* 121212
* 121212
* 121212

121212

Approvals : Housing : Dimension : Weight : Operating Temperature : [W&M] OIML ,PTB 5.565-03.05

Approvals :

Housing :

Dimension :

Weight :

Operating Temperature :

[W&M] OIML ,PTB 5.565-03.05 and etc.

Aluminum, black, (IP20)

L 164 mm x W 109 mm x H 35 mm 600 g (without connectors)

20°C to +50°C

mm x H 35 mm 600 g (without connectors) – 20°C to +50°C Power Supply :

Power Supply :

24 VDC +10% / 1,2 W

Communication

• 1x Ethernet [TCP/IP] 5 ports (RJ45 socket)

• 1 CANopen Field Bus [baud rate up 1.000 kbaud]

• 1x RS232 or • 1x RS485 LEDs

• Error (red)

• Receive (yellow)

• Transmit (yellow)

• Print data available (yellow)

• Power (green)

• Link connection (green on the TCP/IP interface)

• Data traffic (yellow on the TCP/IP interface)

*

• Power (green) • Link connection (green on the TCP/IP interface) • Data traffic (yellow on
• Power (green) • Link connection (green on the TCP/IP interface) • Data traffic (yellow on
*

*

*
*
The CANopen system is cabled with terminating resistors (120 Ohm) at the start and end

The CANopen system is cabled with terminating resistors (120 Ohm) at the start and end of the bus topology. Branch lines must be avoided. The cable should be a shielded twisted pair cable and should have an impedance of 120 Ohms and a resistance of 70 mOhm/m. Data is transmitted via the CAN-H and CAN-L signals with a common GND as data

ground. As an option, a 24 V supply voltage

can also be provided.

the CAN-H and CAN-L signals with a common GND as data ground. As an option, a

*

*
*
MFX_4Explorer Icon Opening MFX_4Explorer

MFX_4Explorer Icon

Opening MFX_4Explorer
Opening MFX_4Explorer
MFX_4Explorer Icon Opening MFX_4Explorer

*

* Index No.(Hex) – Subindex(Dec) Tree
* Index No.(Hex) – Subindex(Dec) Tree
* Index No.(Hex) – Subindex(Dec) Tree
Index No.(Hex) – Subindex(Dec)
Index No.(Hex) – Subindex(Dec)
* Index No.(Hex) – Subindex(Dec) Tree
Tree
Tree

*

* Click “Device” and “Add new root device” Specify root name
* Click “Device” and “Add new root device” Specify root name
* Click “Device” and “Add new root device” Specify root name
* Click “Device” and “Add new root device” Specify root name

Click “Device” and “Add new root device”

* Click “Device” and “Add new root device” Specify root name
* Click “Device” and “Add new root device” Specify root name

Specify root name

*

* Select “TCP/IP” and Click “Next” Specify IP address then Select port and Click “Add”
* Select “TCP/IP” and Click “Next” Specify IP address then Select port and Click “Add”
* Select “TCP/IP” and Click “Next” Specify IP address then Select port and Click “Add”

Select “TCP/IP”

and Click “Next”

* Select “TCP/IP” and Click “Next” Specify IP address then Select port and Click “Add”
* Select “TCP/IP” and Click “Next” Specify IP address then Select port and Click “Add”

Specify IP address then Select port and Click “Add”

* Select “TCP/IP” and Click “Next” Specify IP address then Select port and Click “Add”

*

* Click lamp to access device, Lamp is green when it is connected device Click “Device”
* Click lamp to access device, Lamp is green when it is connected device Click “Device”
* Click lamp to access device, Lamp is green when it is connected device Click “Device”
* Click lamp to access device, Lamp is green when it is connected device Click “Device”

Click lamp to access device, Lamp is green when it is connected device

* Click lamp to access device, Lamp is green when it is connected device Click “Device”

Click “Device”

and “Add new sub device”

* Click lamp to access device, Lamp is green when it is connected device Click “Device”

*

* Specify new sub device name Select device type and click “Add”
* Specify new sub device name Select device type and click “Add”
* Specify new sub device name Select device type and click “Add”
* Specify new sub device name Select device type and click “Add”

Specify new sub device name

* Specify new sub device name Select device type and click “Add”
* Specify new sub device name Select device type and click “Add”

Select device type

and click “Add”

*

* C1(Controller) was tree of EDI
* C1(Controller) was tree of EDI
* C1(Controller) was tree of EDI

C1(Controller) was tree of EDI

* C1(Controller) was tree of EDI

*

* Click “File” and “Generate Parameter Script” Select “All parameters Without communication” and click
* Click “File” and “Generate Parameter Script” Select “All parameters Without communication” and click

Click “File” and “Generate Parameter Script”

* Click “File” and “Generate Parameter Script” Select “All parameters Without communication” and click
* Click “File” and “Generate Parameter Script” Select “All parameters Without communication” and click
* Click “File” and “Generate Parameter Script” Select “All parameters Without communication” and click

Select “All parameters Without communication” and click “Generate”

*

* Select path for save file then specify name and click “Save”
* Select path for save file then specify name and click “Save”
* Select path for save file then specify name and click “Save”
* Select path for save file then specify name and click “Save”

Select path for save file then specify name and click “Save”

*

* Generating window be shown
* Generating window be shown

Generating window be shown

* Generating window be shown

*

* Script generated successfully window
* Script generated successfully window

Script generated successfully window

* Script generated successfully window

*

* Click “File” and “Execute Script” Browse file path

Click “File” and “Execute Script”

* Click “File” and “Execute Script” Browse file path
* Click “File” and “Execute Script” Browse file path
* Click “File” and “Execute Script” Browse file path
* Click “File” and “Execute Script” Browse file path

Browse file path

* Click “File” and “Execute Script” Browse file path

*

* Select file and click “Open” Click “Execute”
* Select file and click “Open” Click “Execute”
* Select file and click “Open” Click “Execute”
* Select file and click “Open” Click “Execute”

Select file

and click “Open”

* Select file and click “Open” Click “Execute”

Click “Execute”

* Select file and click “Open” Click “Execute”

*

Executing window Script file Verification Report Click “OK” for Finish
Executing window
Script file Verification Report
Click “OK” for Finish
* Executing window Script file Verification Report Click “OK” for Finish

*

Save Command Reboot Command Execute Command
Save Command
Reboot Command
Execute Command
* Save Command Reboot Command Execute Command

*

* Digital Input: DI1 – DI12 Digital Input: DI13 – DI19 Internal DI
* Digital Input: DI1 – DI12 Digital Input: DI13 – DI19 Internal DI
* Digital Input: DI1 – DI12 Digital Input: DI13 – DI19 Internal DI

Digital Input: DI1 DI12

Digital Input: DI13 DI19 Internal DI

*

* Digital Output: DO0 – DO7 Relay Output: K5 – K12 Relay Output: K1 – K4
* Digital Output: DO0 – DO7 Relay Output: K5 – K12 Relay Output: K1 – K4

Digital Output: DO0 DO7

Relay Output: K5 K12

Relay Output: K1 K4

Solid State Relay

*

* Reference Document No. 002159-0000-044 C/D Double Pulse, 002162-0001-044 Digital Inputs with Pulse Counting And
* Reference Document No. 002159-0000-044 C/D Double Pulse, 002162-0001-044 Digital Inputs with Pulse Counting And

Reference Document No. 002159-0000-044 C/D Double Pulse, 002162-0001-044 Digital Inputs with Pulse Counting And 000749-0012-044 Parameter Setup

002159-0000-044 C/D Double Pulse, 002162-0001-044 Digital Inputs with Pulse Counting And 000749-0012-044 Parameter Setup

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*

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*

*

* Reference Document No. 000745-0004-044 Parameter Setup
* Reference Document No. 000745-0004-044 Parameter Setup

Reference Document No. 000745-0004-044 Parameter Setup

* Reference Document No. 000745-0004-044 Parameter Setup

*

* Reference Document No. 000745-0004-044 Parameter Setup
* Reference Document No. 000745-0004-044 Parameter Setup

Reference Document No. 000745-0004-044 Parameter Setup

* Reference Document No. 000745-0004-044 Parameter Setup

*

* Reference Document No. 000782-0001-044 Permissives
* Reference Document No. 000782-0001-044 Permissives

Reference Document No. 000782-0001-044 Permissives

* Reference Document No. 000782-0001-044 Permissives

*

* Index No. Index Name Parameter 2930-2 ProcessControlNo ProcessCtrl1 to ProcessCtrl4 ProcessCtrl1+2
* Index No. Index Name Parameter 2930-2 ProcessControlNo ProcessCtrl1 to ProcessCtrl4 ProcessCtrl1+2
Index No. Index Name Parameter 2930-2 ProcessControlNo ProcessCtrl1 to ProcessCtrl4 ProcessCtrl1+2 ProcessCtrl1+2+3
Index No.
Index Name
Parameter
2930-2
ProcessControlNo
ProcessCtrl1 to ProcessCtrl4
ProcessCtrl1+2
ProcessCtrl1+2+3
ProcessCtrl1+2+3+4
ProcessCtrl2+3
ProcessCtrl2+3+4
ProcessCtrl1+3
2930-1
Mode
Disabled
Lost of flowrelease
Stop of loading
Abort of loading
2930-3
Permissive Input No
Disabled
DigIn1 to DigIn19
2930-7
PermissiveFlagBitNo
Earthcontact
Overfilling
Arm park
Emergency STOP
Hint Text1 to Hint Text10
PLC Permission lost

*

* Reference Document No. 000747-0000-044 Parameter Setup
* Reference Document No. 000747-0000-044 Parameter Setup

Reference Document No. 000747-0000-044 Parameter Setup

* Reference Document No. 000747-0000-044 Parameter Setup

*

* Reference Document No. 000747-0000-044 Parameter Setup
* Reference Document No. 000747-0000-044 Parameter Setup

Reference Document No. 000747-0000-044 Parameter Setup

* Reference Document No. 000747-0000-044 Parameter Setup
* Reference Document No. 000747-0000-044 Parameter Setup

*

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*

Control Signal Control Signal No. Valve Action 5.1 5.1 5.2 5.3 1 Open Valve On
Control
Signal
Control Signal
No.
Valve Action
5.1
5.1
5.2
5.3
1 Open Valve
On
On
On
2 Close Valve
Off
On
On
3 Regulate Flow
On
On
Off
4 Interlock Fail
N/A
Off
N/A
Control
Signal
5.2
Control
Interlock
Signal
5.3
On 3 Regulate Flow On On Off 4 Interlock Fail N/A Off N/A Control Signal 5.2

*

*
*
*

*

* Reference Document No. 001260-0001-044 Error List Ex. Error 99 PROD_NOFLOW Error 136 PERON with fail
* Reference Document No. 001260-0001-044 Error List Ex. Error 99 PROD_NOFLOW Error 136 PERON with fail

Reference Document No. 001260-0001-044 Error List

* Reference Document No. 001260-0001-044 Error List Ex. Error 99 PROD_NOFLOW Error 136 PERON with fail
* Reference Document No. 001260-0001-044 Error List Ex. Error 99 PROD_NOFLOW Error 136 PERON with fail

Ex. Error 99 PROD_NOFLOW Error 136 PERON with fail quantity

*

*
*
*

*

* Reference Document No. 002434-0000-044 Suppression of Error Messages 32-bit field to setup effects of errors
* Reference Document No. 002434-0000-044 Suppression of Error Messages 32-bit field to setup effects of errors

Reference Document No. 002434-0000-044 Suppression of Error Messages

32-bit field to setup effects of errors and error groups. Structure: OOOO xxxx xxxx xxxx RKKK FNNN NNNN NNNN

Function :

NNN NNNN NNNN : Error-No or Error group-No, binary

(Bit31

Bit0)

F

: errorless voucher part 1 - error generates errorless voucher part

 

0

- error doesn't generate errorless voucher part

KKK

: Error class

0

- (000) only error display, no abort, no stop

1

- (001) error causes loading abort, error display

2

- (010) error causes loading stop, error display

3

- (011) no error detecting, no error display

R

: Error reset

 

0

- Error reset by reset command

xxx

1 - Error reset by loss of reason for error : not used

OOOO

: Number of digital error output, binary

0

- no output

1

5

- Link to [2805]: Error output

Example

:

1 5 - Link to [2805]: Error output Example : = -> Error temperature shift #19

= -> Error temperature shift #19 generates no errorless voucher part, error is only shown by error output1. Loading will not be aborted,

0001 0000 0000 0000 0011 0000 0001 0011

0x10003013 = 268447763

Loading will not be aborted, 0001 0000 0000 0000 0011 0000 0001 0011 0x10003013 = 268447763

MFX_4 Batch Controller

505050

*

* MFX_4 Batch Controller 5151
* MFX_4 Batch Controller 5151
* MFX_4 Batch Controller 5151

MFX_4 Batch Controller

5151

*

* Reference Document No. 001640-0006-044 Script Language MFX_4 Batch Controller 5252

Reference Document No. 001640-0006-044 Script Language

* Reference Document No. 001640-0006-044 Script Language MFX_4 Batch Controller 5252
* Reference Document No. 001640-0006-044 Script Language MFX_4 Batch Controller 5252
* Reference Document No. 001640-0006-044 Script Language MFX_4 Batch Controller 5252

MFX_4 Batch Controller

5252

*

*
*
*
* ***
*
***
*
*

*

*
*

*

*
*
K Factor (Pulses/Litre) Meter Factor 1 Meter Factor 2 Proving Factor *

K Factor (Pulses/Litre)

Meter Factor 1

Meter Factor 2

Proving Factor

*

K Factor (Pulses/Litre) Meter Factor 1 Meter Factor 2 Proving Factor *
K Factor (Pulses/Litre) Meter Factor 1 Meter Factor 2 Proving Factor *
*

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Desktop

Card Reader

Desktop Card Reader O-TAS Client Application PI Server PI OPC Interface O-TAS Server Applications OPC

O-TAS Client ApplicationDesktop Card Reader PI Server PI OPC Interface O-TAS Server Applications OPC Server Bridge

Desktop Card Reader O-TAS Client Application PI Server PI OPC Interface O-TAS Server Applications OPC
PI Server

PI Server

PI Server PI OPC Interface O-TAS Server Applications OPC Server Bridge Database Server MCO1 OPC Server

PI OPC

Interface

O-TAS

Server

Applications

PI Server PI OPC Interface O-TAS Server Applications OPC Server Bridge Database Server MCO1 OPC Server
OPC Server Bridge

OPC Server

Bridge

PI Server PI OPC Interface O-TAS Server Applications OPC Server Bridge Database Server MCO1 OPC Server

Database ServerPI Server PI OPC Interface O-TAS Server Applications OPC Server Bridge MCO1 OPC Server

PI Server PI OPC Interface O-TAS Server Applications OPC Server Bridge Database Server MCO1 OPC Server
MCO1 OPC Server

MCO1 OPC Server

PI Server PI OPC Interface O-TAS Server Applications OPC Server Bridge Database Server MCO1 OPC Server
OPC Server Bridge Database Server MCO1 OPC Server Batch Controller Loading Terminal & Card Readers

Batch

Controller

OPC Server Bridge Database Server MCO1 OPC Server Batch Controller Loading Terminal & Card Readers

Loading Terminal

& Card Readers

OPC Server Bridge Database Server MCO1 OPC Server Batch Controller Loading Terminal & Card Readers

MOC’s

Yokogawa

DCS

MOC’s Yokogawa DCS EXA OPC Server

EXA OPC

Server

Batch Controller Loading Terminal & Card Readers MOC’s Yokogawa DCS EXA OPC Server O-TAS Server *

O-TAS Server

Batch Controller Loading Terminal & Card Readers MOC’s Yokogawa DCS EXA OPC Server O-TAS Server *

*

Batch Controller Loading Terminal & Card Readers MOC’s Yokogawa DCS EXA OPC Server O-TAS Server *
Batch Controller Loading Terminal & Card Readers MOC’s Yokogawa DCS EXA OPC Server O-TAS Server *
OPC Client O-TAS Client Application Oracle Client OPC Client Oracle Client O-TAS Server Applications Database
OPC Client
O-TAS Client
Application
Oracle Client
OPC Client
Oracle Client
O-TAS Server
Applications
Database Server
PI Server
OPC Client
PI Client
PI OPC
MCO1 OPC
EXA OPC
OPC Server
Interface
Server
Server
Bridge
OPC Client

*

PI Server OPC Client PI Client PI OPC MCO1 OPC EXA OPC OPC Server Interface Server
PI Server OPC Client PI Client PI OPC MCO1 OPC EXA OPC OPC Server Interface Server
PI Server OPC Client PI Client PI OPC MCO1 OPC EXA OPC OPC Server Interface Server

* Data Historian Software

* Collect data from MFX_4 system.

* Collect server health information. * Store collected data via system life-time period.

* Allow user to quickly retrieve data as trend or dynamics graphics.

* Maintenance free.

* Allow remote access with server-client service concept.

* Automatics start as Windows Service.

*

* Maintenance free. * Allow remote access with server-client service concept. * Automatics start as Windows
* Maintenance free. * Allow remote access with server-client service concept. * Automatics start as Windows

* DataBase Management System. * Use for store all type of data

* Statics data table * Dynamics data table

* IO data table

* Logging message table

* Allow remote access with server-client service concept. * Nearly maintenance free. * Automatics Start as Windows Service.

*

remote access with server-client service concept. * Nearly maintenance free. * Automatics Start as Windows Service.
remote access with server-client service concept. * Nearly maintenance free. * Automatics Start as Windows Service.

* Periodically read MFX_4 system data from MCO1 OPC server then store in I/O reading table

* Periodically read requests in I/O writing table then send OPC writing command to MCO1 OPC server.

* Automatics start as Windows Service.

*

requests in I/O writing table then send OPC writing command to MCO1 OPC server. * Automatics
requests in I/O writing table then send OPC writing command to MCO1 OPC server. * Automatics
I/O Read Table I/O Write Table Database Server
I/O Read Table
I/O Write Table
Database Server
O-TAS OPCLink OPC MCO1 OPC Server
O-TAS
OPCLink
OPC
MCO1 OPC Server
MCO1
MCO1
Batching Controller

Batching

Controller

MCO1
MCO1
Loading Terminal & Card Readers

Loading Terminal & Card Readers

*

Database Server O-TAS OPCLink OPC MCO1 OPC Server MCO1 Batching Controller MCO1 Loading Terminal & Card
Database Server O-TAS OPCLink OPC MCO1 OPC Server MCO1 Batching Controller MCO1 Loading Terminal & Card
Database Server O-TAS OPCLink OPC MCO1 OPC Server MCO1 Batching Controller MCO1 Loading Terminal & Card

* Periodically read loading status sequence control table and I/O read/write table.

* Periodically calculation then write result to sequence control table for accumulating.

* Periodically calculation then write result to I/O write table as sequence action.

* Automatics start as Windows Service.

*

calculation then write result to I/O write table as sequence action. * Automatics start as Windows
calculation then write result to I/O write table as sequence action. * Automatics start as Windows
Master Data Tranxntn O-TAS SeqControl Read I/O Table O-TAS Seq. Tables OPCLink Write I/O Table
Master Data
Tranxntn
O-TAS
SeqControl
Read I/O Table
O-TAS
Seq. Tables
OPCLink
Write I/O Table
OPC
Database Server

*

Data Tranxntn O-TAS SeqControl Read I/O Table O-TAS Seq. Tables OPCLink Write I/O Table OPC Database
Data Tranxntn O-TAS SeqControl Read I/O Table O-TAS Seq. Tables OPCLink Write I/O Table OPC Database

* Periodically read value from source OPC tag then write to targeted OPC tag.

* Maintenance free.

* Automatics start as Windows Service.

*

value from source OPC tag then write to targeted OPC tag. * Maintenance free. * Automatics
value from source OPC tag then write to targeted OPC tag. * Maintenance free. * Automatics
value from source OPC tag then write to targeted OPC tag. * Maintenance free. * Automatics
Yokogawa Kepware EXA OPC Server LinkMaster OPC OPC DCS / ESD MCO1 OPC Server
Yokogawa
Kepware
EXA OPC Server
LinkMaster
OPC
OPC
DCS / ESD
MCO1 OPC Server
MCO1
MCO1
Batching Controller

Batching

Controller

MCO1
MCO1
Loading Terminal & Card Readers

Loading Terminal & Card Readers

*

LinkMaster OPC OPC DCS / ESD MCO1 OPC Server MCO1 Batching Controller MCO1 Loading Terminal &
LinkMaster OPC OPC DCS / ESD MCO1 OPC Server MCO1 Batching Controller MCO1 Loading Terminal &
LinkMaster OPC OPC DCS / ESD MCO1 OPC Server MCO1 Batching Controller MCO1 Loading Terminal &

*

*
*

*

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*
OTASClient
OTASClient

Create Order w/ Loading Card

Add Batch w/ Truck and Batch Size

Database
Database

ORDER = “ENTERED”

ORDER = “READY”

BATCH = “NEW”

Batch Controller
Batch Controller

Display “Tap Operator Card”

Operator tap “Operator Card”

Display “Tap Loading Card”

Operator tap

“Loading Card”

Display “Batch List”

Choose Batch #

√ *
√ *

*

√ *
√ *
√ *
√ *

*

√ *
√ *
√ *
√ *

*

√ *
√ *
OTASClient
OTASClient
Database
Database

Capture start loading info. to Batch table

ORDER = “LOADING” BATCH = “LOADING”

Continuously capture loading info. to Batch table

Batch Controller
Batch Controller

B/C Status “IDLE”- >“Transaction Input”

B/C Status “Preset Input”

B/C Status “READY”

Display “Loading Status Page” w/ preset

Operator press “START”

B/C Status “LOADING”

1 st Liter Flow

Display “Loading Status

Page” w/ counter

*
*
*
*

*

*
*
OTASClient
OTASClient

Auto. Print D/P

Database
Database

Capture end loading info. to Batch table

ORDER = “LOADED”/“CLOSED”

BATCH = “FINISH”

Batch Controller
Batch Controller

Display “Loading Status

Page” w/o counting

B/C Status “FINISH”

B/C Status “RESETTING”

B/C Status “IDLE”

Enter New Order Cancel Order ENTERED Remove Add 1 st Batch All Batch CANCELED READY
Enter New Order
Cancel Order
ENTERED
Remove
Add
1 st Batch
All Batch
CANCELED
READY
CLOSED
Manually
Close Order
New Batch
Order Quantity
Reached
Remain
Start
LOADED
Loading
Manually
Close Batch
Finish Loading
LOADING

*

New Batch Order Quantity Reached Remain Start LOADED Loading Manually Close Batch Finish Loading LOADING *
New Batch Order Quantity Reached Remain Start LOADED Loading Manually Close Batch Finish Loading LOADING *
Add New Batch FINISH Manually NEW Close Batch Start Finish Loading Loading LOADING End Loading
Add
New Batch
FINISH
Manually
NEW
Close Batch
Start
Finish Loading
Loading
LOADING
End Loading
w/ GROSS>5L
End Loading
w/ GROSS<5L

*

NEW Close Batch Start Finish Loading Loading LOADING End Loading w/ GROSS>5L End Loading w/ GROSS<5L
NEW Close Batch Start Finish Loading Loading LOADING End Loading w/ GROSS>5L End Loading w/ GROSS<5L
TRANXTN I/P Enter Tranxtn Enter Preset Fatal IDLE CANCEL READY Error Start Acknowledge Loading Stop
TRANXTN I/P
Enter Tranxtn
Enter Preset
Fatal
IDLE
CANCEL
READY
Error
Start
Acknowledge
Loading
Stop
PAUSE
Manual
Reset/Print
Resume
LOADING
RESETTING
INTERUPTED
Interlocked
Quantity
Auto
Reached
Reset
FINISH

*

PAUSE Manual Reset/Print Resume LOADING RESETTING INTERUPTED Interlocked Quantity Auto Reached Reset FINISH *
PAUSE Manual Reset/Print Resume LOADING RESETTING INTERUPTED Interlocked Quantity Auto Reached Reset FINISH *

* “Heartbeat” counter will counted up by DCS controller.

* “Heartbeat” periodically read and store by EXA OPC Server.

* LinkMaster repeat copy value to MCO1 OPC Server.

* MCO1 OPC Server send command to write counter value to register in B/C.

* B/C check and set value of “Heartbeat Reset“ to

* 1 if Heartbeat value >= 30.

* 0 if Heartbeat value < 30.

* “Heartbeat Reset” periodically read and store by MCO1 OPC Server.

* LinkMaster repeat copy value to EXA OPC Server.

* EXA OPC Server send command to write reset value to register in DCS

controller.

* DCS controller check and reset “Heartbeat“ = 0 if Heartbeat Reset value = 1.

*

to register in DCS controller. * DCS controller check and reset “Heartbeat“ = 0 if Heartbeat
to register in DCS controller. * DCS controller check and reset “Heartbeat“ = 0 if Heartbeat

*

*
*

* Display all collected value as trend made incident investigation more easier.

* Display current status as graphics made system health check more quicker.

made incident investigation more easier. * Display current status as graphics made system health check more
made incident investigation more easier. * Display current status as graphics made system health check more

*

made incident investigation more easier. * Display current status as graphics made system health check more
made incident investigation more easier. * Display current status as graphics made system health check more

* Loading monitor screen show all loading status. Message and heartbeat counter.

* Loading monitor screen show all loading status. Message and heartbeat counter. *

*

* Loading monitor screen show all loading status. Message and heartbeat counter. *
* Loading monitor screen show all loading status. Message and heartbeat counter. *

* See all row in tables that concern with automatics loading sequent.

* See all sequent debug message.

* Manual write data to I/O table for IO testing.

*

with automatics loading sequent. * See all sequent debug message. * Manual write data to I/O
with automatics loading sequent. * See all sequent debug message. * Manual write data to I/O

* See all register value in MFX_4 system without MCO1 OPC Server.

* Write value to any register in B/C, Terminal or EDI.

*

See all register value in MFX_4 system without MCO1 OPC Server. * Write value to any
See all register value in MFX_4 system without MCO1 OPC Server. * Write value to any

* See all OPC tag value in MCO1 OPC Server. * Write any OPC tags for OPC operation testing.

*

* See all OPC tag value in MCO1 OPC Server. * Write any OPC tags for
* See all OPC tag value in MCO1 OPC Server. * Write any OPC tags for