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TABLE OF RECOMMENDED WELDING PRACTICES CS CS C-1/2Mo 11/4Cr-1/2Mo 21/4Cr-1Mo 5Cr-1/2Mo 9Cr-1Mo 12Cr SS304 SS316 SS321 SS309 SS310

HK HT INCOLOY800 Note : 1.
A/B 1-A

C- 11/4Cr- 21/4Cr- 5Cr- 9CrSS SS SS 12Cr 1/2Mo 1/2Mo 1Mo 1/2Mo 1Mo 304 316 321
B/C 1-A C 1-A B 2-B C 2-B D 2-C B 2-B C 2-B D 2-C E 2-C B 2-C C 2-C D 2-C E 2-C F 2-C B 3-C C 3-C D 3-C E 3-C F 3-C G 3-C B/K 3-C C/K 3-C D/K* 3-C E/K* 3-C F/K* 3-C G/K* 3-C O/M 3-C M/K 1-N M/K 1-N M/K 2-N M/K 2-N M/K 1-N M/K 1-N M/K 2-N M/K 2-N M/K 1-N M/K 1-N M/K 2-N M/K 2-N

SS 347
M/E312 1-N M/E312 1-N M/E312 2-N M/E312 2-N

SS SS 309 310
M/K 1-N M/K 1-N M/K 2-N M/K 2-N M/L 1-N M/L 1-N M/L 2-N M/L 2-N

HK
M 1-N M 1-N M 2-N M 2-N

HT
M 1-N M 1-N M 2-N M 2-N

INCOLOY 800 M 1-N M 1-N M 2-N M 2-N

* * *
H 1-D

* * *
H 1-D I 1-D

* * *
H 1-D I 1-D J 1-D

* * *
H 1-D I 1-D J 1-D K 1-D

* * *
H 1-D I 1-D J 1-D K 1-D

* * *
K 1-D K/L 1-D K/L 1-D K/L 1-D L 1-D

* * *
K/M 1-D K/M 1-D K/M 1-D K/M 1-D L/M 1-D K/M 1-D

* * *
K/M 1-D K/M 1-D K/M 1-D K/M 1-D L/M 1-D M 1-D M 1-D

* * *
M 1-D M 1-D M 1-D M 1-D M 1-D M 1-D M 1-D M 1-D

2. 3.

In the box Top line indicates welding consumables (Refer Appendix A) Bottom line left indicates preheat requirements (Refer Appendix B) Bottom line right indicates post weld heat requirements (Refer Appendix C) ( * ) These combinations may be joined by welding, Heat treatment may however, adversely affect the properties of one of the base matels. Contact EIL-HMTD for further information. ( * ) PWHT may affect the corrosion resistance properties of the austenitic stainless steel weld metal under some conditions. Confirm with EIL/HMTD before use. APPENDIX-A (WELDING CONSUMABLES) E-6010 for Root and E-7018 for Cover passes E7016 , E7018 , ER70S-2 Bare Wire E7016-A1 , E7018-A1 , ER80S-D2 E8016-B2 , E8018-B2 , ER80S-B2 , ER80S-B2L NOTES: E9016-B3 , E9018-B3 , ER80S-B3 , E312 * For pipe or tube sizes upto 4"O.D. or 1/2"wall thickness maximum. E8018 B6, ER 80 S B6 Bare Wire E8018 B8, ER 80 S B8 Bare Wire + For special requirements of impact test and BHN, Chroloy No.414 is E308-15 , E308-16 , ER308 Bare Wire recommended. E316-15 , E316-16 , ER316 Bare Wire E347-15 , E347-16 , Bare Wire E309-15 , E309-16 , Bare Wire ER309 E310-15 , E310-16 , Bare Wire ER310 ENiCrFe-3 (inconel 182) , ERNiCr-3 (inconel 82) Bare Wire E310-15 HG E410-15 , E410-16 , ER410 Bare Wire

*A B C D E F G H I J K L M N +O

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1.

2. 3. A) B) C) D) N)

APPENDIX-B (PREHEAT REQUIREMENTS) 50F(10C) for Carbon Steel with thickness less than 1" and minimum specified tensile strength not to exceeding 71000 psi. 50F(10C) for Carbon-moly Steel upto 1/2" thickness and minimum specified tensile strength not to exceeding 71000 psi. 50F(10C) for all thickness of alloys 304,316,321,347,309,310,HK and Incoloy800. 175F(79C) for Carbon-moly Steel over 1/2" thickness or with minimum specified tensile strength exceeding 71000 psi. 175F(79C) for Carbon Steel 1" and over or with minimum specified tensile strength exceeding 71000 psi. 300F(149C) for 1 1/4 Cr - 1/2 Mo Steel ; 350F for 2 1/4 Cr - 1 Mo & 5 Cr - 1/2 Mo steels 400F(204C) for 9 Cr - 1 Mo and 12 Cr steels.

APPENDIX-C (POST WELD HEAT TREATMENT REQUIREMENTS) 1100F(593C) - 1200F(649C) See Note 1 1250F(676C) - 1350F(732C) See Note 1 1325F(718C) - 1350F(732C) See Note 1 See Note 2 Not required where the ferritic member is within the limits shown in Note1. For situations outside these limits, EIL-HMTD will provide specific instructions. Note 1: PWHT not required for the followings conditions : a. Carbon Steel Tubing or Piping of less than 3/4" wall thickness Carbon - moly tubing or piping upto 3/4" wall thickness and min.specified tensile strength not exceeding b. 71,000 psi. c. Chrome - moly tubing or piping that meets all of the following requirements : i) A maximum specified chromium content of 3% ii) A maximum wall thickness of 1/2" iii) A minimum preheat of 350F(176C) {300F(149C) for Cr content not exceeding 2%} d. Fillet welds attaching external non-pressure parts such as lugs or other pipe supporting elements to carbon steel, carbon-moly, 1 1/4Cr - 1/2Mo, 2 1/4Cr - 1Mo pipe or tube provided the throat thickness of the fillet weld does not exceed. i) 1/2" for attachments to carbon steel and carbon moly ii) 1/4" for attachments to Chrome - Moly pipe or Tubes. The minimum preheat temperature shall be as specified in Appendix B based on the pipe or tube wall thickness. e. Fillet welds used in slip-on and socket welding flanges and connections, as follows : Carbon steel materials, regardless of thickness, when the weld throat thickness does not i) exceed 5/8". ii) Carbon -moly steel and chrome-moly steel (upto 3% max.chrome content), regardless of the thickness, when the weld throat thickness does not exceed 1/2". iii) The min. preheat temperature shall be as specified in Appendix B based on the pipe or tube wall thickness. No post weld heat treatment normally required. However, when service conditions require post weld Note 2 : treatment, EIL-HMTD will provide specific instructions.
The above table prepared based on the EIL standard specification of coils for fired heaters, specification 6-17-03 Rev.01

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