Applications

Washing
Machinery
Steam Tables
Plating Tanks
Heating Ducts
Fuel Oil Heaters
Cooking Vats
Heat Exchangers

Induction Furnaces
Industrial Compressors
Cold Storage Boxes
Cooling Ducts
Engine Jacket Cooling
Liquid Chillers
Water Heaters
Parts Washers

KOMBAT K1
Pneumatic
Control Valve
Pressures To 400 PSIG
Temperatures to 400F
High-thrust Compact Actuator
offers the muscle required to positively
position plug in response to control signal

KOMBAT K1
FEATURES

Bottle

Fixed Actuator 3-15 Spring Ranges

conform to standard controller outputs
36 and 60 sq. in. Actuator Sizes
with stainless steel internals
match different operating conditions
Bolted Diaphragm Joint
for maximum strength, ease of maintenance and high-pressure tightness
Molded Reinforced Rolling Diaphragm
provides linearity of diaphragm loading
pressure to valve travel for accuracy of control
Corrosion Protected Multiple Springs
for lower hysteresis and minimal deadband
Low Friction Actuator Design
for accurate repetitive positioning
Low Friction Burnished Stem
provides precise control and long life
Spring Loaded Chevron Type Packing Assembly
eliminates leakage which reduces maintenance
Erosion Resistant
Stainless Steel Seat Rings and Disc
for precise flow control and long life
High Capacity Bronze Body
minimizes turbulence and pressure drop
Galvanized Iron Union Ends
for easy installation

- 138 -

 Process control systems for food, pulp and paper,

chemical, petrochemical & other industries
HVAC systems
Feed water and fuel system controls in boiler rooms
Packaged systems (OEM) such as heat exchangers,
water purification systems & vaporizer, metal
cleaning and plating

INTIMIDATOR
Type J
Control Valve
Pressures to 1440 PSIG
Temperatures to 750F
High-thrust, Compact Actuator
offers the muscle required to
positively position the plug in
response to control signal
36 & 60 Inch Actuator
sizes match different
operating conditions
Bolted Diaphragm Joint
for maximum strength,
ease of maintenance and
high-pressure tightness
Molded, Reinforced Rolling Diaphragm
provides dependable, accurate control
Corrosion-protected Multiple Springs
for lower hysteresis and positive shutoff
with 3-15 psi signal
Low-friction Actuator Stem Guiding
for accurate repetitive positioning
Mounting Pad NEMUR 4 Compliant
drilled and tapped for accessories
Superfinished Stem
reduces friction, extends packing life
High Performance, Low Friction Packing
selections to meet your system requirements
High-capacity Streamlined Body
minimizes turbulence and pressure drop

- 139 -

INTIMIDATOR TYPE J
FEATURES

Applications

Applications

Pressures to 1550 PSIG

Temperatures to 800F
Ultra Compact Actuators
install in tight spaces

BOSS SERIES D
FEATURES

Process control systems for food, pulp and paper,

chemical, petrochemical & other industries
HVAC systems
Feed water and fuel system controls in boiler rooms
Packaged systems (OEM) such as heat
exchangers, water purification systems & vaporizer,
metal cleaning and plating

BOSS
Series D
Control Valve
Bolted Actuator Yoke
Four bolt mounting
guarantees easy disassembly
High Flow Capacities
Valve body flow areas 42% of
pipe area, reducing velocities
and pressure loss
Multiple Cage Options
for maximum versatility
Hung Cage Design
eliminates problems
associated with fixed cages
Rugged Piston Seal
with three times the wear
surface of competitive valves
for long lasting leak tight seal
Hardened Stainless Steel Trim
provides twice the service
life of 316 stainless trim
Controlled Seat Loading
maintains constant seat gasket load
Balanced Plug Design
provides smooth high pressure control
Tighter Shutoffs to Class VI
Superior design provides
exceptional performance up to Class VI

- 140 -

KOMBAT SERIES K
CONTROL VALVE
SIZES 1/2" 4"
ANSI Class 125/250
Shutoff to 400 PSI without Positioner for broad range of

applications.
Ultra Compact Multi-spring Pneumatic Actuator installs in

tight spaces.

Process control systems for food, pulp and

paper, chemical, petrochemical & other
industries
HVAC systems
Feed water and fuel system controls in boiler
rooms
Packaged systems (OEM) such as heat
exchangers, water purification systems &
vaporizer, metal cleaning and plating
Mixing or diverting applications

PRESSURE/TEMPERATURE CHART
450
400
350

Powerful Electric Actuator accepts a wide variety of signals

while providing highest shutoff in its class.

Live Loaded V ring Packing Assembly is self adjusting.
Stainless Steel Valve Plugs & Seat Rings resist wear and corrosion
Optional 3-Way Body for mixing or diverting

MODELS
Type K1 Single Seat Bronze w/union ends & Pneumatic Actuator
Type K3 3-Way Bronze w/union ends & Pneumatic Actuator
Type K4 Single Seat Flanged Cast Iron w/Pneumatic Actuator
Type K5 Same as K1 w/Electric Actuator, fail closed
Type K6 Same as K1 w/Electric Actuator, fail open
Type K7 Same as K3 w/Electric Actuator

OPTIONS

300

36 or 60 sq. in. Pneumatic Actuator

Electric Actuator

250
200
150

APPLICABLE CODES

100

Meets or exceeds ANSI B16.15 Class 250 or ANSI B16.1 Class 125
ANSI/FCI 70-2 Class IV Seat Leakage

50
0

315 lb. Spring Ranges in durable epoxy coated pneumatic

actuators accommodate most standard input devices.

APPLICATION DATA

PRESSURE (PSI)

KOMBAT SERIES K
CONTROL VALVES

KOMBAT K1 CONTROL VALVE

50

100

150 200 250 300

TEMPERATURE (F)

350

400

450

PLUG CHARACTERISTICS

ANSI/ASME B16.15 CLASS 250

ANSI/ASME B16.1 CLASS 125
SATURATED STEAM

Modified Equal Percent, 30:1 flow rangeability

KOMBAT SERIES K VALVE ORDERING CODE

Model

K
1

1
2

Orifice
Size

T
3

Model Position 1 & 2

K1 = Bronze, Pneumatic
K3 = Bronze, 3 Way,
Pneumatic
K4 = Cast Iron, Pneumatic
K5 = Bronze, Electric, FC
K6 = Bronze, Electric, FO
K7 = Bronze, 3 Way,
Electric
Orifice Size Position 3
A
B
C
E
T

Valve Connec- Trim Packing

Size
tions Material

E
4

8
5

1
6

Valve Size Position 4

C = 1/2
D = 3/4
E =1
F = 114
G = 112
H =2
J = 212
K =3
M =4
Connections Position 5
2 = 125 Flg
8 = Unions

Actuator

1 - 3
7
8

6
9

Spring

R
10

Packing Position 7
1 = V-ring
Actuator Position 8 & 9
K1, K3, K4 only
01 = None
36 = 36 sq. in.
60 = 60 sq. in.
K5, K6, K7 only
90 = 0-10vDC
91 = 4-20mA
92 = 0-135ohm

Trim Material Position 6

1 = Metal

- 142 -

B
11

Positioner

M - P
12 13

Spring Position 10 & 11

All except K4
DA = Dir 36
DC= Dir 36
DD = Dir 36
DG =Dir 60
FM = Dir 36
RA = Rev 36
RB = Rev 36
RC = Rev 36
RD = Rev 36
RE = Rev 36
DF = Dir 60
DG =Dir 60
RG =Rev 60
K4 only
DH = Dir 60
RH = Rev 60
RQ =Rev 60
RT = Rev 60

Posit. Set

0
14

2
15

Accessories

0
16

1
17

Positioner Position 12 & 13

A = None
MI = Moore I/P
MP= Moore P
4P = PMV P4 P
5I = PMV P5 I/P
5P = PMV P5 P
Positioner Set
Position 14 & 15
01 = None
02 = 8-15/4-20 mA
03 = 3-9/4-12 mA
04 = 9-15/12-20 mA
Accessories Position 16 & 17
01 = None
02 = Limit Switch, Mechanical
03 = Limit Switch, Proximity Sw.
04 - Feedback Potentiometer 1K
05 = Feedback 4-20mA Posit. Tra

KOMBAT SERIES K

5"

CONTROL VALVE
SPECIFICATION

1312"

MATERIALS

OF

K1, K3, K4 ACTUATOR

K5, K6, K7 ACTUATOR

2-WAY
3-WAY

/
5.2
5.4

VALVE SIZE
1
11/4 11/2
2
11 20 25 30
8.7 19.5 24 34

/
7
6.4
3 4

C
C

21/2
71

94

146

PNEUMATIC ACTUATOR
DIMENSIONS inches (mm)
Size

2-34

512

11116

1316

(15)-(20)

(140)

(43)

(30)

(6)

F
60 in2

36 in2
914

2-34

60 in2

(15)-(20)

(251)

(235)

978

1134

914

1114
(286)

(25)

(251)

(298)

(235)

114-112

978

1134

914

1114

(32)-(40)

(251)

(298)

(235)

(286)

978

1134

914

1114

(50)

(251)

(298)

(235)

(286)

212

1178

1114

(65)

(302)

(286)

1178

1114

(80)

(302)

(286)

1178

1114

(100)

(302)

(286)

K3, K7 DIMENSIONS inches (mm)

AND WEIGHTS pounds (kg)

Weight
K1, K4 K1, K4 K5, K6
36 in2 60 in2
21

13
(9.5)

E
36 in2
978

K1, K4, K5 & K6 DIMENSIONS inches (mm)

AND WEIGHTS pounds (kg)
A

K3, K7 12" - 2"

K4 212" - 4"

*See Flow Characteristic Chart on following pages.

Size

MAXIMUM RATED FLOW COEFFICIENTS* (Cv)

1 2

2" - 2"

K6
B

CONSTRUCTION

Body K1, K3, K5, K6, K7 Bronze ASTM B62

K4 Cast Iron ASTM A126 CL B
Bonnet K4DI ASTM A536 65-45-12
Seat K1, K3, K5, K6, K7 303 SS ASTM A276
K4 420 SS ASTM A743
Plug/Stem Assy K1, K3, K5, K6, K7 303 SS ASTM A276
Plug K4 420 SS ASTM A743
Stem 303SS ASTM A582
Stem Guide - Body K1, K3, K5, K6, K7 301 SS/Monel/Brass
Live Loaded Packing PTFE/302 SS Spring/Viton O-Ring
Actuator Casing K1, K3, K4 Steel SAE 1006 - 1008/Epoxy
K5, K6, K7 Powder Coated Aluminum
Actuator Spring K1, K3, K4 Music Wire ASTM A228
Diaphragm K1, K3, K4Nitrile/Polyester
Yoke K1, K3, K4 D Iron ASTM A536/Epoxy
K5, K6, K7 Powder Coated Aluminum

VALVE

K1, K5 12" - 2"

Size

Weight
36 in2 60 in2
28

2-34

358

3516

418

278

(15)-(20)

(92)

(84)

(105)

(73)

358

3516

418

278

28

(25)

( 92)

(84)

(105)

(73)

(13)

(13)

7316

278

2516

2512

39

1712

114

41116

418

41116

318

35

48

(25)

(183)

(74)

(58)

(11.6)

(17)

(8)

(32)

(119)

(105)

(119)

(79)

(16)

(22)

114-112

878

318

278

3112

45

2312

112

41116

418

41116

318

37

50

(32)-(40)

(226)

(79)

(74)

(14.3)

(20)

(11)

(40)

(119)

(105)

(119)

(79)

(17)

(23)

878

318

278

3312

47

2512

478

4316

458

318

42

55

(50)

(226)

(79)

(74)

(15.2)

(21)

(12)

(50)

(124)

(106)

(125)

(79)

(19)

(25)

212

938

514

458

72

(65)

(238)

(133)

(118)

(33)

10

618

538

84

(80)

(254)

(155)

(136)

(39)

1178

718

738

145

(100)

(302)

(181)

(187)

(66)

Control Tip: Pair with Airmaster Pneumatic Temperature

Controller for local temperature control. SEE PAGE 83.
Control Tip: Install with Model 65A Air Filter Regulator
to convert plant air to instrument quality air. SEE PAGE 187.

- 143 -

KOMBAT SERIES K
CONTROL VALVES

Valve shall be pneumatically or electrically actuated, have a bronze or

cast iron body and meet ANSI B16.15 Class 250 or ANSI B16.1 Class
125 accommodating pressures to 400 PSIG. Guiding shall be low
friction utilizing spring loaded self adjusting chevron type teflon
packing, burnished stem and double guided stainless steel monolithic
disc assembly. Valve trim shall be erosion resistant stainless steel with
a modified equal percent flow characteristic capable of exceeding
ANSI/FCI 70-2 Class IV shut off. Valve connections shall be female
NPT with integral galvanized cast iron unions or flanged.
Pneumatic actuator shall be 36 sq. in. or 60 sq. in and have a high
thrust multi spring diaphragm. Actuator components shall be stainless
steel and epoxy coated. Fixed 3-15 pound springs shall be utilized to
accommodate standard controller outputs without a positioner.
The electric actuator shall accept 0-10 VDC, 4-20 mA or 0-135 ohm
input signal. Spring shall return to initial position on loss of signal.
Actuator shall have manual override. It shall close to 400 psi.
Enclosure shall meet NEMA 1.

K1, K4, K5, K6

ACTUATOR SHUTOFF TABLE

KOMBAT SERIES K
CONTROL VALVES

(Refer to Temperature Limits)

Size

Orifice

1/2

A, C, E
B

Act.
Size
36
36

3/4

T
T

36
36

60
36

114

60
36

60
112

36
60

36
60

212

60

60

60

Direct Shutoff, K1,K4* Shutoff,

Bench Actuator Reverse Shutoff, K1,K4* Bench Actuator
Range
Code 3-15 psi 0-20 psi 0-30 psi Range Code 3-15 psi 0-20 psi 0-30 psi K5,K6
6-15
RA
400
400

3-12
DA
400
400

6-15
RA
400
400

3-12
DA
300
400

400

3-9
DB
400
400

6-15
RA
300
400

3-9
DB
400
400

6-15
RA
100
300

3-9
DB
250
400

9-15
RR
225
350

400
12-15
RC
300
400

12-15
RC
400
400

3-7
DG
400
400

9-15
RB
150
250

3-9
DB
100
200

12-15
RC
250
400

330
13-15
RE
400
400

3-7
DG
400
400

9-15
RB
150
175

3-9
DR
150
250

12-15
RC
200
250

13-15
RE
250
275

210
12-15
RG
300
400

3-7
DG
300
400

13-15
RH
400
400

12-15
RC
150
225

13-15
RE
200
250

161
12-15
RG
225
275

3-7
DG
200
400

13-15
RH
275
300

12-15
RC
50
75

13-15
RE
75
100

121
12-15
RG
125
200

3-7
DG
100
300

13-15
RH
175
250

10-15
RH
75

100
3-8
DH
70

200
12-15
RQ
125

125
3-8
DH
70

200

22-30
RT

125
3-8
DH
70

200
10-15
RH
40

60
3-8
DH
40

100
12-15
RQ
60

80
3-8
DH
40

100

22-30
RT

110
3-8
DH
40

100
12-15
RQ
20

32
3-8
DH
10

25

22-30
RT

50
3-8
DH
10

25
Based on 20 psi air supply.
Based on 30 psi air supply.

* Shutoff pressures are in conformance with ANSI/FCI 70-2 Class IV

Reverse Acting - Fail Closed/Air to Open (FC/ATO)
Direct Acting - Fail Open/Air to Close (FO/ATC)

K1, K4, K5, K6 CV TABLE

PERCENT OF TRAVEL
5
Valve Size Travel
Orifice
1/2
1/4
C
0.1
E
0.3
A
0.3
B
0.15
T
0.7
3/4
5/16
T
0.7
1
1/4
T
0.7
1-1/4
5/16
T
0.8
1-1/2
5/16
T
1.0
2
5/16
T
1.0
2-1/2
3/4
T
5
3
3/4
T
5
4
3/4
T
12

10

20

30

40

0.2
0.5
0.6
0.25
1.2
1.3
1.3
1.7
2.0
2.0
11
11
23

0.3
0.7
1.2
0.65
2.0
2.4
2.4
4.0
4.5
4.5
23
30
46

0.36
0.9
1.7
1.5
2.7
3.3
3.8
6.5
7.2
7.4
36
47
69

0.41
1.1
2.2
2.7
3.2
4.2
5.5
9.3
9.9
10.6
46
61
89

- 144 -

50
Cv
0.46
1.3
2.6
3.3
3.8
4.9
7.4
12.6
12.4
15.1
53
72
104

60

70

80

90

100

0.51
1.5
2.9
3.7
4.3
5.5
9.0
15.3
15.2
18.8
59
79
116

0.56
1.7
3.1
3.9
4.7
6.0
10.0
17.0
18.2
22.8
62.5
85
127

0.6
1.9
3.2
4.1
4.9
6.4
10.6
18.1
20.9
26.1
65.7
90
134

0.65
2
3.25
4.2
5.1
6.8
10.9
19.1
23.4
28.3
68
92
140

0.7
2.1
3.3
4.3
5.2
7.0
11.0
20.0
25.0
30.0
71
94
146

K3, K7 ACTUATOR SHUTOFF TABLE

Size

Act.
Size

Bench
Range

1/2

36

3/4

36

36

114

36

5.5 - 12.5
6.5 - 11.5
8 - 11
5.5 - 12.5
6.5 - 11.5
8 - 11
5.5 - 12.5
6.5 - 11.5
8 - 11
5.5 - 12.5
7.5 - 10.5
7.5 - 12
8 - 11
5.5 - 12.5
7.5 - 10.5
7.5 - 12
8 - 11
5.5 - 12.5
7.5 - 10.5
7.5-12
8 - 11

60
112

36
60

36
60

Actuator
K3
Bench Actuator
K3
K7
Code Reverse Shutoff* Range
Code
Direct Shutoff*
Shutoff
3-15 psi 0-20 psi
3-15 psi 0-20 psi
RA
125
300
4.5 - 13.5
DM
85
400
RB
175
375
6 - 12
DA
175
400
400
RC
250
400
RA
125
300
4.5 - 13.5
85
400
DM
RB
175
375
6 - 12
DA
175
400
400
RC
250
400
RA
75
200
4.5 - 13.5
60
250
DM
RB
125
250
6 - 12
DA
125
300
295
RC
200
300
RC
60
125
6 - 12
80
200
DC
RE
110
200
7 - 11
DD
100
225
185
RG
200
300
7 - 11
175
XX
DG
RH
225
350
RC
50
100
6 - 12
60
150
DC
RE
85
150
7 - 11
DD
75
175
145
RG
125
250
7 - 11
135
XX
DG
RH
175
275
RC
35
75
6 - 12
45
100
DC
RE
70
100
7 - 11
DD
60
135
105
RG
75
175
7-11
100
XX
DG
RH
125
200
--

* Fail Closed

K3, K7 CV TABLE
PERCENT OF TRAVEL
Valve Size Travel (In) Port
1/2
7/32
Lower
Upper
3/4
7/32
Lower
Upper
1
7/32
Lower
Upper
1-1/4
1/2
Lower
Upper
1-1/2
1/2
Lower
Upper
2
1/2
Lower
Upper

10

20

30

40

0
5.6
0
7.1
0
9.2
0
19.5
0
24
0
35

0.9
5.55
0.9
7
0.8
8.5
2.7
19
2
23
2.2
32.4

1.9
5.5
2
6.9
1.7
7.9
6.2
18.5
6
22
5.7
30

2.7
5.3
3
6.5
2.9
7.1
10.2
17.5
11
20
10.9
27

3.6
4.9
4
5.9
4
6.2
15
15.5
16
18
16
23.5

50
Cv
4.3
4.5
4.9
5.2
5.3
5.3
18.8
13.5
20
15
21
20

60

70

80

90

100

4.8
3.9
5.5
4.4
6.2
4.2
20
11
22.5
12
24
16

5.2
3.1
6
3.4
7.2
3.2
20.8
8
24.5
9
27.4
12

5.3
2.2
6.2
2.3
7.8
2.1
21.2
5
26
6
30
8

5.35
1.2
6.3
1.2
8.4
1.1
21.6
2.5
27
2.7
32
4

5.4
0
6.4
0
8.7
0
22
0
28
0
34
0

K3, K7 OPERATION
MIXING

DIVERTING

AB

AB

B
B
- 145 -

When used for mixing

service, the forces developed
by the two inlet flows oppose
each other, creating little, if
any, unbalance. Thus, the
actuator can control the flow
efficiently with very little
power lost in overcoming
dynamic unbalance.
When used for diverting
service, simply reverse the
valve installation.

KOMBAT SERIES
KCONTROL VALVES

(Refer to Temperature Limits)

K1, K4, K5, K6 SATURATED STEAM

CAPACITY TABLE
(Modified Equal Percent Contour Plug) (Kg/Hr)

P1

0.7

1.5

3.5

10

12

14

15

17

Valve Size and Port

P2

1/2
C

1/2
E

1/2
A

1/2
B

1/2
T

3/4

1-1/4

1-1/2

2-1/2

0.3
0.2
0.7
0.5
0.3
1
0.7
0.5
1.5
1.2
1
2
1.0
0
3.0
2.0
1.0
.1-0
3.0
2.0
1.0
.3-0
4.0
3.0
2.0
.6-0
5.0
3.0
1.0-0
7.0
5.0
1.6-0
8.0
5.0
1.8-0
10.0
7.0
5.0
2.4-0
10.0
5.0
2.9-0
12.0
5.0
3.1-0
15.0
10.0
5.0
3.7-0

10
11
10
12
14
14
17
18
16
19
20
24
29
32
20
30
33
36
28
34
37
39
30
39
43
47
47
56
62
53
67
77
56
75
84
62
85
90
98
87
104
112
81
111
120
73
115
127
133

31
34
31
37
42
43
50
53
47
56
60
73
87
97
59
89
99
108
83
103
110
118
91
117
128
140
140
169
187
160
200
230
168
224
251
185
254
270
294
261
312
337
243
332
359
219
346
380
400

49
53
48
59
65
67
79
84
74
88
95
114
137
152
92
140
155
170
130
162
172
186
144
184
201
220
221
265
293
252
314
361
265
353
395
291
399
425
462
410
491
530
383
521
564
344
544
597
629

64
69
63
76
85
87
103
109
97
115
124
149
179
198
120
182
202
222
169
211
224
242
187
239
262
287
288
346
382
328
410
470
345
459
515
379
520
553
602
535
640
691
499
679
734
448
709
778
819

78
84
76
92
103
106
124
132
117
139
149
180
216
239
145
221
245
268
204
255
271
293
226
290
317
347
348
418
462
397
496
569
417
556
623
458
629
669
728
647
774
835
603
821
888
542
858
941
990

104
113
102
125
139
142
167
178
157
188
201
242
291
322
195
297
329
361
275
344
365
394
305
390
427
467
468
563
622
534
667
765
562
748
838
616
846
900
979
871
1041
1124
812
1105
1195
730
1155
1266
1333

164
177
161
196
218
224
263
280
247
295
316
381
457
506
307
466
518
567
432
540
574
620
479
612
671
734
736
884
978
839
1048
1203
882
1175
1317
968
1330
1415
1539
1368
1636
1767
1275
1737
1878
1147
1815
1990
2095

298
322
292
356
396
407
479
508
449
536
575
692
832
920
558
848
941
1031
786
982
1044
1126
870
1113
1220
1334
1338
1607
1778
1526
1906
2187
1605
2137
2395
1761
2418
2573
2798
2488
2975
3213
2319
3158
3415
2086
3300
3619
3809

373
402
365
445
495
508
598
635
562
670
719
865
1040
1149
698
1060
1176
1289
983
1228
1305
1408
1088
1392
1525
1667
1672
2009
2222
1907
2382
2733
2006
2671
2994
2201
3023
3216
3498
3110
3719
4016
2898
3948
4269
2607
4125
4523
4762

447
483
438
534
594
610
718
762
674
804
862
1038
1248
1379
838
1272
1412
1547
1179
1473
1566
1690
1306
1670
1830
2001
2007
2411
2667
2289
2859
3280
2407
3205
3592
2641
3627
3859
4197
3732
4463
4819
3478
4737
5123
3129
4950
5428
5714

1079
1171
1049
1289
1448
1467
1746
1870
1616
1945
2100
2508
3098
3264
2000
3099
3531
3661
2836
3615
3942
4000
3131
4069
4544
4757
4848
5987
6311
5505
7015
7762
5780
7916
8502
6327
8886
9633
9939
-

1429
1551
1389
1707
1918
1942
2312
2476
2139
2575
2781
3321
4102
4322
2647
4103
4675
4847
3755
4786
5219
5296
4145
5387
6016
6299
6419
7926
8356
7289
9288
10277
7652
10480
11256
8376
11764
12753
13158
-

2220
2409
2157
2651
2978
3017
3591
3846
3323
3999
4319
5158
6371
6713
4112
6373
7261
7528
5832
7433
8105
8225
6438
8367
9344
9783
9970
12311
12978
11321
14425
15962
11885
16277
17483
13009
18272
19808
20438
-

It is recommended to keep valve outlet velocity below 30,000 ft./min.

Capacities based on maximum Cv.

- 147 -

KOMBAT STEAM
CAPACITY TABLE

Pressure (bar)

INTIMIDATOR TYPE J
CONTROL VALVE
SIZES 1/2" - 2"
ANSI CLASS 150, 250/300, 600
High

Capacity Streamlined Body reduces

velocity and pressure loss.

Compact

Port Sizes allows flexibility in sizing.

Stainless

Steel Trim for long life and corrosion

resistance.
Super

Polished, Extra Thick Stem provides

low friction and precise control.

Live

Process control systems for food, pulp and paper,

chemical, petrochemical & other industries
HVAC systems
Feed water and fuel system controls in boiler rooms
Packaged systems (OEM) such as heat exchangers, water
purification systems & vaporizer, metal cleaning and plating

PRESSURE/TEMPERATURE CHART
1500
1400
1300
1200
1100

Loaded V ring Packing is self adjusting.

Slip-on

APPLICATION DATA

Flanges for flexibility in piping.

NEMUR

4 Mounting Pad for accessories.

MODELS
J1 Cast Iron
J3 Stainless Steel*

OPTIONS
36 or 60 sq. in. actuators
Soft Seats
Moore, PMV, Eckardt Accessories
Threaded of Flanged Connections
Graphite or High Temperature Packing
High Temperature 600F and 750F Construction

APPLICABLE CODES

1000
PRESSURE (PSI)

INTIMIDATOR TYPE J
CONTROL VALVE

Multiple

Design for ease of installation.

ANSI/ISA 70-2 Class IV & VI seat leakage

NEMUR 4 mounting of accessories

900
800
700

PLUG CHARACTERISTICS

600
500

1/8" to 1/4" Port Sizes - Equal Percent, 50:1 flow rangeability

5/8" to 2-1/4" Port Sizes - Modified Equal Percent, 100:1
flow rangeability

400
300
200
100
0

50 100 150 200 250 300 350 400 450 500 550 600 650 700 750
TEMPERATURE (F)

Canadian Registration # OC 0591.9C

SATURATED STEAM
J1 ANSI/ASME B16.1 CLASS 250 CAST IRON
J3 ANSI/ASME B16.34 CLASS 600 STAINLESS STEEL

MAXIMUM RATED FLOW

COEFFICIENTS* (Cv)
/
5.1
1 2

VALVE SIZE
/
1
11/2
10.3
18.2
37
3 4

2
67

* Body is ANSI Class 600. Pressure

rating may be limited by choice of
flanges.

- 150 -

INTIMIDATOR TYPE J
CONTROL VALVE

5" Clearance
1/4 NPT

SPECIFICATION
The valve shall be single seated, top guided compact pneumatic globe control valve
with a streamlined body. The actuator shall have all SS hardware with a maximum
deadband of .3 PSIG. the valve trim shall be all 316SS with replaceable threaded
seats for easy maintenance. Standard packing shall be spring loaded teflon VRings. Optional graphite or high temperature packings available. The valve seat
leakage shall conform to ANSI/ISA 70-2 Class IV for metal seats and Class VI for
teflon soft seats. The valve shall conform to NEMUR 4 for mounting of accessories.

CONSTRUCTION

OF

Body 316 SS ASTM A351 CF8M

Cast Iron ASTM A126 CL B
Seat Ring 316 SS ASTM A276 Cond A
PackingPTFE V ring
PTFE/Graphite
Graphite
Plug & Stem Assy 316 SS ASTM A276 Cond A
YokeDI ASTM A536/Epoxy
Stem 303 SS ASTM A582
Diaphragm Nitrile/Polyester
Piston 316 SS ASTM A743 Grd CF8
Spring Music Wire ASTM A228
Actuator Housing Steel SAE 1006-1008/Epoxy

B
G
C
A

A
2

DIMENSIONS inches AND WEIGHTS pounds

A

Size

Scrd.

Flg.

758

21116

7 8

8 8

11

734

814

1 2

9 4

1012

G
(Flange Diameter)

Weights*

Screwed
300/600 36 in.2 60 in.2

36 in.2

60 in.2

36 in.2

60 in.2

150

178

978

1178

914

1114

312

334

2 16

1 8

9 8

11 8

9 4

11 4

3 8

4 8

20 2

234

218

978

1178

914

1114

414

478

2212

9 8

33/8

11

2 16

9 8

11 8

9 4

11 4

6 8

29 4

45 2

1114

3932

3516

978

1178

914

1114

612

3814

2012
1

3612
1

Flanged
36 in.2 60 in.2

2312

3912

36 2

25 4

4134

3834

29

4514

40 4

5712

5414

5014

6814

*Weights are approximate.

PRESSURE RECOVERY FACTORS

For Gas: XT=0.7, For FL: See Chart
2

.851

4
8

.79

.864

.82

.775

.869

.839

114

.805

.768

- 151 -

112
114

134

114

2
134

214

.843

.82

.782

.841

.811

.772

INTIMIDATOR TYPE J
CONTROL VALVE

MATERIALS

INTIMIDATOR ORDERING CODE

CODE SELECTION CHART
Model

INTIMIDATOR
ORDERING CODE

J
1

1
2

Orifice

J
3

Size

C
4

Connections

9
5

Model Position 1 & 2

J1 = Cast Iron
J3 = Stainless
Orifice Position 3
F = 18
G = 316
H = 14
J = 58
K = 78
L = 114
M = 134
N = 214
Size Position 4
C = 12
D = 34
E =1
G = 12
H =2
Connections Position 5
1 = 125/150
3 = 250/300
6 = 600#
9 = Threaded

Trim

1
6

Packing-

Actuator

1 - 3
7
8

6
9

Trim Position 6
1 = Metal
2 = Soft
Packing Position 7
1 = V-ring
2 = Graphite
3 = Hi-Temp
Actuator Position 8 & 9
01 = None
36 = 36 sq. in.
60 = 60 sq. in.
Spring Position 10 & 11
DC = 3-13 Dir 36
DD = 3-10 Dir 36
DE = 3-5 Dir 36
DF = 3-10 Dir 60*
DG= 3-11 Dir 60
DH = 3-8 Dir 60
RC = 5-15 Rev 36
RD = 8-15 Rev 36
RE = 10-15 Rev 36
RG = 8-15 Rev 60
RH = 10-15 Rev 60
RJ = 11-15 Rev 60*
RK = 20-60 Rev 60
RL = 20-60 Rev 60*
RQ = 12-15 Rev 60

Spring

R
10

Positioner

M
11

M
12

P
13

Posit. Set

0
14

Positioner Position 12 & 13

AA = None
EI = Eckardt I/P
EP = Eckardt P
MI = Moore I/P
MP= Moore P
4P = PMV P4 P
5I = PMV P5 I/P
5P = PMV P5 P
Positioner Set
Position 14 & 15
01 = None
02 = 3-15/4-20 mA
03 = 3-9/4-12 mA
04 = 9-15/12-20
mA

* 214" port only.

- 152 -

Accessories

2
15

0
16

Inlet Pressure

1 - 1
17 18

Accessories Position 16 & 17

01 = None
02 = Limit Switch,
Mechanical
03 = Limit Switch,
Proximity Switch
04 = Feedback
Potentiometer 1K
05 = Feedback 420mA Posit. Trans
Inlet Pressure Position 18, 19 & 20
__ __ __ = Actual
Setting

2
19

5
20

INTIMIDATOR SHUTOFF & CV TABLES

ACTUATOR SHUTOFF TABLE
ACTUATOR

BENCH

REVERSE SHUTOFF

BENCH

DIRECT SHUTOFF

SIZE

SIZE

RANGE

3-15 PSI

0-20 PSI*

RANGE

3-15 PSI

0-20 PSI

1/8

36

5 - 15

0 - 750

0 - 750

3 - 13

0 - 750

0 - 750

3/16, 1/4

36

5 - 15

0 - 250

0 - 750

3 - 13

0 - 250

0 - 750

5/8

36

5 - 15
8 - 15
10 - 15

0 - 350
350 - 550

0 - 50
50 - 500
500 - 750

3 - 10
3-5

0 - 300
300 - 750

0 - 750
300 -750

8 - 15
10 - 15
8 - 15
10 - 15
12 - 15

0 - 200
200 - 300
0 - 500
500 - 650
650 - 750

0 - 300
300 - 450
0 - 700
700 - 750

3 - 10
3-5
3 - 11
3-8

0 -150
150 - 400
0 - 300
300 - 500

0 - 350
350 - 650
0 - 600
600 - 750

10 - 15
8 - 15
10 - 15
12 - 15
20 - 60**

0 - 150
0 - 200
200 - 250
250 - 300

0 - 225
0 - 300
300 - 350
350 - 400
0 - 750**

3 - 10
3-5
3 - 11
3-8

0 - 150
150 - 225
0 - 150
150 - 250

0 - 300
300 - 375
0 - 350
350 - 450

10 - 15
8 - 15
10 - 15
12 - 15
20 - 60**

0 - 75
0 - 75
75 - 125
125 - 175

0 - 125
0 - 125
125 - 175
175 - 225
0 - 375**

3-5
3 - 11
3-8

0 - 100
0 - 100
100 - 125

0 - 200
0 - 200
200 - 250

11 - 15
20 - 60**

0 - 100

0 - 125
0 - 225**

3 - 10

0 - 50

0 - 100

36
7/8
60
36
1-1/4
60

36
1-3/4

60

2-1/4

60

* Based on 20 psi air supply w/ EPC or Positioner

** Based on 60 psi air supply w/ EPC or Positioner
NOTES:
1) For pressures over 750 psi please consult factory
2) For direct configured actuators 60 psi air signal will achieve 750
psi shutoff except for 2.25 port which will achieve 650 psi shutoff
3) Do not exceed 60 psi air signal to actuator

INTIMIDATOR Cv &
SHUTOFF TABLES

PORT

ACTUATOR SELECTION
Select Actuator size and bench range that will
accommodate require shut off with port size selected.
Select reverse for air to open fail close applications,
direct for air to close fail open applications.

Cv TABLE
SIZE
1/2

3/4

1-1/2

TRAVEL
3/4

3/4

3/4

3/4

3/4
1-1/16

PORT
SIZE

PLUG
CONTOUR

PERCENT OF TRAVEL
5

10

20

30

40

50

60

70

80

90

100
0.08

1/8

EP

0.002

0.003

0.006

0.011

0.021

0.032

0.042

0.052

0.062

0.072

3/16

EP

0.004

0.008

0.014

0.021

0.03

0.045

0.063

0.095

0.145

0.25

0.5

1/4

EP

0.03

0.04

0.07

0.12

0.18

0.25

0.36

0.49

0.7

1.1

1.5

5/8

MEP

0.05

0.1

0.18

0.31

0.49

0.73

1.1

1.6

2.3

3.4

5.1

1/8

EP

0.002

0.003

0.006

0.011

0.021

0.032

0.042

0.052

0.062

0.072

0.08

3/16

EP

0.004

0.008

0.014

0.021

0.03

0.045

0.063

0.095

0.145

0.25

0.5

1/4

EP

0.03

0.04

0.07

0.12

0.18

0.25

0.36

0.49

0.7

1.1

1.5

5/8

MEP

0.05

0.07

0.18

0.31

0.47

0.73

1.1

1.6

2.4

3.8

7/8

MEP

0.07

0.19

0.58

1.3

1.9

2.5

3.8

5.7

8.7

10.3

5/8

MEP

0.04

0.07

0.16

0.31

0.54

0.79

1.1

1.8

2.2

6.2

7/8

MEP

0.07

0.15

0.42

0.75

1.2

1.9

2.9

4.2

6.7

9.8

12.1

1-1/4

MEP

0.09

0.27

0.63

1.4

3.2

5.3

7.5

11.5

15.6

18.2

7/8

MEP

0.11

0.21

0.54

0.89

1.4

1.9

2.7

3.9

6.4

10.1

13.2

1-1/4

MEP

0.14

0.37

0.99

1.5

2.4

3.6

5.3

7.5

12.3

16.8

22

1-3/4

MEP

0.41

0.85

2.4

4.3

6.4

9.9

15.7

22.7

29

34.2

37

1-1/4

MEP

0.14

0.37

0.99

1.5

2.4

3.6

5.3

7.5

12.3

17.3

23

1-3/4

MEP

0.41

0.85

2.4

4.3

6.5

10

16

23

31

37

43

2-1/4

MEP

0.75

1.5

3.5

6.5

10.5

15.5

26

39

50

60

67

- 153 -

INTIMIDATOR SATURATED STEAM

CAPACITY TABLE
(Kg./Hr.)

P1

0.7

1.5

3.5

10

12

14

15

17

1/2

Valve Size and Port

1

3/4

P2

1/8

3/16

1/4

5/8

1/8

3/16

0.3
0.2
0.7
0.5
0.3
1
0.7
0.5
1.5
1.2
1
2
1.5
.3-0
3.0
2.0
1.0
.4-0
3.0
2.0
1.0
.6-0
4.0
3.0
2.0
.9-0
5.0
3.0
1.6-0
7.0
5.0
2.1-0
8.0
5.0
2.5-0
10.0
7.0
5.0
3.2-0
10.0
7.0
3.8-0
12.0
10.0
4.2-0
15.0
12.0
10.0
4.8-0

1
1
1
1
2
2
2
2
2
2
2
3
3
4
2
3
4
4
3
4
4
4
4
5
5
5
5
7
7
6
8
9
6
9
10
7
10
11
11
10
12
13
9
11
14
8
12
14
15

8
8
7
9
10
10
12
13
11
14
15
18
20
23
14
22
24
25
20
25
27
28
22
28
31
33
34
42
44
38
49
55
41
55
60
44
62
67
70
63
75
80
59
71
85
53
76
85
96

23
25
22
27
30
31
37
39
34
41
44
53
60
68
42
65
73
76
59
75
81
84
66
85
94
100
102
125
132
115
147
164
122
165
179
133
186
201
210
189
225
241
176
213
256
158
229
255
287

77
83
75
92
103
104
124
133
115
139
151
179
205
231
143
221
249
259
202
256
276
286
224
290
321
341
345
424
449
392
500
557
414
561
609
451
634
683
715
644
766
820
597
724
870
536
778
868
975

1
1
1
1
2
2
2
2
2
2
2
3
3
4
2
3
4
4
3
4
4
4
4
5
5
5
5
7
7
6
8
9
6
9
10
7
10
11
11
10
12
13
9
11
14
8
12
14
15

8
8
7
9
10
10
12
13
11
14
15
18
20
23
14
22
24
25
20
25
27
28
22
28
31
33
34
42
44
38
49
55
41
55
60
44
62
67
70
63
75
80
59
71
85
53
76
85
96

1/4

5/8

1-1/2

7/8

5/8

7/8

1-1/4

7/8

1-1/4

1-3/4

1-1/4

1-3/4

2-1/4

23
90 155
25
98 169
22
88 151
27 108 186
30 121 208
31 123 211
37 146 251
39 157 269
34 136 233
41 163 280
44 178 305
53 211 362
60 241 414
68 272 467
42 169 289
65 260 446
73 293 503
76 304 523
59 238 409
75 301 517
81 325 558
84 337 578
66 264 453
85 341 585
94 378 649
100 401 688
102 406 698
125 499 856
132 529 908
115 462 793
147 589 1010
164 656 1126
122 487 836
165 660 1132
179 716 1230
133 530 910
186 746 1280
201 803 1379
210 841 1444
189 757 1300
225 901 1546
241 965 1656
176 703 1207
213 852 1462
256 1024 1758
158 630 1082
229 915 1572
255 1022 1754
287 1147 1969

93
101
91
112
125
127
151
162
140
169
184
218
249
281
174
268
303
315
246
311
336
348
272
352
391
414
420
515
546
477
608
678
503
682
740
548
771
830
869
783
931
997
726
880
1058
651
946
1056
1185

182
198
178
218
245
247
295
316
273
329
358
425
487
549
340
524
591
614
480
607
656
679
532
687
762
808
820
1006
1066
931
1187
1322
982
1330
1445
1069
1504
1620
1697
1527
1817
1946
1417
1718
2065
1271
1846
2060
2314

274
298
267
328
368
372
444
475
411
495
539
639
732
826
511
788
889
923
722
913
986
1021
800
1034
1146
1215
1233
1513
1604
1400
1786
1989
1478
2001
2173
1608
2262
2437
2552
2297
2733
2927
2132
2584
3106
1911
2777
3099
3480

199
216
194
238
267
270
322
345
298
359
391
464
531
599
371
571
645
670
524
662
715
741
580
750
831
881
894
1097
1163
1016
1295
1442
1072
1451
1576
1167
1641
1768
1851
1666
1982
2123
1546
1874
2252
1386
2014
2248
2524

331
360
323
397
445
450
536
574
497
599
651
773
885
998
618
952
1075
1116
873
1104
1192
1234
967
1250
1386
1469
1490
1829
1939
1693
2158
2404
1786
2419
2627
1944
2735
2946
3085
2777
3303
3538
2577
3123
3754
2310
3357
3746
4206

557
606
543
667
748
756
902
966
836
1007
1095
1299
1489
1679
1040
1601
1808
1877
1468
1856
2005
2076
1625
2101
2331
2471
2506
3075
3260
2847
3630
4043
3004
4068
4417
3270
4599
4955
5188
4670
5555
5950
4334
5253
6313
3885
5645
6300
7075

346
376
337
415
465
470
561
600
520
626
681
808
925
1044
646
996
1124
1167
912
1154
1246
1290
1010
1306
1449
1536
1558
1912
2027
1770
2256
2513
1867
2529
2746
2033
2859
3080
3225
2903
3453
3699
2694
3265
3925
2415
3509
3916
4398

647
704
631
775
869
879
1048
1122
972
1170
1273
1510
1730
1951
1208
1861
2101
2181
1706
2158
2330
2413
1889
2442
2708
2871
2913
3574
3789
3309
4219
4699
3491
4727
5134
3800
5345
5758
6030
5427
6456
6915
5037
6104
7337
4515
6561
7322
8222

1008
1097
983
1208
1354
1370
1633
1749
1514
1823
1983
2353
2696
3040
1883
2900
3273
3399
2657
3362
3631
3759
2943
3805
4220
4474
4538
5569
5904
5155
6573
7321
5439
7366
7999
5921
8328
8972
9395
8456
10059
10775
7849
9511
11432
7035
10223
11408
12811

It is recommended to keep valve outlet velocity below 30,000 ft./min.

Capacities based on maximum Cv.

- 155 -

INTIMIDATOR STEAM
CAPACITY TABLE

Pressure
(bar)

DOCTOR SERIES MD
3-WAY CONTROL VALVE
SIZES 1/2" 12"
ANSI CLASS 125/150, 250/300
Rigid

Port Guiding dampens vibration and

ensures proper seating.

DOCTOR SERIES MD
3-WAY VALVE

High

Capacity Body Designs means valve

body flow areas are 140% of normal valve,
reducing velocities and pressure loss.

Balanced

Plug Design of DV provides

gradual, stable transition.

316

SS Valve Plugs & Seat Rings for

corrosion resistance

APPLICATION DATA

Mixing

Process control systems for food, pulp and paper, chemical,

petrochemical & other industries
HVAC systems
Feed water and fuel system controls in boiler rooms
Packaged systems (OEM) such as heat exchangers, water
purification systems & vaporizer, metal cleaning and plating
Especially designed for mix or diverting of clean, dirty, viscous
and corrosive liquids, gasses and steam

Live

or Diverting to suit your application.

Loaded V ring Packing is self adjusting.

MODELS
M1
M2
M3
M4
M5
M6
M7
M8
M9

Cast Iron Mix (MX)

Cast Steel Mix (MX)
Stainless Steel Mix (MX)
Cast Iron Diverting (MX)
Cast Steel Diverting (MX)
Stainless Steel Diverting (MX)
Cast Iron Diverting (DV)
Cast Steel Diverting (DV)
Stainless Steel Diverting (DV)

OPTIONS
40, 85, 145, 250 sq. in. Reverse and Direct Actuators
Soft Seat
Moore and PMV Accessories
Alternate Packing for Severe Service
Graphite or High Temperature Packing

APPLICABLE CODES
ANSI B16.0 Face-To-Face Dimensions and ISA S75.03
Uniform Face-To-Face Dimensions for Flanged Globe
Style Control Valves
ANSI B16.37 Hydrotesting of Control Valves
ISA S75.02 Control Valve Capacity Test Procedure

MAXIMUM RATED FLOW COEFFICIENTS* (Cv)

MODEL

MX
DV

/
5
5

1 2

/
7
7

3 4

- 174 -

1
12
12

11/2
28
28

2
50
52

VALVE SIZE
21/2
3
70 116
76 108

4
158
160

6
352
365

8
475
475

10
12
739 1070
795 1078

DOCTOR SERIES MD
3-WAY CONTROL VALVE
SPECIFICATION
All three way control valves shall be designed, built and tested in
accordance with the latest revision of applicable industry
standards. Valve body materials and end connections shall be as
specified on the valve data sheets, in accordance with ANSI
B16.34 and B16.5. Bonnets shall be through bolted, of the same
material as the valve body. Stem packing shall be adjustable and
suitable for the intended service. Asbestos or asbestos filled
packings are prohibited. If graphite packing is selected or
specified, use alternating rings of braided and die-cut antiextrusion rings. Live-loaded PTFE V-ring packing shall be used to
450F. Packing gland, clamp, studs and nuts shall be of 300
Series stainless steel. Rigid port guiding utilizing V-notch flow
ports and balanced plug design on diverting service shall be
used. Trim shall be of 316 Series corrosion resistant stainless
steel. Valve Characteristic shall be modified linear or equal
percent. Valve stems shall be 316 stainless steel with a minimum
16 RMS finish. Plug/stem assemblies shall be of a two piece
threaded and pinned design. Actuators shall be of the spring and
diaphragm type suitable for 60 psig continuous service.
Actuators shall be capable of shutting off the valve without the
use of line pressure assist. Actuator yokes shall be of cast iron
unless otherwise specified and bolted or clamped to the valve
bonnet. Locknut mounting is not preferred. Top mounted

MATERIALS

OF

DOCTOR SERIES MD
3-WAY VALVE

handwheel manual overrides shall be provided where

specified. Rim pull required to operate valve shall not exceed
40 pounds. Valves shall be sized to control within
manufacturers published rangeability. Size valve to pass
110% of maximum stated flow. Valve generated noise shall
not exceed 85 dBA when measured 3 feet downstream and
3 feet away from the pipe.

CONSTRUCTION

Body Iron ASTM A-126 Class B

ASTM A-216 Steel Gr.WCB
ASTM A-351 Gr.CF8M
Plug 316 St. Stl. ASTM A351 Grade CF8M
Seat Rings 316 St. Stl. ASTM A351 Grade CF8M
Stem 316 Stainless Steel
Spring (V-Ring Packing) 316 Stainless Steel
Packing Set BTG, TC, LG or Environmental
Packing Follower 316 Stainless Steel
Packing Flange Cadmium Plated Steel
Gasket Nitrile Rubber Bonded, PTFE or Grafoil

CODE SELECTION CHART

Model

M
1

1
2

Orifice

Size

T
3

Model Position 1 & 2

M1 = Cast Iron
M2 = Cast Steel
M3 = SS Mix (MX)
M4 = CI Div (MX)
M5 = CS Div (MX)
M6 = SS Div (MX)
M7 = CI Div (DV)
M8 = CS Div (DV)
M9 = SS Div (DV)
Orifice Position 3
T = STD

J
4

Connections

2
5

Trim

1
6

Packing-

Actuator

1 - 4
7
8

Size Position 4
C = 12
D = 34
E =1
F = 114
G = 112
H =2
J = 212
K =3
M =4
P =6
Q =8
R = 10
T = 12
Connections Position 5
1 = 150#
2 = 125#
3 = 300#
4 = 250#
9 = Threaded

2
9

Spring

C
10

Trim Position 6
1 = Metal
Packing Position 7
1 = V-ring
2 = Graphite
3 = Hi-Temp
Actuator Position 8 & 9
01 = None
40 = 40S Rev
41 = 40S Dir
42 = 85S Rev
43 = 85S Dir
44 = 145S Rev
45 = 145S Dir
46 = 250S Rev
47 = 250S Dir

Positioner

1
11

A
12

A
13

Spring Position 10 & 11

AA = None
B1 = B1C
B2 = B2C
B6 = B6C
C1 = C1E
C2 = C2E
C6 = C6E
D1 = D1E
D2 = D2E
E1 = E1E
E2 = E2E
E3 = E3E
F1 = F1F
Positioner Position 12 & 13
MI = Moore I/P
MP= Moore P
4P = PMV P4 P
5I = PMV P5 I/P
5P = PMV P5 P

- 175 -

Posit. Set

0
14

1
15

Accessories

0
16

1 - 1
17 18

Inlet Pressure

2
19

5
20

Positioner Set
Position 14 & 15
01 = None
02 = 3-15/4-20 mA
03 = 3-9/4-12 mA
04 = 9-15/12-20 mA
Accessories Position 16 & 17
01 = None
02 = Limit Switch, Mechanical
03 = Limit Switch, Proximity Switch
04 = Feedback Potentiometer 1K
05 = Feedback 4-20mA Posit. Trans
Inlet Pressure Position 18, 19 & 20
__ __ __ = Actual Setting

DOCTOR DIMENSIONS
Dimensions of Actuators

DOCTOR
DIMENSIONS

f D inches (mm)
i I
g R
E
MODEL
1 C
DL-40-D
T
DL-85-D
A
C
DL-145-D
T
I
DL-250-D
N
G
f R
i E inches (mm)
g V
MODEL
E
DL-40-R
2 R
S
DL-85-R
E
A
C
T
I
N
G

DL-145-R
DL-250-R

WGT
H
19.5
(495)
20.9
(531)
29
(739)
31.3
(795)

HH
32.7
(831)
41.7
(833)
49.8
(1044)
54.3
(1158)

W
10.1
(257)
14.8
(375)
19.3
(489)
23.6
(600)

Lbs.(Kgs.)

H
25.8
(655)
38.4
(975)
47.5
(1207)
57.8
(1468)

HH*
39.8
(1011)
57.4
(1458)
66.5
(1689)
76.8
(1951)

W
10.1
(257)
14.8
(375)
19.3
(489)
23.6
(600)

Lbs.(kgs.)

37
(17)
84
(38)
192
(87)
251
(114)

WGT

HH

fig. 2

fig. 1

54
(25)
125
(57)
197
(89)
331
(150)

HH

* See Fig. 2A
fig. 2A

Dimensions of Bodies
C Dimensions
Valve Size
inches
(mm)
.5
(15)
.75
(20)
1
(25)
1.5
(40)
2
(50)
2.5
(65)
3
(80)
4
(100)
6
(150)
8
(200)
10*
(250)
12*
(300)

Standard Bonnet
Yoke Code
C&E
F
Mixing Diverting Mixing Diverting
4.62
4.62

(117.3)
(117.3)

4.62
4.62

(117.3)
(117.3)

5.44
5.44

(138.2)
(138.2)

6.25
6.25
7.38
7.38
(158.8)
(158.8) (187.5) (187.5)
6.88
6.88
8.00
8.00
(174.8)
(174.8) (203.2) (203.2)
7.66
7.66
8.75
8.75
(194.6)
(194.6) (222.2) (222.2)
7.31
8.72
8.44
9.84
(185.7)
(221.5) (214.4) (249.9)
8.94
9.88
10.06
11.00
(227.1)
(251.0) (255.5) (279.4)

11.81
14.31

(300.0) (363.5)

See diagrams on facing page

H
Mixing Diverting

9.88
9.88
(251.0) (277.1)
9.50
10.91
(241.3) (277.1)
11.19
12.12
(284.2) (307.8)
12.94
15.44
(328.7) (392.2)
15.00
17.19
(381.0) (436.6)
17.0
19.19
(431.8) (487.4)
18.38
21.88
(466.9) (555.8)

*On Application
Note: All dimensions are subject to change without notice. Request certified drawings for use in preparing
piping layouts. All dimensions given in Inch (millimeter)

- 176 -

Actuator Notes
Size 40 uses C yoke only.
Size 85 uses E yoke only.
Size 145 uses E yoke only.
Size 250 uses E, F, H yoke sizes.

DOCTOR DIMENSIONS

B
B

Valve Sizes
Diverting 0.5 - 2
Mixing 0.5 - 2

Valve Sizes
Diverting 2 - 12

Valve Sizes
Diverting 0.5 - 1.5
Mixing 0.5 - 12

Dimensions of Bodies
A, B & D Dimensions
DIMENSIONS IN INCHES
Shpg. Info.1
SIZE
A
B
D
WGT.
VOL.
ANSI 125/150 Flanged - Mixing & Diverting
.5
7.25
5.56

45 lb.
1 ft3
.75
7.25
5.62

45 lb.
1 ft3
1
7.25
6.19

61lb.
1 ft3
1.5
8.75
7.44

72 lb.
2 ft3
2
10.00
7.81*
5.44
94 lb.
2 ft3
2.5
10.88
8.75*

105 lb.
3 ft3
3
11.75
8.19*
6.81
160 lb.
3 ft3
4
13.88
10.19*
8.12
193 lb.
5 ft3
6
17.75
12.12*
10.44
455 lb.
8 ft3
8
21.38
14.69*
12.69
635 lb.
13 ft3
10
26.00
17.50*
15.50
1050 lb.
21 ft3
12
29.75
19.81*
18.00
1690 lb
30 ft3

DIMENSIONS IN MILLIMETERS
Shpg. Info.1
SIZE
A
B
D
WGT.
VOL.
m3
m3
m3
m3
m3
m3
m3
m3
m3
m3
m3
m3

15
20
25
40
50
65
80
100
150
200
250
300

184
184
184
222
254
276
298
353
451
543
648
756

141.2
142.7
157.2
189.0
198.4*
222.2*
208.0*
258.8*
307.8*
373.1*
444.5*
503.2*

138

173
206
265
322
394
457

20 kg
20 kg
28 kg
33 kg
43 kg
48 kg
73 kg
88 kg
206 kg
288 kg
476 kg
767 kg

.03
.03
.03
.06
.06
.08
.08
.14
.23
.37
.59
.85

1 ft3
1 ft3
1 ft3
2 ft3
2 ft3
3 ft3
4 ft3
8 ft3
10 ft3
16 ft3
24 ft3
36 ft3

15
20
25
40
50
65
80
100
150
200
250
300

191
194
197
235
267
292
318
368
473
569
682
794

144.5
146.0
163.6
195.3
204.7*
230.1*
217.4*
266.7*
319.0*
385.8*
462.0*
522.2*

267

318
368
473
568
683
817

20 kg
20 kg
28 kg
33 kg
43 kg
48 kg
73 kg
88 kg
206 kg
288 kg
476 kg
767 kg

.03 m3
.03 m3
.03 m3
.06 m3
.06 m3
.08 m3
.11 m3
.23 m3
.28 m3
.45 m3
.68 m3
1.02 m3

ft3
ft3
ft3
ft3
ft3

15
20
25
40
50

144.5
144.5
157.2
196.8
233.4

91.9
91.9
112.8
136.7
153.9

ANSI 250/300 Flanged - Mixing & Diverting

.5
7.5
5.69
.75
7.62
5.75
1
7.75
6.44
1.5
9.25
7.69
2
10.5
8.06*
2.5
11.5
9.06*
3
12.5
8.56*
4
19.5
10.50*
6
18.62
12.56*
8
22.38
15.19*
10
26.88
18.19*
12
31.25
20.56*
ANSI 250 Threaded - Mixing &
.5
.75
1
1.5
2

5.69
5.69
6.19
7.75
9.19

3.62
3.62
4.44
5.30
6.06

45 lb.

45 lb.

61 lb.

72 lb.
5.69
94 lb.

105 lb.
7.19
160 lb.
8.44
193 lb.
10.88
455 lb.
13.19
635 lb.
16.19
1050 lb.
18.75
1690 lb.
Diverting

45
45
61
72
94

lb.
lb.
lb.
lb.
lb.

1
1
1
2
2

NOTE: DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. Request

certified drawings for piping layout and construction purposes.

- 177 -

20
20
28
33
43

1 Approximate weight and volume

* Mixing Service ONLY

kg
kg
kg
kg
kg

.03
.03
.03
.06
.06

m3
m3
m3
m3
m3

DOCTOR
DIMENSIONS

DOCTOR PRINCIPLE OF OPERATION

The Three Way Globe Valve design has been successfully applied for over 50 years in chemical, refining, power, paper, and H.V.A.C.
industries worldwide. They are designed for mixing or diverting of clean, dirty, viscous and corrosive liquids, high and low pressure
steam, and clean, dirty and corrosive gases.

DOCTOR
OPERATION

MIXING SERVICE (Type MX)

The inner valves in type MX seat inside the two seat rings (see
illustration A). When these valves are used for mixing service, the
forces developed by the two inlet flows oppose each other,
creating little, if any, unbalance. Thus, the actuator can control the
flow efficiently, with very little power lost in overcoming dynamic
unbalance.
The Type MX valve is also used for diverting service, generally
restricted to the smaller sizes (see illustration B).
ILLUSTRATION A

AB

B
Type MX Inner Valve used
for mixing service.

ILLUSTRATION C

ILLUSTRATION B

AB

DIVERTING SERVICE (Type DV)

In contrast to the MX control valve, the inner valve in the
type DV seats outside the two seat rings (see illustration C).
The flow enters between the two seats and the pressure
tends to move the inner valve away from the seats, adding
to the stability of operation. Therefore, the Type DV is
preferred for diverting service in larger valve sizes and at
higher pressure.

AB

Type MX Inner Valve used

for diverting service 1/22 sizes only.

Type DV Inner Valve used

for diverting service.

Note: When selecting a direct acting actuator, plug is up on air loss. When selecting a reverse acting actuator,
plug is down on air loss.

- 178 -

DOCTOR WATER CAPACITY TABLE

(Modified Equal Percent Contour Plug) (G.P.M.)
Pressure
(PSI)
P1
10

15

DOCTOR WATER
CAPACITY TABLE

20

30

40

50

60

75

100

125

150

175

200

225

250

300

400

P2
5
2
10
7
3
15
10
3
25
20
5
25
15
6
35
30
25
7
45
40
25
9
55
50
25
11
75
50
14
100
50
18
125
75
20
150
100
50
24
150
100
27
175
100
30
200
175
100
34
250
100
40
350
200
50

2
1/2
11
14
11
14
17
11
16
21
11
16
25
19
25
29
19
22
25
33
19
22
30
36
22
25
35
40
25
35
46
25
43
52
25
43
57
25
43
56
61
35
50
66
35
56
70
35
43
61
73
35
71
81
35
71
94

3/4
16
20
16
20
24
16
22
29
16
22
35
27
35
41
27
31
35
46
27
31
41
50
31
35
49
56
35
49
65
35
61
72
35
61
80
35
61
78
86
49
70
92
49
78
98
49
61
86
103
49
99
113
49
99
131

1
27
34
27
34
42
27
38
49
27
38
60
46
60
70
46
54
60
79
46
54
71
86
54
60
85
96
60
85
111
60
104
124
60
104
137
60
104
134
147
85
120
158
85
134
168
85
104
147
176
85
170
193
85
170
224

1.5
63
79
63
79
97
63
89
115
63
89
140
108
140
163
108
125
140
184
108
125
166
200
125
140
198
224
140
198
260
140
242
290
140
242
319
140
242
313
344
198
280
368
198
313
391
198
242
343
412
198
396
451
198
396
524

MX
112
141
112
141
173
112
158
206
112
158
250
194
250
292
194
224
250
328
194
224
296
357
224
250
354
400
250
354
464
250
433
517
250
433
570
250
433
559
614
354
500
658
354
559
698
354
433
612
735
354
707
806
354
707
935

2.5
DV
MX
DV
116 157 170
147 198 215
116 157 170
147 198 215
180 242 263
116 157 170
164 221 240
214 289 313
116 157 170
164 221 240
260 350 380
201 271 294
260 350 380
303 408 443
201 271 294
233 313 340
260 350 380
341 459 498
201 271 294
233 313 340
308 414 450
371 500 543
233 313 340
260 350 380
368 495 537
416 560 608
260 350 380
368 495 537
482 649 705
260 350 380
450 606 658
538 724 786
260 350 380
450 606 658
593 798 867
260 350 380
450 606 658
581 783 850
639 860 934
368 495 537
520 700 760
684 921 1000
368 495 537
581 783 850
726 977 1061
368 495 537
450 606 658
637 857 931
764 1029 1117
368 495 537
735 990 1075
838 1129 1225
368 495 537
735 990 1075
973 1310 1422

Valve Size
3
MX
DV
259 241
328 305
259 241
328 305
402 374
259 241
367 342
478 445
259 241
367 342
580 540
449 418
580 540
676 630
449 418
519 483
580 540
761 708
449 418
519 483
686 639
828 771
519 483
580 540
820 764
928 864
580 540
820 764
1076 1002
580 540
1005 935
1200 1117
580 540
1005 935
1323 1231
580 540
1005 935
1297 1207
1425 1327
820 764
1160 1080
1526 1421
820 764
1297 1207
1620 1508
820 764
1005 935
1421 1323
1705 1587
820 764
1640 1527
1870 1741
820 764
1640 1527
2170 2020

and Type
4
MX
DV
353
358
447
453
353
358
447
453
547
554
353
358
500
506
651
660
353
358
500
506
790
800
612
620
790
800
921
933
612
620
707
716
790
800
1036 1049
612
620
707
716
935
947
1128 1143
707
716
790
800
1117 1131
1264 1280
790
800
1117 1131
1465 1484
790
800
1368 1386
1634 1655
790
800
1368 1386
1801 1824
790
800
1368 1386
1766 1789
1942 1966
1117 1131
1580 1600
2078 2104
1117 1131
1766 1789
2206 2234
1117 1131
1368 1386
1935 1960
2322 2352
1117 1131
2234 2263
2548 2580
1117 1131
2234 2263
2956 2993

It is recommended to keep valve outlet velocity below 30,000 ft./min.

Capacities based on maximum Cv.
- 180 -

6
MX
787
996
787
996
1219
787
1113
1451
787
1113
1760
1363
1760
2052
1363
1574
1760
2308
1363
1574
2082
2514
1574
1760
2489
2816
1760
2489
3264
1760
3048
3641
1760
3048
4013
1760
3048
3935
4325
2489
3520
4630
2489
3935
4915
2489
3048
4311
5173
2489
4978
5676
2489
4978
6585

8
10
DV MX/DV MX
816
1062 1652
1032 1344 2090
816
1062 1652
1032 1344 2090
1264 1645 2560
816
1062 1652
1154 1502 2337
1505 1958 3047
816
1062 1652
1154 1502 2337
1825 2375 3695
1414 1840 2862
1825 2375 3695
2128 2770 4309
1414 1840 2862
1632 2124 3305
1825 2375 3695
2393 3115 4846
1414 1840 2862
1632 2124 3305
2159 2810 4372
2607 3392 5278
1632 2124 3305
1825 2375 3695
2581 3359 5226
2920 3800 5912
1825 2375 3695
2581 3359 5226
3385 4405 6853
1825 2375 3695
3161 4114 6400
3776 4913 7644
1825 2375 3695
3161 4114 6400
4162 5416 8426
1825 2375 3695
3161 4114 6400
4081 5311 8262
4485 5837 9081
2581 3359 5226
3650 4750 7390
4801 6248 9720
2581 3359 5226
4081 5311 8262
5097 6633 10320
2581 3359 5226
3161 4114 6400
4470 5818 9051
5364 6981 10861
2581 3359 5226
5162 6718 10451
5885 7659 11916
2581 3359 5226
5162 6718 10451
6829 8886 13825

DV
1778
2249
1778
2249
2754
1778
2514
3278
1778
2514
3975
3079
3975
4636
3079
3555
3975
5213
3079
3555
4703
5677
3555
3975
5621
6360
3975
5621
7373
3975
6885
8224
3975
6885
9064
3975
6885
8888
9769
5621
7950
10457
5621
8888
11102
5621
6885
9737
11684
5621
11243
12819
5621
11243
14873

12
MX
DV
2393 2410
3026 3049
2393 2410
3026 3049
3707 3734
2393 2410
3384 3409
4412 4445
2393 2410
3384 3409
5350 5390
4144 4175
5350 5390
6239 6286
4144 4175
4785 4821
5350 5390
7016 7069
4144 4175
4785 4821
6330 6378
7641 7698
4785 4821
5350 5390
7566 7623
8560 8624
5350 5390
7566 7623
9923 9997
5350 5390
9266 9336
11068 11151
5350 5390
9266 9336
12200 12291
5350 5390
9266 9336
11963 12052
13148 13247
7566 7623
10700 10780
14074 14179
7566 7623
11963 12052
14942 15053
7566 7623
9266 9336
13105 13203
15726 15843
7566 7623
15132 15245
17253 17382
7566 7623
15132 15245
20018 20168

PACKING &
ACTUATORS

PACKING CONFIGURATIONS

LIVE-LOADED PTFE - V-RING

(STANDARD)

PTFE/GRAPHITE
(OPTIONAL)

Live-loaded PTFE V-ring packing

provides the most maintenance free stem
seal. The V-ring packing is both pressure
energized and live-loaded by a 304 stainless
steel spring to automatically compensate
for packing wear. Maximum service temperature is 460F (238C). V-rings can be
inverted for vacuum service.

Split rings allow packing replacement

without removal of actuator. Graphite impregnated PTFE provides 500F (260C)
service temperature, better memory and
sealing than pure PTFE rings, lowered
stem hysteresis, and is ideal for fluids
that contain suspended particles.

Available on Kombat, Intimidator, Boss

and Doctor.

HIGH TEMPERATURE
LAMINATED GRAPHITE
(OPTIONAL)

Available on Intimidator, Boss and

Doctor.

Split rings allow packing replacement

without removal of actuator. Precision
die-cut laminated graphite rings provide
a reliable, tight stem seal to operating
temperatures of 800+F (426C).
Available on Intimidator, Boss and
Doctor.

ACTUATORS
KOMBAT K1, K4
AND INTIMIDATOR

KOMBAT K5, K6

Pneumatic Actuated

Accepts 0-10vDC, 4-20mA

or 0-135 ohm signal

36 and 60 sq. in.

High Thrust Multiple Spring
Epoxy Coated
Stainless Steel Internals
Fixed 3-15 pound Springs

Electric Actuated

Spring Return to Fail Safe

Position
Manual Override
NEMA 1 Enclosure

Cast Iron Yoke

Powder Coated Die Cast

Aluminum Housing

BOSS

DOCTOR

35, 55 and 85 sq. in.

40, 85, 145 and 250 sq. in.

High Thrust

High Thrust Multiple Spring

Four Bolt Yoke Mounting

Cast Iron Yoke

Cast Iron Yoke

Dual Accessory Mounting

Pads

External Access for

Spring Preload Adjustment
Rolling Boot Seal on Stem
for Increased Accuracy &
Long Service Life
(Reverse only)

- 184 -

External Access for Spring

Preload Adjustment
Split Clamp Stem Coupling
for Easy Maintenance

Control Systems

HVAC

Systems

Water

Purification Systems Vaporizers

Metal

Cleaning Systems

Plating

Systems

Feed

Water & Fuel System Pressure Control

Controls in Boiler Rooms

Accepts 4-20 mA Signal

Accuracy to 0.5% of Span
NEMA 4 Enclosure
is rugged, watertight
and tamper resistant
Display Mode Switch
selects set point, process
variable, process deviation
from set point or calibrate
high or low for display

Backlit LED Display

shows set point, process
variable, process deviation
from set point or calibrate
high or low as selected by
display mode switch

Set Point Adjustment

establishes process set point

Response Speed
Adjustment
sets the duration and
frequency of air pulses
controlling speed of
response

Dead Band Adjustment

for hysteresis to balance
system accuracy with
valve wear
Pneumatic Input
uses standard plant air
up to 100 psig maximum

Pneumatic Output
sends air to control valve
up to maximum air input

Electrical Signal Input

is 4-20 mA or from RTD
with optional signal
conditioning card

AC Power Input
is 115/230 VAC, 50/60
Hz, switch selectable

Intrinsically Safe Option

Factory Mutual Approved
for hazardous locations

Optional Remote Control and

Remote Set Point Modules
can be mounted up to
1000 feet away

ONE BOX REPLACES I/P TRANSDUCERS,

POSITIONERS AND EXTERNAL POWER SUPPLIES

- 185 -

EPC FEATURES

EPC-1
ElectroPneumatic
Controller

Applications
Process

EPC-1
ELECTRO-PNEUMATIC
CONTROLLER
Installation eliminates need for
Positioner, I/P, External Power Supply &
Instrument Quality Air

EPC-1 ELECTRO-PNEUMATIC CONTROLLER

Simplified

No

Air Consumption at Steady State

Air

Output 0 to Maximum Supply Pressure

Loss

of Power Reset

Accuracy
Easy

to 0.5% of Span

to Read Digital Display

Internal

Power Supply for Transmitter

OPTIONS

EPC-1 ELECTRO-PNEUMATIC CONTROLLER

APPLICATION DATA
Control of E8, Kombat Series K, Intimidator Type J, Boss Type
D, Doctor Type MD and other manufacturers control valves
Process Control Systems
HVAC Systems
Packaged Systems such as Water Purification, Vaporizers,
Metal Cleaning, Plating, etc.
Feed Water and Fuel System Controls in Boiler Rooms
Ideal for Pressure Control

TSCTemperature Signal Conditioning Card (for RTD

without transmitter)
LCM-90Local Control Module (where distance between
valve & EPC exceeds 60")
EPC-RSRemote Set Point Module
Pressure Transmitter
RTD Thermometer
Differential Pressure Transmitter
Thermowell

MODELS
EPC-1Electro-Pneumatic Controller
EPC-1MFor Actuators over 60 square inch or Dual 36
Applications
EPC-1HFor Dual 60 square inch Actuators

APPLICABLE CODES
NEMA 4 Enclosure

SPENCE EPC SIMPLIFIES

Conventional Pneumatic Control System

YOUR

CONTROL SYSTEM

Spence EPC-1 Electro-pneumatic Control System

PNEUMATIC CONTROLLER
INSTRUMENT AIR

2O PSIG

EPC

PLANT AIR

6O PSIG
60
PSIG

3-15 PSIG
PNEUMATIC
POSITIONER

4-20 mA

PRESSURE
TRANSMITTER

J VALVE

J VALVE

- 186 -

EPC-1
ELECTRO-PNEUMATIC
CONTROLLER
SPECIFICATION
EPC-1 AND EPC/IS SERIES

Controllers shall be electro-pneumatic, accepting an input signal

of 4 to 20 mA or RTD input and providing an output of 0-100 psig
capable of modulating diaphragm or cylinder actuators without
the use of valve positioners or I/P transducers. Controllers shall
be capable of operating on 115/230 VAC, 50/60 Hz or 24 VDC
supply and provided with a minimum 312 inch digital display
indicating set point, process variable, deviation from set point and
high/low calibration values.
Controllers shall be capable of direct or reverse action and
provided with external AUTO/MANUAL switch. Controllers shall
have no steady-state air consumption and be capable of accepting
a 100 psig input without the use of regulators. Accuracy shall be
0.5% of span, gain shall be adjustable, dead band shall be
adjustable 05% of span and controllers shall be provided with
an adjustable derivative function.
Enclosures shall be NEMA 1, 2, 3, 3S, 4, 4X, 12 and 13 rated and
provided with a hinged cover. Controllers shall be CSA-Approved,
FM-Approved for intrinsic safety.
Controllers shall be Spence Engineering or approved equivalent.

6.25
(158)
A.C. Power
1/2" Conduit

.38
(9.5)
Pneumatic Input
100 psi Max.
Electrical Signal 1/8" NPT (Female)
(Input/Output)
1/2" Conduit

Pneumatic Output
1/8" NPT (Female)

Vent

EPC/RCS-90 AND EPC/RCS-90/IS

A control module shall be provided to be mounted at or near the

valve which will enable the controller to be mounted up to 1000
feet away and linked to the module by only electrical connections.
Enclosure shall be NEMA 1, 2, 3, 3S, 4, 4X, 12 and 13 rated. The
local control module shall be CSA-Approved, FM-Approved for
intrinsic safety.

EPC/RS MODULE

The remote set point module shall consist of a 14 DIN, NEMA 1

panel mount enclosure designed to be mounted up to 1000 feet
away from the controller. Enclosure shall be provided with a clear,
hinged cover equipped with a lock and two keys. Modules shall
be provided with all necessary panel mount hardware and plugin terminal connector. Modules shall have a minimum 312 inch
digit backlit LCD display with 12 inch high characters. Display
shall indicate high-low transmitter calibration values, process values,
deviation from set point and process set point. Module shall allow
calibration adjustment and manual change of controller set point.
Module shall be powered by 24 VDC from the controller and
require no external power supply.

SET POINT RAMP GENERATOR

Controller shall be capable of providing automatic ramp-up

and/or ramp-down to or from final process set point incrementally in 4,096 discrete steps. Ramp time shall be adjustable from
a minimum of one second to a maximum or 166 hours and shall
be selected via digital switches on the front panel. Timer on/off,
start/pause/resume, ramp-up/ramp-down and reset functions shall
be capable of remote control with a PLC or DCC interface using
a zero signal (shunt to ground contact closure).

RATINGS
Supply Voltage 115 Volts 50/60 Hz
230 Volts 50/60 Hz
24 Volts DC
Operating Voltage Range 90 to 110%
Power Consumption 10 Watts (max)
0.7 Watts (steady state)
Input 4-20 mA
Air Supply 100 psig maximum
Output0 to max supply pressure
Air Consumption 0 at steady state
Accuracy 0.5% Span
Response Speed Range 200:1
Amplifier GainNormal = 6
High = 12
Dead Band Adjustable, 0 to 5% Span
Input Resistance 150 Ohms
Enclosure Material Noryl*
Enclosure Cover Polycarbonate
Pneumatic Fittings1/8" FNPT
Air Delivery 0.45 scfm at 30 psi
0.55 scfm at 60 psi
0.63 scfm at 90 psi
Weight9 lbs (4.1 kg)

*Noryl is a registered trademark of General Electric.

- 187 -

EPC-1 ELECTRO-PNEUMATIC CONTROLLER

.312 DIA.
(7.9)

EPC-1 ELECTRO-PNEUMATIC CONTROLLER

OPTIONS
EPC/IS INTRINSICALLY SAFE
The Spence EPC/IS is an intrinsically safe, single loop electro-pneumatic
controller when installed with barriers. It is Factory Mutual approved for:
Class I, II, III Division 1, applicable Groups C, D, E, F and G
Nonincendive for Class I, Division II, Groups C and D

EPC-1 CONTROLLER
OPTIONS

Suitable for Class II and III, Division 2, Groups F and G hazardous locations

EPC/RS REMOTE SET POINT MODULE

The Spence EPC/RS is a 1/4 DIN, panel mounted module in a NEMA 1 enclosure, designed to
provide remote monitoring and control of the EPC-1 Series Controllers up to 1000 feet away.
Included are:
31/2" digit, backlit LCD display indicating:
PMC-1 low and high calibration values
Process value (temperature, pressure, etc.)
Process deviation from set point
Process set point
Mode select button and LED indicators
Remote set point button
Hi-Lo calibration adjustments
EPC/RCS-90 & RCS-90/1S LOCAL CONTROL MODULE
The Spence EPC/RCS-90 is a small enclosure housing a terminal strip and the loading/unloading
solenoid valves which are normally inside the EPC-1 Series Controller. Designed to mount on the
wall or directly on the control valve, the RCS-90 minimizes the air signal line length and requires
only electrical connections to the EPC-1 up to 1000 feet away. Available with hi-cycle standard or
FM approved (same as EPC/IS) intrinsically safe solenoid valves for applications including:
Where EPC-1 air output line to the control valve exceeds 60 feet
When system response speed needs to be increased
Where valve location requires intrinsically safe equipment
Ambient temperatures near valve exceed EPC-1 rating but are within RCS-90s 20 to 175F
(29 to 79C) temperature rating
When EPC-1 is installed for remote valve operation
To operate double acting cylinder actuators

SET POINT RAMP GENERATOR

The Spence EPC-1 Set Point Ramp Generator module is a factory mounted
module which provides automatic ramp-up or ramp-down to or from final
process set point. The ramp time is adjustable from one second to 166 hours.
Ramp time is selected by digital switches on its front panel which replaces the
EPC-1s lower panel. Remote controllable functions include timer on/off,
start/pause/resume, ramp-up/ramp-down and reset. Applications include:
Steam Distribution Systems for automatic, gradual warm-up to prevent
boiler overloads, allow traps to remove high startup condensate loads and
to eliminate water hammer, banging and resulting mechanical damage
Food, Pharmaceutical and Process Industries in single loop process
control systems

- 188 -

MODEL 65A

218
(54)

AIR FILTER REGULATOR

214
(57)

Converts
Delivers

Plant Air to Instrument Quality

0 to 50 PSIG

3
(76)

SPECIFICATION

9
(228)

OPTIONS See page 45

MODEL A AIR ADJUSTMENT PANEL includes an air
adjusting valve incorporating its own bleed and two
gages; one for the supply air, the other to indicate the
adjusting air. It comes complete and ready to be
mounted directly on a control board or box.
MODEL B AIR ADJUSTMENT PANEL is the same as
the Model A with the exception that it has, in addition, a
gage indicating the delivery pressure.

3
(76)

MODEL 65A AIR FILTER REGULATOR

APPLICATION DATA
Provides Remote Control of E8, A Series Pilots, Positioners,
EPC-1.
To Upgrade Plant Air to Instrument Quality Air

ELECTRO-PNEUMATIC
(I/P) TRANSDUCER
Converts
Handles

3
(76)
3
4
(19)

Current Signal to Pneumatic Signal

up to 150 PSIG Supply Air

Accommodates

4-20 mA and 10-50 mA Input

4 (6)

Signals

SPECIFICATION

238
(60)
338
(86)

Electro-pneumatic Transducer shall convert 4-20 mA or 10-50 mA

input signals to a proportional 3-15 PSIG pneumatic output. Output
capacity shall be a minimum of 17 SCFM with a 20 PSIG supply or
47 SCFM with a 120 PSIG supply.

MATERIALS

8 MAX.
THICKNESS
FOR PANEL
MOUNT

OF

CONSTRUCTION
(2) STANDOFFS
(2) MOUNTING HOLES
#10-32 UMF-2

Housing Aluminum
Orifice Sapphire
NozzleBronze
PC Board Fiberglass
Cover Aluminum

ELECTRO-PNEUMATIC TRANSDUCER

APPLICATION DATA
Simple way to control pneumatic valves with current signal

- 189 -

AIR FILTER REGULATOR

and I/P TRANSDUCER

Air Filter Regulator shall provide remote control for air actuated
regulators and control valves. It shall convert plant air to
instrument quality air and provide 0 to 50 psi delivery pressure.
The Regulator shall have a flow capacity of 22 scfm.

PMV POSITIONER
Pneumatic
Compact,
Easy

Visible Indicator

Air Consumption

Mounts

Compactly on Valve

Stainless

PMV POSITIONER

Rugged Design

to Calibrate

Bright,
Low

or Electro-Pneumatic

Steel Cam

External

Zero Adjustment

Modular

Design

OPTIONS
PMV P4 PNEUMATIC POSITIONER

APPLICATION DATA
Control of Intimidator, Boss and Doctor Control Valves
Split Range for Parallel Stations
Fine Tune Control
Where Required Air Pressure is Greater than Controller Output
Where Change of Actuator Action is Desired (Reverse to Direct
& vice versa)

Mechanical Limit Switch

Proximity Limit Switch
4-20 mA Position Transmitter Feedback
Potentiometer 1K Feedback
Gauges

MODELS
P4 Pneumatic Positioner
P5 Pneumatic Positioner w/Gauges
EP5 Electro-pneumatic Positioner w/Gauges

SPECIFICATION

RATINGS
Temperature Range -4 to 185F
(-20 to 85C)
Supply Pressure 60 psig
Air Consumption 0.31 scfm (P4)
0.71 scfm (P5)
0.78 scfm (EP5)
Input Signal 3-15 psig, Split Range 4-20 mA
Linearity 0.7% (P4)
<0.5% (P5 & EP5)
Hysteresis .0.8% (P4)
<0.75% (P5)
<0.5% (EP5)
Body Construction Aluminum

The Positioner shall be modular and cam characterized with

FM, CSA and CENELEC certifications and shall be mounted
directly onto the valve. Feedback, I/P Transducer and/or
Limit Switch options shall be available.

APPLICABLE CODES
CENELEC, FM & CSA approved

PMV P4 POSITIONER
ON INTIMIDATOR TYPE J CONTROL VALVE
- 192 -

MOORE POSITIONER
Pneumatic
Modular

Design

Characterized for Added Turndown

Gauges

Included

Proportional
Easy

Control

to Calibrate

Non-Interacting
Mounts

Zero and Span

compactly on Valve

Provides

Precise Control

OPTIONS
Mechanical Limit Switch
Proximity Limit Switch
4-20 mA Position Transmitter Feedback
Potentiometer 1K Feedback

MODELS
760P Pneumatic Positioner
760EP Electro-pneumatic Positioner w/Integral I/P
Transducer

SPECIFICATION
The Positioner shall be modular and cam characterized with
NEMA 4X, FM, CSA, CENELEC and Sirs certifications and
shall be mounted directly onto the valve. Feedback, I/P
Transducer and/or Limit Switch options shall be available.
The Positioner shall include gages,have non-interacting zero
and span and consume 0.5 to 0.6 scfm.

MOORE 760P PNEUMATIC POSITIONER

APPLICATION DATA
Control of Intimidator, Boss & Doctor Control Valves
Split Range for Parallel Stations
Fine Tune Control
Where Required Air Pressure is Greater than Controller Output
Where Change of Actuator Action is Desired (Reverse to Direct
& vice versa)

RATINGS
Temperature Range -40 to 185F
(-40 to 85C)
Pneumatic Connections 1/4" NPT
Gauge Connections 1/8' NPT
Electrical Connections 3/4" NPT
Exhaust Connections 1/4" NPT
Action Direct or Reverse
Supply Pressure 60 psig
Air Consumption, Typical 0.5 scfm
Input Signal 3-15 psig, Split Range, 4-20 mA*
Span Adjustable, -60% to +25% of normal
ZeroAdjustable, -10% to +60% of normal
Linearity, Typical0.5% of normal span
0.75% of normal span*
Hysteresis, Typical 0.75% of normal span
1.0% of normal span*
Deadband <0.25% of span

APPLICABLE CODES
NEMA 4X, IP 65
FM, CSA, CENELEC, Sira Approved

MOORE 760P POSITIONER

ON INTIMIDATOR TYPE J CONTROL VALVE

*Applies to 760EP only

- 193 -

MOORE
POSITIONER

Cam

or Electro-Pneumatic