METHOD STATEMENT FABRICATION AND ASSEMBLY OF DUCTS

PROJECT

: SUPPLY, FABRICATION & ERECTION OF DUCTING FOR 4 BAG FILTER AT EMIRATES ALUMINIUM (EMAL).

PROJECT NO : D 2614 DOC. NO :

0 Rev.

Issued for Approval Issue

Sr. QA/QC Engineer Prepared

Project Manager Reviewed

Manager Projects Reviewed

CLIENT Approved

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CONTENTS

SCOPE

REFERENCE

METHOD OF WORK FOR FABRICATION AND ASSEMBLY

GENERAL INSTRUCTIONS FOR FABRICATION AND ASSEMBLY

IMPORTANT NOTES

1.0

SCOPE This procedure describes the method to be followed for fabrication, assembly and Erection

2.0 1.

REFERENCE Drawing No. C-4327.0007,9.9M-1011 Rev 04, 1012 Rev 04

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C-4327.0007,9.9M-2011 Rev 05, 2012 Rev 05 C-4327.0007,9.9M-3011 Rev 05, 3012 Rev 04 C-4327.0007,9.9M-4011 Rev 02, 4012 Rev 02

2. 3.

W.P.S. # TM/WPS D1.1 / CS-06, TM/WPS D1.1 / CS-10 / CS-11 / CS-12 Client Specification : 017479-0000-43EG Rev.00 Structural Steel Works 017479-0000-45EG Rev.01 Welded Steel Construction

3.0

METHOD OF WORK FOR FABRICATION AND ASSEMBLY The fabrication, assembly and Erection work shall be carried out as per the following steps.

1. 2. 3. 4. 5.

All the permanent materials shall be procured by Technomak in good conditions. Materials are received and inspected for Quantity and Quality by stores in charge Materials are cleared by site QC. After the procurement, the blasting and priming shall be done as per approved paint specs. The cleanliness level and profile requirement shall be followed. (Refer TM MS 001 Rev1, Method statement for Blasting & Painting)

6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.

Blasting inspection is done by Subcontractor inspector and verified by Technomak QC Blasted materials shall be primed in the same day, with weldable holding primer Squareness checking of plates, and plate cutting (if required), before rolling Plate rolling of shell course Fit up of rolled shell course Installation of Spider Supports (temporary) to maintain the roundness Inspection of assembled shell course and release of the same by site QC Welding of Shell Course Inspection of shell course after welding Re rolling of Welded shell course (If required) Assembly of shell courses to form duct Installation of Support rings Welding of Shell Courses and supports. Assembly of fabricated duct courses to a maximum of 24M long (as required) Painting of the assembled ducting as per approved paint specification and M.S.

21. Transportation of Assembled ducting and supports to EMAL erection site.

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4.0 1 2

GENERAL INSTRUCTIONS FOR FABRICATION AND ASSEMBLY The structural members shall be marked as per drawing. Fabricators should note that the necessary cutting allowances shall be given in order to maintain the exact dimensions.

4 5 6 7 8

The fit up of the members shall be done as per the drawing. The Ovality shall be checked at random. After the fit up, the item shall be presented for QC inspection prior to welding, The item shall be released for welding. During welding the welding supervisor will ensure that the correct WPS will be followed and consumables are handled properly by welders

9 10 11 12

Care shall be taken during tack welding and welding operation to avoid arc stricking. After completing the full welding, all the jigs and fixtures shall be removed and ground smooth. Post weld dimension check is carried out at this stage. After the inspection the fabricated structures shall be send for cleaning and painting.

6.0 1.

IMPORTANT NOTES Employee Responsibility: It is the responsibility of the each employee to follow the safe working practices at all times.

2.

Tool Box Talk: Safety awareness and potential hazards related to the task shall be addressed through Toll Box Talks.

3.

Supervisor Responsibility: It is the responsibility of the supervisor to ensure that access is available for the task and work is carried out according to the company working practices

4.

He shall also be responsible for Co-ordination with other groups/disciplines working simultaneously in the vicinity.

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