Bondor Insulated Panel System application: CLEAN ROOM Application of Bondor Insulated Panel System in

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CLEAN ROOM
To ensure the sanitation and hygiene needed inside a clean room are easily maintained, food processing facilities and pharmaceutical industries can benefit from using Bondor Insulated Panel Systems in order to get a room that is: ! able to ensure and preserve cleanliness and healthiness, ! easy in maintenance. ! able to preserve certain temperature to prevent materials damage inside the room, and ! capable to sustain air cleanliness.
BondorTM Insulated Panel Systems used in Clean Room in a pharmaceutical company

Advantage of using Bondor Insulated Panel Systems in Clean Room

As a superior quality product, the application of Bondor Insulated Panel Systems in Clean Room has many advantages such as: Slip Joint The Slip Joint system applied in Bondor panels has the ability to increase the strength and the bonding of the panels, which resulted in an increased capability as vapour barrier. Slip Joint also shortened panel installation time, reduced noise pollution and decreased the usage of support structure. Fire-Retardant or Fire-Resistant cores Fire retardant cores are self-extinguished Expanded Polystyrene (EPS), and Polyurethane (PU). For clean room, EPS with density of 15kg/m and 50 or 75mm thickness are usually used. PU with density 38-40kg/m is more popular to be used in commercial cold room between 4-36m while for industrial cold room or food processing plant more than 36m, EPS is more suitable due to the rigid construction. Fire resistant cores are Mineral Wool Fibreboard (known as Flameguard Panel in Bondor Insulated Panel Systems) and Polyisocyanurate (PIR). Mineral Wood Fibre is classed as non-combustible as a building material with an excellent fire performance and has a melting point above 1000C, while PIR Panels simply chars in an event of fire. Properly installed PIR Panels can significantly reduce the serious risk of property damage and loss of business due to fire. The PIR Panel used in Bondor Insulated Panel Systems has been FM Approved certified by FM Global Group.

The Slip Joint system used in EPS and PU Panels. Patent Reg. No. ID 0 010 442 - D

Four types of panels in Bondor Insulated Panel Systems: (1) EPS Panel, (2) PU Panel, TM (3) PIR Panel, (4) Flameguard Panel

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Bondor Insulated Panel System application: CLEAN ROOM

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No rivet expose for Clean Room applications

Steel Skin Bondor Insulated Panel Systems uses 0.6mm Food Grade off-white steel skin to make a strong and firm structure. The steel skin use weathering corrosion proof Galvanized Steel for superior life span against rusting to make a life-long maintenance free. For clean room or food processing applications, the surface of the panels will be plain surface with no profile. Wall to Ceiling / Floor Joints The connection between wall panels to ceilings and floors in clean room will use radius coving with 35 or 65mm diameter, or 90 angle and PVC/Polyacetal 3-way corners to meet clean rooms requirements for cleanliness and hygiene. All extrusions are made from off-white powdercoated Aluminum to make it esthetically matching with the steel skin colour. Doors Made with 50mm panels, extrusions with anti-corrosive component and no timber frame, doors are available in many different types either manually or electrically from single or double swing, horizontal or vertical to airtight doors with interlock systems. All doors are designed for heavy-duty usage, easy to operate and maintain. In airtight doors, such as for the ones used for access from public to production or grey to white area, P-setter will be used inside out to prevent air to get through to make sure the quality and condition wanted inside the room is sustained. Windows and Door Viewing Choices for extrusions used in windows and door viewing in clean room are rounded or 45 shaped. Depended on the needs and requirements of the customers, choices of glass to be used will be single, double or triple glass. Laminated glass is also available. Single glass is usually used in processing room; while double or triple glass is used in clean room to make sure there is flat surface between windows/viewing and the panels. Inside a triple glass there is dry air to prevent any fungi growth. Other Clean Room Attributes Lamp frame, man hole, supply air duct inside clean room will use the same extrusion used in windows and door viewing, while for return air wall flashing made from folded 0.6mm Food Grade off-white steel skin will be used. Fast, Easy, Clean Installation Bondor Insulated Panel Systems with Slip Joint provide a fast assembly erection and shorter construction time. The advantages of using Bondor Insulated Panel Systems from construction point of views are: ! panels are manufactured according to customer's need and order based on building structure, ! during installation, panels can be adjusted according to building structure, ! easy adjustment using the same panels if customers would like to change the design of the room, ! no rivet expose in doors or windows for clean room application, ! all gaps between extrusion, panel and glass will be sealed with sealant to structurally strengthen support structure, ! flexible during earth quake, ! able to be used for high-rise building, ! easy to transport and install, ! small construction load, start at 12 kg/m depended on the type of insulation material used, which resulted to ! less construction cost.
No rivet expose in doors and windows

Single or Double Doors with viewing windows

Ceilings with in-bowed lamp and Supply Air Diffuser

Return Air Grill in the corner and pipe installed in panel

PVC / Polyacetal 3-way corners

Pass Box from inside a Clean Room. Inset: from outside