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American Petroleum Institute

Safety and Fire Protection Publications

FIRE PREVENTION, PROTECTION AND SUPPRESSION PROCESS SAFETY & RISK MANAGEMENT PERSONNEL SAFETY HUMAN FACTORS

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FIRE PREVENTION, PROTECTION AND SUPPRESSION

RP 2001, Fire Protection in Refineries, 8th Edition, May 2005
UPDATED 2005 EDITION

This document helps provide an understanding of fire protection issues and steps needed to promote the safe storage, handling and processing of petroleum and petroleum products in refineries. Pages: 39 Order Number: K20018

RP 2003, Protection Against Ignitions Arising Out of Static, Lightning, and Stray Currents, Sixth Edition, September 1998 NEW EDITION COMING IN 2006
This recommended practice provides methods for assessing and minizing the potential ignition hazards associated with static electricity, lightning and stray currents in petroleum industry operations including marketing terminals, transportation and storage of flammable liquids. Pages: 56 Order Number: K20036

RP 2009, Safe Welding, Cutting, and Hot Work Practices in the Petroleum and Petrochemical Industries, Seventh Edition, February 2002 COMPLETELY REVISED
Provides suggested safe welding and cutting practices for use in and around petroleum and petrochemical operations to help prevent injuries and property damage as a result of fire during gas and electric cutting and welding activities. Pages: 23 Order Number: K20097

RP 2021, Management of Atmospheric Storage Tank Fires,

Fourth Edition, April 2001 COMPLETELY REVISED API RP 2021 provides experience-based information to enhance understanding of, and planning for, fires in atmospheric storage tanks containing flammable and combustible materials. It emphasizes systematic management approach to assist tank fire prevention. If fires do occur, this information can help responders manage resources and optimize fire suppression techniques to reduce the severity of an incident and the potential for escalation. Extensive reference information includes an appendix with Observations, Lessons Learned and Tricks of The Trade Pages: 83 Order Number: K20214

Pub 2021A, Interim Study Prevention and Suppression of Fires in Large Aboveground Atmosphereric Storage Tanks, First Edition, July 1998
This publication provides extensive historical reference and analysis of fire in large (over 150 feet in diameter) aboveground storage tanks . This information helps response personnel understand the special fire prevention and suppression issues related to the storage of flammable and combustible liquids in large aboveground storage tanks. Pages: 51. Order Number: K2021A

RP 2023, Guide for Safe Storage and Handling of Heated Petroleum-Derived Asphalt Products and Crude-Oil Residua, 3rd Edition, August 2001 COMPLETELY REVISED
This publication provides information to assist in safe storage and handling of heated petroleum-derived asphalt products and crude-oil residua. Understanding potential hazards, and application of this knowledge, can help reduce incident probability and severity. An appendix discusses fire suppression for heated heavyoil tanks in detail not provided in API 2021 which explicitly omits coverage of heated tanks from its tank-fire suppression scope. Extensive reference information includes appendices with "Lessons Learned Relative to Safe Storage and Handling of Heated Asphalt and Residual Products" . Pages: 44 Order Number: K20233

RP 2027, Ignition Hazards and Safe Work Practices for Abrasive Blasting of Atmospheric Storage Tanks in Hydrocarbon Service Third Edition, March 2002 This publication provides guidance and safety procedures intended to reduce the risks with exterior abrasive blasting of petroleum storage tanks in service. Pages: 14 Order Number: K20273 2
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RP 2028, Flame Arresters in Piping Systems, 3rd Edition,

Reaffirmed February 2002

Examines the design, limitations, test procedures, and problems of listed arresters. It also describes various types of nonlisted arresters, showing that their effectiveness is limited by the highly variable conditions surrounding their applications. Pages: 12 Order Number: K20283

RP 2030, Application of Water Spray Systems for Fire Protection in the Petroleum Industry, Third Edition, August 1998 Updated & Reaffirmed July2005
This major revision provides guidance on the design of water spray systems for fire protection in the petroleum industry, including recommended uses and suggested application rates. Pages: 23 Order Number: K20303

RP 2201, Safe Hot Tapping Practices in the Petroleum & Petrochemical Industries
Fifth Edition, July 2003 COMPLETELY REVISED This is the primary industry reference which covers the safety aspects to be considered when hot tapping on in-service piping or equipment. Pages: 40 Order Number: K22015 Fifth Edition, September 1998 Outlines safety precautions for preventing accidental fires and explosions when hot work is performed on tank bottoms. Pages: 14 Order Number: K22075 NEW EDITION COMING SOON

RP 2207, Preparing Tank Bottoms for Hot Work,

RP 2210, Flame Arresters for Vents of Tanks Storing Petroleum Products,

Third Edition, June 2000 This publication discusses the benefits and detriments associated with the use of flame arresters on vents used on atmospheric fixed-roof tanks. Pages: 14 Order Number: K22103

RP 2214, Spark Ignition Properties of Hand Tools

Reaffirmed July 2004

Discusses the hazards attributable to the use of ferrous and nonferrous tools in the petroleum industry. It emphasizes proper safety procedures that must be followed, regardless of what types of tools are used. Pages: 5 Order Number: K221404

RP 2216, Ignition Risk of Hydrocarbon Vapors by Hot Surfaces in the Open Air
Order Number: K22163 Third Edition, December 2003 This standard discusses the potential hazard for ignition of hydrocarbon vapors exposed to hot surfaces in the open air. Understanding the mechanism and dynamics of autoignition and application of appropriate precautions can help prevent or control hot surface ignition of hydrocarbon vapors. Pages: 18

Pub 2218, Fireproofing Practices in Petroleum and Petrochemical Processing Plants, Second Edition, August 1999 COMPLETELY REVISED SECOND EDITION
This publication provides guidance for selecting, applying, and maintaining fireproofing systems that are designed to limit the extent of fire related property loss in the petroleum and petrochemical industries. Pages: 46 Order Number: K22182

RP 2219, Safe Operating Guidelines for Vacuum Trucks in Petroleum Service,

Third Edition, November 2005 NEW UPDATED 2005 EDITION API Recommended Practice 2219 provides information regarding the safe operation of vacuum trucks engaged in all aspects of handling flammable and combustible liquids, associated waste water, produced water, sour water, basic sediment and water (BS&W), caustics, spent acids or other fluids stemming from
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petroleum operations. These recommended practices are also applicable to the operation of portable vacuum tanks, skids and trailers used in flammable and combustible liquid spill cleanup activities. Pages: 42 Order Number: K22193

RP 2350, Overfill Protection for Storage Tanks in Petroleum Facilities,

Third Edition, January 2005

NEW 2005 EDITION EXPANDED SCOPE

The expanded Scope addresses overfill protection for aboveground storage tanks in petroleum refineries, terminals, bulk plants, and pipeline terminals receiving Class I (flammable) or Class II (combustible) liquids. It excludes service station tanks, process tanks, wheeled vehicles and tanks used in initial crude oil production activities. RP 2350 provides guidance for safe operating procedures, selection and application of equipment, scheduled maintenance programs, and employee training. Pages: 29 Order Number: K23503

Pub 2510A, Fire Protection Considerations for the Design and Operation of Liquefied Petroleum Gas (LPG) Storage Facilities, Second Edition, December 1996
Publ 2510A supplements API Standard 2510 and addresses fire protection in the design, operation, and maintenance of liquefied petroleum gas (LPG) storage facilities. LPG storage facility safety experience, facility design philosophy, operating and maintenance procedures, and various fire protection and firefighting approaches are presented. Storage facilities covered are LPG installations (storage vessels & associated loading/unloading/transfer systems) at marine & pipeline terminals, natural gas processing plants, refineries, petrochemical plants, and tank farms. Pages: 34 Order Number: K2510A

PROCESS SAFETY & RISK MANAGEMENT PROGRAMS

RP 750, Management of Process Hazards, First Edition, January 1990 Reaffirmed, May 1995
Still available as an Historical document

This now classic document referenced in OSHAs PSM Standard provided guidance for management of process hazards. The objective is to help prevent occurrence of, or minimize consequences of, catastrophic releases of toxic or explosive materials. Addresses design, construction, start-up, operation, inspection, maintenance, and modification of facilities with potential for catastrophic release. Pages: 16 Order # K75000

RP 751, Safe Operation of Hydrofluoric Acid Alkylation Plants 2nd Edition, February 1999
This recommended practice is an outline of the many practices used effectively in the refining industry to minimize the process hazards of HF alkylation. This refinery process is important in producing high-octane motor gasoline. Pages: 48 Order Number: K75102

RP 752, Management of Hazards Associated With Location of Process Plant Buildings, Second Edition, November 2003 NEW EDITION
RP 752 was developed to assist process safety managers in risk assessment of facility siting at refineries, petrochemical, and natural gas plants, and other facilities covered by API RP 750. RP 752 provides a methodology for evaluating hazards associated with location of process plant buildings, during the conduct of process hazards analyses (PHAs) as required by OSHA 1910.119. Pages: 46 Order # K75202

Pub 760, Model Risk Management Plan Guidance for Petroleum Refineries -Guidance for Complying with EPA's RMP Rule (40 CFR 68) 3rd Edition, February 2001 Provides model guidance for refineries to comply with EPA's RMP Rule. This API guide uses specific examples, flow charts, tables, figures and diagrams. Special tips help speed the work and identify unusual issues. A "model" or template of an actual RMP Plan for a refinery is included. Pages: 206 Print Copy Only-Order Number: K76003 Electronic Version & Print Copy--Single License, Order Number: K760L3

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Pub 761, Model Risk Management Plan Guidance for Exploration and Production Facilities - Guidance for Complying with EPA's RMP Rule (40 CFR 68) 3rd Edition Feb 2001
Provides detailed guidance and specific examples for gas plants to comply with EPA's RMP Rule. Extensive use of flow charts, tables, figures and diagrams. Special tips help speed the work and identify unusual issues. A "model" or template of an actual RMPlan for a gas plant is included. Pages: 208 Print Copy Only-- Number: K76103 Electronic Version and Print Copy--Single License, Order Num: K7613D

PERSONNEL SAFETY
Std 2015, Safe Entry & Cleaning of Petroleum Storage Tanks
6th Edition, Aug 2001 SIXTH EDITION -- COMPLETELY REVISED This standard provides guidance on the management of tank maintenance operations including preparation, safe work and commissioning of atmospheric and low pressure (up to 15 psig) aboveground storage tanks that have previously contained flammable, combustible or toxic materials. Pages: 49 Order Number K20156

RP 2016, Guidelines and Procedures for Entering and Cleaning Petroleum Storage Tanks, FIRST EDITION, August 2001
This companion document to Std 2015 provides guidance and information on specific aspects of tank cleaning, in order to assist employers (owners/operators and contractors) to conduct safe tank cleaning operations in accordance with requirements of ANSI/API Standard 2015. Pages: 98 Order Number K20161

Pub 2026, Safe Access/Egress Involving Floating Roofs of Storage Tanks in Petroleum Service, 2nd Edition, July 1998 NEW EDITION COMING SOON!
Provides safe work guidance for persons performing maintenance work involving the safe decent and working on floating roofs of petroleum storage tanks. Pages: 26 Order Number: K20262

Std 2217A, Guidelines for Safe Work in Inert Confined Spaces in the Petroleum & Petrochemical Industries Third Edition, January 2005 NEW REVISED & UPDATED 2005 EDITION
!

The only guidance available for work in intentionally inert confined spaces. This publication provides safe work practices for entering and working in or near inert confined spaces that have been purged with an inert gas to reduce flammable vapors. Pages: 15 Order Number: K2217A3

Std 2220, Contractor Safety Performance Process Second Edition, March 2005

NEW REVISED & UPDATED EDITION

Std 2220 provides guidance for petroleum and chemical facility owners and contractors to improve their contractor safety programs. Suggested measures include contractor selection, training, job-site orientation, performance reviews, evaluation and safety program checklists. Pages: 21 Order Number: K222002

RP 2221, Contractor & Owner Safety Program Implementation Second Edition, August 2004 NEW EDITION -- COMPLETELY REVISED
This recommended practice provides information to assist facility owners and contractors in developing an effective contractor safety and health program. Contractors will benefit from understanding the owner's requirements and by establishing a complementary program of their own. This guide complements API's Standard 2220. Pages: 77 Order Number: K22212

HUMAN FACTORS
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Human Factors in New Facility Design Tool Second Edition, October 2005

MAJOR REVISION

Pages: 71 Order Number: IOHF02 This tool provides aids for incorporating Human Factors principles into the design of new equipment.. Many ideas presented may also be useful during reviews of existing plants. This document focuses only on equipment design; items such as human error, behavior-based safety and operating procedures are not in the scope. Equipment common to both upstream producing and downstream manufacturing is covered while equipment for specific activities such as drilling rigs is not.

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To order API publications, you may use the following options: Online Orders: Mail Orders: www.global.ihs.com API Publications Global Engineering Documents 15 Inverness Way East M/S C303B Englewood, CO 80112-5776 USA 1-800-854-7179 (Toll-free in the U.S. and Canada) 303-397-7956 (Local and International) (To avoid duplications, do not mail confirmation letters.) 303-397-2740 (To avoid duplication, do not mail confirmation letters.)

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