PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : TACH---------------------------------------------Internal Pressure Calculations

STEP:
3
9:38a May 4,2013

Element Thickness, Pressure, Diameter and Allowable Stress :

| Int. Press |

From| To | + Liq. Hd
N/mm

|
|

Nominal | Total Corr|

Element |

Allowable |

Thickness | Allowance |

Diameter |

Stress(SE)|

mm

mm

mm

kPa

10|

20|

0.00000 |

... |

0.00000 |

10000.0 |

0.00000 |

20|

30|

0.30001 |

... |

0.00000 |

10000.0 |

117208. |

30|

40|

0.30001 |

... |

0.00000 |

10000.0 |

117208. |

40|

50|

0.30001 |

... |

0.00000 |

10000.0 |

117208. |

50|

60|

0.30001 |

... |

0.00000 |

10000.0 |

117208. |

60|

70|

0.30001 |

... |

0.00000 |

10000.0 |

117208. |

70|

80|

0.30001 |

... |

0.00000 |

10000.0 |

117208. |

80|

90|

0.30001 |

... |

0.00000 |

9300.00 |

117208. |

90| 100|

0.30001 |

... |

0.00000 |

7450.00 |

117208. |

100| 110|

0.30001 |

... |

0.00000 |

5602.00 |

117208. |

110| 120|

0.30001 |

... |

3.17500 |

1800.00 |

117208. |

120| 130|

0.30001 |

... |

3.17500 |

1800.00 |

137892. |

Element Required Thickness and MAWP :

Design |

From| To |

Pressure |
N/mm

M.A.W.P. |
Corroded
N/mm

M.A.P. |

Actual |

Required |

| New & Cold |

Thickness |

Thickness |

N/mm

mm

mm

10|

20|

0.00000 |

No Calc |

No Calc |

16.0000 |

No Calc |

20|

30|

0.30001 |

0.39771 |

0.39771 |

17.0000 |

12.8174 |

30|

40|

0.30001 |

0.39771 |

0.39771 |

17.0000 |

12.8174 |

40|

50|

0.30001 |

0.39771 |

0.39771 |

17.0000 |

12.8174 |

50|

60|

0.30001 |

0.39771 |

0.39771 |

17.0000 |

12.8174 |

60|

70|

0.30001 |

0.70074 |

0.70074 |

30.0000 |

12.8174 |

70|

80|

0.30001 |

0.41293 |

0.41293 |

25.0000 |

18.1526 |

80|

90|

0.30001 |

0.37318 |

0.37318 |

21.0000 |

16.8760 |

90| 100|

0.30001 |

0.44375 |

0.44375 |

20.0000 |

13.5116 |

PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : TACH---------------------------------------------Internal Pressure Calculations
STEP:
3
9:38a May 4,2013
100| 110|

0.30001 |

0.41370 |

0.41370 |

14.0000 |

10.1465 |

110| 120|

0.30001 |

1.13860 |

1.55041 |

12.0000 |

5.49028 |

120| 130|

0.30001 |

No Calc |

No Calc |

68.0000 |

No Calc |

0.373

0.373

Minimum

MAWP: 0.373 N/mm, limited by: Cone.

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2007

Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 130 C

Thickness Due to Internal Pressure [Tr]:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (0.300*(10000.0000/2+0.0000))/(137892.00*0.85-0.6*0.300)
= 12.8174 + 0.0000 = 12.8174 mm

Max. All. Working Pressure at Given Thickness [MAWP]:

= (S*E*(T-Ca))/((D/2+Ca)+0.6*(T-Ca)) per UG-27 (c)(1)
= (137892.00*0.85*(17.0000))/((10000.0000/2+0.0000)+0.6*17.0000)
= 0.398 N/mm

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (SA*E*T)/(D/2+0.6*T) per UG-27 (c)(1)
= (137892.00*0.85*17.0000)/(10000.0000/2+0.6*17.0000)
= 0.398 N/mm

Actual stress at given pressure and thickness [Sact]:

= (P*((D/2+CA)+0.6*(T-CA)))/(E*(T-CA))
= (0.300*((10000.0000/2+0.0000)+0.6*(17.0000)))/(0.85*(17.0000))
= 104017.984 kPa

PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : TACH---------------------------------------------Internal Pressure Calculations
STEP:
3
9:38a May 4,2013
Percent Elongation per UCS-79

(50*tnom/Rf)*(1-Rf/Ro)

0.170 %

Min Metal Temp. w/o impact per UCS-66

-12

Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.64]

-32

Min Metal Temp. w/o impact per UG-20(f)

-29

Cylindrical Shell From 30 To 40 SA-516 70 , UCS-66 Crv. B at 130 C

Thickness Due to Internal Pressure [Tr]:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (0.300*(10000.0000/2+0.0000))/(137892.00*0.85-0.6*0.300)
= 12.8174 + 0.0000 = 12.8174 mm

Max. All. Working Pressure at Given Thickness [MAWP]:

= (S*E*(T-Ca))/((D/2+Ca)+0.6*(T-Ca)) per UG-27 (c)(1)
= (137892.00*0.85*(17.0000))/((10000.0000/2+0.0000)+0.6*17.0000)
= 0.398 N/mm

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (SA*E*T)/(D/2+0.6*T) per UG-27 (c)(1)
= (137892.00*0.85*17.0000)/(10000.0000/2+0.6*17.0000)
= 0.398 N/mm

Actual stress at given pressure and thickness [Sact]:

= (P*((D/2+CA)+0.6*(T-CA)))/(E*(T-CA))
= (0.300*((10000.0000/2+0.0000)+0.6*(17.0000)))/(0.85*(17.0000))
= 104017.984 kPa

Percent Elongation per UCS-79

(50*tnom/Rf)*(1-Rf/Ro)

0.170 %

Min Metal Temp. w/o impact per UCS-66

-12

Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.64]

-32

Min Metal Temp. w/o impact per UG-20(f)

-29

PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : TACH---------------------------------------------Internal Pressure Calculations
STEP:
3
9:38a May 4,2013

Cylindrical Shell From 40 To 50 SA-516 70 , UCS-66 Crv. B at 130 C

Thickness Due to Internal Pressure [Tr]:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (0.300*(10000.0000/2+0.0000))/(137892.00*0.85-0.6*0.300)
= 12.8174 + 0.0000 = 12.8174 mm

Max. All. Working Pressure at Given Thickness [MAWP]:

= (S*E*(T-Ca))/((D/2+Ca)+0.6*(T-Ca)) per UG-27 (c)(1)
= (137892.00*0.85*(17.0000))/((10000.0000/2+0.0000)+0.6*17.0000)
= 0.398 N/mm

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (SA*E*T)/(D/2+0.6*T) per UG-27 (c)(1)
= (137892.00*0.85*17.0000)/(10000.0000/2+0.6*17.0000)
= 0.398 N/mm

Actual stress at given pressure and thickness [Sact]:

= (P*((D/2+CA)+0.6*(T-CA)))/(E*(T-CA))
= (0.300*((10000.0000/2+0.0000)+0.6*(17.0000)))/(0.85*(17.0000))
= 104017.984 kPa

Percent Elongation per UCS-79

(50*tnom/Rf)*(1-Rf/Ro)

0.170 %

Min Metal Temp. w/o impact per UCS-66

-12

Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.64]

-32

Min Metal Temp. w/o impact per UG-20(f)

-29

Cylindrical Shell From 50 To 60 SA-516 70 , UCS-66 Crv. B at 130 C

Thickness Due to Internal Pressure [Tr]:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)

PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : TACH---------------------------------------------Internal Pressure Calculations
STEP:
3
9:38a May 4,2013
= (0.300*(10000.0000/2+0.0000))/(137892.00*0.85-0.6*0.300)
= 12.8174 + 0.0000 = 12.8174 mm

Max. All. Working Pressure at Given Thickness [MAWP]:

= (S*E*(T-Ca))/((D/2+Ca)+0.6*(T-Ca)) per UG-27 (c)(1)
= (137892.00*0.85*(17.0000))/((10000.0000/2+0.0000)+0.6*17.0000)
= 0.398 N/mm

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (SA*E*T)/(D/2+0.6*T) per UG-27 (c)(1)
= (137892.00*0.85*17.0000)/(10000.0000/2+0.6*17.0000)
= 0.398 N/mm

Actual stress at given pressure and thickness [Sact]:

= (P*((D/2+CA)+0.6*(T-CA)))/(E*(T-CA))
= (0.300*((10000.0000/2+0.0000)+0.6*(17.0000)))/(0.85*(17.0000))
= 104017.984 kPa

Percent Elongation per UCS-79

(50*tnom/Rf)*(1-Rf/Ro)

0.170 %

Min Metal Temp. w/o impact per UCS-66

-12

Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.64]

-32

Min Metal Temp. w/o impact per UG-20(f)

-29

Cylindrical Shell From 60 To 70 SA-516 70 , UCS-66 Crv. B at 130 C

Thickness Due to Internal Pressure [Tr]:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (0.300*(10000.0000/2+0.0000))/(137892.00*0.85-0.6*0.300)
= 12.8174 + 0.0000 = 12.8174 mm

Max. All. Working Pressure at Given Thickness [MAWP]:

= (S*E*(T-Ca))/((D/2+Ca)+0.6*(T-Ca)) per UG-27 (c)(1)

PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : TACH---------------------------------------------Internal Pressure Calculations
STEP:
3
9:38a May 4,2013
= (137892.00*0.85*(30.0000))/((10000.0000/2+0.0000)+0.6*30.0000)
= 0.701 N/mm

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (SA*E*T)/(D/2+0.6*T) per UG-27 (c)(1)
= (137892.00*0.85*30.0000)/(10000.0000/2+0.6*30.0000)
= 0.701 N/mm

Actual stress at given pressure and thickness [Sact]:

= (P*((D/2+CA)+0.6*(T-CA)))/(E*(T-CA))
= (0.300*((10000.0000/2+0.0000)+0.6*(30.0000)))/(0.85*(30.0000))
= 59035.293 kPa

Percent Elongation per UCS-79

(50*tnom/Rf)*(1-Rf/Ro)

0.299 %

Min Metal Temp. w/o impact per UCS-66

Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.36]

-48

Conical Section From 70 To 80 SA-516 70 , UCS-66 Crv. B at 130 C

Thickness Due to Internal Pressure [Tr]:

= (P*(D+2*CA/CosA))/(2*CosA*(S*E-0.6*P)) per Appendix 1-4 (e)
= (0.300*(10000.0000+2*0.0000))/(2*0.7061*(137892.00*0.85-0.6*0.300))
= 18.1526 + 0.0000 = 18.1526 mm

Max. All. Working Pressure at Given Thickness [MAWP]:

= (2*S*E*(T-CA)*COSA)/((D+2*CA/CosA)+1.2*(T-CA)*COSA) per App 1-4(e)
= (2*137892.00*0.85*(25.000)*0.706)/((10000.000+2*0.000)+1.2*(25.000)*0.706)
= 0.413 N/mm

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*SA*E*T*COSA)/(D+1.2*T*COSA) per App 1-4(e)
= (2*137892.00*0.85*25.0000*0.7061)/(10000.0000+1.2*25.0000*0.7061)

PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : TACH---------------------------------------------Internal Pressure Calculations
STEP:
3
9:38a May 4,2013
= 0.413 N/mm

Actual stress at given pressure and thickness [Sact]:

= (P*((D+2*CA/CosA)+1.2*(T-CA)*COSA))/(2*E*(T-CA)*COSA)
= (0.300*((10000.0000+2*0.0000)+1.2*(25.0000)*0.7061))/(2*0.85*(25.0000)*0.70
= 100181.766 kPa

Percent Elongation per UCS-79

(75*tnom/Rf)*(1-Rf/Ro)

0.268 %

Min Metal Temp. w/o impact per UCS-66

-1

Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.62]

-22

Min Metal Temp. w/o impact per UG-20(f)

-29

Conical Section From 80 To 90 SA-516 70 , UCS-66 Crv. B at 130 C

Thickness Due to Internal Pressure [Tr]:

= (P*(D+2*CA/CosA))/(2*CosA*(S*E-0.6*P)) per Appendix 1-4 (e)
= (0.300*(9300.0000+2*0.0000))/(2*0.7063*(137892.00*0.85-0.6*0.300))
= 16.8760 + 0.0000 = 16.8760 mm

Max. All. Working Pressure at Given Thickness [MAWP]:

= (2*S*E*(T-CA)*COSA)/((D+2*CA/CosA)+1.2*(T-CA)*COSA) per App 1-4(e)
= (2*137892.00*0.85*(21.000)*0.706)/((9300.000+2*0.000)+1.2*(21.000)*0.706)
= 0.373 N/mm

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*SA*E*T*COSA)/(D+1.2*T*COSA) per App 1-4(e)
= (2*137892.00*0.85*21.0000*0.7063)/(9300.0000+1.2*21.0000*0.7063)
= 0.373 N/mm

Actual stress at given pressure and thickness [Sact]:

= (P*((D+2*CA/CosA)+1.2*(T-CA)*COSA))/(2*E*(T-CA)*COSA)
= (0.300*((9300.0000+2*0.0000)+1.2*(21.0000)*0.7063))/(2*0.85*(21.0000)*0.706

PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : TACH---------------------------------------------Internal Pressure Calculations
STEP:
3
9:38a May 4,2013
= 110854.109 kPa

Percent Elongation per UCS-79

(75*tnom/Rf)*(1-Rf/Ro)

0.281 %

Min Metal Temp. w/o impact per UCS-66

-6

Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.68]

-24

Min Metal Temp. w/o impact per UG-20(f)

-29

Conical Section From 90 To 100 SA-516 70 , UCS-66 Crv. B at 130 C

Thickness Due to Internal Pressure [Tr]:

= (P*(D+2*CA/CosA))/(2*CosA*(S*E-0.6*P)) per Appendix 1-4 (e)
= (0.300*(7450.0000+2*0.0000))/(2*0.7067*(137892.00*0.85-0.6*0.300))
= 13.5116 + 0.0000 = 13.5116 mm

Max. All. Working Pressure at Given Thickness [MAWP]:

= (2*S*E*(T-CA)*COSA)/((D+2*CA/CosA)+1.2*(T-CA)*COSA) per App 1-4(e)
= (2*137892.00*0.85*(20.000)*0.707)/((7450.000+2*0.000)+1.2*(20.000)*0.707)
= 0.444 N/mm

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*SA*E*T*COSA)/(D+1.2*T*COSA) per App 1-4(e)
= (2*137892.00*0.85*20.0000*0.7067)/(7450.0000+1.2*20.0000*0.7067)
= 0.444 N/mm

Actual stress at given pressure and thickness [Sact]:

= (P*((D+2*CA/CosA)+1.2*(T-CA)*COSA))/(2*E*(T-CA)*COSA)
= (0.300*((7450.0000+2*0.0000)+1.2*(20.0000)*0.7067))/(2*0.85*(20.0000)*0.706
= 93225.883 kPa

Percent Elongation per UCS-79

(75*tnom/Rf)*(1-Rf/Ro)

Min Metal Temp. w/o impact per UCS-66

0.355 %

-7

PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : TACH---------------------------------------------Internal Pressure Calculations
STEP:
3
9:38a May 4,2013
Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.57]

-32

Min Metal Temp. w/o impact per UG-20(f)

-29

Conical Section From 100 To 110 SA-516 70 , UCS-66 Crv. B at 130 C

Thickness Due to Internal Pressure [Tr]:

= (P*(D+2*CA/CosA))/(2*CosA*(S*E-0.6*P)) per Appendix 1-4 (e)
= (0.300*(5602.0000+2*0.0000))/(2*0.7077*(137892.00*0.85-0.6*0.300))
= 10.1465 + 0.0000 = 10.1465 mm

Max. All. Working Pressure at Given Thickness [MAWP]:

= (2*S*E*(T-CA)*COSA)/((D+2*CA/CosA)+1.2*(T-CA)*COSA) per App 1-4(e)
= (2*137892.00*0.85*(14.000)*0.708)/((5602.000+2*0.000)+1.2*(14.000)*0.708)
= 0.414 N/mm

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*SA*E*T*COSA)/(D+1.2*T*COSA) per App 1-4(e)
= (2*137892.00*0.85*14.0000*0.7077)/(5602.0000+1.2*14.0000*0.7077)
= 0.414 N/mm

Actual stress at given pressure and thickness [Sact]:

= (P*((D+2*CA/CosA)+1.2*(T-CA)*COSA))/(2*E*(T-CA)*COSA)
= (0.300*((5602.0000+2*0.0000)+1.2*(14.0000)*0.7077))/(2*0.85*(14.0000)*0.707
= 99995.609 kPa

Percent Elongation per UCS-79

(75*tnom/Rf)*(1-Rf/Ro)

0.769 %

Min Metal Temp. w/o impact per UCS-66

-18

Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.62]

-40

Min Metal Temp. w/o impact per UG-20(f)

-29

Cylindrical Shell From 110 To 120 SA-516 70 , UCS-66 Crv. B at 130 C

PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : TACH---------------------------------------------Internal Pressure Calculations
STEP:
3
9:38a May 4,2013
Thickness Due to Internal Pressure [Tr]:
= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (0.300*(1800.0000/2+3.1750))/(137892.00*0.85-0.6*0.300)
= 2.3153 + 3.1750 = 5.4903 mm

Max. All. Working Pressure at Given Thickness [MAWP]:

= (S*E*(T-Ca))/((D/2+Ca)+0.6*(T-Ca)) per UG-27 (c)(1)
= (137892.00*0.85*(8.8250))/((1800.0000/2+3.1750)+0.6*8.8250)
= 1.139 N/mm

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (SA*E*T)/(D/2+0.6*T) per UG-27 (c)(1)
= (137892.00*0.85*12.0000)/(1800.0000/2+0.6*12.0000)
= 1.550 N/mm

Actual stress at given pressure and thickness [Sact]:

= (P*((D/2+CA)+0.6*(T-CA)))/(E*(T-CA))
= (0.300*((1800.0000/2+3.1750)+0.6*(8.8250)))/(0.85*(8.8250))
= 36332.742 kPa

Percent Elongation per UCS-79

(50*tnom/Rf)*(1-Rf/Ro)

Min Metal Temp. w/o impact per UCS-66

0.662 %

-23

-101

-29

Minimum Metal Temp. w/o impact per UCS-66

4.

Minimum Metal Temp. at Required thickness

-22.

Minimum Design Metal Temperature ( Entered by User )

-29.

Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.22]

Min Metal Temp. w/o impact per UG-20(f)

MINIMUM METAL DESIGN TEMPERATURE RESULTS :

Hydrostatic Test Pressure Results:

10

PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : TACH---------------------------------------------Internal Pressure Calculations
STEP:
3
9:38a May 4,2013

Pressure per UG99b

= 1.3 * M.A.W.P. * Sa/S

0.485

N/mm

Pressure per UG99b[33] = 1.3 * Design Pres * Sa/S

0.390

N/mm

Pressure per UG99c

= 1.3 * M.A.P. - Head(Hyd)

0.446

N/mm

Pressure per UG100

= 1.1 * M.A.W.P. * Sa/S

0.410

N/mm

Vertical Hydrotest performed in accordance with: User Hydro Pressure

Stresses on Elements due to Hydrostatic Test Pressure:

From To

Stress

Allowable

Elements Suitable for Internal Pressure.

PV Elite 2008 1993-2008 by COADE Engineering Software

Ratio

Pressure

11