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QW-483 PROCEDURE QUALIFICATION RECORD (PQR)

(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) JOINTS (QW 402) 70
3
1.6mm

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

1 of 3 26-Sep-07

UTOC / PQR-(P8-P1-001) Rev-0 UTOC / WPS-(P8-P1-001) Rev-1 GTAW+SMAW MANUAL

4 2 1

2.5 mm

Groove Design of Test Coupon

BASE METALS (QW 403) Metal Spec. Type or Grade P No. : : : SA106GrB + SA 312 TP 304L GrB + 304L P No. 1 / P No.8 : : 7.01 mm 73.0mm

POSTWELD HEAT TREATMENT (QW 407) Temperature : Time Others : : No PWHT NA None

Thickness of Test Coupon Diameter of Test Coupon Others :

GAS (QW 408) Percent Composition Shielding Trailing Backing Gas(es) Argon NA Argon Mixture 99.99% NA 99.99% Flow rate
20~25L/Min

Heat No:F 625006 / 24881 GTAW + SMAW A 5.9/A 5.4

FILLER METALS (QW 404) SFA Specification AWS Specification Filler Metal F-No. :

NA
15~20L/Min

: ER 309L/ E309L-16 : F6 / F5 8/8 2.4 / 2.6

Weld Metal Analysis A-No. : Size of Filler Metal :

ELECTRICAL CHARACTERISTICS (QW 409) Current Polarity : : Direct Current

Deposited Weld Metal : GTAW-2.0 / SMAW 5.01MM Others : Manufacturer : Batch Certificate : WEL TIG 309L / WEL Z 309L NIPPON E 63586 / 072019

GTAW-Straight + SMAW -Reverse : See Table 2% Thoriated Tungsten, 2.4mm AC/DC Clamp Meter S/No. W0088331

Ampere / Volts

Tungsten Electrodes Size : Others :

POSITION (QW 405) Position of Groove : Weld Progression : 6G Uphill

Travel Speed String or Weave Bead

: : : : : :

See Table String / Weave None Multiple Single None

PREHEAT (QW 406) Preheat Temperature Interpass Temperature Others : : None 108 C

Oscillation Multiple or Single Pass Single or Multiple Electrodes Others

: Digital Thermometer (S/No:R113689)

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) ` Weld Process Passes
1 2 3 4 GTAW SMAW SMAW SMAW

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

2 of 3 26-Sep-07

UTOC / PQR-(P8-P1-001) Rev-0 UTOC / WPS-(P8-P1-001) Rev-1 GTAW+SMAW MANUAL

Filler metal Class


ER-309L E 309L - 16 E 309L - 16 E 309L - 16

Electrical Characteristics ( TS-1) Current Volt Type/ Amps Dia. (mm) Range Polarity Range
2.4 2.6 2.6 2.6 DCEN DCEP DCEP DCEP 86 89 84 76 12 25 25 24

Speed (mm/min)
73 95 92 152

Weld Process Passes


1 2 3 4 GTAW SMAW SMAW SMAW

Filler metal Class


ER-309L E 309L - 16 E 309L - 16 E 309L - 16

Electrical Characteristics(TS-2) Current Type/ Amps Dia. (mm) Polarity Range


2.4 2.6 2.6 2.6 DCEN DCEP DCEP DCEP 100 74 76 72

Volt Range
12 24 23 23

Speed (mm/min)
66 68 92 115

Tensile Test (QW 150) (Refer to PTS/23537-1)


Specimen No. T1 T2 Width (mm) 19.16 19.17 Thickness (mm) 6.53 4.6 Area (mm2 ) 6.78 57.91 Ultimate Tensile Load (KN) 64.84 66.90 UTS (N/mm2) 518 515 Type and Location of failure Broke at base metal Broke at base metal

Guided Bend Tests (QW 160) ( Refer to PTS/PTS/23537-1)


Specimen No. Type of Bend Result Remarks

F1 F2 R1 R2

Face Bend Face Bend Root Bend Root Bend

Accepted Accepted Accepted Accepted

Open discontinuity 1.1mm Open discontinuity 1.7mm No defect was observed No defect was observed

Macro - Etch Examination (Refer to PTS/23537-1) Specimen No.


M

Thickness (mm)
7.01

width (mm)
10

Result
Accepted

Remarks
No Defect was observed

---Comments:

----

----

----

----

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : ToughnessTests (QW 170) Specimen No. Notch Location Specimen Size Test Temp. C J Impact Values Shear Mils Drop Weight Break (Y/N) UTOC ENGINEERING PTE LTD Page : Date : 3 of 3 26-Sep-07

UTOC / PQR-(P8-P1-001) Rev-0 UTOC / WPS-(P8-P1-001) Rev-1 GTAW+SMAW MANUAL

Hardness Test ( Refer to PTS/PTS/23537-2,3)


Type of Test Vickers Deposit Analysis None Other None

----

----

----

Welder's Name: I/C No.:


Welding test Conducted by Mechanical Test Report No.: Radiographic Test Report No.

: Mr. Yee Kok Hong : S 7260364H


: UTOC Engineering Ptd. Ltd. : PTS/23537-1/07 : 168939

Welding Test Witness by

: UTOC Engineering Pte. Ltd. : Mr.Wennie Concepcion Jr of ABB-TEC-JV : Mr.Ismail of Ace Quality Testing & Inspection Services Pte Ltd

We certify that the above statement in this record are correct and that the testing were prepared, welded and
tested in accordance with the requirements of ASME Code, Section IX-2004 Edition

Manufacturer:

UTOC Engineering Ltd.

Date:

By:

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) JOINTS (QW 402) : : : : : 72
3 2
1.0 mm

UTOC ENGINEERING PTE LTD

Page : Date :

1 of 3 12-Oct-07

UTOC / PQR-(P1-005) Rev0 UTOC / WPS-(P1-005) Rev-1 GTAW MANUAL

3.4 - 3.5 mm Groove Design of Test Coupon

BASE METALS (QW 403) Metal Spec. Type or Grade P No. : : : : : SA 333 Gr. 6 Gr 6 P No. 1 5.54 mm 60.3mm

POSTWELD HEAT TREATMENT (QW 407) Temperature : Time Others : : No PWHT NA None

Thickness of Test Coupon Diameter of Test Coupon Others :

GAS (QW 408) Percent Composition Shielding Trailing Backing Gas(es) Argon NA NA Mixture 99.99% NA NA Flow rate
18L/Min

Heat No: 385653 GTAW A 5.28 ER 70S-G F6 1 2.4 GTAW-5.54 mm

FILLER METALS (QW 404) SFA Specification AWS Specification Filler Metal F-No. : : :

NA NA

Weld Metal Analysis A-No. : Size of Filler Metal Deposited Weld Metal : Others : Manufacturer : Batch Certificate : POSITION (QW 405) Position of Groove : Weld Progression : 6G Uphill :

ELECTRICAL CHARACTERISTICS (QW 409) Current Polarity : : : Direct Current GTAW-Straight See Table 2% Thoriated Tungsten, 2.4mm AC/DC Clamp Meter S/No. W0088331 Travel Speed String or Weave Bead : : : : : : See Table String / Weave None Multiple Single None

TGS - 1N KOBELCO EZ 60425

Ampere / Volts

Tungsten Electrodes Size : Others :

PREHEAT (QW 406) Preheat Temperature Interpass Temperature Others : : None 142 C

Oscillation Multiple or Single Pass Single or Multiple Electrodes Others

: Digital Thermometer (S/No:R113689)

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 2 of 3 12-Oct-07

UTOC / PQR-(P1-005) Rev0 UTOC / WPS-(P1-005) Rev-1 GTAW MANUAL

Weld Process Passes


1 2 3 GTAW GTAW GTAW

Filler metal Class


ER-70S - G ER-70S - G ER-70S - G

Electrical Characteristics ( TS-1) Current Type/ Amps Dia. (mm) Polarity Range
2.4 2.4 2.4 DCEN DCEN DCEN 91 104 109

Volt Range
12 11 11

Speed (mm/min)
57 44 62

Weld Process Passes


1 2 3 GTAW GTAW GTAW

Filler metal Class


ER-70S - G ER-70S - G ER-70S - G

Electrical Characteristics(TS-2) Current Type/ Amps Dia. (mm) Polarity Range


2.4 2.4 2.4 DCEN DCEN DCEN 95 111 109

Volt Range
12 11 11

Speed (mm/min)
64 54 56

Tensile Test (QW 150) (Refer to PTS/24096 - 1 / 07)


Specimen No. T1 T2 Width (mm) 13.20 13.13 Thickness (mm) 5.36 5.12 Area (mm2 ) 70.75 67.23 Ultimate Tensile Load (KN) 35.81 34.82 UTS (N/mm2) 506 518 Type and Location of failure Broke at base metal Broke at base metal

Guided Bend Tests (QW 160) (Refer to PTS/24096 - 1 / 07)


Specimen No. Type of Bend Result Remarks

F1 F2 R1 R2

Face Bend Face Bend Root Bend Root Bend

Accepted Accepted Accepted Accepted

No Defect was observed No Defect was observed Open discontinuity 0.8mm Open discontinuity 1.0mm

Macro - Etch Examination (Refer to PTS/24096 - 1 / 07) Specimen No.


M

Thickness (mm)
5.54

width (mm)
10

Result
Accepted

Remarks
No Defect was observed

---Comments:

----

----

----

----

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 3 of 3 12-Oct-07

UTOC / PQR-(P1-005) Rev0 UTOC / WPS-(P1-005) Rev-1 GTAW MANUAL

ToughnessTests (QW 170) (Refer to PTS/24650 - 07) Specimen No. 1 2 3 1 2 3 Specimen Test Temp. Size C WELD METAL 4 X 10 X 55 mm -55 WELD METAL 4 X 10 X 55 mm -55 WELD METAL 4 X 10 X 55 mm -55 HAZ 4 X 10 X 55 mm -55 HAZ 4 X 10 X 55 mm -55 HAZ 4 X 10 X 55 mm -55 Notch Location Impact Values J Shear Mils 72 76 70 82 68 46 Drop Weight Break (Y/N) -

Hardness Test (Refer to PTS/24096 - 3 / 07)


Type of Test Vickers Deposit Analysis None Other None

----

----

----

Welder's Name: I/C No.:


Welding test Conducted by Mechanical Test Report No.: Radiographic Test Report No.

: Mr. Phoonlert Laphin : F8433442K


: UTOC Engineering Ptd. Ltd. : PTS/24096 - 1 / 07 : 167501

Welding Test Witness by

: UTOC Engineering Pte. Ltd. : Mr.Wennie Concepcion Jr of ABB-TEC-JV : Mr.Ismail of Ace Quality Testing & Inspection Services Pte Ltd

We certify that the above statement in this record are correct and that the testing were prepared, welded and
tested in accordance with the requirements of ASME Code, Section IX-2004 Edition

Manufacturer:

UTOC Engineering Ltd.

Date:

By:

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) JOINTS (QW 402) : : : : : 70 755 3
2 1.0 mm 1

UTOC ENGINEERING PTE LTD

Page : Date :

1 of 3 12-Oct-07

UTOC / PQR-(P1-008) Rev0 UTOC / WPS-(P1-008) Rev-1 GTAW MANUAL

3.2 mm Groove Design of Test Coupon

BASE METALS (QW 403) Metal Spec. Type or Grade P No. : : : : : SA 333 Gr. 6 Gr 6 P No. 1 5.54 mm 60.3mm

POSTWELD HEAT TREATMENT (QW 407) Temperature : Time Others : : 640C 1Hr / 25 mm (Min 1Hr) R07DG1101

Thickness of Test Coupon Diameter of Test Coupon Others :

GAS (QW 408) Percent Composition Shielding Trailing Backing Gas(es) Argon NA NA Mixture 99.99% NA NA Flow rate
20L/Min

Heat No: 385653 GTAW A 5.28 ER 70S-G F6 1 2.4 GTAW-5.54 mm

FILLER METALS (QW 404) SFA Specification AWS Specification Filler Metal F-No. : : :

NA NA

Weld Metal Analysis A-No. : Size of Filler Metal Deposited Weld Metal : Others : Manufacturer : Batch Certificate : POSITION (QW 405) Position of Groove : Weld Progression : 6G Uphill :

ELECTRICAL CHARACTERISTICS (QW 409) Current Polarity : : : Direct Current GTAW-Straight See Table 2% Thoriated Tungsten, 2.4mm AC/DC Clamp Meter S/No. W0088331 Travel Speed String or Weave Bead : : : : : : See Table String / Weave None Multiple Single None

TGS - 1N KOBELCO EZ 60425

Ampere / Volts

Tungsten Electrodes Size : Others :

PREHEAT (QW 406) Preheat Temperature Interpass Temperature Others : : None 130 C

Oscillation Multiple or Single Pass Single or Multiple Electrodes Others

: Digital Thermometer (S/No:R113689)

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 2 of 3 12-Oct-07

UTOC / PQR-(P1-008) Rev0 UTOC / WPS-(P1-008) Rev-1 GTAW MANUAL

Weld Process Passes


1 2 3 GTAW GTAW GTAW

Filler metal Class


ER-70S - G ER-70S - G ER-70S - G

Electrical Characteristics ( TS-1) Current Type/ Amps Dia. (mm) Polarity Range
2.4 2.4 2.4 DCEN DCEN DCEN 110 109 110

Volt Range
11 11 11

Speed (mm/min)
88 54 62

Weld Process Passes


1 2 3 GTAW GTAW GTAW

Filler metal Class


ER-70S - G ER-70S - G ER-70S - G

Electrical Characteristics(TS-2) Current Type/ Amps Dia. (mm) Polarity Range


2.4 2.4 2.4 DCEN DCEN DCEN 110 110 110

Volt Range
11 11 12

Speed (mm/min)
80 54 55

Tensile Test (QW 150) (Refer to PTS/24098 - 1 / 07)


Specimen No. T1 T2 Width (mm) 13.19 13.20 Thickness (mm) 5.38 5.14 Area (mm2 ) 70.96 67.85 Ultimate Tensile Load (KN) 34.5 32.83 UTS (N/mm2) 486 484 Type and Location of failure Broke at base metal Broke at base metal

Guided Bend Tests (QW 160) (Refer to PTS/24098 - 1 / 07)


Specimen No. Type of Bend Result Remarks

F1 F2 R1 R2

Face Bend Face Bend Root Bend Root Bend

Accepted Accepted Accepted Accepted

No Defect was observed No Defect was observed No Defect was observed No Defect was observed

Macro - Etch Examination (Refer to PTS/24098 - 1 / 07) Specimen No.


M

Thickness (mm)
5.54

width (mm)
10

Result
Accepted

Remarks
No Defect was observed

---Comments:

----

----

----

----

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 3 of 3 12-Oct-07

UTOC / PQR-(P1-008) Rev0 UTOC / WPS-(P1-008) Rev-1 GTAW MANUAL

ToughnessTests (QW 170) (Refer to PTS/24649 - 07) Specimen No. 1 2 3 1 2 3 Specimen Test Temp. Size C WELD METAL 4 X 10 X 55 mm -55 WELD METAL 4 X 10 X 55 mm -55 WELD METAL 4 X 10 X 55 mm -55 HAZ 4 X 10 X 55 mm -55 HAZ 4 X 10 X 55 mm -55 HAZ 4 X 10 X 55 mm -55 Notch Location Impact Values J Shear Mils 72 76 70 82 68 46 Drop Weight Break (Y/N) -

Hardness Test (Refer to PTS/24098 - 3 / 07)


Type of Test Vickers Deposit Analysis None Other None

----

----

----

Welder's Name: I/C No.:


Welding test Conducted by Mechanical Test Report No.: Radiographic Test Report No.

: Mr. Phoonlert Laphin : F8433442K


: UTOC Engineering Ptd. Ltd. : PTS/24098 - 1 / 07 : 167501

Welding Test Witness by

: UTOC Engineering Pte. Ltd. : Mr.Wennie Concepcion Jr of ABB-TEC-JV : Mr.Ismail of Ace Quality Testing & Inspection Services Pte Ltd

We certify that the above statement in this record are correct and that the testing were prepared, welded and
tested in accordance with the requirements of ASME Code, Section IX-2004 Edition

Manufacturer:

UTOC Engineering Ltd.

Date:

By:

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 1 of 3 12-Oct-07

UTOC / PQR-(P3-001) Rev0 UTOC / WPS-(P3-001) Rev-1 GTAW MANUAL

JOINTS (QW 402)


5

74
6 4 3 2 1

1.5 -2.0 mm

3.2 mm Groove Design of Test Coupon

BASE METALS (QW 403) Metal Spec. Type or Grade P No. : : : : : SA 335 Gr. P1 Gr P1 P No. 3 6.55 mm 141.3mm

POSTWELD HEAT TREATMENT (QW 407) Temperature : Time Others : : No PWHT NA None

Thickness of Test Coupon Diameter of Test Coupon Others :

GAS (QW 408) Percent Composition Shielding Trailing Backing Gas(es) Argon NA NA Mixture 99.99% NA NA Flow rate
15L/Min

Heat No: 68503 GTAW A 5.28 ER80S-G F6 2 2.4 GTAW-6.55 mm

FILLER METALS (QW 404) SFA Specification AWS Specification Filler Metal F-No. : : :

NA NA

Weld Metal Analysis A-No. : Size of Filler Metal Deposited Weld Metal : Others : Manufacturer : Batch Certificate : POSITION (QW 405) Position of Groove : Weld Progression : 6G Uphill :

ELECTRICAL CHARACTERISTICS (QW 409) Current Polarity : : : Direct Current GTAW-Straight See Table 2% Thoriated Tungsten, 2.4mm AC/DC Clamp Meter S/No. W0088331 Travel Speed String or Weave Bead : : : : : : See Table String / Weave None Multiple Single None

TGS - M KOBELCO EZ 50752

Ampere / Volts

Tungsten Electrodes Size : Others :

PREHEAT (QW 406) Preheat Temperature Interpass Temperature Others : : None 102 C

Oscillation Multiple or Single Pass Single or Multiple Electrodes Others

: Digital Thermometer (S/No:R113689)

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 2 of 3 12-Oct-07

UTOC / PQR-(P3-001) Rev0 UTOC / WPS-(P3-001) Rev-1 GTAW MANUAL

Weld Process Passes


1 2 3 4 5 6 GTAW GTAW GTAW GTAW GTAW GTAW

Filler metal Class


ER-80S-G ER-80S-G ER-80S-G ER-80S-G ER-80S-G ER-80S-G

Electrical Characteristics Current Type/ Amps Dia. (mm) Polarity Range


2.4 2.4 2.4 2.4 2.4 2.4 DCEN DCEN DCEN DCEN DCEN DCEN 101 111 119 120 121 121

Volt Range
12 11 12 11 12 12

Speed (mm/min)
80 95 75 72 76 74

Tensile Test (QW 150) (Refer to PTS/24648-1/07)


Specimen No. T1 T2 Width (mm) 19.16 19.18 Thickness (mm) 6.57 6.28 Area (mm2 ) 125.88 120.45 Ultimate Tensile Load (KN) 64.15 61.75 UTS (N/mm2) 510 513 Type and Location of failure Broke at base metal Broke at base metal

Guided Bend Tests (QW 160) ( Refer to PTS/24648-1/07)


Specimen No. Type of Bend Result Remarks

F1 F2 R1 R2

Face Bend Face Bend Root Bend Root Bend

Accepted Accepted Accepted Accepted

No defect was observed No defect was observed No defect was observed No defect was observed

Macro - Etch Examination (Refer to PTS/24648-1/07 & PTS/24648-3/07) Specimen No.


M

Thickness (mm)
6.55

width (mm)
10

Result
Accepted

Remarks
No defect was observed

----

----

---ToughnessTests (QW 170)

----

----

Specimen No. Comments:

Notch Location -

Specimen Size -

Test Temp. C -

J -

Impact Values Shear Mils -

Drop Weight Break (Y/N) -

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 3 of 3 12-Oct-07

UTOC / PQR-(P3-001) Rev0 UTOC / WPS-(P3-001) Rev-1 GTAW MANUAL

Hardness Test (Refer to PTS/24648-2/07)


Type of Test Vickers Deposit Analysis None Other None

----

----

----

Welder's Name: I/C No.:


Welding test Conducted by Mechanical Test Report No.: Radiographic Test Report No.

: Mr. Phoonlert Laphin : F8433442K


: UTOC Engineering Ptd. Ltd. : PTS/24648 - 1 / 07 : 169050

Welding Test Witness by

: UTOC Engineering Pte. Ltd. : Mr.Henry Chong of ABB-TEC-JV : Mr.Ismail of Ace Quality Testing & Inspection Services Pte Ltd

We certify that the above statement in this record are correct and that the testing were prepared, welded and
tested in accordance with the requirements of ASME Code, Section IX-2004 Edition

Manufacturer:

UTOC Engineering Ltd.

Date:

By:

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) JOINTS (QW 402)
4
3 2 1

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

1 of 3 12-Oct-07

UTOC / PQR-(P5A-010) Rev0 UTOC / WPS-(P5A-010) Rev-1 GTAW+SMAW MANUAL 74


5

1.6-2.0 mm

3.7 mm Groove Design of Test Coupon

BASE METALS (QW 403) Metal Spec. Type or Grade P No. : : : : : SA 333 Gr. P22 Gr P22 P No. 1 7.11 mm 168.3mm

POSTWELD HEAT TREATMENT (QW 407) Temperature : Time Others : : 760C 1Hr / 25 mm (Min 1Hr) R07DG1101

Thickness of Test Coupon Diameter of Test Coupon Others :

GAS (QW 408) Percent Composition Shielding Trailing Backing Gas(es) Argon NA NA Mixture 99.99% NA NA Flow rate
15L/Min

Heat No: 249617 GTAW + SMAW A 5.28 / A 5.5

FILLER METALS (QW 404) SFA Specification AWS Specification Filler Metal F-No. :

NA NA

: ER 90S-G / E 9016 - B3 : F6 / F4 4/4 2.4 / 2.6 & 3.2

Weld Metal Analysis A-No. : Size of Filler Metal :

ELECTRICAL CHARACTERISTICS (QW 409) Current Polarity : : Direct Current

Deposited Weld Metal : GTAW-3.1 / SMAW 4.01mm Others : Manufacturer : Batch Certificate : TGS - 2CM / CMA 106 KOBELCO EZ 70139 / A 751 & A 632

GTAW-Straight + SMAW -Reverse : See Table 2% Thoriated Tungsten, 2.4mm AC/DC Clamp Meter S/No. W0088331

Ampere / Volts

Tungsten Electrodes Size : Others :

POSITION (QW 405) Position of Groove : Weld Progression : 6G Uphill

Travel Speed String or Weave Bead

: : : : : :

See Table String / Weave None Multiple Single None

PREHEAT (QW 406) Preheat Temperature Interpass Temperature Others : : 225C 250 C

Oscillation Multiple or Single Pass Single or Multiple Electrodes Others

: Preheat by Electric Resistance method

Electronic/Temp. Recorder ,Cal Rep No.:R07DB0603 Digital Thermometer (S/No:R113689)

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 2 of 3 12-Oct-07

UTOC / PQR-(P5A-010) Rev0 UTOC / WPS-(P5A-010) Rev-1 GTAW+SMAW MANUAL

Weld Process Passes


1 2 3 4 5 GTAW SMAW SMAW SMAW SMAW

Filler metal Class


ER-90S-G ER-9016-B3 ER-9016-B3 ER-9016-B3 ER-9016-B3

Electrical Characteristics Current Type/ Amps Dia. (mm) Polarity Range


2.4 2.6 3.2 2.6 2.6 DCEN DCEP DCEP DCEP DCEP 112 78 95 82 83

Volt Range
11 26 29 24 24

Speed (mm/min)
95 227 106 75 138

Tensile Test (QW 150) (Refer to PTS/24647-1/07)


Specimen No. T1 T2 Width (mm) 19.17 19.16 Thickness (mm) 7.11 7.03 Area (mm2 ) 136.3 135.27 Ultimate Tensile Load (KN) 70.47 70.08 UTS (N/mm2) 517 518 Type and Location of failure Broke at base metal Broke at base metal

Guided Bend Tests (QW 160) ( Refer to PTS/24647-1/07)


Specimen No. Type of Bend Result Remarks

F1 F2 R1 R2

Face Bend Face Bend Root Bend Root Bend

Accepted Accepted Accepted Accepted

No defect was observed No defect was observed Open discontinuity 1.3 mm No defect was observed

Macro - Etch Examination (Refer to PTS/24647-1/07 & PTS/24647-3/07 ) Specimen No.


M

Thickness (mm)
7.11

width (mm)
10

Result
Accepted

Remarks
No defect was observed

----

----

---ToughnessTests (QW 170)

----

----

Specimen No. Comments:

Notch Location -

Specimen Size -

Test Temp. C -

J -

Impact Values Shear Mils -

Drop Weight Break (Y/N) -

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 3 of 3 12-Oct-07

UTOC / PQR-(P3-001) Rev0 UTOC / WPS-(P3-001) Rev-1 GTAW MANUAL

Hardness Test (Refer to PTS/24647-2/07)


Type of Test Vickers Deposit Analysis None Other None

----

----

----

Welder's Name: I/C No.:


Welding test Conducted by Mechanical Test Report No.: Radiographic Test Report No.

: Mr. Yee Kok Hong : S 7260364 H


: UTOC Engineering Ptd. Ltd. : PTS/24647 - 1 / 07 : 169528

Welding Test Witness by

: UTOC Engineering Pte. Ltd. : Mr.Henry Chong of ABB-TEC-JV : Mr.Ismail of Ace Quality Testing & Inspection Services Pte Ltd

We certify that the above statement in this record are correct and that the testing were prepared, welded and
tested in accordance with the requirements of ASME Code, Section IX-2004 Edition

Manufacturer:

UTOC Engineering Ltd.

Date:

By:

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) JOINTS (QW 402) : : : : : 74
11 12 13 14 15 8 9 10 6 7 4 5 3 2.0 mm 2 1 3.8 mm Groove Design of Test Coupon

UTOC ENGINEERING PTE LTD

Page : Date :

1 of 3 20-Oct-07

UTOC / PQR-(P4-003) Rev0 UTOC / WPS-(P4-003) Rev-1 GTAW+SMAW MANUAL

BASE METALS (QW 403) Metal Spec. Type or Grade P No. : : : : : SA 335 Gr.P11 Gr P11 P No. 4 21.4 mm 406.4mm

POSTWELD HEAT TREATMENT (QW 407) Temperature : Time Others : : 730C 1Hr / 25 mm (Min 1Hr) R07DG1101

Thickness of Test Coupon Diameter of Test Coupon Others :

GAS (QW 408) Percent Composition Shielding Trailing Backing Gas(es) Argon NA NA Mixture 99.99% NA NA Flow rate
20L/Min

Heat No: J7KI7C10 GTAW + SMAW A 5.28 / A 5.5

FILLER METALS (QW 404) SFA Specification AWS Specification Filler Metal F-No. :

NA NA

: ER 80S-G / E 8016 - G : F6 / F4 3-Jan

Weld Metal Analysis A-No. : Size of Filler Metal

ELECTRICAL CHARACTERISTICS (QW 409) Current Polarity : : Direct Current

: 2.4 / 2.6 , 3.2 & 4.0 mm

Deposited Weld Metal : GTAW-4.4 / SMAW 17.00mm Others : TGS - 1CM / CMA - 96 Manufacturer : KOBELCO Batch Certificate : ED 80228 / A 751, A 741 & A 751 POSITION (QW 405) Position of Groove : Weld Progression : 6G Uphill

GTAW-Straight + SMAW -Reverse : See Table 2% Thoriated Tungsten, 2.4mm AC/DC Clamp Meter S/No. W0088331

Ampere / Volts

Tungsten Electrodes Size : Others :

Travel Speed String or Weave Bead

: : : : : :

See Table String / Weave None Multiple Single None

PREHEAT (QW 406) Preheat Temperature Interpass Temperature Others : : 240C 260C

Oscillation Multiple or Single Pass Single or Multiple Electrodes Others

: Preheat by Electric Resistance method

Electronic/Temp. Recorder ,Cal Rep No.:R07DG1101 Digital Thermometer (S/No:R113689)

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 2 of 3 20-Oct-07

UTOC / PQR-(P4-003) Rev0 UTOC / WPS-(P4-003) Rev-1 GTAW+SMAW MANUAL

Weld Process Passes


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 GTAW GTAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW

Filler metal Class


ER-80S - G ER-80S - G E-8016 - G E-8016 - G E-8016 - G E-8016 - G E-8016 - G E-8016 - G E-8016 - G E-8016 - G E-8016 - G E-8016 - G E-8016 - G E-8016 - G E-8016 - G

Electrical Characteristics Current Type/ Amps Dia. (mm) Polarity Range


2.4 2.4 2.6 3.2 3.2 4.0 4.0 4.0 4.0 4.0 3.2 3.2 3.2 3.2 3.2 DCEN DCEN DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP 86 142 91 114 116 142 147 147 140 149 111 111 112 113 112

Volt Range
12 12 28 32 34 36 36 37 35 38 34 32 33 33 33

Speed (mm/min)
28 87 95 100 95 99 82 96 87 69 90 90 93 96 101

Tensile Test (QW 150) (Refer to PTS/24090 - 1 / 07)


Specimen No. T1 T2 Width (mm) 19.20 19.20 Thickness (mm) 21.21 21.21 Area (mm2 ) 407.23 404.54 Ultimate Tensile Load (KN) 205.20 202.50 UTS (N/mm2) 504 501 Type and Location of failure Broke at base metal Broke at base metal

Guided Bend Tests (QW 160) (Refer to PTS/24090 - 1 / 07)


Specimen No. Type of Bend Result Remarks

S1 S2 S3 S4

Side Bend Side Bend Side Bend Side Bend

Accepted Accepted Accepted Accepted

No Defect was observed No Defect was observed No Defect was observed Open discontinuity 0.5 mm

Macro - Etch Examination (Refer to PTS/24090 - 1 / 07 & PTS/24090 - 3 / 07) Specimen No.
M

Thickness (mm)
21.44

width (mm)
10

Result
Accepted

Remarks
No Defect was observed

---Comments:

----

----

----

----

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : ToughnessTests (QW 170) Specimen No. Notch Location
-

UTOC ENGINEERING PTE LTD

Page : Date :

3 of 3 20-Oct-07

UTOC / PQR-(P4-003) Rev0 UTOC / WPS-(P4-003) Rev-1 GTAW+SMAW MANUAL

Specimen -

Size Test Temp. C -

J -

Impact Values Shear Mils -

Drop Weight Break (Y/N) -

Hardness Test (Refer to PTS/24090- 2 / 07)


Type of Test Vickers Deposit Analysis None Other None

----

----

----

Welder's Name: I/C No.:


Welding test Conducted by Mechanical Test Report No.: Radiographic Test Report No.

: Mr. Phoonlert Laphin / Mr Yee Kok Hong : F8433442K / S 7260364 H


: UTOC Engineering Ptd. Ltd. : PTS/24090 - 1 / 07 : 169697

Welding Test Witness by

: UTOC Engineering Pte. Ltd. : Mr.Henry Chong of ABB-TEC-JV : Mr.Ismail of Ace Quality Testing & Inspection Services Pte Ltd

We certify that the above statement in this record are correct and that the testing were prepared, welded and
tested in accordance with the requirements of ASME Code, Section IX-2004 Edition

Manufacturer:

UTOC Engineering Ltd.

Date:

By:

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) JOINTS (QW 402)
6 4

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

1 of 3 26-Oct-07

UTOC / PQR-(P1-010) Rev0 UTOC / WPS-(P1-010) Rev-1 GTAW + SMAW MANUAL 74


7 5 3 2 1

1.5 mm

3.8 mm

Groove Design of Test Coupon

BASE METALS (QW 403) Metal Spec. Type or Grade P No. : : : : : SA 333 Gr. 6 Gr 6 P No. 1 9.27 mm 273.0 mm

POSTWELD HEAT TREATMENT (QW 407) Temperature : Time Others : : 630C 1Hr / 25 mm (Min 1Hr) R07DG1101

Thickness of Test Coupon Diameter of Test Coupon Others :

GAS (QW 408) Percent Composition Shielding Trailing Backing Gas(es) Argon NA NA Mixture 99.99% NA NA Flow rate
20L/Min

Heat No: 83134 GTAW + SMAW A 5.28 / A 5.5

FILLER METALS (QW 404) SFA Specification AWS Specification Filler Metal F-No. :

NA NA

: ER 70S-G / E 7016 - G : F6 / F4 1 2.4 / 2.6 & 3.2 mm

Weld Metal Analysis A-No. : Size of Filler Metal :

ELECTRICAL CHARACTERISTICS (QW 409) Current Polarity : : : Direct Current GTAW-Straight See Table 2% Thoriated Tungsten, 2.4mm AC/DC Clamp Meter S/No. W0088331 Travel Speed String or Weave Bead : : : : : : See Table String / Weave None Multiple Single None

Deposited Weld Metal : GTAW-3.3 / SMAW 5.97mm Others : Manufacturer : Batch Certificate : TGS - 1N / LB52 - NS KOBELCO EZ 60425 / A 751 & A 632

Ampere / Volts

Tungsten Electrodes Size : Others :

POSITION (QW 405) Position of Groove : Weld Progression : 6G Uphill

PREHEAT (QW 406) Preheat Temperature Interpass Temperature Others : : None 159 C

Oscillation Multiple or Single Pass Single or Multiple Electrodes Others

: Digital Thermometer (S/No:R113689)

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) ` Weld Process Passes
1 2 3 4 5 6 7 GTAW GTAW SMAW SMAW SMAW SMAW SMAW

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

2 of 3 26-Oct-07

UTOC / PQR-(P1-010) Rev0 UTOC / WPS-(P1-010) Rev-1 GTAW + SMAW MANUAL

Filler metal Class


ER-70S - G ER-70S - G E-7016 - G E-7016 - G E-7016 - G E-7016 - G E-7016 - G

Electrical Characteristics Current Type/ Amps Dia. (mm) Polarity Range


2.4 2.4 2.6 2.6 2.6 3.2 3.2 DCEN DCEN DCEP DCEP DCEP DCEP DCEP 102 140 87 92 93 106 109

Volt Range
12 12 31 30 31 32 31

Speed (mm/min)
45 96 162 216 176 123 120

Tensile Test (QW 150) (Refer to PTS/25502-1 / 07)


Specimen No. T1 T2 Width (mm) 19.17 19.19 Thickness (mm) 9.36 9.03 Area (mm2 ) 179.43 173.29 Ultimate Tensile Load (KN) 82.00 79.20 UTS (N/mm2) 457 457 Type and Location of failure Broke at base metal Broke at base metal

Guided Bend Tests (QW 160) (Refer to PTS/25502-1 / 07)


Specimen No. Type of Bend Result Remarks

F1 F2 R1 R2

Face Bend Face Bend Root Bend Root Bend

Accepted Accepted Accepted Accepted

No defect was observed Open discontinuity 1.5mm No defect was observed Open discontinuity 1.3mm

Macro - Etch Examination (Refer to PTS/25502-1 / 07 & PTS/25502-3 / 07 ) Specimen No.


M

Thickness (mm)
9.27

width (mm)
10

Result
Accepted

Remarks
No Defect was observed

---Comments:

----

----

----

----

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 3 of 3 26-Oct-07

UTOC / PQR-(P1-010) Rev0 UTOC / WPS-(P1-010) Rev-1 GTAW + SMAW MANUAL

ToughnessTests (QW 170) (Refer to PTS/25502 - 07) Specimen No. 1 2 3 1 2 3 Specimen Test Temp. Size C WELD METAL 9 X 10 X 55 mm -48 WELD METAL 9 X 10 X 55 mm -48 WELD METAL 9 X 10 X 55 mm -48 HAZ 9 X 10 X 55 mm -48 HAZ 9 X 10 X 55 mm -48 HAZ 9 X 10 X 55 mm -48 Notch Location Impact Values J Shear Mils 178 279 283 281 286 279 Drop Weight Break (Y/N) -

Hardness Test (Refer to PTS/25502 - 3 / 07)


Type of Test Vickers Deposit Analysis None Other None

----

----

----

Welder's Name: I/C No.:


Welding test Conducted by Mechanical Test Report No.: Radiographic Test Report No.

: Mr. Phoonlert Laphin : F8433442K


: UTOC Engineering Ptd. Ltd. : PTS/25502 - 1 / 07 : 169529

Welding Test Witness by

: UTOC Engineering Pte. Ltd. : Mr.Henry Chong of ABB-TEC-JV : Mr.Ismail of Ace Quality Testing & Inspection Services Pte Ltd

We certify that the above statement in this record are correct and that the testing were prepared, welded and
tested in accordance with the requirements of ASME Code, Section IX-2004 Edition

Manufacturer:

UTOC Engineering Ltd.

Date:

By:

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) JOINTS (QW 402)
6 4

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

1 of 3 26-Oct-07

UTOC / PQR-(P1-007) Rev0 UTOC / WPS-(P1-007) Rev-1 GTAW + SMAW MANUAL 74


7 5 3 2 1

1.5 mm

3.8 mm

Groove Design of Test Coupon

BASE METALS (QW 403) Metal Spec. Type or Grade P No. : : : : : SA 333 Gr. 6 Gr 6 P No. 1 9.27 mm 273.0 mm

POSTWELD HEAT TREATMENT (QW 407) Temperature : Time Others : : No PWHT NA None

Thickness of Test Coupon Diameter of Test Coupon Others :

GAS (QW 408) Percent Composition Shielding Trailing Backing Gas(es) Argon NA NA Mixture 99.99% NA NA Flow rate
20L/Min

Heat No: 83134 GTAW + SMAW A 5.28 / A 5.5

FILLER METALS (QW 404) SFA Specification AWS Specification Filler Metal F-No. :

NA NA

: ER 70S-G / E 7016 - G : F6 / F4 1 2.4 / 2.6 & 3.2 mm

Weld Metal Analysis A-No. : Size of Filler Metal :

ELECTRICAL CHARACTERISTICS (QW 409) Current Polarity : : : Direct Current GTAW-Straight See Table 2% Thoriated Tungsten, 2.4mm AC/DC Clamp Meter S/No. W0088331 Travel Speed String or Weave Bead : : : : : : See Table String / Weave None Multiple Single None

Deposited Weld Metal : GTAW-3.2 / SMAW 6.07mm Others : Manufacturer : Batch Certificate : TGS - 1N / LB52 - NS KOBELCO EZ 60425 / A 751 & A 632

Ampere / Volts

Tungsten Electrodes Size : Others :

POSITION (QW 405) Position of Groove : Weld Progression : 6G Uphill

PREHEAT (QW 406) Preheat Temperature Interpass Temperature Others : : None 159 C

Oscillation Multiple or Single Pass Single or Multiple Electrodes Others

: Digital Thermometer (S/No:R113689)

6.07

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) ` Weld Process Passes
1 2 3 4 5 6 7 GTAW GTAW SMAW SMAW SMAW SMAW SMAW

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

2 of 3 26-Oct-07

UTOC / PQR-(P1-007) Rev0 UTOC / WPS-(P1-007) Rev-1 GTAW + SMAW MANUAL

Filler metal Class


ER-70S - G ER-70S - G E-7016 - G E-7016 - G E-7016 - G E-7016 - G E-7016 - G

Electrical Characteristics Current Type/ Amps Dia. (mm) Polarity Range


2.4 2.4 2.6 2.6 2.6 3.2 3.2 DCEN DCEN DCEP DCEP DCEP DCEP DCEP 102 138 90 91 100 107 108

Volt Range
12 12 30 31 31 33 32

Speed (mm/min)
88 113 170 206 184 108 116

Tensile Test (QW 150) (Refer to PTS/25500-1 / 07)


Specimen No. T1 T2 Width (mm) 19.17 19.12 Thickness (mm) 9.67 8.84 Area (mm2 ) 185.37 169.02 Ultimate Tensile Load (KN) 87.20 80.50 UTS (N/mm2) 470 476 Type and Location of failure Broke at base metal Broke at base metal

Guided Bend Tests (QW 160) (Refer to PTS/25500-1 / 07)


Specimen No. Type of Bend Result Remarks

F1 F2 R1 R2

Face Bend Face Bend Root Bend Root Bend

Accepted Accepted Accepted Accepted

Open discontinuity 1.0 mm No defect was observed No defect was observed No defect was observed

Macro - Etch Examination (Refer to PTS/25500-1 / 07 & PTS/25500-4 / 07 ) Specimen No.


M

Thickness (mm)
9.27

width (mm)
10

Result
Accepted

Remarks
No Defect was observed

---Comments:

----

----

----

----

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 3 of 3 26-Oct-07

UTOC / PQR-(P1-007) Rev0 UTOC / WPS-(P1-007) Rev-1 GTAW + SMAW MANUAL

ToughnessTests (QW 170) (Refer to PTS/25500 - 2 / 07) Specimen No. 1 2 3 1 2 3 Specimen Test Temp. Size C WELD METAL 9 X 10 X 55 mm -48 WELD METAL 9 X 10 X 55 mm -48 WELD METAL 9 X 10 X 55 mm -48 HAZ 9 X 10 X 55 mm -48 HAZ 9 X 10 X 55 mm -48 HAZ 9 X 10 X 55 mm -48 Notch Location Impact Values J Shear Mils 206 229 146 255 247 277 Drop Weight Break (Y/N) -

Hardness Test (Refer to PTS/25500 - 3 / 07)


Type of Test Vickers Deposit Analysis None Other None

----

----

----

Welder's Name: I/C No.:


Welding test Conducted by Mechanical Test Report No.: Radiographic Test Report No.

: Mr. Phoonlert Laphin : F8433442K


: UTOC Engineering Ptd. Ltd. : PTS/25500 - 1 / 07 : 169529

Welding Test Witness by

: UTOC Engineering Pte. Ltd. : Mr.Henry Chong of ABB-TEC-JV : Mr.Ismail of Ace Quality Testing & Inspection Services Pte Ltd

We certify that the above statement in this record are correct and that the testing were prepared, welded and
tested in accordance with the requirements of ASME Code, Section IX-2004 Edition

Manufacturer:

UTOC Engineering Ltd.

Date:

By:

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) JOINTS (QW 402)
14.32mm 10
15 16 17 18 19 11 12 13 14 8 9 10 6 7 4 5 3 1.0 mm
2 1

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

1 of 3 3-Nov-07

UTOC / PQR-(P1-006) Rev0 UTOC / WPS-(P1-006) Rev-1 GTAW+SMAW MANUAL

19 mm

37

3.8 mm Groove Design of Test Coupon BASE METALS (QW 403) Metal Spec. Type or Grade P No. : : : : : SA 333 Gr. 6 Gr 6 P No. 1 33.32 mm 323.9mm GAS (QW 408) Percent Composition Shielding Trailing Backing Gas(es) Argon NA NA Mixture 99.99% NA NA Flow rate
15L/Min

POSTWELD HEAT TREATMENT (QW 407) Temperature : Time Others : : 640C 1Hr / 25 mm (Min 1Hr) R07DG1101

Thickness of Test Coupon Diameter of Test Coupon Others :

Heat No: 90752 GTAW + SMAW A 5.28 / A 5.5

FILLER METALS (QW 404) SFA Specification AWS Specification Filler Metal F-No. :

NA NA

: ER 70S-G / E 7016 - G : F6 / F4 1

Weld Metal Analysis A-No. : Size of Filler Metal

ELECTRICAL CHARACTERISTICS (QW 409) Current Polarity : : Direct Current

: 2.4 / 2.6 , 3.2 & 4.0 mm

Deposited Weld Metal : GTAW-3.1 / SMAW 30.32mm Others : TGS - 1N / LB52 - NS Manufacturer : KOBELCO Batch Certificate : EZ 60425 / A 751, A 632 & A6415 POSITION (QW 405) Position of Groove : Weld Progression : 6G Uphill

GTAW-Straight + SMAW -Reverse : See Table 2% Thoriated Tungsten, 2.4mm AC/DC Clamp Meter S/No. W0088331

Ampere / Volts

Tungsten Electrodes Size : Others :

Travel Speed String or Weave Bead

: : : : : :

See Table String / Weave None Multiple Single None

PREHEAT (QW 406) Preheat Temperature Interpass Temperature Others : : 100C 230C

Oscillation Multiple or Single Pass Single or Multiple Electrodes Others

: Preheat by Electric Resistance method

Electronic/Temp. Recorder ,Cal Rep No.:R07DG1101 Digital Thermometer (S/No:R113689)

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 2 of 3 3-Nov-07

UTOC / PQR-(P1-006) Rev0 UTOC / WPS-(P1-006) Rev-1 GTAW+SMAW MANUAL

Weld Process Passes


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 GTAW GTAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW

Filler metal Class


ER-70S - G ER-70S - G E-7016 - G E-7016 - G E-7016 - G E-7016 - G E-7016 - G E-7016 - G E-7016 - G E-7016 - G E-7016 - G E-7016 - G E-7016 - G E-7016 - G E-7016 - G E-7016 - G E-7016 - G E-7016 - G E-7016 - G

Electrical Characteristics Current Type/ Amps Dia. (mm) Polarity Range


2.4 2.4 2.6 3.2 3.2 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 3.2 DCEN DCEN DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP 93 101 90 124 127 156 150 157 154 156 149 153 151 149 137 142 129 155 120

Volt Range
12 12 32 34 31 34 34 34 33 33 35 35 35 35 34 35 32 35 28

Speed (mm/min)
101 101 115 96 98 85 65 77 85 68 75 60 52 58 86 74 57 83 70

Tensile Test (QW 150) (Refer to PTS/24097 - 1 / 07)


Specimen No. T1 T2 Width (mm) 19.17 19.16 Thickness (mm) 31.21 31.17 Area (mm2 ) 598.30 597.22 Ultimate Tensile Load (KN) 291.80 288.70 UTS (N/mm2) 488 483 Type and Location of failure Broke at base metal Broke at base metal

Guided Bend Tests (QW 160) (Refer to PTS/24097 - 1 / 07)


Specimen No. Type of Bend Result Remarks

S1 S2 S3 S4

Side Bend Side Bend Side Bend Side Bend

Accepted Accepted Accepted Accepted

No Defect was observed No Defect was observed No Defect was observed No Defect was observed

Macro - Etch Examination (Refer to PTS/24097 - 1 / 07) Specimen No.


M

Thickness (mm)
33.32

width (mm)
10

Result
Accepted

Remarks
No Defect was observed

---Comments:

----

----

----

----

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 3 of 3 3-Nov-07

UTOC / PQR-(P1-006) Rev0 UTOC / WPS-(P1-006) Rev-1 GTAW+SMAW MANUAL

ToughnessTests (QW 170) (Refer to PTS/24097/2 - 07) Specimen No. 1 2 3 1 2 3 Size Test Temp. C WELD METAL 10 X 10 X 55 mm -48 WELD METAL 10 X 10 X 55 mm -48 WELD METAL 10 X 10 X 55 mm -48 HAZ 10 X 10 X 55 mm -48 HAZ 10 X 10 X 55 mm -48 HAZ 10 X 10 X 55 mm -48 Notch Location Specimen Impact Values J Shear Mils 184 282 282 192 254 203 Drop Weight Break (Y/N) -

ToughnessTests At Root (QW 170) (Refer to PTS/25988 - 07) Specimen No. 1 2 3 1 2 3 Size Test Temp. C WELD METAL 10 X 10 X 55 mm -48 WELD METAL 10 X 10 X 55 mm -48 WELD METAL 10 X 10 X 55 mm -48 HAZ 10 X 10 X 55 mm -48 HAZ 10 X 10 X 55 mm -48 HAZ 10 X 10 X 55 mm -48 Notch Location Specimen Impact Values J Shear Mils 171 163 148 274 278 265 Drop Weight Break (Y/N) -

Hardness Test (Refer to PTS/24097- 3 / 07)


Type of Test Vickers Deposit Analysis None Other None

---Welder's Name: I/C No.:


Welding test Conducted by Mechanical Test Report No.: Radiographic Test Report No. Welding Test Witness by

---: Mr. Phoonlert Laphin / Mr Yee Kok Hong : F8433442K / S 7260364 H


: UTOC Engineering Ptd. Ltd. : PTS/24097 - 1 / 07 : 169431

----

: UTOC Engineering Pte. Ltd. : Mr.Wennie Concepcion Jr of ABB-TEC-JV : Mr.Ismail of Ace Quality Testing & Inspection Services Pte Ltd

We certify that the above statement in this record are correct and that the testing were prepared, welded and
tested in accordance with the requirements of ASME Code, Section IX-2004 Edition

Manufacturer:

UTOC Engineering Ltd.

Date:

By:

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) JOINTS (QW 402)
4
1.0 mm

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

1 of 3 20-Oct-07

UTOC / PQR-(P8-001) Rev-0 UTOC / WPS-(P8-001) Rev-1 GTAW MANUAL 74


5
3 2 1

3.8 mm

Groove Design of Test Coupon

BASE METALS (QW 403) Metal Spec. Type or Grade P No. : : : : : SA 312 TP 304L Gr. 304L P No.8 7.01 mm 73.02mm

POSTWELD HEAT TREATMENT (QW 407) Temperature : Time Others : : No PWHT NA None

Thickness of Test Coupon Diameter of Test Coupon Others :

GAS (QW 408) Percent Composition Shielding Trailing Backing Gas(es) Argon NA Argon Mixture 99.99% NA 99.99% Flow rate
20L/Min

Heat No:F 625006 GTAW A 5.9 ER 308L F6 8/8 2.4

FILLER METALS (QW 404) SFA Specification AWS Specification Filler Metal F-No. : : :

NA
20L/Min

Weld Metal Analysis A-No. : Size of Filler Metal :

ELECTRICAL CHARACTERISTICS (QW 409) Current Polarity : : : Direct Current GTAW-Straight See Table 2% Thoriated Tungsten, 2.4mm AC/DC Clamp Meter S/No. W0088331 Travel Speed String or Weave Bead : : : : : : See Table String / Weave None Multiple Single None

Deposited Weld Metal : GTAW-7.01mm Others : Manufacturer : Batch Certificate : POSITION (QW 405) Position of Groove : Weld Progression : 6G Uphill WEL TIG 308LJ NIPPON G 77150

Ampere / Volts

Tungsten Electrodes Size : Others :

PREHEAT (QW 406) Preheat Temperature Interpass Temperature Others : : None 120 C

Oscillation Multiple or Single Pass Single or Multiple Electrodes Others

: Digital Thermometer (S/No:R113689)

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 2 of 3 26-Sep-07

UTOC / PQR-(P8-001) Rev-0 UTOC / WPS-(P8-001) Rev-1 GTAW MANUAL

Weld Process Passes


1 2 3 4 5 6 GTAW GTAW GTAW GTAW GTAW GTAW

Filler metal Class


ER-308L ER-308L ER-308L ER-308L ER-308L ER-308L

Electrical Characteristics ( TS-1) Current Volt Type/ Amps Dia. (mm) Range Polarity Range
2.4 2.4 2.4 2.4 2.4 2.4 DCEN DCEN DCEN DCEN DCEN DCEN 73 109 73 119 116 117 11 11 11 11 12 12

Speed (mm/min)
50 111 50 45 89 91

Weld Process Passes


1 2 3 4 5 6 GTAW SMAW SMAW GTAW GTAW GTAW

Filler metal Class


ER-308L ER-308L ER-308L ER-308L ER-308L ER-308L

Electrical Characteristics(TS-2) Current Type/ Amps Dia. (mm) Polarity Range


2.4 2.4 2.4 2.4 2.4 2.4 DCEN DCEN DCEN DCEN DCEN DCEN 77 118 118 118 115 115

Volt Range
10 11 12 12 12 12

Speed (mm/min)
47 100 78 99 56 93

Tensile Test (QW 150) (Refer to PTS/25087-1 / 07)


Specimen No. T1 T2 Width (mm) 13.07 13.11 Thickness (mm) 6.76 6.67 Area (mm2 ) 88.35 87.44 Ultimate Tensile Load (KN) 52.02 53.33 UTS (N/mm2) 589 610 Type and Location of failure Broke at base metal Broke at base metal

Guided Bend Tests (QW 160) (Refer to PTS/25087-1 / 07)


Specimen No. Type of Bend Result Remarks

F1 F2 R1 R2

Face Bend Face Bend Root Bend Root Bend

Accepted Accepted Accepted Accepted

No defect was observed No defect was observed No defect was observed No defect was observed

Macro - Etch Examination (Refer to PTS/25087-1 / 07 & PTS/25087-4 / 07) Specimen No.
M

Thickness (mm)
7.01

width (mm)
10

Result
Accepted

Remarks
No Defect was observed

---Comments:

----

----

----

----

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 3 of 3 26-Sep-07

UTOC / PQR-(P8-P1-001) Rev-0 UTOC / WPS-(P8-P1-001) Rev-1 GTAW+SMAW MANUAL

ToughnessTests (QW 170) (Refer to PTS/25087-2 / 07) Specimen No. 1 2 3 1 2 3 Size Test Temp. C WELD METAL 6 X 10 X 55 mm -196 WELD METAL 6 X 10 X 55 mm -196 WELD METAL 6 X 10 X 55 mm -196 HAZ 6 X 10 X 55 mm -196 HAZ 6 X 10 X 55 mm -196 HAZ 6 X 10 X 55 mm -196 Notch Location Specimen Impact Values J Shear Mils 53 47.64 62 53.15 58 49.21 131 75.59 133 76.77 134 77.56 Drop Weight Break (Y/N) -

Hardness Test ( Refer to PTS/PTS/) (Refer to PTS/25087-3 / 07)


Type of Test Vickers Deposit Analysis None Other None

---Other Test Welder's Name: I/C No.:


Welding test Conducted by Mechanical Test Report No.: Radiographic Test Report No.

----

----

: Ferrite Content Measurement (PTS / 24978 - 1/ 07 & PTS / 24978 - 2/ 07) : Mr. Phoonlert Laphin : F8433442K
: UTOC Engineering Ptd. Ltd. : PTS/25087-1 / 07 : 169799

Welding Test Witness by

: UTOC Engineering Pte. Ltd. : Mr.Henry Chong of ABB-TEC-JV : Mr.Ismail of Ace Quality Testing & Inspection Services Pte Ltd

We certify that the above statement in this record are correct and that the testing were prepared, welded and
tested in accordance with the requirements of ASME Code, Section IX-2004 Edition

Manufacturer:

UTOC Engineering Ltd.

Date:

By:

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) JOINTS (QW 402) 74
3 2 1

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

1 of 3 20-Oct-07

UTOC / PQR-(P8-002) Rev-0 UTOC / WPS-(P8-002) Rev-1 GTAW MANUAL

1.5mm

3.0 mm

Groove Design of Test Coupon

BASE METALS (QW 403) Metal Spec. Type or Grade P No. : : : : : SA 312 TP 316L Gr. 316L P No.8 3.91 mm 60.3mm

POSTWELD HEAT TREATMENT (QW 407) Temperature : Time Others : : No PWHT NA None

Thickness of Test Coupon Diameter of Test Coupon Others :

GAS (QW 408) Percent Composition Shielding Trailing Backing Gas(es) Argon NA Argon Mixture 99.99% NA 99.99% Flow rate
15L/Min

Heat No:VLG020247 GTAW A 5.9 ER 316L F6 8/8 2.4

FILLER METALS (QW 404) SFA Specification AWS Specification Filler Metal F-No. : : :

NA
15L/Min

Weld Metal Analysis A-No. : Size of Filler Metal :

ELECTRICAL CHARACTERISTICS (QW 409) Current Polarity : : : Direct Current GTAW-Straight See Table 2% Thoriated Tungsten, 2.4mm AC/DC Clamp Meter S/No. W0088331 Travel Speed String or Weave Bead : : : : : : See Table String / Weave None Multiple Single None

Deposited Weld Metal : GTAW-3.91mm Others : Manufacturer : Batch Certificate : POSITION (QW 405) Position of Groove : Weld Progression : 6G Uphill WEL TIG 316LJ NIPPON F 46377

Ampere / Volts

Tungsten Electrodes Size : Others :

PREHEAT (QW 406) Preheat Temperature Interpass Temperature Others : : None 107 C

Oscillation Multiple or Single Pass Single or Multiple Electrodes Others

: Digital Thermometer (S/No:R113689)

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) ` Weld Process Passes
1 2 3 GTAW GTAW GTAW

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

2 of 3 20-Oct-07

UTOC / PQR-(P8-002) Rev-0 UTOC / WPS-(P8-002) Rev-1 GTAW MANUAL

Filler metal Class


ER-316L ER-316L ER-316L

Electrical Characteristics ( TS-1) Current Volt Type/ Amps Dia. (mm) Range Polarity Range
2.4 2.4 2.4 DCEN DCEN DCEN 77 87 87 10 10 11

Speed (mm/min)
43 85 87

Weld Process Passes


1 2 3 GTAW SMAW SMAW

Filler metal Class


ER-309L E 309L - 16 E 309L - 16

Electrical Characteristics(TS-2) Current Type/ Amps Dia. (mm) Polarity Range


2.4 2.6 2.6 DCEN DCEP DCEP 84 83 83

Volt Range
10 10 10

Speed (mm/min)
39 77 76

Tensile Test (QW 150) (Refer to PTS/25085-1 / 07)


Specimen No. T1 T2 Width (mm) 13.20 13.20 Thickness (mm) 3.84 3.84 Area (mm2 ) 50.69 50.69 Ultimate Tensile Load (KN) 28.34 28.04 UTS (N/mm2) 559 553 Type and Location of failure Broke at base metal Broke at base metal

Guided Bend Tests (QW 160) (Refer to PTS/25085-1 / 07)


Specimen No. Type of Bend Result Remarks

F1 F2 R1 R2

Face Bend Face Bend Root Bend Root Bend

Accepted Accepted Accepted Accepted

No defect was observed No defect was observed No defect was observed No defect was observed

Macro - Etch Examination (Refer to PTS/25085-1 / 07 & PTS/25085-3 / 07) Specimen No.
M

Thickness (mm)
3.9

width (mm)
10

Result
Accepted

Remarks
No Defect was observed

---Comments:

----

----

----

----

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : ToughnessTests (QW 170) Specimen No. Notch Location Specimen Size Test Temp. C J Impact Values Shear Mils Drop Weight Break (Y/N) UTOC ENGINEERING PTE LTD Page : Date : 3 of 3 20-Oct-07

UTOC / PQR-(P8-002) Rev-0 UTOC / WPS-(P8-002) Rev-1 GTAW MANUAL

Hardness Test (Refer to PTS/25085-2 / 07)


Type of Test Vickers Deposit Analysis None Other None

---Other Test Welder's Name: I/C No.:


Welding test Conducted by Mechanical Test Report No.: Radiographic Test Report No.

----

----

: Ferrite Content Measurement (PTS / 24651-1 / 07& PTS / 24651-2 / 07) : Mr. Phoonlert Laphin : F8433442K
: UTOC Engineering Ptd. Ltd. : PTS/25085-1 / 07 : 169383

Welding Test Witness by

: UTOC Engineering Pte. Ltd. : Mr.Henry Chong of ABB-TEC-JV : Mr.Ismail of Ace Quality Testing & Inspection Services Pte Ltd

We certify that the above statement in this record are correct and that the testing were prepared, welded and
tested in accordance with the requirements of ASME Code, Section IX-2004 Edition

Manufacturer:

UTOC Engineering Ltd.

Date:

By:

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) JOINTS (QW 402)
4
1.5mm

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

1 of 3 20-Oct-07

UTOC / PQR-(P8-003) Rev-0 UTOC / WPS-(P8-003) Rev-1 GTAW MANUAL 74


3 2 1 5

3.8 mm

Groove Design of Test Coupon

BASE METALS (QW 403) Metal Spec. Type or Grade P No. : : : : : SA 312 TP 347H Gr. 347H P No.8 6.55 mm 141.3mm

POSTWELD HEAT TREATMENT (QW 407) Temperature : Time Others : : No PWHT NA None

Thickness of Test Coupon Diameter of Test Coupon Others :

GAS (QW 408) Percent Composition Shielding Trailing Backing Gas(es) Argon NA Argon Mixture 99.99% NA 99.99% Flow rate
20L/Min

Heat No:38020 GTAW A 5.9 ER 347 F6 8/8 2.4

FILLER METALS (QW 404) SFA Specification AWS Specification Filler Metal F-No. : : :

NA
25L/Min

Weld Metal Analysis A-No. : Size of Filler Metal :

ELECTRICAL CHARACTERISTICS (QW 409) Current Polarity : : : Direct Current GTAW-Straight See Table 2% Thoriated Tungsten, 2.4mm AC/DC Clamp Meter S/No. W0088331 Travel Speed String or Weave Bead : : : : : : See Table String / Weave None Multiple Single None

Deposited Weld Metal : GTAW-6.55mm Others : Manufacturer : Batch Certificate : POSITION (QW 405) Position of Groove : Weld Progression : 6G Uphill WEL TIG 347H NIPPON DV 180

Ampere / Volts

Tungsten Electrodes Size : Others :

PREHEAT (QW 406) Preheat Temperature Interpass Temperature Others : : None 116 C

Oscillation Multiple or Single Pass Single or Multiple Electrodes Others

: Digital Thermometer (S/No:R113689)

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) ` Weld Process Passes
1 2 3 4 5 GTAW GTAW GTAW GTAW GTAW

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

2 of 3 20-Oct-07

UTOC / PQR-(P8-003) Rev-0 UTOC / WPS-(P8-003) Rev-1 GTAW MANUAL

Filler metal Class


ER-347 ER-347 ER-347 ER-347 ER-347

Electrical Characteristics Current Type/ Amps Dia. (mm) Polarity Range


2.4 2.4 2.4 2.4 2.4 DCEN DCEN DCEN DCEN DCEN 80 116 116 116 117

Volt Range
11 11 12 12 11

Speed (mm/min)
35 105 98 109 102

Tensile Test (QW 150) (Refer to PTS/25088-1 / 07)


Specimen No. T1 T2 Width (mm) 19.01 19.03 Thickness (mm) 6.61 6.05 Area (mm2 ) 125.66 115.13 Ultimate Tensile Load (KN) 69.14 64.92 UTS (N/mm2) 550 564 Type and Location of failure Broke at base metal Broke at base metal

Guided Bend Tests (QW 160) (Refer to PTS/25088-1 / 07)


Specimen No. Type of Bend Result Remarks

F1 F2 R1 R2

Face Bend Face Bend Root Bend Root Bend

Accepted Accepted Accepted Accepted

No defect was observed No defect was observed No defect was observed No defect was observed

Macro - Etch Examination (Refer to PTS/25088-1 / 07 & PTS/25088-3 / 07 ) Specimen No.


M

Thickness (mm)
6.55

width (mm)
10

Result
Accepted

Remarks
No Defect was observed

---Comments:

----

----

----

----

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : ToughnessTests (QW 170) Specimen No. Notch Location Specimen Size Test Temp. C J Impact Values Shear Mils Drop Weight Break (Y/N) UTOC ENGINEERING PTE LTD Page : Date : 3 of 3 20-Oct-07

UTOC / PQR-(P8-003) Rev-0 UTOC / WPS-(P8-003) Rev-1 GTAW MANUAL

Hardness Test (Refer to PTS/25088-2 / 07)


Type of Test Vickers Deposit Analysis None Other None

---Other Test Welder's Name: I/C No.:


Welding test Conducted by Mechanical Test Report No.: Radiographic Test Report No.

---: Ferrite Content Measurement (PTS / 24979 / 07) : Mr. Phoonlert Laphin : F8433442K
: UTOC Engineering Ptd. Ltd. : PTS/25088-1 / 07 : 169700

----

Welding Test Witness by

: UTOC Engineering Pte. Ltd. : Mr.Henry Chong of ABB-TEC-JV : Mr.Ismail of Ace Quality Testing & Inspection Services Pte Ltd

We certify that the above statement in this record are correct and that the testing were prepared, welded and
tested in accordance with the requirements of ASME Code, Section IX-2004 Edition

Manufacturer:

UTOC Engineering Ltd.

Date:

By:

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) JOINTS (QW 402) : : : : : 74
8 9 10 5 6 7 3 4 2 1

UTOC ENGINEERING PTE LTD

Page : Date :

1 of 3 26-Oct-07

UTOC / PQR-(P8-004) Rev-0 UTOC / WPS-(P8-004) Rev-1 GTAW + SMAW MANUAL

1.5 mm

3.8 mm Groove Design of Test Coupon

BASE METALS (QW 403) Metal Spec. Type or Grade P No. : : : : : SA 312 TP 304L Gr. 304L P No.8 12.7 mm 273.05 mm

POSTWELD HEAT TREATMENT (QW 407) Temperature : Time Others : : No PWHT NA None

Thickness of Test Coupon Diameter of Test Coupon Others :

GAS (QW 408) Percent Composition Shielding Trailing Backing Gas(es) Argon NA Argon Mixture 99.99% NA 99.99% Flow rate
20L/Min

Heat No: 2203828 GTAW + SMAW A 5.9 / A 5.4

FILLER METALS (QW 404) SFA Specification AWS Specification Filler Metal F-No. :

NA
20L/Min

: ER 308L + E 308L - 16 : F6 / F4 8/8 2.4 / 2.6 & 3.2 mm

Weld Metal Analysis A-No. : Size of Filler Metal :

ELECTRICAL CHARACTERISTICS (QW 409) Current Polarity : : : Direct Current GTAW-Straight See Table 2% Thoriated Tungsten, 2.4mm AC/DC Clamp Meter S/No. W0088331 Travel Speed String or Weave Bead : : : : : : See Table String / Weave None Multiple Single None

Deposited Weld Metal : GTAW-4.7 / SMAW 8.00MM Others : WEL TIG 308LJ / WEL 308LA Manufacturer : NIPPON Batch Certificate : G 77150 / 560251 & S075005 POSITION (QW 405) Position of Groove : Weld Progression : 6G Uphill

Ampere / Volts

Tungsten Electrodes Size : Others :

PREHEAT (QW 406) Preheat Temperature Interpass Temperature Others : : None 114 C

Oscillation Multiple or Single Pass Single or Multiple Electrodes Others

: Digital Thermometer (S/No:R113689)

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) ` Weld Process Passes
1 2 3 4 5 6 7 8 9 10 GTAW GTAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

2 of 3 26-Oct-07

UTOC / PQR-(P8-004) Rev-0 UTOC / WPS-(P8-004) Rev-1 GTAW + SMAW MANUAL

Filler metal Class


ER-308L ER-308L E 308L - 16 E 308L - 16 E 308L - 16 E 308L - 16 E 308L - 16 E 308L - 16 E 308L - 16 E 308L - 16

Electrical Characteristics Current Type/ Amps Dia. (mm) Polarity Range


2.4 2.4 2.6 2.6 3.2 3.2 2.6 2.6 2.6 2.6 DCEN DCEN DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP 86 135 86 88 111 116 98 87 87 86

Volt Range
11 11 30 31 31 32 31 32 31 30

Speed (mm/min)
48 202 115 70 78 85 163 81 158 167

Tensile Test (QW 150) (Refer to PTS/25501-1 / 07)


Specimen No. T1 T2 Width (mm) 19.15 19.15 Thickness (mm) 11.37 11.40 Area (mm2 ) 217.74 218.31 Ultimate Tensile Load (KN) 129.10 129.40 UTS (N/mm2) 593 593 Type and Location of failure Broke at base metal Broke at base metal

Guided Bend Tests (QW 160) (Refer to PTS/25501-1 / 07)


Specimen No. Type of Bend Result Remarks

F1 F2 R1 R2

Face Bend Face Bend Root Bend Root Bend

Accepted Accepted Accepted Accepted

No defect was observed No defect was observed No defect was observed No defect was observed

Macro - Etch Examination (Refer to PTS/25501-1 / 07 & PTS/25501-4 / 07 ) Specimen No.


M

Thickness (mm)
12.7

width (mm)
10

Result
Accepted

Remarks
No Defect was observed

---Comments:

----

----

----

----

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 3 of 3 26-Oct-07

UTOC / PQR-(P8-004) Rev-0 UTOC / WPS-(P8-004) Rev-1 GTAW + SMAW MANUAL

ToughnessTests (QW 170) (Refer to PTS/25501-2 / 07) Specimen No. 1 2 3 1 2 3 Size Test Temp. C WELD METAL 10 X 10 X 55 mm -196 WELD METAL 10 X 10 X 55 mm -196 WELD METAL 10 X 10 X 55 mm -196 HAZ 10 X 10 X 55 mm -196 HAZ 10 X 10 X 55 mm -196 HAZ 10 X 10 X 55 mm -196 Notch Location Specimen Impact Values J Shear Mils 57 25.19 57 29.13 54 24.01 120 49.99 142 61.02 182 66.14 Drop Weight Break (Y/N) -

Hardness Test (Refer to PTS/25501-3 / 07)


Type of Test Vickers Deposit Analysis None Other None

---Other Test Welder's Name: I/C No.:


Welding test Conducted by Mechanical Test Report No.: Radiographic Test Report No.

---: Ferrite Content Measurement (PTS / 25095 - 1/ 07) : Mr. Phoonlert Laphin : F8433442K
: UTOC Engineering Ptd. Ltd. : PTS/25501-1 / 07 : 169829

----

Welding Test Witness by

: UTOC Engineering Pte. Ltd. : Mr.Henry Chong of ABB-TEC-JV : Mr.Ismail of Ace Quality Testing & Inspection Services Pte Ltd

We certify that the above statement in this record are correct and that the testing were prepared, welded and
tested in accordance with the requirements of ASME Code, Section IX-2004 Edition

Manufacturer:

UTOC Engineering Ltd.

Date:

By:

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) JOINTS (QW 402)
6 4
1.0 mm

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

1 of 3 3-Nov-07

UTOC / PQR-(P8-005) Rev-0 UTOC / WPS-(P8-005) Rev-1 GTAW + SMAW MANUAL 74 7 5 3 2 1

3.8 mm Groove Design of Test Coupon

BASE METALS (QW 403) Metal Spec. Type or Grade P No. : : : : : SA 312 TP 316L Gr. 316L P No.8 9.27 mm 273.05mm

POSTWELD HEAT TREATMENT (QW 407) Temperature : Time Others : : No PWHT NA None

Thickness of Test Coupon Diameter of Test Coupon Others :

GAS (QW 408) Percent Composition Shielding Trailing Backing Gas(es) Argon NA Argon Mixture 99.99% NA 99.99% Flow rate
20L/Min

Heat No:070313-2885 GTAW + SMAW A 5.9 / A 5.4 ER 316L + E 316L F6 8/8 2.4 / 2.6 & 3.2 mm

FILLER METALS (QW 404) SFA Specification AWS Specification Filler Metal F-No. : : :

NA
20L/Min

Weld Metal Analysis A-No. : Size of Filler Metal :

ELECTRICAL CHARACTERISTICS (QW 409) Current Polarity : : : Direct Current GTAW-Straight See Table 2% Thoriated Tungsten, 2.4mm AC/DC Clamp Meter S/No. W0088331 Travel Speed String or Weave Bead : : : : : : See Table String / Weave None Multiple Single None

Deposited Weld Metal : GTAW-3.2 / SMAW 6.07MM Others : Manufacturer : Batch Certificate : WEL TIG 316LJ / WEL 316LJ NIPPON F 46377,Y 07A026 &Y 07A027

Ampere / Volts

Tungsten Electrodes Size : Others :

POSITION (QW 405) Position of Groove : Weld Progression : 6G Uphill

PREHEAT (QW 406) Preheat Temperature Interpass Temperature Others : : None 127 C

Oscillation Multiple or Single Pass Single or Multiple Electrodes Others

: Digital Thermometer (S/No:R113689)

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 2 of 3 3-Nov-07

UTOC / PQR-(P8-005) Rev-0 UTOC / WPS-(P8-005) Rev-1 GTAW + SMAW MANUAL

Weld Process Passes


1 2 3 4 5 6 7 GTAW GTAW SMAW SMAW SMAW SMAW SMAW

Filler metal Class


ER-316L ER-316L E-316L E-316L E-316L E-316L E-316L

Electrical Characteristics ( TS-1) Current Volt Type/ Amps Dia. (mm) Range Polarity Range
2.4 2.4 2.6 3.2 2.6 2.6 2.6 DCEN DCEN DCEP DCEP DCEP DCEP DCEP 77 87 87 87 87 87 87 10 10 11 10 11 10 11

Speed (mm/min)
43 85 87 85 87 85 87

Tensile Test (QW 150) (Refer to PTS/25987-1 / 07)


Specimen No. T1 T2 Width (mm) 19.18 19.00 Thickness (mm) 9.47 9.45 Area (mm2 ) 181.63 179.55 Ultimate Tensile Load (KN) 106.00 106.40 UTS (N/mm2) 583 593 Type and Location of failure Broke at Weld metal Broke at Weld metal

Guided Bend Tests (QW 160) (Refer to PTS/25987-1 / 07)


Specimen No. Type of Bend Result Remarks

F1 F2 R1 R2

Face Bend Face Bend Root Bend Root Bend

Accepted Accepted Accepted Accepted

No defect was observed No defect was observed No defect was observed No defect was observed

Macro - Etch Examination (Refer to PTS/25987-1 / 07 & PTS/25987-3 / 07) Specimen No.
M

Thickness (mm)
9.27

width (mm)
10

Result
Accepted

Remarks
No Defect was observed

---Comments:

----

----

----

----

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : ToughnessTests (QW 170) Specimen No. Notch Location Specimen Size Test Temp. C J Impact Values Shear Mils Drop Weight Break (Y/N) UTOC ENGINEERING PTE LTD Page : Date : 3 of 3 3-Nov-07

UTOC / PQR-(P8-005) Rev-0 UTOC / WPS-(P8-005) Rev-1 GTAW + SMAW MANUAL

Hardness Test (Refer to PTS/25987-2 / 07)


Type of Test Vickers Deposit Analysis None Other None

---Other Test Welder's Name: I/C No.:


Welding test Conducted by Mechanical Test Report No.: Radiographic Test Report No.

---: Ferrite Content Measurement (PTS / 25972-1 / 07) : Mr. Phoonlert Laphin : F8433442K
: UTOC Engineering Ptd. Ltd. : PTS/25987-1 / 07 : 169531

----

Welding Test Witness by

: UTOC Engineering Pte. Ltd. : Mr.Henry Chong of ABB-TEC-JV : Mr.Ismail of Ace Quality Testing & Inspection Services Pte Ltd

We certify that the above statement in this record are correct and that the testing were prepared, welded and
tested in accordance with the requirements of ASME Code, Section IX-2004 Edition

Manufacturer:

UTOC Engineering Ltd.

Date:

By:

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) JOINTS (QW 402) 74
3 2 1

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

1 of 3 20-Oct-07

UTOC / PQR-(P8-007) Rev-0 UTOC / WPS-(P8-007) Rev-1 GTAW MANUAL

1.0 mm

3.1 mm

Groove Design of Test Coupon

BASE METALS (QW 403) Metal Spec. Type or Grade P No. : : : : : SA 312 TP 304L Gr. 304L P No.8 3.91 mm 60.3mm

POSTWELD HEAT TREATMENT (QW 407) Temperature : Time Others : : No PWHT NA None

Thickness of Test Coupon Diameter of Test Coupon Others :

GAS (QW 408) Percent Composition Shielding Trailing Backing Gas(es) Argon NA Argon Mixture 99.99% NA 99.99% Flow rate
20L/Min

Heat No:V 60587 GTAW A 5.9 ER 308L F6 8/8 2.4

FILLER METALS (QW 404) SFA Specification AWS Specification Filler Metal F-No. : : :

NA
20L/Min

Weld Metal Analysis A-No. : Size of Filler Metal :

ELECTRICAL CHARACTERISTICS (QW 409) Current Polarity : : : Direct Current GTAW-Straight See Table 2% Thoriated Tungsten, 2.4mm AC/DC Clamp Meter S/No. W0088331 Travel Speed String or Weave Bead : : : : : : See Table String / Weave None Multiple Single None

Deposited Weld Metal : GTAW-3.91mm Others : Manufacturer : Batch Certificate : POSITION (QW 405) Position of Groove : Weld Progression : 6G Uphill WEL TIG 308LJ NIPPON G 77150

Ampere / Volts

Tungsten Electrodes Size : Others :

PREHEAT (QW 406) Preheat Temperature Interpass Temperature Others : : None 117 C

Oscillation Multiple or Single Pass Single or Multiple Electrodes Others

: Digital Thermometer (S/No:R113689)

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) ` Weld Process Passes
1 2 3 GTAW GTAW GTAW

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

2 of 3 20-Oct-07

UTOC / PQR-(P8-007) Rev-0 UTOC / WPS-(P8-007) Rev-1 GTAW MANUAL

Filler metal Class


ER-316L ER-316L ER-316L

Electrical Characteristics ( TS-1) Current Volt Type/ Amps Dia. (mm) Range Polarity Range
2.4 2.4 2.4 DCEN DCEN DCEN 72 79 79 11 10 11

Speed (mm/min)
50 82 77

Weld Process Passes


1 2 3 GTAW SMAW SMAW

Filler metal Class


ER-309L E 309L - 16 E 309L - 16

Electrical Characteristics(TS-2) Current Type/ Amps Dia. (mm) Polarity Range


2.4 2.6 2.6 DCEN DCEP DCEP 73 77 79

Volt Range
10 10 11

Speed (mm/min)
52 71 75

Tensile Test (QW 150) (Refer to PTS/25089-1 / 07)


Specimen No. T1 T2 Width (mm) 13.14 13.06 Thickness (mm) 3.87 3.84 Area (mm2 ) 50.85 50.15 Ultimate Tensile Load (KN) 28.79 27.92 UTS (N/mm2) 566 557 Type and Location of failure Broke at base metal Broke at base metal

Guided Bend Tests (QW 160) (Refer to PTS/25089-1 / 07)


Specimen No. Type of Bend Result Remarks

F1 F2 R1 R2

Face Bend Face Bend Root Bend Root Bend

Accepted Accepted Accepted Accepted

No defect was observed No defect was observed No defect was observed No defect was observed

Macro - Etch Examination (Refer to PTS/25089-1 / 07 & PTS/25089-4 / 07 ) Specimen No.


M

Thickness (mm)
3.9

width (mm)
10

Result
Accepted

Remarks
No Defect was observed

---Comments:

----

----

----

----

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 3 of 3 20-Oct-07

UTOC / PQR-(P8-007) Rev-0 UTOC / WPS-(P8-007) Rev-1 GTAW MANUAL

ToughnessTests (QW 170) (Refer to PTS/25089-2 / 07) Specimen No. 1 2 3 1 2 3 Specimen Test Temp. Size C WELD METAL 3.3 X 10 X 55 mm -196 WELD METAL 3.3 X 10 X 55 mm -196 WELD METAL 3.3 X 10 X 55 mm -196 HAZ 3.3 X 10 X 55 mm -196 HAZ 3.3 X 10 X 55 mm -196 HAZ 3.3 X 10 X 55 mm -196 Notch Location Impact Values J Shear Mils 36 49.21 42 50.79 29 43.31 58 55.51 64 59.06 59 55.51 Drop Weight Break (Y/N) -

Hardness Test (Refer to PTS/25089-3 / 07)


Type of Test Vickers Deposit Analysis None Other None

---Other Test Welder's Name: I/C No.:


Welding test Conducted by Mechanical Test Report No.: Radiographic Test Report No.

----

----

: Ferrite Content Measurement (PTS / 24980-1 / 07 & PTS / 24980-2 / 07) : Mr. Phoonlert Laphin : F8433442K
: UTOC Engineering Ptd. Ltd. : PTS/25089-1 / 07 : 169800

Welding Test Witness by

: UTOC Engineering Pte. Ltd. : Mr.Henry Chong of ABB-TEC-JV : Mr.Ismail of Ace Quality Testing & Inspection Services Pte Ltd

We certify that the above statement in this record are correct and that the testing were prepared, welded and
tested in accordance with the requirements of ASME Code, Section IX-2004 Edition

Manufacturer:

UTOC Engineering Ltd.

Date:

By:

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) JOINTS (QW 402)
5 3
1.5mm

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

1 of 3 20-Oct-07

UTOC / PQR-(P5B-005) Rev-0 UTOC / WPS-(P5B-005) Rev-1 GTAW MANUAL 74


6 4 2 1

3.8 mm

Groove Design of Test Coupon

BASE METALS (QW 403) Metal Spec. Type or Grade P No. : : : : : SA 3335 Gr. P91 Gr. P91 P No.5B 5.54 mm 73.02mm

POSTWELD HEAT TREATMENT (QW 407) Temperature : Time Others : : 750C 1Hr / 25 mm (Min 1Hr) R07DG1101

Thickness of Test Coupon Diameter of Test Coupon Others :

GAS (QW 408) Percent Composition Shielding Trailing Backing Gas(es) Argon NA Argon Mixture 99.99% NA 99.99% Flow rate
15L/Min

Heat No:714020 GTAW A 5.28 ER 90S-B9 F6 5 2.4

FILLER METALS (QW 404) SFA Specification AWS Specification Filler Metal F-No. : : :

NA
15L/Min

Weld Metal Analysis A-No. : Size of Filler Metal :

ELECTRICAL CHARACTERISTICS (QW 409) Current Polarity : : : Direct Current GTAW-Straight See Table 2% Thoriated Tungsten, 2.4mm AC/DC Clamp Meter S/No. W0088331 Travel Speed String or Weave Bead : : : : : : See Table String / Weave None Multiple Single None

Deposited Weld Metal : GTAW-5.54mm Others : Manufacturer : Batch Certificate : POSITION (QW 405) Position of Groove : Weld Progression : 6G Uphill TGS - 90B9 KOBELCO EZ 60737

Ampere / Volts

Tungsten Electrodes Size : Others :

PREHEAT (QW 406) Preheat Temperature Interpass Temperature Others : : 230C 260 C

Oscillation Multiple or Single Pass Single or Multiple Electrodes Others

: Digital Thermometer (S/No:R113689)

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) ` Weld Process Passes
1 2 3 4 5 6 GTAW GTAW GTAW GTAW GTAW GTAW

: : : : :

UTOC ENGINEERING PTE LTD

Page : Date :

2 of 3 20-Oct-07

UTOC / PQR-(P5B-005) Rev-0 UTOC / WPS-(P5B-005) Rev-1 GTAW MANUAL

Filler metal Class


ER-90S-B9 ER-90S-B9 ER-90S-B9 ER-90S-B9 ER-90S-B9 ER-90S-B9

Electrical Characteristics ( TS-1) Current Volt Type/ Amps Dia. (mm) Range Polarity Range
2.4 2.4 2.4 2.4 2.4 2.4 DCEN DCEN DCEN DCEN DCEN DCEN 81 87 94 102 107 113 10 10 11 10 11 11

Speed (mm/min)
56 67 57 74 71 77

Weld Process Passes


1 2 3 4 5 6 GTAW GTAW GTAW GTAW GTAW GTAW

Filler metal Class


ER-90S-B9 ER-90S-B9 ER-90S-B9 ER-90S-B9 ER-90S-B9 ER-90S-B9

Electrical Characteristics(TS-2) Current Type/ Amps Dia. (mm) Polarity Range


2.4 2.4 2.4 2.4 2.4 2.4 DCEN DCEN DCEN DCEN DCEN DCEN 86 91 108 108 111 120

Volt Range
10 10 11 11 11 12

Speed (mm/min)
54 71 55 73 71 52

Tensile Test (QW 150) (Refer to PTS/25086-1 / 07)


Specimen No. T1 T2 Width (mm) 13.08 13.08 Thickness (mm) 5.71 5.63 Area (mm2 ) 74.69 74.64 Ultimate Tensile Load (KN) 51.92 52.79 UTS (N/mm2) 695 717 Type and Location of failure Broke at base metal Broke at base metal

Guided Bend Tests (QW 160) (Refer to PTS/25086-1 / 07)


Specimen No. Type of Bend Result Remarks

F1 F2 R1 R2

Face Bend Face Bend Root Bend Root Bend

Accepted Accepted Accepted Accepted

No defect was observed No defect was observed No defect was observed No defect was observed

Macro - Etch Examination (Refer to PTS/25086-1 / 07 & PTS/25086-5 / 07 ) Specimen No.


M

Thickness (mm)
5.54

width (mm)
10

Result
Accepted

Remarks
No Defect was observed

---Comments:

----

----

----

----

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)


(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE) Record Actual Condition Used to Weld Test Coupon Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Auto) : : : : : UTOC ENGINEERING PTE LTD Page : Date : 3 of 3 20-Oct-07

UTOC / PQR-(P5B-005) Rev-0 UTOC / WPS-(P5B-005) Rev-1 GTAW MANUAL

ToughnessTests (Refer to PTS/25086-3 / 07) Specimen No. 1 2 3 1 2 3 Specimen Test Temp. Size C WELD METAL 5 X 10 X 55 mm 20 WELD METAL 5 X 10 X 55 mm 20 WELD METAL 5 X 10 X 55 mm 20 HAZ 5 X 10 X 55 mm 20 HAZ 5 X 10 X 55 mm 20 HAZ 5 X 10 X 55 mm 20 Notch Location Impact Values J Shear Mils 95 100 97 107 105 99 Drop Weight Break (Y/N) -

Hardness Test (Refer to PTS/25086-4 / 07)


Type of Test Vickers Deposit Analysis None Other None

---Other Test

----

----

: Hot Yield Tensile Test at 538C (PTS / 24086-2 / 07) Dye Penetrant Test (PTS / 24983 / 07) Microstructure Examination (PTS / 25260-1,2,3 / 07) : Mr. Phoonlert Laphin : F8433442K
: UTOC Engineering Ptd. Ltd. : PTS/25088-1 / 07 : 169698

Welder's Name: I/C No.:


Welding test Conducted by Mechanical Test Report No.: Radiographic Test Report No.

Welding Test Witness by

: UTOC Engineering Pte. Ltd. : Mr.Henry Chong of ABB-TEC-JV : Mr.Ismail of Ace Quality Testing & Inspection Services Pte Ltd

We certify that the above statement in this record are correct and that the testing were prepared, welded and
tested in accordance with the requirements of ASME Code, Section IX-2004 Edition

Manufacturer:

UTOC Engineering Ltd.

Date:

By: