ANNEXURE V

PRODUCT : PVC PIPE

I.S. NUMBER: IS 4985: 2000
1 2 Diameters useful : Material & Technical data Class of pipes Maximum Permissible working pressure (kg/cm2) Raw material Type of connection/jointing Pipe length (m) 3 4 5 Use of rework material (%) Dimensions (mm) of Pipe (actual) Acceptance Tests Dimensions of Pipe & Sockets Pipe End Visual Appearance Reversion Test Density Hydrostatic Characteristics (Acceptance Test) Resistance to External Blows at 00C 6 Type Tests Opacity Test Effect on Water Vicat Softening Test Sulphated Ash Content Test Max. 0.2% when tested as per IS:12235 (Part 3) To be tested as per IS:12235 Part 4 & 10 Min. 800C when tested as per IS: 4985 IS 12235 Part 2 Max 11% when tested as per IS:4985 IS 12235 Part 17 20mm to 200mm 2 4 3 6 5 10

UPVC Solvent Weld / Elastomeric Sealing Ring Joint 4, 5 or 6mtr. As per IS guidelines (Clause 3.22 of IS 4985 : 2000) As per Table t, 3, 4 & 5 of IS 4985 : 2000 Test Method as per IS:12235 (Part 1 ) Test Method as per IS:4985 Test Method as per IS:4985 + 5% (Test Method as per IS: 12235 Part 5) 1.40 to 1.46 gm/cc ,(Test Method as per IS 12235 Part 14) Shall withstand test pressure for 1 hour when tested as per IS:12235 (Part 8) TIR Max 10% when tested as per IS:4985 IS 12235 Part 9

Additional Specifications:

The Material / Product should meet all the requirements as per IS: 4985:2000 with latest amendments. Following Incoming Raw material tests need to be conducted on lot wise basis: Bulk density, % purity of Titanium Dioxide (TiO2), Metal content, Melting point Acid value % coating on fillers, Specific gravity, Tristimulus L, a & B Values of pigments

Following additional tests need to be conducted on the PVC pipes on routine basis: Acetone test, Methylene chloride test, Tensile strength, High temperature test for porosity

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PRODUCT : HDPE PIPE

I.S. NUMBER: IS 4984: 2000 Sr. No. 1 2 3 4 Parameter Material Grade Nominal Diameter Colour of the Pipe Reworked Material Requirements PE 63 32 to 90 mm Black Max 10% The internal and external surface of the pipe shall be smooth, clean and free from grooving and other defects. 4 Equispaced longitudinal strips of width 3 mm ( Min ) in blue colour 32 to 90 mm ( 355 to 1000 mm sizes also available ) PE 63 : 2.5, 4, 6, 8, 10, 12.5 & 16 As per Table 2 As per Table-3, 4 & 5 of IS : 498495 Unit -mm Visual check % Visual check Spec. Clause No. 3.2.1 Table 1 3.4 4.1 5.4 Test Method IS : 4984 IS : 4984 IS : 4984 IS : 4984

Visual Appearance

7.0

IS : 4984

Blue Strip on Pipe

mm

4.1

IS : 4984

Outer Diameter

mm

6.1 Table 2

IS : 4984

8 9 10

Pressure Rating Ovality Wall Thickness

Kg/cm mm mm

6.2 Table 3 6.1 6.2

IS : 4984 IS : 4984 IS : 4984

Physical Properties 11 12 13 14 Reversion Test Density Melt Flow Rate Shall not be greater than 3% 940.0 to 0.9584 0.2 to 1.1 g/10 min. & shall not differ by more than 30% by original value 2.5 0.5 % % gm/cc g / 10 Min % 8.2 8.4 8.5 8.6 IS : 4984 IS : 7328 IS : 2530 IS : 2530

Carbon Black

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Content 15 16 Carbon Black Dispersion Overall Migration Test Dispersion of carbon black shall be satisfactory Max.10. -mg/dm 8.6 8.3 IS : 2530 IS : 9845

Mechanical Properties Hydraulic Strength at 80C a) Acceptance Test : 17 Test Duration : 48 hrs. b)Type Test : Test Duration : 165 hrs. Shall not show sing of localized swelling, leakage or weeping & shall not rupture during prescribed test duration 8.1 Table 6 Kg/cm IS : 4984

8.1 Table 6

Additional Specifications:
The Material / Product should meet all the requirements as per IS: 4984 with latest amendments.

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PRODUCT: HDPE PIPES BIS NUMBER : IS 14151 (Part I):1999 1 2 Diameter useful Material & Technical data Class of pipes Maximum Permissible working pressure 2 (kg/cm ) Grade of polyethylene MFI of the material 3 Carbon black % in material used Dispersion 4 5 6 Use of rework material (%) Dimensions (mm) of Pipe (actual) Hydraulic characteristics Tensile strength at 27 1 C Elongation at break Resistance to ESC 7 Pipe-Jointing and Connections
0

40mm, 50mm,63mm,75mm, 90mm.

1 2.5 PE 63 0.41 to 1.10

2 3.2

3 4.0

4 6.0

2.5 0.5% as per IS:2530 Satisfactory as per IS:2530 No more than 10%

As per guidelines given in IS 14151 (Part I)

19 MPa Minimum 500% AS per BIS specification

Butt-fusion joint (Permanent jointing)/ quick coupled

Additional Specifications:
The Material / Product should meet all the requirements as per IS: 1415(Part I):1999

Note: Product shall pass through or exceed test specifications given in IS 14151 (Part I)

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PRODUCT - PLAIN LATERALS BIS NUMBER: IS 12786:1989 with latest amendment Technical data 1 2 Size of the tubing Class of pipe (As per IS 12786:1989) 12,16,20,25 & 32 mm 12 ,16,20,25 & 32 mm CL 2 20,25 &32 mm CL1 LDPE/ LLDPE/HDPE or combination Grade of polyethylene 3 Carbon black % in material used Dispersion 4 5 Use of rework material (%) Dimensions (mm) of lateral Tolerance on outside diameter + 0.2 mm for12,16 &20 mm +0.3 mm for 25 & 32 mm a) Outside diameter b) Wall thickness (mm) a) Outside diameter b) Wall thickness (mm) a) Outside diameter b) Wall thickness (mm) a) Outside diameter b) Wall thickness (mm) a) Outside diameter b) Wall thickness (mm) 6 Mechanical properties Minimum 12.5 Mpa Tensile strength at 27 1 C (MPa)
0

2.5 0.5% by mass Satisfactory Not more than 10%

12mm 0.9 to1.1 mm 16mm 1.1 to 1.3 mm 20mm 0.9 to 1.1mm 25mm 1.2 to 1.6mm 32mm 1.5mm to 1.9mm

Minimum 500% Elongation at break (%) Resistance to ESC 7 Limitations of use (fertilizers, chemicals etc) No cracks Free to use with fertilizers & chemicals used in agriculture

Note:The laterals shall consistently meet or exceed all the tests described under IS 12786 -1989 with latest amendments.

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PRODUCT: EMITTING PIPE (Integral Drip Lateral, Unregulated & Regulated) BIS NUMBER : IS 13488:2008
1 Materials of construction Grade of polyethylene Carbon black content (%) Carbon black dispersion Use of rework material (%) 2 Dimensions (mm) of lateral (actual) Tolerance on insidediameter a) Outside diameter b) Wall thickness (mm) c) Inside Diameter a) Outside diameter b) Wall thickness (mm) c) Inside Diameter a) Outside diameter b) Wall thickness (mm) c) Inside Diameter a) Outside diameter b) Wall thickness (mm) c) Inside Diameter Nominal operating pressure (KPa) Emitter exponent (m) Spacing of emitters (range available) (cm) Nominal Discharge rate of emitters Discharge range (LPH) Dimensions of emitter flow path + 0.2 mm 0.0 mm 12mm 0.6 0.7mm 10.5mm 12mm 0.8 1mm 10.5mm 16mm 0.7 0.9mm 14.2mm 20mm 0.7 0.8mm 18.0mm 2 100 KPa or 1.0 kg/cm 0.2 to 0.50 0.20 to 1.0m As declared by Manufacturer 1.0lph to 8.0lph As declared by the manufacturer, shall be measured for emitter before welding/attaching to the tube. Category A5% and B10% A/B Non PC (Unregulated) and PC (Regulated) 12mm & 16mmClass II, 20mmClassI,12mm class III 12mm 0.125Mpa, 12mm 0.250, 16mm 0.125 Mpa, 20mm 0.100Mpa 100 (150 mesh) to 130 (120 mesh) microns Category A 5% maximum Category B 10% maximum As specified in IS 13488:2008 Resistant to use with fertilizers & chemicals commonly used in Agriculture Pipe or Drip Tube Grade 2.5 0.5% by mass Satisfactory as per IS:2530 Not more than 10%

3 4 5 6a 6b 7a

7b 8 9 10 11 12 13 14 15

Deviation from the mean flow rate Uniformity Catergory (A or B) Type Class of pipe Working pressure (MPa) Filtration requirements Manufacturing coefficient of variation CVm Mechanical properties Limitations of emitters use (fertilizers, chemicals etc)

Note:The Emitting Pipe shall consistently meet or exceed all the tests described under IS 13488 :2008 with latest amendments.

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PRODUCT - MICRO TUBE (Extension Tube) BIS NUMBER: NA

Technical data 1 Size of the tubing 6, 8 mm LDPE/ LLDPE/HDPE or Grade of polyethylene 3 Carbon black % in material used 2.5 0.5% by mass Satisfactory Dispersion 4 5 Use of rework material (%) Dimensions (mm) of lateral Tolerance on outside diameter a) Outside diameter b) Wall thickness (mm) a) Outside diameter b) Wall thickness (mm) 6 Mechanical properties Minimum 12.5 Mpa Tensile strength at 27 1 C (MPa)
0

combination

Not more than 10%

+ 0.2 mm for 6,8mm 6 mm 0.9 to1.0 mm 8 mm 0.9 to 1.0 mm

Minimum 500% Elongation at break (%) Resistance to ESC 7 Limitations of use (fertilizers, chemicals etc) No cracks Free to use with fertilizers & chemicals used in agriculture

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PRODUCT: Emitter BIS NUMBER : IS 13487:1992 1 Materials of construction Raw material Protection against UV degradation 2 Classification Nominal operating pressure Emitter exponent (m) Nominal emission rate Deviation from the mean flow rate 100 KPa or 1.0 kg/cm 0.2 to 0.5 1to 14 lph Category A 5% Category B 10% Both Category A & B allowed. Within the period of one year MI manufacturers must start the production of Category A drippers only. Unregulated (Non Compensating) and Regulated (Compensating) 0.8 to 1.2 kg/cm2 Minimum 100 to 130 microns
2

Engineering Plastic U.V. Stabilized

Uniformity Category

Type

Working pressure Filtration requirements 3 4 Manufacturing coefficient of variation Mcv (%) Limitations of emitters use (fertilizers, chemicals etc)

Category A 5% maximum Free to use with fertilizers & chemicals Note: Online dripper shall meet all the tests as specified in IS 13487:1992 with latest amendments

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PRODUCT -VALVES (Gun Metal Valve, Non-return valve) BIS. NUMBER: IS 778:1984 with latest amendment 1 2 Class Working pressure - 1.0 MPa 3 Material Body Bonnet or cover Stuffing box, disc hinge, check nut, stem nut, disc retaining nut, gland, gland nut, gland flange, body seat rings and disc or wedge facing rings Stem, hinge pin and plug Cast Iron / Leaded tin bronze / Plastic Cast Iron /Leaded tin bronze/ Forged brass/ Plastic Leaded tin bronze or PP or Extruded brass rod or POM Forged brass or Teflon (PTFE), Brass or plastic or Nitrile rubber Working pressure - 1.6 MPa Nominal sizes 1 inch to 8 inch Class 1 Class 2

Extruded brass rod or PP or High-tensile brass Forged brass or POM or or Teflon (PTFE) or

UPVC or Nitrile rubber Ball for ball type NR Valves Bolts, nuts & seal Hand wheel Gasket Gland packing Asbestos or Nitrile rubber Spring Seating ring 4 5 6 Hydrostatic body & seat test for leakages 7 Type of end connections Note:The valve shall consistently meet or exceed all the tests described under IS 778:1984 with latest amendments. Screwed / Flanged Minimum length of threaded portion Minimum wall thickness of body and bonnet Phosphor bronze wire Synthetic rubber As per IS 778 As per IS 778 No leakages Cast iron or UPVC or PP Compressed asbestos fiber or Nitrile rubber Hemp and jute or Chromium steel or PVC or PP Mild steel or Nitrile Rubber

Page 147

PRODUCT - PLASTIC VALVES BIS. NUMBER: NOT AVAILABLE 1 Ball Valve 1) Material : PVC/PP 2) Sizes: 25mm to 90mm 3) Working Pressure (kg/cm): 25 & 32mm : 16 kg/cm 40, 50 & 63mm : 10 kg/cm 75, 90 mm: 6 kg/cm 4) Connection Type : Solvent welded, Male/Female threaded, Flanged or butt welded 5) Shall withstand pressures designed for the system 6) Should be water tight and exhibit no leakages Material Plastic Size 25mm to 63mm (3/4 to 2) 2 Working pressure Up to 6.0 kg/cm Connection type Solvent Welded, Male/Female Threaded Shall withstand pressures designed for the system Connection shall be water tight and exhibit no leakages Material Plastic Size 25mm and 63 mm (3/4 and 2) 2 Working pressure Up to 10 kg/cm Connection type Threaded Shall withstand pressures designed for the system Shall have combination of air release, vaccum breaker and dynamic air removal function Connection shall be water tight and exhibit no leakages Material Plastic Size 40mm to 90 mm 2 Working pressure Up to 6 kg/cm Connection type Solvent welded Shall withstand pressures designed for the system Connection shall be water tight and exhibit no leakages Shall have sufficient aperture to remove the debris Cap shall have internal locking arrangement 1) Material Plastic Size 25mm to 90 mm (1 to 3) 2 Working pressure Up to 6 kg/cm Connection type threaded/flanged Shall withstand pressures designed for the system Connection shall be water tight and exhibit no leakages

2 Air Release Valve/vaccum breaker Valve

Combination Air Release Valve

1) 2) 3) 4) 5) 6) 1) 2) 3) 4) 5) 6) 7) 1) 2) 3) 4) 5) 6) 7) 8) 2) 3) 4) 5) 6)

Flush Valve

Gate Valve

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PRODUCT -SCREEN FILTER / DISC FILTER BIS. NUMBER : IS 12785:1994 with latest amendments 1 Technical data Nominal size (inches) Nominal operating pressure (kg/cm ) Recommended range of flow rates
2

, 1, 1.5, 2.0, 2.5, 3.0, 4.0 1.5 3/4 03.0 m3/hr 1 4-7 m3/hr 1.5 8-15m3/hr 2.0 16-25 m3/hr 2.5 26-40 m3/hr 3.0 41-50m3/hr 4.0 51-60 m3/hr

Type of connections to piping network Aperture size (microns) 2 Material of construction Body Filter element

Male/female threaded end or Flanged (BS 10 Table D/E) or shouldered grooved As suggested by manufacturer. Standard 0.1 or 100

MS / Engineering Plastic or combination Stainless steel or Engineering Plastic or combination of both

Minimum 3 +/- 0.2mm Wall thickness of the body(mm) 3 Coating for metal filter Type Thickness (microns) Powder coating : Epoxy or PP or Combination of both Hot dip galvanized Minimum 70 microns for powder coating Zn coating of 500 g/m2 for hot dip galvanized Plastic filter clamp material 4 5 Maximum operating pressure Clean pressure drop S.S. 304 (Non Magnetic) / Eng. Plastic 6 kg/cm
2 2

maximum 0.2 kg/cm for the range of flow rates at nominal operating pressure

Note:1. Plastic Screen / Disc Filters: The mesh/micron size and specification of the filter shall be decided based o n the quality of source waterand based on the Emitters being used in the Irrigation system. The Mesh/Micron Size of the filter element shall be clearly marked on the element.

Page 149

 Shall be provided with valve on the drain port. Plastic part should be UV stabilized. Shall meet or exceed all the tests as specified in IS 12785:1994 2. Metal Screen / Disc Filters: The filter housing shall be pre-treated by a thorough chemical cleaning process followed by hot dip galvanization or Epoxy or PP or combination powder coating using electro static powder coating method from both inside and outside for protection against corrosion. Shall be provided with a valve on the drain port. The filter shall be suitable for vertical as well as horizontal installa tions. Shall meet all the tests as specified in IS 12785:1994

Page 150

PRODUCT - SAND FILTER / MEDIA FILTER BIS. NUMBER: IS 14606:1998 1 Technical data Nominal size (mm or inches) Nominal operating pressure (kg/cm ) Recommended range of flow rates
2

1.5, 2.0, 2.5, 3.0, 4.0 1.5 1.5- 10 to 15m3/hr 2 16 to 25 m3/hr 2.5 26 to 40 m3/hr 3 41to50 m3/hr 4 51 to100m3/hr

Type of connections to piping network Type of media Media grade 2 Material of construction Body Dish end Wall thickness (mm) 3 4 Uniformity coefficient of sand media Coating for metal filter Type Coating thickness (microns)

Male /Female threaded end, Flanged (BS 10 Table D/E)& Shouldered grooved Crushed granite, silica, or quartz 700 to 2000 microns (10 25 mesh)

MS MS Minimum 3mm +/- 0.2mm 1.4 to 1.6

5 6 Note:

Maximum operating pressure Clean pressure drop

Powder coating : Epoxy or PP or combination of both Hot dip galvanized Minimum 70 microns for powder coating Zn coating of 500 g/m2 for hot dip galvanized 2 6 kg/cm maximum 0.3 kg/cm for the range of flow rates at nominal operating pressure
2

The filter housing shall be pre-treated by a thorough chemical cleaning process followed by hot dip galvanization or Epoxy or PP or combination of both powder coating using electro static powder coating method from both inside and outside for protection against corrosion. Shall be provided with entire assembly either in Galvanized Iron or HDPE manifold consisting of Plastic/metal control valves. Valves used in manifold shall be ball valve/gate valve/butterfly valve. Shall meet all the tests as specified in IS: 14606-1998 any amendment or revisin in the standard will be applicable.

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PRODUCT -HYDROCYCLONE FILTER /SAND SEPARATOR BIS. NUMBER : IS 14743:1999 1 Technical data Nominal size (mm or inches) Nominal operating pressure (kg/cm ) Recommended range of flow rates
2

1.5,2, 2.5, 3, 4 1.5 1.5 10 to 15 m /hr 2 16 to 25 m /hr 2.5 26 to 40 m /hr 3 41 to 60 m /hr 4 61 to 80 m /hr
3 3 3 3 3

Type of connections to piping network Minimum capacity of under flow chamber (only if separate underflow chamber is provided)

Male /female Threaded, Flanged (BS 10 Table D/E) or shouldered grooved 1.5 2.5 litre 2 5 litre 2.5 10litre 3 10 litre 4 49litre

Material of construction Body Dish End Minimum 3mm +/- 0.2mm Wall thickness (mm) MS MS

Coating for metal filter Type Powder coating : Epoxy or PP or combination of both Hot dip galvanized Minimum 70 microns for powder coating Zn coating of 500 g/m2 for hot dip galvanized 6.0kg/cm
2 2

Coating thickness (microns) 4 5 Maximum pressure Clean pressure drop

maximum 1 kg/cm for the range of flow rates at nominal operating pressure

Note: 1. The hydro cyclone housing shall be pre-treated by a thorough chemical cleaning process followed by hot dip galvanization or Epoxy or PP or combination of both powder coating using electro static powder coating method from both inside and outside for protection against corrosion. 2. Shall meet all the tests as specified in IS: 14743 -1999

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PRODUCT -BYPASS VALVE ASSEMBLY BIS. NUMBER : NOT AVAILABLE Size ( inch ) Material Type of connections to piping network Main connection ( Inch ) By pass valve: Connection Material Hydraulic Test ,3/4,1,1.5, 2 & 2.5 PVC / PP / Gun Metal Shall show no sign of leakage when assembled and tested at 4 kg/cm2 for 1 hr. 1, 1.5, 2,2.5, 3& 4 G.I. / M.S.Powder coated / Plastic Male/female threaded end or Flanged (BS 10 Table D/E) or shouldered grooved 1,1.5, 2,2.5, 3& 4

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PRODUCT -FERTILIZER EQUIPMENT / TANK WITHOUT MANIFOLD BIS. NUMBER : NOT AVAILABLE 1 Technical data Capacity Type of connections to piping network Maximum operating pressure at the inlet Nominal operating pressure 2 Material of construction Body Dish end Wall thickness (mm) 3 Coating for metal fertilizer tank Type Coating thickness (microns) Resistance to chemicals commonly used during irrigation 4 Test Specifications Resistance to internal hydrostatic pressure at ambient temperature Resistance to internal hydrostatic pressure at elevated temperature Injection time Shall withstand maximum pressure for 5min. Shall withstand nominal operating pressure for 15 min. at temperature 60 Deg. C +/- 2 Manufacturer shall declare time of injection at various differential pressures Shall be clearly marked or sketched with Not For Drinking sign Manufacturer shall supply maintenance guidelines. Powder coating : Epoxy or PP or Combination of both Minimum 70 microns for powder coating Fertilizers and other agricultural chemicals MS MS Minimum 3 +/- 0.2mm 30, 60, 90, 120, 160 Liters to 1.0 Thread connection 6.0 kg/cm
2

As declared by manufacturer

5 6 Note:

Safety Instructions Maintenance Guidelines

Fertilizer tank shall be pre-treated by a thorough chemical cleaning process followed Epoxy or PP or combination of both powder coating using electro static powder coating method from both inside and outside for protection against corrosion. Fertilizer tank shall be supplied with suitable connection assembly with minimum 1 m tube length of size suggested by manufacturer for connection between fertilizer tank and pipeline. Shall be provided with drain valve at suitable location to drain out the fertilizers.

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PRODUCT -VENTURI COMPLETE ASSEMBLY (PLASTIC ) WITH MANIFOLD BIS. NUMBER: IS 14483 Part I : 1997 1 Technical data Type of connections to piping network ,1.0,1.25,1.5, 2 and 3 threaded connection 4.0 kg/cm
2

Maximum operating pressure at the inlet 2 Material of construction Body Resistance to chemicals commonly used during irrigation

Plastic Fertilizers and other agricultural chemicals 30 to 1600 LPH

2

4 5

Suction Rate Pressure drop (kg/cm )

As declared by manufacturer

Note: Shall meet all the tests as specified in IS: 14483 Part 1: 1997

Complete venturi assembly when tested at maximum operating pressure shall show no sign of leakage at ambient temperature for 1 hr.

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PRODUCT - Fogger Assembly BIS. NUMBER : NOT AVAILABLE

Fogger Assembly includes, A. Four Way Fogger/Two Way Fogger/Single way fogger B. Leakage Prevention Device C. Vinyl Tube D. Fogger Weight E. Fitting
A. Fogger: 1 ITEM Recommended Operating Pressure Four Way/Two Way/Single Way Fogger

4 kg/sq.cm

3 4

Connection Hydraulic characteristics

Threaded/Push Fit/ Bayonet/barbed

Internal Hydrostatic Pressure Test 5 Chemical Resistance

Shall show no sign of leakage from the connection with adaptor at recommended operating pressure and at ambient temperature. Shall be resistant to chemicals used in agriculture

B. Leakage Prevention Device 1 2 ITEM Opening Pressure Leakage Prevention Device (LPD) High Pressure LPD : 3 kg/cm2 or more as declared by manu. Low Pressure LPD : 1.5 to 2.8 kg/cm2 as declared by manufacturer 3 4 Closing Pressure Hydraulic Characteristics Test for opening and closing Shall open and close at declared opening and closing pressure As declared by manufacturer

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pressure Leakage after closing

+/- 10% No leakage shall occur once the LPD is closed at specified closing pressure +/- 10%

5 Chemical Resistance

Shall be resistant to chemicals used in agriculture

C. VINYL TUBE FOR FOGGER ASSEMBLY BIS. NUMBER :NA 1 2 Nominal sizes Dimensions (mm) Internal Dia. Outer Dia. Tolerance Thickness 3 4 5 6 7 8 9 Tensile Strength (N/mm) % Elongation Hardness Shore A Carbon Black Content (%) Density (gm/cm) Cracking Test at 0 C Hydraulic test at 6.3 kg.cm for 1 hour At -27c at 3.5 kg.cm for At -60c for 1000hr 4 mm 6mm +/- 0.1mm 1mm 15 - 21 180 - 370 % As declared by manufacturer 1 % Min. 1.25 - 1.29 gm/cm As declared by Manufacturer 4x6,

D. Fogger Weight
BIS. NUMBER :NA 1 2 3 Material Weight Dimensions Plastic As declared by manufacturer As declared by manufacturer

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E. Fitting
1 2 3 Fitting includes Material Hydraulic Characteristics Internal Hydrostatic Pressure Test Shall show no sign of leakage from the connection with adaptor at recommended operating pressure and at ambient temperature. Shall be resistant to chemicals used in agriculture Tube connector, Bayonet connector, male/female detachable connector Plastic

Chemical Resistance

Page 158

PRODUCT: MICRO SPRAYER / JET AND ACCESSORIES Accessories includes: A. Micro Sprayer / Jet B. Riser Rod (1 m long) C. Stake (0.3/0.45/1 m long) D. Extension tube (0.5/1 m long) E. Fittings A. MICRO SPRAYER / JET BIS. NUMBER : IS 14605:1998

Materials of construction Engineering Plastic Raw material

Technical data Nominal Flow rate Range of working pressure Water distribution Diameter of coverage 15 to 175 LPH 1.0 to 2.0 kg/cm
2

As declared by manufacturer As declared by manufacturer Facilitate use of fertilizers and agricultural chemicals

Limitations of sprayers use (fertilizers, chemicals etc)

Note: The Jet shall consistently meet or exceed all the tests described under IS 14605 -1998 with latest amendments.

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B. RISER ROD BIS. NUMBER : NA

Materials of construction Raw material Protection against corrosion Anti corrosion paint or Electro plating/ Powder coating MS/ GI/ Engineering Combination Plastic or

Technical data Nominal Size Overall Length Connection As declared by manufacturer (minimum 4mm) 1m Shall be suitable for extension tubing and Micro Sprayer/ Jet Facilitate use of fertilizers and agricultural chemicals

Limitations of sprayersuse (fertilizers, chemicals etc)

C. STAKE BIS. NUMBER : NA 1 Materials of construction Engineering Plastic Raw material Protection against UV degradation (in plastic type) UV Stabilizers 2 Technical data Nominal Size Overall Length Connection 3 Limitations of sprayersuse (fertilizers, chemicals etc) As declared by manufacturer 0.3 m to 0.5m Shall be suitable for extension tubing and Jet Facilitate use of fertilizers and agricultural chemicals

D. EXTENSION TUBE BIS. NUMBER : NA Technical data 1 Size of the tubing 6, 8 mm

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Grade of polyethylene 2 Carbon black % in material used Dispersion 3 4 Use of rework material (%) Dimensions (mm) of lateral Tolerance on outside diameter a) Outside diameter b) Wall thickness (mm) a) Outside diameter b) Wall thickness (mm) 5 Mechanical properties Tensile strength at 27 1 C (MPa)
0

LDPE/ LLDPE/HDPE or combination

2.5 0.5% by mass Satisfactory Not more than 10%

+ 0.2 mm 6 mm 0.9 to1.0 mm 8 mm 0.9 to 1.0 mm

Minimum 12.5 Mpa Minimum 500% No cracks Free to use with fertilizers & chemicals used in agriculture

Elongation at break (%) Resistance to ESC 6 Limitations of use (fertilizers, chemicals etc) E. FITTINGS BIS. NUMBER : NA 1 Take off, Bayonet Connector Male/female, Joiner, Tee, Threaded connector, elbow etc. 1) 2) 3) 4)

Material Engineering Plastic Resistance to Hydrostatic Pressure up to maximum operating pressure of Micro Sprayers and Jets Should be water tight and exhibit no leakages up to maximum operating pressure of Micro Sprayers and Jets Protection against UV degradation

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PRODUCT: MICRO SPRINKELR AND ASSEMBLY Assembly includes: A. Micro Sprinkler B. Riser rod C. Extension tube (0.5/1/1.2m) ` D. Fittings A. MICRO SPRINKLER BIS. NUMBER : IS 14605:1998

Materials of construction Plastic Raw material

Technical data Nominal Flow rate up to 3m radius Nominal Flow rate 3m to 6m radius Range of working pressure Water distribution Diameter of coverage 15 to 250 LPH 250 to 600 LPH 1.0 to 2.5 kg/cm
2

As declared by manufacturer 6 12 m Facilitate use of fertilizers and agricultural chemicals

Limitations of Sprinklers use (fertilizers, chemicals etc)

Note: The Micro Sprinkler shall consistently meet or exceed all the tests described under IS 14605 -1998 with latest amendments B. RISER ROD BIS. NUMBER : NA 1 Materials of construction MS /GI/Engineering Plastic or combination Raw material Protection against corrosion Anti corrosion paint or Electro plating/

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Powder coating 2 Technical data Nominal Size As declared by manufacturer (minimum 4mm) Length 0.5 m to 2m

C. EXTENSION TUBE BIS. NUMBER : NA

Technical data 1 Size of the tubing 8 mm LDPE/ LLDPE/HDPE or combination Grade of polyethylene 2 Carbon black % in material used 2.5 0.5% by mass Satisfactory Dispersion 3 4 Use of rework material (%) Dimensions (mm) of lateral Tolerance on outside diameter a) Outside diameter b) Wall thickness (mm) 5 Mechanical properties Minimum 12.5 Mpa / 17 to 21 Mpa Tensile strength at 27 1 C (MPa)
0

Not more than 10%

+ 0.2 mm 8 mm 0.9 to 1.0 mm

Minimum 500% / Minimum 100% Elongation at break (%) Resistance to ESC 6 Limitations of use (fertilizers, No cracks Free to use with fertilizers & chemicals used in

Page 163

chemicals etc)

agriculture

D. FITTINGS BIS. NUMBER : NA

1 PolyTake off, Detachable take off, Bayonet adaptorMale/female, Joiner, Micro Sprinkler adaptor etc.

1) Material Engineering Plastic 2) Resistance to Hydrostatic Pressure up to maximum operating pressure of Micro Sprinklers or 4 kg/cm whichever is higher. 3) Should be water tight and exhibit no leakages up to maximum operating pressure of Micro Sprinklers or 4 kg/cm whichever is higher. 4) Protection against UV degradation

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PRODUCT - MINI SPRINKLER (SEMI PERMANENT) AND ACCESSORIES: BIS No. : IS 12232 part I and II Accessories include: A. Portable Sprinkler B. Riser rod C. Extension tube (1/1.2/1.5m) D. Fittings A. PORTABLE SPRINKLER BIS. NUMBER :IS 12232 part I and II

Raw material Plastic parts of sprinkler which conduct water shall be made up of Engineering plastic. Plastic parts of the Sprinkler exposed to ultraviolet radiation shall contain an additive resistance to UV radiation. Technical Data Working test pressure Nominal flow rate Connection Precipitation rate CDU for recommended sprinkler spacing, nozzle size and Working test pressure Trajectory Arc Adjustment Radius of throw Limitations of use (fertilizers, chemicals etc.) As declared by manufacturer Full Circle Arc or Adjustable Arc 10 12 m Facilitate use of fertilizers and agricultural chemicals. 2.0 4.0 kg/cm 350 1200 LPH BSP Male threaded As declared by manufacturer Minimum 80 %

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B. RISER ROD BIS. NUMBER :NA 1 Materials of construction MS /GI Raw material Protection against corrosion (metal type) Anti corrosion paint or plating/coating 2 Technical data Nominal Size Length 3 Limitations of sprayersuse (fertilizers, chemicals etc) As declared by manufacturer (minimum 8mm) 1.0 / 1.2 / 1.5 mtr Facilitate use of fertilizers and agricultural chemicals

C. VINYL TUBE BIS. NUMBER :NA 1 2 Nominal sizes Dimensions (mm) Internal Dia. Outer Dia. Tolerance Thickness 3 4 5 6 7 8 9 Tensile Strength (N/mm) % Elongation Hardness Shore A Carbon Black Content (%) Density (gm/cm) Cracking Test at 0 C Hydraulic test at 6.3 kg.cm for 1 hour At -27c at 3.5 kg.cm for At -60c for 1000hr 6,8 and 9 mm 9,12 and13 mm +/- 0.1mm As declared by Manufacturer 17 - 21 200 - 370 % 80 5 1 % Min. 1.25 - 1.29 gm/cm As declared by Manufacturer 6x9, 8x12, 9x13

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D. FITTINGS BIS. NUMBER : NA 1 Take off adaptor, Take off Plug, Take off, Sprinkler adaptor etc. 1) Material Engineering Plastic 2) Resistance to Hydrostatic Pressure up to maximum operating pressure of Sprinklers or 4 kg/cm whichever is higher. 3) Should be water tight and exhibit no leakages up to maximum operating pressure of Sprinklers or 4 kg/cm whichever is higher. 4) Protection against UV degradation

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PRODUCT : PORTABLE SPRINKER HDPE PIPES BIS. NUMBER : IS 14151:1999 1 2 Diameters Material & Technical data Class of pipes Maximum Permissible working pressure 2 (kg/cm ) Grade of polyethylene MFI of the material Pipe length (m) 3 Carbon black % in material used Dispersion 4 5 6 7 Use of rework material (%) Dimensions (mm) of Pipe (actual) Hydraulic characteristics Quick Release Coupling Clamp Sealing rubber Zinc plated MS or plastic clams with spring for positive locking Rubber gasket shall allow a water-tight connection even at 3 to 5 degrees deflection 2.5 0.5% as per IS:2530 Satisfactory as per IS:2530 No more than 10% As per IS 14151 As per IS 14151 63mm, 75mm, 90mm

1 2.5 PE 63 0.41 to 1.10 6m

2 3.2

Additional Specifications/Requirements: The Quick Release fittings necessary with the QRC sprinkler pipes shall be of a perfect match with pipes for leak-proof jointing.

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PRODUCT : IMPACT SPRINKLER I.S. NUMBER : IS 12232 (Part-1):1996 & (Part 2): 1987 1 Materials of construction Raw material Metal Gunmetal, brass, stainless steel, phosphor bronze, Teflon, rubber, Aluminum alloy Plastic Engineering Plastic Protection against UV degradation (in plastic type) Protection against corrosion (metal type) 2 Technical data Flow rate Effective test pressure Minimum effective pressure (kg/cm ) Maximum effective pressure (kg/cm ) Connection at base CDU for recommended sprinkler spacing, nozzle size and effective pressure Water distribution curves Water tightness of sprinkler Water tightness of nozzle connection Trajectory Model Effective diameter of coverage 3 Limitations of use (fertilizers, chemicals etc)
2 2

UV Stabilizers (Carbon black) Anti corrosion properties

1200 1800 lit/hour 2.0 4.0 kg/cm 1.5 to 2.5 3.5 to 6.0 BSP male threaded Minimum 85% Attach relevant curves As per IS guidelines As per IS guidelines As declared by manufacturer Full circle / Part circle both Minimum 12 m at 2.5 kg/cm Facilitate use of fertilizers and agricultural chemicals
2

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PRODUCT: HDPE PIPES WITH COUPLER BIS NUMBER : IS 14151 (Part I & Part II):1999 1 2 Diameter useful Material & Technical data Class of pipes Maximum Permissible working pressure 2 (kg/cm ) Grade of polyethylene MFI of the material 3 Carbon black % in material used Dispersion 4 5 6 Use of rework material (%) Dimensions (mm) of Pipe (actual) Hydraulic characteristics Tensile strength at 27 1 C Elongation at break Resistance to ESC 7 Pipe-Jointing and Connections
0

40mm, 50mm,63mm,75mm, 90mm.

1 2.5 PE 63 0.41 to 1.10

2 3.2

2.5 0.5% as per IS:2530 Satisfactory as per IS:2530 No more than 10%

As per guidelines given in IS 14151 (Part I)

19 MPa Minimum 500% AS per BIS specification

Butt-fusion joint (Permanent jointing)/ quick coupled

Additional Specifications:
The Material / Product should meet all the requirements as per IS: 1415(Part I& Part II):1999 As per the standard it is a combination of sprinkler pipe and couplers.

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PRODUCT : RISER PIPE

I.S. NUMBER: NOT AVILABLE

Materials of construction Raw material Protection against UV degradation (in plastic type) Protection against corrosion (metal type) Technical data Nominal Pipe Size Length Limitations of sprayers use (fertilizers, chemicals etc)

MS /GI/Plastic or combination UV Stabilizers (Carbon black) Anti corrosion paint or plating/coating

75 cm long Facilitate use of fertilizers and agricultural chemicals

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PRODUCT : RAINGUN (MODEL1 AND MODEL 2 UP TO 24M ,30M & 34M RADIUS) BIS NUMBER : Not available 1 Materials of construction Raw material Metal - Copper alloy, Gunmetal, brass, stainless steel, phosphor bronze, Teflon, rubber, Aluminum alloy Plastic Engineering Plastic UV Stabilizers (Carbon black) Anti corrosion properties

Protection against UV degradation (in plastic type) Protection against corrosion (metal type) 2 Technical data Flow rate Effective test pressure 2 Operating pressure range (kg/cm ) 2 Maximum effective pressure (kg/cm ) CDU for recommended sprinkler spacing, nozzle size and effective pressure Water distribution curves Water tightness of sprinkler Water tightness of nozzle connection Trajectory Effective radius of coverage at 4.0kg/cm Connection Arc adjustable

1.5 to 5.0 lit/sec 2 3.0 to 4.0 kg/cm 2.0 to 5.0 kg/cm 3.5 to 6.0 kg/cm Minimum 85% Attach relevant curves As per IS guidelines As per IS guidelines 23 to 30 Minimum 24m ,30m & 34mradius at 4.0kg/cm At no wind conditin 1.25,1.5 & 2 BSP Female thread connection Model- 1 : Full circle Model- 2 : Part circle Facilitate use of fertilizers agricultural chemicals

Limitations of use (fertilizers, chemicals etc)

and

Note: IS 12232 (Part-1):1996 & (Part 2): 1987 Use this standard for reference

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PRODUCT - RAINGUN RISER STAND BIS NUMBER NOT AVAILABLE 1.25 X1 Mtr.,1.25 x 1.5 mtr, 1.25x 2 mtr, 1.25 x 3 mtr.1.5x 1 mtr,1.5x 1.5 mtr , 1.5 x 2 mtr, 1.5 x SIZE 3mtr. 2x 1 mtr, 2 x 1.5 mtr , 2 x 2 mtr, 2 x 3 mtr Material Class of pipe for legs G.I.PIPE A Male/female threaded end or Flanged (BS 10 Table D/E) or shouldered grooved With G.I.Long Radius bend B M.S.plated / Painted G.I. Casted /G.I.Fabricated

Type of connections

Bottom connection Class of pipe for Riser Bolts & nuts Braket

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AUTOMATION COMPONENT SPECIFICATION Sr. No. 1 Item Description Irrigation controller Specifications 1. No. of Stations - 1- 32 (Valves)( 32 output/8digital/14 analog) 2. Cyclic / Weekly operations. 3. Computer Adaptability 3. Fertigation facility with EC PH Control. 4.Memory Backup of programs. 5. Sensors(Analog & Digital Inputs) 6. Filter Backwash Program for Multiple filters. 7. Communication through - Multiple Wires, GPRS, CRTU, RRTU and More. 1. No. of Stations - 1- 12 (Valves)( 16 output/8digital/8 analog) 2. Cyclic / Weekly operations. 3. Computer Adaptability 3. Fertigation facility with EC PH Control. 4.Memory Backup of programs. 5. Sensors(Analog & Digital Inputs) 6. Filter Backwash Program for Multiple filters. 7. Communication through - Multiple Wires, GPRS, CRTU, RRTU and More. 1.Manufactured under IS - 694 / 1990. 2.Voltage- 650 /1100. 1.Manufactured under IS - 694 / 1990. 2.Voltage- 650 /1100. 1. Pressure rating - PN-10. 2. Shall be supplied in Globe as well as Angular. 3. Shall be supplied in flange, grooved, threaded & glued connection 1. Pressure rating - PN-10. 2. Shall be supplied in Globe as well as Angular. 3. Shall be supplied in flange, grooved, threaded & glued connection 1. Pressure rating - PN-10. 2. Shall be supplied in Globe as well as Angular. 3. Shall be supplied in flange, grooved, threaded & glued connection 1. Pressure rating - PN-10. 2. Shall be supplied in Globe as well as Angular. 3. Shall be supplied in flange, grooved, threaded & glued connection 1. Pressure rating - PN-10. 2. Available in Globe as well as Angular. 3. Available in threaded connection Manufacturing Material 1. Body Engineering Plastic/metal/ Combination 2. Electronic Cards

Irrigation controller

1. Body Engineering Plastic/metal/ Combination 2. Electronic Cards

1.5 Sq.mm. single core multi stranded wire 2.5 Sq.mm Single core multi stranded wire Solenoid Control Valve 90mm Plastic/ Metal

PVC Coating/Insulation PVC Coating/Insulation Plastic/ metal/ combination

Solenoid Control Valve 75mm Plastic /Metal

Plastic/ metal/ combination

Solenoid Control Valve 63mm Plastic

Plastic/ metal/ combination

Solenoid Control Valve 40mm Plastic

Plastic/ metal/ combination

Solenoid Valve 1' for screen filter drain

Plastic/ metal/ combination

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10

Pressure Relief/Reducing Valve Plastic 2" /Metal Threaded Toggle switch for auto/manual

1. Pressure rating - PN-10. 2. Available in Globe as well as Angular. 3. Shall be supplied in flange, grooved, threaded & glued connection 4. Pressure setting - 1 to 7 bar 1. Toggle switch double pole, 2. Ampere Rating- 6A, 10A, 15 A; Voltage 250V 3. PF Moulding / Melamine moulding. 4. Break Up Voltage: 1500V AC. For one minute 1. 20 to 240 VAC & 12V to 240 VDC 2. 5 Ampere 3. Frequency : 50/60 Hz 1.Capacity - 1 KV. 2.Voltage - 230 / 24 VAC 3. Frequency - 57 Hz ------------------------

Plastic/ metal/ combination

11

PF Moulding / Melamine moulding

12

Relay 24-240 VAC Operated Voltage stabilizer PVC conduit pipe for 32mm x 10 kg/cm^2 Tensiometer 60cm & 90cm

Engineering Plastic Body Metal sheet

13

14

PVC

15

1. Analog type Tensiometer (4- 20 m A) 2. Power requirement 12-24 VDC excition current. 1. Contains Open field and Green house software for communication between controller and Computer. 2. Software CD. 3. Direct & L485 connector. 4. RJ 45 cable 2 meter 1. Pressure rating - PN-10. 2. Shall be supplied in Globe as well as Angular. 3. Shall be supplied in flange, threaded connection 4. Shall be provided with Discrete output Fertigation machine including : 1. Aluminum frame structure. 2. EC PC Monitoring unit. 3. Venturi Expansion upto 5. 4. Venturi Capacity- 350 lph

ABS plastic case with weatherproof potted electronics. Engineering Plastic

16

PC software along with communication card Water meter 3 ,4 & 6

17

Metal/plastic

18

Pulse operated Fertigation Machine with Single or Multiple Injectors (EC/PH control).

Aluminum structure

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PRODUCT : MANIFOLD (For Venturi& Fertilizer Tank)

1 Technical data Manifold Connection 1.5, 2, 2.5, 3 and 4 Thread connection/ flanged/ shouldered grooved to 2 Metal/ Plastic or combination

Venturi /fertilizer tank connection range (inches) 2 Material of construction

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