MA0305E060220

Digital Temperatrue Controller

KX series
INSTRUCTION MANUAL
We appreciate you for purchasing HanYoung NUX Co.,Ltd product. Before using the product you have purchased, check to make sure that it is exactly what you ordered. Then, please use it following the instructions below.

MAIN PRODUCTS - DIGITAL : Temperature Controller, Counter, Timer,Speedmeter, Tachometer, Panel Meter, Recorder - SENSOR : Proximity Switch/Photo Electric Sensor, Rotary Encoder, Optical Fiber Sensor, Pressure Sensor - ANALOG : Timer, Temperature Controller HEAD OFFICE 1381-3, Juan-Dong, Nam-Gu Incheon, Korea TEL: (82-32)876-4697 FAX : (82-32)876-4696

Safety information
Before you use, read safety precautions carefully, and use this product properly. The precautions described in this manual contain important contents related with safety; therefore, please follow the instructions accordingly. The precautions are composed of DANGER, WARNING and CAUTION.

DANGER
There is a danger of occurring electric shock in the input/output terminals so please never let your body or conductive substance is touched.

WARNING
1. If there is a concern about a serious accident caused by a malfunction or abnormality of this product, please install an external protection circuit and devise a scheme for preventing an accident. 2. This product does not contain an electric switch or fuse, so the user needs to install a separate electric switch or fuse externally. (Fuse rating: 250V 0.5A) 3. To prevent defection or malfunction of this product, apply a proper power voltage in accordance with the rating. 4. To prevent electric shock or malfunction of product, do not supply the power until the wiring is completed. 5. Since this product is not designed with explosion-protective structure, do not use it any place with flammable or explosive gas. 6. Do not decompose, modify, revise or repair this product. This may be a cause of malfunction, electric shock or fire. 7. Reassemble this product while the power is OFF. Otherwise, it may be a cause of malfunction or electric shock. 8. If you use the product with methods other than specified by the manufacturer, there may be bodily injuries or property damages. 9. There is a possibility of occurring electric shock so please use this product after installing it onto a panel while it is operating.

CAUTION
1. The contents of this manual may be changed without prior notification. 2. Before using the product you purchased, make sure that it is exactly what you ordered. 3. Make sure that there is no damage or abnormality of the product during the delivery. 4. Use this product within the range of the operating ambient temperature, (When it is closely installed Max 40 ) and ambient humidity, 0 ~ 50 35 ~ 85 % RH (No condensation). 5. Do not use this product at any place with occurring corrosive (especially noxious gas or ammonia) or flammable gas. 6. Do not use this product at any place with direct vibration or impact. 7. Do not use this product at any place with liquid, oil, medical substances, dust, salt or iron contents. (Use at Pollution level 1 or 2) 8. Do not polish this product with substances such as alcohol or benzene. (Use neutral detergent.) 9. Do not use this product at any place with a large inductive difficulty or occurring static electricity or magnetic noise. 10. Do not use this product at any place with possible thermal accumulation due to direct sunlight or heat radiation. 11. Install this product at place under 2,000m in altitude. 12. When the product gets wet, the inspection is essential because there is danger of an electric leakage or fire. 13. In case of inputting thermocouple, use a compensating cable. (If using a normal wire, there is a possibility of occurring temperature error.) 14. For R.T.D input, use a cable which is a lead wire has small resistance and resistances of three wires shall be the same. (If the three wires have different resistances then there will be a temperature error.) 15. To avoid an effect of inductive noise to input signal cables, use the product after separating the input signal cables from power, output and load cables. 16. Separate an input signal cable from an output signal cable. If separating is not possible, please use the input signal cable after shielding it. 17. Use non-earth sensor with thermocouple. (In case of using earth sensor, there is a possibility of occurring malfunction caused by a short circuit.) 18. If there is excessive noise from the power supply, using insulating transformer and noise filter is recommended. The noise filter must be attached to a panel which is already connected to a ground and the wire between the filter output side and power supply terminal must be short as possible.

19. If twisting the power cables closely together then it is effective against noise. 20. If the alarm functions are not properly set then it will not be output when the product is malfunctioning. Therefore, make sure its movements are properly working before the operation. 21. Turn the power OFF when replacing a sensor. 22. Use an auxiliary relay in case of high frequent operation such as proportional operation or etc. its life span will be shorter if connecting a load without permissible rating of output relay. In this case, using SSR output type is recommended. Using Electromagnetic Switch: Proportional Cycle: set it above 20 sec. Using SSR: Proportional Cycle: set it above 1 sec. Life Span of Contact Point Output: above 10 million times (with no load) Electrical Life Span: 100 thousand times (250 V AC 3 A: with the rated load) 23. Do not connect anything to the unused terminals. 24. After checking the polarity of terminal, connect wires at the correct position. 25. When this product is connected onto a panel, use a circuit breaker or switch approved with IEC947-1 or IEC947-3. 26. Install a circuit breaker or switch at near place for convenient use. 27. Write down on a label that if the circuit breaker or switch is operating then the power will be disconnected since the circuit breaker or switch is installed. 28. For the continuous and safe use of this product, the periodical maintenance is recommended. 29. Some parts of this product have limited life span, and others are changed by their usage. 30. The warranty period for this product including parts is one year if this product is properly used. 31. When the power is on, the preparation period of contact output is required. In case of using signals of external interlock circuit or etc., use it with a delay relay. 32. In case of replacing this unit with a spare unit, make sure its compatibility because its operation can be different by different parameter settings even though the model name is the same.

Model Name and Suffix Code

Model KX
T.C

Code

Description
KX2 / 3 / 4 / 7 / 9 [K]-50 ~ 1300 [J] -50 ~ 600 [R]0 ~1700 [P] -199 ~ 650 [A] 1 ~ 5 V (4~20 [B] 0 ~10 V (-50.0 ~ 999.9 (-50.0 ~ 600.0 (0.0 ~ 999.9 ) ) (-199.9~650.0 ) ) )

Note
CA IC PRR DIN Pt100 KS Pt100(JIS Pt100) (-199 ~ 9999) (-199 ~ 9999)

K R

INPUT

RTD V DC / mA d.c

P V M

[D] -199 ~ 650 (-199.9~650 .0 )

RELAY SSR SCR C E ALM (Selectable in ALH, ALL, LBA Mode)(1 Point) Only for KX4 ALH, ALL (2Points)
Basic for KX2/3/7/9 Option for KX4 Not available for KX4

OUTPUT

S C

STANDARD SELECTION

ALH + ALL+LBA (3Points) K OPTION 4 100 - 240 V AC 50 - 60 Hz Power VOLTAGE

Option Input : E, T, R, B, S, L, N, U, W.

Ratings
Rated Voltage 100 - 240 V AC ( 10 %), 50 - 60 Hz Power Consumption Below approx. 5 VA Thermocouple: K1, K2, J1, J2, E,T, R, B, S, L, N, U, W Input Sensor R.T.D: KS Pt100 Thermocouple: Display Accuracy (JIS Pt100 ), DIN Pt100 3 DC Voltage Input: 1 ~ 5 V DC (4 ~ 20 mA), 0 ~ 10 V DC (0.5 % of displayed value + 1digit) or (higher value among them) But, in case of R, B, L, U input, refer to input type & measuring range R.T.D: Setting Accuracy Hysteresis
(ON/OFF Operation)

KX7 (72 72)

weight : 255 g

(0.5% of display value + 1digit) or (higher value among them)

KX3 (96 48)

weight : 277 g

Same as Display Accuracy 0.2 ~ 100.0 Relay Contact Output: 250 V AC 3 A (resistive load) SPDT

Control Output

Electrical Life Expectancy: above 30,0000 times (rated load) Voltage Pulse Output: 12 V DC (Max. 50 mA) Current Output: 4 ~ 20 mA DC (above resistive load 600 )

Control Operation ON/OFF or P.I.D (Auto-Tuning Function) ALH/ALL/LBA: 250 V AC, 3 A (resistive load) Alarm Output Setting Method KX4 : 250 V AC 1 A Relay Contact Life Expectancy: above 50,000 times (rated load) Digital Setting by Up/Down Keys Limiting High/Low Limit Setting Function Display Unit ( Options ) Locking Setting data Function Compensating Input Function (Correcting Temperature Function) Displaying Decimal Point Function Direct/Reverse Selection Function
Operating Ambient Temperature/Humidity

Wiring Diagram
KX7 KX2 / 3 / 9

~ 50

(35 ~ 85 % RH)

Aspect & Panel Cutout Dimension

KX9 (96 96)
weight : 352 g unit: mm

When using KX4, KX7, keep in mind they do not have ground terminal Note: SCR OUTPUT : 4 ~ 20 mA DC SSR OUTPUT : 12 V DC (Max. 50 mA)

KX4
ALM: Display output of ALH/ALL/LBA

KX2 (48 96)

weight : 277 g

Each Parts Name

Output Control (OUT) Indicator (Red) Setting Value (SV) Indicator (Red) Auto-tuning (AT) Indicator (Red) Meausring Value (PV) Indicator (Red)

For KX9

Control Loop Break Alarm (LBA) Operation Indicator (Red)

KX4 (48 48)

weight : 166 g

Low Limit Alarm (ALL) Operation Indicator (Red) High Limit Alarm (ALH) Operation Indicator (Red) Incrementing SV Key Decrementing SV Key Shifting SV s digit Key SET Key

How to Operate
Description of Each Parameter
When turning the power ON, it will display Measuring Value in PV indicator and Setting Value in SV indicator. Except PV/SV Display or SV Setting Mode, there are Normal Setting Mode and Initial Setting Mode which display or set integers. PV/SV Setting Mode Measuring Value Setting Value Description (PV) Indicator (SV) Indicator Measuring Value Setting Value Displaying Measuring Value(PV). (PV) SV can be set *1 (SV) *1: SV is a target of control. Setting is possible within the input range.

Setting for Each Parameter

How to Set SV When turning the power ON for the first time, Present Temperature will be displayed in PV indicator and Setting Temperature will be displayed in SV indicator. For example) Putting Setting Temperature = 70 , Present Temperature = 25 To enter SV Setting Mode, press key. If the least significant digit in SV indicator is flickering then you can start to change SV.

Normal Setting Mode

Press PV indicator Key for 3 seconds Description Default Displaying SV of High Limit Alarm Max range of Input Range Displaying SV of Low Limit Alarm Min range of Input Range Setting Proportional Proportional Band Control 0 : ON/OFF Control 20 Band (P) 1 ~ Span or 0.1~Span ( 0 or 0.0 : ON/OFF Operation) Preventing overshoot/undershoot Anti-rest caused by Integral Effect Windup 20 1 ~ Span or 0.1 ~ Span (ARW) ( 0 Integral Operation OFF) Eliminating offset (residual deviation) Integral Time caused by Proportional Control and 240 it makes reaching to a target (I) faster.(0: Integral Operation OFF) Name High Limit Alarm (ALH) Low Limit Alarm (ALL)
1~3600s ( 0 Integral Operation OFF)

Press key to shift the flickering digit to the digit where desired to be set as SV.(In this case, press key one time to get the tens digit.) Every time you press key, the flickering digit will be moved like the right picture. Set 7 by pressing key. Pressing key is increasing the flickering digit Pressing key is decreasing the flickering digit.
Setting Range: Set a negative number within input range

Ex) when changing 70 to -70 then press key to get the thousands digit. If you press key at the thousands digit then the flickering digit will be decreased in order of 1, 0 and -. After finishing the setting, press key. The digit will not be flickered and the controller will return to PV/SV display mode.

How to Set Each Parameter (Other than SV) Example) Setting 20 in Proportional Band (P) Press key for 3 sec. to enter parameter setting mode (other than SV). Parameter symbol will be displayed in PV indicator. At this time, the least significant digit will be flickering and the flickering digit can be settable. Let , parameter symbol of Proportional Band, be in PV indicator by press key

Press Key

Differential Preventing ripple by predicting output Time (D) change thereby improving control
stability ( 0 Differential Operation OFF) Control Loop 1~7200 ( 0 LBA OFF) Displaying Break Alarm (LBA) SV of LBA

60

480 20 1.0 Move the position of flickering digit to the tens digit by pressing key. Every time you press key, the flickering digit will be moved like the right picture. Set 2 by pressing key. Pressing key is increasing the flickering digit Pressing key is decreasing the flickering digit.

Proportional Cycle (C) Hysteresis (HYS)

1~100s ( 0.0 can not be set) Displaying cycle (sec.) of control output
0.2~100.0 Setting adjusting sensitivity of output control (main output) (when controlling ON/OFF) ON/OFF Lock Function of Setting Data

0: Lock OFF Setting Data Lock Setting 1: Only SV is changeable when Data (LOC) locking setting data 2: Lock ON All Setting Data

Auto-tuning (AT) Function

After completing setting other than P.I.D or ARW setting, please do Auto-tuning. Starting Auto-tuning is pressing key and key together. A.T indicator will be flickering and Auto-tuning will start. If you want to stop Auto-tuning during Auto-tuning operation, press key and key together. A.T indicator will be disappeared and Auto-tuning will be stopped. If you change SV during Auto-tuning Operation then Auto-tuning Operation will be stopped. It will be controlled by P.I.D value which is the value before starting Auto-tuning ON/OFF Control Setting When you want to select ON/OFF control, set 0 in Proportional Band ( P ) of Normal Setting Mode then ON/OFF control will operate. At this time, if you want to give hysteresis width then set hysteresis width in HYS parameter of Normal Setting Mode.

Press key after the setting ends then it goes to the next parameter. As following the procedure from 2 to 5 , you can set other parameters.

*After the settings of parameters are finished, press key for more than 5 sec then it will return to PV/SV display mode. Also, if you do not use the keys for 1 minute then it will automatically return to PV/SV display mode.

Setting Data Lock function

The setting data lock function is used to prevent changing each setting value by the front panel keys or activating the auto-tuning function. i.e., after finishing the setting, the lock function helps to prevent misoperation. For Setting Data Lock Function, After letting Loc be in PV indicator by pressing key in Parameter Mode(Other than SV), set a number shown in the below. The number makes the function ON/OFF. 0: Cancellation of Setting Data Lock Function 1: Changeable only SV when Setting Data Lock Function 2: Lock all setting data

CAUTION
Alarm Function
Each Alarm Operation can be set in the below. ( : Setting Value(SV) : Alarm Setting Value) Deviation Alarm Setting High/Low Limit Alarm Band Alarm (Within Range Alarm)
Output Selection is decided in the SYSTEM MODE when the products are shipped out from the factory so changing output is not possible. If you want to change output, please inquire of the agency or the head office s A/S.

PV Indicator SV Indicator Indicator/Controller Setting Value(SV) Description 0 Indicator 1 Controller Celsius ( ) Setting Value(SV) 1 Decimal Point Setting Value(SV) 0 1 Description

High/Low Limit Deviation Alarm will operate when Alarm Setting value is higher or lower than SV. Ex1) If SV=200 , want to operate High Limit Alarm(ALH) at 205 Low Limit Alarm(ALL) at 190 Set 5 at ALH (Deviation from SV to ALH = 5 ) Set 10 at ALL (Deviation from SV to ALL = 10 ) Ex2) From Ex1) if SV is changed to 300 then ALH will operate at 305 ALL will operate at 290 Absolute Alarm Setting

Description Decimal point function None

High/Low Limit Alarm Band Alarm (Within Range Alarm)

Output Selection (Not used) Setting Value(SV) Description 0 Current output 1 Relay or SSR output

CAUTION
In case of getting out of Initial Setting Mode, turn POWER off and set Normal Setting in the inner dip switch.

Note) Absolute High/Low Limit Alarm will operate at set temperature of ALH/ALL regardless SV. For the band alarm, the relay of low limit alarm will not operate and only the relay of high limit alarm will operate in Deviation and Absolute Alarm setting.

PV Indicator SV Indicator Deviation Alarm or Absolute Alarm Selection Setting Value(SV) Description 0 Deviation Alarm 1 Absolute Alarm Alarm function Type Selection Setting Value(SV) Description 0 Band (Within Range) Alarm 1 High/Low Limit Alarm Retransmission Output Selection (Not used) Setting Value(SV) Description 0 Retransmission Output 1 No Retransmission Output Alarm Hold Operation Selection Setting Value(SV) Description 0 Hold Operation 1 No Hold Operation PV indicator Contents
Decimal Point Selection (Only available in DC voltage/current input)

Out of Max/Min Range Symbol

In case of increasing PV by a short circuit of input or etc., if the PV exceeds the range of Max Settable Temperature (SL7) then Out of Max Range Symbol is flickering in PV indicator. In case of decreasing PV, if the PV is lower than the range of Min Settable Temperature(SL8) then Out of Min Range Symbol is flickering in PV indicator.

Initial Setting Mode

The input sensors of this product are composed of the partial multiinputs of T.C Input (11 types), R.T.D input (3 types) or Voltage/Current (2 types). While pressing + keys, if you turn the power source on then you can enter SL1 mode. By pressing key, Setting Item can be changed like the below. PV Indicator SV Indicator Not Used

SV indicator (Setting Range) 0 1 2 3

Note 0000 000.0 00.00 0.000

0~3

Input Type & Range

Type SLI
0001 0101 1100 1101 Thermo couple 0100 0110 0111 1000 1001 1010 1011 RTD 0010 0011

Input Type
K J E T R B S L N U W D(KPt, JPt)

Range (
1 (SL2 : X1XX) -50 ~ 1300 -50 ~ 600 -199 ~ 999 -199 ~ 400 0 ~ 1700 0 ~ 1800 0 ~ 1700 -199 ~ 900 -199 ~ 1300 -199 ~ 400 0 ~ 2300 -199 ~ 500 -199 ~ 640 1/10

)
(SL2 : X0XX) -50 ~ 999.9 -50.0 ~ 600.0

Compensating Input Value Setting High Limit Alarm (ALH) hysteresis Setting Max Temperature Setting Min Temperature Setting Direct/Reverse Operation of Control Output Selection Low Limit Alarm (ALL) hysteresis Setting Filtering Measuring Value Function 5.000 1.000

-100.0 ~ 100.0 Applicable in Absolute Alarm Function ) ) Default:0 (Reverse Operation) Resolution 0.1

0.2 ~ 100.0 -199 ~ 2300 (-199.9 ~ 999.9 -199 ~ 2300 (-199.9 ~ 999.9

-199.9 ~ 999.9 -199.9 ~ 400.0 0.0 ~ 999.9 0.0 ~ 999.9 0.0 ~ 999.9 -199.9 ~ 900.0 -199.9 ~ 999.9 -199.9 ~ 400.0 -199.9 ~ 500.0 -199.9 ~ 640.0 -199 ~ 9999

(T.C)

0: Reverse Operation 1: Direct Operation 0.2 ~ 100.0 No display

P(DPt) 0000 1~5 V DC / 4~20 mA mA DC 1111 0 ~ 10 V DC V DC/

Use 4 ~ 20 mA Current Input After attaching 250 terminals

0.1 % to input signal

Max Input Range Setting Display [0000] when inputting DC or [1111] of SL1 voltage/current Min Input Range Setting in the input when inputting DC mode voltage/current