iVib Advanced Machinery Supervisor

Protection, surveillance and advanced diagnostics

iVib Advanced Machinery Supervisor is the smart solu>on for protec>on, monitoring and failure modes iden>ca>on for your cri>cal rota>ng machinery from con>nuous monitoring of vibra>on, temperature and other parameters. www.preditec.com
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Measure

A new concept
With iVib a much simpler machinery monitoring soluTon comes out. An iVib monitoring system is composed only by sensors (vibraTon, temperature, speed, current, voltage, power consumpTon, video,...), a small size process measurement unit and a web browser to access data. Moreover, the system provides informaTon to maintenance supervisors on the evoluTon of the state of machinery, their failure modes, alerts and the development of typical faults of rotaTng machinery. It also includes advanced diagnosTc tools for vibraTon experts for remote analysis of the machine.

Process

See

State of the art machinery monitoring

Last generation electronics
iVib leverages the latest advances in mobile electronics devices to get a quality signal processing equipment beSer than convenTonal industrTal analysis devices. Furthermore, the high processing speed allows a large number of operaTons without heaTng its CPU and with a minimum power (max. 3 W). In their conguraTons of 2, 4 or 8 dynamic signal channels, the iVib is a modular system applicable to any industry where machinery is criTcal to be monitored for early warning of potenTal failures that threaten the reliability of the producTon process.

Fig. 1 iVib Advanced Machinery Supervisor.

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All cloud
technology

benefits
Safety, Reliability, Availability

Cloud monitoring
Measured data are accessed from a web browser (cloud monitoring). The advantages of this new technology are:

It eliminates the need for a local server and therefore

also its maintenance is eliminated.

No need to pay for licenses for access to informaTon. Access is not limited to one or a certain number of
computers. updates.

Obsolescence

is avoided by applying automaTc

It is very intuiTve, which accelerates the learning

curve and allows the user to access all of the funcTonality from scratch. monitoring system.

The iniTal investment is reduced by simplifying the The system is part of the Preconcerto predicTve
maintenance manager pla`orm. For over a decade internet applicaTons have shown higher producTvity.

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Simple
ALWAYS

works

Simplicity, efficiency and the best cost/benefit

But the outstanding of this system is the intelligence the enTre system has been developed. This soluTon, developed enTrely by Spanish engineers, is placed from the beginning to the head of the monitoring systems of rotaTng machinery in simplicity, eciency and cost/ benet. The iVib monitoring system will provide surveillance tools and diagnosTcs to help you to follow up the development of the failures of the equipment in good Tme, in a simple, pracTcal and eecTve way.

Fig. 2 Display data access through congurable mimics.

DCS integration (SCADA)

iVib monitoring system includes MODBUS bidirecTonal communicaTon for seamless integraTon with the Distributed Control System Plant (DCS /SCADA).
Fig. 3 The Modbus communicaAon protocol is compaAble with most SCADA or DCS systems.

BidirecTonal communicaTon allows iVib import parameters to correlate vibraTon measurements with temperature and other parameters in the plant distributed control system.

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Protection Monitoring Diagnostics

Assets health matrix

The failure modes monitoring is performed from the parameters comprising the assets health matrix. This matrix is composed in columns measuring points of each machine and rows for the indicators of each symptom of the failure modes of each machine. The iVib system supervises directly failure modes dened for the monitored machines, so we get a green, red or orange peel for each failure mode of each component of the monitored set. For example, typical failure modes of pump motor assemblies can be monitored individually such as unbalance, misalignment, looseness... In this way the user has useful informaTon about the health status of his machinery even if there is no vibraTon analyst at the plant. If once detected a fault, a more precise diagnosis is required, iVib facilitates access to analysis data (spectra and vibraTon waves) in remote mode so an expert analyst may develop a more accurate diagnosTc report.

Fig. 4 Assets health matrix serves supervisors to idenAfy the source of failures with a simple glance.

Always alert
iVib system constantly monitors criTcal machinery and when any anomaly is detected, automaTcally generates a message with informaTon on the developing failure mode. It is essenTal that this infomaTon is known to the maintenance supervisors from the start, so iVib can generate an email or an SMS when an important alert is detected.

Fig. 5 Current technology allows automaAc communicaAon generaAng alert emails or mobile short messages.

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EASY

Intuitive

Flexible

Fully configurable
iVib set up is intuiTve, simple and very exible. Dierent available widgets types show the informaTon to the user in a clear and useful, so the analyst only needs to focus on accurately diagnose the fault without worrying about managing the diagnosTc tools. Available widgets include:

Parameter trends for idenTfying changes over Tme. FIFO, is another way to see a recent trend to detect
recent changes on monitoring parameters.
Fig. 6 Asset state access becomes immediate even for those who have not previously worked with the system.

Parameter matrix, including all dened monitoring

parameters, they change color to warn about alarms.

VibraTon spectrum, is the most informaTve chart for

Set it up as y o u lik e!

the vibraTon analyst and serves to make the diagnosis of the machine. hidden informaTon and therefore wave is used as addiTonal informaTon.

Time waveform, someTmes the spectrum contains Mimics,

to facilitate the idenTcaTon of alerts detected by the system in a way quite visual.

Text box, to enter explanatory notes. Webcam to monitor the image of the machine and

its environment. Also may incorporate an infrared camera for conTnuously thermographic inspecTon.

Fig. 7 Congurable widgets allow the user to create user-dened dashboards for monitoring and diagnosAcs.

The simplicity of this applicaTon does not imply giving up the advanced diagnosTc funcTons. Since iVib has all the tools necessary for the analyst, it is very comfortable to analyze vibraTo data from the machine.

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Smart
Accurate

Adaptable

Intelligent monitoring
One diculty for vibraTon measurement systems is how to idenTfy automaTcally the right Tme to perform and validate their vibraTon measurements when the machine operaTon changing condiTons aect vibraTon levels. If this is not taken into account, the changes in speed or load distort vibraTon values and therefore monitoring would be unreliable since false alarms were generated. iVib Advanced Machinery Supervisor is prepared for this diculty to evaluate machines by predened states. So we can avoid false alarms and detect faults from the rst symptoms and establish Tghter alarms.

Fig. 8 Alarm levels are congurable for each machine state.

Better detection in bearings and gears faults

Fig. 9 DemodulaAon technique incorporated by iVib idenAes faults in bearings and gears from its very early stages.

iVib incorporates the latest demodulaTon technology and high frequency signal ltering to idenTfy bearings and gears faults. AddiTonally, this technology detects failures in machines at very low speed.

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Simpler
Architecture
data access (web browser)

iVib measurement device

sensors: - vibration - temperature - image - other

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Features and functions

Power 3 W @ 24 V DC Dimensions: 120 x 80 x 27 mm

Ma. sampling rate 51.2 kHz DemodulaTon

Modbus IN/OUT Status, alarm and trip relays

ProtecTon, surveillance and diagnsTcs Intelligent alarms according to machine states

Op>ons: Display and AC output connector DC 4-20 mA output Transient recording Power over Ethernet (PoE) WiFi communicaTon PI Interface (OSIsoi)

Servers independent

Internet browser based data access

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Conections

LEDs Aux. Inputs 3 and 4 Aux. Inputs 1 and 2

Dynamic channels

iVib inputs and outputs scheme

WiFi opTonal antenna

Relay outputs

Ethernet

24VDC Power supply

Connections
iVib system includes the following connecTons. Inputs: model Auxiliary channels, 2 (iVib 202) or 4 (iVib 204/208) congured as: - 0-10 VDC Inputs (or 4-20 mA with addiTonal resistance) - Tachometer Inputs - Logic inputs Outputs:

Dynamic Signal Channels: 2, 4 or 8 depending on

DC 4-20 mA Output (opTonal for model iVib 202) Logic outputs:

- Unit status led - Warning indicator led - Trip indicator led Ethernet and Modbus TCP communicaTon www.preditec.com
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Where to

install?
Applications iVib is for industrial critical machinery
iVib system is designed for monitoring criTcal rotaTve machinery. Here is a list of the main types of machines and the number of conTnuous vibraTon measurement points recommended by the type of machine.

Surveillance Electric motors Motor-Pumps Fans and Blowers Screw compressors Gearboxes Cooling towers Windmills Centrifugal separators Machine tools Hydraulic turbines Mills (cement, gypsum, lime,...) Radars (civil and military) Cranes machinery Railways Tunnels fans

Diagnostics

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2-3 3-4 2-3 2-3 4-6 2-3 6-8 3-4 consultar 3-4 2-3 consultar consultar consultar 2

VibraTon conTnuous monitoring systems apply to criTcal machinery of industrial power generaTon, petrochemical, chemical, paper, metalworking, water process, pharmaceuTcal, food, cement, shipbuilding, etc..

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Why iVib?

Advantages and benefits of iVib

iVib Machinery Supervisor highlights over other technologies on the market by:

Simpler installa>on. System architecture is simplied

to the maximum. Low maintenance. As being a very simple system, analysts themselves and instrumentalists of the plant can review and congure the system. BeQer access to informa>on. Because you only need a web browser to log in as a data supervisor, as an analyst or as a manager. PlaRorm extremely intui>ve. Since data access is performed through congurable displays (mimics), so all those responsible for the reliability of the plant can easily access to the informaTon. IT Independent. iVib system does not depend on IT services, is accessible from any place and from any device. Data integra>on. BeSer data integraTon with other plant systems throughbidirecTonal ModBus communicaTon (TCP / IP). Remote analysis. iVib incorporates advanced diagnosTc tools to facilitate analists jop both in situ and remotely. WiFi and PoE opTons to reduce installaTon costs. Automa>c monitoring of failure modes regardless of the analyst. Technical Support. Design services, installaTon, commissioning, training and opTonal remote diagnosTcs. Best value/market price, which can monitor more machines or include a greater number of points in the monitored machines to increase the monitoring reliability. www.preditec.com
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iVib ABC-D-E-F-G-H-I

iVib Models

A: 2, Number of parallel dynamic input channels B: 0 C: 2, 4, 8 Number of total dynamic input channels D: DAC, Display and isolated AC output connector * E: DC, 2 DC outputs * F: PoE, Power over Ethernet G: WF, WiFi communicaTon H: TR, Transient recording I: PI, PI communicaTon interface Example: iVib 202-DAC-DC-TR *) Only available for iVib 202

iVib 202 AC Inputs Aux. Inputs (DC, trigger, logic) Image monitoring 2 4 Yes Yes Yes Yes Yes Yes Optional Optional Optional Optional Optional Optional

iVib204 - iVib208 4-8 4 Yes Yes Yes Yes Yes Yes Yes Optional Optional Optional Optional Optional

Main iVib functions and options

Status, alert and trip relays Channel status led Bidirectional MODBUS communication Machine states Demodulation Local display + AC output with connector (buffered output) DC outputs Transient recording PoE Power WiFi PI Communication

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General data: ARM Cortex-A8 Microprocessor, 600 MHz Dimensions (120 x 80 x 27 mm) Anodized aluminum housing OperaTng temperature (no WiFi): -20 to 65 C OperaTng temperature (with WiFi): -20 to 50 C Power: Power at 18-26 V DC or PoE opTon (Power over Ethernet) to 48 V Power consumpTon less than 3W (125 mA) Memory: 256 MB RAM 256 MB FLASH for soiware 2 - 8 GB FLASH for data (Internal microSD) Dynamic inputs: iVib Model 202, 2 parallel dynamic inputs IVib Model 204, 4 mulTplexed dynamic inputs (parallel two by two) IVib Model 208, 8 mulTplexed dynamic inputs (parallel two by two) 24-bit ADC converter (theoreTcal SNR: 144 dB) Maximum sample rate of 51,200 Hz Input impedance (power ICP):> 400 K Input voltage range -24 V to 24 V Power for ICP transducers: 5 mA from 24 V (enabled by soiware) AC or DC coupling soiware selectable Lower cuto frequency using AC coupling: 0.16 Hz Selectable gain: 1, 2, 4, 8, 16, 32, 64, 128 Independent RMS value measurement on all inputs simultaneously for state machine detecTon (ADC 10 bits) Independent DC value measurement on all inputs simultaneously for sensor fault detecTon (ADC 10 bits) Auxiliary inputs: iVib 202, 2 auxiliary inputs iVib 204, 4 auxiliary inputs iVib 208, 4 auxiliary inputs OperaTng modes: voltage, frequency or digital Input impedance:> 100 K Voltage Mode: Input voltage range: 0 to 24 V (-24 V tolerant) Selectable Gain: 1, 2, 4, 8 16-bit ADC (theoreTcal SNR: 96 dB) Digital mode: Input voltage range: 0 to 24 V (-24 V tolerant) Hysteresis: ~ 0.9 V Minimum voltage for high-level change: ~ 2.4 V Maximum voltage for low level change: ~ 1.5 V

Frequency mode: Electrical characterisTcs same as in digital mode Minimum frequency: 0.0167 Hz (1 CPM) Maximum frequency: 10 kHz (600,000 CPM) Relay outputs: Number of relays: 3 SPST contacts Maximum charge voltage: 60 V Maximum current: 400 mA IsolaTon voltage: 5,000 V DC outputs (op>onal): Number of Outputs: 2 Galvanic isolaTon: no Connec>vity: 100 Base-T Fast Ethernet with PoE (Power over Ethernet) Modbus TCP/IP WiFi 802.11g with SMA connector for external antenna (opTonal) LEDs: Status LED: green/yellow/red Dynamic channel LEDs: green/yelow/red Relay LEDs: red Ethernet connector LEDs: green (link / act and 10/100) LCD display (op>onal): Available only on the model iVib 202 Size: 1.8'' (29 x 36 mm) 128 x 160 pixels, RGB Buered outputs (op>onal): Available only on the model iVib 202 Output impedance: 470 AC coupling (lower cuto frequency: 0.16 Hz) with 12 V bias Firmware: OS: Linux (kernel 2.6.34 or newer) Upgradable through internet Soaware: Access to the applicaTon via a web browser (Internet Explorer, Firefox, Safari, Opera, Chrome, Camino ...) from any operaTng system (Windows, Mac OS, Linux, Unix ...)

Technical specications
14

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C1005/ENG - Ed.1209
Preditec/IRM Tel: +34 976 200 969 Ph: +34 916 121 163 Fax: +34 976 362 340 Oces in Madrid, Zaragoza, Barcelona, Albacete, A Corua, Tarragona y Cdiz - Spain